Académique Documents
Professionnel Documents
Culture Documents
P2 P93 P300
RENR8045-03
Harness And Wire Electrical Schematic Symbols
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1
2
8T-8737
-
YL-18
PK-18
F421-A13
G833-A46
1
2
180-9340
180-9340
OR-18-XLPE
WH-18-XLPE
T860-A34
T962-A29
1
2
180-9340
180-9340
December 2007 Symbols
3 8T-8737
WH-18 T725-A32 3 180-9340 3 8T-8737
4 -
5 8T-8737 PU-18 N707-A31 4 180-9340 4 8T-8737
6 8T-8737 WH-18 G828-A35 5 180-9340 5 8T-8737
7 - GN-18 G829-A36 6 180-9340 WH-18-XLPE T859-A37 6 180-9340
8 8T-8737 PK-18 C991-A33 7 180-9340 GN-18-XLPE T961-A28 7 180-9340 T
9 -
10 8T-8737 8 8T-8737 PU-18-XLPE T957-A16 8 180-9340
11 8T-8737 ACCESSORY TABLE GY-18-XLPE T858-A23 9 180-9340 Pressure Temperature Level Flow Circuit Breaker
INJECTOR HARNESS
CONNECTOR P300 12 8T-8737 QTY PART NAME P/N YL-18-XLPE T958-A17 10 180-9340 Symbol Symbol Symbol Symbol Symbol
BU-18 995-A12 13 180-9340 1 PLUG_AS. 155-2264 BR-18-XLPE T959-A18 11 180-9340
14 8T-8737
1 WEDGE 155-2259 BU-18-XLPE T960-A19 12 180-9340
PK-18 R746-A20 15 180-9340
16 8T-8737 200mm PAINT/PRO 110-3202 ACCESSORY TABLE Symbols and Definitions
GN-18 G829-A2 17 180-9340 QTY PART NAME P/N
18 8T-8737 1 PLUG_AS. 155-2252
19 8T-8737
1 WEDGE 155-2258
Fuse - A component in an electrical circuit that will open the circuit if too much current flows
20 8T-8737 P100 through it.
21 8T-8737 200mm PAINT/PRO 110-3202
CLR-GA WIRE NAME POS TERM/PLUG
22 8T-8737
BU-18 995-A12 1 180-9340
23 8T-8737 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
24 8T-8737 PK-18 G833-A44 2 180-9340
ENGINE COOLANT ACCESSORY TABLE P400
circle indicates that the component has screw terminals and a wire can be disconnected from it.
BK-18 E963-A27 25 180-9340
TEMPERATURE SENSOR WH-18 G856-A22 26 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
P100 27 8T-8737 1 PLUG_AS. 155-2269 WH-18 G856-A22 1 180-9340 Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
GY-18 994-A10 28 180-9340
1 WEDGE 155-2261 YL-18 G857-A30 2 180-9340 No circle indicates that the wire cannot be disconnected from the component.
29 8T-8737
PK-18 G833-A47 30 180-9340 200mm PAINT/PRO 110-3202 ACCESSORY TABLE
TURBO OUTLET 31 8T-8737 QTY PART NAME P/N
32 8T-8737 1 PLUG_AS. 155-2269
PRESSURE SENSOR Ground (Wired): This indicates that the component is connected to a grounded wire. The
33 8T-8737
(BOOST) 34 8T-8737 P103
1 WEDGE 155-2261 grounded wire is fastened to the machine.
(INTAKE MANIFOLD WH-18 E964-A26 35 180-9340 CLR-GA WIRE NAME POS TERM/PLUG
200mm PAINT/PRO 110-3202
AIR) YL-18 G857-A30 36 180-9340
BU-18 C967-A15 1 180-9340
P200 37 8T-8737
38 8T-8737 PK-18 G833-A45 2 180-9340
Ground (Case): This indicates that the component does not have a wire connected to ground.
