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SERVICE MANUAL
DVD HOME THEATER SYSTEM
SERVICE MANUAL
1-1
SECTION 1
SUMMARY
CONTENTS
1-2
SERVICING PRECAUTIONS
NOTES REGARDING HANDLING OF THE PICK-UP
1. Notes for transport and storage
1) The pick-up should always be left in its conductive bag until immediately prior to use.
2) The pick-up should never be subjected to external pressure or impact.
2. Repair notes
1) The pick-up incorporates a strong magnet, and so should never be brought close to magnetic materials.
2) The pick-up should always be handled correctly and carefully, taking care to avoid external pressure and
impact. If it is subjected to strong pressure or impact, the result may be an operational malfunction and/or
damage to the printed-circuit board.
3) Each and every pick-up is already individually adjusted to a high degree of precision, and for that reason
the adjustment point and installation screws should absolutely never be touched.
4) Laser beams may damage the eyes!
Absolutely never permit laser beams to enter the eyes!
Also NEVER switch ON the power to the laser output part (lens, etc.) of the pick-up if it is damaged.
Pressure
Magnet
Pressure
Conductive Sheet
1-3
NOTES REGARDING COMPACT DISC PLAYER REPAIRS
1. Preparations
1) Compact disc players incorporate a great many ICs as well as the pick-up (laser diode). These components
are sensitive to, and easily affected by, static electricity. If such static electricity is high voltage, components
can be damaged, and for that reason components should be handled with care.
2) The pick-up is composed of many optical components and other high-precision components. Care must be
taken, therefore, to avoid repair or storage where the temperature or humidity is high, where strong magnet-
ism is present, or where there is excessive dust.
2. Notes for repair
1) Before replacing a component part, first disconnect the power supply lead wire from the unit
2) All equipment, measuring instruments and tools must be grounded.
3) The workbench should be covered with a conductive sheet and grounded.
When removing the laser pick-up from its conductive bag, do not place the pick-up on the bag. (This is
because there is the possibility of damage by static electricity.)
4) To prevent AC leakage, the metal part of the soldering iron should be grounded.
5) Workers should be grounded by an armband (1 M)
6) Care should be taken not to permit the laser pick-up to come in contact with clothing, in order to prevent
static electricity changes in the clothing to escape from the armband.
7) The laser beam from the pick-up should NEVER be directly facing the eyes or bare skin.
Armband
Resistor
(1 M)
Resistor
Conductive
(1 M)
Sheet
1-4
ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components
commonly are called Electrostatically Sensitive Devices (ESD). Examples of typical ESD devices are integrated
circuits and some field-effect transistors and semiconductor chip components. The following techniques should
be used to help reduce the incidence of component damage caused by static electricity.
1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off
any electrostatic charge on your body by touching a known earth ground. Alternatively, obtain and wear a
commercially available discharging wrist strap device, which should be removed for potential shock reasons
prior to applying power to the unit under test.
2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface
such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly.
3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices.
4. Use only an anti-static solder removal device. Some solder removal devices not classified as "anti-static" can
generate electrical charges sufficient to damage ESD devices.
5. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESD
devices.
6. Do not remove a replacement ESD device from its protective package until immediately before you are
ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by
conductive foam, aluminum foil or comparable conductive materials).
7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the
protective material to the chassis or circuit assembly into which the device will by installed.
CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER
SAFETY PRECAUTIONS.
8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion
such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted floor can generate
static electricity sufficient to damage an ESD device).
1-5
SERVICE INFORMATION FOR EEPROM
POWER ON
NAME HEX
1-6
HOW TO UPDATE AUDIO MICOM & DVD PROGRAMS
1. How to enter into System Information
1) Enter into SETUP menu in NO Disc.
2) Put on cursor [Highlight] 16:9 wide option of TV aspect in SETUP menu.
3) Press follow key in continuous using remote control.
1 > 3 > 9 > 7 > 1 > 3 > 9 > ENTER
1-7
SPECIFICATIONS
GENERAL
Power requirements Refer to main label.
Power consumption Refer to main label.
