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Bay Unit1

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** C E L L B E A M ** Ver. 10.3.0 [Build161]
BS 5950: Parts 1&3
Project: IPE400
Bay Unit Name: Bay Unit1 Date: 6/6/2017
Company: IRS Time: 10:52 AM
Client: VOON
Job No.: 1707
Calcs By: AYTS Revision: Checked:

The Cellbeam software package has been written by the SCI on behalf of Kloeckner Metals UK | Westok (KMUK-W), and is
only valid for the analysis, design and manufacture of a Westok Cellbeam formed from rolled sections. The methodologies
employed in the analysis and design, under ambient or fire condition, cannot be used to justify any other structural solution.
KMUK-W is the world-wide patent holder for the Westok Cellbeam, and the Westok Cellbeam must be manufactured by
KMUK-W, or one of its licenced manufacturers. The Ribbon Cut profiling process is protected by world-wide patents. Care
has been taken to ensure that the information herein is accurate, but neither KMUK-W nor The Steel Construction Institute,
accept responsibility for errors due to misinterpretation of the input data or of output information by the user, or any loss or
damage arising from or related to the use of the software. ASD Westok Ltd.

INPUT DATA - DESIGN SUMMARY


Westok - 592x180/180x66.5 CB S355 420 mm diameter cells @ 530 mm centres.
It is essential that all of the above is on the drawings for tender and construction

Maximum Unity Factor / Critical Load Combination


Failure Mode
Normal Stage Construction Stage Fire
Vertical Shear 0.38 (2) N/A N/A - -
Horizontal Shear 0.60 (2) N/A N/A - -
Moment Shear Interaction 1.21 (2) N/A N/A - -
Vierendeel Bending 1.25 (2) N/A N/A - -
Lateral Torsional Buckling 1.21 (2) N/A N/A - -
Web Post Buckling 0.62 (2) N/A N/A - -
S E R V I C E A B I L I T Y
Steel Stress - TOP 0.92 (5) N/A N/A - -
Steel Stress - BTM 0.92 (5) N/A N/A - -
Vibration (Hz) N/A N/A N/A N/A - -
Imposed Deflection (mm) 199.22 (5) N/A N/A - -
Remarks:
1 - As the web post is less than 130mm it may not be possible to provide intumescent paint protection. We recommend confirmation
of the availability of suitable products.

CELLS DATA : (420 mm diameter cells at 530 mm centres )


Centre of first cell from LHS 740 mm Number of cells in beam 45
Centre of last cell from RHS 740 mm Cells with infill NONE
Cells with ring stiffeners NONE

PLAN DATA : [ Roof Beam - INTERNAL : SIMPLE SUPPORTS ]


Beam span 24.800 m Beam spacing (SIDE 1) 4.500 m
Beam length 24.800 m Beam spacing (SIDE 2) 4.500 m

BEAM DATA : [ RIBBON CUT - Top: IPE 400 Btm: IPE 400 ]
Overall depth 592.0 mm Depth between fillets 523.0 mm
TOP TEE BTM TEE
Tee depth 296.0 mm Tee depth 296.0 mm
Web thickness 8.6 mm Web thickness 8.6 mm
Flange width 180.0 mm Flange width 180.0 mm
Flange thickness 13.5 mm Flange thickness 13.5 mm
Root radius 21.0 mm Root radius 21.0 mm
Steel design strength 355.0 N/mm Steel design strength 355.0 N/mm

RIBBON CUT - Top: IPE 400 Btm: IPE 400 CELLBEAM Ver. 10.3.0
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BS 5950 : 2000

STEEL SECTION PROPERTIES : ( at centrelines of openings)


All content and unity factor tables will correspond to the critical temperature distribution.
Section Classification: Normal Stage: Flange - TOP:1 BTM.:1 WEB:1
2nd moment of area Ixx = 51207.4 cm4 2nd moment of area Iyy = 1316.6 cm4
Elastic modulus (top) Zt = 1730.0 cm Elastic modulus (btm) Zb = 1730.0 cm
Radius of gyration rx = 28.1 cm Radius of gyration ry = 4.51 cm
Plastic modulus Sx = 1818.0 cm Elastic modulus (minor axis) Zy = 146.3 cm
Cross section area A = 64.9 cm Surface area (mean) 1.37 m/m

BEAM RESTRAINTS DATA :


Top:
Distance Distance
Restraints
To Left (m) To Right (m)
LHS -1 0.00 0.90
1-2 0.90 1.90
2-3 1.90 2.90
3-4 2.90 3.90
4-5 3.90 4.90
5-6 4.90 5.90
6-7 5.90 6.90
7-8 6.90 7.90
8-9 7.90 8.90
9 - 10 8.90 9.90
10 - 11 9.90 10.90
11 - 12 10.90 11.90
12 - 13 11.90 12.90
13 - 14 12.90 13.90
14 - 15 13.90 14.90
15 - 16 14.90 15.90
16 - 17 15.90 16.90
17 - 18 16.90 17.90
18 - 19 17.90 18.90
19 - 20 18.90 19.90
20 - 21 19.90 20.90
21 - 22 20.90 21.90
22 - 23 21.90 22.90
23 - 24 22.90 23.90
24 - RHS 23.90 24.80
Bottom:
Bottom flange laterally unrestrained
Axial:
Beam axially unrestrained

