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Pressure Vessel Handbook - 10th Edition by E Megyesy - 1 PDF
Pressure Vessel Handbook - 10th Edition by E Megyesy - 1 PDF
CONTENTS
1. VesselsUnderinternalPressure_~__~~_~~~~~~~..~.~~~~ti~ti~~~~. 15
StressesinCylindricalShel~Definitions,Formulas,Pressureof
Fluid, Pressure-TemperatureRatings of American Standard
,CarbonSteelPipe Flanges.
2. Vessels Under External Pressure .......................................................... 31
Definitions, Formulas, Minimum Required TicknessofCylin-
dricalSheH,ChafiforDeteminingThicknessofCylindrical and
SphericalVesselsunderExternal PressurewhenConstructedof
Carbon Steel,
3. Design ofTall Towers .......................................................................... 52
Wind Load, Weight of Vessel, Seismic Load, Vibration, Eccen-
tric Load, Elastic Stability, Deflection, Combination of Stresses,
Design of Skirt Support, Design of Anchor Bolts (approximate
method), Design of Base Ring (approximate method), Design of
Anchor Bold and Base Ring, Anchor Bolt Chair for Tall Towers.
4. Vessel Suppotis ..................................................................................... 86
Stresses in Large Horizontal Vessels Supported by Two Saddles,
Stresses in Vessels on Leg Support, Stresses in Vessels Due to
Lug support.
5. Openings ............................................................................................... 122
Inspection Openings, Openings without Reinforcing Pad, Open-
ing with Reinforcing Pad, Extension of Openings, Reinforce-
ment of Openings, Strength of Attachments, Joining Openings to
Vessels, Length of Couplings and Pipes for Openings.
6. Nozzle Loads ........................................................................................ 153
7. Reinforcement at the Junction of Cone to Cylinder .............................. 159
8. Welding of Pressure Vessels ................................................................. 170
Welded Joints, But Welded Joint of Plates of Unequal Thick-
nesses, Application of Welding Symbols.
9. Regulations, Specifications ................................................................... 181
Code Rules Related to Various Services, Code Rules Related to
Various Plate Thicknesses of Vessel, Tanks and Vessels Con-
taining Flammable and Combustible Liquids, Properties of
Materials, Description of Materials, Specification for The De-
sign and Fabrication of Pressure Vessels, Fabrication Toler-
ances.
10. Materials of Foreign Countries ............................................................. 194
11. Welded Tanks ....................................................................................... 204
13. Rectangular Tanks ................................................................................ 212
14. Corrosion .............................................................................................. 221
15. Miscellaneous ... ... .... .. . . . ..~...o..o...u,mv..u.mv..~..u...ti..~..~..~..u..~ 232
Fabricating Capacities, Pipe and Tube Bending, Pipe Engage-
merit, Drill Sizes for Pipe Taps, Bend Allowances, Lengthof
Stud Bolts, Pressure Vessel Detailing, Preferred Locations,
CommonErrors,LiRingAttachments, SafeLoadsforRopesand
Chains, Transportation ofVessels.
16. Painting Steel Surfaces ..~...o..o...~....a...~. U.V......O... 247
1NREFERENCESTHROUGHOUTTHISBOOK"CODE"sTANDSF0RASME
(AMERICAN S O O
C MI E EC HT AEYNN I GC I FA N
BL E O
E AR I S ) L N
E R D
P R E VS SE CU S RS SO
E E EVC DRLT II FU EO C OLNI N S OET RI US C T IR O N
O P R E VS ES SUD SRI F EE
V1
LI A SSA , I M O E N S R T I A C N AND NA R D .
1 E
S P V
Pressure vessels are subject to various loadings, which exert stresses of
different intensities in the vessel components. The category and intensity of
stresses are the function of the nature of loadings, the geometry and construc-
tion of the vessel components.
MAXIMUM
STRESSES (Code UG-23) ALLOWABLE STRESS
a. Tensile stress Sa
b. Longitudinal compressive stress The smaller of S. or the value of
factor B determined by the procedure
described in Code UG 23 (b) (2)
c. General primary membrane stress S
induced by any combination of
loadings. Primary membrane 1.5 Sa
stress plus primary bending stress
induced by combination of load-
ings, except as provided in d. be-
low.
d. General primary membrane stress 1.2 times the stress permitted in a., b.,
induced by combination of earth- or c. This rule applicable to stresses
quake or wind pressure with other exerted by internal or external pres-
loadings (See definitions pages sure or axial compressive load on a
beginn-ing473.) cylinder.
Seismic force and wind pressure need not be considered to act simulta-
neously.
S.= Maximum allowable stress in tension for carbon and low alloy steel
Code Table UCS-23; for high alloy steel Code Table UHA-23., psi. (See
properties of materials page 180- 184,)
/ ,
Uniforminternalorexternalpressureinducesinthelongitudinalseamtwotimeslargerunit
stress than in the circumferentialseam becauseof the geometryof the cylinder.
A vessel under external pressure, when other forces (wind, earthquake, etc. ) are not
factors, must be designed to resist the circumferential buckling o Tn C l oh y .d
p r ot m
v
i e od dh t e e tsh ms o tie rdge e qhn uf ei rW ei o mo t e hlns t t o . aaeh d ei n n r r g s
present, these combined loadings m g o a a hv y vl be
e e p an rw n ir a i eed q rt ul ei r l e
t t ph w l ah wh a s a ni t t i esact fer a chte t co sisrr yc ui mh f sbe ro ue t n oct ie ak l nl i ln gy
F O R M U L A S
t
. . C I R C U M F E R E N T I A LL O N G I T U D I N A L
+ J O I N JT O I N T
D
$ s,
3 .$ s~ = ~
N O T A T I O N
D= M d ie ao vm a eei ts n e s cr e h l f ,e s
S2 P= I n ot e e x r pt n r e ae pr sl n s a ur l r s e , i
s, = Longitudinal
1 stress, psi
s, / s* = Circumferential (hoop) stress, psi
[ = Thickness of shell, corrosion allowance
,R ~ excluded, inches
EXAMPLE
;iven D = 96 inches PD 15 X 96
P= 15 psi s, = ~ = ~ = 1440 psi
f = 0.25 inches
15 X 96
s* = $ = = 2 p 8 8s
2 X 0.25
F t ou iw
o n n pe t d r er a er rewss nl s r at iunc l or r h eni haeat d iwdi b c cd ghaoe lhmi v pt cr e e h s
s s gti o rc vvb ea ep sp rera osnb x t is fm ao nt ree hdm u I y ae :
H y d r t o os mt uea l t t ii -c svc h ea m
Cs t b sU
ef r eo ( Gl s d- : e9 e 9 )
A Pneumatic test may be used in lieu of a hydrostatic test per Code UG-100
6. JOINT EFFICIENCY
The efficiency of different types of welded joints are given in table on page
172. The efficiency of seamless heads is tabulated on page 176.
T f o l phl o c aw o i fgen o g t eru am t s icu s nlo at m esr p e uqdw h tu o ei a r ee ld
t h i ac kt nm e an s xhsa li l mdw o uweo m ap r br kl ef ei st n sm gu o r ho e ar e
f r e qu u t e nso y st l a yeph h eTe de f n s lo a rfo hcl m
d y d lu i. sl n aeda hr s i c e a f lr l l
g f i t l .v o ~o ge hs i t usn ed iur ni aeas tl nugm ao hc ,vl eel i r y n s .
NOTATION
E = J e of f ip i c 1i en a n c t y 7g. e 2
P = D pe r s o e m i s a sg l aul n or R = wex I a bnrr . l as ei d i n i dc u eh s e, s
w o p r r pke is sn u gs rD = e I ndi i s a i m i n e d t c ee hr , e s
S= S vt o rma ea pl t ps e u ssr at i e= a if t l g h i ,i c e k n n ec s hs , e s
C = C o rAa r l ol ois wi .n ao nnc c eh . e s
A
CYLINDRICAL SHELL ( LS EO A N M G )
t PR SE t
P
R f= SE O.6P = m-m
e
1. U s t su i at t ll hr s l e i yog h seo ev Sns e arn en gi m
ne g s .
p r ep c e a d i g n g e .
2 W [ w h t h aiehe c x ok. lhcnn o ete isl ae n s nd slhs ie f
r oa P e d x 0 i c S u. et f es 3 o drgE r 8 hsm
i i u5 l v , a e se
t C A po h 1p s e db nah dep - ei ap x l l i 2e l de .
PR p= 2SE t
= 2SE0,2P R +0.2t
r
1. F h w e i aos at t Ih r d loua r t aisu e gnft fhg si thce i , e n e c
R f o t h t s ej h hi i ol a et f it e eeld hfno f l si thac if { es n c
1- -1 -
o t s i e[ h h a e m h fa e s d n e .
2 W t w h t h aiehe c x 0k. l cnnR o. ePe e sl e 3xs d c 5s e 6e
0 S . t f 6 o gE r 6 hmi ti uC 5 lvA, a epo hse p e nd n n de ei
I s b -ah p ap3 l li , e l d e .
.
. 2:1 ELLIPSOIDAL HEAD
PD
b I P= -Dy;jt
= 2SE O.2P
0 1. F e l l ih po sw
e o t ia hrd rado leta smh r t , a ehi j e o o
a m a i i on nxt t 2 1 os hihC
d r A e aspo espr e nd n : , de ei
1 - 4 ( c ) .
/1 = 1>/4
E X
D ED S AI G
T NA : E = 1 j . e of 0f oi is c0 ei n ea , n m tc l y e s f
h e a d s
P = p d pe r s e is sg ui R n=r 4 ie ni rnc a hs d ie i8 ds u es *
S= 1 p 7s vt5 o rsSa 0 e l 0 s Dtiu= s9 i e ni f A dnc i hsa mie e6 dst e e r *
5 1p @5 6l . 5a 7 0t 0 e= r I F e wq [ u h i ai irc ken ln d ec s lhs , e
E = 0 e . f f oi8 s cp oi 5t e - ne x, c a ym i n ef i d .
C = 0 . nc A 1o c ra 2r hl. ol e5so iws o u n n c e
j oo s ia hh n eHe t tnm sl e i f l * s dac .o crd oi r o ngo d d vi e nt a di ot n e r
s h e l l w t c i o r a rhlt ol so ihw o ea n n c e
SEEDESIGNDATAABOVE
SEE DESIGNDATAABOVE
0.287 in.
SEE DESIGNDATAABOVE
NOTATION D = I dn i s ai mi n e d tc e e hr , e
P = D pe r s o e m i s a sg l aul n or a we=x Oa hbr o. l t ei an n (c lhI a eu p fd fe
w o p r r pke si sn u gs r ea dni eg g l r e e ,e s
S= . Sv to m a r a ;pl t ps e u ssr aLi e= Ia if l grn oa,s d e dii i din suec sh
r = I kn n sr u ai i c dd nk i e cl u e h s
E = J e of f ip i c 1i en a n c t y g7,r = W t e h 2ai i c k n ln ec s l sh , e
R = I rn a is d ni i dc u he s e,= C s o r a r l ol ois wi n ao nnc c eh ,
2SEt c a o
c a (SE= O.6P)
o = 2D + 1.2t
s a
E A F SL A M D
N GI H EN
ES D H
E ED A
( T O R I S P HH E R I EC A L A D
W =h 1 6e / 2 n fr
0.885PL SEt
P=
f= SE o. 1 0.885 L+0.lt P
~
< When Vr l t 1e h s a s n
\
PLM 2SEt
= 2SE O.2P = LM+oo2t
V A O LF UA EC ST OM F R
1 1. .0 50 0
J r
M
3
2
1 3 . 0
M 1
* : L = D + 2t (see note 2 on f pa ca i
21
E X
DESIGN DATA: R = 48inchesinsideradius*
P = lOOpsidesignpressure D = 96inchesinsidediameter*
S = 17500psistressvalueof ~ = required wallthickness,inches
SA515-70plate@650F L = 300nehalfoftheapexangle
E = 0.85,efficiency
ofspot-examined t = Resuiredwallthickness
inches
joints C.A = 0,125inchescon-osionallowance
E = 1.00,jointefficiencyofsearnless * incorrodedcondition
greaterwith
thecorrosionallowance
SEE DESIGN DATAABOVE SEE DESIGN DATAABOVE
Cos30 = 0.866
Determine the maximum allowable
Determine the required thickness, r working pressure, P for 0.500 in. thick
of a cone cone, when the vessel is in new
100x 96.25 condition.
2X 0.866(17500X 2x xO.85xO.500x0.866= 133psi
96+ 1.2XOo500Xo.866
+C.A. 0,125in.
0.500in.
Use0,500in.plate
+C.A. 0.125in.
0.611in.
Use0.625in.plate
SEEDESIGNDATAABOVE SEEDESIGNDATAABOVE
Knuckle radius r = 6 in. L/r= ~= (j %
61 Knuckle radius r = 6 in. L/r= ~ = 16
~= 1.75 from table. A4= 1.75 from table
Determine the required thickness t of a
seamless ASME flanged and dished Determine the maximum allowable
head. working pressure, P for a 0.481 in. thick
100x96,125X1.75 seamless head when the vessel is in
t= 0.481 in. corroded condition.
2 x 17500 100
2 x 17500X1.0xO.481 = 100psi
+C.A. 0.125in. p= 96.125X 1.75+0,2 xO.481
0.606in.
Use0.625in.min.thickhead
NOTE: When the r o La i g t r t i/e 1 a nho to6f nreca so- r n3 Cs tn otr uv,d c te aoi o hnl ) u
A b4 c a ml bc t ua f l oay tir ehe%
md +ul k L l y ae (l /: = r 3 )
22
I P N
FORMULAS IN TERMS OF OUTSIDE DIMENSIONS
NOTATION
E = Joint efficiency,page 1 7
P=D pe r s o e m i s a sgl aul n or w =ex O a ubr radius,
. l t einches
s i d e
w op r r pke si sn u gs r: eO u id ti asi m i n e d= tc ee hr ,
S= S vt o rm
a ae pl t ps e u ssr ai e= W a if t l g h ai , i c e k n ln ec s l sh , e
1 8 9 C.A: = Comosionallowance,inches
A
CYLINDRICAL SHELL ( LS EO A N
+ PR
P = R y;4t
R * = SE + 0.4P .
b
B
SPHERE and HEMISPHERICAL HEAD
PR
P - ~ y; B*
f = 2SE + 0.8P .
@
f 1 F h w e i ao s at t fh r d .loua r t asiu e gnft fhgsi thce
R o t h t s ej h hi i oi la e t fi te leed hnf o fl is t hca f
d o t s i et hh a e m h f ae s d n e .
R P
S t E h , e
1-3,shallbe applied.
c
2:1 ELLIPSOIDAL HEAD
PD
h P=D~l
= 2S45+1,8P .
- +
1 F e l l hi po wes o t ai hr d. odra t eal m s h art ,a hei j
u m a ii o tnx t 2 so hC hi :Ar e paso e1ps1 r e- nd n 4 ,
h = D14
23
E X
DESIGN DATA:
P = IOOpsidesignpressure E = 1.OOjointefficiency
ofseamlessheads
S = 17500psistressva1ueof l? =48inchesoutsideriidius
SA515-70plate@650F D= 96 inchesoutsidediameter
E= O.8&efliciencyofspot-examined t =Requiredwallthickness,
inches
joints ofshellandhemis.headtoshell C.A.= 0.125inchescorosionallowance
E = 1.00,jointefficiencyofseamless
100x96
8 p. + 2X
x 17500x1.0X
t=
2 x 17500 X 1 1 . . 0
96-1.8 xO.273 = 100psi
+C.A. 0,125in.
0.398in.
Use0.4375in.min.thickhead
I P N
FORMULASIN TERMSOF OUTSIDEDIMENSIONS
N ~ A T I O N
Outsidediameter.inches
P = Designpressureor max. allowable ~ = one half of the included(apex)
w o p r r psi
ke si sn u g r ea dn eg g l r e e ,e s
S= S v & o m a e a pl ts p e u ssr aLi e= O
a fi l gu r t , oa dse dii i din esuc sh
r = I kn n sr u ai i c dd nk i e lc u e h
E = J e of f ip i c 1i en a n c t y g7, = W t e h 2ai ic k n ln ec s l sh , e
R=O ur t a i s d ni i dc u e hC.A:
s =e, C os r a r l ol ois wi n ao nnc c eh
)
CONE CONICAL SECTION
PD p= 2bsEfCos CY
=2 Cos CY(SE+ O.4P) D 0.8t a
d
1 T h a a a h apnn g gl re.t el e3 of eaxh t, e0a t
@L 2 W
i hg rt e 3e snah p.a0t a ne eai rasc re l i qny au , s
( A C p 1po e- dn 5 d ( e i ex ) )
E A F sL A MD N GI H EN
ES D HE ED
( T O R I S P HHE R I EC A L A D
W h = 1e n 6 L 2/ r /
0.885PL SEt
P=
2=SE + 0.8P 0.885L O.8t
f W Lh T ee1 h 6 sn a2 s
.
i
PL M 2SEt
f= 2SE+P(M O.2) = ML t(ikf-O.2)
VALUES OF FACTOR M
2 2. 3 .0 3. 5 0 4 .0 0 5. 50 6 .5 0
1 / 1. 2 .r2 2. 7 5 3. 2 5 4 .7 5 5. 2 5 6 .0 5 . 00
M 1 1. 1. 0 .0 0 16 0
: L-t = D 2
.
25
E X
3ESIGN DATA:
P = IOOpsidesignpressure D = 96inchesoutside
dimeter
S = 17500psistressvalueof ~ = 3@onehalfoftheapexmgle
SA 515-70plate@650F L = 96inchesoutsideradiusofdish
E = 0.85,efficiency
ofspot-examinedjoints t = Requiredwallthickness,
inches
E = 1.00,jointefficiencyofseamlessheads C.A = 0.125inchescomosionallowmce
R = 48inchesoutsideradius
SEE DESIGN DATAABOVE SEE DESIGN DATAABOVE
:0s 30 = 0.866 Determine the maximum allowable
Determine the required thickness, t working pressure, P for 0.500 in. thick
of a cone cone.
00 96
=2 x0.866X(l\50; X0.85+Oc4X100) =
=0.372 in. ~= 2X 17500XC).85X
().5()()X().866= 134psi
96- (0.8xO.500xO.866)
+-CA. 0.125in.
0.497in.
Use:0.500in.thickplate
I E P
F
NOTATION
P = Internal or external design pressure psi E=joint efficiency
d =Inside diameter ofshell, in.
S =Maximumaflowable stiessvalue ofmaterial, psi
t = Minimum required thickness of head, exclusive of corrosion allowance, in.
t~ = Actual thickness of head exclusive of corrosion allowance, in.
tr = Minimumrequired thicknessof seamless shell for pressure, in.
t~ = Actual thickness of shell, exclusive of corrosion allowance, in.
27
I E P
E
DESIGNDATA
P = 300 psi design pressure E=joint efficiency
d =24in. inside diameter ofshell
s =15,0001psi maximum allowable stress value of SA-515-60 plate
tr =0.243 i required thickness
n of seamless
. shell for pressure.
t~ =0.3125 in. actual thickness ofshell.
DETERMINE THE MINIMUM REQUIRED THICKNESS, t
t~ 1.250
Checking the limitationof = = 0.052,
d 24
0.243
c = 0.33 ; = 0,33 = 0.26
s 0.3125
Using thicker plate for shell, alesser thickness wfil be satisfactory for the head
t~ = 0.375 i n .
0.243
c = 0.33 + = 0.33 = 0.214
0.375
2 m = 6 in
- .. . . . .... . .
28
TEMPERATURE,
F MAXIMUMALLOWABLENON-SHOCKpRESSURE PSIG.
P F
STATIC HEAD
The fluid in the vessel exerts pressure on the vessel wall. The intensity of the
pressure when the fluid is at rest is equal in all directions on the sides or
bottom of the vessel and i d t t h u eo t h i f s gae l o ht be up t o iof he v di
a w t h p ri ie ch cso nst hs u i dre e e r e ds .
T s ht hwa e a t ph pi ae sl ci eb c had a bnt ad lt e d dl ep le rh s eoe dt i s osg e u n hr
v e s s e l .
T t ab h bs e lt l rh e e o lsb oha w
e t t it wpo w rne eaes h hes sn eo ut n i re eg h
w a t e r .
T f t pi r fe hnas os o udf ot ren lt e h wu hretai y v tdr a ag es hil irnt u , v e e eh
t as bb hm ul la ew t i tl sp s li lpi gee hdt rc o tia fhf v i e icl co htn su yi d e i rf ae t di
P r ie P s osp uSu r qIn e efud Dnn asi f rH rfoc eeo eWr he a nar t d t se
H e a d ,
F o e 1 e2 3t 4 5 6 7 8 9
b
w
a a F at h e r e e .q n rp h u et4p oia r t p elu3s s s iqns 3 uue nd r a e c
T f t p i r pe shns qsi o ufdeu aren fae h r ocnr e n eg e i h tie rt ao y va ta dbhe bt o n
m u t l f t h i b ep.h e l 4y e a 3e t d3 y .
H o eW ai aF dC t o er sr ee s f tper oC n nde P
it nr rg t e as si o un r
i P o p Su qnI eud nn as r rc e h
0 1 2 3 4 5 6 7 8 9
i t
30
T
f q c u o om i po ra cr e i r qps k out nl hi ir aace weight
fk d t n forevarious
ne s smaterialsdand
at different degree of radiographic examination.
Table A shows the stress value of the most frequently used shell and head materials.
Table B shows the ratios of these stress values.
EXAMPLE:
1. Foravesselusing SA 5 15-70 plate, whenspotradiographed, therequiredthickness
0.4426 inches and the weight of the vessel 12600 lbs.
2. What plate thickness will be required and what will the weight of the vessel be,
using SA 285-C plate and fill radiographic examination:
In case 1. The stress value of the material 14875
In case 2. The stress value of the material 13800
The ratio of the two stress values tlom Table B = 1.08. In this proportion will be
increased the required plate thickness and the weight of the vessel.
0.4426 x 1.08 = 0.4780 in.
12600 X 1.08= 13608 lb.
31
E P X
D eP rs e is gs un r e
T P re e s s s u tr e
S i n g vl e e - d ws e a s ls f l ei v gl a n so ocep d ua v ru ar to m c i s n ua rb hlul ma y
s u b t j a e i c n t ht e y ed d r r t on oso ant w ael t a ih hcys d r teo t si trn ane t i c
p r a c t ai pc na be l t ue m ,U e-a (t soi c t9 f . G 9 )
P n e tu m
C e a U t - soi c t 1d : 0e G 0
E PRESSUREX
FORMULAS
N O T A T I O N
P= External design pressure, psig.
P = Maxunumallowableworking pressure, psig.
d.= Outside diameter, in.
L = the length, in. ofvessel section between:
1. circumferential line on a head at one-third the depth of the
head-tangent line,
2. stiffening rings
3. jacket closure
4. cone-toqdinderjunction or knuckle-to-cylinderjunction of
a toriconicalhead or section,
5. tube sheets (see pa e 39)
t = Minimum requiredwa fithickness, in.
A. m CYLINDRICAL SHELL
2
Seamless or with Longitudinal Butt Joints
When D./l equal to or greater than 10
the maximum allowable pressure:
D. 4B
1~ , A Pa =
3(D0It )
t. T value of B hshall be determined
e by the fol-
lowing procedure:
1. Assume a value for t; See pages 49-511)
t i Determine L/DQ a b oI n d
A 2 E Fn U G t i O ( e - g42)
.2P rat8 the.a. value
O g
m of L/DO. E a n5 w t L/Dpheis greater r e t 0
! z than 50, and at 0.05 when L/D. is l e
0.05.
3. M h oo r i z t vo t n tl a e rl el ipyh r e s ne o
~ F O t p r/ o oi t noh t ie. rm m s nev ce ot t i eo
B . t l t dc e a t t el v r l m o ayf i h n aAol e c u te
4 E t n a p t p lhme i ac. crat be (e lh r e p i a aa
4 3a t v- o4 aA M h7 l v ) e o ur tt tet iev c fa
a p p t he cm ap l eb r l i a e t nu r e *
A 5 F t ir n t e orhm s e h. cm o to r i ieo zan ov n t a
r t v e o aB ha l du e e f .
u C o t m m p a u ax h t l i el m wo uw o e p amr b kr l
z
2 s Pa.u r e ,
u If the maximum allowable working pressure is
z t A smaller than the design pressure, the design
E procedure must be repeated increasing the ves-
M
Lal
L sel thickness or decreasing L b s t i rf f ei n
F * v F ao A l f o ua t tl er l l s o i t efnh g
a p p tl ei mc pa leb r lt a ie vt u nof
r a ePOh e l
c b c a l a bc t u fl ao tn r eeh md u l y ae
t ~ A
1 Pa =
s 1
!-$? 3 /t) ( D 0
2 W t hv oaD eh il l no tu e 1e /e th fs t
g i i t Cv U eGoh - 2 n s8 d ( n Che )
W S TI I F RF T E b aG N p
N II H N p Gl i e de .
33
E X
D E DATA
S I G N
P = IS e x dt e epressure
r sn ai l g n
D. = 96 in. outside diatmeter of the shell
Length o t v fe ths ra sl n t ef ot ge i al e l nmn 4n igf t O ie n=e 5n o i ett n : 7 8
H 2 e e l a l i :pd s o s i d 1 a l
M a o t s e S rh- i C eap 2 l ll f8 la A 5t e
T e m p 5e r Fa t 0 u r e 0
E = M o of delasticity
u ol m u a s t2 e7 ,r 0i p 0a @05l f , ,s 0 ( 0 c0 i0 s Jh . ae? 0
o p 4 ) a g n e 3
Since tlie maximum allowable pressure is smaller than the design pressure
P stiffening rings shall be provided.
Using 2 stiffening rings equally spaced between the tangent lines of the heads,
Length of one vessel section, L = 200 in.(length of shell 192 in. plus one third
of depth of head 8 in.)
L/DO= = = =
* = from chart (page
a
s 3000 f c r( h 4 po a a rm 3 g t e )
G d e t e b r t m p i r n oe dhcd ee sd o cuy r er i e b e
: f ap c a i g0 n eg .
+
= 4 xQ 3000/3 x 192= 20.8 psi.
Pa =o 4B/3(DOlr)
k GG
* Since the maximum allowable pressure P. is
; greater than the design pressure P, the assumed
thickness of shell using two stiffening rings,
is satisfactory.
i 00
*Z
See page 40 for design of stiffening rings.
34
EXTERNAL PRESSURE
FORMULAS
NOTATION
P = External design pressure psig.
Pa = Maximum allowable working pressure psig.
DO = Outside diameter of the head, in.
RO = Outside radius of sphere or hemispherical head, 0.9D0 for ellipsoidal
heads, inside crown radius of flanged and dished heads, in.
= Minimum required wall thickness, inches.
; = Modulus of elasticity of material, psi. (page 43)
SPHERE and HEMISPHERICAL HEAD
The maximum B
allowable pressure: = (RO/t)
The value of B shall be determined by the followingpro-
cedure:
1. Assume the value for t and calculate the value of
A using the f o r m u / ( l) (seea page49)
:
2 E t n a p t p ml h ei a c c. t ar e(b hel r p4e i a a3aa l rg-
t v o a A. h Move
l vertically
u e to ethe applicable f
temperature line.*
3. From the intersection move horizontally and read
t
R. R. t v o aB h l u e e f .
DO *For values of A falling to the left of the appli-
t- - cable temperature line, the value of POcan be cal-
~~TX
culated by the formula:Pc = 0.0625V~R0/ t ):
If the maximum allowable working pressure f. com-
puted by the formula above, is smaller than the design
pressure, a greater value for [ must be selected and
the design procedure repeated.
2:1 ELLIPSOIDAL HEAD
The required thickness shall be the greater of the
following thicknesses.
I (1) The thickness as computed by the formulas
R. given for internal pressure using a design pres-
sure 1.67 times the external pressure and joint
t +% efficiency E= 1.00.
DO
(2) The thickness proofed by formula Fa=BARo/1)
where&=O.9 00, and B to be determined as for
sphere.
ASMEFLANGED
ANDDISHED
HEAD
( T O R I S P HH E R I EC A L A D
R.
The required thickness and maximum allowable pres-
( sure shall be computed by the procedures given for
+ f, ellipsoidal
W heads. (See above)ROmaximum=D,,
35
E X
DESIGN DATA:
P = 15psigexternal design pressure
Do= 96 inches outside diameter of head
Material of the head SA-285C plate
500F design temperature
Pa = 8 5 0 0 / ( 4 8 . 0= 04 / 0 .p245 ) ,s 2 i 7 .
E P X
FORMULAS
CONE A CONICAL
N SE(XION D
L WHEN a IS EQUALTOORLESSTHAN60<
a and Dl\r, > 10
AX The m a ax l i l pmo r wu e am
s bs l u e r
4
D ,
L = 3(D,/f,.)
1 A s a v s forauthickness,
ml ~., e u e
s The valuesof B s b determined
h a by thel
l% followingprocedure:
, n .L/Dl
2 D e t t eL., r andmthe iratios e and ,
te D1/te
a L 3. Enter chart UGO-28(page42) at the wdue
I of LJDI (.L/D&)( a 5 wn L/Dl
E t h e
is greater than 5 M h o or0 i tz tov n t
a line representing~it. From the point of
DI intersection move vefically to determine
factor A,
1 4. Enter the applicable material chart at
the value of A* and move verticallyto the
line of applicable temperature. From the
NOTATION intersection move horizontally and read
A = factordeterminedfrom the value of B.
fig.UGO-21L0(page , 5 C4 o t m m p2 a u ax h tl i . l ewmo owu e arm
B = fhctordetermined from pressure,Pa.
charts (pages 4 3 4 7 )
a = o h o t ian n
c lh l I eu Pa fdis s f e e mdt at dl h l ep f er has etr si sn
( aa pdn eeg
g xl r d )e e e t ,e ds s i pe gr hs o nmust
ci ,be
e repeated
gd e u n r
Dl = outside diameter at the increasing the thickness or decreasingL b
large end, in. using of stiffeningrings.
D s= outside diameter at the
small e i n n
F v
d .
oa A f ol at ut l l e ol r t sia e h n fp g
E = modulusof elasticityof
cable line, the value of P can be calculated
material (page 43)
L = length of cone, in. (see by the formula:
page 39) Pa = 2A E/3(D,/t,.)
Le = equivalent length of For cones havingD A ratio smallerthan 10,
conicalsection, see Code UG-33(~(b)
in.(L/2)(l+D~/Df)
P = external
. design pressure, W HI G ER ETN A 6 a TH E S RA 0
Pa = flbum allowable The thicknessof the conesshallbe the sameas
workingpressure, psi the required t h i f c a kf nh e o lt se s
t = minimumrequired o w e h qt i l u a co a r hfu hl g t
t h i ic k n e sn s d , i oa t. mc e ot he nr ef e .
te = effectivethickness,in. P r a o d v er eiq i dun o f ate o ctr coe i n n h
= t Cos a c y j l u i nSn cp d t 1 eu ar e e . g5
37
E X
DESIGN DATA
F = 15 psi external design pressure
Material of the cone SA 285-C plate
500 F design temperature
CONICAL HEAD
D( = 9 i a =2n d e2 6 g. D, =r. O e e5 s
Determine the required thickness, t L
Length, f. =( D1/2)hncx=48/.4142= 115.8,say 116in (1
1. Assume a head thickness, t, 0.3125 in.
2. fe = t cosa=O.3125x .9239 = 0.288; A7
L, =L/2 ( / )l= 1 X+D(1 + 0/96)
6 D = 581/ 2 1
L, /~, =58/96 =0.6 L), Ite = 96/,288 = 333 w
3. A =0.00037 ( cf ph r 4 a oa r mt 2g , e )
4 ~ = (5 c, f 2ph r 04 a. 0oa r mt g3 , e )
4B 4 X 5,200 = 20.8 psi.
5 p,, = .
3(D,/t@) =
3(333)
Since the maximum allowable pressure is greater than the design pressure, the
assumed plate thickness is satisfactory.
L e L n= [ (gD r D
t J )h / 2=], / 2t a n4 a= / . i 45 7 17 4n . 6 .
a 0 i . 3 n7
2 t =tC O s ~ ) . . 8 3. 6 , 76 =5 0 . 3 2 4
X( O
m Le=(L/2)(1 + D~\Dl)=41.6\2 X
1 + 9 6 = /3 1 4 4 4. ) 6 7
I L Le/D[ = 3 4 . 6 7 / 1 4 4 = 0 . 2 4 1
D1/te= 1 4 4 / 4 0 . 3 2 44 = 4
$ w
3. A =0.00065 (from chart, page42J
4 B= 8( , c f 6 ph r 04 a. oa0 r mt 3g ,
2 - 1 4 4 - 94 6
4 X8 6 0
2 5. pa = 4B =
1 4 4 3(DJr J 3 X (144/0.324)
= 25.8 p s i .
S t i m an xah cl i l mpeo ruw e P.
eam is sbgreater
ls ethan
u the
r de ep rs e i s sg u
P, the assumed thickness is satisfactory.
EXAMPLES &
39
E P X
FORMULAS
7
L
J
o
Use L in calculation as shown when
the strength of joints of cone to cylin-
L der does not meet the requirements
T
described on pages 163-169 It will
result the thickness for the cone not
less than the minimumrequired thick-
R ness for the joining qdindrical shell.
r
L.
1
-a
40
E P X
DESIGN OF STIFFENING RINGS
NOTATION
A : Factor determined from the chart (page 42) for the material used in the
stiffening ring.
A, = Cross sectional area of the stiffening ring, sq. in.
DO= Outside Diameter of shell, in.
E = Modulus of elasticity of material (see chart on page 43)
1, = Required moment of inertia of the stiffening ring about its neutral axis parallel
to the axis of the shell, in.4.
f,, = Required moment of inertia of the stiffening ring combined with the shell
section which is taken as contributing to the moment of inertia. The width of
the shell section 1.10 @ in.4.
L, = The sum ofone-halfofthe distances on both sides of the stiffening ring from
the center line of the ring to the (1) next stiffening ring, (2) to the head line at
depth, (3) to a jacket connection, or (4) to cone-to-cylinderjunction, in.
P = External design pressure, psi.
t = Minimum required wall thickness of shell, in.
I. Select the type of stiffening ring and determine its cross sectional area A
II. Assume the required number of rings and distribute them equally between
jacketed section, cone-to-shell junction, or head line at % of its depth and
determine dimension, L,.
111.Calculate the moment of inertia of the selected ring or the moment of inertia of
the ring combined with the shell section (see page 95).
IV. The available moment of inertia ofa circumferential stiffening ring shall not be
less than determined by one of the following formulas:
~, = DoL,(t+A]L)A D02L,(t+A~L)A
.s 10.9 {,= ~
The value of A shall be determined by the following procedure:
1. Calculate factor B using the formula:
[*J
2. Enter the applicable material chart (pages 43 -47) at the value of B and move
horizontally to the curve of design temperature. When the value of B is less than
2500, A can be calculated by the formula: A = 2B/E.
3. From the intersection point move vertically tothebottom of the chart andreadthe
value of A.
4. Calculate the required moment of inertia using the formulas above.
If the moment of inertia of the ring or the ring combined with the shell section is greater
than the required moment of inertia, the stiffening of the sheH is satisfactory. Otherwise
stiffening ring with larger moment of inertia must be selected, or the number of rings
shall be increased.
Stiffening ring for jacketed vessel: Code UG-29 (f)
41
E X
D E DATA:
S I G N
P= 1 p ,e xs dt e epi r r s5ne . asi sl g u rn e .
D.= 9 i o u nd t i sao. t m i s 6 de , ht e ehe r l fl e .