Dimensions (W x H x D) 360 x 60 x 306 mm
Net Weight (Approx.) 2.45 kg
Operating temperature 41 F to 95 F (5 C to 35 C)
Operating humidity 5 % to 90 %
Bus Power Supply (USB) DC 5 V 500 mA
INPUTS/ OUTPUTS
VIDEO OUT 1.0 V (p-p), 75 , sync negative, RCA jack x 1
HDMI OUT (video/audio): 19 pin (Type A, HDMI Connector)
ANALOG AUDIO IN 2.0 Vrms (1 kHz, 0 dB), 600 , RCA jack (L, R) x 1
PORT. IN 0.5 Vrms (3.5 mm stereo jack)
AMPLIFIER
Stereo mode 42 W + 42 W (3 at 1 kHz)
Surround mode Front: 42 W x 2 (3 at 1 kHz)
Center: 42 W (3 at 1 kHz)
Surround: 42 W x 2 (3 at 1 kHz)
Subwoofer: 120 W (4 at 80 Hz)
TUNER
FM Tuning Range 87.5 to 108.0 MHz or 87.50 to 108.00 MHz
1-8
FRONT SPEAKER
Type 1 Way 1 speaker
Impedance Rated 3
Input Power 42 W
Max. Input Power 84 W
Net Dimensions (W x H x D) 250 x 1050 x 250 mm
Net Weight 3.2 kg
REAR SPEAKER
Type 1 Way 1 speaker
Impedance Rated 3
Input Power 42 W
Max. Input Power 84 W
Net Dimensions (W x H x D) 250 x 1050 x 250 mm
Net Weight 3.2 kg
CENTER SPEAKER
Type 1 Way 1 speaker
Impedance Rated 3
Input Power 42 W
Max. Input Power 84 W
Net Dimensions (W x H x D) 260 x 93 x 74 mm
Net Weight 0.6 kg
PASSIVE SUBWOOFER
Type 1 Way 1 speaker
Impedance Rated 4
Input Power 120 W
Max. Input Power 240 W
Net Dimensions (W x H x D) 156 x 325 x 268 mm
Net Weight 3.05 kg
1-9
MEMO
1-10
SECTION 2
ELECTRICAL
CONTENTS
2-1
DIGITAL DISPLAY & MEDIA TRAINING MASTER
Objective: To provide clear and concise guidelines for customer service agents to handle calls on
box goods calls.
1. DISTORTED PICTURE
1-1. Lines on Picture
Distorted picture refers to the customer getting video, but there is a problem with the video.
YES
YES
YES
YES
YES
Have the customer try another set of cables. A bad cable can
Has the customer tried NO also cause video problems. Test the cable with another device to
another set of cables? the TV to also determine if the TV is bad. If DVD is problem,
please see service chart for service information.
2-2
DIGITAL DISPLAY & MEDIA TRAINING MASTER
1-2. Ghost Picture
Distorted picture refers to the customer getting video, but there is a problem with the video.
YES
YES
YES
YES
YES
Have the customer try another set of cables. A bad cable can
Has the customer tried NO also cause video problems. Test the cable with another device to
another set of cables? the TV to also determine if the TV is bad. If DVD is problem,
please see service chart for service information.
2-3
DIGITAL DISPLAY & MEDIA TRAINING MASTER
1-3. Rolling Picture
Distorted picture refers to the customer getting video, but there is a problem with the video.
YES
YES
YES
YES
Connect the DVD to another TV and play a disc. No lines during disc
Does rolling appear NO playback indicates a problem with the first TV.
when the DVD is connected to Please refer to the owners manual for instructions on how to connect the
another TV? DVD to a TV. If the DVD has a problem on the second TV,
then see service chart for service information.
YES
Have the customer try another set of cables. A bad cable can also
Has the customer tried NO cause video problems. Test the cable with another device to the TV
another set of cables? to also determine if the TV is bad. If DVD is problem,
please see service chart for service information.
2-4
DIGITAL DISPLAY & MEDIA TRAINING MASTER
1-4. Shaky Picture
Distorted picture refers to the customer getting video, but there is a problem with the video.
YES
YES
YES
YES
YES
Have the customer try another set of cables. A bad cable can
Has the customer tried NO also cause video problems. Test the cable with another device to
another set of cables? the TV to also determine if the TV is bad. If DVD is problem,
please see service chart for service information.
2-5
DIGITAL DISPLAY & MEDIA TRAINING MASTER
1-5. Blurry Picture
Distorted picture refers to the customer getting video, but there is a problem with the video.
YES
YES
YES
YES
YES
2-6
DIGITAL DISPLAY & MEDIA TRAINING MASTER
2. NO PICTURE
2-1. Black Screen
The entire screen is black.
Make sure the customer did not select 480i resolution in the menu
Does the DVD on-screen NO of the DVD HTS if using HDMI connections. Change resolution on
menu appear? upconversion DVD HTS by pushing the resolution button of the remote
controller. HDMI dont support 480i resolution.
YES
YES
YES
YES
YES
Have the customer try another set of cables. A bad cable can
Has the customer tried NO also cause video problems. Test the cable with another device to the TV
another set of cables? to also determine if the TV is bad. If DVD is problem,
please see service chart for service information.
2-7
DIGITAL DISPLAY & MEDIA TRAINING MASTER
2-2. Blue Screen
The entire screen is a solid blue color.
Make sure the customer did not select 480i resolution in the menu
Does the DVD on-screen NO of the DVD HTS if using HDMI connections. Change resolution on
menu appear? upconversion DVD HTS by pushing the resolution button of the remote
controller. HDMI dont support 480i resolution.