LOADS ACTING ON BEAM :


*** NOTE: Beam subjected to uniformly distributed loads (UDL) ONLY
Imposed loads 0.25 kN/m Ceilings, services and finishes 0.5 kN/m
Wind pressure [+ve] 1.0 kN/m
Wind suction [-ve] 0.0 kN/m Snow load 0.0 kN/m

TRANSVERSE BEAM DETAILS :


None

RIBBON CUT - Top: IPE 400 Btm: IPE 400 CELLBEAM Ver. 10.3.0
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BS 5950 : 2000

LOAD COMBINATIONS :
NOTE: MD = Minimum dead load

No. Name D L SD US DS W (+ve) W (-ve)

ULTIMATE
1 1.4 1.6 1.4 0 0 0 0
2 1.2 1.2 1.2 0 0 1.2 0
3 MD 0 0 0 0 0 1.4
FIRE
SERVICEABILITY
4 1 1 1 0 0 0 0
5 1 0.8 1 0 0 0.8 0
6 MD 0 0 0 0 0 1
D=Dead, L=Live, SD=Super Dead, US=Uniform Snow, DS=Drifted Snow, W (+ve)=Wind (+ve), W (-ve)=Wind (-ve),

OUTPUT DATA - DESIGN SUMMARY


END REACTIONS (UNFACTORED) SUMMARY:
Load combination [4]:
LHS: Forces(kN) Dead: 7.6 Imposed: 14.0 Super Dead: 27.9 Snow: 0.0 Wind: 0.0
RHS: Forces(kN) Dead: 7.6 Imposed: 14.0 Super Dead: 27.9 Snow: 0.0 Wind: 0.0
Load combination [5]:
LHS: Forces(kN) Dead: 7.6 Imposed: 11.2 Super Dead: 27.9 Snow: 0.0 Wind: 44.6
RHS: Forces(kN) Dead: 7.6 Imposed: 11.2 Super Dead: 27.9 Snow: 0.0 Wind: 44.6
Load combination [6]:
LHS: Forces(kN) Dead: 7.6 Imposed: 0.0 Super Dead: 0.0 Snow: 0.0 Wind: 0.0
RHS: Forces(kN) Dead: 7.6 Imposed: 0.0 Super Dead: 0.0 Snow: 0.0 Wind: 0.0

DEFLECTIONS :
Load combination [4]:
Maximum Due to
Inertia (cm4)
Deflection (mm) openings(mm)
Dead loads (on steel section) 51207 26.0 1.1
Imposed loads (on steel section) 51207 47.8 2.0
Super-dead (on steel section) 51207 95.7 4.0
Snow loads (on steel section) 51207 0.0 0.0
Wind loads (on steel section) 51207 0.0 0.0
Totals 169.5 7.0

Total Deflection = 176.47 mm (Span/141)


Total Imposed = 49.80 mm ( < SPAN / 200 i.e 124.0 mm ) SATISFACTORY

DEFLECTIONS :
Load combination [5]:
Maximum Due to
Inertia (cm4)
Deflection (mm) openings(mm)
Dead loads (on steel section) 51207 26.0 1.1
Imposed loads (on steel section) 51207 38.3 1.6
Super-dead (on steel section) 51207 95.7 4.0
Snow loads (on steel section) 51207 0.0 0.0
Wind loads (on steel section) 51207 153.0 6.3
Totals 312.9 12.9

Total Deflection = 325.88 mm (Span/76)


Total Imposed = 199.22 mm ( > SPAN / 200 i.e 124.0 mm ) UNSATISFACTORY

RIBBON CUT - Top: IPE 400 Btm: IPE 400 CELLBEAM Ver. 10.3.0
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BS 5950 : 2000

DEFLECTIONS :
Load combination [6]:
Maximum Due to
Inertia (cm4)
Deflection (mm) openings(mm)
Dead loads* (on steel section) 51207 26.0 1.1
Imposed loads (on steel section) 51207 0.0 0.0
Super-dead (on steel section) 51207 0.0 0.0
Snow loads (on steel section) 51207 0.0 0.0
Wind loads (on steel section) 51207 0.0 0.0
Totals 26.0 1.1
*NOTE: Includes self weight, user-defined additional dead loads and user-specified 'minimum dead loads'

Total Deflection = 27.05 mm (Span/917)