L eo t nv gfe ths ra h st n t ef ot ge i al e l nmn 4n igf t O ie n=e 5n o i et n : 7
H 2 e e l a l i :pd s o s i d 1 a l
M a o t t es tr i i rf haf S el - in i f ne ng 3 g A 6
T e m p 5e r Fa t 0 u r e 0
E= M o o de l u a ols m t u ai sct2 ie7 t ,rf y0i p 0a@05l f , ,s 0 ( 0 c 0 i0 s h . ae
o p 4 a 3g n e )
1 = 0 i . t h 5 i o csn 0 k nh 0 e se. s l f l
I A a o n6 x 4 g - s l .e5n l e /e cf 1 t
z = s3 i 4 . 0q n , 3 . .
II. U 2 s s t ii fr fn e i ngq i n nu g ag
s pb ea o t cn wet e -de td e eh ni hp r
o h ( e f i as gLj =du1 e in.
rf s e e) 9 ,
III. T m o oh m i ne o e tne r t t i
selected angle: 11.4in.
1. T v o aF h a lc t uo e r e1 3f
B= 3/4[PDOjct =
= 2095
2 S t i v no a B hi c l l . e u e e e
t 2 h 5 a0 0 n ,
A = 2BiE. =
2 X 2095/27,000,000= 0.00015
E P X
CONSTRUCTION OF STIFFENING RINGS
LOCATION
Stiffening rings may be placed on the inside or outside of a vessel.
SHAPEOF RINGS
T r m i b h o nr e ac g t oea a ns og y u s let eafn rc h t i e ro y n r s .
CONSTRUCTION
I i p r e ft ue rp a ilb tc l ssoae n st t a rcoe ou emc pst o is innt ge -s s et c ti ri of n f i e n
r at ut hs hs t easai tnr r nd us n ac hg trT ua dr r p ae f le th a sl ns. h oo oi ei ni n oe r
t d i f f oih rc u o l h t l i eseel ts ri aus n c fh vtgb ua a ry pba leel uo sct n,as ue t shoc
s t a i td r j t t t u ich yus or not vht ase t g Fhu o l reh e ed a li o avfrl eme t . ge s rt s ee
m a xp e i r m o i uos rsm io b uul c ne r d n ei eat 1a sf 2 si u g l bnn te t nac w
t s a h t h r e T ni c lh benhe l l idg aimie t i . vn s ae tnmr eeh tde o i t m cr f aibe l ie h r
c o o t pu ui ls he act T tt s ti f eeo ccen hbtsnf .i col a i ne ansu o rs mn t ot e ee l a
a t b u h tn t -t weo e igld pd en e ltd h a e c r e n .
DRAIN AND VENT
S t i r f pf i e li ntn aei r gc no h ehsso rd i is z nd hhoe nea het aaof l gl oa l tv s l ae
b o f dt r t a oo ia t nm t a nf gr v eh Poe r do a nct o et hi pt c o r aa 3.lani l y ln
d i ah ma t e ob t oe a l rh1%
t i t ed noitn e ahm ma ct ed ot t i hse a l rht i o s fe a tc e
a d n a on tf s oef ct deo hrns cd tFei tt iisA eo gns s u. r e .
F t m ao xah oi s m r l uhreu mn ees u pblc pf efo lor c tg te ai d s u t is a f ef e
r s iC Fn oei Ug Gg d., u e 2 re 9 .e 2 .
WELDING
According to the ASME Code (UG 30): Stiffener rings may be attached to the
shell by continuous or intermittent welding. The total length of intermittent
welding on each side of the stiffener ring shall be:
1 f r o i t oo n u nt ghl. s r t i s ode no hehe t, s o aan tu c s it hrln cs ue mi ff ed er ee
o t v e sh s e fle ;
2 f r o i t oi n no t ghs.v r esi n nlshd et s e o ee o t fh l e o h,st nac t i i s rn rh ce
f e o tr v e e n s hc s e e f l e .
W c h o r ea r l o rl si o t i ebw op a nr n o ct v es i t di rfes ho fdse e , bin ah i t ne antg a lc g
t the shell with continuous filleto or seal weld.ASME. Code (UG.30.)
M S pa a cx i n. g
1 tf i n rt oe ri n2 a rn l
8t f e x rt o1e ri n ar n l
1
F iA g u r e F iB g u r e
E X A M R P LO : T 1 G
I E UN Sx 3 Il Sf D %wE
i o lg6 ec l te l . t r d
R II NN S? Gx 2I l SDf 4wE
i o lg6 ec l te l . tr d
T f w t l h e ei s g b -e nhl esl tit a dzt e osel h m ols at hae fl t o l s l en1l hiose wt i n /f ge
t t h i o cvh k w e n o es seta s sia t f e jlf f le o n l hie r r n tt e .
49
~ 1 30 040 50 602 70 80 090 100 110 120 130140 150 160170 180 190200
SPHERICAL, ELLIPSOIDAL, FLANGED AND DISHED HEADS
(Specified yield strength 30,000 to 38,000 p i n sc l u is i v ,e )
T f t r i e hq hnut hi e oi r d1c Deke aedn t e Res2d rEs m: t inc n . aet th vh e a , a. r hr
o R 3 M v e o r t t t i ev cfm ,ap .llee lr4 yaM
i t uh nroo oer i e za ovr n, tt a. ele nl y a
I
t = R e qh u t ih e ir ci e k ad n e s dn s , .
R = F h e m i so ph h e etr i i c ar a nlr d has i s d i , i d eu n e s , .
F 2 e l l o i h:p s 0 oe i .r d a1 a9 l dx Ds 0
F f l a a od n ih g n s et r i hda ncedd hsrdrs ai i,o RmW=Do
dd e w
i e u nn s ,
D. = Outside diameter of the head, in.
50
323. 525.
5m. 502
475. 475
a m 6a
-Q5 e
Qo. a
37s 375
35a 350.
s 225
3m. 2m.
27s 27s.
Zm. m
225 2Z-3.
2ca a
175 r?s.
Isa (5a
1= 123.
Im Ice.
!Ea L I D ! 5
14 l
Isa 1 3
laa 1 2
I la ,
Ioa I
m 90.
m. m
70. n).
30. a
3a 30.
Q. a
2a m
m. m.
la !0.
3 d 5 67*9 2 3 * 5 0 7 a o ,..
1.
C Y L I N DS R I C
H A LE L L
( S
facing page f e xe p l a o en a t i o nr )
51
10 Is ,Xl .25 .32 .sS .4 .5s .50 .% .(M .05 .70 75 .s0 .03 .90 .95 !.00
525 S5
Soo. X0.
4?5. 415
492. 441
-Q5 45.
-QO. -no.
3n 3T5
330. 330.
325 325
\
o ~. X
n
2 7 5 . 2?s
2EQ. ?3a
2?5. 2ZS
ma 290.
ITS. 17S
,3. Isa
125 !25
ICo. ICC..
.10 . 15 .20 .2s .= ,35 .Q .65 .542 .55 .m .63 .m .75 .m .55 .90 .s5 ,.m
t =
C Y L I N DS R I H
C A LE L L
( S p ye c s i i tf ir3e e e d0 t nl 3 , g d8t0p hi , 0n 0sc 0 l 0u ois 0 i v ,e )
T f t r i e sq hn ut hhi o i rdce e ke dn l e s l s :
1 E l n c o t ( h wf e p a. e ar act r vr i g ont aL ehg l ) u t e e
2 M h o or i z t ocv n t ur .a eel prl ry evDs e e n ot si n g .
M v e o r t t t i ev c m a p lle l r ya ti u ro e n e
4 M h o or i z a ov rn t D.a el e nl y o a /d d t
5 E c n a h t a bt a ev o . or raD vh t l eo u t e / e f t
6 M h o or i z t ocv n t D.au el l ry v o e
7 M v e o r dt i va c roa . lt e l v ewyn o at han l d du e e f
t =
= o s ih e ln l f , .
L = L eo t vn oeg v hst s e ehs st c efasteat li l e okra o l nt r ehf , og l n e l h oss e w t i
1 D i bs et t att nwa !c e.nohe t ieg h ne np e on e hte t al o ths d nfu eio es hrs pe
t h r a in u e ni s r go e sn de t , .
2 T g r d e ih ab s t et ae at. t se naw t ck e snej etw a i nr fc fi ei ye nonn ti ng n g s
3 T d i f s ht t c ar noe t. ceohfn es tti mi her f er tf rt e hisnf tei nt ane hg n gag
l p o i thirdl of t n h n u d eeie h s ep l t n e h d , .
T h e
P J Bo N a. A s C eSe.A , dod M . . d.nC wde FE hn V eid aTe a hn rsi c d s kt n es e
H Y D R O CP AR RO BC O E5N SN S 5 IM N 1G , po 2 9a 51 7. , y7 6 . .
L P
o J g S ia m A.np pl , i tp f. . r..i P, oeA r daVe c H seh sD s ueeo Hsr s Yeie Da g Rl nO d,C A
N o v1 ep 2 m 9 b 6e 7 r 5 6 . .
C o p y r i g h t e d
52
D T T
WIND LOAD
VELOCITY PRESSURE, q
Basic wind speed, mph, Y 70 80 90 100 110 120 130
Velocity Pressure p 0.00256 V2,q 13 17 21 26 31 37 44
53
COEFFICIENT G (Gust r f c w E C
Abo?eE~~~~d,il. EXPOSUREB EXPOSUREC EXPOSURED
0-15 0.6 1.1 1.4
20 0.7 1.2 1.5
40 0.8 1.3 1.6
60 0.9 1.4 1.7
80 1.0 1.5 1.8
100 1.1 1.6 1.9
140 1.2 1.7 2.0
200 1.4 1.9 2.1
300 1.6 2.0 2.2
500 1.9 2.3 2.4
The area of caged ladder maybe approximated as 1 sq. ft. per lineal il. Area of
platform 8 sq. Il.
Users of vessels usually specifi for manufacturers the wind pressure without
reference to the height zones or map areas. For example: 30 lb. per sq. fl. This
specified pressure shall be considered to be uniform on the whole vessel.
The total wind pressure on a tower is the product of the unit pressure and the
projected area ofthetower. With good arrangement of the equipment the exposed
area of the wind can be reduced considerably. For example, by locating the ladder
90 degrees from the vapor line.
EXAMPLE:
Determine the wind load, F
DESIGN DATA:
t w b s V = 1 m
v d D = 6 fi~
vessel height, H = 80 ft.
Diameter of tower, D = 6 ft.
Height of the tower, H = 80 ft.
The tower located in flat,
unobstructed area, exposure .. D
The wind load, F=q x G x (9.8xA
qf t r a= psf
ob l2m e 6
G from table = 1.8
Shape factor = 0.8
Area, A = DH = 6 x 80 = 480 sq. ft.
F =26X 1.8X 0.8X 480= 17,971 Ibs.
MAP W S
(miles per hour)
. r-v
(q 90
i
i
j----- ---
---- =- i m
r ~-i_.. _.T-.
i----
. .. . .. . ... ...
my
,----- --
/
& I i .- \kl
,, ~ A L A
S K , A 2
.
M W S
(miles per hour)
D T T
WIND LOAD
T t b a hg e b t i lw l epvo re i h eew
f s v nss au he r ode e ai si o g bg u rhf os t ot vs u o
a i r n d be i t c ma a t s eah d p y e .
W P RI E p SWN S TU H H
DR O ER EIH Z O wNN T EA L
C SR E OSC QTSO IU
R SEO C
A TN AR N * G
E U L R
A R
H E I G H
M AT R A E A P S
l 2 3 3 4 4 o 5 5 0 5 0 5 0
I 2 2 0 5
30 to 49 I 20
[ 50 to 99 I 25 I 30 I 40 I 45 I 50 I 55 I 60
I 100 to 499 I 30 I 40 I 45 I 55 I 60 I 70 I 75
EXAMPLE
F t wi p rinh P
e fs nd sm eur d r a e o w
p m .
T v ie i h ns tt s oe enpe i dO
le ekr s dl aw
a ht oi ohie tm wian , p c ri h m e h s n ss n e
a m r a 3 I r t e km 0aeh a t d w rai p . rnihe es f sp v ns a au he rr od ez i s ioa o ug r n rs h
I t h ez hli t o g 3e nfh hen 2t s l ape ts s f n b 0e .q t 5 . r . .
I t h ez hfi o3g t r 4nh fen 3t o l pe s mt f 0b oe 9 q . t 0 . r . .
F c y l i ton d t or i v ch wra as l e ebl hm suur al eebt si ls p f lh l i a0 ee a td c t .p t h y oe 6
w p ri ie d s ni s f z uf d rewo reb 1e n ain n 1t e l lp ssn f l r bee se 5p qde tc 8 t .i vr e .
I m e q a u i a p na m t e f tnty trta st c hi o i eahe dw v t iieo sen a rtc bs r tl s eeh a h
f a( a cc ct t oB r ro d o uir wnt n0g e f l c . loy )l i v8on dpe ro si5 c sra l e l .
U o sv e eu s s rss u pe sfa elmlf acs nl ui fyo aft c tw
y u rp e r rri hs w
e s in rs t eu h d re o
e r t t e h n ez c h i oo emg ano h e rF et ae e xs a a3 or m l sp p p .s l f reTb : e q h t0
s p e p c r i se f sib hecs odu na r st eibl du e ln r oeei t d f w o v ohr hee m o s snl ee
Relationbetweenwindpressureand windvelocitywhenthe horizontalcrosssection
is circular,is givenby the formula:
Pw= 0.0025 X VW* w Ph = we p r i l e pe s s n fs W u b dre qe t
Vw = w v e i ml o n c i p dt y
E X A M P L E
W o 1i m v n e 0 el p d o xa pcf 0er i eht r s y st u s r e :
Pw= 0 .x Vwz=
0 2 p0 op2 e r s uq5u a r ne f o o dt po r5ne ts hs ue rpe r o j e oc ft ea dc a yr el ai n d r
v ae a h s oe 3s f i ea g gle b h r t oot e uf v0 nt ed .
T t w o hp tri eo a s tne s l i ou t d r p we r o oehtn du r pu sr cneh ea t st i s f ue n
p r o a j oe t cr t t eoW ed hgw ai ea r or f r aet no . gto ee hmq edu n t hit ep mx e pf h ne o
a o t rw c eb ihr e anca do f neu s di cd F en eer ea dxb l aby ol .m o p tc l l a er ta , i hd n
9 d e f g t rvr e l a e o0h i s p nm o e e r .
57
M W P
.
58
D E O ST IT AGO NWL EF LR S
WIND LOAD
~ =
v= t=R2nSE
hr(V- P.D, h,)
N O T A T I O N
W o ti v
= wde i hnst si e suh f l etfta e t l ic hot
E E f f o it cw i jee no hl c iy d n e f t e d s
=
r L a ef
= rv e tm r , .
D i f s b t t ras naeu cocc eons tn s mii df d eoe roean
=
H,HIHZ= L oe v noe v g ss e te sfs ch e st f il e ot r l n
M =M a mx o(i t mbm uf el a ma hn s t t be t
h, MT =M oa h mhe f el i n g ~t t h b t t ,
~z = - ~
t
R =M r oea v dei a si s u n en s l f ,
T s =S vt o m ra a eo lat s es cu rsp t t i e rau fs l e a
v =T s olh te ab rl , .
J_ - - f =R e dt q h ui c ci o kr ren e rxe docsi sl ,iu od nen
D2
E X A M P L E :
t G i =v 4 e = n - : = 0 =
= 4 = p- 0 s
D e tt ew rm m ioih n m e n e e nd t
Y~ = HI + (HZ12)
= H1[2= 28-0 = 78-0
Pw X D X H = V X h = M
I L o w e r
I S e 3 cX 4 X
t 5 i= 6 o X 2n =7 1 08 2 8 6 , 0 1
D] U p p e r
1 i S e 30cX 3 X
t 44 i= 3,960o Xn78 = 308,880
h2 1a 0 l M,4 69 f l 78 , 0 0
T o t v =
HI
M oa t bm to e a hlt n n t t gi o te e mnn t e
h, MT = M 0 = . 5
4 - X X4 X =
t ! :) 1
3 - E X
6 A M P L E :
- D, G Ni D1 =v 3 ft. 6ein. H n= 100ft. : Oin. hT = 4 ft. Oin.
, P ~l a t f 4 o = r pm s f
x 2 D e tt ew r m m ioih n m e n e e nd t
k 5 1 = H12= 50 f Oi t n . .
4u
Pw x D] X H = V X h, = M
z V e 30 x s 3.5 xs 100 e = 1l 0X 5 ,= 5 5 2 0 5
> % L a 3 xd 9 l d f e i= r2 t =n ,04 = 819 . 4. 4 4
4 Platform
F 30 x 8 lin. ft. = 2 x 9 = 24 3
! T o t oa V = 1l 3 M ,= 6 6 9 82
I O I g
M o a t mb eot anht l ntt g oi t e m n n f t I e
z - k = M hT (V g
f 0 PwD, h=) ~ =. 5
II 6 9 24 ( , 1 1 30 0 X, 3 0 X
6 3 8.X 4 0= 6 . 3 5 8
= ~ <0 - f l
~ s ! - J m . S- tE X = A EFl M CP OL M EO L S
B I O N P REA 6DA D
59
D E O ST IT AGO NWL EF LR S
The weight of the vessel results compressive stress only when eccentricity does not
exist and the resultant force c o i wn ct ia i d o et xshtv e U ih sh s et s u s e a f le l
c o m p dr et st s wi ou eni i hni s i gge an ohi i ef n i t cc ao nnsn t t or o l ld i sn t g .
T w es h bi hc ga l a hcfe ut lt l v a lat co eeroh d ni do oti r ttu ei soao fn h so w l l ef oe
A E r w
e c e wt i i i gh on . hnct i twl c,u eo dt hh i e sg h h e et f :
1 s h e l . l E q u i p m e n t s :
2 h e a d . s
3 i n pt ew l r n ao a . lt r e k 1 i n s u 3 l a t i o. n
4 t s ur p p a o r . yt s 1 f i r e p4 r o o f i .n g
5 i n s ru l ai t i n o . n g s 1 p l a 5t f o r. m
6 o p e n i n g . s 1 l a 6d d e . r
7 s k i r . t 1 p i 7p i n . g
8 b r a i s n . e g 1 m i s c e 8 l l a n e o .u s
9 a nr c ih o n. r g
1 a nl 0c uh o .g r s
1 m i s c e 1 l l a n e o .u s
1 + 6 o t 2w 9 eo i h i . 1t tg % h feh 1er f t mo uf s g o h 1 r
o v e ro w t ep i gal hwhat eat n i bfed e g s d h d et d y
t w e l h d i n ge s
E r w
e c e tt i si g o i hn h t1 utt : h e 1r e m
o uf s 8g h .
B O p e weight,which
r a t i includesthe
n . g weight of the:
1 v ie e sr ce s oc en t .d il i o tn ni o n
2 t r a y . s
3 o p e f r ai t q i n u. g i d
= w
where S = u s t pn r e i ss st , i
Ct W= w oe v i ae g t s b s h s e out ec hc fvnotl n si eid dlo ee rena t i ro
c = c i r c u mo sf e or seh n oc teke m idl i ef hrali mr tae nt e e
t = t h i o tc sk no she his k es i l f r en l t r , .
D E O ST IT AGO NWL EF LR S
V I B RAT I ON
F O R M U L A S
P eo V r i b i Tr sec.
ao t id o nf , T= ~ z
( D )F T
M a Ax li l m
Po wu e am rb l i e o d
=0 ~ . 8
o V i b r a s t i o e nf , c . r
N O T A T I O N
D = O ud ti o asv mi ef ed s t e s e ert l f , .
H = L oe v ni e n g scs tl f sku h de i i f l nr t g t ,
g = 3 f p s2 s q tea. eu c ca e c2r l e.e r da. t , i o n
t = T h io s c ak t knb e i isa s h r s fn t e t e , .
v = T s olh t se bp a 6 ra.l e , g, e e 1
w = W oe t ilo gw h eb t r f , .
w = W oe t ip of go h wh oele te i ofg r hbr t t f ,
E X A M P L E
R e f eF r re C nE
e cVee i : s b o er. V a , e t P ri . r ot : Veni sc eA sa f sPul S rs1 a e e M p9 l
61
FORMULAS
SHEAR MOMENT
F~~ &l = [F, x H + (V F,) x (2H/3)]
41 4
t
H13
v=
Z[c ~ IWX= [F, x X for X S is
V x Rw MX = [F, X X + (V -~j X (X H/3)]
B S a h se ae r
T b s aih ht t esh oo e har esit zre osa sin e at shl a ml e i
t b o a t a h oT t swr i ee al he n ro fgp au. a lad eat ir t n e
t s o ht th a s o dph h wei duee ae to
e that
fg e aloading
r ar m
4
are shown in Fig. (a) and (b). A portion Ft of total
S eL i o D s a i m d a hi i go c nr r si g az e ofm in Vt sois aassumed
ml r ito becappliedeat
the top of the tower. The remainder of the base shear is
distributed throughout the length of the tower, includ-
ing the top.
T
O v e r t Mu r on i mn g e n t
The overturning moment at any level is the algebraic
sum of the moments of all the forces above that level.
NOTATION
1
C = Numericalcoefficient =
7?/3
(need not exceed 2.75)
(b)Seismic
ShearDiagram F, = Total horizontal seismic force at top of the
vessel, lb. determined from the following
formula:
BaseS h e a r
F, = 0.07 TV (F,,need not exceed 0.25V)
= O, for T <0.7
H = Length of vessel includingskirt, ft.
62
D E O ST IT AGO NWL EF LR S
SEISMIC LOAD (EARTHQUAKE)
NOTATION
r
(a) A rock-likematerialcharacterized
bya sheu-wavevelocitygreaterthan2,500feetper
secondor byothersuitablemeansof classification.
(b)Stiffor densesoilconditionwherethesoildepthis lessthan200feet.S = 1
A soilprofilewithdenseor stiffsoilconditions, t s depthexceeds o200feet.
h i
s = 1.2
A soilprofile40 feetor morein depthandcontaining morethan20feetofsoftto
mediumstiffclaybutn~ morethan40feetof softclay.S =
A soilprofilecontainingmorethan40 feetof softclay.S = 2.0
x
St = Allowable tensile stress of vessel plate material,
H psi
L. L
IV
T = Fundamental period of vibration, seconds
t
= c, X
= Required corroded vessel thickness, in.
= 12 M
T R2Sr E
or 12 M,.
TR2Sr E
= Total seismic shear at base, lb.
W = Total weight of tower, lb.
Distance from top tangent line to the level under
consideration, ft.
Seismic zone factor,
0.075 for zone 1, 0.15 for zone 2A,
0.2 for zone 2B, 0.3 for zone 3,
0.4 for zone 4,
(see map on the following pages for zoning)
63
D E O ST IT AGO NWL EF LR S
SEISMIC LOAD (EARTHQUAKE)
EXAMPLE
Given:
Seismiczone: 2B z = 0.2
D = 37.5 in. = 3.125 ft. X = 96 ft. O in.
H = 100 ft., O in. W = 35,400 lb.
Determine: The overturning moment due to earthquake at the base and
at a distance X from top tangent line
First, fundamental period of vibration shall be calculated
T = C, Xf13/4 = 0.035X 1003/4= 1.1 sec.
and
I = 1, s = 1.5 Rw = 4,
M = [Rx + (v F) (X H/3)] =
D E O ST IT AGO NWL EF LR S
ECCENTRIC LOAD
F O R M U L A S
e
R E Q U I
M O M ES NT T R T E H IS C SK N
c 5
M=
~= 1 1 We 2
nR 2t t =R z n SE
1 *
I N O T A T I O N
e = E c c e t n dt r i i f cs i t htt t y ra, a ont c choe xwoe mne
e c lc ef on t ar i t cd , .
w = E f f o iw c jie e o ln ic d y n e t f d s .
\ ; = M oo e m c lc e ef lonn t t ar i t f bcd ,
R = M r oea v dei a si s u n en s l f , .
* -P s = S vt o m ra a e o tl a es b cur s ie st ae n tpl uf d, r ai e r n
t = T h io vc kee nxs ecc ss lo su ear dlr l lifo i ,ons wgi a o
w = E c lc el on t ar ib cd , .
E X A M P L E
G i e v= 4 ft.e O m: n Determinemoment,M,
: and stress, S.
R = 15 in, M o Mm = Wee= 1000
n Xt 4 = , f l t
t = 0 i . n2 5 .
w = 1 l 0 I = 0b W
1 0_ x 1000
12 . x 4J = 2 e
= 2 p 7
~ 3 X 1 .X 0 1 5, 4 2 2
ELASTIC STABILITY
E X A M P L E
G i R v= 1 ie n D : e n t t e a r I 8m l .c i oho n w
m e pas r b e (t les se r i v ee S s
t = 0 i . n
2 5 .
1 , 5 x 0 f =0 1 , , 0 5 0x 00 0 0 , 0. 0 0 2
s = = 2 0p , 8
R 1 8
Given: Ay = 1 sq. in.
dy = 2 i n 4 .
D e t t e a r l m l c i oho n wm e pa s r b e (tles u se r i vs ee S is
s
L o n g si t t u id if n f a el t ir
n e rf fi e nn e rg s
i n u t s oh e e d s tn , s :1 5~ : 0 =0 0 =
tx= t = 0.25 in.
1
1= , 5 0 0 , 0 0 0
y = t + 24 ~ x0 0 =. 2 . 22P .25 4 S93
1 8
= 0 + 0 . = 0 . 2 . 0 5 2 4 9
rowers s hb d o e ust d i l eg n d nm
f elte d e6o i hc onp tr 100
c afeet
o heof height.
e ne s
r d e f ldh e t c t t wi ueol n mih bo ce n a o laae cb d u ld t a s yft eeoi df r h n m
m i f l o o cr am
a n lbtd yi lee e dv a e r m
A M F O R M U L A
N O T A T I O N S
AM = M a dx e i f ( m l t e tu c itm oi a oh np n )
D1 = W o ti t d w o i thn wsi hue l ef fat e t t ri ohn
E =M o o ed l ua psl t ui c s i ts yf ,
H L eo v n e i g sn = scts lf ekh u l idf , er td t
r. = R t m o o 3 i m n f et e cnnr y ,hl t o is ni fd i ah r
( R>lot)
w h e n
R = M r ea
o t td a o
i i hwu
n se n rf e ,
t = T h i o cs k i k n e i s s
r n t f , .
Pw = wind p r ep s s u rs e , f
E X A M P L E
G i v e Dn e : t t e m r am dxi he n i f e lA
me cu et mi o n :
= 2 f 6i t n. , .
E
H
I
= 30,000,000
= 48 ft., Oin.
= ~
AM=
PJI,H (12H)3
8EI I
= 30 p s 30 fx 2.5 x 48 (12 X 48)3 = 1 i .
R = 1 i = 8 x 3 20 . , 0x 01 0x M3, 0 x 00 2 .0
n . 31 31
t = 0 .i 3 1 n 2 5 .
t d e t s h i i og tc ns k eine kde
S t ia dcn e htf cdl uen ece aot e xit l ol ocen ih e m
s e it i d t s ,
s a t i s f a c t o r y .
D E O ST IT AGO NWL EF LR S
COMBINATION OF STRESSES
C O S (cont.) O
z
5
g
b
5
E
Q
Q
x
1
0 . 1 F B i g .
R oa p tt l h i i ar c oek t qna f teu e si s r e h d t e
b o ( t + tt t t rot h m/w i r c e2k qn e)u soi s r e d
a t c o n shh i ed e i tr ege d h t .
71
EXAMPLE - A
M i r n e itq m
h u i fu i ci m
r kn epn t dreoe cse ro ssnn sst ai rsu dl ter orret i h1en sgn goe h t e a h n m
PR 250 X 12 3000
t =- =0.260 i n
= SE 0.6P = 13,750 X 0.85 0.6 x 250 11,538
Minimumrequiredthicknessfor internalpressureconsideringthe strengthof the girthseams:
PR 250 X 12 3,000
t =0.128 in.
= 2SE + 0.4P = 2 X 1 3X 0 , + 0 7 . x 25 = 820 . 3 5 5 , 44 07
R e t q h u i f i cl rok ne ng dbeio t seu dsd nti wnd ra p li ru i neM sg onsa t ue m
b or d( ee .a M
hn t _s
PW x D1 X H = v X h] = M
3 x 2 x 4 = 3 . x ,2 =0 86 5 6f 0l 8 , 04 t 04b 0 . .
M oa t mb eos n(ht ett ~ o t ae m = m )
MT = M IIT(V 0.5 Pw D, h=j= 86,400- 4(3,600 0.5 x 30 X 2.5 x 4)
= 86,400 13,800 = 72,600 ft. lb. = 72,600 x 12 = 871,200in. lb.
Requiredthickness:
MT 8 7 1 , 2 8 0 7 0 1 , 2 0 0
t = R T S = 1 x 3 x 12 . 23x 0E ,1 = 25 7 4 , 4 25 = 8080 7 i , . 55 21 3 n 6
T r e t q hh u i c i ca r kl wecne utde ls s ia t s t or et hetdb n og gh sht t ei ht e r o f ae tm m h
F w p ri o e s0 n s i .ur dr 1 e n6 5 .
F i p r n oe s 0 ts i u . r r . 1e n2 8 .
T i g h r t et ti ah h t i c s cehaa skl r wcn une l se ia s t
T O T0 A. t L2s t 9o r t hle o3 nn gg sih t et u hhde ei t nrf eae al f h o r m
m i t n h i i 0 mc i ku. s n mbe2 uh s ns9 sa 3 el .
to
I L
D E O ST IT AGO NWL EF LR S
EXAMPLE B
D ED S I
A G TN A
3 f Oi i dn t i sna m
i e .d t . ee r
P l a t =f 3 fo 6 i r w m o vit w
D] ne di ns sit . aus .ll h eal ft tof il wo han
/ p ie p it n gc , .
E = 0 e f .f o iw c 8ise e lne 5c d y a e m
f d s
h~ = 4 f Oi d i f st t nt b rat t n b a. cho .ho e t ssht m e t e h e
j o i n t .
1 f Oi l 0oe t t nn o g 0 w .t . he f r
P = 1 p i n p ot5 r se e r s n s0 a iu l r e
p r e s s u r e
m P. =
R . 1 ; i n s i Qdo n ve - r e a d si8 u. ss e f l
s . 1 p 3s o v t 7 o Sras 5 Ae ml -0 sa a2u2i t s 8 e e0 5r f iC0
-m t e m po e r a t u r e
v . T s o l hI te ab rl , .
I
H 2e s e a e a l :m dl il p: e t s 1i sc a l
< cm = C i r c u oms f eo rt he mn cd ee i e hai l m f ael tn nee
1.. ( c o a r l r l no ors w ei oqa nnuo ci re e d t )
EXAMPLE B (CONT.)
T r a y s 6 0 0
O p el r ai t qi nu g 2i d 4 0 0
3 l 0 0b 0 .
+E r W
e c t i to n .
3 3l , 0 b0 0 .
T OO P TE R WEIGHT:
AA T LI 36.000
N G lb.
Test water 42,000 lb.
+ Erection Wt. 33,000 lb.
TOTAL TEST WEIGHT: 75,000 lb.
E B(
S dt t rw e u i s+ 9 s n , e So 6d dt 4t r w 0e u is 9 s n , e o 6d
Stress due to weight 3 Stress5 due to weight 8 3
+ 9 p, 2 s8 2 i 9 p, 9
( i p r nN de s ue ts r ruoe ric. et n i og n )
I O P E R CA OT NI D NN IG T I O N
S dt t ri pe u nr s+ e1s t se, So s .8 dt . t 3r w e 7 u is 9 s n , e o 6d
S dt t rw e u i s+ 9 s n e, Stress
o d6 due to4 weight 0 3
+ 1 1 , 4 7 7 - - 1 0 ,
Stress due to weight 3 S 9dt t ri pe 2u nr s+ 1 es t s, e os 8
+ 1 1p , 0 s8 5 i 8 p, 1
I
T t e s nh 1t s r1pi i e,leo pe0s e sc 8sr o a 5n to d it i i nwn t g i i nos h dng wo i a vn re
T a l l s oh wft ta r pb elem elo ash wta s 0e jtrr i ei e. eo af t f l ii8 1c hi 1n ep5 6n t c8
T t sh e 0l uh ei tc . st p h ee 7an dlt i b a5c o o . thkt v te ie sot ahes t mi ss f afe
S it t sr a e7h f h sd e sf ol nt t e t r l o wt t 2oho. p on wt ml h e ie 0acpr i kf t.n. e
S dt t wr e iu s n s de o .
A x
A 1 7 PW x D] , x X = V x ; = Mx
!
o i
-m Shell 3 x 3 x 7 = 7 . x , 3 =0 52 5 7 6 22 0,
e P l a o 3 t x f8 l o io r n=m240 . x - 68 =f 0 1t . 6 ,
I m L Ia 0 3d X 7 d l mie = n2 r . x , 3- =0f 1 7 t 0 .30 , 0
* b T M o o MXt m ae =nl 3 t 6 f 1 t ,
1 M 1 X 3 6 21 r , 9 28 0
s = =
1 v T R v t 1 8X 3 . X 0 2 z. = 5 8. 12 5 4 3
S dt t ir n e p tu rse e r s s n es a ou l r e
( c a l pc Ar u e l v a i t o es u ds l y ) 1 , 8
T o1 0pt , a
T c a l c hou s l at tar it eeo b ns o sh het hf ss te otht e ata m os h t d wor thsae n s
w i n s d i ow i p a e rc r do a n tg d i e iona n t gt vi e o e n fon tr hfw n e ei id hc i e n tg
n i f T i h c e wa r nei ft f t . ou hc r ra oe l t cu i uhc tl bea s t r i t o at en t h e s e t nnh at es
1 0p d , n 1e o s 4x t a2oec l lei s osh e w1tt ad1 r b p, eleT6 e 8tss s7h s e. 0il5 hu e c
i t p h i nsl ia t ia cs f .at kc t oe r ys .
75
EXAMPLE B (CONT.)
Stressin the shellat 40 ft. down from the top of the tower. Platethickness0.25 in.
S dt t w
r e iu s n s de o .
PW x D1 X X = v X : = Mx
S h 30 x e 3.5 X 40 l = 4,200
l X 20 = 8 4 , 0
P l a ?0t x f8 lin.o ft. r = m240 x 36 = 8 , 6
L a 30d x 38d lint ft.e = 1,140
r x 19 = 2 1 , 6
T M o ol t m v a e . =nl 1 ft 1 f X4 t , .
1 M 1 x 1 1 24 , , 3 20 0
s = = 5 p , 3
RI n t = 1 8 x .3 1x 0 2. 5 . 1 2 4
S dt t ir n ep tu r se e r s s n es a ou l r e
( c a l pc Ar u e l v a i t o esu ds l y ) 1 p , 8
T o 7 pt , a 1
T 0 i t .h p h 2nf l i se a5 c h4 o. f t k de ie l sf r t t t l a ro t nt 0 tc . ooe i o h m w
s a t i s Nf af c ut co ra yl t. c i uhr l e ea o toq r it uos ni r r aeehms d ea m n asnt ei bo eo non
76
A skirt is the most frequently u a ts m s ena oth i ssd f saud cf ept v ot pre y or o t r
v e I si a s t e tb l ca s o c .n h t w iet sne d tu lt o hduy s ai uenh s g t uanr o ea e qld h u l d
s o t iw eh dz l e tdi e et i r tfmn sh i gi no hcet kss n ke esh i s r ft e .
F i A ga uB s r t en hm s c ooho d t m w os smy e t okth pna i t e t aer cI fha t m eo
c a l c ou t l ra t e i qow hnu s i te ri vf ee lzaod j h l e edo uf f, eig e c sbi ni te fn vt c y
C ( o1 mU bd u 2 ase W e ) yd e .
E X A M P L E
G t is vv a ceh eo sn mins E
s i edxee eB a r l em d p l n e .
S = 18,000*stress value
D = 37.5 in.
E = 0.60 for butt joint of SA-285-Cplate
W = 3 1l , 0 b 0 0 .
MT = 6 3 f 8l , 2 t 2b 0 . .
* s t pFm uc rt o up r o ar s l e .
R = 18.75 in.
D e t t e r r e m sq i ht un hk ei i rc i ke e ndr e s ts .
F w 1 = i o 1 MT n r d 1 x 6 23 8 , 0 2 i 2.