YES
YES
YES
YES
YES
Have the customer try another set of cables. A bad cable can also
Has the customer tried NO cause video problems. Test the cable with another device to
another set of cables? the TV to also determine if the TV is bad. If DVD is problem,
please see service chart for service information.
2-8
DIGITAL DISPLAY & MEDIA TRAINING MASTER
2-3. Snowy Screen
A snowy picture is when black and white dots are all over the screen.
Make sure the customer did not select 480i resolution in the menu
Does the DVD on-screen NO of the DVD HTS if using HDMI connections. Change resolution on
menu appear? upconversion DVD HTS by pushing the resolution button of the remote
controller. HDMI dont support 480i resolution.
YES
YES
YES
YES
YES
Have the customer try another set of cables. A bad cable can
Has the customer tried NO also cause video problems. Test the cable with another device to
another set of cables? the TV to also determine if the TV is bad. If DVD is problem,
please see service chart for service information.
2-9
DIGITAL DISPLAY & MEDIA TRAINING MASTER
2-4. No Signal
A no signal message appears on the screen of the display.
Make sure the customer did not select 480i resolution in the
Does the DVD on-screen NO menu of the DVD HTS if using HDMI connections. Change resolution on
menu appear? upconversion DVD HTS by pushing the resolution button of the remote
controller. HDMI dont support 480i resolution.
YES
YES
YES
YES
YES
2-10
DIGITAL DISPLAY & MEDIA TRAINING MASTER
2-5. Invalid Format or Format Not Supported
YES
YES
YES
YES
Ask the customer to replace the cable between the device and display.
Has the customer tried NO If the problem is corrected, then the problem was with the cable.
another cable? If the problem continues, then the device is the problem.
Set up service according to in warranty or out of warranty procedures.
2-11
DIGITAL DISPLAY & MEDIA TRAINING MASTER
3. PICTURE COLOR
3-1. No Color
The video displays no color and only shows in black and white.
YES
YES
YES
YES
Connect the DVD to another TV and play a disc. Good color during
Does color appear NO disc play back indicates a problem with the first TV. Please refer to the
when the DVD is owners manual for instructions on how to connect the DVD to a TV.
connected to another TV? If the DVD has a problem on the second TV, then see service chart for
service information.
YES
Have the customer try another set of cables. A bad cable can
Has the customer tried NO also cause video problems. Test the cable with another device to
another set of cables? the TV to also determine if the TV is bad. If the DVD is the problem,
please see service chart for service information.
2-12
DIGITAL DISPLAY & MEDIA TRAINING MASTER
3-2. Poor Color
The color is poor. Examples would be washed out colors, colors bleeding into one another, or a solid tint to
a screen.
YES
YES
YES
YES
Connect the DVD to another TV and play a disc. Good color during
NO disc play back indicates a problem with the first TV. Please refer to the
Is color fine when the DVD is
owners manual for instructions on how to connect the DVD to a TV.
connected to another TV?
If the DVD has a problem on the second TV, then see service
chart for service information.
YES
2-13
DIGITAL DISPLAY & MEDIA TRAINING MASTER
4. NOISE/AUDIO PROBLEMS
4-1. No Audio
The customer is not able to get audio.
YES
Is the customer NO Make sure the customer has not routed video
able to see video? and audio to separate inputs.
YES
YES
YES
YES
Have the customer try another set of cables. A bad cable can also
Has the customer tried NO cause audio problems. Test the cable with another device to
another set of cables? the TV to also determine if the TV is bad. If DVD is problem,
please see service chart for service information.
2-14
DIGITAL DISPLAY & MEDIA TRAINING MASTER
4-2. Distorted Audio
The audio sounds muffled, scratchy, or the audio skips.
YES
YES
YES
YES
YES
Have the customer try another set of cables. A bad cable can
Has the customer tried NO also cause audio problems. Test the cable with another device to
another set of cables? the TV to also determine if the TV is bad. If DVD is problem,
please see service chart for service information.
2-15
DIGITAL DISPLAY & MEDIA TRAINING MASTER
4-3. Humming/Clicking Noise
The unit is making a humming noise or a clicking noise.
YES
Check to see if a disc is inserted into the DVD and eject the disc.
Does the noise happen NO A humming or clicking noise when the disc is not inserted
when the DVD is turned on? may be a cooling fan. Check OM to see if cooling fan is present.
If not, unit will need service. See DVD service for service instructions.
YES
YES
2-16
DIGITAL DISPLAY & MEDIA TRAINING MASTER
5. MISCELLANEOUS
5-1. No Power
The unit will not turn on.
NO
Is the unit plugged in? Make sure the unit is plugged into a surge protector or the wall.
YES
Does the unit turn on NO See if the unit will turn on when the power button the unit is pressed.
when the power button If the unit turns on, then troubleshoot the remote control using
is pressed on the unit? the Remote Control Not Working call flow.
