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9/7/2014 Installation Method Statement Of HDPE Piping

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at ement Of HDPE Pi pi ng
Installation Method Statement Of HDPE Piping
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Material received at site shall be inspected and
stored according to manufacturer
recommendations. Material shall be stored in a
covered and dry space. During the unloading of the
HDPE pipes adequate manpower shall be used to
unload the pipes. and the piping and accessories
shall be protected and covered with polythene
sheets before installation.
Tools Required for HDPE Piping Installation
Mechanical hand tool
Cutting Tools
Drilling Machine
HDPE butt fusion and welding machine
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9/7/2014 Installation Method Statement Of HDPE Piping
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How To Install HDPE Pipes
Suitable lifting equipment i.e. crane or forklift shall be used to shift the pip
es from stored place to
the installation site. All necessary safety precautions as per established safet
y procedure shall be
implemented during shifting and installation.
The pipe lengths shall be cut according to the approved shop drawing,
and shall be joined
using butt fusion welding and electro-fusion welding as applicable.
Jointing of HDPE Piping
Smaller diameter HDPE pipes i.e. up to 75-mm will be joined using th
e hot plate welding, while the
pipes above 75-mm shall be joined using a butt fusion machine and as
recommended by butt
welding machine supplier.
HDPE Electrofusion Welding
For HDPE electro-fusion welding, HDPE accessories are provided with spigot ends.
The spigot ends are
provided with low irregularities and the welding sleeve has projections
to allow their exact distance
apart to be determined.
1. The HDPE electro-weld sleeve is provided with 2 socket ends which
can be welded in a single
operation.
2. The welding equipment sends current through the resistance wires in
the electro-weld socket for
a set period. Both electro-weld sockets are welded at the same time.
3. The electro-weld socket has stops on the interior. The socket has two contac
t pins on the outside
for the connection of the welding equipment.
4. There are two welding indicators which appear during and after the
welding operation. These
indicate that the welding has been reached and that the welding pressure has bee
n applied.
5. The connector cables from the welding equipment should be connected to elect
ro-weld socket.
6. This will illuminate connection indicator lamp.
7. Press the start button. The welding indicator lamp will illuminate.
Once the welding time is
complete the lamp automatically extinguishes and the current supply switches off
.
8. Check the weld indicators. They should have emerged by around 2mm.
But Welding Of HDPE Pipes
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In butt welding (pipes 75mm and smaller) both pipe ends are placed a
gainst a hot plate at a
constant temperature and pressure. The plastic pipe ends are now press
ed together so that the
molecules of the material are transferred between them. Before starting
hot plate welding the
equipment shall be checked for the following items:
1. The hot plate temperature must be 210 C.
2. The hot plate must be clean and free of grease.
3. Ensure that the two pipe brackets and the two pipe supports are correctly al
igned.
4. Both pipe clamps must be adjusted so that they hold the pipe tig
htly enough to withstand the
force of the welding process.
5. Press the pipe ends against hot plate by briefly applying a high
pressure. Continue heating very
low pressure until an up stand of 1 mm has formed.
6. Quickly remove the hot plate and slowly increase the welding pressure.
7. Hold the welding pressure steady and allow the weld to cool.
8. Remove the joint and inspect the weld. An irregular weld seam should be reje
cted.
Install the pipe according to approved shop drawing. The installed pip
e shall be inspected by the
consultant. After approval for installation, pipe shall be hydro-statically test
ed.
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