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Voith Fluid Couplings

for Diesel and Gas Engine Drives


Drive solutions with Voith fluid couplings –
proven worldwide in millions of applications

Agricultural tractor Shredder Ferry


with 460 TD with 562 TDM-SAE with 650 TDM-SAE
■ Effective damping of torsional ■ Virtually load free starting of the ■ Damping of torsional vibrations
vibrations in the driveline diesel engine in the driveline

Up to 25 % higher transmission ■
Longer service life of the drive sys- ■
Cost savings owing to longer
of power tem; all components are protected maintenance intervals and low

Smooth acceleration similar to by the damping characteristics of repair requirements
automatic transmissions the fluid coupling
■ Protection against stalling of the ■ Adverse effects due to operating

engine errors are reduced to a minimum


■ Easy and robust drive concept

without the need for external


control or monitoring systems

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Voith fluid couplings (turbo couplings) for diesel The Voith Turbo focus is on the following
and gas engines are used in a variety of industrial machinery:
applications and areas: ■ Tractors

■ Agriculture ■ Shredders, crushers, chippers and grinders

■ Recycling and waste handling ■ Pumps

■ Construction materials processing ■ Compressors and fans

■ Oil an gas industry ■ Ships

■ Ship building ■ Suction dredgers

Tub Grinder with 562 TPKD-SAE Suction Excavator


■ Virtually wear-free clutching and with 366 TVYRI
■ Fan acceleration without any
declutching of the drive at any
engine speed problem
■ Damping characteristics of the ■ Protection against diesel engine

hydrodynamic clutch increase stalling upon fan switching-in


■ Higher service time of drive, all
material throughput
■ Long service life and protection of components are protected by the
all drive components turbo coupling damping qualities

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Voith fluid couplings –
the solution for all start-up and clutching problems
Voith fluid couplings of the series TD, TDM-SAE and TDVFM-SAE are
start-up and damping couplings for easy installation to diesel engines.
The series TPD-SAE and TPKD-SAE additionally offers a clutching
function.

The transmission of torque in the Voith fluid The connecting dimensions of the … SAE types
couplings occurs contact-free by the flow of the comply with SAE standards.
operating fluid in the circuit – usually standard Apart from traditional diesel engines, supercharged
hydraulic oil. The main components of the fluid diesel engines and gas engines can be started
coupling – pump wheel (impeller) and turbine up load-free, and heavy masses can be acceler-
wheel (runner) – do not touch. ated without problems.

Customer benefits
The fluid coupling in drives with diesel or gas engines provides multiple
benefits. With just one component, it always offers you a choice of the
following functions: damping – starting – overload protection – clutching.

Voith TD fluid coupling Voith TDM-SAE fluid coupling Voith TPD-SAE/TPKD-SAE fluid
■ For damping, starting, overload ■ For damping and starting coupling
protection ■ Automatic start-up of the driven ■ For damping, starting, clutching
■ Automatic start-up of the driven
machine ■ Engagement possible at any
machine ■ Operating errors largely absorbed speed
■ Operating errors largely absorbed ■ Operating errors largely absorbed
without adverse effects
by coupling without adverse effect ■ Minimum maintenance and service without adverse effects
■ Minimum maintenance and service ■ Minimum maintenance and service
requirements
requirements ■ Long service life requirements
■ Long service life ■ Easy installation ■ Long service life

■ Easy installation ■
Easy installation

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Type TD

Voith fluid couplings type TD are constant-fill, surface-cooled start-up


and damping couplings for direct installation onto the flywheel of the
diesel engine.

The transmission of torque


300
in the Voith fluid 400
250
Types of drive systems couplings occurs contact-free
200 by the flow of the 300

Nominal
Splined shaft
operating fluid in the circuit
150
– usually standard 200

operation 150
hydraulic oil. The main 90 components of the fluid
100
80
100
70
Flexible coupling – pump wheel60 (impeller) and turbine

Input power [HP]


Input power [kW]
50
connecting coupling

D
wheel (runner) – do not 40 touch.