YES
YES
YES
2-17
DIGITAL DISPLAY & MEDIA TRAINING MASTER
5-2. Disc Error
The unit displays disc error when a disc is inserted into the DVD HTS.
Is the disc inserted into NO Make sure the disc has been inserted into the DVD HTS properly.
the DVD HTS properly? The HTS can not read a disc inserted into the unit upside down.
YES
YES
Make sure the customer finalized the disc in the DVD recorder.
NO Make sure the type of disc the customer is using is compatible
Did the customer burn
with the DVD HTS. If the customer initialized a DVD-RW in VR mode,
this disc in a DVD recorder?
make sure the owners manual has the RW logo to show
compatibility for the VR format.
YES
YES
2-18
DIGITAL DISPLAY & MEDIA TRAINING MASTER
5-3. Unit Locks Up
Unit does not respond to any commands.
NO If the unit will turn on or off with the button on the unit,
Does the unit respond to
troubleshoot the remote control. Please refer to
the buttons on the unit?
Remote Control Not Working call flow.
YES
YES
2-19
DIGITAL DISPLAY & MEDIA TRAINING MASTER
5-5. Remote Control Not Working
YES
YES
YES
If the remote does not work anything, then walk the customer
NO through a remote drain. Remove the batteries from the remote control.
Is the remote working at all? Then press and hold any button down for a minute.
This will drain the power out of the remote and reset it.
Universal remotes will have to be reprogrammed.
YES
YES
2-20
DIGITAL DISPLAY & MEDIA TRAINING MASTER
5-6. Will Not Play Disc
The unit will not play a disc when a disc is inserted into the HTS.
Is the disc inserted into NO Make sure the disc has been inserted into the DVD HTS properly.
the DVD HTS properly? The HTS can not read a disc inserted into the unit upside down.
YES
YES
Make sure the customer finalized the disc in the DVD recorder.
NO Make sure the type of disc the customer is using is compatible
Did the customer burn this
with the DVD HTS. If the customer initialized a DVD-RW in VR mode,
disc in a DVD recorder?
make sure the owners manual has the RW logo to show
compatibility for the VR format.
YES
YES
2-21
DIGITAL DISPLAY & MEDIA TRAINING MASTER
5-7. Disc Freezes or Skips
The audio and video freeze and skip during play back of a DVD disc.
Is the disc inserted into NO Make sure the disc has been inserted into the DVD HTS properly.
the DVD HTS properly? The HTS can not read a disc inserted into the unit upside down.
YES
YES
Make sure the customer finalized the disc in the DVD recorder.
NO Make sure the type of disc the customer is using is compatible
Did the customer burn this
with the DVD HTS. If the customer initialized a DVD-RW in VR mode,
disc in a DVD recorder?
make sure the owners manual has the RW logo to show
compatibility for the VR format.
YES
YES
2-22
DIGITAL DISPLAY & MEDIA TRAINING MASTER
5-8. Can Access Menu, but Not Play a Movie
The disc menu is displayed but the disc will not play.
YES
NO If the region code of the DVD disc is not A, then the DVD disc
What is the region code of
will not play on a HTS sold in the US. The HTS can play only
the DVD disc?
DVD discs labeled same as the rear of the unit.
YES
2-23
DIGITAL DISPLAY & MEDIA TRAINING MASTER
5-10. Aspect Ratio
The customer has bars on the top and bottom of the screen, the left and right of the screen, or both.
YES
If the aspect ratio is 1.33:1 then the movie is set up for full screen viewing.
What is the aspect ratio NO Bars will appear on the left and right side of the screen if the TV is wide
of the DVD disc being played? screen. If the aspect ratio is 1.85:1 or 2.35:1, then there will be bars on
the top and bottom as that ratio is bigger than widescreen TVs (1.78:1).
YES
YES
2-24
DIGITAL DISPLAY & MEDIA TRAINING MASTER
5-11. My Unit Wont Upconvert
The customer has a problem with getting the unit to change resolutions to 480p, 720p, 1080i, or 1080p.
NO Ask the customer to press stop to stop the disc from playing.
Is the disc
Ask the customer to press the resolution button to change the resolution.
currently playing?
The DVD HTS will not change resolutions while the disc is playing.
YES
YES
YES
Regular discs can convert to 1080p over the HDMI output and
Is the customer using NO only the HDMI output. The TV has to have HDCP compliancy on
an HDMI or DVI cable? the HDMI input. The display has to accept the resolution
(480p, 720p, 1080i, or 1080p).
YES
YES
One disc not upconverting means the disc may not upconvert.
NO Some movie companies will not allow their discs to upconvert.
Has the customer tried
If multiple discs display the issue, remove the disc and change
multiple discs?
the resolution with no disc in the unit.
If resolution will not change, the unit needs service.