39 8T-8737 ACCESSORY TABLE P401
PK-18 C991-A33 40 180-9340 QTY PART NAME P/N CLR-GA WIRE NAME POS TERM/PLUG
It is grounded by being fastened to the machine.
41 8T-8737 1 PLUG_AS. 155-2269 BK-18 E963-A27 1 180-9340
42 8T-8737
43 8T-8737 1 WEDGE 155-2261 WH-18 E964-A26 2 180-9340
44 8T-8737 200mm PAINT/PRO 110-3202 ACCESSORY TABLE Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
TIMING CALIBRATION 45 - QTY PART NAME P/N
(TC) PROBE CONNECTOR contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
YL-18 E966-A49 46 180-9340
FUEL HARNESS 1 PLUG_AS. 155-2269
INTAKE MANIFOLD AIR P400 BU-18 E965-A48 47 180-9340
Electrical System
52 - the gauge of the temperature or pressure.
53 8T-8737 PK-18 R746-A20 C 180-9340 P402
54 8T-8737 ACCESSORY TABLE CLR-GA WIRE NAME POS TERM/PLUG
55 8T-8737
QTY PART NAME P/N BU-18 E965-A48 1 180-9340 Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
BU-18 C967-A15 56 180-9340
1 PLUG_AS. 155-2267 YL-18 E966-A49 2 180-9340
GY-18 R747-A6 57 180-9340 It has a coil that makes an electromagnet when current flows through it. The
58 8T-8737 1 WEDGE 155-2276 ACCESSORY TABLE
59 8T-8737 200mm PAINT/PRO 110-3202 QTY PART NAME P/N
electromagnet can open or close the switch part of the relay.
EJ-S2
(CAMSHAFT POSITION)
SECONDARY ENGINE SPEED/TIMING
EJ-S4 EJ-S3 EJ-S1 60
61
8T-8737
8T-8737
1 PLUG_AS. 155-2269 A5K1-UP
YL-18 F421-A13 62 180-9340 1 WEDGE 155-2261
Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
SENSOR P402 63
64
8T-8737
8T-8737
J201
200mm PAINT/PRO 110-3202 B5K1-UP coil that makes an electromagnet when current flows through it. The electromagnet
CLR-GA WIRE NAME POS TERM/PLUG
WH-18 T725-A32 65 180-9340 can open or close a valve or move a piece of metal that can do work.
66
67
8T-8737
8T-8737
WH-18
GN-18
G828-A38
G829-A43
A
B
180-9339
180-9339
LGK1-UP
68
69
8T-8737
-
GY-18 994-A10 C
ACCESSORY TABLE
180-9339
GLS1-UP MAGNETIC LATCH SOLENOID - A magnetic latch solenoid is an electrical component that is
70 8T-8737 activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
71 8T-8737 QTY PART NAME P/N
WH-18 G828-A1 72 180-9340 1 RECEPTACLE_AS. 3E-3370
that make electromagnet when current flows through them. It also has an internal switch that places
73 8T-8737 1 WEDGE 3E-3371 the latch coil circuit open at the time the coil latches.
Harness 219-7461
74 8T-8737 200mm PAINT/PRO 110-3202
75 8T-8737
76 -
Locations
79 8T-8737
80 8T-8737 CLR-GA WIRE NAME POS TERM/PLUG
ENGINE OIL PRESSURE 81 8T-8737 WH-18 G828-A40 A 180-9339
1 Deutsch connector: Typical representation 1 Sure-Seal connector: Typical representation
SENSOR J201 82 8T-8737
of a Deutsch connector. The plug contains all of a Sure-Seal connector. The plug and receptacle
PU-18 N707-A31 83 180-9340
GN-18 G829-A42 B 180-9339 2 sockets and the receptacle contains all pins. 2 contain both pins and sockets.
GY-18 R747-A6 C 180-9339
84 8T-8737
85 8T-8737 ACCESSORY TABLE
Harness Identification Letter(s):
86 8T-8737 QTY PART NAME P/N Wire, Cable, or Harness Assembly Identification:
87 8T-8737
(A, B, C, ..., AA, AB, AC, ...)