= 0 6 n4
R2 ~ SE =1 8x 3 . X 1 7 . 8)5 0 ,12 0 4 0. 0 (
w 3 1 ,
F W ef = o i g h r t =0 0 0i . 0 0 n2
D X 3 x SE=. 3 X 13 7 X 1 4, .8X 0 ,1 5 0 4 0. 0 6
T ( Y =f 0 A i . L 6 n6
U t ! p sh f 4 sl i 6k a ec oi t kr e t r .
R E F E R TE N
h Ce E rS : m i i l
8 2
77
I
DESIGN OF ANCHOR BOLT
V e vr et s si csta eat a l o cm
s nw , bk f ues a t s ce
rst d sthe nt f e e d o
s o o k s t t ir huf c dbetr m u r r ra oa e al m an b e cna o yt h s b l o ( fn btr ah e as rs d i
r i n g .
The number of anchor bolts. The anchor bolts m b inumultiple ofs four andt e
for tall towers it is preferred to use minimum eight bolts.
Spacing of anchor bolts. The strength of too closely spaced anchor bolts is not
fully developed in concrete foundation. It is advisable to set the anchor bolts not
closer than about 18 inches. To hold this minimum spacing, in the case of small
diameter vessel the enlarging of the bolt circle may be necessary by using conical
skirt or wider base ring with gussets.
Diameter of anchor bolts. Computing the required size of bolts the area within
the root of the threads only can be taken into consideration. The root areas of
bolts are shown below in Table A. For corrosion allowance one eighth of an inch
should be added to the calculated diameter of anchor bolts.
For anchor bolts and base design on the following pages are described:
1. An approximate method which may be satisfactory in a number of cases.
2. A method which offers closer investigation when the loading conditions and
other circumstances make it necessary.
?
13 12 TABLE B
NUMBER OF ANCHOR BOLTS
TABLE A I Diameter of
Q Minimum Maximum
Bolt circle in.
Bolt Bolt * Dimensionin.
24 to 36 4 4
Size RootArea-
s i 1 q n1 . . t 5 2 3 8 8o 4
6 t 7 1 01 o 8
Y 0 . 7 1 5 22 / 6 8 t/ 1 8 8
3 08 /
1
4 0 41 o 2 2
5 0 . /I 2 21 t 1 0 1 2 82 o 6
3 0 . 1 3 - 1 1 0A1 21 / 3 t 1 8 3
/ 6
20 4 2 24 o 4
x 1 5 /
1 1 -1 -3 1 / / 8 1 6
l 0 . 1 6 -1 %
9 1- 3 /1 2/ 8
l 0 . 1 8 -1 9x 3 - 0 /1 4/T 4 AC B L E
1 1 .3 1 0 -1 5A 7 - M 4 /A3 XA8 / IL LM8 O USW M TA B R FLE E S S E O
l 1 .2 2 1 9 -
% 4B 1 OU/ AL 2S A T N EB C S H DO O S RL
1 1 .5 2 5 -1 1A1 - S 5p / 5e c i 8 f/ i c a8 t i o nM a al l x
1 3 D 4i b ai em S re t ne r
1 .2 / 7 1 44- - 4N 3 u 1 / 4m pt r se
1 2 . 72 0 -1 4A3 - 9 /7 8/ 8
2 2 . 2 3 -2 0 1 S 0 3/ 2 A d 2 i a mlA 1e5 t 5 e rl, s 0
z 3 . 2 0 -2 2%3 - SA0 193
/ 1 B 74 / 2 a 4 u n n1 d8 %e, d 0
2 3 . 3 7- ; 1 1% - /S 5 1 1: B 6 ; 2 a 9 ; u 1 nA n1 3 d 68 %e, d 0
2 4 . 3 6 - - 1%3 SA8 193 / B 78 O v t ei r 1
n2 o Y c 2,
6 l 0
3 5 . 3 6 -2 2 5 - S 1 1/ 7 B 8 / O 9 v8 t 1 ie A r1n3 o265 c %, l 7
4
* F b w o s o t li at nht t rdr s ea hra dd s .
D O A B
( M A
A simple method for the design of anchor bolts is to assume the bolts replaced by a
continuous ring whose diameter is equal to the bolt circle.
The required area of bolts shall be calculated for empty condition of tower.
FORMULAS
~= .
12iu w
Maximum A8 Ce
Tension lb./lin. in. T
Required Area of B,= ;+
One Bolt Sq. - in.
TC8
S it Anchor
r e s s n sg -
- b. N
B p o s l i t .
N ~ A T I O N
AB = A w rt i b t c e hi so h i r i a c nl l q e ne t , . .
C* = C i r c u mo fb e cr e ni io c e r l c n fl t e .
M= M oa t mb d e t awnh o te usia rt et f enhl qe uo dk t e rb , . .
N= N u o a m nb b c oe h r l o f t r s
SB = M a ax l i l s mo vw t u ao m r ba b mel l ea osp t u se l sr e i f at i l .
w= W oe t vi dge huehs r rts el cief et nli obg n , .
E X A M P L E
D O B R
b l e a n t r d o i gsu t e rge i hb
l u n o i of t oa c r om dfnl ho yc u r na ed nt ate nt e it h eno n xt ou a c l d le s oh et w o
b e l a o tr o f i o nu an gh d a dt i fo en .
T t h i o hc t kb n r e seash rsi h tes bfna se e e s li n hg it ds l n ri tb d w
n ee u og s c i se
e a r t h q u a k e .
F O R M U L A S
M a Cx oim mp r ue s m s ~i . o 1 n y 2 M
- 7 l b i . / 1 1 in ,n . c . A, C,
m i n .
1 A p p r 1oW x i o m i a td e t P h f
- B Ring in.
a s e t
Is 12 _Di
t* Approximate Thickness t8=
of Base Ring in.
B e S a pt r ri ne sg s & s. ~ i
. 9
+ D B e oS n pt d ir ne sg s S = s3 x s, 1;i
t52
N ~ A T I O N
AR = Areao b r = a 0 i . ( s 7 nD Df 8se i g5z Z 4 q i O n ) . .
As = A w rti s t s ke ih hi i a r qn n t e , . .
= C i r c u mo fO e ro es n . ci ke iD r nn . t f , .
; = S b ea l a o c rfo os i np nceSa rgT se E dt oa ePne i , b h .l e eg , n e
= Cantileverinsideor outside, whicheveris greater,in.
l: 13= Dimensions,as shownon sketch above. (For minimumdimensionssee Table
A on page77)
M = Momentat the base due t w o e ai r t f hnl q u oa d k t erb , . .
W = W oe v i de g uos hp rs eot trie al f nlet i g os nb t r , .
E X A M P L E
G i v e n D: e t t e m r im wni h nai iet m h dui e cnm t k n h e
= 8 6f l , 4 to 0bb r0 f a o. i .p ecs ron anf etd iig tn r i g o n .
; = 500 psi from 12 x 86,400 7,500
TableE Page 80 Pc = + = 2 l ,b . / 2 l i n7 . -
4 7 7 6 7
W = 7,500lb. operating
1 8l t , 0 e b 0 2 s0 , . t 2 7 5
A nb (co 2 hi l 1 = 5(3(3
o t 4 r! s n : = 4 ) A .i b . f n T 5 rA uap. 75obt a, tl m
O o s . 2 k 4i D i . 6r. n f2 t 5 . m i d n i i m f m e l =nu s m i oo
T As = h4 s i e 7 qn n 6 . . 2 i a f 1 y = 2V4
n nm.t o A .
C = 7 i n $ 7 . u 6 i w bs r i n / a i de 2ns
r~ = 0.32 x 5 = 1.60 in.
U 1 i t bs h r n ia i e c%ns . k g e .
C h se tc r k e i s n s g e s :
S = 2,273 X 77 = 305 psi S 3 x 305 X 52 = 10,167 psi
1 5 B e s7 a t r r i 4 ne g s1 s B. e s n5 t d ri 2 ne
C
80
1 D e t t ev r omka i h n l. e u e e
C a lt c r u e l sq a h aut nei i r u o ee nzmd
a nb Sco p hl 7 T ota e B ars g .b e le
D e t t ei r nm i hs n ei d e e
4 C th s te i r t h ce a s. knbs heace o s h l
f o u n d a t i o n
I t d e vb hi e a t tt a i wfl oe l ean oh e w na
a cs tt ar u te las sarlr e o ert s pg e
c a l c u l a t i o n
C a lt cb ur lt aah i ti ec s kn ne ee gs
U g u p s s l a as n t ce ec ht o sh a , o
Sa c o m p r r ie i s i isn i eo cnfn eb s esg afot
s d t i s r t ir tei b us r t oi sasoh in k s nn
T DA B L E
V oa C ol n u s te a sn t f s F
a F u no Kc t i o n s s f
k I1 z a X Y
U s .. , e
O::s:
0 . 6 0 0 1 M 1
M x
: : :
/ b
O.000 - O .i s o
0 . b0 0 0 7 . 8 4 / 2 ,
0.500 0.0293&b - o .1 3
0.667 0.0558f. b2 0 . 2 2
1.000 o.0972f, b2 - 0f. Ii . 1
1 . 0.123fcb2
5 0 -0.12450 b
2 . 0.131f.bz
0 0 - 0 0 .b 1
3 . 0 0 J .b 0 -1 00 b3 . 13
0 0 f,b2
. -10 0 . b3 1 32
T EA B L
I
E
2 II 2 0 I
I
s II 0 0 0 0
f p
8
s1
1000 0
c Ii
0
1
fb 1 I 1
n 8
81
F O R M U L A S
9 9 /(.= I
* 1 k 1+
~
4 Bt - 1
+I
& ~b~
i v
I
t I Lb f, z:::/
. 1
-
T el on a so nb i Fcloal ehl d~o(t. M
n b rs , t .
T es ni t a s r nb i eSlco p es hl s ots a n rs i , , .
a
b -. t h t,=e~
B W
Fc,
S n . f
t B
tB= il
~
1
E ~B r t ah i iw c gs k n uin ee s gs t ss eh t
p tl i a t B ne , , . B =
N O T A T I O N
b = The distancebetweengusset plates, measuredon arc of bolt circle in.
= T a or e rt f q a ua e nbi slr oc i ea o hd o q lr n r t . .
C = CC o n, s s TtC a D ona , t te ps b ,r e pl ch e e ea d i ng ne g e .
d = D i oa a m nbe ct c ei io h r r o c l f rl n e t , .
= D i oa a m nbe ct c ei fo h r r o c l f rl t et , .
: = C o m p s r e i t st s cr i vo eea n t h soc re s ue o nht t e dbt e r e pgta hei r nses
= C o m p s r e it st s cr i vo eean t h sbc cr s ei ponh t er e c sl l t e e ti ,
j = C o ns sT t D aoa tne p tb r, e pl ch e e ea d i ng ne g e .
1 = 1 t i = w o ti n4 b dr i a ht,i . hns nf eg e , .
M = M oa t mb d e t awnh o t e usia rt etf elnh qe uo da t k br e .
M = o w h i i cg hr Se e Tv ra eF ot ar t ee p br rs . e p l ch e e ae d i ng ne g
n = R o m a o ot ed l iu a o sls o t ua i ftc sc oi eE t nf yn cSse T r f/ elE aEtd ee cb
= R ao b dc iiio r u c ls l n f e t , .
: = T e s n i t a s r nib . el pco es hl s ot n rs i , .
s = M a ax l i l s mo vw t u aom
r ba b pel l e pals u as s et fe ei , .
w = W oe t ti agot bhh wl ta he f se rb e t e , .
z = C o nS sT t Daoa tne pt b r. e pl ch e e ae d i ng ne g e .
82
DESIGNDATA: DETERMINE:
D = 5 f Oi d t i oa a n.m nbe c t,c ei o. h rr oTc l f s rl a e nt i h. uo nm
z
d = in. diameterof anchor bolt circle. anchor bolts;
n = 1 r o m
a 0o ot ed l ui a o ,sls ot u i ft sc i Tet fwy ea i t f h hl d i cn t k
a c o ( n n cT E Pr a 8e tbda e l 0g e o b. e r ) a i ns
f= =1 p , a l 2l c o s 0ows at m0 obr lpie e n r g . t h f
11 = 6)1
c o (n cT
E Pr a8e bta e l 0g e , e )
1
s = 1 5p a , l l 0s o s v0w t ao 0r ba b eli l e as u s s e f e
r i n g .
= 1 8p a , l l 0t o s e0w s na 0it b s lri oi e e l l es t s s n .
w = 3 6l w , oe 0t bti 0 og 0 hw h . te fr e .
M = 6 9 f 2l m , 1o a tt 0bmb 0 e a nh. . s t e t e .
S O L U T I O N :
A s 8 i sw s .npnse r eeat st gsb r id cv ee if.-
bu r i mn a a aeci d o m oh =
sr 1,Ooo
cs lpsi.l t e e t
T t c h o nf hse t ra nn
1 1 T D aa b r l e e
= 0.35 cc = 1.640
1 + Sa 1 18 , 0 + 0= 2 0 . 3 3
fctj 1 x 1 , 0j = 00 0 0. 7 8
z = 0 . 4 2
T i i shu f af i igc
f . fc 2 c . ~ 2N k 2 xb 0.35 X 60d = 1 , m 0 w t e0 a i s 8 n s h t u
2kd * 1 2 x 0.35 X 60 X 8 v o fCb=
a 1 l p , u
R e aq ou a i r nbr e c eod h l ao f t r s
1 W = ~2 ; 1 xz 6 M
9 23 d ) x 1068 20x w 0! 4 ~2 7
B, = 2 n = 2 s 3i .
C, S. jd 2 X, 1 83x 0 , 3 x . 60 3 07 08 3
U 1 sa nbi tco nr hle g rqot ha2u rsf io o r,r b e eo d oe on t al r e t
2 3 =. 1 5 i 0 . / 19 2n 5 8 .
F T rA 1a i dob ?i bal mw
nm4 e ebo os t a8 et u. il rbs fal a t cd%dti ofud rec y oi r nr ot o g
use (12) -2 in. diameteranchorbolts.
Tensileload on the anchorbolts
M W D = 6 9 23 , 6x 10 z, 0 x . 05 0= 1 04 ~ 0l 2 57 5 7
= 9
jD 0 X.5 7 8 3
T es n i t t s ar i nbel hces o hs l on e t r s
157,150
s. = ~:; = 0.125 X 3 x 2 = .1 73p , 3 09 3s 6 0 i
2 3 . 5 0
= = i n .
~d = 3.14 x 60
C o m p l r eo ts osc i o v ne aL hc= 1r ted = t8n ee 0: = . 7. d i1. . 280 n57
F. 193,150
= r = ( 7+ 1 .x 0 8 .3 7x 11 5 =2 .4 p50 6 ) 43 0 s 0
DESIGN OF ANCHOR BOLT AND BASE RING
EXAMPLE (CONT.)
M 692,100 36,000 X 0 X. 5 4 6 1
= = 1 5 l 7 , 1 b 9
jD = x 5
F, 1 5 7 , 1 9 2
Sa = = 1 5p , 6 s 2 4 i
r~rCf = 0 X. 3 X 21 .2 65 8 0 3
= + W = 157,192 + 36,000 = 193,192lb,
FC 193,192
fcb = = 5 p 9 s
(14 + n fsjr CC= ( 7+ 1 .X 0 8 .3 7X 11 5 2. 50 1 ) 8 0 4
C o m p s r e i t st s ar i v nbee hcos hsl ont e rs :
S = n = 1 xf 5 = 5, p. , 9 b 9 0 s 66 0 i
1 .i U5 I 0i t n 7 sb hM6p n ial . e ac s .t k ee .
: m ~ e =
84
The chairsare designedfor the maximumload whichthe bolt can transmitto them.
The anchor b s a o b i p l ansz l b t hc as e a dla t cae du l eel as lot c t ee r fd i b o e hs
g po a i g n e gs .
A c o n te l a oc d t t pi gnl sl g ehba hw st eaw fe ecl los din t l fei net widu oT l ueh s l l
l s o t i ef wi z sh l gbe lhoe hfe lae o t anlt d h lj li heo pne i fnt nl hf e eii acr n k ngt
-
DIMENSIONS inches
hchor B c D E F G
1 dim
bolt A
1 3 2 1 1
1 3 1
1 2 3 1 1 1 {
4 3 1
1 4 3 518 11/4 13/4 2
ls/~ 23f~ 4 3 5fa 11/4 1lj~ 21/8
13/4 2 5 3 1 2
5 3 13 11/ / 2z / 21 4 31 2
2 2 s5 3/ e
2 3 6 4 1 13 21 / 2 / 3 4
3lj~ 6 4 1 2 3
2 3 7 5 1 2 3 3
3 7 5 1 2 3 3
. !
T a tb h i at o f ba v eS kl erc h Aee e o Ssi n .m
C hm at AnDou n B r . cto a t hl st o
B R Sa i P zes t ni Rr enoe lgJgf e i.1 u num 9e r n6 , 3e .
86
STRESSESIN LARGE
H V
SUPPORTEDBY SADDLES
The design methods of supports for horizontal vessels are based on L. P. Zicks
analysis presented in 1951. The ASME published Zicks work (Pressure Vessel
and Piping Design) as recommended practice. The API Standard 2510 also refers
to the anaIysis of Zick. The British Standard 1515 adopted this method with
slight modification and further refinement. Zicks work has also been used in
different studies published in books and various technical periodicals.
The design method of this Handbook is based on the revised analysis mentioned
above. (Pressure Vessel and Piping; Design and Analysis, ASME, 1972)
3. The load due to the weight of the vessel is combined with other loads.
LOADINGS:
1. a
a
2. Internal Pressure. Since the longitudinal stress in the vessel is only one half of
the circumferential stress, about one half of the actually used plate thickness
is available to resist the load of the weight.
3. External Pressure. If the vessel is not designed for full vacuum because vacuum
occurs incidentally only, a vacuum relief valve should be provided especially
when the vessel outlet is connected to a pump.
4. Wind load< Long vesselswith very small t/r values are subject to distortion
from wind pressure. According to Zick experience indicates that a vessel
designedto 1 psi. external pressure can successfullyresist external loads en-
counteredin normaIservice.
5.
87
LOCATIONOF SADDLES.
The use of only two saddles is preferred both statically and economicallyover
the multiple support system, this is true even if the use of stiffener rings is
necessary. The location of the saddles is sometimes determined by the location
of openings, sumps, etc., in the bottom of the vessel. If this is not the case,
then the saddles can be placed at the statically optimal point. Thin walled
vessels with a large diameter are best supported near the heads, so as to utilize
the stiffening effect of the heads. Long thick wa!led vessels are best supported
where the maximal longitudinal bending stress at the saddles is nearly equal to the
stress at the midspan. This point varies with the contact angle of the saddles. The
distance between the head tangent line and the saddle shall in no case be more than
0.2 times the length of the vessel. (L)
Contact Angle O
The minimum contact angle suggested by the ASME Code is 120, except for
very small vessels. (Code Appendix G-6). For unstiffened cylinders under exter-
nal pressure the contact angle is mandatorily limited to 120 by the ASME Code.
(UG-29).
o t~ =
=
~
A m
Q
C oa n o sn t daa g ced lt
. 1 A
Max. Allow.Stress
I S1 p t s l dt t n hru
i n pt r e ( e r Ps n sRs a n/u lh 2r
e xt a c l l es oh ew t adr b
:4 * n o Sf o pa e c t a ie en g n g e S1
~d
~ $
L
~ v -l
Z AT ]+2~ & 4A
YYo QL
Am MIDSPAN -
Au (Tensio~at 4H - T
uJ~ ihe Bottom 4
z: Compression () 1 z-
the *
0 r R2ts
e x0 t c t ie .
a l l s o vw
t ao r avb el m
el e s s
t e r i a l .
d S3 plus stress
n< IN - K4 Q
S* ~ts
w SHELL
=
0*Q
~ti K4Q .
q I/l!
IN
HEAD
=
Ilth r n i on g
u<
m
UJ
A ADDl- K5Q
n TIONAL
a-$ STRESS S3. = ~
[N HEAD
M Q 3K6Q
-
w &=-~t~(b+l.5@s) -
?(: S4 timesthe
2
zQ AT
,J HORN
!3 g SA%LE s4= Q i2&QR
4 1t .~ Lt$
5( ~b +
s )
j 3 ma
: Et AT K7Q
L~ BOTTOM s5= ts(b+1.56@@
,= O
,=0 .= SHELL F
L 3
89
~ NOTES: I
YY
JJ positive Values denote t e stresses
n and
s negative
i l values
e denote compression.
$
4
~ E z Modulus of elasticity of shell or stiffener ring materidpound per square inch
D
~
~ The maximum bending stress S1 may be either tension or compression.
z Computing the tension stress in the formula for S1, for factor K the values of
w K1 shall be used.
m
~ Computing the compression stress in the formula for S1, for factor K the values
4 of K8 shall be used.
~ When the shell is stiffened, the value of factor K = 3.14 in the formula for S1.
n
~ The compression stress is not factor in a steel vessel where t/R SO.005 and the
~ vesselis designed to be fully stressed under internal pressure.
uz Use stiffener ring if stress S1 exceeds the maximum allowable stress.
~
If wear plate is used, in formulas for S2 for the thickness ts may be taken the
& sum of the shell and wear plate thickness, provided the wear plate extends R/10
$ inches above the horn of the saddle near the head and extends between the
m saddle and an adjacent stiffener ring.
m
$ In Unstiffened shell the maximum shear occurs at the horn of the saddle. When
G the head stiffness is utilized by locating the saddle close to the heads, the
z tangential shear stress can cause an additional stress (S3) in the heads. This
w stress shall be added to the stress in the heads d t i n put r e e r s n se auo lr e
u
~ W s t h i r f aef i u e ntnns em r rgae xs hs d i o eh m , ca ute e cem aqu u hr a st o
e
I w p ei ul i asf o fet rfr m s l, oicknessts
S edf u the a n so may rbe 4taken r the
sum of the shelland wearplate thicknessand for ts!? maybetakenthe shellthick-
ness squared plus the wear plate thickness squared, provided the wear plate
A extends R]l Oinchesabovethe horn of the saddle , and A< It12. The combined
~ circumferentialstress at the top edge of the wear plate should alsobe checked.
~ Whencheckingat this point: ts = shellthickness,
~ b = width of saddle
O = centralangleof the wearplate but not more
& than the includedangleof the saddleplus 12
a If wear plate is u i sf o e rf m S d f u t l, t o ahn sio t chm k rb n5t er t esaa s k
L
~ s o t s u a h w h ue mten l hl f ie capl k r d nt ot re w vs e si o ,idt hwe d pd eth l e h
Q e qa l u b +e 1 a al. s s5 t t6 -
~ I t s i nh sh t e i tf o lm f f ee a nl sxehs tdi ot , m cra ut e ceh m ous t oshrs a s r d h t de
~ T s iht n br t ia e ot ds ts i s d n s preSSUK4reSS.
tt e h ee o rd n o ae l
Q I a s t i s f tf h em n aene xrhdi nl i g - mc lo mu epi rm ae ts s ib o n o o hs t ht s oet
U s t i r sf i f t ei c in r ece un m rh f be r gee n sft nei a etdl xir t cn em eg as e xh sd i s m
a l l so w t ar b e l se s .
90
STRESSESIN LARGEHORIZONTALVESSELSSUPPORTEDBYTWO
SADDLES
VALUESOF CONSTANTK
(Interpolate for IntermediateValues)
;ONTACT
ANGLE K2 K3 K5 K(5 K7
0
0.01
0 : 0 0 : 5
R A T I O
uA
92
STRESSESIN LARGEHORIZONTALVESSEIS SUPPORTEDBYIWO
SADDLES
EXAMPLECALCULATIONS
DesignData
L s 48 in. distancefrom tangentline
of head to the center of saddle
= 24 in. w o is ad d t d h l
LONGITUDINALBENDINGSTRESS (S,)
~, ,A(.1-:jj:)3m,mx4(_l-~::;j~~)=522psi
K1R2t. = x 602x I
Stress at midspan
~:%(+:~j.2-%)3m*qxw(::~%)=4,,,psi
= =
nRzt, 3.14 x 602 x 1
S dt t i r
PR 2 xd
n pe t u r es e r s s= ns e ua o r l= 7e
5
p: S
0
s0
o
0 i
2t~ 2X1
Thes o t e nsu st 4959+
ir oe 75(XI
nsm =
as f12,459
le spsi :
It d n e o tx s coe v t eo hrta s eg et sl d i s 1 ehu srx7 . ae =,t 1f m
0e5 ph4 0: , 8 0 8 s 57
C o m ps r ei t ns fs r i soa en t oci sO t /sn1. os= 00t c Rr/ 0 . e 5>6 0 ; 10 7
93
STRESSESIN LARGEHORIZONTALVESSELSSUPPORTEDBYTWO
SADDLES
EXAMPLECALCULATIONS
(cont.)
TANGENTIALSHEARSTRESS(S,)
CIRCUMFERENTIAL STRESS
s4=- Q .3K6Q
4 t
A/R =48160 = 0.8; K = 0.036 (from chart)
300,000 3 X0.036X 300,000
s, = 18,279 psi
4 X 1 (24 + 1.56 d-) 2t
S4 does not exceed the stress value of shell material multiplied by 1.5; 17,500 x 1.5
=26,250 psi
Stress at bottom of shell (Ss)
K, Q
Ss =
r~ +1 ~ . . 5 6
N O T A T I O N .
/ A = C s r e ac o t i rso n s ae l
II II 1 =
II l!
K =
( Q L o o os aI ad n = db dl ne
2 8@ R = R oa d i u s
=
@ =
A 1
S t r
~
R I ni s ni d ge .
C o m p r e s sS i oK ~ n 6K ~ =9 Q Q.
a t S h h e l t e Il /
1 . ~ 5 + G 1 o- v e r n s
.
~ O u tn s i dK ge K .~ 5
9 sm Q Q
S at t r e s h s ~ s ~ ~t e = &
, +
S h e l l
< % 5
c R O ui t s n i d ge .
Stress at the S K9Q
~ 6. K, ~QR = Es
~ Saddle - ,r 3 d o t h f l/d
e : ~
and Ring
- S h e l l w
G
R I ni s ni d ge .
Ss h. aK $ Q6 T Q
! j ~
t ~ ~ t K ~ e 9
U w , + - + ! I = /
d
- 3
s 6 = - K # - K :j ~ R
c ! 3 $ ~ : : e
<
m
and Ring +
95
STIFFENER RING
FOR LARGE HORIZONTAL VESSELS SUPPORTED BY
SADDLES
VALUES OF CONSTANT,K
(Interpolate for Intermediate Values)
Contact
Angle e 1200 1300 1400 1500 1600 1700 1800
NOTES:
1. In figures & fmrnulas A-F positive signs denote tensile stresses and negative
signs denote compression.
2. The first part of the formulas for S6 gives the direct stress and the second part
givesthe circumferential bending stress.
3. If the governing combined stress is tensional,. the stress due to internal
pressure, PR shall be added.
$
CALCULATION OF MOMENTOF INERTIA (1)
1. Determine the width of shell that is effective to resist the circumferential
bending moment. The effective width = 1.56 ~~ ; 0.78 ~~
on both sides of the stiffener ring.
2. Divide the stiffener ring into rectangles and adculate the areas (a) of each
rectangles, including the area of shell section within the effective width. Add
the areas (a) total area = A,
3. Multiply the areas (a) with the distances (Y) from the shell to the center of
gravity of the rectangles. Summarize the results and denote it AY.
4. Determine the neutral axis of the stiffener ring,the distance (C) from the shell
to the neutral axis c = Amy
5. Determine the distances (h) from the neutral axis to the center of gravity of
each rectangle of the stiffener.
6. Multiply the square of distances (h2) by the areas (a) and summarize the
results to obtain AI-IZ
b d3
7. Calculate the moment of inertia Ig of each rectan~es Ig =~,where b =
the width and d = the depth of the rectangles.
8. The sum of AH2 and Z I gives the moment of inertia of the stiffener ring
and the effective area of the & en.
See example calculations on the following pages.
96
M O O MINERTIA(I)
E N OFTSTIFFENER~NGS
F
EXAMPLECALCULATIONS
A D I M EL I N I S IN O LN
C S H E N S
R=7 O U RT A
S O ISD D2 IH E U E S L F L
1= 0.78~x =
~ X =
11
X
i
1 -
A RI E A @
b2d: = 0.5 x 63 = ~.oo in. 4
1
1
b, = 9.86 d
+ ;
MARK I AREA I
i R
a
E
Y
A
I
S
I
h I
I I
b
1
0 . . 9 1 2 13 . 5 .1 2 2. 3 7 35 0.10
. 1
0 4
@
= - =
A=
~ I= 2 + = + = i 4 n
A =
A
1=1.56 ~~ =
\
q 251-F%-225 x =
*
X
h,d; = in4
77-
=
12 1
MARK I AREA I b
a Y h a X h2
o
@
=
A=
~ - A
O
= 1 = +l Y =
2 s + = 4
A
MOMENTOF INERTIA (I) OF STIFFENER RINGS
EXAMPLE CALCULATIONS
ALLD1MENS1ONS ININCHES
R = 72 in. OUTSIDERADIUSOF SHELL
CJ 1 = 0.78 ~~
$ , 0.78 J72 X0.5 = 4.68
m
I I * A RI E A @
b, d: ~ o
12
* = x =g ~
12
4x0 . 5
12 = 12 =0 4 .
b
a h 2
Y
1
2
3
A= - = - = =
1
25.23
~ AY
=
A
= 2S4 I = AH 2 + Ig = 6 + 94l z 7 . i 34 0 . 3 n 1 .a 7
9 . 9 3
~ = 2 = 2~2 I. = A =9 2 + 7I =3 5 2+ 90 i 94 7 g 0 . 3 n 7 3
= 5 . .H 6
A 8 . 4 3
.
D S
M A X
A R E
EXAMPLE:
Diameter of vessel= 8- 6
Weight of vessel= 375,000 lbs.
Q= 187,500 Ibs.
Saddle material: SA 285 C
Web plate thickness = 0.25 in.
Contact angle = 120
Kl, = 0 f t a
R =5 =1 i
F F = K,, x 0.204 x Q187,500= 38,250
= lb.
To resist this force the effective area of web plate= lU3 x 0.25= 4.25 in.2
38,250/4.25 = 9,000 lbs. per square inch.
The allowable stress = ?4 x 30,000= 20,000 psi.
The thickness of the web plate is satisfactory for horizontal force (F).
2. The base plate and wear plate should be thick enough to resist longitudi-
nal bending over the web.
3. The web plate should be stiffened with ribs against the buckling.
99
E X P A AN C
S OI NO T
NNR A C T ID O N
O H O R I Z VO NE T SF
A LS E L S
A B
4
~ ~ BOLTS ~
2 2
~B O L T S QS A D D L E S
R
I
* - ++
EXPANDINGVESSEL CONTRACTING
VESSEL
For thermal expansion and contraction, one of the saddles, preferably the one
on the opposite side of the pipe connections, must be allowed to move. In this
saddle for the anchor bolts slots are to be used instead of holes. The length of
the slots shall be determined by the expected magnitude of the movement. The
coefficient of linear expansion for carbon steel per unit length and per degree
F = 0.0000067. The table below shows the minimum length of the slot. Dimen-
sion a calculated for the linear expansion of carbon steel material between 700F
and the indicated temperature. When the change in the distance between the saddles
is more than 3/8 inch long, a slide (bearing) plate should be used. When the
vessel is supported by concrete saddles, an elastic, waterproof sheet at least 1/4
thick is to be applied between the shell and the saddle.
r - j i ;
B
H O ] L E I
H
G T I
H
\
Ii MH I
k ~ & E Q
- SUB PA
;~ LA : - LSC Y E &D- C: C : J
E E
L : -
SADDLE
{OMN.U MAXIMUM
lwAMEITR OF
)F\EY$EL
c D E
F G H K
NOTATION:
w,
W = Weight of vessel, lbs.
n = number of legs
LONGITUDINALSTRESS:
Q R
[
C K (Kl + 6 OK2) + ; f ~ S(K3 + 6 K.)
1
CIRCUMFERENTIAL STRESS:
Q + 6 KG)+K H
cos a ( f (K7 +5 6 K8) ]
[ Rf
NOTES:
Positive values denote tensile stresses and negative values denote compression.
Computing the maximum tensile stresses, in formulas for S1 and S2, K,, K3, K5 and
K, denote negative factors and K2, Kq, KGand K8 denote positive factors.
Computing the maximum compression stresses, in formulas for SI and S2, K,, K2,
K3, K4, K5, KG, K, and K8 denote negative factors.
The maximum tensile stresses S1 and S2, respectively,PIUSthe tensilestressdue to ~
internal pressure shall not exceed the allowable tensile stress value of head material.
The maximum compression stresses S1 and S2, respectively,plus the tensile
due to internalpressure shall not exceedthe allowablecompressionstressvalueof
head material.
4
103
0.2OAO.6
0.81.01.2 1.5 2.0 3 4 .
D
& K5
VALUE OF Kz 8LKG
STRESSES IN VESSELS ON LEG SUPPORT
0.20
~
k
O
0
.0.2040.60.81.01.2 1 2 3.0 4.0
D
VALUE OF K3 8ZK,
0.60
0.50
k!?
-0.40
Q?
0.30
0.20
0.10
VALUE OF Kz 8ZKg
105
DESIGN DATA
800,000 lb, weight of vessel
n = 4, numberof legs
w 800,000
Q d = 200,000 lb, load on one leg
R = 100 inch, rr,diusof head
H= 5 inch, leverarmof load
2A = 30 inch, 2B = 30 inch, dimensionsof wear plate
? = 1.8 inch thicknessof head
Cos~ = 0.800
P = 100
SA 51570
Allowable stress value: 17,500 psi
Joint Efficiency: 0.85
Yield point: 38,000 psi.
Factors K (see charts):
c= ~ = == 15 inch
LONGITUDINAL STRESS:
1.) Maximumtensile stress:
200,000 5 100
S1 = 0.800 (0.065 + 6 x 0.030) + r
1 [ . 8 2 100 1.8
100 x 100
PR
= + 2778 psi
2t 2 X 1.8
The sum of tensional stresses:
7.634 + 2.778 = 10,412 psi
It does not exceed the stress value of the girth seam:
17,500 x 0.85 = 14,875 psi
106
Q R
S1 = ~
[
cos ~ ( K, 6KZ) + g V
R
T( K3 6KQ)
1
200,000 5 100
S1 = 0.800 ( 0.065 6 X 0.030) + r
1.82 [ 100 G
PR
100 x 100
= + 2778 psi
2t 2 x 1.8
The sum of stresses:
17,044 + 2,778 = 14,266 psi
It does not exceed the stress value of the girth seam:
17,500 x 0,85 = 14,875 psi
C i r c u m f es r e tn t ir a l e s s :
1.) Maximum tensile stress:
= ~Q
R
[
cos ~ ( K5 + 6K6) + ; V ~ (K7 + 15K8)
1
200,000 5 100
S2 = 0.800 ( 0.020 + 6 X 0.010) + v
1.82 [ 100 =
(0.022 + 6 X 0.010)
1 =+ 2,849 psi
PR
= 100 x 100
= + 2778 psi
2t 2 X 1.8
= ~Q R
[
cos m ( K5 6 K6) + ~
R r
7( K7 6K8)
1
STRESSESIN VESSELSON LEG SUPPORT
200,000 5 100
S2 = 0.800 ( 0.020 6 X 0.010) + v
1.8Z [ 100 1.8
(0.022 -6 x 0.010)
1 = -5,837 psi
LEG SUPPORT
I \
I I
!
I
I
I
I 8 +
!!!!
I f; & ~1 *
A
1
SECTION A-A
V E S V S EE S L ANG.LE
S E L
D H I E M I GA SIZE
H
A T m XI a I x
2-6
3 X3 X3 f 84 ,
5 - 0
10-0 ~ X3 x .3 . 5/ 5 68
7 /
x x1 / 2
x5 x 1 / 21 0
7 - 0
6 X6 X5 1 81 - o
.