2-25
ONE POINT REPAIR GUIDE
1. NO POWER PROBLEM (HIGH VOLTAGE)
No power problem occurs when you power on the unit.
1-1. Solution
Replace F901, BD901 on SMPS board.
BD901
F901
F901
BD901
2-26
ONE POINT REPAIR GUIDE
2. NO AUDIO SPEAKER (25 V / 30 V)
No power problem occurs when you power on the unit.
2-1. Solution
Replace IC902, PC902, IC903 and PC903 on SMPS board.
IC903
PC902
IC902
PC903
PC902 IC903
IC902
PC903
2-27
ONE POINT REPAIR GUIDE
3. NO POWER PROBLEM (3.7 V)
No power problem occurs when you power on the unit.
3-1. Solution
Replace IC901, PC901 on SMPS board.
IC901
PC901
PC901
IC901
2-28
ONE POINT REPAIR GUIDE
4. VFD DOESNT DISPLAY
No VFD Display occurs when you power on the unit.
4-1. Solution
Replace ZD951, Q951 on SMPS board.
Q951
ZD951
Q951
2-29
ONE POINT REPAIR GUIDE
5. NO POWER PROBLEM
No power problem occurs when you power on the unit.
5-1. Solution
Replace X101, IC105, IC101 on MAIN board.
IC101
X101
IC105
X101
IC105
2-30
ONE POINT REPAIR GUIDE
6. SPEAKER NO AUDIO OUTPUT
No audio output problem occurs when you power on the unit.
6-1. Solution
Reassemble AMP IC heat-sink, replace IC101 on MAIN board.
AMP IC heatsink
CN901
2-31
ONE POINT REPAIR GUIDE
7. USB NO DETECT
When USB insert, USB no detect on the unit.
7-1. Solution
Resoldering FL500 on MAIN board.
Replace JK2D3 on JACK board.
Replace IC500 on MAIN board.
IC500
FL500
JK2D3
2-32
ONE POINT REPAIR GUIDE
8. NO BOOTING
When you turn on your set, it will display Hello or Please wait message continuously on front
panel, and it will not boot-up normally.
8-1. Solution
Replace X500 on MAIN board.
X500
2-33
ONE POINT REPAIR GUIDE
9. DISC NO READING
When you put in the disc to the set, it cant read the disc.
9-1. Solution
Re-insert FFC cable on MAIN board, replace MD Assembly.
CN402
CN401
2-34
ONE POINT REPAIR GUIDE
10. NO VIDEO OUTPUT COMPOSITE
When you turn on your set, it will display no image but the device is working.
It cant just display analog image (Composite).
10-1. Solution
Replace IC500, L202 on MAIN board.
IC500
L202
L202
IC500
2-35
ONE POINT REPAIR GUIDE
11. NO BOOTING
When you turn on your set, it will just display function name (DVD / CD or USBetc) and it will
not boot-up normally.
11-1. Solution
Replace IC500, IC503, IC504 on MAIN board.
IC503
IC504
IC504
IC503
IC500
2-36
DETAILS AND WAVEFORMS ON SYSTEM TEST AND DEBUGGING
1. SYSTEM 27 MHz CLOCK, RESET, FLASH R/W SIGNAL
1) MT1389GH main clock is at 27 MHz (X500).
SF_DI
2
SF_DO
3
2-37
2. SDRAM CLOCK
SDCLK
4
4
2-38
3. VIDEO PART (100% FULL COLOR-BAR)
CVBS
2-39
4. HDMI PART
6 7
HDMI_SDA HDMI_SCL
8 9
HDMI_CLK HDMI_DATA
7
8
2-40
5. AUDIO PWM & AMP WAVEFORMS MT1389GH
10 11
12 13
14 15
2-41
10 12 13 15
14
11
OPENSW OPENSW
16
16
CLOSESW CLOSESW
17
17
OPEN OPEN
18 18
CLOSE CLOSE
19 19
16
18
OPENSW
CLOSESW 19
17
OPEN
18
CLOSE 16
17