Total Imposed = 0.00 mm ( < SPAN / 200 i.e 124.0 mm ) SATISFACTORY

NORMAL STAGE :
INTERACTION OF AXIAL FORCE, BENDING MOMENT & SHEAR :
Critical cell 24 Load combination 2
Maximum moment = 782.9 kNm at 12400.0 m from LHS (nearest cell position)
Top:
Applied shear 0.0 kN Shear resistance 157.5 kN
Axial Force 1396.5 kN Axial Resistance 1151.2 kN
Bottom:
Applied shear 0.0 kN Shear resistance 157.5 kN
Axial Force -1396.5 kN Axial Resistance 1151.2 kN
Max. Unity Factor 1.21 FAIL
SHEAR RESISTANCE CHECK:
Vertical:
Critical cell 45 Load combination 2
Top Tee: Applied shear 59.4 kN Resistance 157.5 kN
Btm. Tee: Applied shear 59.4 kN Resistance 157.5 kN
Max. Unity Factor 0.38 PASS
Horizontal (includes check on web-post bending resistance):
Critical web post 45/46 Load combination 2
Applied shear 109.7 kN Shear resistance 181.4 kN
Applied moment 0.0 kNm Moment resistance 6.2 kNm
Max. Unity Factor 0.60 PASS
Supports: Load Combination 2
Applied shear LHS 126.3 kN Resistance 1084.4 kN
Applied shear RHS 126.3 kN Resistance 1084.4 kN
Max. Unity Factor 0.12 PASS

VIERENDEEL BENDING:
Critical cell 20 Load combination 2
Top:
Applied moment 3.3 kNm Moment resistance 16.9 kNm
Applied shear 110.2 kN Shear resistance 183.9 kN
Axial load 1307.5 kN Axial resistance 1234.9 kN
Bottom:
Applied moment 3.3 kNm Moment resistance 16.9 kNm
Applied shear 110.2 kN Shear resistance 183.9 kN
Axial load 1307.5 kN Axial resistance 1234.9 kN
Max. Unity Factor 1.25 FAIL

RIBBON CUT - Top: IPE 400 Btm: IPE 400 CELLBEAM Ver. 10.3.0
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BS 5950 : 2000

WEBPOST FLEXURAL STRENGTH AND BUCKLING:


Critical cell 45/46 Load combination 2
Buckling force 109.7 kN Buckling resistance 175.9 kN
Max. Unity Factor 0.62 PASS
LATERAL TORSIONAL BUCKLING:
Critical section from LHS 12.40 m Load combination 2
Elastic critical moment 7633.58 kN.m
Applied moment 782.9 kNm Moment buckling resistance 645.4 kNm
Max. Unity Factor 1.21 FAIL

RIBBON CUT - Top: IPE 400 Btm: IPE 400 CELLBEAM Ver. 10.3.0
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BS 5950 : 2000

Input Graphics

RIBBON CUT - Top: IPE 400 Btm: IPE 400 CELLBEAM Ver. 10.3.0
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BS 5950 : 2000

[Bay Unit1]
Westok - 592x180/180x66.5 CB S355 420 mm diameter cells @ 530 mm centres.

BEAM DETAILS AND DIMENSIONS


General: Top Tee: IPE 400 Bottom Tee: IPE 400
Beam type: PRISMATIC Depth (mm): 296.0 Depth (mm): 296.0
Construction type: NON-COMPOSITE Flange thickness (mm): 13.5 Flange thickness (mm): 13.5
Beam span (m): 24.80 Flange width (mm): 180 Flange width (mm): 180
Web thickness (mm): 8.6 Web thickness (mm): 8.6
Cell Data:
Cell diameter (mm): 420.0 Dist. to centre of 1st cell (mm): 740.0
Cell spacing (mm): 530.0 Dist. to centre of last cell (mm): 740.0 Precamber (mm): 0

Min & Max ULS Moment and Shear:


Max Mom. = 782.89 kNm @ 12.4m (LC:2) Min Mom. = 0.00 kNm @ 0m (LC:3) Max LHS Shear = 126.27 kN (LC:2) Max RHS Shear = 126.27 kN (LC:2)

NOTE: Partial or full infills at the beam ends may be required. For example:
- Partial cells are generated when the distance to the centre of the first / last cell > [web-post width + diameter/2]. These infills are indicated above with hatched shading and may be eliminated when the
actual beam length is detailed;
- When the first/last web-post width is less than half of a standard web-post width;
- When the beam ends are detailed with large notches;

Talk to Kloeckner Westok for guidance on connection design and minimising infills. Minor adjustment of the cell diameter and spacing data will assist to reduce or eliminate infills entirely.

Cellbeam must be manufactured by Kloeckner Metals UK Westok, or one of its licenced manufacturers.
ASD Westok Ltd.2017

RIBBON CUT - Top: IPE 400 Btm: IPE 400 CELLBEAM Ver. 10.3.0
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