109
... .
U N S T I F F E N E D S T I F F E N E D
S H E L LS H E L L
LONGITUDINALSTRESS:
K2R D
,,. ~ E CIK1 + 6 +
D R2t ( c2t 2 (1.17 + B/A) ~A )
C I R C U M F E R E NS T I T
AL R E S S :
QH Kd R
2 = * DR2f
C3K3+ 6
( c4t )
NOTE: In tension S2 plus the stress due to internal pressure PR/t shall not exceed
the stress value of shell material multiplied by 1.5.
110
0
0 0 0.10 0 0 0
n
VALUE OF K]
111
0
0 0 0 0 0 0
(
VALUE OF Kz
112
10
0
0 0 0 0 0 0
D
VALUE OF Kj
STRESSES IN VESSELS DUE TO LUG SUPPORT
0
0 0.05 0.10 0.15 0 0
VALUE OF K4 ( C
BIA R/t c, C2 C3 C4
VALUE OF C
114
EXAMPLE CALCULATIONS
D E D S IA G TN A
W = 1,200,000lb. weight of vessel
n = 4 number of lugs
Q = : = 1,200,000 = 300,000 lb. load on one lug
4
R = 90 in, radius of shell
H = 5 in, leverarrn of load
2A = 30 in, 2Z? = 30 in, dimensions of wear plate
t = 1.5 in, thickness of shell
p = 100 psi internal pressure
K1 = 2.8,
w=
K2 = 0.025, K3 = 6.8
Kd = 0.021
= % = 6 0
L o n g i St u t d i r n ae l s s :
D
UR .~ _
, = &
( C,K1 +
2
6, ~ +
2 (1.17 + B/A) x ~A )
~ = 300,000 x 5 , X228+ ~ 0.025 x 90 +
1 0.167 x 902 x 1.5 1 x 1.5
(
0.167 902
+ x 11,795 psi
2 (1.17 + 15/15) 5 x 15 )
C i r c u m f Se r e t n t ri a le s s :
QH KJ?
s~ = & C3K3 + 6
DR2t ( c~i )
300,000 x 5 0.021 x 90
s~ = 1 X 6.8 + 6 = 10,616psi
0.167 X 902 X 1.5 ( 1 x 1.5 )
Stress due to internal pressure:
PR
= 100 x 90 - The sum of tensional stresses:
= 6000psi
t 1.5 10,616 + 6000 = 16,616psi
L S
FOR INSULATEDVESSELS
r I [-
!1
J
L u
Lb,d
--l,&
h
t
T
hl h
6(Y
t
3 _ _ _
ug
T
} V
4 a Ax l i l m
o wu a m b lD eI M E N S I O N S W oe i
L o One
o ~ a ~ ~ d ~n ~ ~ ~ ~ O L L un
w
L L u bI g s 1 , . 1 F
I
117
L S
FOR UNINSULATEDVESSELS
J-
l
4
t
T
hl h
60
j L
l
T
w ~
~ Ai l ml o uw a m bD lI M E N S I O N S W oe i g
L o Oo ~ a ~n ~ d ~ n e~ ~ ~ ~ O L L un b
w
L L u b1 g s I , . I F
A d i m e al n i si i on rnl cs h e n s
S t ir v e es s bs hce shs a ee nc l l k el de ,
U w p ies nl e aca e e st r s ae r f y
L
I
. .
.&
I J
VESSEL D R H L WELD
WEIGHT (IN) (1:) (IN) (IN) (IN) (Min)
(LBS)
1 ~/~ 1v? 5 10 co
12,000 .-- _
&J~
~.=
20,000 1% 3/4 2 6 10 gL
30,000 1% 1 2Y8 6 10 &s
50,000 1% 1% 2YI 7 12 25
70,000 2% 1 3Y2 8 12
100,000 2Y? 172 4Y2 9 16 .5 ~
%-
b=
150,000 3 11/4 5 10 16 EL
4 2 6 12 18 as
200,000 =5
250,000 4% 2 6Yz 13 18 ~ ~
300,000 4fi 21/! 7 14 20
Notes:
1. All dimensionsare in inches
2. The design is based on conditions:
a. x = 45 maximum
b. Minimumtensile strengthof lug material 70,000 psi.
c. Direction of force is in the plane of lugs.
3, U wear plate ifs necessary to eliminate
e buckling due to normal or sudden
loading.
LIFTINGATTACHMENTS
f-h
MINIMUMDIMENSIONSOF LIFTINGLUGSUSINGSHACKLE
Sh~~kle HoIe Sheared Rdl;d
~~;d Diam. Edge Arm of
Di~m. m Lug cut Mo~ent
D1 H A B
710 5/16
1060 3/8 I /,- , .4U I .[> I I I u-l/
1600
1 1 1 ./
-%/
7/16
. J- 1 - ,-
- I1
.,117 Al
.U4 I
I
cl?
.OL 1
1
1/0 I
-1 1
I
. . ,
A m
11300 1-1/8 1-1/4 ] ..< I 1.72 4-1\+ 1-3175 Z.Y4 -
13400 1-1/4 1-2IQ 1L - 2
-1
16500 1-3[8
A u 1 .U2 L
I a - /. ,
L
I .
I 3.06
I J
1-1/2 1.75 2.28 2-5/8 1---
!LB 13.62
20000 1-1/2 1-5/8 1.88 2.45 2-7/8 2 II4.06
23750 1-518 1 9 1A
1-d/+ A . ,- - .
>-l/ 1 2 1 4 - . 3 6
32350 2 2 - 2 1 . 2/ 82 . 3 5- 9 2 3 -34 / 5 .4 /
4 22 5- 2 01 - 02/ 3 4 . 3/ 85 . 4 6- 3 31 35 / .8
5 42 0- 2 01 - 02/ 5 2 . 3/ 88 . 4 1
- 6 39 / -66 1 1 .6 /
6 72 3 6 2 0 / - 02 7 4. 31 . 89 . 5- 48 2 / 1A 12 7. . Q 0
8 1 3 0 0
3-1;8 0 5-7/;6 ;:;f : I 8:
. - - . l .
Y j
I
A d i m ei l ni s ni oc nl hs e s n .
I
120
LIFTINGATTACHMENTS
(cont.)
r
because of the danger of
overtorquingduringassembly.
w Commercial eyebolts are
supplied with a rated break-
ing strength in the X
direction.
For loadingsother than along
the axis of the eyebolt, the
following ratings are recomm-
ended. Theseare expressed
as percentage of the rating
in the axialdirection.
100%0 Y = 33%
z= 20% w = 10%
EXAMPLE:
An eyeboit of 1 in. diameter which is good for 4960 lb. load in tension(direction
x) can carryonly 4960x 0.33 = 1637lb. load if it acts in directiony.
The abovedimensionsandrecommendationsare takenfromC. V.Moore:Designing
Lifting Attachments,Machine Design, March 18, 1965.
Assuming shear load only thru the minimum section, the required thickneas
may be calculated by the formula:
R
I P where t = required thickness of lug, in.
t = 2S (R-DIP) P = load, Ibs.
S = allowable shear stress, psi.
6 see page for designofweldand lengthofW.
121
SAFELOADSFOR ROPESANDCHAINS
The stress in ropes and chains under load is increasing with the reduction of the
angle between the sling and the horizontal. Thus the maximum allowable safe
load shall be reduced proportionally to the increased stress.
If the ailowable load for a single vertical rope is divided by the cosecant of the
angle between one side of the rope and the horizontal, the result will indicate
the allowable load on one side of the inclined sling.
Example:
The allowable load for a rope in vertical position is 8000 lb. If the rope applied
to an angle of 30 degrees, in this position the allowable load on one side will be
8000/cosecant 30 deg. = 8000/2 = 40001b. Forthetwo-rope sling the total
allowable load 2 times 4000 = 8000 lb. The table shows the load-bearing capacity
of ropes and chains in different positions. Multiplying with the factors shovm in
the table the allowable load for a certain rope or chain, the product will indicate
the allowable load in inclined position.
L . A AA &
Angle of 9(30 600 450 300 1(-JO
Inclination
On One 0.50 0.17
1.00 0.85 0.70
End
O P
externalpiping is connectedto the vessel,the scope of the Code includes:
(a) the weldingend comection for the first circumferentialjoint for welded
connections
(b) the first threadedjoint for screwedconnections
(c) the face of the first flangefor bolted, flangedconnections
(d) the first sealingsurface for proprietaryconnectionsor fittings
CodeU-l(e)(1)
SHAPEOF OPENINGS:
Openingsin pressure vessels shall preferablybe circular,ellipticalor obround.An
obroundopeningis onewhichis formedby twoparallelsidesand semicircularends.
Theopeningmadeby apipeor acircularnozzle,theaxisofwhichisnotperpendicular
tothevesselwallorhead,maybeconsideredanellipticalopeningfordesignpurposes.
Openingsmaybe of shapesotherthan the above. (See CodeUG-36.)
SIZEOF OPENINGS:
Properlyreinforcedopeningsare not limitedas to size,but, whenthe openingin the
head of a cylindershell is largerthan one half the inside diameterof the head, it is
recommendedto use in place of heads, shell reducer sectionsas shownin the Code
FigureUG-36,
NOZZLENECK THICKNESS(CodeUG-45)
For vesselsunder internalpressurethe wallthicknessof openingnecks shall not be
less than:
(1) the thickness computedfor the applicableloadingsin UG-22 on the neck
(pressure,reaction of piping, etc.), plus corrosionallowance.
(2) forotherthan accessandinspection openingsshallnotbe lessthanrequired
for the applicableloadingsand not less than the smallestof the following:
(a) the thickness of the shell or head (to which the opening is attached),
required for internal pressure (assuming E = 1), p c o l r a r oul s l i
a b nf w c evu e ol ei n d, cs tle s rt ad e 1e ihl s / ns o a e n1 s n
(b) t m i tn h h i i omcs kut e naw
m e np s dp sa ac i or lf lrd a pr l oul l so e w
i soa
The minimumthicknessof a pipe (ANSI/AB36.1OM)is the nominal
thicknessless 12.5percent allowabletolerance(see page 140).
1
123
I O
All pressure vessels for use with compressed air and those subject to internal
corrosion, erosion or mechanical abrasion, shall be provided with suitable
manhole, handhole, or other inspection openings for examination and cleaning.
The required inspection openings shown in the table below are selected from the
alternatives allowed by the Code, UG46, as they are considered to be the most
economical.
INSPECTION OPENINGSARENOTREQUIRED:
INSIDE 1NSPECTION
DIAMETER OPENING 1. for vessels 12 in. or less inside diameter
OFVESSEL REQUIRED if there are at least two minimum %
in. pipe size removable connections.
2. for vessels over 12 in. but less than
16 in. inside diameter, that are to be
over 12 in. two - 1% in. installed so that they must be discon-
less than 18 in. pipe size threaded nected from an assembly to permit
I.D. opening inspection, if there are at least two
removable connections not less than
1% in. pipe size. UG46(e).
3. for vessels over 12 in. inside diameter
min. 15 in. I.D. under air pressure which also contain
18 in. manhole other substances which will prevent
to 36 in. or corrosion, providing the vessel non-
two -2 in. tains suitable openings through which
inclusive
pipe size threaded inspection can be made conveniently,
I.D. and providing such openings are equiv-
opening
alent in size and number to the require-
ment of the table. UG-46(C).
min. 15 in. I.D. 4. for vessels(not over 36 in. I.D.) which
over manhole are provided with teltale holes (one
or hole min. per 10 sq. ft.) complying
36 in. withthe provisionsof the CodeUG-25,
I.D. two -6 in.
pipe sizenozzle which are subject only to corrosion
and are not in compressedair service.
UG-46(b).
The preferablelocation of smallinspectionopeningsis in each head or near each
head.
In place of two smaller openingsa singleopening may be used, provided it is of
such size and location as to afford at least an equal view of the interior.
Compressed air as used here is not intended to include ~ which has had moisture
removed to the degree that it has an atmospheric dew point of -50 F or less. The
manufacturers Data Report shall include a statement for non-corrosive service
and Code paragraph number when inspectionopeningsare not provided.
NOZZLENECKTHICKNESS
The wall thickness of a nozzle neck or other connection used as access or
inspection opening only shall not be less than the thicknesscomputed for the
applicableloadingsplus corrosion allowance.
.1 2- 4.
O W R P
Below the most commonly used types of welded attachments are shown. For other
typessee Code, Fig. UW-16.I.
125
O W R
B the
e l o w
THREADED AND WELDED FITTINGS
T F I BGH USE R T L E
HE
M SOC OOOHW M UM WS TO E N S OT
YLW Y EPE LE D D
C O N N E C
S T CI O FN SO
UE. WI F D-~ G 1E T E6HO .Y. 1EP R ER
N O T A T I O N
a=~ t o ( ) w .h i3i tc 7 sh , m
5e. r via , hel rl e sn s et , .
+ = 1 t
- t i s 1 mm o /at ht loe 41 li se se t n f , . r .
o = the smallestof t, t. or 0.375in.
r
b= no minimumsizerequirement
c = the smallest o to 1 i 1 n f r 2 .
d=t t h i o cSh k1 pn ew cse i i 6s a plf h n 0l e , .
e = the smallestof t o 3/4in.
t = t h i o vc k we n l es ac s sos e lr ae r l f lolls ois w , i aos nn cn e ,
t =n o t mh i io fc n ki wan. tl el ct sa o sie r a nrl l fol gs ois wil aos nn cn e
S N O ~EF A PE C E IAS N N GG E
. .
THREADED AND WELDED FITTINGS
T F I BGH U$E R T L H
EE
M SOC OOO HW M UM WS TO E NS OTYLW Y EPE LE D D S E
C O N N E CS T CI O FN SO
UE. I1WF D O- GE T
1TE O 6 Y .H . PE R ER S
SEENOTATIONON FACINGPAGE:
GJ a
I I
318in.
min.
t t
7: %+
d
s 3i i z ne
Dm = o ud a it o asp m+i 3 exidi t e e pr/ n f e 4 .
. . -
FITTINGS NOT EXCEEDING 3 IN. PIPE SIZE.
In somecasestheweldsare exemptfromsizerequirements,or fittingsandboltingpads
maybeattachedtothevesselsby filletwelddepositedfiomthe outsideonlywithcertain
limitations(CodeUW-16 (f) (2) and (3)) such as:
1. The maximumvesselthickness:3/8 in.
2. Themaximumsizeofthe openingis limitedtothe outsidediameterof the attached
pipe plus 3Ain.
3. Theweldthroatshall bethe greateroftheminimumnozzleneckthicknessrequired
by the CodeUG-45(a)or that necessaryto satisfythe requirementsof UW 18for
the applicableloadingsof UG 22.
4. Theweldingmayeffectthe threadsof couplings.It is advisabletokeep the threads
aboveweldingwith a minimumYin. or cut the threads after welding.
5. Strengthcalculationof attachmentsis not requiredfor attachmentsshownin Figs.
A, C and E, and for openings:
3 in. pipe size fittingsattachedto vessel walls of 3/8 in. or less in thickness,2 in.
pipe size fittings attached to vessel walls over 3/8 in. in thickness. (Code UG-
36(c)(3)).
128
1
SUGGESTED MINIMUM
EXTENSION OF OPENINGS
The tables give the approximate minimum outside projection of openings. When
insulation or thick reinforcing pad are used it may be necessary to increase these
dimensions.
OUTSIDEPROJECTION,INCHESUSINGWELDINGNECKFLANGE
NOM. PRESSURERATINGOF FLANGELB
PIPE
150 300 600 900 I 1500 2500
SIZE
2 6 6 6 8 8 8
3 6 6 8 8 8 10
4 6 8 8 8 8 12
6 8 8 8 10 10 14
8 8 8 10 10 12 16
10 8 8 10 12 14 20
12 8 8 10 12 16 22
14 8 10 10 14 16
16 8 10 10 14 16
18 10 10 12 14 18
20 10 10 12 14 18
24 10 10 12 14 20
OUTSIDEPROJECTION,INCHESUSINGSLIPONFLANGE
NOM. PRESSURERATINGOF FLANGELB
PIPE 900 1500 2500
150 300 600
SIZE
2 6 6 6 8 8 8
3 6 6 8 8 8 10
4 6 8 8 8 10 10
6 8 8 8 10 12 12
8 8 8 10 10 12 12
10 8 8 10 12 12 14
12 8 10 10 12 12 1
14 10 10 10 12
16 1 1 1 12
18 10 10 12 12
20 10 10 12 12
24 10 12 12 12
INSIDE EXTENSION
a
R O E
D F I P
Single, welded openings not subject to rapid fluctuationin pressure do not require
reinforcing if they are not larger than:
3 inch pipe size - in vessel wall 3/8 in. or less.
2 inch pipe size in vessel wall over 3/8 in. (Code UG-36 (c) (3).
Largervesselopeningsthantheaboveshallbereinforced.Therules
for reinforcementof openingsare takenfromthe Code,UG-26 f
throughUG-44,andareintendedtoapplyprimarilytoopeningsnot
exceedingthefollowing:
Forvessels60in.indiameterandless:%thevesseldiameter,butnot
>
to exceed20 in.
Forvesselsover60in.indiameter:%thevesseldiameter,butnotto
exceed40 in. Largeropeningshouldbegivenspecialattentionas
Fig.A describedin CodeAppendix1-7.
Hereisgivena briefoutlineofreinforcement designforbetterunderstanding
oftheprocedure
describedin thefollowingpages.
Thebasicrequirementis thataroundtheopeningthevesselmustbereinforcedwithanequal
amountofmetalwhichhasbeencutout for the opening.The reinforcementmaybe an integral
part of the vessel and nozzle or may bean additionalreinforcingpad. (Fig. A.)
This simple rule, however,needs further refinementsas follows:
1. It is not necessaryto replacethe actuallyremovedamountof metal,but only the amount
which is requiredto resist the internalpressure.@). This requiredthicknessof the vessel
at the openingsis usually less than at other points of the shell or head.
2. The plate actually used and nozzle neck usually are thicker than would be required
accordingto calculation.The excessin the vesselwall (Al) and nozzlewall (AJ serveas
reinforcements.Likewisethe insideextensionofthe opening(Aj) andthe areaof the weld
metal (AJ) can also be taken into considerationas reinforcement.
3. The reinforcementmust be within a certain limit.
4. The areaof reinforcementmustbe proportionallyincreasedif its stressvalueis lowerthan
that of the vessel wall.
.5. The area requiredfor reinforcementmust be satisfiedfor all planesthroughthe center of
opening and normalto vessel surface.
The required cross sectionalarea of the reinforcementshall then be:
The required area for the sell or head to resist the internalpressure, (A).From this area
subtractedthe excessareaswithinthe limit(Ai.4zAj AJ). If the sumof the areasavailable
for reinforcement(AJ+A?+Aj +A,) is equalor greaterthan the area to be replaced, (A),
the opening is adequately reinforced. Otherwise t difference must h be supplied by e
reinforcingpad (AJ).
Somemanufacturersfollowa simplepracticeusingreinforcingpadswith a cross-sectionalarea
which is equal to the metal area actually removed for the opening.This practice results in
oversizedreinforcement, butwiththeeliminationof calculationstheyfind it moreeconomical.
130
1
REINFORCEMENT FOR OPENINGS
DESIGN FOR INTERNAL PRESSURE
(continue@j
1. AREA OF REINFORCEMENT
For vesselsunder internalpressurethe total cross-sectional
area required for reinforcementof openingsshall
not be
less than:
A = d XI,, where
u d
d= the insidediameterof openingin its corrodedcondition,
inches.
f
/4=
dxt ~
where
ii= Diameter in the givenplane of the openingin its corrodedcondition,inches.
1,= The wall thicknessrequired for externalpressure,inches.
F = Factor for computation of the required reinforcement area on different planes
(as the pressure-stress varies) when the opening is in cylindrical shell or cone
and integrally reinforced. For all other configurations the value of F = 1
1-JJ
REINFORCEMENT OF OPENINGS
EXAMPLES
EXAMPLE 1. DESIGNDATA:
Insidediameterof shell: 48 in.
t Designpressure:250 psi at 200F.
tr Rn ShellMaterial: SA-285-C
n
S 13,800 psi = t= 0.265 in. ,
~ I - The vessel is spot radiographed
tr t No allowancefor corrosion
I Nozzle material:SA-53-B
I S=15,000 psi. tn=0.432 in.
T Nozzle nom. size: 6 in.
* P? Extensionof nozzle insidethe vessel: 1.5 in.
+ d h = 2.5t~= 2.5 x 0.432 = 1.08in.
h w The nozzle does not pass through seams.
Fillet weld size: 0.375 in.
Wall thicknessrequired:
for shell,t SE 6P = 250 X24 = 0.440 in.
. 13,800X 1.0-0.6X
250 X 2.88
for nozzle, tm=~*p = = 0.048 in.
15,000X 1.0-0.6X 250
AREAOF REINFORCEMENTREQUIRED
A,= dt, = 5.761 x 0.440= 2.535 sq. k.
REINFORCEMENT OF OPENINGS
EXAMPLES
REINFORCEMENT OF OPENINGS
EXAMPLES
EXAMPLE 3. DESIGNDATA:
Insidediameterof shell:48 in.
Designpressure:300 psi at 200 F.
t
Shellmaterial:0.500 in. SA-516-60plate,
trn The vesselfidlyradiographed,E = 1
There is no allowancefor corrosion
tr Nozzlenominalsize: 8 in.
Nozzie material:SA-53B, 0,500 in. wall
t Extensionof nozzle insidethe vessel: 0.5 in.
r The nozzledoes not pass throughthe main
# + seams.
h d t
of fiilet welds 0.375 in. (Reinforcement
u pad to nozde neck.)
Wall thicknessrequired:
300 X 24 = 0.486 in.
Shell t,= R
SE O.6P = 15,000X 1-0.6X300
300 X3.8125
Nozzle, t,. = SAP
. = = 0.077 in.
15,000X ].00.6 X300
STRENGTH OF ATTACHMENTS
JOINING OPENINGS TO VESSEL
STRENGTH OF ATTACHMENTS
JOINING OPENINGS TO VESSEL
EXAMPLE4
DESIGNDATA
A= 3.172sq.in.,A,=0.641sq.in.,A.F0.907sq. in.
= 1 2i o . u d 8 t i n 4osa r mei5 i edn p. tf e oe r rac i n f gd
8.625in.outsidediameterof nozzle.
8 i .m d 1 i e noa2 n m ao 5e z t . nze rl e f .
S = 1 7p a , l l 5s o s v0w t ao0r vab leim
e le as s ut s s e e re
S 1 5p a . , l l 0s o s v0wt = ao0r nab leiomle sa z ut s z e e rl
t =0 i .t h 5i o vc n 0k w e n 0es a s . s s l e f l l .
t =0 i . t h 5i o cn n 0k w o.n 0ez a s . zs l l f l e .
0 i .l o f 3 - w i n 7e a l 5e l . eg l f t d
0 i .l o f 2 - w i n 5e d l 0e l . eg l f t d
t, = 0 i . t h 2i o rc n e5k i nn p0ef os . r s ac i n f gd
C the
h s t e of
r a ce t nt ka go cn t h ohm ez n z t l e f .
L T OB C A RB W
D
R I EO E EL D D SY :
(AA,)S = (3.1720.641) 17,500= 44,293 lb.
LOADTO BE CARRIEDBY WELDSa, c, e:
(A2+21OS= (0.907 + 2 x 0.500x 0.500) 15,000= 21,105 lb.
STRESSVALUEOF WELDS:
Fillet - weld shear 0.49 x 17,500= 8,575psi
Groove- weldtension 0.74 x 17,500= 12,950psi
STRESSVALUEOF NOZZLEWALLSHEAR:
0.70 x 15,000= 10,500psi
STRENGTHOF WEL~S ANDNOZZLENECK:
a. Filletweldshear ~ x weldlegx 8,575= 13.55X0.375X8,575= 43,572lb.
b. Nozzlewallshem ~ x tnX10,5OO = 12.76X0.500X 10,50066,990 lb.
c. Grooveweldte~ion @ x weldlegx12,950= 13.55X0.500x 12,950=87,7361b.
d. Filetweldshear Z#2Xweld1egx 8,575= 20.18X0.25X8,575= 43,260lb.
e. Grooveweldtension ~ weldlegx 12,950-13.55 x 0.25x 12,950=43,868lb.
POSSIBLEPATHOFFAILURE:
1. Throughb andd 66,990+ 43,260 = 110,250lb.
2. ThOU@c andd 87,736+ 43,260 = 130,996lb.
3. Througha, c ande 43,572 + 87,736+ 43,868= 175,176lb.
Paths 1.and2. arestrongerthanthetotalstrengthof 44,293lb.
Path3. is strongerthanthe strengthof 21,105lb.
The outerf wi d sl et l 43,260
r ee llb. nis tgreater
g d than
t hthe reinforcing pad strength of
(dP-do) t. X 17,500= 1.055x 17,500= 18,463lb.
12R
.
N N T
THE REQUIRED THICKNESS FOR NOZZLE NECKS IN VESSELS
UNDER INTERNAL PRESSURE (Code UG-45)
1 T t c f t a l i U p c h
but for other than access and inspection openings, not less
than the smaller of the following:
2. The thickness required for the vessel for internal pressure (assuming joint
efficiency, E = 1.0), but in no case less than the minimum for shells and
heads specified in UG-16 (b);
3. The minimum thickness of standard wall pipe plus corrosion allowance.
THE REQUIRED THICKNESS FOR ACCESS AND INSPECTION
OPENINGS (manways, handholes) IN VESSELS UNDER
INTERNAL OR EXTERNAL PRESSURE.
1. The thickness computed for the applicable load plus corrosion allowance
(there is no other requirement).
For selection of required pipe under internal pressure, see table Maximum
Allowable Internal Working Pressure for Pipes on the following pages.
EXAMPLES for using the table:
1. Opening Diam: 18
Design Pressure: 800 psig.
Corrosion Allowance: 0.125
The Required Pipe for Manway: Sch. 60, 0.750 Wall
The Required Pipe for Nozzle: Sch. 60, 0.750 Wall
2. Opening Diam: 18
Design Pressure: 150 psig.
Corrosion Allowance: 0.125
The Vessel Wall Thickness: 0.3 125
The Required Pipe for Manway: Sch. 10, 0.250 Wall
The Required Pipe for Nozzle: Std. Wt. 0.375 Wall
3. Opening Diam: 18
Design Pressure: 140 psig.
Corrosion Allowance: 0.125
Vessel Wall Thickness: 0.750
The Required Pipe for Manway: Sch. 10, 0.250 Wall
The Required Pipe for Nozzle:
Std. Wt. 0.328 + 0.125 Corr. Allow. = 0.453, Min. Wall=
Sch. 40 Pipe
141
M A
I W P F P
The CalculationsBasedon the Formula:
23Et , where
P=
D+ 1.2t
P = The max.allowableworkingpressure,psig.
S = 15,000psig.the stressvalueof the most commonlyusedmaterialsfor pipe
(A53B,A106B)at temperature-20 to 650F. For highertemperature see
notes at the end of the tables.
E= 1.0joint efficiencyof seamlesspipe
D = Insidediameterof pipe, in.
t = Minimumpipe wall thickness,in. (.875 times the nominal thickness).
The figuresunderlinedare the maximumallowablepressurein corrodedcondition
for the pipe of which wall thicknessis minimumthe standard wall plus corrosion
allowance.
NOM. PIPE WALL CORROSIONALLOWANCE
IN.
DESIG-
IPE THICKNESS
NATION
UZE NOM. ~ MIN.
T=E xX-STG.
STD.
X-STG.
0.294
0.113
0.154
0.095
0.129
0.164 ~-
0.257 12153 I 8526
0.099 1072 I
0.135 4299 2192 288
;::g
5392 I 2658
I I
14
252
3/4
SCH.160 0.218 0.191 6386 4069 1985 100
I XX-STG. 0.308 0.270 9712 7041 %7 2515 580
STD. I 0.133 0.116 2847 1261
1
X-STG. 0.179 0.154 3959 2287 I
744 I
732
I I
SCH.160 0.250 0.219 5764 3946 2274
XX-STG. 0.358 0.313 8820 7423 4842 .3099 1494
STD. 0.140 0.123 2362 1126
X 0.191 0.167 3282 1988 774
1-1/4
SCH.160 0.250 0.219 4424 I 3059 ! 1779 ] 578 ! I
XX-STG. 0.382 0.334 7194 G 2848 1582 I
I
STD. 0.145 0.127 2118 1046 31
X-STG. 0.200 0.175 2982 1864 806
1-1/2
SCH.160 0.281
XX-STG. 0.400
0.246 4333 3139 2013 I
0.350 6481 I 5164 3924 2754
947
1648
STD. 0.154 0.135 1786 938 126
X-STG. 0.218 0.191 G 1696 852 44
2 642
SCH.160 0.343 0.300 4215 I 3260 I 2348 1477
I XX-STG. I 0.436 0.382 5537 X2 G 2629
1744 I
143
MAXIMUMALLOWABLE
WORKINGPRESSURE(cent)
2%
X-STG. 0.276 0.242 I l
2707 1971 1261 577
1525
I
I
831
SCH-160 0.375 0.328 3766 2991 2245
0.552 0.483 5822 4969 Z 3359 2599
XX-STG.
STD. 0.216 0.189 ~ 1116 556 12
0.300 0.263 2398 1801 1221 658 111
X-STG.
3 2964 2350 1754 1175
SCH. 160 0.438 0.383 3597
XX-STG. 0.600 0.525 5113 4432 3773 3134 2515
. 78
STD. 0.226 0.198 1546 1044 555
3 X-STG. 0.318 0.278 G 1689 1183 691 211
XX-STG. 0.636 0.557 4701 4115 3546 2992
1937
STD. 0.237 0.208 ~ 995 561 137
X-STG. 0.337 0.295 2075 1616 1168 730 280
4 SCH.120 0.438 0.383 2739 2= 1802 1350 908
1490
SCH.160 0.531 0.465 I 3379 I 2890 1- 2412 I 1946
XX-STG. 0.674 0.590 4394 3880 3379 2890 2412
STD. 0.280 0 .1 2 81 4 5 45 4 2 3 5 5 6
8
X-STG. 0.500 0.438 1587 1353 1121 892 665
SCH.1OO 0.593 0.519 1896 1658 E 1189 959
SCH.120 0.718 0.628 2319 2075 1835 = u
144
MAXIMUM
ALLOWABLE
WORKINGPRESSURE(con~
I
145
MAXIMUM
ALLOWABLEWORKINGPRESSURE(cont.)
MAXIMUM
ALLOWABLE
WORKINGPRESSURE(cont.)
Example:
I
NOZZLEEN~CMKpTT~CKNESS
C O R R O S I O N
w
I
o 0
4 I C o m pA rS e st i W
s een Sd ara e U mtr , ( vG
&e i 0- rc b. e1 0 0 . 6 090 ) .93 30 8 8
R W T F P
U I P
The required wall thickness for pipes, tabulated on the following pages, has been
computed with the following formula:
PR
, where
= SE O.6P
For the inside diameter of the pipe round figures are shown. With interpolation
the required thickness can be determined with satisfactory accuracy.
The thicknesses given in the tables do not include aIlowance for corrosion.
For the determination of the required pipe wall thickness in piping systems the
various piping codes shall be applied.
Selecting pipe,the 12.5% tolerance in wall thickness shall be taken into consider-
ation. Theminimum thickness of the pipe wall equals the nominal thickness
times .875.
149
REQUIREDPIPEWALLTHICKNESS
FORINTERNALPRESSURE(cent)
1 PRESSUREPSIG.
IAM. 550 950 1
600 650 700 750 800 850 900
1 D ). 0. 01 920 0. 0.0 20.0.031 620 82 9
2 0 .3 0. 30 740 1.0 0.0 50.0.062 250 5 9
3 0 .D 0. 50 60 2.0 00. 70.0.093 708 83 8
4 0 .3 0. 70 580 2.0 1.0 01.0.124 31 01 7
5 0 .0 00. 91. 410 12.0 110. 21.0,156 913 48 7
REQUIREDPIPEWALLTHICKNESS
FOR INTERNALPRESSURE(cont.)
6
7
8
9
N E F M
C V
P bi t ap d i j n ohn o ie gnz l ixzsy n eo l igtet evc r rs eT ea msth s esl below,to
steh hndetermine
l e o. de ,
thenozzleloadsisbased inpartontheBulletin107of WeldingResearchCouncilandrepresents
a simplificationof it. The vesselsare not intendedto serveas anchorpoints for the piping.To
avoid excessiveloading in the vessel,the pipingshall be adequatelysupported.
FRJW
r{,
4
A
R.
-. *
- - .
,
E x t F e or & Mnr ao c l m e e s n t s
T calculate the maximum forceoand moment, first evaluate ~and y. Then determine
CL2, and A from Figures 1, 2 and 3, for the specified~ and ~ substitute into the
aquationsbelow, and calculateFRRF,
0= (q(R.-;)
;alculatePressureStress
2(150)375 ~ = 14,850psic&=17,500 psi
=%m-3= 75( ~ - 2)
Jse o= 24,850in the equationsfor calculatingFRRF
and MkM
~alculateAllowableForces and Moments
Fw= ~ (~y. @ =(#2(3 1,50014,850)= 53,214 lb.
IL
P f t vl o a oo ah FRFl a t t u sr e meo n afh l s l
k fa ~, aQ A
1 ~nT 7 a&f l fLl n odW h Mwol as z.ob el z ea
a b o b ut r a n o dFRF, r 0,
eh eMm.
d e y e a f
T h e a rn e rof oe zroa F e =zc2, t l 0l i ae o, nb 0 0f
k 1 0 i l0? w, b0b oan 0=l ul0s( o lA w
p. .a od b l ie
= i n b a- n l ro eub z o a F. =zc5 t ll t ,i a e oJ 0bn 0 nf s 4 0
6 2 i0 l , w 0 n0b onb 0 a *ul s l (o ol . w Bp. da o b t l ie
* N
U a ob v ts s oiae t l gl : u rute ehae ps hn
S O T A T I O N :
P = DesignPressure,poundsper sq. in. Z = DimensionlessNumbers
=N oO uz R
t za i s odl ni ie d c Au e =hs D i , em e ns N
s i ou n lme s bs e r
R =M R e ao S d iah i . n e un c l FRRFs h= l Maximum
f e, s Resultant Radial Forc(
T = S T hh i ice k n n l e c s l sh , e pounds* s
S =Y S i t or eM e a nlaytD g e d te r h is a fi R
k f
M la g R x c t eni , s mC ui@ur l c tum ma f ne r t
T e m p pe r aop t su u r qie n, eu d n a s M o
r cr m
, i e n ce hh n- p t o um n d s *
o = S Dt sp r te sso s I uo ur e M, n a WdRx e is s Lm uo Mnul g t miMat un d t
Dr ue s ie g e n P
p s qi eu n a r cr e hm i ne c h n- p o t u n d, s *
s = S Vt eliu= aM
o r a f Me Sl a s. pth u e seo r FRF l nl a , dRx e is sF m u poul t omr a u nc nt
p s qi eu n a c r r h eF = .M a xR R ei s mMuMu lo tm i m a en n
~ =D i m e n N s i ou n lm e s bs e r p s o u n d s *
Y = D i m e n N
s i ou n lm e s bs e* ar bs Uv s ao s l l u u et ee s
a =D i m e n N
s i ou n lm e s bs e r s
REFERENCES:
Local Stresses in Spherical and Cylindrical Shells due to External Loadings, K. R.
Wichman, A. G. Hopper and J. L. Mershon Welding Research Council. Bulletin
107/August 1965 Revised Printing December 1968.
Standardsfor ClosedFeedwaterHeaters, Heat Exchange Institute, Inc., 1969.