1 RECEPTACLE_AS. 3E-3370 Includes Harness Identification Letters and Harness
88 8T-8737 Harness Connector Serialization Code: The "C" stands
1 WEDGE 3E-3371 Connector Serialization Codes
89 8T-8737 for "Connector" and the number indicates which
90 8T-8737 200mm PAINT/PRO 110-3202
91 8T-8737
connector in the harness. (C1, C2, C3, .....)
Part Number for
92 8T-8737 C-C4 AG-C3 Connector Plug AG-C4 L-C12 Part Number For
93 8T-8737
94 8T-8737 130-6795 130-6795 111-7898 3E-5179 Connector Recepticle
95 8T-8737
96 8T-8737 325-AG135 PK-14 1 5A
(CRANKSHAFT POSITION) ELECTRONIC CONTROL MODULE 97 8T-8737
98 8T-8737 Pin Socket
PRIMARY ENGINE SPEED/TIMING P2 Receptacle
Fuse
OR-18-XLPE T860-A34 99 180-9340
SENSOR P401 Pin or Socket (5 Amps)
100 8T-8737 Single Wire 9X-1123
101 8T-8737 Connector Number
102 8T-8737 Component
103 8T-8737 Part Number
GY-18-XLPE T858-A23 104 180-9340 Plug
WH-18-XLPE T962-A29 105 180-9340 Harness identification code: 2 200-L32 BK-14
BR-18-XLPE T959-A18 106 180-9340 This example indicates wire
GN-18-XLPE T961-A28 107 180-9340 135 in harness "AG".
BU-18-XLPE T960-A19 108 180-9340 Ground Circuit Identification Wire Gauge
109 8T-8737 Connection Number Wire Color
110 8T-8737
111 8T-8737
112 -
113 8T-8737
114 - 2007 Caterpillar Printed in U.S.A.
WH-18-XLPE T859-A37 115 180-9340
PU-18-XLPE T957-A16 116 180-9340 All Rights Reserved
117 -
YL-18-XLPE T958-A17 118 180-9340
119 -
120 8T-8737
ACCESSORY TABLE
QTY PART NAME P/N
1 PLUG AS. 227-4002
1 ENDBELL 211-6807
200mm PAINT/PRO 110-3202
SERVICE TOOL
CONNECTOR
FUEL TEMPERATURE J-63
P105 Connector Table for Harness 264-2354
P-1 J-61
CLR-GA WIRE NAME POS TERM/PLUG CLR-GA WIRE NAME POS TERM/PLUG
1 8T-8737 OR-14 150-E16 1 126-1767
OR-18 125-E29 2 180-9340 GN-18 M909-E17 2 180-9339
BR-18 T993-E30 3 180-9340 GN-18 T936-E18 3 180-9339
GROUND
OR-18 167-E23 4 180-9340 BR-16 G971-E19 4 180-9339
Connector Tables for Harness 240-8721 M2
BK-18 A274-E24 5 180-9340 YL-14 G969-E20 5 126-1767
Harness 240-8721
13 8T-8737 YL-18 F424-E28 13 180-9339
PK-18 C991-L7 7 180-9339 1 WEDGE 3E-3371 200mm PAINT/PRO 110-3202 200mm PAINT/PRO 110-3202 E-S3
8 8T-8737 200mm PAINT/PRO 110-3202 14 8T-8737 OR-18 125-E29 14 180-9339
RENR8045-03
FUEL PRESSURE 1 WEDGE 3E-3389
18 8T-8737 GN K990-E33 18 180-9339
200mm PAINT/PRO 110-3202
J209 19 8T-8737 OR-18 M904-E34 19 180-9339