0T

0T D
50

2T
46
35

D
42

D
30 40

0T
39
25

36
Cardan shaft 30
20

15 20

15
10
9
Start-up Cooling air 8
7
10

condition 6
5
4
5
3
600 800 1000 1200 1500 2000 2500 3000

Input speed [rpm]

The output is via a splined shaft, a flexible


connecting coupling or via a cardan shaft.
Space requirements are reduced to a mini-
mum. Voith TD fluid couplings are well suited
for vehicle and industrial applications.

B
Series TD Installation dimensions in mm
A
Size D1 D2 D3 D4 D5 A B
360 365 386 403 188 362 141.5 138
Ø D1
Ø D2
Ø D3

390 397 420 438 212 382 142 145


422 428 450 470 208 408 159 184
Ø D4

460 468 492 512 314 447 175 205


SAE-connections upon request
Ø D5

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Type TDM-SAE

Voith fluid couplings type TDM-SAE are constant-fill, surface-cooled


start-up and damping couplings for installation to the SAE flywheel
housing of the diesel engine. They are well suited for accelerating
medium-heavy masses.

Nominal 700 1000


500
operation Output types 400 500
300 400
300
200
V-belt pulley 200
100
75 100

Flexible 50
40

7 T M SAE
50
connecting coupling 30 40

2 T M - SAE

Input power [HP]


Input power [kW]

-
DM
30

-S E
-
DM SA
20

0T

AE
48 2 TD
15 20

65

D
15

56
Cardan shaft 10
7.5 10

42
5
4 5
3 4
2 3

Cooling air 1.5 2


1
1
0.5

300 400 600 800 1000 1500 2000 3000

Start-up condition Input speed [rpm]

At the engine side, a wear-free steel dia-


phragm transmits torque from the diesel
engine to the fluid coupling. At the output
side, a v-belt pulley, a cardan shaft or a
flexible connecting coupling can be added.

A Series TDM-SAE Installation dimensions in mm


B

Size SAE A B D1 L D2
422 11.5/2 367 240 539 110 70
422 11.5/3 367 240 539 110 70
487 14/1 397 282 618 120 80
L
Ø D2

562 14/1 452 314 706 150 95


Ø D1

650 14/0* 570 430 830 160 110


650 18/0* 570 430 830 160 110
* Subject to modifications

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Type TDVFM-SAE

Voith fluid couplings type TDVFM-SAE are based on type TDM-SAE.


Owing to an additional delay chamber and centrifugal valves,
they are well suited for accelerating heavy masses with high break-
away torques.

700 1000

Nominal Output types


500
400 500
operation 300 400
300
200
V-belt pulley 200
100
75 100

Flexible 50

42 TD FM SAE
40 50

DV M - AE
DV M -
connecting coupling 30 40

-S

-S E

Input power [HP]


Input power [kW]

FM SA
DV
30

AE
20

0T
20

2 T VF
15

65
2T
15

56
Cardan shaft 10

7
48
7.5 10
5
4 5
3 4
2 3

Cooling air 1.5 2


1
1
0.5

Start-up condition
300 400 600 800 1000 1500 2000 3000

Input speed [rpm]

At the engine side, a wear-free steel dia-


phragm transmits torque from the diesel
engine to the fluid coupling. At the output
side, a v-belt pulley, a cardan shaft or a
flexible connecting coupling can be added.

A Series TDVFM-SAE Installation dimensions in mm


B

Size SAE A B D1 L D2
422 11.5/2 421 293 539 110 70
422 11.5/3 421 293 539 110 70
487 14/1 465 350 618 120 80
L
Ø D2

562 14/1 530 393 706 150 95


Ø D1

650 14/0* 670 530 830 160 110


650 18/0* 670 530 830 160 110
* Subject to modification

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Type TPD-SAE/TPKD-SAE

Voith fluid couplings type TPD-SAE/TPKD-SAE are externally cooled


clutches that can be filled and drained during operation and are ideal
for installation to the SAE flywheel housing of a diesel engine.