155
NOZZLE LOADS
Fig. 1
1OJ
9
8
7
6
5
4
, , , , , , 1I I I 1I I I I I ( ,
1
1 t I 1 1 I 1
,,, I 1 !, , I [ I I I I I I I I I 1 t
1 i
I I 1 1
I
I
I
i::: i
, , f, I I I [ WI I ! ,: I I I ! I I [ I I I I I I I [1 I I I
9
;
6
5
4
3
, - ,
t
2
a
I :-+-!r i ! { I--+--L - l-l++ +--l-%-l-~ -: . .: I \. I I : i I ~i i ~
9
8
7
6
5
4
I, ;,I
,, ; I,
1
I! I
II
, ?
2 1 . . . . !.
1
, I
1
1[ t
1, ! r
I I ,
10
1 5 6
NOZZLE LOADS
Fig 2
!
1.11
1
NOZZLE LOADS,
Fig. 3
1OJ
9
8
7
6
5
4
6
5
4
A
lo]
9
8
7
6
5
4
]02
9
8
7
6
5
4
3
10
0 .05 .1 .15 .2 .25 .3 .35 .4 .45 .5
1
.,
R
T J C C
U I P
A the junction of cone or conical section to cylinder (Fig. C and D) due
to bending and shear, discontinuity stresses are induced which are with
reinforcement to be compensated.
DESIGN PROCEDURE (The half apex angle cz<30 deg.)
1. Determine P/S,EI and read the value of~ from tables A and B
2. Determine factor y, For reinforcing ring on shell, y = s~~~
For reinforcing ring on cone, y/S~E~
W t v o Ai l t c r s b p e
3 D f =y/S, E, (Use minimum 1.0 for k in formula). e
4. Design size and location of reinforcing ring (see next page).
NOTATION
E = with subscriptss,c or r modulusof R~=insideradiusof largecylinderat large
elasticityofshell,coneorreint20rcing endof cone,in.
ringmaterialrespectively,psi. R=inside radiusof smallcylinderat small
Seechartsbeginningonpage43 for endof cone,in.
modulusof elasticity. S= withsubscriptss,corrallowable stress
E= with subscriptslor 2 efllciencyof of shell,cone or reinforcingmaterial,
weldedjoints in shellor cone psi.
respectively. t= minimum required thickness of cylin-
For compression E=l.O for butt der at thejunction,in.
welds. t,= actualthicknessofcylinderatthejunc-
fi= axialload at largeend due to wind, tion,in.
deadload,etc.excludingpressure, t,= requiredthicknessof cone
lbfin. at thejunction,in.
j= axialloadat smallenddueto wind, t.= actualthicknessofconeatthejunction,
deadload,etc.excludingpressure, in.
lblin. U= halfapexangleof coneor conicalsec-
P= Designpressure,psi tion,deg.
Q~=algebraics~ofPR~/2 andfi 1b/in. A= anglefi-omtableA or B, deg.
Q,= algebraicsumof PIL/2 andfi lb/in. ~ = factor:SSE, orSCEC
160
R
T J C C
FORMULAS
JUNCTION AT THE LARGE END
M ; x .
Required area of reinforcement, A sq. in. when tension governs
(see notes)
~ r~ . kQLRL 1 .L tan a
S,EI () a
E!l
Area of excess metal for reinforcement, sq. in.
FIG. C
A.L = (t,t) G+ (t.t~ {h./ cos CZ
The distance from the junction within which the centroid of the reinforcement shall
be situated, in.
0.25 X &
N O W Ta t t h eE
hj u n c St i o ne c:o m pl r ens s ioovref i eax c e edd t h est el n s ~ido noea l t bea r ymd
2o P r eR s p e,t c d t i/ sve erb 2lhsi hya , ci ca gw o erUl nd( a(i l ns e cgan tte ap h) r ha bo2fo :v
t r o tu C h S l o e hVe dcDe Ist i e l fvi eI io, s. In i o, n )
W t r h e md hoeu o ca o enm f r ceud ts oos w ne o citrf o tdc ai ir afe aof l enw
pn r sei kg n et nt l hu
a w t h h an a a he apni g d gl nr t e l3e df aehxt det , em ae gs r hbs a .n oi as0y , gp a es b nne aece
( 1 C( ( o - d~g e ) 5 & .
161
R
T J C C
E
DESIGN DATA:
= 30 deg. half apex angle of cone.
;.ECE,=30x 1 m o e p
= 1.0,joint efficiencyin shell and cone
= 0.55,joint efficiencyin reinforcingring
= 800 lb/in, axial load at largeend
= 952 lb/in, axial load at smallend
= 50 psi., internaldesignpressure
a = 100 in., insideradius of largecylinder
= 84 in., insideradius of smallcylinder
= 13,800psi., allowablestressof shell material
= 13,800psi., allowablestressof cone material
= 14,500psi., allowablestressof ring material
= 0.429 in., requiredmin.thicknessfor large cylinder
= 0.360 in., requiredmin. thicknessfor smallcylinder
= 0.500 in. actualthicknessof cone.
= 0.4375 in., actualthicknessof large cylinder
= 0.375 in., actualthicknessof smallcylinder
= 0.41 in., required thickness of cone at small cylinder
dL t,L = 0.49 in., requiredthicknessof cone at large cylinder
R
T J C C
E (continuea)
R
T J C C
U E P
D, Reinforcement shall be provided at the junction of cone
t-l to cylinder, or at the junction o t l e o c
section to cylinder when cone, or conical section doesnt
have knuckles and the value of A, obtained from table E,
L. is less than ct.
dr I 3 TABLE E - VALUES OF A
P/SE o 0.002 0.005 0.010 0.02 0.04 0.08 0.10
!$! A,deg. o 5 7 10 15 21 29 33
;L P/SE 0.125 0.15 0.20 0.25 0.30 0.35
A, deg , 37 40 47 52 57 60
w -
I
CX= 6 d f g e r v e ooag Pa l 0t . u/e r re S s f E
N I no t e rt mp ob el ma t f i: iao ann t e rvodm y ae de lei a urt e e
The required moment of inertia and cross-sectional area
I
of reinforcing (stiffening) ring when the half apex
T angle a is equal to or less than 60 degrees shall be
FIG. F determined by the following formulas and procedure.
1. Determine P/SE, and read the value of A from table E.
2. Determine the equivalent area of cylinder, cone and stiffening ring, ATI,,
sq. in. $3:: pa~~ 46 for construction of stiffening ring)
A~lJ= ~ + ; + A., 3 FIDI.
Calculate factor B B = ~ (~ ,)
where
M = -RL tan a + L[ + R{?-R.?
F[.= PM+ J tan a 2 2 3RI,tan a
3. From the applicable chart (pages 43 thru 47) read the value of A entering at
the value of B, moving to the left to the material/temperature line and from
the intersecting point moving vertically to the bottom of the chart.
For values of 1?falling below the left end of the material/temperature line
for the design temperature, the value of A=2WE.
If the value of B is falling above the material/temperature line for the design
temperature: the cone or cylinder configuration shall,be changed, and/or the
stiffening ring relocated, the axial compression stress reduced.
4. Compute the value of the required moment of inertia
For the stiffening ring only: For the ring-shell-cone section:
AD[.2A 1[. ADI,ZA 71,
Is = ~400 I,Y=
10.9
5. Select the type of stiffening ring and determine the available moment of
inertia (see page 87) of the ring only 1, or the shell-cone or the ring-shell-
cone section 1.
164
R
T J C C
(continue~
3. F t a c ( t r e a p e
v o B m t t l t t m l a f at
i p m v t t b o t nc
F v o t l e f n l f t d
d t t v o =2 e
I t v of B is falling above the materialhemperature line for the design
temperature: the cone or cylinder configuration shall be changed, and/or the
stiffening ring relocated, the axial compression stress reduced.
4. Compute the value of the required moment of inertia:
For the ring-shell-cone section: For the st~~e~~~ ring only:
~; = AD,2ATS ~.=
10.9 1:.0
5. Selectthe type ofstiffeningring anddeterminethe available moment of inertia
(see page 89) of the ring only, land of the ring-shell-cone section, I! Iflorl is
Iessthanl..orli respectively,selectstiffeningringwith largermomentofinertia.
6. Determine the required cross-sectional area ofreinforcement. A,,, sq. in:
A~s= kQSR~tan~
SE
metal available for reinforcement Ac,sq. i n .
A.s = 0.55 % [(t,-~ + (tc-tr)/cos
ix]
The distance from thejunction within which the additional reinforcement shall
be situated, in.-
G
The distance from thejunction within which the centroid of the reinforcement
shall be situated, in.
025 G
NOTE:Whenthereducersmadeoutoftwoormoreconicalsectionsofdifferentapexangles
withoutknuckle,andwhenthehalfapexangleisgreaterthan60degrees,thedesignmaybe
basedon specialanalysis.(Code1-8(d)and(e).)
NOTATION
R
T J C C
(continued)
R
T J C C
E
t, DESIGN DATA
T DL = 96 in., o d o l c
Ds = 48
~ =
E,, Ec, E m o e o s
c a r m p
a
fl = 100 lb./in., axial load due to wind
A = 30 lb./in., axial load due to wind.
LL = 120 in., design length of large vessel
section.
L, = 244 in., design length of small vessel
section.
Lc = 48 in.
~ = 15psi, external design pressure
F = 48.00 in. outside radius oflarge cylinder
LL R
= 24.00 in. outside rad;us ofsmall cylinder
Designtemperature=6500F SS = 13,800 psi. maximum allowableworking
stress of shell and cone material.
SR = 12,700 psi. maximum allowable working stress of reinforcement mate-
rial.
t = 0.25
t = 0.1875 in. minimum required thickness of small cylinder.
t. = 0.25 in. actual thickness of cone.
t, = 0.25 in. minimum required thickness of cone.
t. = 0 i a t o c
R
T J CONE TO CYLINDER
EXAMPLE (continue~
~ = R 8 t +~ ; n ~~ + +a2 ; ~ ; + +;4 5 : ( X
=7 ~ 74 x 4 =4 149.72 in.
: + j
169
R I
T J C C
E (continue~
3 F$.DS
= 3/4~22;; :48) = 2232
B ? x
3. Since value of B falls below the left end of material/temperature line:
A= 2 B/E = 2 X 2232/30X 106= ().()()()14
4. Required moment ofinertiaofthe combined ring-shell-cone cross section:
AD.?An = 0.00014X 482X 36.5 = ~ 08 in ~
1,,=
10.9 10.9
5. Using 2% x % flat bar, and the effective shell width:
1.1448 x 0.25 = 3.81 in.
The available moment of inertia 1.67 in.4 (see page 96)
It is larger than the required moment of inertia; the stiffening is satisfactory.
6. The required area of reinforcing:
and the centroid of the ring shall be within a distance from the junction:
0.25 ~R,,t,,= 0.25424 x o = O . i . z nb s l .
170
WELDING
O P V R
There are several methods to make welded joints. In a .particular case the choice
of a type from the numerous alternatives depend on:
1. The circumstances of welding
2. The requirements of the Code
3. The aspect of economy
2. CODE REQUIREMENTS.
Regarding the type of joint the Code establishes requirements based on service,
material and location of the welding. The welding processes that may be used
in the construction of vesselsare also restricted by the Code as described in
paragraphUW-27.
The Code-regulations are tabulated on the followin~ -. DaEesunder
- the titles:
a. Types o W eJ l o d i e nf d t s
( J permitted
o i byn the Code,
t s their efficiency and limitations of their
applications.) Table UW-12
b. D eo W s e Ji l go d ni e nf d t s
( o J t b u f v i v s a u c
tain design conditions.) UW-2, UW-3
c. E x a m io nW a t e iJ o l no d i e nf d t s
The efficiency of joints depends only on the type of joint and on the degree of
examination and does not depend on the degree of examination of any other
joint. (Except as required by UW-ll(a)(5)
This rule of the 1989 edition of the Code eliminates the concept of collective
qualification of butt joints, the requirement of stress reduction.
[
171
Double V
V
a
Lower quality weldingmakes necessarythe use of thicker plate for the vessel.
Whether using stronger welding and thinner plate or the opposite is more
economical,depends on the size of vessel,weldingequipment, etc. This must
be decidedin eachparticularcase.
172
T W J
JOINTEFFICIENCY,E
TYPES -
b c
CODEUW-12 F us ; pN ~ o
R a E d x ia E mo x i a- n m
g r a p h e r
w m oe e tl a d l n
t i an o hs u i t n 1.00 ds e i e d0d e . 8
w s ue r f la c de .
B as ci u t k i rs n ig e p fd
s b rh e a am of l v t l e e de r
c o m op w l e et i o l n d f .
S i n g l be - j w e ulo d e di t n t t
w b a is c tk t i r nh ig 0 p .0 8.
w r h e i m i ac i hn s n
p a l w f ea lt c d e i e nr g
c
j
3
S i n g l be - j w e ulo d e di t n t t
w i u ot b h a o sc u k t i en f g 0 .
s t r i p
D o u b l e - f u l l
f l ij l o la i e nt p t
5
S i n fg l ie - lf u ll l e t
l j o a i n p t
w p w i l e t lu hd g s
S if u n l l ; gj i ~ l ol $ea ; i ~ n p t
p w l e lu d g s
173
T W J
L I M I T A T I O N S
I A P PV L A Y R I IN N OG U S NOTES
WELDTYPES
FORTYPE1:N O N E
J C oa tA Bie g ,no r Cty : , ,D
D W J
P W O E
D E S JI TO
G N I Y R AN D PI OT G RE JA P H OI C IH N E
C O N D I AT CI OA NT N E EG X OA D MR I YNE AF TF I IO CNT I RE EN AC TY
a h s e b onhT a a dy d l s p l1 ein f ee t
(1) or T ( y 2p thickness do not
wall e require
) UHT-57
F u l l r ( y 1p e )
r a d i o gmy rT a op w h yi j ec ol pione id ne fr dt ( s 0y 2.p 6e )
e x a m i n a t i o n r ( 0y P3.pC 6e o e )
i n o s t r ( 0y U4.p C 5eS )
m a n d a t o r y . T ( 0y 5.p 5e )
T v ie hs s e e l s T ( 0 y 6. p 4e )
d e fs i g no e d r
e x t e r n a l
p r oe s ns u rl e y
Uw-1 l ( c )
o A s i b hn at ls l e
~ N ( p o 1 F e . )u I. l l
J W( ( - 2 ( 1 aa ) ) )
o B a i C s nb h n t a s l d l e / ef sa s b
, V ec s r soN e( yo l n . s op 1- e . ) 1r T
t al i e n Nt i ( hn ga o 2l ( ya . o c 1pt a 0r
. ) 0 ( j .
l a 2
s l 9
o
s u b s Jt a Wn( (c- e 2 s ( 1 ba ) ) )
U W - 2 ( a ) h b p a o
]intsB andC butt v h t e re
n
J Dos bi f h n aiut b wls l eu l l el l t d eJl t W d - 2
o c p e n w
e t r ea t Di l oi sn id h ns et ls n l
n e x tt e h tn r d io, hn u hgs ge hnh a e a d dl s l
x e t n h ito t c i k }nr f e rhe s u s a l f de l
1 iey -
t v oe n swo s z }ae z g el lr l rax e p cl h ee dp t
c r U W( ( - 2 d( 1: a x )c)t h )ua . n gb e re s
o e
x r J oo c ai C tf n e mgt e oxs o cr fh y a n gr e rd s
e s t f a b l r j h i c o aJ at Wie(e da - n 2 p (t2 na ) ) d
p
s e 3 a
U t W n- 2 (u a d) ( l b ) (s c ) p n e ) d r
n
r U
J l ( W ( - 4a 1 ) )
J Aos b iT h Nn ay t ls p l e e o
( ( e f a x u1 cs t eoe pn ) i t f i T r c ( Type(y 1p 2 e
c h nr os i m t cai i uk n m le e l s s
s t e e l ) . . 0
$ V eo s ps l B os b i
e e l .r st h N n ay- t ls op l e e .
a b te le( o d w 2 )
o2 U 0 W( a - ( 2 F ( 1 r nb 2 ) ) d )
i t i pJ e Caof p ci se nutn e t t t r sl a st i ol i n
m F s PhC o e
r e fq uwelds iextending
ro ethrough d r spot UCS-56
t m a tthehentire
e r
sectioni of theae l No
o w m ejoint
e tl ar d l
U W - 2 ( b )
J Dof p i e nun e t t r l a s t i ol n
w e ex tt le h n rdd oi sn u g g h
t e s n ea htt c i t ri eh oe n t e
j U o W( ai- ( 2 n ( 2 nbt 3 ) ) d )
A
s e xu c er e de - b f r u a l d l o
ie y l a - s l o
i 5 p J n Bos s bit h N n a
g 0 io
y t g lse r op axl pe ce h . e
e rs p b p h
t ao
S n a o(be o N o(t 1ve e o eu2 t )np r . r d) 1 hoT e ( v ryw i. he -t 1pe r e 0e
i t c oh U l W iu - mn2 s (n s C o )i o ~ T n ( 0 sU y fW. 2p- 29
a d e s i g t n U l ( W ( - 4 a I ) )
c o 4n d i t i o n :
176
l Aos b i t h Nn ay t ls op l e e . w t t h h
: 1 ) l a w e e l
o o ci a n
J Bos b i t h Nn ay t ls op l e e . ; (t P
1) e - e
[1) o N o h 2- F he r . uT ) n ( Te l(y : y 1xp5 i c2 p ee
7 P r ve s se u wr s. t e
(
m a .l t
t h j l ec x 5kc isc n
ei t ee os es / s nd spI. 8 .0o h 90 i
s s ut e b D 0. n .8tf e l s 85 s
d fi i r N wr e j ei c oolnt t N s.7o l t
di g y ne o dt p 0s f e 0. a 60l e
( a p e rf 3emr i i t to ) e e h d e r r , to P t h h
A o Bj ioa i n n t r s n y ~ 1 p w oo
t h i c k n e s s I t r eei a t
U W - 2 ( d ) n a n d a
8 E l e c tA r b ow s U l ae .l g u Wl ( Fd l - t as u 1 I T ) ( l y . P l C 1p o0 e
w e l ( d i n 6 g ) 0 T ( y . U 2C
p S9
F u l l
U l t e r a xs o na i cm -
9 F c i l Aon w s a ue n. r l l e i d nwy ats t h 1 iT (ohe ny . P nC 1pe o0 e
o v e sU sl ( eW (l f s - c7 a o n 1 s t ) r )u0 c T t i( o ny . U 2C
p S9
d n p o e roe m si t t
r a d i o g r a p h s
1 S e a 0m l e s. s s p o t
v e s s e l
s e o c Jt ci o oo ni nv n nse e c t rt s Ni s ns g oe l n Pe C o e
h e s a e a c hd t o w
ies on an A o B h
s d d s 0 e . r n U8 r C5 S
U l W ( - a 1 w
) a te 3 l y r d p s e e ,
( ( 5 b ) ) 4 5 6 , ,
U W - 1 2 ( d )
1 J o 1i n t . s N g rt e o ah t ea t
c o m pA lW e t e e n d l d y s , 8 0
b u r e s s u r y e
u w - 1 2 ( f )
E F F I C (I E
T NB CU YE I SC A L C )EUO L EA D
T I O NN S
O S E A M K N Code
H L TE EHSF I S C A A E S S UW-12(d)
D S M E
TYPE OF T OFY P E
HEAD JOINT
N o1 .0 l 0.0 08 .
H e m i
s p h e r i cN a l 00 .0 2 9 .0 08.
O t h e Ar s N 1 Y . 0 0 . 0
* c a F l ic un l vo a ot il rov n i n g
c i r c u ms f e ort , e n rt i aa el s @ s r r
t h io s c ek h an m e sel s e s af s d
177
RADIOGRAPHICEXAMINATION
FuUradiographyis mandatory of joints: (Code UW-11)
1. All butt welds in shells, heads, nozzles,communicating
chambersofunjired
steam boikrs having
lethalsubstances.
2 All .
1 1
Exemption: B and C butt welds in nozzlesand communicating
chambers that neither exceed 10 in pipe size nor 1 1/8in. wall thickness do not
require radiographicexamination in any of the above cases.
3 All categoryA and D butt welds . in vessel sectionsand heads where the design
of the joint or part is based on joint efficiency 1.0,or 0.9. (see preceding
pages: Design of Welding Joints).
4 All butt weldsjoined by electroslagweldingand
, all electrogasweldingwith any
greaterthan 1
radiography,as a minimum,ismandatoryof
1 B or Cweldswhichintersectthe
. CategoryA buttweldsinvessel
sections(includingnozzlesand communicating chambersabove10 in. pipe
size and 1in.wallthickness)or mmect seamlessvesselsectionsor headswhen
the designof Catego~ A and D buttweldsinvesselsectionsand headsbasedon
ajointefficiencyof 1.0or 0.9.
2 S radiography
p isoptionalofbutt
o . t weldedjoints(~ 1 2 w a hn i r c o ) h
required to ~ filly ~diographed. If spot radiographyspeciiled for the entire
vessel, radiographicexaminationis not required of CategoV B and C butt
welds in nozzlesand communicatingchambers.
No Radiography.No radiographicexaminationofweldedjoints is required when
the vessel or vessel part is designed for external pressure only,or when the
design of joints based on no radiographicexamination.
ULTRASONICEXAMINATION
B W J
P C L U T
B T A IP T E D RI F E FE
H E
D
I TR H E NFI ECI MEK N T E O S 1N S
H R
I O O N E N - FO OT UT R. HT
R HPIH NL C N AFU EEOW
T RU - E 9DW . ( - C E 1) , 3
T L E OH NT TG ATE T H
P HR E A RNF SSEE I DTH
B I M O AIN N 3LT I TMLI UME
O F B FE STT WA
E DET J H
ES A U
N C R E F TENA WTC EM SH E B. p LAA OE R D
E N T I IT R T E A L SP
HY E OC R N
AT EE D DI J TOA I C
N E NR T O
x2 3
&
1
L &3
T e ai t ~ p oe o{ evu $ jt r ~ s ~ i
&
r L
e g i e nn t e
s L @ & y H TE S AH E
D LS L
A T T A C H M E N T
$
z ~ l
/ 2 ( t @
T s p h c h le en mat el er t l l i a e
b o e si o t hi h eeed hn r
p c le n t a e r tl i n e e
~ %
Y %
Y
a nL g~ e n - t ~ ~ H TE S AH ED LS L
A ~ A C H M E N T
Y ;
~ ~ 3 Z z l / 2 ( t h - ty
S -. -
1 ~ $ ~W t e h~ t,., t c m e e i le n nhdoe is h ~ m
tn r u g ea
z f il 3 ba n tnn e ge u 1xh e i coee- s , e xt 1 d e
w n e h ct p e rser s oe al qvnr oeuyit i nd a ro e ge
a n g e- n ti L i- n /e f W l t i e h t oql et u1 e .tnh a l 2k ssoel 5a o nhrr
s t f r sla bi ash gu n fhf a fatg i r lc ee i qoel nnue
t Ta s pp hc eelh nemr tab oe .le r te sl i lai ent ei
o t h p c e ehl n t aae r f lte id n e e .
7 -
th
@ e :
1
APPLICATIONOF WELDINGSYMBOLS
n
m +rt
v P
m =
m K
8
& & w
&
APPLICATIONOF WELDINGSYMBOLS
b G ig%N:i;EE
~q g~g2g9D
~,
SYMBOL
INDICATES
L d
E
* 8 -
P
s
181
Code
Service Brief extracts of Code requirements
paragraph
L e B
t wh ueja loil vt d i e t ecnts odst l ne ses tlu ntbas s ih U
to an- a n( c l e s
s u b s st ab hnf c r eaua ds i ol g r al p eh ye d .
W f a h b or ci e c a oa l t nr ae dbs l soo t fbl nph e o rUaw oe- y ( l l s l e
w h te r e e l a a t de td .
T j oo v hi a c nra t it see ogsc ohu orf sti nape fas lr o a r lg mr a p o h
Uw -2.
S p t cl oe an f t et os pr ee m
l c i s f nSi cg aASt i o-A no s U
3- - 62 ( ( ,8 C 3
s n hb u a s o l e l dt e .
V e w s a r s ei e m
q l uit sitn rh ih ie omcld kut %e e ucs
nm h s -25
ss a f s n
S t i e na m c h
i & n .
i s &h h ne ~l l .d s I s J ( G -
N O T E S :
1 U ns f b t i om r eai eb l .ca dole an mrsi at ss rc uc y c o ot r eed d a n c n e
w t i ht h e
2 V ei w s s s a e e xt w l f.c s etil j unruc r rd ie oes hot dd i c m t i ohe n
c a l o ii srd t ee e d n
.
1 Q?
1
C R R
V W T V
T h i c k -
?
n i e 1 s n3 s < 3 , .A x 6 4 5 2 3 6 4 7 % 6 4 A
241 24 1 2 3 4 5 2 4, 5, 65 4 6 ,8 ,95 4, 6,, 8,, 9, , 7 8, 9, 11, ,27 8, 9, 1, 1
a p p 5 l6 8i 9 c 5 a6 a b9 6l 8 e9 1 8 9 , 1, , , 1 1, ,1 , ,11 ,1 , 11, 121 ,1 , I , 1 1, 1, 2 4 4 ,
N 1o 1 1 t I1 1 e11 21 1 s 1 21 1, ,2 441 , ,2 41 , , 5 , 4 5 5
v t ha i ic k l - 1 4A 516 4
n i e 9 s n5 s ~ 1, . 31 6 1 4A 36,
%
i T ha i lc k 1l - 1 l 3 1
m i s1 n 1s1 ,< . 6 1 <A 15 6 1X% 3 &7 o6 XAv
7 1 1 7 1 1 3 7 61 1 3 7 61, ,1 ,37 61, 1, , 3 6 ,
\ p p 7 l 1 i1 c 7 a1 1b 3l 7 61e 1 3 1 62, , 1 , 3 1 6 1, ,27 , 01 91, , 7 , 818 ,1 2, 7 ,,1 1, 1, 721 8 ,
N o
1 2 t 1 2 e7 1 2 s 7 2 , 0 7 1 2, 02 1 2, 029 01 22 29 02 2, , 9 2 0 ,
N o t e s
( B
E x r ot Ci r Rae e oqc fu t i r s de m e fn et s )
2 M a n u f a m
c t u a r s e rr b.s kho i t ta nd ghdl s e t el aa e meri pUn i ( pnG ge .-
C R O U
R ED L LT V
A
EE AT S E
R
W DI T OHA I UC
O KSL NO EV S LS E E S S S
( C o n t i n u e d )
N o t e s
( B
E x r ot Ci r Rae e oqc fu ti r s ed m e fn et s )
1 S w
i 4neb jgl wudl o . i eu itt o d bh n aot s s ctu a ktct ci erfe n p f tgi a b po l e
19. Post weld heat treatment of P-1 materials is mandatory for all welded TableUCS-56
connections and attachments.
20. Double welded butt joint or single welded butt joint with backing Tableuw-lz
strip shall be used for circumferential or longitudinaljoints.
N O T E :
P w h o t e r ees i nal t ea trm ide e nqttn p tuh r ioe fhrs ojr ie b od i t io er dn t r s
b e a tu w s s t et e asne ii ont nt t i P
l e c e 8 ges- sh r(l N T os a oob fu eu .l p a t . e d
p 1 ) a 8g e 5 .
1- . 8 4-
T A V
C F A C L
Excerpt from the Departmentof Labor OccupationalSafety and Health
Standards(OSHA),ChapterXVII, Part 1910.106,
(FederalRegister,July 1, 1985)
CLASSIFICATION REGULATION
ATMOSPHERIC
TANKS Atmospherictanks shall be built in accord-
ance with acceptable good standards of
Storagetank whichhas been design.
designedto operateat Atmospherictanks may be built in accord-
pressuresfrom atmospheric ance with:
through0.5 psig. 1. Underwriters Laboratories, Inc. Stand-
ards
2. American Petroleum Institute Standards
No. 12A, No. 650, No. 12B, No. 12D,
& No. 12F.
P V P V s b b i a
Stora e tank or vessel with the ASMECode for PressureVessels,
which i?asbeen designed SectionVIII.
to operateat pressures
above15 psig.
In addition to the regulationsof the above mentioned standards and code, the
occupationalsafety and health standardscontainrulesconcerningtanks and vessels
as follows:
1. Definitionof combustibleand flammableliquids
2. Materialof storagetanks
3. Locationof tanks
4. Ventingfor tanks
5. Emergencyreliefventing
6. Drainage
7. Installationof tanks
185
I am i d n me i t m es e m uipaf tem
t gr a ahtn u nir l e -c k d -
n e s s - c o omc b i naaa lt i aro n s b l ni t oo l ef n oe d w l y s s
b t ce i uFl Urh o Cfvi Swtm
e -Geei sp 6 s n a6. t , ci nt g s
r e q u i r e d . N I tO H aT t n mhE
d c b o. oouh mno e m
k ss o
. m a a t l e iFr o is rsa t t Al heosC dSe ee o . r r
M
I
I
I
I A c aa a rsl l l bt ni itl oe f l soneo l t d l hy oe s
~ I - p a an s gb h n eeo 4o l s wod t wn
I
1 0 0 . S A
G &-6 Sr 5- G1_A5&02B5 5 8 , A
I S A
G & -7 i nr 5 n o 1 r6 m6 oa l 5 i z 0e f
8 / 0
I
6 1Y .~ S A
G 5 &-6 i n 5 n o1 r 6 o a rl 5 i
m 0z f
I /0 -
I / {
: 40
I /{ A / -
; 20
I
I
j 4i a t m i n dn n h mei ms .e du i e tm g
t e m pi ce r t oa 1t ul ihr2 de m0 ea ps r aF
: I tm en p xs a pt cid ntrt egme da s t b tueh rUe s iCa d aS e l-l 6 dl6
:- I 8 1 0
0.394 1 2 3 4 5
N ot hm ii ci k n n ae Nsl i s , tm i rm p e e f aqm uac s oit t ero ret si d a
S G
A B a -t e 1m -p 9Fa e r w3 a ta Ru4 7rr nt e m
F U ICI M
S T G -PC 6E
AU. 6CR S STV A GEBT a t- S e m
3 -p 0Fe a r w7a t a u2r rr n
te m
F s t a v t eoi w os t n cs aho e r ri r yl n hsec a i, d
i F U C1i i l S t - go e 6t h nF6 ,n s ,ih a g es s
p r f o ubv rti uadtm e has w
s et siie r t r s hi
i tm e Up s G ta - i 6 c n6 t(g b . ) .
R E D OU MC IT IN O I N M U FM
M TE E M TP E RA A T LU R E
E X A M P L E :
>
3 V 3
Z F 1 O R
: 0 . 6 g - d t ee ms ip f ei F r U
ag r tC uISn r - eo6 6G 5 stm
; W
. \ A I t a sc i thtt er uf nie af ens r s l t i se oo
~ c a
@ o.4-
- ~ p r a e o s l st i 1uon hpr 2 ae te s @d r i Ons
m a a zl sli oomtt hwe umra a tmbe en la l ei as 1 5 ,s
; S J p t r s a i ht .i o, e :
1 ~ 0 0 =00 / 1 5 , 0 .0 0
~ 0 2 ; a f r n t r o e di d2 m uh c 0 t i
Z * T m i d n the ei m smip 5 eui er 30mag t - us n 0r 2 e
< .
( A p j p el fio fc isa cib ii l he enn i cc ai tle sul
o
T
Nominal Specification
Form Composltlon Number Grade APPLICATION
C - Mn - Si SA-516 65 * 99
C - Mn - Si SA-516 70 * 99
a&: C - Mn - Si SA-105 For hightemperatureservice
CS
~z C - Si SA-181 I For generalservice
u
c1 C - Mn LF1
e SA-350 LF2 For low temperatureservice
C - Mn - Si
C - Mn SA-53 B For generalservice
E
z C - Mn SA-106 B For hightemperatureservice
ICr-1/5Mo. SA-193 B7 * For hi temperatureservice
M Bolt2* in. dam. or less
.-G
3 SA-194 2H For hightemperatureservicenut
m
SA-307 B* Machinebolt for generaluse
*Forlowtemperature
operation
seepage185
PROPERTIES OF MATERIAL
(continued)
NOTES:
1. SA-36and SA-283ABCDplatemaybe usedfor pressureparts inpressure
vesselsprovidedall of the followingrequirementsare met:
(1) The vessels arenotusedto contain lethal substances, either liquid or I
gaseous;
(2) Tmaterial isnotusedintheconstmctionofunfiredsteamboilers(see
Code U-1 (g) ~;
(3) Withtheexception of flanges, flatboltedcovers, andstiffeningrings
on which strength welding is applies does not exceed 5/8 in.
2. For service temperatures above 850 Fit is recommended that killed steels
containing not less than O.IOOA
residual silicon be used. Killed steels which
have been deoxidized with large amounts of aluminum and rimmed steels
may have creep and stress-rupture properties in the temperature range
above 850 F, which are somewhat less than those on which the values in
the table are based.
8. The stress values to be used for temperatures below -20 F when steels are
made to conform with supplement (5) SA-20 shall be those that are given
in the column for -20 to 650 F.
I
190
PROPERTIES OF MATERIALS
STAINLESS STEEL
P No.8 GroupNo.1. -
TABLE 1 TAklLE3
P r S o N dp G u eN
rc o t c ao . dt P . ree So sNd pG u eNcr ot 6oa
Plate 304 2 3 . P l S aA 316-t 2 23 e 4
S Tb. m SA-213 l TP304s 2 . g Plate SA-240 317 2 3
00
Smls. Tb. SA-213 TP304H ~ SA-213 TP316 2
z 3 :
y +@ y:: ;: SA-312 TP304 2 ; ;? %: ;;: SA-213 TP316H
SA.312 TP304H & Smls. Pp. SA-312
~ q ~ 33 Smls. pp. SA.312 TL~?l~\ :
~ gg H:: ;;: W;: TP304H
p304
2 =-~ Smls. Pp. SA-312 317 2
z . . C Pp. a SA-452 s TP304Ht . 5 Z
g Smls. Pp. SA-376 TP316 2
Q SE Forg. SA-182 F304 2 s ? Smls. Pp. SA-376 TP316H
Forg. SA-182 z ijg Cast Pp. SA-452 TP316H
* F304H
a Bar SA-479 304 235 Forg. SA-182 F316 2
g [ F o SA-182 r F316Hg .
g TABLE 2 g b SA-479a 316 235 r
a
d Product Spec. No. G Nr gao dt e s
< u TABLE 4
~ Plate SA-240 304L A Product Spec. No. G Nr oa
z O* Smls. Tb. SA-213 TP304L :
: ~ Smls. Pp. SA.312 TP304L ~
s =jS ;::: Tb SA-240 316L
~~ Bar g ~g . . SA-213 TP316L
SA-479 304L 5 Smls. Pp. SA-312 TP316L
j ~
>*
B S aA 316L
- 54 r 7
M A XA LI LM O SUW M
A
T V B RA
L 1E L
E P US. E S0 S d, 0 0
MATERIALS
N O
1 1 81 71 . 61 . 61 8 . 51 8 . 51 6 . 51 2 . 51 9 . 51 9 . 51 9 . 4 19 . 4 6 .
1 1 1 81 51 . 41 . 21 8 . 21 7 . 111.11 . 110.fj9 . 10.61 . 10.44 Io.z2
1 1 61 61 . 51 . 41 7 . 41 5 . 41 3 . 31 7 . 3] 4 . 3 30 . 7 . . 15 ( 3
2 1 1 61 41 . 21 . 11 3 . 01 3 . 01 8 . 0 9 7 . 0 9 9 . 3. . 1 . 0 8
18.8 18.8 18.4 18.1 18.0 17.0 16.7 16.3 16.1 15.9 15.7 15,6 1
3 1 1 81 71 . 51 . 41 8 . 31 7 . 2] 6 . 21 3 .2 1 3 . 11 6 . 11 3 . 1 1 . 1 9.
1 1 61 6 . 61 1 . 1 7 5. 41 7 41. 0 . 31 6 . 31 8 . 31 0 . 3 8 . 2 15 . 2.
4 1 1 61 41 . 21 . 11 7 . 01 1 . 01 7 . 0 9 7 . 0 9 9 . 9 4. . 2 . 0 . 8
M A T E RF I MA L TESEO M TP E R AA RT UL R E S
TAyLE
1
1 1 1 . .