20 8T-8737 GN-14 C912-E35 20 126-1767
21 8T-8737 BU-18 A741-E36 21 180-9339
PU-18 A742-E9 22 180-9340 PK-16 382-E37 22 180-9339
Locations
26 8T-8737 YL-18 120-E41 26 180-9339
27 8T-8737 WH-18 F716-E42 27 180-9339
RD-18 F404-E39 28 180-9340 WH-18 G968-E43 28 180-9339
Harness 240-8721
1 RECEPTACLE_AS. 3E-7990
50mm TUBE 125-7876
1 WEDGE 3E-5180 QTY PART NAME P/N
200mm PAINT/PRO 110-3202
Connector Locations
200mm PAINT/PRO 110-3202
1 WEDGE 155-2266
Harness 230-0960
Connector and Splice
J-S1
Locations
NO.5
CYLINDER NO.4 NO.3
INJECTOR CYLINDER CYLINDER
INJECTOR INJECTOR
J-S2 NO.2
CYLINDER
J-S3
INJECTOR
(CRANKSHAFT POSITION)
PRIMARY ENGINE SPEED/TIMING SENSOR NO.1
P401 CYLINDER
INJECTOR
(NOTE B)
6
7 C967-A15 BU-18 1552269
8 G833-A45 PK-18 ENGINE COOLANT
9 G833-A44 PK-18 995-A12 BU-18 1 SIGNAL
TEMPERATURE SENSOR
P142/J142
AUXILIARY
G856-A22 WH-18 G833-A44 PK-18 2 RETURN 1 SIGNAL
10
130-9811 TEMPERATURE
11 G857-A30 YL-18 2 RETURN
SENSOR
12 A-S1 G828-A40 WH-18
ENGINE COOLANT TEMPERATURE 13 995-A12 BU-18 G828-A1 WH-18 1 2
G828-A35 WH-18
14 G828-A38 WH-18 P402 P103 P800/J800
INTAKE MANIFOLD AIR PRESSURE R746-A20 PK-18 G828-A39 WH-18 1552269 BATTERY A +8V COOLANT LEVEL
15
(CAMSHAFT POSITION) 1552269 INTAKE MANIFOLD AIR
16 E965-A48 BU-18 1 BK-18 SIGNAL- C SIGNAL SENSOR
SECONDARY ENGINE SPEED/TIMING SENSOR C967-A15 BU-18 1 SIGNAL TEMPERATURE SENSOR BATTERY OFF ENGINE
PRESSURE SENSOR RETURN 17 G829-A2 GN-18 E966-A49 YL-18 2 WH-18 SIGNAL+ 201-6616 B RETURN
G833-A45 PK-18 2 RETURN DISCONNECT
18 G829-A36 GN-18 130-9811
SWITCH
G829-A41 GN-18
HARNESS 264-2354
19
20
P220/J220
21
P401 (NOTE X) A +5V AUXILIARY
22 A-S2 PRESSURE
1552269 OPTIONAL C SIGNAL
23
(CRANKSHAFT POSITION) 229-E57 BK-14-GXL 1297164 1297163 WIRING SENSOR
1 2
120-E41 YL-18
1
NO.2 BATTERY (-) 61 229-E59 BK-14-GXL K900-E60 YL-18 K900-E11 YL-18 RETARDER LAMP PTO RAMP
88 T962-A29 WH-18-XLPE 2 T962-J16 WH-16-NW T858-J2 GY-16-NW T858-J2 GY-16-NW A741-E36 BU-18 21 NC 14 AWG
3 CYLINDER 62 K900-E32 YL-18 +BAT. (SWITCHED) UP/DOWN SWITCH
89 T958-J14 YL-16-NW INJECTOR BATTERY (-) 63 229-E57 BK-14-GXL 382-E37 PK-16 22 ETHER START VALVE CAT DATA LINK -
90 4 J-S2 64 E-S5 A743-E38 OR-18 23 NC CAT DATA LINK +
91 5 T859-J9 WH-16-NW 1 2
T859-J3 WH-16-NW BATTERY (-) 229-E58 BK-14-GXL K990-E5 GN-18 K990-E14 GN-18 24 DIAGNOSTIC LAMP MAINTENANCE