19
2-42
4) Sled control related signal (No disc condition)
SLD
20 21
M-STBY 20
21
SL+
22
23
SL- 22
23
FOD
24
F+
25
24
F-
26
25 26
MDI
27
DVDLD 29
28
CDLD
29
27 28
2-43
7) Disc type judgement waveforms
F+
30
PU_DET
31
32
RF 30
DVD
F+
30
PU_DET
31
31
RF
32
DVD 31 : This signal can see using special debug program
32
2-44
F+
30
PU_DET
31
32
RF
30
CD
F+ 30
PU_DET
31
31
RF
32
31 : This signal can see using special debug program
CD
32
2-45
8) Focus on waveforms
PU_DET
33
FOD
34
F+
35
33
F-
36
PU_DET
33
FOD 34 34
F+ 35
F-
36
35 36
CD
SPIND
37
SP-
38
37
38
SP+
39
39
2-46
10) Tracking control related signal (System checking)
PU_DET
PU_DET
40
TRO TRO
41
T- T-
42
T+ T+ 40
43
PU_DET
PU_DET
40
TRO TRO
41
T- T-
42
T+ T+
43
CD
41
42
43
2-47
MEMO
2-48
WIRING DIAGRAM
TUNER
SPEAKER JACK
CN103
18 Pin FFC
CN402
CN401
23 Pin FFC
10 Pin FFC
CN202
PN901
12 Pin FFC
B to B 16 Pin
CN901
MD
SMPS PCB
2-49 2-50
BLOCK DIAGRAM
CEC
AMP_PDN, SD, OTW
HDMI Out MP_HDMI_SCL-SDA, TX_MPEG 9.8304 MHz
EEPROM
SANYO 16kbit FL, RL, SW
TAS5612LA
CVBS Out SPI_DO,DI,CLK,CE MICOM 24.576 MHz
Composite Filter
64pin I2C
PWM
CVBS
I2C, UART, Modulator
SPI
PS9860
I2S TAS5612LA
A_TUNER C, FR, RR
Tuner
Aux in
A_AUX ADC I2S MTK1389GH 27 MHz
(176 PIN)
I2C AMP Block
Serial Flash
4MBytes
TRD, FOD,
SLD, SPD, A/B/C/D/E/F/RF
LOAD,TILT
Motor FRONT
OPU
Driver
S3053 MAIN Block
MD Block VFD
MC3401
2-51 2-52
CIRCUIT DIAGRAMS IMPORTANT SAFETY NOTICE
WHEN SERVICING THIS CHASSIS, UNDER NO
COMPONENTS ARE SHADED ON THE SCHEMATIC
FOR EASY IDENTIFICATION.
THIS CIRCUIT DIAGRAM MAY OCCASIONALLY DIFFER
NOTE :
1. Shaded( ) parts are critical for safety. Replace only
with specified part number.
1. SMPS CIRCUIT DIAGRAM CIRCUMSTANCES SHOULD THE ORIGINAL DESIGN BE
MODIFIED OR ALTERED WITHOUT PERMISSION
FROM THE ACTUAL CIRCUIT USED. THIS WAY,
IMPLEMENTATION OF THE LATEST SAFETY AND
2. Voltages are DC-measured with a digital voltmeter
during Play mode.
FROM THE LG CORPORATION. ALL COMPONENTS PERFORMANCE IMPROVEMENT CHANGES INTO
SHOULD BE REPLACED ONLY WITH TYPES IDENTICAL THE SET IS NOT DELAYED UNTIL THE NEW SERVICE
TO THOSE IN THE ORIGINAL CIRCUIT. SPECIAL LITERATURE IS PRINTED.
12
11
10
Warning
Parts that are shaded are critical with
respect to risk of fire or electrical shock.
1
SMPS
EAX64525402 Rev1.0(0)
2013. 02. 15
A B C D E F G H I J K L M N O P Q R S T
2-53 2-54
2. MAIN - MPEG CIRCUIT DIAGRAM
12
11
2 5
10
9
4
31
9
33
8 1 29 40 7
8
6
7
27 28
21
20
5 41
32
18
37
24 34
19
38
4
42
23
22
39
25 26 16
30 36 43
3 35 17
1 MPEG
WAVEFORM EAX65084701(#1) Rev1.1(1)
NUMBER
2013. 02. 15
A B C D E F G H I J K L M N O P Q R S T
2-55 2-56
3. MAIN - MAIN+AMP CIRCUIT DIAGRAM
12
11
10
10 12 13 15
6
14
11
1 MAIN+AMP
WAVEFORM EAX65084701(#2) Rev1.1(1)
NUMBER
2013. 02. 15
A B C D E F G H I J K L M N O P Q R S T
2-57 2-58
4. JACK CIRCUIT DIAGRAM
12