1 1 51 5] . 49 . 2 7 4 . 5 3 . . 4 5 . 3 I4 . 2 8 . 1 4 1 5 . 11 . . .
3 1 1 11 11 . 19 . 17 4 . 5 3 . . 4 2 . 3 0 , 2 8 . 1 4 . 1 5 . 1 . 1 .
N
T h s v e e y s t t s v r
d c p s T s v r f g o a
w s a d c l m
t a I t s v a c 0 h
F a 1 t s v b m t h am t o
1 q w r c o m
S [ 6
e p c m b p s r o
191
-
THERMAL EXPANS1ON
LinearThermalExpansionbetween70F andXndicatedTemperature,Inches/100Feet
THE DATAOF THISTABLEARE TAKENFROMTH~:AM~KIcANsTANllAItll ~Ol)E:
FOR PRESSUREH~lNC. I 1 N O T S T
MATERIAL
~mp. g::;.;toy; 5 Cr Mo ;:::;:C 120 25 Cr
)gF Low-Chrome thru 17 Cr
20
&l ~:n~cu 3%Nickel Aluminum &q:on
9~ 18s!W8\i 27 Cr
-2.04 2.62 -2.25 -4.68 -3.98
300 -2.24 -2.10 3.63 -1.92 -2.50 -2.17 -4.46 -3.74
275 2.11 1.98 -3.41 -1.80 -2.38 -2.07 -4.2I -3..50
2s0 -1.98 -1.86 -3.19 -1.68 -2.26 -1.96 -3.97 -3.26
22s -1;85 -1.74 -2.96 -1.s7 2.14 1.86 -3.71 -3.o2
200 -1.71 -1.62 -2.73 -1.46 -2.02 1.76 -3.44 -2.78
17s -1.S8 - I.50 -2.s0 1.3s -1.90 -1.62 -3.16 -2.S4
1so -1.45 -1.37 -2.27 -1.24 -1.79 -1.48 -2.88 2.31
12s -1.30 -1.23 2.01 1.11 -1.s9 -1.33 2.s7 2.06
100 -1;15 -1.08 -1 .7s -0.98 1.38 -1.17 2.27 1.81
7s f,oo -0.94 -1.s0 -0.8S -1.18 -1.01 -1.97 -1.56
so -0.84 -0.79 -1.24 -0.72 -0.98 -0.84 1.67 -1.32
25 0.68 0.63 0.98 O.s7 -0.77 -0.67 1.32 -1.25
-0.49 -0.46 0.72 0.42 0.s7 -0.50 0.97 -0.77
2: -0.32 -0.30 -0.46 0.27 0.37 -0.32 0.63 -0.49
so -0.14 -0.13 0.21 -0.12 -0.20 -0,1s -0.28 -0.22
o 0 0 0 0 0 o 0 0 0
1:: 0.23 0.22 0.34 0.20 0.32 0.28 0.23 0.46 0.21 0.36
125 0.42 0.40 0.62 0.36 0.S8 0.s2 0.42 0.8S 0.38 0.66
150 0.61 0.S8 0.90 0.53 0.84 0.7s 0.61 1.23 0.52 0.96
17s 0.80 0.76 1.18 0.69 1.10 0.99 0.81 1.62 0.73 1.26
200 0.99 0.94 1.46 0.86 1.37 1.22 1.01 2.00 0.90 1.S6
22s 1.21 1.13 1.7s 1.03 1.64 1.46 1.21 2.41 1.08 1.86
2s0 1.40 1.33 2.03 1,21 1.91 1.71 1.42 2.83 1.27 2.17
275 1.61 1.s2 2.32 1.38 2.18 1.96 1.63 3.24 1.4s 2.48
300 1.82 1.71 2.61 1,S6 2.4S 2.21 1.84 3.67 1.64 2.79
32S 2.04 1.90 2.90 1.74 2.72 2.44 2.0s 4.09 1.83 3.11
350 2.26 2.10 3.20 1.93 2.99 2.68 2.26 4.S2 2.03 3.42
37s 2.48 2.30 3.s0 2.11 3.26 2.91 2.47 4.95 2.22 3.74
400 2.70 2.s0 3.80 2.30 3.s3 3.25 2,69 S.39 2.42 4.05
42S 2.93 2.72 4.10 2.50 3.80 3.52 2.91 S.83 2.62 4.37
4s0 3.16 2.93 4.41 2.69 4.07 3.79 3.13 6.28 2.83 ;.:;
47s 3.39 3.14 4.71 2.89 4.34 4.06 3.3s 6.72 3.03
Soo 3.62 3.3s Sol 3.08 4.61 4.33 3.S8 7.17 3.24 S:33
S25 3.86 3.58 5.31 3.28 4.88 4.61 3.81 7.63 3.46 S.65
S50 4.11 3.80 5.62 3.49 5.1s 4.90 4.04 8.10 3.67 5.98
S7S 4.3s 4.02 5.93 3.69 5.42 5.18 4.27 8.s6 3.89 6.31
::; 4.60 4.24 :.;; 3.90 S.69 5,46 4.50 9.03 4.1I 6.64
4.86 4.47 4.10 5.96 S.7S 4.74 4.34 6.96
650 5.11 4.69 6:87 4.31 6.23 6.05 4.98 4.57 7.29
675 5.37 4.92 7.18 4.S2 6.S0 6.34 S.22 4.80 7.62
700 5.63 5.14 7.s0 4.73 6.77 6.64 5.46 5.03 7.95
72S 5.90 S.38 7.82 4.94 7.04 6.94 S.70 S.26 8.28
7s0 6.16 5.62 8.15 S.16 7.31 7.25 S.94 5.s0 8.62
775 6.43 5.86 8.47 5.38 7.s0 7.ss 6.18 S.74 8.96
8 6.70 0 6.10 8.80 0S.60 7.8S 7.8s 6.43 5.98 9.30
9.64
82S 6.97 6.34 9.13 S.82 8.1S 8.16 6.68 6.22
8S0 7.2S 6.S9 9.46 6.0S 8.4S 8.48 6.93 6.47 9.99
87s 7.53 6.83 9.79 6.27 8.7s 8.80 7.18 6.72 10.33
900 7.81 7.07 10.12 6.49 9.0s 9.12 7.43 6.97 10.6S
92S 8.08 7.31 10.46 6.71 9,3s 9.44 7.68 7.23 11.02
9s0 8.3S 7.S6 10.80 6.94 9.6S 9.77 7.93 7.s0 11.37
97s 8.62 7.81 11.14 7.17 9.9s 10.09 8.17 7.76 11.71
1000 8.89 8.06 11.48 7.40 10.2s 10.42 8.41 8.02 12.0s
102s 9.17 8.30 11.82 7.62 10.5s 10.7s 12.40
10s0 9.46 8.ss 12.16 7.9s 10.8S 11.09 12.76
107s 9.7s 8.80 12.50 8.18 11.1S 11.43 13.11
1100 10.04 9.0s 12.84 8.31 11.4s 11.77 13.47
112s 10.31 9.28 13.18 8.S3 11.78 12.11
1150 10.s7 9.S2 13.S2 8.76 12.11 12.47
117s 10.83 9.76 13.86 8.98 12.44 12.81
1200 11.10 10.00 14.20 9.20 12.77 13,15
122s 11.38 10.26 14.s4 9.42 13.10 13.s0
1250 11.66 10.s3 14.88 9.65 13.43 13.86
1275 11.94 10.79 1s.22 9.8& 13.76 14.22
1300 12.22 11.06 1S.S6 10.11 14.09 14.S8
132S 12.s0 11.30 15.90 10.33 14.39 14.94
13so 12.78 11.ss 16.24 10.s6 14.69 1s.30
137s 13.06 11.80 16.s8 10.78 14.99 1s.66
1400 13.34 12.0s 16.92 11.01 I S.29 16.02
142s 17.30
14so 17.69
147s 18.08
1s00 18.47
192
DESCRIPTIONOF MATERIALS
MATERIAL
PART DESCRIPTION SPECIFICATION
DESCRIPTIONOF MATERIALS(cont.)
I
L o n g
W eN l
1 -
d e i
RF.3 8LWN
n c g k
0 0 SA-1811
EQUIVALENT AND COMPARABLE MATERIALS OF FOREIGN COUNTRIES
G e r m a n y F o r m e r
U . S F. rA a. Wn ( c eR Fe e se p d t E . .( R)a eS Ds oUp v t n. i. J i) e a o t pn a n
SA -204 B 15 D 3 1.6415/15MO3 15Mo 3
SA - 283A = A 33 =1.0035 I = St 33 = St 33 CT O-2
SA -283 C TSE 24 a =1.0036 I Ust 37-2 St 381[-2 CT 3 kn 2
SA -284 B = E242 = 1,0038/= Rst 37-2 St 38 b -2 BCt 3 cn 2
SA -284 B E -24-3 1.0116/St 37-3 St 38-3 =181 cn
SA -285 C A 37 1.0345111 Mb 13 = 12 K
SA -299
SA -455 A 52 1.0844/ 17 Mn 4 17 Mn 4 K47
SA -440 15 CD 2.05 1.7335/13 CrMor 13 CrMor 4.4 12X M
A
& -
S
FOR THE DESIGN AND FABRICATION OF PRESSURE VESSELS
N O T E S
P r ve sue sa s smu a sr n e ue efnha r c ld t ue sar vecdre s e[sv ort ppat eer n adawd ic ha tnh ri dc ia
p ra d ov a nvi t ade g e aeno cu hoss n si otn pr g nu re c vn et i e sdoT sns s spu e herc filei f isni c .ac t li
t p h r awo c h t h s bi c iaeete mscc w v o h oaih mce dc e ase e fp eot l tal byln l o e w e d .
T s h t a a e np d rsa a e rfr e tde t trss e el n aelcly hte es cpr net a roebt e tm
idA
viM
e t sC t he o d
a p da e nrs d c t aer cli sdo b ny esi mtnd rg ue nc n ttc i hdo bn otv oC de Ts ro r he tgd d uo hl e ay et
t C a n o hq ui dtr ooS pe eteh c i eef it ci d a t i n o s n .
A G E N E R A . L
1 T S p eh c i t f ioi c wag .t t ei s po t ni u h or eh tca rr dh rahd acs e n weeot ir evnr q gude i hs r re
f t d ae o f hsa b i ro nip grc rea vnet i es do ssn su er f le s .
2 I c o c oa n t fp ls u i . orc n htcea rsdfh , r a d ta s enpwee r iae ncro egtd kd Ss evp enh ceci fee i ci
3 P r ve es s ssb duh s e r. esfae ial bg ls rin i necl s da e pts, ee t dci ,a t n c em c d ow
p r t edd adi n
l ea d ot t i Ae t Bsi S haot P niMr Velf en sE Cee s Ssruo e rsdV dce De It i el 1iv aI oi, s nI
i s u b as t e d q d u ee nns t d a .
4 V e a sv s ae pe pn s ul . r sts e nce adh n olw
c eatm
s r ielp g ul olhltt ya O t c i ch o u enhp sa t
S aa H f Ae e ( na O t l Sy c t Hd hA )t .
5 V M
e a ns u f s aa ci et .un trl eqv rr s pi u tor a oe iel dt mtc e ao reeta n ec saor nt ni se ant rl u
m e i et c h o oono od a mts s i m chp fi sr e eae ac rts rtd ok s sn a eb l t oe o o
6 A d e v f i l at t Sr ip oe. h c nl i o fst i pci a um
t i oros hnc or, t h dd a r see as e h w
rh h it , n aar g e
w ra ip otp t rt~ oue r v nc ha h la s ef er .
7 V fe a bs ra si r c i eae .ot p lcol ur e , ore i csr prh f dtha u t sepfrae u rn r cl i,c h hssl ea h s c eh
d r af a w p i p n ro g o sv a lr .
D E S I G N
1 PressureVesselsshallbe designedto
. withstandthe loadingsexertedby internalor external
pressure,weightof the vessel,wind,earthquake,reactionof supports,impact,and tempera-
ture.
2 The maximumallowableworking
. pressure shall be limited by the shell or head, not by
minor parts.
3 Wind load and earthquake. All . vesselsshallbedesignedto be free-standing.To determine
the magnitudeof wind pressure,the probabilityof earthquakesand seismiccoefficientsin
variousareas of the United States StandardANSI/ASCE7-93 (MinimumDesign Loads in
Buildingsand Other Structures)shall be applied.
It is assumedthat wind and earthquakeloads d n o s ic m ou l c t a t n eutoo vut hs r l ey ,
s hb d oe fsu e i l w
gi dno ot e e iae hdr tl e hn or q w
r a u h da i kiircge nhr ge e v, a e t r e
4 H o r vi z e so nus tp s b.a p s le o a lrs dt sb edhd d e l aas ec iy csl gt to n mrl e de eodi L nht g
P Z ( i S ti cLr e H kas o s.r ,rPei zsr goVe n nseteo asTs l uS s r eaS e uwl d p s p d o n rl o t
5 T d e f ol hv e ce vt r .i et euo isn n cns oaoef dlp r l e c esm
ro an arstd ii nl tnhe i g o x6a n osc
i np 1 cf oh l e ee0 ns e g r 0t th f .
1 9 6
C F A B R I C A T l u. N
1 M a t s e b r hs i p a ae lb. csp li u f r lia c e et h d ad hse nsey i er ig n i ad dot i itr co na
s d r h a Mw oai tns eg np r sh b i . s a ua l b oss fl t t i t l suh ptt oeee wod c i i ps ft r i her e
w r a i p top p tr u oer cv n h a a l s e rf .
2 T t h i o chp k u nl f e. s esas as h ht oe fseee bn dh1/l a r 4 almd - di li sn ni l mc e u h
3 M a n u f a wc t u e r pe l rr . dos a c i qe nu da glu in rrf i e ce as tc ibdoohs n u r ba df m sli
a p pu r r o pe vo cpa ouel roi cnpr W h t da e ss fel en dhrb ip . aen ro g plf o lrr
t p u r c a h pa s op ew rr oeo ps vl r aod a cl i qe un daf l gui nfr i ec a t i od n .
A w e s l l b dh d i ba n lt o gml e n ls t h hea eial oely t lei s dc ur e b dhm
a e cr
w e p l r d o i c ne sg s .
P e r m ia nn e s bn t t a la sy lc lst k e n ri dh b nui agwp o sil sw t lr hea it po e topdu tr t
p u r c W h au s hbe s ra .s eec st k d nbri ht n,si agcp o a hlms p sol ms aei t et i e oe
w t h a a ih t tct era hc hy o e e d .
4 L o n g i s t u ide ci yn al. li o n m c d ro sis nc h an i sl e c il e sa rl pl l a hs s e , m ahr il esc
b u hi l s e t b -hl a u o tapd c aol s l p t le te ne rdi hea n i ogn epr fs o a, ira sc i ardn gdn
w p el C ai r cat u me f sers r e n.oe t si a las h b m hl e o ast lcc f la ol l pt l eee en d
t r he i n e pf o t ir a ca i r idnr ng s s usna l u, a r tpy i ai pdo s nno awrg npdt s le d , a
W t ch o ov ehc ei r cr unim fnsee r g eb n r te ie fa i l n paf oi ur ncm ai vany o tg i d a
s s e b hg ara f o alm
l ue lxu n ae pn dsm t irwh n e idet l dr oed i inr hpf n oo gr
i p l a c e n .
N l o n g ij t u os d i bi nhaoa nll aw lt oitl s dwt ol ewh e hand i co aon ar m o e r e t
p w l p h a rv e coii n r pess po eeut e w
cr a t i i l moeh pn o sl s f i e b d l e s .
T m i nsh oi f mi wi ue smlz e la rs e e tvl f rwti e fdn ni eg ng t t s s eol h br h n d
1 i n / c h 4 .
5 S kV ei vr r te s it s b. c hp.s a re la owl vasl s i i wdl k e se htd i h h i a rho aac ut lth v
d i ae m t qet to u e u dr ath i s aol tim os deeu tep vehp ro.e Tr st mf ee si d nhe i
t h i f c a sk ns ke ob sh1 is i a r nr l/ t c l he 4 .
S sk b i hp r aowt va lm s i i di l oen e t tdi 2 m -hv u whim el n o o fca olcnh ha e
a p o 1s d s ei a bg8 pl rs e ae er0 s t .
S 4k f ii d er i aat m le s se thetnh e on r aaas co d l pvn sc el l ne aet s i4er n sh -g ;
d i as m sk e h ith t e r 1aar t 8 Ol sw
-v a i l .co ne p cco reD he n i i snw. nf ss og lr is c e e
D I N S P E C T I O. N
1 P u r r c e h ts a r es etr . ii rv h n egt ssv hp ae e ae ht st c o ds t i nufe ea rbl mr t iit yc na e
a st t s v h u em r ahas tea es t tr we ieo arnl kl hmsa a i na sdc h cei r opw r td a i ne h
s p e c i f i c a t i o n .
2 T a p po h a r wo vb . teaon pl u r r cf hr hye ap k rs ee ys rae e n hst ar t i e von e al i e
v se n s h r s e at el m
o ali l n eu lhf ova ta c etr ue sr epe orn n f s ic b ai lf oiry t ot yr y i
p r o ov t i ss p i e hoc in f si ci a t if os n .
E .
1, Radiographicexamination shall be performedwhen required by the ASMECode
or whendeterminedby the economicsof design.
2. The completedvesselshall be providedwith a nameplate securelyattachedto the
vesselby welding.
3. If the vesselis post-weldheat-treated,no weldingis permittedafter stressrelieving,
4. Removableinternalsshallbe installedafter stressrelieving.
5. The location of all vesselcomponentsopenings,seams,internals,etc., of the vessel
shall be indicated on the shop drawingsby the distance to a commonreference
line. The referencel s b i hp e r anm m
a nl eao n tl tr sle yk h e h e d l nl e
6 T hydrostatichtest pressure. s e b hm a ia nf t al aa i dln oete dq t pu i a er t n mr
a t h oi nr s o p i ue a cg ct hi n o l nan t, 3e osmhn iy s ne a ut ts ne s0 .
7 V es s n hsb p e a a luo. i sl sn n p lelt c t seie ef dito s co aa sl r l t y d e e d r n .
, .
199
Specification for the Design and Fabrication Pressure V e( cs o sn tei nl u s e
F P R E P A R F A TS I HO . NI O P M E RN T
1 A f f h i y t d rn t eo sv .a ter ase t l sbi s hdc sta ra c e , l il lt ehn eloa rei nod unae d g dsh l
o u t rt se g i mr l d eo se o a vrc os oae aed u s ,l i een s r , tt d .
2 A f i sn lui w
sr fh a .haenl cdp i er orsc b ot b e h fc l etl set ai db hcn n gow
ya de a ls i t
r p r eu v e n ts a t i v t e .
3 A f l o a lp n ew g n a. eih l n nd pi g r s r cow o v c h i iosde ebtv hptd er ao rhb te les c
s u si pt t al bae l t ee e sl .
4 T h ro ep ase dnb hpei . dln aug gs l g el de .
5 F i n pt o e sa r u rn s.i ar tut l apss bp b , holp err a tot asv l i d v dl a edeo m
d u i a ro
s h i p m e n t .
6 B a on s l bun hc t o.wats wa d al i stt ell e ru tepbd r r o i h oc f a n t .
7 V e s s b hsc e l ai l ed. sel a nb r tpl i la ef tyii oen d t a r i ih n y dn g t nu e i eam er b
c o n s lp i o c ocu t o a vu t s e i soh ns e n le .
8 S p m w a a a h rt l b i.st l hr c ls i hspo bpe hb ooe ea oads b g l eaog m l ex ea d ner
w t o i a r i ht nd t un hoe t m e ve r be d semh sr e f le .
9 V ef a sb sr s i t c eh a. ntl aa oe r c lp ekl r se l cs iaea l u r l t oyi b oa b n dls oai c n nk g
b r t av c ae i f hsun r sgnan ni e se hcl mi e ldnas gt ts p ae r r rld ye i a vam le a ng o et
G F R
I EN P O
A R. L T S
1 B et vf ieo r h s r f e . se ha e ei t oldpm m a s ny eu hfnrs a tc f t h uu rpe eraur nr lc i h
c oo r ep p r i o t dre ua cn s i s bep lra oe r t e a fn oc y l cr lh eo pwh oi f ner g t s :
a M a n u f a dc t ru r eea r . ps ot r at .
b S d rh as wh o ti o vn. wpgae i sd hsni m gs en neb es uil o i dan sl t s .
c P h o tco s oo t r a pe t ci. ci c o resh d hsai p on frr gw de t i s uh snsy rdug r rti o es n te a g
d P h o t co s oot ar pte i. c ic c o er hs d s hai t no fer gmw tp i de sr n aup tg our rs eit -
h t r ee a t am e n t t .
e R u o bn bp ia l n . a gm t f e .
H G U A R A N T E. E
M a n u f ga cu t a u rrt ea rtn tvh e eef s hau s a l c s f ot ine e dlal l i sl t si t i o t nal s t h
S p e c i fa i ct a ti ii ohfn n f raf r di adet oe tuws soe r lmi k mga t a nm
n n s a, h t i n pe r
S ha do edu nefl d v ed ute cf ylr y t oi o hop nerp eg trs aame ta t ni uro hf nafa ,c gt u rr
t m a n a e c a ekll ts e so r eaa etral i ypro en aps l , i an fc r e o msc er hn d t as e r g e e
200
V F T
T d i m e h tn os il oei ntre a a t l n h-c ua e sno bi t l h nl n ees r e- osaw b i s t s o ae er
p r wa c if t o di lb c eul e ola s wmy ae en du nf ar o c pyt usr r eved r se ss us re f e
A t o l ea l ri a n n u cc r elno h s t l eh i ees ne r d, swi ics sa et e d .
T o l en r l a ni tc oset s tsh a be hht bi dw a lne ia sp l etr l a llh c ei ti d i mn c ai l
Q b & a : R : : : : ; e : : :
c D i ts t t r a e nf l ceh . . re. ei. n o ce ne
d D e v c ii r ca u m t f i e r om
e. nnte i a al l ys u r
at the joint of structure . . . . . . . t 1
D i bs te at t an w dc ecje w ea l~ cn1 i e nop
@ ~ ~~ a n ~ w a y
e D i fs t t af r no f c a.oh elo a cm n e e
c e n ot me r a lt ri n ne ew f l e a r if ey n n
v se u s l p bs p uoe oo s tl r ag t t d o d, m
c e n ot v e re wl shi ni si ec e h el f v , e
applicable . . . . . . . . . . . . . . i 1
d f D e v c ii r ca u mt f i e rome. nn te i a al l ys u r
. . . . o t o s u uh o vtr f e. en. a. e .s trc 1s e e
*
,
7
.
o
.
f
g P r o j s e hc tdo i ior fns. t ; t e a rs
u s t u os vr i fte dt a fse c s e
nt
a he
c o
f l
of manway . . . . . . . . . . . . . t 1/2
h D e v f i ha o tr r i i voz. onoe n r t tm a li , c
o t i n tp he o ni s a d i r ete di on n
direction . . . . . . . . . . . . . . . ~ 1
i D e v o ib a h t ioi oa o . n l l enf t s
e direction . . . . . . . . . . . . . . . t 1
e N o C z o zw u lp a hlen i t, ibn gr c o h e
c o n t n p e i c pt e i d n g o .
Q ! ! ! l
- - - T t - o l ef h rm a an scn oeeb wsh a ay r s
a p p l i e d .
N o C z o zw u lp a hlet bi , i n gr c h e
c o n t n p e i c pt e i d n g o .
D i fs t t af r no f c aoh elo a cm n e eg
c e n ot o e rp lt eri nen ef li e nr i f eg n n
v se u s l p bs p uoe oo s tl r ag t t d o d, ml
c e n ot v e re wl shi ni s i ec e h el f v , e
applicable . . . . . . . . . . . . . . f 1
f D e v c ii r ca u m t f i e r ome. nnte i a al l ys u r
o t o s u uh o tvr f e.en. a. e .s ?rc 1s e e
g P r o j s e hc tdo i ior fns. t ; t e a rs n t c o
o u s t u os vr i fte dt a fse c s e a he f l
of opening . . . . . . . . . . . . . . ~ 1/4
201
N o (z c zo nl tei ns u, e d )
h D e v f i ha o tr r i i voz. onoe on r t tm a li , c a
t i n tp he o ni s a d i ete di on n n
direction. . . . . . . . . . . . . . . t 1/
i D e v o ib a h t iio oa o . n l l enf t s n
direction. . . . . . . . . . . . . . . i 1
N o Cz o z u lu p e f l sl i s ,n8 eg oesa v g de re i
l c e o en v t ret o l l c , .
D i bs t e ac t en wn c ot e ee er l n i n e
openings . . . . . . . . . . . . . . . i 1 /
S a d d l e
k D i cs et n a ot bne ocr . l et it nh e o l ef s
reference line . . ., . . . . . . . . . ~ 1
k D i cs et n a ot bne ocr . l et it nh e o l ef s
centerline of shell . . . . . . . . . . I 1
1 D i bs te ab t on w l ci . tbe e h e o na l e s s
p o lb e ab t o w t l o tes e h oe olr n l eo s t
two saddles. . . . . . . . . . . . . . k 1
m T r a nt so bv eip r sa. . .l e.l . . aks 1 t tf e / e
p F e
n L o n g i t t ou bd iip n a. .a l.l . l . ~ as1 t tf e
&hell
o. Deviation from verticality for vessels
of up to 30 ft overall length . . . . . ~ 1/2
for vessels of over 30 ft overall length ~ 1/8
per 10 ft.
max. 1-1/2
P Vessels for internal pressure. The
. difference
between the maximum and minimum inside
diameters at any cross section shall not exceed
one percent of the nominal diameter at the
cross section . . . . . . . . . . . . . t 170
Deviation from nominal inside diameter
as determined by strapping . . . . . ~ 1/32
@ @ p F e
O o r o u u Cn dU n o eG
t s f sd- 8 e 0
E x pt re e rS s nC s a U
u l ro e G
e . d- e8 e
F o H r eC m U
a e o d G d s d- , 8 e 1
T installation
r a y
r O o l i ae u d vi r . . .nee.t . c .f ttl 1i n yo n/
+ - - I - T p F e
t Tray Support
r. Out of level in any direction . . . . . ~ 1/32
p F e
202
V E F A
S B SR I C
ET AO T
L L I EO RN A N C E S
( c o n t i n u e d )
T S ru ( p c aop n ot i yr n ut e d )
B s D i bs te a t nd w tcj . e ae ec r en n a t
v
supports . . . . . . . . . . . . . . . t 1
s
E } + t. * Distance to reference line . . . . . . ? 1
s. Distance to seal pan . . . . . . . . . f 1
v D i ts d t o a w n ns cc u. oe. . pm
. ~ epo1 r o
w
w w T f a iw o oisl n u d .r pt . .tr p ~yi 1oh r nf
x W P e l ai t r e
/ x. Out of level . . , . . . . . . , . . . ~ 1
Y. Height . . . . . . . . . . . . . . . . I 1/8
I *
z D i ts i t nao v n s w
ce . i e. s. . d at so1 e e l f
*
203
A S p e c iP ff i c a t i I oo n r
SHOP WELDED TANKS
S u om M m R aae q r uj iyor Aeo mS fe rtnP t aI s nT I d Z
E ea f d .r1 nFid t t9 i, ho
S C O P E
specification covers material, design, and construction requirements for
vertical,cylindrical,aboveground, shopwelded, steel productiontanks in nominal
capacitiesof 90 to 500 bbl. (in standard sizesup to maximumdiameterof 15 ft.,
6 in.) for oil field service.
A M A T E R I A L
Plates shall conform to the following ASTM Standards
A36, A283 C or D, and A285 C.
MINIMUMPLATETHICKNESS
Shell and deck: 3/16 in., Bottom: 1/4 in. Sump: 3/8 in,
CONSTRUCTION
The bottom of the tank shall be flat or conical; the latter
may be skirted or unskirted. Fig. A, B, C. The deckshall
be conical. The slope of the bottom and deck cone= 1:12
B WELDING
Bottom, shell and deck plate joints shallbe double-welded
butt joints with complete penetration. Fig. D. The
bottom and the deck shall be attached to the shell by
double-weldedbutt joint or 3/16 in. fillet welds, both
insideand outside.Fig. E through K.
OPENINGS
Tanks shall be furnished with 24 in. x 36 in. extended
R
neck cleanout. APIStd. 12F Fig.3.4
TESTING
Tanks in diameters up to and including 10 ft. shall be
tested to 3 psi. air pressure; tanks in diameterslargerthan
D 10 ft. shallbe tested to 1-1/2psi.air pressure.
PAINTING
Onecoat primer.
E H N o m W i o n r aO k l u i tn s g i d e
C a p aC ca i p t aD y c i , i a t mHy e , et e i r ,g
b b b l bf i . l f t n. t .
JQ9
9 7 7 0 - 1 21 1
1 7 0 9- 6 0 8 9
1 1 5 9- 26 0 1 9
2 1 0 1 60 0 102 6 -
2 2 1 1 00 0 10 0 -
2 2 5 1 20 0 11 4 -
3 2 0 1 60 0 12 6 -
4 3 0 1 60 0 22 6 -
5 4 0 1 6 0 2 2 6 - 0
5 4 0 1 7 0 5 1 9 - 6
7 7 5 1 4 0 5 2 6 - 6
T o l e r a n c* ie 2 1i n 3 An /
204
SCOPE
This appendix provides rules for relatively small capacity field-erectedtanks in
which the stressedcomponents are limited to a maximum of 1Ainch nominal
thickness, including any corrosion allowance stated by the purchaser.
MATERIALS
The most commonly used plate materials o t p b t s
A 2 C A 2 C A 3 A 516-55, A 516-60
The plate materials shall be limited to !4 inch thickness
WELDED JOINTS
The type of joints at various locations shall be:
The bottom plates shall project at least 1inch width beyond the outside edge of
the weld attaching the bottom to shell plate.
INSPECTION
Butt Welds
Inspection for quality of welds shall be made by the radiographic method. By
agreement between purchaser and manufacturer, the spot radiography may be
deleted.
Fillet Welds
Inspection of fillet welds shall be made by visual inspection.
+
,.. 205
W S T S
API. Standard 650, Eighth Edition, 1988
TESTING
Bottom Welds
1, Air pressure or vacuum shall be appliedusing soapsuds,linseed oil, or other
suitablematerialfor detectionof leaks,or
2. After attachment of at least the lowest shell course water shall be pumped.
underneaththe bottomanda headof6 inchesof liquidshall be maintainedinsidea
temporarydam.
Tank Shell
1. The tank shall be filled with water, or
2. Painting all joints on the inside with highly penetrating oil, and examining
outside for leakage
3, Applying vacuum
NOTATION G = specific
=
H =
D = t minimum required plate
=
ft. thickness, in.
E = joint efficiency, 0.85 R = radius of curvature of
when spot radiographed roof, ft.
0.70 when not radio- 6 = angle of cone elements
graphed with the horizontal, deg.
(2.6) (D) (H 1) (G
t = ) + C.A.
(E) (21,000)
but in no case less than the following:
Mean diameter of Plate
tank, ft thickness,in.
@
Smallerthan 50. .., ., . . . . . . . . . . . . %
~.-l 50 to 120, excl.. . . . . . . ... ., ... , ., ~
120 to 200, incl.. . . . . . . . . . . . . . . . .. . . . ., ;
S H E Over
L 200L . . . . . . . . . . . . . . . . .. . . . . .
= 4 *0 but0not less
~ than
i 3~6in,
n
* ~m:umt . ,,*in
SELF-SUPPORTING Maximum@ = 37 deg. 9:12 slope
CONEROOF Minimum6 = 9 deg. 28 min. 2:12 slope
r= R/200 but not less than ~lG in.
~, Maximum t= 1Ain,
D R= radius of curvature of roof, in feet.
SELF-SUPPORTING Minimum R = 0.8D (unless otherwise specifiedby the
D A O MN E D
M R 1
T c a o t t a hni sro g q fl eu e
i n p c t h cl r eo s s hu- s , ae c t osi r ot ne sa el a h ah e s
r p ow
l aia do tti os eh 1f t t si a t inn t chhm ei ce ek f 6n i
e m e af s s t u r mr h er , odeoe p m i mo so a or t i tt t ena
m t t et a n nsh ob g htm lio aen e pi l ,m u l me :
F S e l f - So u p p o r t i rFn gS e l f - So u p p o r t i r n
C R oo o n fD sea oU: m Rm b n r o e e ol
T ~2 DR
T R IO N3,000 P d
G 1,500
All b op t sl t ha h oa m
t aam ie n l s v io t lmm ehui m
in
BOTTOM
n o 1 ei s / n s f 4 .
207
SCOPE
This appendix provides design and fabrication specifications for vertical
storage tanks of such size as to permit complete shop assembly and delivery to
the installation site in one piece. Storage tanks designed on this basis are not to
exceed 20 feet in diameter within the scope of API Standard 650.
MATERIALS
The most commonly used plate materials of those permitted by this standard:
A 36, A 283 C, A 285 C, A 516-55, A 516-60
WELDED JOINTS
As described in Appendix A (see preceding page) with the following modifica-
tions:
Lap-welded joints in bottoms are not permissible
All shell joints shall be full penetration butt-welded without the use of backup
bars.
Top angles shall not be required for flanged roof tanks.
Joints in bottom plates shall be full penetration butt welded.
Flat bottoms shall be attached to the shell by continuous fillet weld laid on
each side of the shell plate.
BOTTOM DESIGN
All bottom plate shall have a minimum thickness of ?4 inch.
Bottoms may be flat or flat-flanged.
Flat bottoms shall project at least 1 inch beyond the outside diameter of the
weld attaching the bottom to shell.
SHELL DESIGN
Shell plate thickness shall be designed with the formula:
(for notations see Appendix A on preceding page)
(2.6) (D) (H 1) (G) + ~ ~
t =
(E) (21,000)
,but in no case shall the nominal thickness less than:
N o T m D i ia na N am no Ple m tT klieh irn ac a k lt n e e s s
( f e e ( ti n) c h e s )
up to 10.5, incl. . . . . . . . . . . . . . . . . . 3/16
Over 10.5.... . . . . . . . . . . . . . . . . . . . . /4
ROOF DESIGN
Roofs shall be self supporting cone or dome and umbrella roofs.
See Appendix A for design formulas.
TESTING
Apply 2 to 3 pounds per square inch internal air pressure.
I
208
S u om M m R ae q r u j iy or eo m fe rn t s f
P I PC O I ND G E S
p e r tt a i n i n g o
P W I T A
H IP C ALK EA
N LEL LS NOS PW RA BE D LS ES U R E
C a SO C D O EP E F O R M U L A S
I n P t r e e r s n s a u l r e
PD. ~
= +
/ . W+2 + S E
A B 3N 1 . 1S- 1 9I 9 2 .
+@-
-
T C p h r o e ms i ci d rr n i se bi eqe m su u i m r e - -2y(r. A)
m f te d enm oas httf i ae bgsr r i irn ace la, st i , o n , 2 SA E ( t
e r te ac iet n i s os pp nn e at, co t ,i wod nn e df r2y(f d
- A) +
F M a At oe A 5r Ba Si A a 1 lTrB s n M 0
p la d a i hn s ents t aysr e st,i txicd e tnc Fm M g e s T , pee mo pt tne Er a ax t ucrD r leoFe es de
a l i b h m 1 i 0 Tt 0 a se . hs yd1 s.ey 3. t t s6. e me 27 s 5 7 00 o 0 8 5 0
m n l i b pm o i l t a e t d n y t 1 41 .13 4
l u i t n a n sl ph eee cl i rseifs i i sm
c a y il el t y e d n
P 1 a 0 r 0 s. 1. . E x R t e e sr na au t r e
1 d e t w e rt mh iaai ns c i t %tn irlgmef nqef uetsl i nsr ei
p r o cu i dRt uUt sr i 2G e arn s3 o-eaS d2 eV s n n8c . I
D i 1o vt A i Bs aiS oPh o r iV n Me Cl nes fs e esE
bs ouh r s
f o l l o w e d .