65 F404-E39 RD-18
92 T859-A37 WH-18-XLPE 6 T859-J9 WH-16-NW T859-J4 WH-16-NW THROTTLE POSITION SENSOR A307-E25 GY-18 25 CB
66 F420-E40 GN-18 WARNING LAMP DUE LAMP
93 T961-A28 GN-18-XLPE 7 T961-J15 GN-16-NW SOLENOID COMMON 67 G969-E20 YL-14 E-S9 120-E41 YL-18 26 +BAT. (SWITCHED)
94 T957-A16 PU-18-XLPE 8 T957-J13 PU-16-NW J-S3 NO.3 NOT USED 68 C912-E35 GN-14 K990-E61 GN-18 K990-E33 GN-18 1A
T858-A23 GY-18-XLPE 9 T858-J7 GY-16-NW T860-J8 OR-16-NW T860-J6 OR-16-NW F716-E42 WH-18 27 REMOTE SHUTDOWN SW
95 T859-J3 WH-16-NW BATTERY (-) 299-E10 BK-14-GXL K990-E13 GN-18 ALTERNATE RETARDER WIRING
1 2
CYLINDER 69
T958-A17 YL-18-XLPE 10 T958-J14 YL-16-NW T860-J5 OR-16-NW G968-E43 WH-18 28 INTERMEDIATE ENGINE SPEED SW
96 T959-J18 BR-16-NW
-BAT
INJECTOR BATTERY (+) - KEY SWITCH 70 120-E6 YL-18
97 T959-A18 BR-18-XLPE 11 T959-J18 BR-16-NW 381-E44 PU-18 29 PTO ENABLE SW
CB DIAGNOSTIC LAMP
98 T960-A19 BU-18-XLPE 12 T960-J17 BU-16-NW T957-J13 PU-16-NW M904-E34 OR-18 G955-E45 GN-18 30 PTO RAMP UP/SET SW
T958-J14 YL-16-NW ELECTRONIC CONTROL MODULE 31 RETARDER LO/HI SWITCH LO RETARDER LO/HI SWITCH
INJECTOR 5&6 HIGH 99 T860-A34 OR-18-XLPE M909-E17 GN-18 150-E46 OR-14 +BAT. (UNSWITCHED) MED 1A
100 T959-J18 BR-16-NW T993-E30 BR-18 150-E47 OR-14 32 +BAT. (UNSWITCHED) HI
LOW RETARD SWITCH
101 T960-J17 BU-16-NW T936-E18 GN-18 G469-E48 BU-18 33 AUXILIARY PRESS. SNSR RETARDER SOLENOID (ACTUATE ON CLOSE)
NO.4
102 T961-J15 GN-16-NW T859-J4 WH-16-NW E716-E49 GY-18 34 RETARDER LO/HI SWITCH
LO
ON/OFF SWITCH
T962-J16 WH-16-NW CYLINDER RETARDER MED/HI SWITCH MED
CB WARNING LAMP
103 T960-J17 BU-16-NW INJECTOR E717-E50 GN-18 35 RETARDER MED/HI SWITCH
INJECTOR 1&2 HIGH 104 T858-A23 GY-18-XLPE 36
HI RETARDER MED/HI SWITCH
E452-E51 WH-18 COOLANT LEVEL SNSR 1A
INJECTOR 6 LOW 105 T962-A29 WH-18-XLPE 150-E1 OR-14 37 NC MEDIUM RETARD SWITCH
INJECTOR 3 LOW 106 T959-A18 BR-18-XLPE A742-E9 PU-18 38 STARTING AID OVERRIDE SW (ACTUATE ON CLOSE)
INJECTOR 5 LOW 107 T961-A28 GN-18-XLPE
G967-E54 WH-18 39 PTO RAMP DOWN/RESUME SW
INJECTOR 4 LOW 108 T960-A19 BU-18-XLPE 40
ACTUATE BOTH SWITCHES CB RETARDER LAMP
NO.5 387-E55 PK-18 75% OVERSPEED VERIFY SW FOR HIGH RETARD
109 T860-J5 OR-16-NW CYLINDER MAX LENGTH 40 METERS
110 T961-J15 GN-16-NW J1939 SHIELD 1A
111 INJECTOR J1939 DATA +
112 J1939 DATA -
113
114 (153-2707) A + BAT.