11
10
1 JACK
EAX64644001 Rev1.3(6)
2013. 02. 15
A B C D E F G H I J K L M N O P Q R S T
2-59 2-60
5. FRONT CIRCUIT DIAGRAM
12
11
10
1 FRONT
EAX64672602-SD Rev1.0(0)
2013. 05. 04
A B C D E F G H I J K L M N O P Q R S T
2-61 2-62
CIRCUIT VOLTAGE CHART
1. ICs
No Location Pin No Spec (V) Spec Range EE Mode (V) Margin (V) Playback Margin (V) No Location Pin No Spec (V) Spec Range EE Mode (V) Margin (V) Playback Margin (V)
Pin (V) Mode (V) Pin (V) Mode (V)
IC500 MPEG IC502 EEPROM
1 (AVDD12_2) 1.2 1.1~1.3 1.27 0.07 1.26 0.06 8 (VCC) 3.3 2.5~5.5 3.27 -0.03 3.27 -0.03
2 (AVDD33_1) 3.3 3.1~3.6 3.22 -0.08 3.22 -0.08 IC504 FLASH
12 (AVDD33_2) 3.3 3.1~3.6 3.22 -0.08 3.22 -0.08 8 (VDD) 3.3 2.3~3.6 3.27 -0.03 3.27 -0.03
25 (VDD12_USB) 1.2 1.1~1.3 1.26 0.06 1.25 0.05 IC400 MOTOR IC
38 (DVDD33) 3.3 3.1~3.6 3.28 -0.02 3.28 -0.02 8 (VCC1) 5 4.3~13.2 5.05 0.05 5.02 0.02
57 (DVDD33) 3.3 3.1~3.6 3.27 -0.03 3.27 -0.03 19 (VCC2) 5 4.3~VCC1 5.05 0.05 5.02 0.02
67 (DVDD33) 3.3 3.1~3.6 3.28 -0.02 3.28 -0.02 IC201 ADC
79 (DVDD12) 1.2 1.1~1.3 1.23 0.03 1.23 0.03 5 (VLC) 3.3 3.13~5.25 3.28 -0.02 3.28 -0.02
92 (DVDD33) 3.3 3.1~3.6 3.28 -0.02 3.28 -0.02 14 (VA) 5 4.75~5.25 5.05 0.05 5.02 0.02
101 (DVDD33) 3.3 3.1~3.6 3.28 -0.02 3.28 -0.02 36 (VLS) 3.3 3.13~5.25 3.28 -0.02 3.28 -0.02
109 (DVDD12) 1.2 1.1~1.3 1.25 0.05 1.24 0.04 46 (VD) 3.3 3.13~3.47 3.28 -0.02 3.28 -0.02
114 (AVDD33_VPLL) 3.3 3.1~3.6 3.04 -0.26 3.04 -0.26 IC101 MICOM
119 (AVDD12_C) 1.2 1.1~1.3 1.26 0.06 1.25 0.05 9 (VDD) 3.3 2.8~5.5 3.43 0.13 3.42 0.12
125 (AVDD12_D) 1.2 1.1~1.3 1.26 0.06 1.25 0.05 36 (VDD) 3.3 2.8~5.5 3.43 0.13 3.42 0.12
134 (DVDD33) 3.3 3.1~3.6 3.21 -0.09 3.21 -0.09 59 (VDD) 3.3 2.8~5.5 3.43 0.13 3.42 0.12
135 (DACVDDC) 3.3 3.1~3.6 3.21 -0.09 3.21 -0.09 IC103 EEPROM MICOM
140 (DACVDDB) 3.3 3.1~3.6 3.22 -0.08 3.22 -0.08 8 (VCC) 3.3 2.5~5.5 3.43 0.13 3.42 0.12
142 (DACVDDA) 3.3 3.1~3.6 3.22 -0.08 3.22 -0.08 IC102 LDO Regulator
151 (AADVDD) 3.3 3.1~3.6 3.22 -0.08 3.22 -0.08 1 (VCC) 3.7 4.3~12 3.72 0.02 3.71 0.01
152 (APLLVDD3) 3.3 3.1~3.6 3.22 -0.08 3.22 -0.08 IC301 VFD
163 (ADACVDD1) 3.3 3.1~3.6 3.22 -0.08 3.22 -0.08 10 3.3 0.3-7.0 3.41 0.11 3.4 0.1
164 (ADACVDD2) 3.3 3.1~3.6 3.22 -0.08 3.22 -0.08 IC602 PWM
165 (AVDD12_1) 1.2 1.1~1.3 1.27 0.07 1.26 0.06 52 (Vdd_IO) 3.3 2.97-3.63 3.31 0.01 3.31 0.01
IC503 SDRAM IC700 AMP
1 (VDD) 3.3 2.0~3.6 3.27 -0.03 3.27 -0.03 2 (GVdd) 12 10.8 - 13.2 11.34 -0.66 11.38 -0.62
3 (VDD) 3.3 2.0~3.6 3.27 -0.03 3.27 -0.03 29 (PVdd) 32.5 12 - 34 29.8 -2.70 29.8 -2.7
9 (VDD) 3.3 2.0~3.6 3.27 -0.03 3.27 -0.03
14 (VDD) 3.3 2.0~3.6 3.27 -0.03 3.27 -0.03
27 (VDD) 3.3 2.0~3.6 3.27 -0.03 3.27 -0.03
43 (VDD) 3.3 2.0~3.6 3.27 -0.03 3.27 -0.03
49 (VDD) 3.3 2.0~3.6 3.27 -0.03 3.27 -0.03
2-63 2-64
2. CAPACITORS
EEMode Play back Stand By
No Location Value & Spec Voltage Spec Remark