U B 3S 1 . 2A - 1 I9S 6n P8 t r e e r s n s a u l r e
= P - t
C c oto d v e fd esa h bir e rg s i n ec , a - D
t i ni s t ao l t l ane ot ips on, n ti , i p( n di 1g3S on 5 6f 6g t ,e e 4e s , , ,
s y f fs g t s ue aao n m usages t e rc u al sr h a s s l O S, 0 p F , s0
m a n u fg a l c ti uaqpr eue d et s fr io Fe,l Med ua Am t eoA 5r Ba Si Aa 1 lT
rB s n M 0
g ( - aL m a iP a x tiGt bu us )rop e hFr vspM T eeee meo p r tNe rE a axt urcDr leoeF se de
c o m bl u sli t i i mqpb ule i e et frt oi t, el 1 ed u 2 m 03 4 0 o 400 00
g ( i Lt ga P a p s G hoh mes a) o nsiu2e se 0 x ,1 . r 19- S0 . 8 0 16.80 1 . 0
tures of these gases.
A B 3N 1 . 3 S - 1 9 I 9 3
C H E P M A
IL C A L NN T D
r= - P(l - r)]
1, 7, S) t = +
A A
F
to 100 2 2 3 4 0 0 50 00
a l l 2 02 . 20 020. 010.0 8.00
300.1.2 or 300.1.3. Only Category For determining thickness and stiffening requirements the
p r o c e d UG-28,
u r 29eands V I
D and M fluid D i1 v i s i o n
Summary of hiajor Requirements of
PIPING COD ES
(continuation from facing page)
NOTATION NOTES
1. The minimum thicknessfw the pipe
A= an additional thickness,in inchesto compcn
- sclcctcd. cunsidcring manufacturers
sate for materialremovedin threading,groov- minus tolerance,shallnot be lessthan
ing etc., and to provide for mechanical t,n, The minus tolerance fur seam-
strength,corrosionand erosion, lesssteel pipe is 12.5% of the nurninal
For cast iron pipe the following valuesof A pipe witl! thickness.
shallapply: 2. Wheresteelpipe is threadedand used
Centrifugallycast . . . . . . . . . . 0.14in. for steam service at pressureabove
Statically cast . . . . . , . . . . . . 0.18 in. 250 psi, or for water serviceabove
100 psi with watel temperatureabove
c= the sum in inches of the mechanicaldlow-
220 F the pipe shall be seamless
llav-
ancesithreador groove depth)plus corrosion ing the minimum ultimate tensile
anderosionallowance, :
strcngth of 4tt,0(XI psi and weight
d = inside diameter of the pipe in corrodedcon- at least equrd to Sch 80 of ANSI
dition, inches B36.JO, (Code ANS1 B31.1, Paris.
)&D. = outsidediametcfof pipe, inches 104.1.2 Cl)
S u om M m R ae q r u j iy or eo m fe rn t s f
P I PC I O N DG E S
pertainingto
PIPEW T A
H I CA
LK A
N LEL LS NOS PW RA B
E D LS E S U R
C & SO C D O EP E F O R M U L A S
A B 3N 1 . 4 S- 1 9 I 9 2
L I P EQ T RU O I L ED U Internal
M Pressure
TRANSPORTATION PIPING SYSTEM t =t+A
T C ph r o e msi c id r r nsi bi e e m s eu . m - ~
q u i rf e t m d e en m o t sahs t i e gr r i n ea t,l 2s s , ,w h e r
c o n s t a r us c s it ein osmn pa,b e l c yt i~, on n , d
t eo p s tit r aip n lns i p pgio n r qtf gi e nu g a i pt pd a l li- lc s oa vbw t . l a are b le
r os al c ue o r cu oc um p
ni d edh n l ss ea t , e , i a c s c wo r
C i d P ai o n , ac n dte
402.3.1 a, b, c, or d. For pipe
n ag at ns u oag r ll t iai uln ql e riau , aiq dl u s s ,e -
f p e i t g r a o le la pie eudnq t sm r u o l, i dem dua m At e A 5r SBia aA 1 lT s n
p r bo ed p ut r ocwl dt efu s ecea e ncra s i s f B, S G 25,200
ie - psi. at 20 F to
t t if anae arg s npt mr u,o skcr a e , a st =sl 2p i Fnrs dge sw
5
e st shu ai iri c ekg nl
0
p lr e a f sin nt teta rest i r i ae,mos i ,n n s a ,nl s , d
c ( nh 1s o e t,e s e 2e
o d t e a l rh i e vpce eeno irr i v y in nd t g s .
A B 3N 1 . 5 S - 1 9 I 9 I 2 n P t r e e r s n s a u l r e
R E F R I G E PR A TI I OPN I N tm =t+c
G c
ThisCodeprescribes
materiats, design, fabrication, assembly,erec- ; = z~) r t = 2(s + -
t i o n ,
p= - ,w h e r
S= m a ax l i l s m
o i twum a rm b el
p a r a g r a p h s . t de t ir n i p ut rae a e r l s n e
advised that
p m ai A t e A rp5 SB i a a el T s
p i it r p eh sj i up er eni s c digti ci nt vr i oe n s A. 1 B S s 1 0p5 a 1, F s 0 6 0
T C s hn oa h t i p ad p sl oe l l w y t 4 : F 0 o 0
( a s e l f -oa cun os n tysan i sutn) ye t bd i e jt =merp t src d e t sw o
e st shu ai iri c ekg ln
t h e
o n at t i h o n e a l rl y c ( nh 1S o e t,e se 2e
( w p a b t e ) r E x P t r e e r s n s a u l r e
( p d i e f pces xii gt n noe ) ger nd Ta rp l r d e h ste h s si ut cs irkeb nehg e s
p r n ee xs 1c sp (e ou Ie rr d 1eei sg n at & g 0r d d e5l i t e3 ei s) ar s mc ci onw re C dd ai on cn
o s i z e f . P 5 a0 4r . 1a . .3 .
A B 3N 1 . 8 S - 1 9 I 9 2
G T R A N AS MA I S S I SO N D
D I S T R IP B U I ST I PYO NSI TN E G M S
T C c h oto d i v efd esa hs bir e rg sI i nn ecP t, ar e -e r s n s a u l r e
t i ni s t iao nl l s anpt t ei e oca, nst , i t o i n n, g , d
t s aa s ohf o p pe eea t mrc e a yt ta sin o i f n 2n t xd F x- E x T, where s
t e o gn t ra a n as acmd i ie s ss ifnt os r n i b ud -
t s y i i s n t cgo e pl m iu pdngs e ia, l n i gSn =aes sp , em c i s i y nf s i i t e mr d eeu n
c o m sp rt eag s tm s i eo oar t na e s r , i n pn s g s d i .
r e g s u t l gaa mtt i a a nos gani e s nr ,n vs sF i , p c dm e a i oA t e A pr5 SBi ra el T
l u ti t o n ou t e cht u ssl tp h oe em t e a r fAe1 s B S = 3n p50 , ds 0 6
m s ae s st M e ei m e n b wcrl s l y t i u. Cd = t neo dho w m - t i h a in ic a k nl ln e c
i t s o tc s h oeah g c sp nt tei ei ro aof rs n (a neg s 1Se2o 3 4 5te e e s
e q u o it pc m pl e t nho f t i s y ef p e apd e e b
n oc f a fo tp r o ref g ai d be o r r idp c ma t e e r d
f p ar f i i oat gnt p si m nt eng o ads r , a d g s e
l i n e s .
211
S u om M m R aae q r u j iy or eo m fe rn t s f
P I PC I O N DG E S
C o n t i fn u f a tr api o nc o a i nm g g e
N O T A T I O N
m e c h ci i ol l r ~i rc ao l s, i n o
A= s o a l l uio w fn a nc m c he f o, ee rst i o rl l s u iw a o n nc e s
t h ra eg a r da o r in o n vg i T en=d T g e m spD- e er Fa r t aua r t ec i nt
q uu Ci n P r o 4d e da e d e 0rr f , S aP t . o ie ep r l e
4 c o . r a r r o2e s q i uo, in r T ee s md p e r a t u r e
u C n P o d 4 a 0d e 2 r e .r 4a , D. .1e F , ag h r r F e nTae h sec i t
a i n i cw ntr h e ai a c sdk l e n e n2 sl F os l 5 e1 . s 0 0 r s
i u a p rs o m t eee c a t f ids v sue 3 r F e 0 0 . 0 9
u C n P o 4d a d0 e r 2 e r a. , 1 3. F. 5 0 . 0 9
c f i n p t r oe te sr s ns= ua r hr l u e ,4 F e m 0 0
o a l l o i w i a n c cfe s h e Fn s 0 . 8
t ha gr red n oae odp v dt Ne h ,
i on t eft ri p e on l a:ot t ee
m a n u f amc t ut ir e or sn l u e m sr e v - d a i l a ut ee s
a p nc o lcra re eo u s r,in os n o d -
s a l li o w oa n c ne .Y= c o e ff fm i ac it eoe n r t i an
f e x pt or e etr s n s aru l rh e d , i c e a t e d :
s i i no uc co r h r moe sn si Fo fd n u n co o n t mf ie r l rr eo a u
a e r a lo nl os p w i a on dl c ne s ut, e f r se s i r aat r a l ie s t eu, ni cl
m a n u f amc t ut ir e or sn l u e t sr es - nyt = 0i e t e i l.c s
a n c e .
d = I D i r { o a4 ) u n / - f g t s 6n
i nd i s ao i pm de i t e e p r e f ,
i n c h e s Y d +dD
f D o u) d . t i sao pm i& =de i t e e p r f e d f u~, tc o e t r i i al r l e s
i n c h e s
F b r m i ao t u e t r l ir ae s l
h L o n g- ij t u f do i an= ia lc n t y ot= 0.0 r
o b ft aC i r t no e ao dd b em l , e
8 4 F 1 s .e p1a o m2 i l . ep sr se ,
E= 1 . N 0 O T E S
V oa D l Fe u Fas e ci s gt 1 If osn e r ol p e t c m tai ni u o.f nhapnc t u rf e
m t i o l sn e b r thu a i naas c eknl
F
c o n s i d Te rma t ti ioo nh l. n e r u a
f s e s a opm t i l 1i ee os 2pr se .e l
t n o w mth h i ia Tnc tk a enl lhe os ls
e m
r b au an w a s c s l e hpe y s e ee
fication is not available.
2 Pipe b s e m h tn f eal d . a t l hset e l n
P &Pi = i n d t pee r r spe n s i a s slgu rl n i e i m , oi t t gaa tp i p Co l hn i s oc a bdf el
s as describedat the formulas, 3 C l a s s oi L f i oc ac tI ai Cot. n i o on
and i a p p c l ip oc a bds ln Be 1e i P , 8 . a . 4 f 1rc8 .loa a30a , 1.s u
sf
,s
tt=a d e sa t c f r o i r b mhe s ud ld ae t sesa a, cb rf pi a rb e esst dco r i i sb s
i n c h e s t o cy o n sp t r ue c t i s o nf .
t=n o w mt hi ais n c ak l nl t 4e L ils i s ms oi Pt- a D t i V e o . nas p l i uf g
f r ye q u i if r p e n m er ng o t esC B s . oPr - 8 t 3d4 i8 1 r e. 1a1 , 4.
s a a ul l o b nwrn a n c e eu5dsL o , N e o t W tamT hi sai nCc . tka ln l o e s
l t t e nh o w s mha i sa n n B a e. l T l 8 a l34 8 1 b . 1l 1 4 , e1 .
t h i l c kii C n s e ost s e d d e n ,
T 4 a 0 i 4 b n. 1l c . he1 T , ef o s ar rhme g u l alne t aiexo ns t s - ra d l ae
e f A rm Ne aro Sit tdci maao nnn da
tml = m i r n e i t q mh u i u i c mr k Cen fde Ps o rs P e od swi st p pue i ir r e ne ht
i i ns a ct r i les fqw y nu i smin gri o tes p - s u bi T l hoAi sm n h e hef rer i,
m f de pe n r osu e t is ss g S unr noro Mec e ic d Eh e an ntg i i yc n f e lf el r
213
R T
U NH Y D R OE SP T RR
A TE I SC S U R E
M A XS I MI U MZ E
U n s t ti f m f a e b n n ne l d a kat 3or s c h fgy a eet at uw
r a t snn t ni i0 f .f1ke. cdtn i s n u gh4 s
f c a e p a ce i t ty .
F l at oart u gn o s ek rrh rsis t a o,d vafe i eed s cf ay o rbso nel s oea ms ior cn s .
R O
A S T I I D O E F S
I a s a i e l dqt l r u e efo al o hsn s l e gB ,=i @tn e ;d hw eV
f h=e v : e o c f lr u e um t
P r e rf e aLr a tosb l in1ei Bog Sd :e h .ser o : ( r: i )tB5 e;. d r 6 e6 7
D E S I G N
T f o r oh mt uf ol lea phl s o a aw bni gen oa g m r e sa s xa e li e l m
d do euwnf m
al eb c l t
L =t w t dh # e te nt hro i, ot cseh iek d. ns e e- pse l s a t ef .
V ao ~ a l un e d s / f 3
W E LO PD IL
E N A
D
G T
G F EE S
Somepreferable welded joints of plate edges:
T
w
s t i f
e a l m
m
LL
hf eb na i t n eatgt sta tc hwy eaehe d abi in nt o t leeh rk o mec li ot rnt et yn i t n
d b pi n nli a g ano o cds u y eit e s dd i ed er .
u
B I B L I O G R A P H Y
O d t me h e sa ot ei hf i gt rof fr ndeo lsrp l h eao e dw
p i en ne r g s :
V o j 1t A a Ss z at a Dk. r e, f e oln Re.s e: c c ts t i a do n ng u l af r
3
K
214
RECTANGUI.AR TANKS
UNDER HYDROSTATIC PRESSURE
WITH TOP-EDGE STIFFENING
NOTATION
= factordependingon ratioof lengthand heightof tank,H/L (SeeTable)
2 = modulusof elasticity,psi.;30,000,000forcarbonsteel
G = spectlcgravityof liquid
H= height of tank, in
I =
1 = maximumdistancebetweensupports,inches
L = length of tank, riches
R = reactionwithsubscriptsindicatingthe location,lb./in.
s = stressvalueof plate,psi.as tabulatedin Code,TablesUCS-23
t = required plate thickness, inches
t. =
t~ =
t* = thicknessof bottom, inches
w = load perunit of length lb./in.
Y = deflection of plate, inches
REQUIRED PLATE THICKNESS
=-
/
B T h i tc m k bn u e as asf s , t l e y os
b op ti i l et aosn um tti r i ef r fa
s u p p o r t e d .
,.Dl_
T h i cf s k bn hi e n s cas i r, el a sl
c o r s r e o r s vi vi ec e .
M a dx e i f om l pe uc l m t i a o nt
a 0 G. 0H 3 L
=
H
6 ] ~ S T I F FF E NR I N AG M
0.036 Gl% R, = 0.3w
w=
2 Rz = 0.7W
~
Minimumrequiredmomentof inertia
for top-edgestiffening:
w H
I
= W2Eta
~ -
B O P T LT OA M T
W S H
U P P EBO BR TN E E DA
= *
M a sx pi o m
sa uuc fp m
i ap n o g r
g t i h i ov cb k oe n t e n st s o m
I B
4 I 1 ~
1 G. 4 .
1
215
R E C T A N G U L TA R A N K S
E X A M P L E S
D E D S IA G TN A
C a op t a t c 6ia gth ny a= 8 0c kl ff e al p: p o r 0uo txn i m a0 t . e l. y
C o nw t G a e= 1 nt t e : r ;
T s o a c i hu b e dt- s f he ta ae pd fe e d nocs h ai pg k~ a n r c=ee4 i d tf y . : 3t
P r e p f r eo rpo sro er i td i d o n e s f :
L = 4.31 x 1.5 = 6.47 ft. = 78 inches
H = 4 x . . = 2 6 f 3 = . 3 6 i 1 8nt 7 c 7 h . e 4 s
W o it t d 4 athf = .h5 n i f e3nt k c 1 h . e 2 s
s = 1 3u 7S s 2 5 C im 0 a n ,8t eg r A i 5 a l
C o r a r l ol so 1 w i 6 ioa n c /e : n 1 .
HIL = 34178 = 0.43; /3 = 0.063
R E Q PU I LT R H E A
I DC K
T N E S S
S T I F FF E NR I N AG M E
1-3/4 x 1-3/4 x 3/16 (.18 in4)satisfactoryfor stiffeningat the top of the tank
B O P T LW
T OSA HUM PT P EBOE BR TN E E DA M Y S
i n u o bm =eb4 1 =ea2 if r mn f cs h ; e 6 s
lb =
L 2 5 4 k 0 4 i = 1 n 6
O u t sp t i l h h inOa c r ka.g tc n 1ae e le s8ac su 7btl am5o t ae sv dx h ei m,
s p f as uc p i po n o gr t sr :
IB=
1=4x0
.187m
216
RECTANGULAR TANKS
WITH VERTICAL STIFFENINGS
N O T A T I O N
P = F ad e c p o et nn o d lr i r aena gheight,lf/1
t n i g on t f h d
(SeeTableon page 213)
E= m o o ed l ua ps l t ui c ss i t y f i, .
If = heightof tank inches
I = momentof inertia,inq
= specificgravityof liquid
?= the maximumdistancebetweens[iffcnings
on the longeror shortersideof [hc t i a n nc h k e ,s .
L = l eo t n i a g n nt c h kh fe, s
s = s vt or ap epl l s a u s s t e e i f , .
t = r e pq ut lhi i r ica ek n dnt e=c sa e sh pc, e t t lh s iu ica aka n nt l e c s e sh
9 .
9 -
; ~ l : : l l ! ! ! ! A
1
L
R E Q PU I LT R H E AI DC K
T N E S S
t = r
L O l A b D /S ,i n
~ 0 . 0 3 6 =G0.3W
R, =H 2 Rz = 007W
2
...
S T I F FF E NR I N AG M E
R e qs ue mi c ro t oe dvi d ue o s rl nt tui if s fc e a nf l i n g
0 . 0 6 4 2GH31
. 0 . 0 3 6
z=
s
M i rn ei m
q m u ou oi mmr ee d n t f
Iti~ = 1 4
192 E t.
217
R E C T A N T
G U LA A R N K S
W V IE R S TTT II FC F
H AE NL I N G S
E X A M P L E S
D E D S IA G TN A
E = 30,000,000 psi
L = 78 i Content:Water
n
H= 34 in G=l
B = 52 i n
s = 13570psi HI! = : = 1.31: /3= 0.22
1 = 26 in
R E Q PU I LT R H E A
I DC K
T N E S S
S T I F FF E NR I N AG M E
I = 6.24 X 784
X X =
218
RECTANGULAR TANKS
Under Hydrostatic Pressure
WITH HORIZONTAL STIFFENINGS
NOTATION
E = modulusof elasticity,psi.; 30,000,000tor carbon steel
G= SpeCifiC
gravityof liquid
H= heightof tank,in
I = momentof inertia,in.4
L = l eo t an n kg , it n ch h ef s
P = pressureof liquid,psi.
R = r e wa sc u t i b i s noc td rnt i i kcp hatx tsl it h bn i g . o / ne i , n .
s = stressvalueof plate,psi.
t = requiredplatethickness,inches
t. =
S P A
O C I N G F
S T I F F E N I N G SHI = 0.6H H2 = 0.4H
0.036 GH
T H I C K N E S S 1 = 0.3
s
w = 0.036 GH2
L } Ob . A / i Dn .2
M r m o i
f t s
11= RI L4
O I N EF R T OI F A 1R E ta
9 2
S T I F F E N I N G
M i nr ei qm
m u u o i om i rm en e de n r t t
f i n t e ro m
s et di i f a frt e n i n g
Rz L
1 = 2
192 E to
219
R T E
W I H S N
E
DESIGN DATA
Designed Capacity= 1,000gallon = 134cu. ft. (approx.)
Content: water
s = 13750psi., using SA285 C material
Corrosion allowance = 1/16in.
The side ofacube-shaped tank forthe designed capacity: 3~~= 5.12 ft.
Preferred proportion of sides:
width = 0.667 x 5.12 = 3.41 ft; a p 4 ip rn oc x h . e 2 s
L = 1.500 X 5.12 = 7.68 ft; approx. 92 inches
H= 5.12 ft; approx. 60 inches
For h 6 i i n s. , r
SPACING OF STIFFENINGS:
LOADS:
3 X 9 .: 8 2 9 4
11 = = 0.4690 in4
1 x 30,000,000
9 x 0.25 2
19.44 x 924
12 =
192 X 30,000,000 X 0.25 = 0967 4
220
T R IS UOP -E P O
D R T
F R E C TO A N T G U LR AA R N K S
U Hn y d d r Po ser t ea r ts i sc u r e
R E Q U I R E D
P L A T when
E a- b t = 0.7~
V
T H I C K N E S S P
L O O A D N
P=ab 0.036 Gh
T R I O E D
R E Q CU I R R E O D S S
S E C T A I O NR A L E A A = %
O T R I O F E D
E X A M P L E
D E D S IA G TN A
L e n f g wt hi t 2=fd 3h t 0 .e th 5i f =g , .hl t t= , l .
a = 6 i n = 60 in 0 .
hl
b = 6 i n 0 .
G= 1 hz = 120 in
S = 20,000 psi.
S = 2 0J , s0 0 i 0 . 15
Sp= 20,000 psi
t = 0.7 x 60
0 x. 1 x 0120 3 6
20,000
= 0.625 = 5/8 in. plate
P =a b 0 . =0 6 03 x 66 0Gx *0h . 02 3 61 x 1 25l 0 = , 5 b5 2 .
A = 1 5= 0 , s . 5i = 175Z r q2 7 n o 8 .d . $ s
20,000
PI = ab0.036Gh1 = 60x60x0.036x60= 7,776 lb.
C
Vesselsor parts of vesselssubject to thinningby corrosion,erosionor mechanical
abrasion shall have provisionmade for the desired life of the vesselby suitable
increase in the thickness of the material over that determined by the design
formulas,or by using some other suitablemethod for protection(code LJC-25bi).
The tie does not prescribethe magnitudeof corrosionallowanceexceptfor vessels
with a requiredminimumthicknessof less than 0.25in. that are to be used in steam,
water or compressedair seMce, shallbe providedwith corrosionallowanceof not less
than one-sixthof the required minimumthickness.The sum of the requiredminimum
thicknessand corrosionallowanceneed not exceed1/4in. This requirementdoes not
apply to vessel parts designed with no x-ray examinationor seamlessvessel parts
designedwith0.85joint efficienq. (Code UCS-25).
Forothervesselswhenthe rateof corrosionis predictable,thedesiredlifeof thevessel
will determinethe corrosionallowanceand if the effectof the corrosionis indetermi-
nate, thejudgmentof the designer.A corrosionrateof 5 roilsperyear(1/16in. = 12
years) is usually satisfactoryfor vessels and piping.
The desired life time of a vessel is an economicalquestion. Majorvesselsare
usually designedfor longer (15-20 years) operating life time, while minor vessels
for shorter time (8-10 years).
Footnotes have been generously used to explain and further clarify information con-
tained in this table. It is most important that these notes be carefully read when using
the table.
In rating materials, the letter A has been used to indicate materials which are
generally recognized as satisfactory for use under the conditions given. The letter F
signifies materials which are somewhat less desirable but which may be used where a low
rate of corrosion is permissible or where cost considerations justify the use of a less
resistant material. Materials rated under the letter C may be satisfactory under certain
conditions. Caution should be exercised in the use of materials in this classification
unless specific information is available on the corroding medium and previous experience
justifies their use for the service intended. The letter X has been used to indicate
materials generally recognized as not acceptable for the service.
Information on metals has been obtained from the International Nickel Company,
the Dow Chemical Company, the Crane Company, the Haynes-Stellite Company,
Corrosion Resistance of Metals and Alloys by McKay & Worthington, Metals and
Alloys Data Book by Samuel L. White, Chemical and Metallurgical Engineering and
The Chemical Engineers Handbook, Third Edition by McGraw-Hill.
-
a
H o sw ge vo ar es uar m
c , cd er s ees f s u l el
a c
per and
)
223
by any
i c h e sm i t c to a6a170F
l lbut,
bs y being
l a plastic,
e it is not recommended
unless confined a
* Sources of D A -a A r tm s at C
r -: o n g D-
E - & J - P .
S- U-
224
C R O M
A n Good; F G F
Resistance Ratings:
C a Du n t u i table
o no s: o t ec = C a - d
u et o pi c oe n n d di
w i r t e fh ao o od a ut ti n t n o e gt n e x s x = N
t d r .e c o mo m e n d et d .
v ~ v
:
o
C h e m i~ c a& l 7 + + * ; ;
z : ~
w ~ ~ b 3E
5 m E - ; : i : ~ 2 Z
$ g ; & g g ;:
c w ~ ~ :
& 2 s G : z 2 z $ 3~ $ 3 $
4 a c c ec .............................
r t i iu d c c dc , F ec F A c c c c c c A A
P .....................................................
u r e x .c F c F A F A A F A c A A
V ........................
a p ...........
o .......... r x s c F c F c c c - c c x c A A
1 l b @ / 4 s5C )q O.... *......... Fi .x n.0 .- . .x . .x . .F c - c c - A c A A
4 ac n h ey d ..r............ t i d ........
ei . . c.c . F. . F A F A A A A F A A, A A
a c e t o................
n e . ............
. . .............
. . .A. A A A A A A A A A A A A A
a c e t y ..........................................
l e n e . . . . .A. x A A A - A A A A A A
4 1 uc mh ........................
il no ur... xmi c d c e x c c c c c x c x A A2
.... ....................
x F F A c c c c F A A A A A
4 1 u n ..............................................
l s . . . . . . . .x . F F A F F c - c A A c A -
4 ~ gn d ~ ............................
sa r r i y sFa A . A , A . A A - A - A A A A A B
............................ ........... ........... F x x A x c c A c A A A A -
i m mc oh .........................
nl i o u r F m i x d x eA x c A c A c c c A &
immonium hydroxide ................. ...... A x x A x A c A : : ; A A A
........................... F x x x x A - - - A A
.................... c c c A c c : ~ ; : : :
.............................. F c c A c F
.............. ............... A x x - x x - - A A A A A
... ....... ............. - - - - - - - A A A A A A
.................................... - - - - - - A - - c c - F
h - - - xy x x A - - A A A d-
..................................... - - - A x - - - A A A A - -
......................................................... c - A - A A A A A A A A - A
.............................. c - A c A A A A A A A A
t e 1n 2 ez n ...........................
zc o nl . .c . A. , . A. . A. A A A A A A A A A A A
l e p n e z t e ir nont l ea heA , p uAe m A
h A
r t A h, A A
a A A A A A A A
I s I ul al ........................
i f cq a .... uAtk - eo F Fr x - A A A A A - A -
I a o..............................................
c r i i d xc A . A c c A - - c A A A A A
.......................................... x c c - c x c c c x x x c A
2. 12S0 maximum.
All Perrentj;
70.
5.
TO 122. 14. Hasleiloy
h
f 18. Sqo
C R O G
( C HS E M O EOI CP APPEL O S A S I G
TN E E )
R e s iR s a t taS ni ac nf ea g ap s mc: ai e n gs g e
* text a S f er o e n t t
48~0 U n s a t fi s f a c t o or y r
R t e o m p t e1o r aC 5t o m
u rri 8 re o 9
c r e a s e s
200F.
26. UPto 176F.
27. 10~0
;
I
226
C R O M
A F G
c = C a - du et o pi c ooe n nd i d
w i r t e fh a o o od a ut ti nt n oe gt n e x s x G t N d r .e c o mo m e n d et d
u ~ $
2 t b
0 o
C h e m i zc aG l
w % + * * p $
G ~ ~ E ( K
~ ~ : 1 s ~ s : ~ ~ .g g
m m E m =
c ~ E z ~ j $ g ; g : g ; :
& 2 6 3 G < z : z $ $ 2 u s
Butane......._..............-....---.--+---.o-..,
A A A - - A
B a u l bc ut to a nhy...o... A ol . lA
.l . A., . A
. . A
. A x i , : t i : ; 2
C a c l h c............
l ~o............
ur F imF d F ex F c A A A c c c A A
~ a h y l p oc ................
c hm l oC mr c i tF e x c c c c c c F c c x
= a a r pb c oh................ l i e i. A cdnc F o ,A llc A A Ao A ,c A c A ,A
F A A A A A A A A A A A A A
......... ............... .. ...... c A A x - A A A A A A A A A
...... ... .. c c F F c F A A A c A c A A
Z h &
d .o... ...............
: r~ ........ n eAy , A A A . A x A A x x A
........ ........... .... ..................... x x c F c x x x x x c x x A
Z h a r ...............oc ................
m i i c cdx x .A x c c c c c c x c A
~ acid..-..--.~..
i t .-..-r._.-....-i----x c A A A c F F A A A A A A A
Z t h e ... r .......
s . .........................
. . . . . . c. . A A A A A A A A A A A A A
Z t ghl y c oy l - . .l. . . . .e. . . . .n. A . . . .e-A. . - . .A. . , A A A A A A A A A A A
erric chloride . ...................... .... x x x x x x x x x x c x x I
se u................
r l r ...............
f i a x ctx xe A x F c c x ,A A A A ,A
f o r m a _ l - d e. ....... . .h . y F .d. eA - A . - i.A . c A A tA c c c A A
oa .. ..................
r c m ........... i i . x dc A A . - c x F F F A A c A A
: dr ........e .. ........o... .............
r n A ,A Ay A A A A A A A A A A A
u .................................
r f u r .. ......a A lA c - - A A A A A A A A A
;asoline, sour----------------------------- c x x A x A A A c A A A A A
R e ....................
f i .... ......
n .. ....eA A d A A A A A A A A A A A A
; l yg c l ............ e y r c....i.. .... e nA r,A oA lA A
, A A A , A A A A A A
H y d r oa c ( hS cl Oo r xiFi c.c . dc. - c . , c. . lx . c c F x x x A A
$ y d r oa f cl cu ( o o r ixi6 c xl dx5 dF , x% ,x c. c A x x x F A
> 6 5 x % x x c x x c A x x x F
x x x x x x x x A x x x
x x x x x x c c A x x x c
A A A A A A A A A A A A A A
N c oo n to t o i epn ppu s eo d sa i tn g e e DO
A ercents;709. l l
T f o
1>.
1 A r 6o o . t m
H b i n o
f
9 .
C R O G
(SEE C H E MO I O C PA PLP O S SA I T N
G E E )
R e s iR s a t atS ni ac nf ae g ap s mc: a i e n gs g e
A s b e s t o s isce l e l o a
u
C o m
Woven p . ,
n
~
R u Rubber
b b e r
B o n d e d
>
1U I -
~
2
~
z
QJ
.- n
2
$ 3
z PI PI F r DI C c P
F
:
c
A
A
c
A c c c k
A c c c A
c c c A
: c c c x
x $ $ : F
1 c c c E
A A A
: c c c :
A A
? t > A
: A A A A
A A A A A
x A A A A
- - - x
: - - x
A - - x
A x
A z t z A
A A F
E - - F
x . - - x
x - - - c
x - - - c
A - - - F
1 1
iee tex t f p r oh : oa t h n ge e t es f e :
O alloyJ .
.
a
- - -
C R O M
R e s iR s at : Aa t= n( i c lenF n gO
F s oa
C a Du n t u i t o ano s: b o l t ec ce C a du et o pi c ooe n nd i
w i r t e fh a o o od a ut ti nt n o e gt n e x s x E N
t d r .e c o mo m e n d et d
w g p
z u L
~ o
C h e m i zg c a ml 7 * + m
b
y >
m ~ .z E ~
- ~ ~ 5 g; ; ; : : g
C m E T e
g ; ~ j g g g ; ; ;
c ~ E z Q
i 2 G 5 8 - z s z $ $ c G 4;
N c oo n ot t o i epn ppu s eo d sa i
IO. tn g e e
Pre$ence
oj water temperature.
8. H h I
f SVO
,
-
C R O G
( C HS E MOE I O C PA EPLP O S SA I T NG E E )
R e s iR s a t atS ni ac nf ea g ap s mc: a i e n gs g e
- g a s e s
8070. 3 3 .
?3. R t e or n tp 1eo r Ca Sto m~ rir 8 re o J
c r w e a i ~ e~ ~ b
; 320.
19.
I
230
C R O M
R e s iR s a t Ata D niG c n eF ogD Fs o :
C a Du n t u i t o na o :s b o l t Ce = eC a du et o pi c oe n n d di
w i r t e fh a o o od a ut it nt n o e gt n e x xs c N t dr e. c o mo m e n d et d .
uN
v $
s u L
: o
C h e m i zc a ; l
wY + w v g &
G w .% ~ ~ m t - :
- : ~ a 0 : ~
2 4
u
&
L K
z T z: : : ~
w w
c ~ ~ : : & g u w e$ :
2 E z Q Q
& 2 2 5 v : # i 2 s 2 $ c &
; onitrate d......................
i uA A m A A A A A A A c ,A ,A ,A c , ,
i o p de ......................
ir ot xlc i cm d- e- - A A - A A A A - ~ ;
; os t d e u . .i .............
. l. u. A. . A
fm. .A . a.A . A. A A tA A A Z 7z z 5 ~
; oS f d.........................
ii U ud A cm e c IA . c x c A A A A
iodium th iosulfate, h Ay c p c e A Zc . c . 9 - A A A A .
itearic acicl...... ...................... F A A A c A A A ,A Al A A ,A lA , ,
~ulfur.........................................., A A F - c A A A A c c c A A
,ulfur dioxide, dry.................., A A A A A A A A A c A c A A
u d l i wo f ................ x e ui x d tFr e F ,. A A . c x F x c A c A .
u l a f ( cu c 1 r ...... i xio0 cdc cl % A, dc , x .c c F c A x A A
H ........................................
o t .x x . x A x x x x c x x x A A
1 0 c - ........................
7o 5 l x% x d, x A . x x c c c c c c A A
H .......................................
o t .x x . x A x x x x F x x A A
7 5 c - .......................
9o 5 l A% c ,d c A . c x - A F A c A A
H ........................................
o t .A . x A - x x x c x c x A
F u.................................
m i nA g A c A x , ,
u l af ........................
u cr o i X-u Fsd F A . F F c E c ; e ~ A- c
a a r ............................
t c a ri Xi cdc A. A c c c A A * c
o l u e ............................
n e _ . . . .A . .A . A A A A A A A A A A A
r i c h l o r o e dt h ......... y l reAn eA, y A F . A . A A c A cA A A
W .....................................
e t .X F . F c c
u r p e n ..........................
t i n e . . C . . .c . c A C i x i i A i i
J fa ( t r b et e o r a is , pl h e , r
f e e ................................
t e a d A ,A , A )A A A A A A Ax A A
? sa w t .................... a e e trc A , e 4 aA r x c A - c cC A A
i h a i w s .................. ik n X e n c y ce -d s c A A A AA A C
i c h ............................
l no r Xi xdc xe A x - x c xA A
inc sulfate ............................... C c c A F A A
N c oo n to t o i epn ppu s eo d sa i tn g e e
All Percenls;7 0 8 .