INJECTOR 3&4 HIGH 115 T859-A37 WH-18-XLPE (NOTES B & E) B - BAT.
INJECTOR 1 LOW 116 T957-A16 PU-18-XLPE NO.6
T860-J6 OR-16-NW C
117 CYLINDER MAX LENGTH 30 METERS
T962-J16 WH-16-NW D CAT DATA LINK +
INJECTOR 2 LOW 118 T958-A17 YL-18-XLPE INJECTOR
E CAT DATA LINK -
119 C B A
F
120
G
H
J
(J66)
ELECTRONIC CONTROL MODULE CUSTOMER INSTALLED
ENGINE COOLANT C B A B A C SERVICE TOOL CONN
FUEL ENGINE OIL
PRESSURE PRESSURE TEMPERATURE VOLTMETER TACHOMETER
211-0745 207-2824 207-2823 207-2822 207-2825
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
GAUGE GROUND
WARNING LAMP DIAGNOSTIC LAMP MAINTENANCE DUE LAMP TERMINATION (+) BATTERY
MAX LENGTH 1 METER
7N5876 7N5876 7N5876 RESISTOR
(12-14 AWG) (8-10 AWG) (NOTE B)
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
GAUGE V+
5 6 7 8 (174-3016)
DEVICE (+) BATTERY SWITCHED
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
RS485A
RS485B
1 1 1 1 1 1
B A (NOTE B & C)
1 6
1 2 2 5 STARTING CIRCUIT
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
C
G-C2 G-C3 G-C4 G-C5 G-C6 3 4
1552273 1552273 1552273 1552273 1552273 (-) BATTERY / SENSOR RETURN
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18
BU-18
GN-18
WH-18
BU-18
120-C34 YL-16 4 3 2 1
F420-C8 GN-16
F404-C9 RD-16 ABBREVIATION
120-C36 YL-16
SENSOR / ACTUATOR SUPPLY
N782-G30
N783-G31
N784-G32
N785-G33
N782-G13
N783-G14
N784-G15
N785-G16
N782-G21
N783-G22
N784-G23
N785-G24
N782-G34
N783-G35
N784-G36
N785-G29
N782-G5
N783-G6
N784-G7
N785-G8
ST
76 75 74 73 72 71 70 69
G S
101-C39 RD-14
1
B
88 87 86 85 84 83 82 81 80 79 78 77 PU PURPLE CIRCUIT CONNECTED
1836-16 E445(2) High Auxiliary Temperature Derate 58 639-09 247-09 J1939 Data Link communications
150-C38 OR-14
MTR BAT.