Positive (+) Negative (-) Positive (+) Negative (-) Positive (+) Negative (-)
1 C102 470UF 20% 6.3V 3.660 0 3.660 0 3.680 0
2 C105 470UF 20% 6.3V 3.250 0 3.250 0 0 0
3 C106 220uF 20% 10V 3.380 0 3.380 0 3.420 0
4 C114 100uF 20% 10V 3.390 0 3.390 0 3.430 0
5 C124 47uF 20% 16V 4.970 0 4.970 0 0 0
6 C127 47uF 20% 16V 11.800 0 11.800 0 0 0
7 C133 47uF 20% 16V 3.380 0 3.380 0 3.420 0
8 C145 10uF 20% 16V 3.000 0 3.000 0 3.050 0
9 C146 100uF 20% 10V 3.660 0 3.690 0 3.690 0
10 C149 100uF 20% 10V 3.280 0 3.280 0 0 0
11 C264 10uF 20% 16V 4.980 0 4.980 0 0 0
12 C265 10uF 20% 16V 3.280 0 3.280 0 0 0
13 C267 47uF 20% 16V 4.620 0 4.620 0 0 0
14 C268 10uF 20% 16V 2.380 0 2.380 0 0 0
15 C282 470uF 20% 10V 1.090 0 1.090 0 0 0
16 C421 220uF 20% 16V 4.990 0 4.990 0 0 0
17 C422 220uF 20% 16V 1.220 0 1.220 0 0 0
18 C423 100uF 20% 10V 4.990 0 4.990 0 0 0
19 C555 100uF 20% 10V 3.280 0 3.270 0 0 0
20 C556 100uF 20% 10V 1.210 0 1.210 0 0 0
21 C558 100uF 20% 10V 3.230 0 3.230 0 0 0
22 C559 100uF 20% 10V 1.200 0 1.200 0 0 0
23 C560 47uF 20% 16V 1.560 0 1.560 0 0 0
24 C561 47uF 20% 16V 1.600 0 1.600 0 0 0
25 C565 10uF 20% 16V 3.280 0 3.280 0 0 0
26 C717 470uF 20% 50V 29.700 0 29.700 0 0 0
27 C718 470uF 20% 50V 29.700 0 29.700 0 0 0
28 C721 470uF 20% 50V 29.700 0 29.700 0 0 0
29 C724 470uF 20% 50V 29.700 0 29.700 0 0 0
30 C744 470uF 20% 50V 14.860 0 14.860 0 0 0
31 C745 470uF 20% 50V 14.860 0 14.860 0 0 0
32 C748 470uF 20% 50V 14.860 0 14.860 0 0 0
33 C749 470uF 20% 50V 14.860 0 14.860 0 0 0
34 C750 470uF 20% 50V 14.860 0 14.860 0 0 0
2-65 2-66
PRINTED CIRCUIT BOARD DIAGRAMS
1. SMPS P. C. BOARD
(TOP VIEW) (BOTTOM VIEW)
NOTE) Warning
Parts that are critical with respect to risk
of fire or electrical shock.
2-67 2-68
2. MAIN P. C. BOARD
(TOP VIEW)
2-69 2-70
MAIN P. C. BOARD
(BOTTOM VIEW)
2-71 2-72
3. JACK P. C. BOARD
(TOP VIEW) (BOTTOM VIEW)
4. FRONT P. C. BOARD
(TOP VIEW) (BOTTOM VIEW)
2-73 2-74
MEMO MEMO
2-75 2-76
SECTION 3
CABINET & MAIN CHASSIS
CONTENTS
3-1
MEMO
3-2
EXPLODED VIEWS
1. CABINET AND MAIN FRAME SECTION
NOTES) THE EXCLAMATION POINT WITHIN AN
EQUILATERAL TRIANGLE IS INTENDED
TO ALERT THE SERVICE PERSONNEL
TO THE PRESENCE OF IMPORTANT
SAFETY INFORMATION IN SERVICE
LITERATURE.
462
OPTIONAL PART
462 250
462
B
C
CABLE3
452
462
A43 462 CABLE2
A 462
281 A46
462
A50
JACK
A MAIN
A41 B
C
D
470 465
465
279 260 462 K
462
SMPS
465
A47
320
261 300
A44
K
261
MEMO
2. DECK MECHANISM SECTION
1439
1002
A001
1005 1001
1030
1024
1437
1437
1024
1024
1012
1049
1437
1020
1011
A006
1019
1043
1018
1045
1439 A005
3. PACKING ACCESSORY SECTION
804 Bag
803 Packing
803 Packing
Speaker cables
WIRE80 Front Left
WIRE81 Front Right
WIRE70 Center
WIRE60 Rear Left
WIRE61 Rear Right
4. SPEAKER SECTION
4-1. CENTER SPEAKER
A700
4-2. FRONT / REAR SPEAKER
A800
A800T
A800B
850
4-3. PASSIVE SUBWOOFER
A900