2 8000 10000
8 5000
Nominal Output types
4000
3000
5000
4000
1 operation 2000
1600
3000
2000
V-belt pulley 1250 1500

65 0 T PKD D- SAE
1000

48 2 T PK D-S AE E
750 1000

75 T TPK KD-
56 T PK -S SA
500

86 00 TP
400 500

10 50

7 PK D- AE
300 400
Flexible

11
Input power [kW]

D- -S E

Input power [HP]


300

TP D SA
200

SA AE
connecting coupling 150 200

E
100
75 100

0
50
Cardan shaft 40 50
30 40
20 30
7 15 20
10 15
7.5 10
4 P 6 5
4 5
3 4
3
3 5 2
1.5 2
1
1

300 400 500 600 800 1000 1200 1500 2000 2500 3000
TPD-SAE
9 Input speed [rpm]

1 Flywheel
2 Flywheel housing
3 Fill pump
4 Cooler By filling and draining, this Voith fluid coupling
5 Filter with differential pressure switch allows virtually wear-free engagement and
6 Pressure monitoring
7 Valve disengagement of the driven machine. It is parti-
8 Drain nozzles cularly suited for accelerating extremely heavy
9 Tank temperature monitoring masses with high break-away torques.

Series TPD-SAE/TPKD-SAE Installation dimensions in mm

H
Size SAE A E F G H J D1
487 TPD-SAE 14/1 739 692 600 917 692 170 90
J 562 TPKD-SAE 18/0 925 1130 611 1004 800 254 110
650 TPKD-SAE 18/0 1009 1330 705 1150 880 254 120
øD1max
G

* Sizes 750, 866, 1000 and 1150 upon request


Special design suitable for high belt loads;
F

without oil tank Installation dimensions in mm

A
Size SAE A E F G H J D1
E
562 TPKD-SAE-X 18/0 948 1010 475 906 800 192 120
650 TPKD-SAE-X 18/0 993 1126 515 1005 906 215 120

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Other designs

Depending on the application, diesel engine drives can also be


equipped with a range of fluid couplings from our T-series.
The following sketches provide a summary showing the types of
frequently installed drive designs:

2 5 2 5

1 2 3 1 3 4 1 3 4

1 Diesel engine 1 Diesel engine 1 Diesel engine


2 Mechanical clutch 2 Flywheel 2 Flywheel
3 Fluid coupling with belt pulley 3 Intermediate flange 3 Flexible connecting coupling
4 Fluid coupling 4 Fluid coupling
5 Output flange 5 Countershaft with belt pulley

Output via belt pulley Output via cardan shaft Output via countershaft
Fluid coupling and belt pulley are The fluid coupling is directly mounted The fluid coupling is mounted to the
bolted together to form a compact to the flywheel of the diesel engine flywheel of the diesel engine via a
unit. via an intermediate flange. Diesel flexible connecting coupling. Diesel
This version can be used for diesel engine and driven machine are engine and working machine are
engines with mechanical clutch. located on different foundations. mounted on the same base frame.

Fluid coupling with gearbox


2 5 The fluid coupling is mounted to the
flywheel of the diesel engine via a
flexible connecting coupling. Diesel
engine and gearbox are located on
a common foundation.
1 3 4
1 Diesel engine
2 Flywheel
3 Flexible connecting coupling
4 Fluid coupling
5 Gearbox

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Voith Turbo GmbH & Co. KG
Startup Components
Voithstr. 1
74564 Crailsheim, Germany
Tel. +49 7951 32-409
Fax +49 7951 32-480
startup.components@voith.com
www.voithturbo.com / startup-components

Cr 321 en, aik / SVG, 04 / 2008, 2.000. Dimensions and illustrations without obligation. Subject to modifications.