Gas;
b
f S
231
C R O G
( C HS E MO E I O C PA EPLP O S SA I T N
G E E )
R e s iR s a t taS ni ac nf ae g ap s mc: a i e n gs g e
A s b e s t o Rs u b b M i e s c re l l a n e o u
. C o Wm po . v , e n
n - R u Rb ub be br e r
ca B o F n r i dJ c te i do n e d
> ~ . . ~ >
; L m *
:3 ; z~ :~ ~ % m u . :
l . w g .
o s u ~ c ~ ~ ~
2 & ~ ~ Q - $
~ & ~ ~ $ ~ ~ : s 2 & Q :
v ~ a Q ~ &
g g : ~ ~ ; w ~ z
w m z m ; $ o + :
~ z 7 7
s & u w - - Q - ~ & ; 2
Q A 0 + z ~
: g ~ : : $ ; ~ : ~
$ = ~ ~ ~ ~ ~ ~ ~ z * g ~ ~~ *2 0 g g
I *J J u P P P P P 1 u A u u- u u D c c A A P
c A c A A A A A A c A c A - c - A A A A A
A c - - - - c F c A c - c A x x A
A - A A A A A A A A A A A A A A A A F A
A A A A A A A A A x x A
. - A A A A A A 4A A A A A . A A A A F A 4
A - A c c c x x x c A A c c A X3 1 Fa] A A A
A A - - F A F F A F - A c A A -
A c c c c c c c - c - F c F x A
- - -
F i i i i i x i i i z x i : x A A A x x A
F A A c c c c x c A F A A A F A x x A
x A F x x x x x x c c c A - : ~ ; ; ; $ :
~ 2 : : % % : : ;$ : : : 2 : c x x F x x A
x A c x x x x x x x x x c - x - x F x x A
x A x x x x x x x x x x x - x x x x x A
x A A A A A A A A c F c c - A - F A x x A
A A A A A A A c A c c A A A A F A
A A c c c x x x x x A x A x x x c A A A
c c c c x x x x x c x x x x x x A A A
1: : - - - - - - .
A A c c c x x x c ? i 2 t t ~ t 5 ~ A A
~A A A A A A A A A A A A c A A A A F A A
~A A A A A A A A A A A A c A A A A F F A
~A A c c c x x x A A A A x A - A A A A A
x A c A A A A A A c A c A - c - A A F x A
x A A A A A A A A A A A A - A - A F F A A
* t aS the e f e p rx o et oa tt h nt a g ebt l es e f es .
2 0 .
b a 330. o i l 32. t
i n cw r o e pha as n re e t~ i[ a
;
UJe ij
i
t
i
232
F C
THE TABLES BELOW ARE FOR DATA OF FABRICATING CA}) ACITIES OF THE SHOP
WHICH HAVE TO BE KNOWN B T V E D HES S ST
I YGCE EN OLE L
HH
R U
. BEEN
M
A NE
LEFT OPEN AND ARE TO BE FILLED IN BY THE USER OF THIS HANDBOOK
ACCORDING TO THE FACILITIES OF THE SHOP CONSIDERED.
ROLLINGPLATES
TENSILE
STRENGTH
OFPLATE p s i .
NOTE:
FOR MATERIAL OF HIGHER
STRENGTH THE THICKNESS
OR WIDTH OF THE PLATE
MUST BE REDUCED IN
DIRECT PROPORTION TO
THE HIGHER STRENGTH
MAXIMUM MINIMUM
SIZE DIAMETER in.
LEG
IN
3
LEG
Q OUT
R O LA LN I G N LG E S 4
MINIMUM MINIMUM
SIZE DIAMETER in.
LEG
.% IN
LEG
Q OUT
MAXIMUM MINIMUM
SIZE DIAMETER in.
ROLLING BEAMS
MAXIMUM MINIMUM
SIZE DIAMETER i
FLANGES
Q OUT
MAXIMUM MINIMUM
SIZE DIAMETEllin.
ROLLING FLAT BAR
ON
Q EDGE
233
F C
NOMINAL MINIMUM
SCHEDULE
PIPE S1z i? RADIUS in.
BENDING PIPES
BENDINGPLATES
WITHPRESSBRAKE
PUNCHINGHOLES
vliNiMUMiNSiDEDiAMETER
3EVESSELAccessible FOR inches
iNSIDEWELDING
TYPES OF WELDINGS
AVAILABLE
I
234
P A IT B PN
UE N* EB D D I EN G
I b e a np do t ii tnu n o gp bp u oh eet t a br , ei s er e ht r r a et n t t f i ce hd nn e sh
s e c co m t p ari e aos t s nre dn eo, o h s p paud ous l esn t si en tt f qr et eup s ad s l ieh
o tube tends to flatten or collapse.
r To prevent such distortion, the common
practice is to support the wall of the pipe or tube in some manner during the
bending operation. This support may be in the form of a filling material, or,
when a bending machine or fixture is used, an internal mandrel or ball-shaped
member may support the inner wall when required.
MINIMUM R4DIUS: The safe minimum radius for a given diameter, material,
and method of bending depends upon the thickness of the p w i ba pel
possible, for example, to bend extra heavy pipe to a smaller r at pd ho i i u
standard weight. As a generalrule, wrought iron or steel pipe of standard weight
may readily be bent to a radius equal to five or six times the nominal pipe dia-
meter. The minimum radius for standard weight pipe should, as a rule, be three
and one-half to four times the diameter. It will be understood, however, that
the minimumradius may vary considerably,dependingupon the method of bend-
ing. Extra heavy pipe may be bent to radii varyingfrom two and one-halftimes
the diameterfor smallersizesto three and one-halfto four times the diameterfor
largersizes.
d d
R R
( t 4 3 f d i o )( to 4d) 2 %
I
S t aP n d i a r pd Ee Hx Pe t a ir va p y
MINIMUMR4DIUS
PIPE ENGAGEMENT
LENGTH OF THREAD ON PIPE TO MAKE A TIGHT JOINT
I Nominal I Dimension [ Nominal I Dimension
Pipe A Pipe A
Size inches Size inches
I 1 I 11/16 I 10 I 1 -
I 5
I 1-1/4 I I 12 I 1-3/4 I
I 1-1/2 I 11/16 I
I 2 I 3/4 I
I 2-1/2 I 15/16 I
D I M E DN NS IA O NL
F SO V L A R OOI T A WT I R
O N
I T A OP T PH R I EN A N GD I NR G
DRILLSIZESFORPIPETAPS
Nominal Tap Nominal Tap
Pipe Drill Pipe Drill
Size Sizein. Size Sizein.
1 / 1 1 8 / 23 2 2 - 3 /
3/4
23/32
15/16
3-1/2
4
3-11/16
4-3/16
1 1-5/32 5 5-5/16
1-1/4 1-1/2 6 6-5/16
1-1/2 1-23/32
- .
236
BEND ALLOWANCES
For 900 Bends in Low-Carbon Steel
r&I 1
4
=a+b+c w=a+b+c+d w=a+b+c+d+e
ben~~l~o~~n~e (2 x!end allowance) (3x bend allowance) (4x bend allowance)
Note: w = developed width (length) of blank, t = metal thickness,
r = inside radius of bend.
237
1. Length of the stud bolts do not include the heights of the point.
(1.5 times thread pitch)
5. Gasket thickness for raised face, M & F and T & G flanges 0.12 in. For ring
type joint see table page 346 and take half of the dimensions shown, since
in dimension A only half of the gasket thickness is included.
1
238
P V D
f
or confusing.
B. Show right-end view if
necessary only for clarity
3nd View 1- Ref.line because of numerous con-
nections, etc., on heads.
In this case lt is not nec-
ELEVATION essary to show on both
views the connections etc.,
w in shell.
Saddle
GENERAL C. Show the saddles separate-
MIS~~~~~SEOUS SP~~EC~~CA- ly, If showing them on the
end view would overcrowd
the picture. On elevatlon
1 TITLE
BLOCK show only a simple ic-
~
ture of saddle and ! he
centerlines.
D. Locate davit.
E. Locate name plate.
F. Locate seams, after every-
th.mg 1s m place on eleva-
tion. The seams have to
L
clear nozzles, lugs and
saddles.
G. Show on the elevation and
end view a simple lcture
F etc.,
of opemngs, internas,
lf a se arate detad has to
be mat e for these.
H. Dimensioning on the ele-
vation drawing. All loca-
tlons shall be. shown with
taded chmenslons measur-
ed from the reference line.
The distance from ref. line
~odbeshown for one saddle
The other saddle
shaY1. be located showing
the dimension between the
;-w$~~ bolt holes of the
P R E VS SE D
U SER TES A( EI cL L Io N n G t . )
-E*
out making the picture
overcrowded or confusing.
D. S t ho r i oe h sn t aw t
E .
mS 3
. .
@ : --- F .
u
Em
G.
degrees: 00, 900, 1800,
ORIENTATION PLAN 2700 and use it in the
same position on all other
orientations.
240
Nozzle on 00
Top or ~ottom ~+
H. It is not necessary to show
internals on vessel orienta-
tion if their position is
clear from detail drawings
or otherwise.
(JO
27oo . .
w t
1800 1 8 Lowest 0
Point of
Plate D
ORIENTATIONS
2
PREFERRED LOCATIONS
Of Vessel Components and Appurtenances
r
I
-.
H
I E. Lifting lugs - if the weight of the vessel is uni-
form, E dimension is equal .207 times the
overall length of vessel.
1
G. Insulation ring must clear girth seam and shall
be cut out to clear nozzles, etc.
L. Ladderand platformrelation.
v
. + plate.
. The height of first rung above base varies,
minimum 6, maximum 1-6.
A
242
COMMON ERRO RS
in detailing pressure vessels
A. Interferences
Openings, seams, lugs, etc. interfere with each other. This can occur:
1. When the location on the elevation and orientation is not checked. The
practiceof not showingopeningsetc. on the elevationin their true position,
may increasethe probabilityofthis mistake.
B. Changes.
Certain changes are necessary on the drawing which are earned out on the ele-
vation. but not shown on the orientation or reversed. Making changes, it is
advisableto ask the question: Whatdoesit affect?
For example:
The changeof materialaffects: Billof material
Scheduleof openings
Generalspecification
Legend
The changeof locationaffects: Orientation
Elevation
Locationof internals
Locationof other components.
c. ShowingO.D. (outside diameter) instead of I.D.(insidediameter)or reversed.
D. Dimensionsshownerroneously:
l4Yinsteadof 10
2~0insteadof 20etc.
E. Overlookingthe requirementof specialmaterial
)
2
\
PRESSURE VESSEL DETAILING (cont.)
1
M A A M A X A H .Y X . D .
D E S
W O I R G KN &INC N GT . E
P R E P S @ SS U R
I E G .
T E M P E R
O A T U R EF .
a .
L I BM I T E D Y
z
o
z W P I RL B
E N
F SS / D
S S T. QC O. R RA
. O LSI I L O N
O NW .
u
c R A D I O G R A P H I C
S E C I F IS EO M I EC
C N FE x I TM I N A T I O N
A
8
E R E ( CS H
T I I P O P NI N G L )O N G I T JU D I ON A LI N
W E L I GS H ST E
. F F I C I E N C Y
W E F I G
U H LT LP W OH E SE L TA D T
T . R E A@ 1
T M 1 E N0 T 0 0
.
W W L
A T B E /S R
O P E R
W A ETL I I N G
G
B H ST .
5 A .
T Y P E
T H K . T H K
FL A N G E S R K I T
~ N O N Z Z
E L CE KB A S E
E
* B O L T I N G A BN CO H L . T
a
z c L o I u N p G S A D D L E S
.
.
W
F
G A S K E T
P A I N T
I m
A P P R O X .
V E S S E L S S H I P P I N G
R RE QE U D I : W E L I GB H ST .
-
d
PRESSURE VESSEL DETAILING (cont.)
OPENINGS
m
) ! I
1
5
I
Detailingopenings as shownon the oppositepage with data exemplifiedin the scheduleof
openings below, eliminatesthe necessity of detailing every single opening on the shop
drawing.
E LE OF GS
246
TRANSPORTATION
OF VESSELS
1. TRANSPORTATION B TRUCK.
The maximum size of loads which maybe carried without special permits
c. height above road 13 ft., 6 in. (height of truck 4 ft., 6 in. to 5 ft., Oin.)
Truck shipments over 12 ft., Oin. width require escort. It increases considera-
bly the costs of transportation.
2. TRANSPORTATION BY R41LROAD.
With special routing, loads up to 14 ft., O in. width and 14 ft., O in. height
may be handled.
247
P
O S T
S U ER F E A F CL E S
P U R P O S E
T m p ahu o r p ipa eio t ns p t r e ei s nhe of r ga vs a ts sit euo nT r e fp ae r fac eh l e it . a
t c o r 1 hr b op sr ei .vtoe ecn n o t o i nc,h nyo tg r aa r ocgfe s tte i vr v nf ese t ouhsa s r s m f ea
2 b r i n .uh ie lb e ics tt r ,io y-v cpt eh er , mo i cop at el pr t m ia ae h st i e r n fi e a t l .
T p am h ib s un u tie sr t s aet tbe s l ef oie fht s e on tcv i thre oh sn m
i eef mne t ap, a
a b ar aa s co i cn toh en i m oi d c na l sf .
S U RP RF E PA A CR AE T I O N
T p r r ih e mq f uaa si reus yc i ocp t e ej s a is t f r iru loe n o mhm t os bvrci s aed a u l l li s f
g r o ea fa os m
i ren a e, M t i s lt gdi i ect n br lal .u i hsl t hl - l ehg r osa iei y o, y c r x e ki o
w fh oo i s t r cr us mhc s t t uus b r esnat e tl qe h u r e l no hot lpo e l r Io i ate tnmt i go n ih .
s i ic na a a t dl at hn ei c te gts tr mh ed tie sp hl tr yop a rv ool ie tt d,et ces tt s hit o hen o e
e d v t t e r u or a lh d , l i e oi snpo n eh l cg i ao nmdt pig e l enm s ft s ,et l i i aycs ce al tl l
e n c o ui np t r e a r ec dt i c en .
I m s i i nc b a l c a r ol f ald s ce p lks ht er wy dgi ,ol m i l i iepoml ir ev n nvil i fre o gnl m e e
p r ot vt l i h dm o es had orci o atsug le l r eeis ea l rt a , lt e s ,m er c,o , v e . de .
E C O CN O N O SM
I D EI R CA T I O N S
T s e l o hep c a ta s i eoui p n rrn ne f p f baat r cead t t etyi oe noc a h n sn i dnip ca e eat clu rt
a p r o o e cb o l n eo mm i c sf .
T c o p oh i na os i r2 e m n5t oa lf - l t o l t3 s eyc 0 o p %soha ai sr snts rft etu i ct t n t f hgu r
a d v o a u n ht s a q g i iue p an i galaf gpi i p ht Sa yn r p ie et n oxtrm s . c ot t e o t y n tor h
e x o p a pe jn a l s i i et i os n fu p etrrh e fb p saa rnt cae ct e i o on p nohr e p tas d r ae t t
d i f d f ee i rvg e ar ni erat p ye r osi p on o1s trg 1t i n0o F n e- x 1 atf o 2mc o p.o l oh er
s a n d bi la a s 1bt i tn 0og h i - u it ms1tgt ohe h2t h h es a w r aabh nr i u t nTs f chre i d n oehg
o s u p ~r e f p saa r hcab fbt eoi a o unla a gl t n ai dc n i e ce lndrh o set avit s e ee fsdh s ee
S E L E O C P T I SA O YN I S TN FE T M S
T t ao t h b f ol l pelhe o ss aw a inegg ne gurt e s i v ste d p el e r pse shao c si op nt y te e s i r
a e s tt n ir me aqq h dtuu eiao pr n eetf a dvi t ai sy r o en ci fro otn v du rTii st dci o e n ash
t a b t u lh h a b t eaet de fr a v t eekSr e S e t nt o h r neuP c m a te Ciue onr l euts snpi cen ic g li f
t a i r e c oo m mn ne n d a st i o dn s .
C o n s ti ds e er vi vnha g re o i pr a a aeb ip ll rne ots i b ii lan fed g mv t si r ,s e a t bq t l su e
a s s oi ps t ma a a n n cu i f e a c nt u fr et r s .
S P C
E O CN D
I I A T IL O N S
A B R A S I O N
W t ph a m i eh nr t uaen i b nser tsga ig s asit odoht nho t, e oc s oei i dpoah a ntr t i i cf n ue l
i m p o F r mt a a n xaot d.i h mb e ucsr l m il oei at na b, ns a i a etnh p g i l ns ic ss ke s alt id t
f a cP r t e to r er sa yt am . he u np t hs oc oos w p hph asa r att eei xs mc f re eeh l t l r ec o ne h
and rougheningthe surface.
Urethane coatings,epoxies and vinyl paints have very good abrasion resistance. Z i
rich coating,and phenolicpaints are also good. Oleoresinouspaints may develop m u
greaterresistanceby incorporationof sand reinforcement.
248
H T EI M P E GR A T H U R E
B t e e m lp e o r o5a t0 uw0 r -et so6 0 ba 0g t f s F aou f ir c o ofon ha optdc h i e o n os gr
t r e i a s ta t mi se fAna ct 5t b o 0 r 0yso . a- blast
6v cleaned
0 0e surface
F is desirable.
Recommended Paints:
u to 2 2 0F Oil base0 5ppaints limited
- period
0
2 3 0F An alkyd
0 0 or phenolic- vehicle
0
3 4 0F Specially
0 0 modified- alkyds 0
3 5 0F Colored0 5silicones - 0
7 8 0F Inorganic
0 0 zinc coatings
- above
0 550 F
Black or Aluminum silicones
8 0 0 F - Aluminum
1 2 silicones
0 0 up to 1600-1800 F
Silicone ceramic coatings
C O R R C O H S E I MV IE C A L S
See tables I and V for the selection of paint systems.
THE REQUIRED QUANTITY OF PAINT
Theoretically, one gallon of paint covers 1600 square feet surface with 1 mil (0.001 inch)
thick coat when it is wet.
The dry thickness is determined by the solid (non volatile) content of the paint, which
can be found in the specification on the label, or in the suppliers literature.
If the content of solids by volume is, for example, 60%, then the maximum dry coverage
(spreading rate) theoretically will be 1600x .60-= 960 square feet. - -
THE CONTENT OF SOLIDS OF PAINTS BY VOLUME $%
I
% %
1 50
2
3 &
4 70 15 70
1 6
5
6 Black Alkyd Paint 37
Varnish Paint 103 Black Phenolic Paint 57
8 Aluminum Vinyl Paint 14 104 White or Tinted Alkyd Paint, 47 - 50
9 White
70 106 Black
In practice, especially with spray application, the paint never can be utilized at 100
percent. Losses due to overspray, complexity of surface (piping, etc.) may decrease the
actual coverage to 40-60$Z0,
or even more.
.
)
- .
P A I N T I N G
T A
I P B SA YL I S E TN E , TM S
T A
I P RB E I T RL E AI T
E
S PME EC N
,I FT I C A T I C I N S
R e f e r e n c e
t To a iP ut rn l p oe sdS p e e c i f i c
T I a b l e N u m
1 W E T
O TT R I E NA
I G
T M E LN T S S 1-64
P C
Saturation of the surface layer of rusty and
scaled steel with wetting oil that is compatible
with the priming paint, thus improving the adhes-
ion and performance of the paint system to be
applied.
2 C P O
H O S LSP U H AD RT T RF E E A A CT ME ES N ST 2 P C-
C o n vt es r ut of
i rsteel
hn gf to insoluble
a c e salts
e
of phosphoric acid for the purpose of inhibiting
corrosion and improving the adhesion and per-
formance of paints to be applied.
3 BASIC ZINC CHROMATE-VINYL BUTYRAL
WASHCOAT(Wash Primer) SSPC-PT3-64
Pretreatment which reacts with the metal and at
the same time forms a protective vinyl film which
contains an inhibitive pigment to help prevent
rusting.
4 HOT PHOSPHATE SURFACE TREATMENT SSPC-PT4-64
Converting the surface of steel to a heavy crysta-
llinelayex of insoluble salts of phosporic acid for
the purpose of inhibiting corrosion and improving
the adhesion and performance of paints to be
applied.
2 . 5
P A I N T I N G
T A
I , SB U PRL R FE E
PA A CRSI A
E~ T
~ lI FO I NC A T I O N S
% e f e r e n c e
t T oa iP ut rn l p oe sd Se p e c i f i c a t i
N u m b
T I a b l e
1 S O LC V
L EE AN N T I N G S 1-63
Removalof oil, grease, dirt, soil, salts, and con-
taminantswith solvents,emulsions,cleaningcom-
pounds,or steam.
2 HANDTOOLCLEANING SSPC-SP2-63
Removalof loose mill scale,loose rust, and loose
paint by hand brushing,hand sanding,hand scrap-
ing,hand chippingor other hand impact tools, or
by combinationof thesemethods.
3 POWERTOOLCLEANING SSPC-SP3-63
Removalof loose mill scale,loose rust, and loose
paint with power wire brushes, power impact
tools, power grinders,power sanders,or by com-
bination of these methods.
4 FLAMECLEANINGOF NEWSTEEL SSPC-SP443
Removal of scale, rust and other detrimental
foreign matter by high-velocity oxyacetylene
flames,followedby wirebrushing.
5 WHITEMETALBLASTCLEANING SSPC-SP5-63
Removalof all mill scale,rust, rust-scale,paint or
foreignmatter by the use of sand, grit or shot to
obtaina gray-wh~te,uniformmetalliccolor surface.
6 COMMERCIAL BLASTCLEANING SSPC-SP6-63
Removalof mill scale, rust, rust-scale,paint or
foreign matter completely except for slight sha-
dows, streaks, or discolorationscaused by rust,
stain, mill scale oxides or slight,tight residuesof
paint or coating that may remain.
7 BRUSH-OFFBLASTCLEANING SSPC-SP7-63
Removalof all except tightly adheringresidues
of mill scale, rust and paint by the impact of
abrasives. (Sand, grit or shot)
8 PICKLING SSPC-SP8-63
Completeremovalof all mill scale,rust, and rust-
scale by chemical reaction, or by electrolysis,or
by both. The surface shall be free of unreacted
or harmfulacid, alkali, or smut.
10 NEAR-WHITE BLASTCLEANING SSPC-SP10453T
Removalof nearly all mill scale, rust, rust-scale,
paint, or foreign matter by the use of abrasives
(sand, grit, shot). Very light shadows,veryslight
streaks, or slight discolorationscaused by rust
stain, millscale oxides, or slight,tight residuesof
paint or coatingmay remain.
I
252
.
P A I N T I N G
T A
I P B A W
LI NE T , S
:e r e n c fe
t Mo a t e r i a l N u m b
~ 1 a b l e
P I N IN A T C
T A
V C H
B E L
RM E I SE CI SAO,T LCA N
O C AME T
A TI EN F R G I A L
Acetaldehyde . . . . . . . . 1 2 1 1 1 1 3 2 2 3 3 2 3
Acetic acid, 10% . . . . . . 1 2 1 1 1 1 4 3 3 4 4 3 4
A ac g e c l . t . . ai. . i 1 c2 dc1 i 1 1 a,1 4 l 3 3 4 4 3 4
Acetone . . . . . . . . . . . . 3 3 3 1 1 1 4 4 4 4 4 3 4
Alcohol, amyl . . . . . . . . 1 1 1 1 1 1 4 3 3 3 3 2 3
A l b c nu o o th . . r 1. oy 1ml1 l 1 a 1 , 1l 3 .2 2 2 2 1 3
Alcohol, ethyl . . . . . . . . 1 1 1 1 1 1 2 1 1 1 1 1 2
A l ic s o o h. .p . o. r. 1 lo 1 ,p1 y1 1l 1 2 1 1 1 1 1 2
A l m c o e . h. t. . o. .h 1 l 1y , 1 1l 1 . 1 2 1 1 1 11 2
A l u c m h i l . .no. . 1ur 1m i 1d 2e 2. 2 4 31 1 3 1 3
A l u s mu i l . .np. . 1uh 1 m a1 1t 1 e1 4. 1 1 2 2 1 2
Ammonia, liquid . . . . . . 1 1 1 3 2 2 3 1 3 3 1 3
A m m c o h n l . i. o. 1u r1 m1i 1 d1 1e 3 .1 1 3 3 1 2
Ammonium hydroxide . . 1 1 1 3 2 2 3 1 3 3 1 3
A m m n o i n . t. i. . r1u 1 am1 1t 1 1e 3 .1 1 3 3 1 2
A m m s o u n l . i.p. 1u h1 m1a 1 t1 1e 3 . 1 1 3 3 1 2
Mdline. . . . . . . . . . . . . 2 3 2 24 4 44 2 4
Benzene . . . . . . . . . . . . 4 4 4 1 1 1 3 3 3 4 4 3 4
Boric acid . , . . . . . . . . . 1 1 1 1 1 1 1 1 1 1 1 1 1
Butyl acetate. . . . . . . . . 1 1 1 1 1 1 3 4 4 3 31 3
C a c l h c .l . .i .o . . u1r 1 m i 1 1d 1 e1 2 1 1 2 2 1 2
C a h l y cd r .i . o. . ux1 i1m d1 e 2 . 1 1 2 21 1 2 1 2
C a h l y pc o ci . .h . u1l o2 mr2 i 3 t 2e 2 4 1 1 2 21 3
C ad i r s ub. . l. . p.o4 h4 4ni 1 d 1 e1 4 4 4 4 4 3 4
C at e tr r a bc .h . .lo4o 4r 4ni 1d 1e 1. 4 4 4 4 4 4 4
Chlorine gas . . . . . . . . . 1 2 2 4 4 4 4 2 1 4 4 3 4
C h l o r o b . e. .n. .z . e. 4n 4e 4. 1 1 1 4 4 4 4 4 4 4
Chloroform. . . . . . . . . . 4 4 4 1 1 1 4 4 4 4 4 4 4
C h a r 1 o c . . m. . .i 2i 20 2c d 4 3 3 , 4 2% 2 4 4 2 4
C h a r 6 o c . . m. . .i 2i 20 2c d 4 3 3 , 4 2% 2 4 4 2 4
Citric acid. . ; . . . . . . . . 1 1 1 1 1 1 2 21 1 2 1 2
C os u p l . .p. . .h . e1 a 1 1tr 1e 1 .1 1 1 1 1 1 1 1
Diethyl ether. . . . . . . . . 4 4 4 1 1 1 4 4 4 4 4 4 4
Ethylene glycol . . . . . . . 1 1 1 1 1 1 2 1 1 1 11 2
Ferric chloride. . . . . . . . 1 1 1 1 1 1 3 1 1 3 3 1 3
Ferric sulphate. . . . . . . . 1 1 1 1 1 1 2 1 1 2 2 1 2
F o r m a l 4d e . h. .y. 1d 1e 0,1 1 1 1 3 % 1 1 2 2 1 3
F oa r2 c m . . . .0i , i 1 1 dc1 %1 1 , 1 3 . 1 1 2 2 1 3
F oa rc c m . .o. .i . i 1 n 1 dc 1 e 1 , 1 . 1 3 21 1 2 1 3
Gasoline . . . . . . . . . . . . 4 4 1 1 1 1 2 41 1 4 2 4
Glycerine . . . . . . . . . . . 1 1 1 1 1 1 2 1 1 1 1 1 2
H y d r o a c h1 lc o . 1r i01i c1 1 d1.%1 3 , 1 1. 3 3 1 3
H y d r o a c h3 lc o . 1r 2i0i c2 1 1d 1% 3 1, 1 3. 3 1 3
H y d r o a c hc lc o . 1ro 2ii c2 1n 1d 1 3e 1, 1 3. 3 1 3
H y d r oa f l 1 uc o. . r1 ii2 c 1 0 1 d 1 1 3, 2% 2 2 21 2
H y d r oa f l 4 uc o. . r1 i2i c1 01 d1 1 3 , 2 2% 2 2 1 3
P A I N T I N G
T A
V C H
B E L
RM E I SE CI SAO,T L
CA N
O C AME T
A TI EN F R G I A
(continued)
N
m
vc
H y d r o a f l 7 u c o. . r1 i2i c 1 5 d 3, 2 2 2 2 3
% 2
H y dp re or 3 og . x1e 1i n1 d:% ei ; , 3 1 .3 3 4 1
H y dp er ro 3i g o 2ex 2 0ni 1 d3 2e 2% , 3 2 .3 3 : 4 2
H y ds ru o.l . .gp. . 1e h n1i d e 2 1 2 2 1 2 1
H y p o c h ao l .o. .r . oc1 u: s 1 : i ; : 4 d 1 3 1 4 1
Kerosene . . . . . . . . . . .4 4 1 1 1 1 2 1 4 : 2 4 1
L u b r o i c. . .a . .ti. .i n 4 g1l 1 1 1 .2 1 4 44 2 4 1
M a g s n ue sl. . .i p. 1u h m a 1 1 1 1 t 1 e 2 1 2 2 1 2 1
M ee kt t he. . h. .yt1 1 yol2 1 n1l 1 4e 4 3 3 1 3 4
Mineral oil . . . . . . . . . .4 4 1 1 1 2 1 4 4 2 4 1
Nitric acid, 5%. . . . . . . . 1 1 : 2 2 4 3 3 1 3 1
Nitric acid, 10% . . . . . . 2 ; 4 2 2 4 : 3 3 2
N ai 4 t c . .r . 0.i . i 2d c;% 3, . 3 . 4 2 4 24 : : 2 m
N ai c t c . .ro . .i . i n d c :e 3, . 3 . 4 2 4 34 2 4 2
N i t r o b . e. . n. .z. .e . n e . : : 1 1 1 3 3 4 44 3 . 4 3 .
Oleic acid . . . . . . . .. ..3 3 2 1 1 1 3 2 4 4 2 4 2
Oxalic acid . . . . . . . . . . 1 1 1 1 1 2 1 1 2 2 1 2
Phenol, 15-25% . . . . . . . ; 1 1 1 4
Phenol . . . . . . . . . . . . . 3 4
P h o sa p 1h c o. . .r 1i i 1 c01 d1 1 1 , 3 1% 1 3 3 1 3
P h o sa p 6 h c o. . .r 1i i 1 c01 d1 1 1 , 3 1% 1 3 3 1 3
P h o sa p ch c o . .or 1 ii 1 c1n 1d 1 e1 ,3 1 . 1 3 3 1 3
Potassium alum . . . . . . . 1 1 1 1 1 2 1 1 2 2 1 2
P o t h a y s d s r2 i o u1 x2 mi1 :d 02e 2 , 4 1 1 % 2 2 1 3
P o t h a y s d s r9 i o u1 x2 mi1 d4 52e 2 , 2 2
% 3
P o t p a e sr m s ai .n 2u g 2 m a 1 n 3 a 2 t 2e 3 ; ; 3 3 ; 4
P o t s a u s l s . p. i. . h1u 1am 1 t 1 e1 1. 2 1 1 2 2 1 2
Sea water . . . . . . . . . . . 1 1 1 1 1 1 1 1 1 1 1 1
Silver nitrate . . . . . . . . . 1 1 1 1 1 1 ; 1 1 1 1 1 2
. S b o i sd u. .i .l . .pu1 h1 m1a 1t 1 e 1 1 1 2 2 1 2
S 1
o c ad r bi. . .o . u. n1 am t e . 1 4 2 2 : 1 1 2 2 1 4
S o c hd l . i. o. . . ru. 1 i md1 e . 1 1 1 1 1
S o h yd d ir1 o u. x1 ;i0m1d : e ; ,% ; ; 1 1. 1 1 1 ;
S o h yd d ir2 o u. x1 2i m d 0 e , 2 4 1 1% 2 2 1 3
1 4 2
S o h yd d ir4 o u. x1 2i m1d 04 e 2 , 2 4 1 % 1 2 2 1 3
S o h y dp o ic .h . ul. 1o 2rm1i t4 e3 . 3 4 1 1 3 3 1 4
Sodium nitrate. . . . . . . . 1 1 1 1 1 1 2 1 1 2 2 1 2
S o s ud l . i.p. . .hu. 1a 1 mt 1 e1 1. 1 2 1 1 2 2 1 2
S o s ud l . i. p. . . hu. 1 i 1mt1 1e 1 . 1 2 1 1 2 2 1 2
S u d l i p o. . .hx. . . u1i 1 dr1 1e 1 . 1 2 1 1 2 2 1 2
S u l a p 1h c u. r- i1 i 1 0c1 d 1 . 1 1, 3 %1 1 .2 2 1 2
S u l a p 3h c u. . . r. i1 i 10c1 d 1 1 1, 3 %1 1 3 3 1 3
S u l a p 6h c u. . . r. i1 i 10c1 d 1 1 1, 3 % 3 3 1 3
S u l a p ch c u. . . r. oi2 i 2 c d 1n 1 1, 3 e; ; 3 1 23
Toluene . . . . . . . . . . . . 4 4 1 1 1 3 : 4 44
T r i c h l o r o e .t .h. y. .l e n4 e 1 1 1 4 : : 4 44 : 44
255
CHECK L F I
2. Drawings:
a) All info& detailsrequiredbyQCManual shownon drawing. . . .
b) Headscorrectlyidentified..... . . . . . . . . . . . . . . . . . . . . . . . ..---.
c) All metalcorrectlyidentified. . . . . . . . . . . . . . . . . . . . . . . . ------
d) Nameplate facsimiliestampedcorrectly:
MAWP,MDMTand RT.............................................. ..................
e) Approvalby fabricator(on drawing) ..............................................
9 Revisionsor metal substitutionshownand approved. . . . . . . . . . .
3. Bill ofMaterial:
a All materialidentifiedas SAor
) SB ----------------- .......
b RequirementsofUCS 79 (d))specifiedwere applicable. . . . . . . . .
c Requiredmaterialtest reports) specified ..ti.-....=. ----- . . . . .
d Shoporder, serial number,and/orjob
) numbershown. . . . . . . . . .
e Materialrevisionorsubstitu~on
) approved
and shownwhenapplicable ... ... . ....... ... ....~..~--.-........~.-
4. Calculations:
Dimensionsused match drawing ....................................................
Correctstressvaluesandjoint efficiencies(S &E) used.. . . . . . .
Correctformula&dimensions used for heads ----------------
Do nozzleneckscomplywith UG-45? -..--..-..---.-.=. ....
Requiredreinforcementcalculationsavailablefor all openings. . .
9 Specialflangeorstructural loadingcalculationsavailable . . . . . .
Identificationwith S/O or S/N andapprovedby fabricator. . . . . .
Externaldesignpressurecorrect-template
calculations&template available. .... ... .... . .. ... ... .. ... ... .... .. ...
MAWP&MDMT matchesdrawingand specifications.
MDMTcorrect formaterials used (UCS-66,UHA-51) . . . . . . . . .
5.P O u
a Is job n s ( a ....................................... p
b) C~rrectspecification(SA or SB) used ............................................
c) USC 79(d) & UG 81 requirements specified as applicable ............
d) Material Test Reports requested .........................................."".".""."""
e) Immaterial ordered identical to Bill of Material
d=
or drawing requirements? ...............................................................
6. Welding:
al Are correct WPS(s) shown ondrawin~s? ................. ........
b> Are complete weld-details for all welds shown on drawing? .........
c) Are copies of WPS(s) available to shop
v i s ..............................................................
s u p efor rinstruction? o r
E
256
7. Non-DestructiveExamination& Calibration:
a) Are SNT-TC-lA cmalificationrecords with currentvisual
examinationavail~blefor all RT techniciansused? ....................... .
b) Do film reader sheets or checkoff recoid~sbo.wfilm.
intemretationby a SNT-~CLeve1 . I or II examiner
or interpreter?..................................................................................
c) Are the requirednumberof film shots in the proper
locationsfor thejoint efficiencyand weldersused
(UW-11, 12,& 52)? ........................................................................
d) Is an acceptablePT and/orMT procedureand personnel
qualifiedand certifiedin accordancewith Sec. VIII,
Appendix6 or 8 available?.............................................................
e) Is the PT materialbeing used the sameas
specifiedin the PT procedure?.........................................................
o Do all radiographscomplywith identification,
density,penetrameter,and acceptancerequirements
of Sect.VIII and V? ........................................................................
!3) For 1331.1fabrication,is a visual examination
procedureand certifiedpersonnelavailable? ................................. ,
h) Are tested gasesmarkedor identifiedand
calibratedas stated in QC Manual? ................................................
i) Isa calibratedgage size per UG-102available
for demovessel?.............................................................................. I I
ABBREVIATIONS:
AI Authorized Inspector
MAWP Maximum Allowable Working Pressure
MDMT Maximum Design Metal Temperature
$; Quality Control
Radiographic Examination
s/N Serial Number
Slo Shop Order
Wl?s Welding Procedure Specification