98 97 96 95 94 93 92 91 90 89 BR BROWN BLADE, SPADE, RING OR SCREW
1836-00 High Auxiliary Temperature Shutdown 110-15 High Engine Coolant Temperature Warning 110 109 108 107 106 105 104 103 102 101 100 99 TERMINAL
GN GREEN
STARTING 1275485
120 119 118 117 116 115 114 113 112 111
SPLICE
1275486 545-05 Ether Start Relay open/short to +batt 61 110-16 E361(2) High Engine Coolant Temperature Derate BU BLUE
MOTOR
1
NOTE D 1275486
626-05
1275485 N/A 2417-05 Ether Injection Control Solenoid open/short to +batt 110-00 High Engine Coolant Temperature Shutdown
101-C10 RD-10
101-C20 RD-10
545-06 Ether Start Relay short to ground 111-17 E059 Low Engine Coolant Level Warning
626-06 9X-1343
2417-06 Ether Injection Control Solenoid short to ground 111-18 E057 Low Engine Coolant Level Derate
ALTERNATOR Related Electrical Service Manuals
START RELAY 1835-03 1835-03 Auxiliary Pressure Sensor open/short to +batt 111-01 E058 Low Engine Coolant Level Shutdown
62 1 5 6 10
1 1
1835-04 1835-04 Auxiliary Pressure Sensor short to ground 111-17 Low Engine Coolant Level Warning Title Form Number
P515 11 15 16 20
1552269 21 25 26 30 Troubleshooting RENR5042
BK-18 1 391-C55 PK-14 1836-03 1836-03 Auxiliary Temperature Sensor open/short to +batt 111-18 E2143(2) Low Engine Coolant Level Derate 31 35 36 40
BK-18 2 229-C30 BK-14 Systems Operation / Testing and Adjusting SENR9853
1836-04 1836-04 Auxiliary Temperature Sensor short to ground 111-01 Low Engine Coolant Level Shutdown
DT TEE C-C11 111-02 111-02 Engine Coolant Level Sensor Loss of Signal 63 94-15 E096 High Fuel Pressure Warning
1330970 1743016
A
NOTE A: THE CUSTOMER CONNECTOR BRACKET GROUND STUD MUST HAVE A DIRECT WIRE
174-03 174-03 Fuel Temperature open/short to +batt 1636-15 High Inlet Air Temperature Warning
C-C8 B
TERMINATION
RESISTOR 13 64 E539(2) 8T-8736 CONNECTION TO BATTERY (-).
1552267
K900-C47 YL A
C
174-04 174-04 Fuel Temperature short to ground 1636-00 High Inlet Air Temperature Shutdown NOTE B: REFER TO THE INSTALLATION GUIDE FOR ADDITIONAL INSTALLATION DETAILS
J63
K990-C48 GN B C-C2
1740502 ENGINE SERVICE NOTE C: MAXIMUM LENGTH OF DATA BUS (TERMINATION RESISTOR TO TERMINATION
A234-C49 BK C 678-03 41-03 8 Volt DC Supply short to +batt 174-15 High Fuel Temperature Warning
A K900-C26 YL
TOOL CONNECTOR D RESISTOR) IS 40 METERS.
9W1951
ANALOG SENSOR POWER (+5V)
1 B K990-C24 GN C-S1
678-04 41-04 8 Volt DC Supply short to ground 65 174-16 E363(2) High Fuel Temperature Derate E C NOTE D: PLACE APPROPRIATE CIRCUIT PROTECTION.
2 C A234-C22 BK A234-C22 BK A234-C23 BK 120-C19 YL-14 A (+)BATTERY
NOTE E: USE RECOMMENDED CABLE OR EQUIVALENT PER SAE J1939 SPECIFICATIONS FOR
1 2
K990-C25 GN K900-C27 YL G J1939(+) H THE FUEL INJECTION SIGNAL. THIS ACTION CAUSES THE ENGINE TO SHUTDOWN
CAT DATA LINK (-) 9 892-C11 BR-16 K990-C43 GN H 620-04 71 651-06 001-06 Injector Cylinder 1 short WHILE LEAVING THE ECM POWERED TO MONITOR ENGINE DIAGNOSTICS.
ETHER SOLENOID CONTROL 10 C-S4 J 262-04 5 Volt Sensor DC Power Supply short to ground
AIR SHUTOFF SOLENOID 11 120-C7 YL-14 120-C19 YL-14
1 2
1079-04 651-11 001-11 Injector Cylinder #1 fault NOTE V: ARC SUPPRESSION DIODES ARE REQUIRED ON RELAY COILS AND SOLENOID COILS.
12 120-C45 YL-14
NOTE W: WIRING FOR DESIRED SPEED CONTROL DETERMINED BY APPLICATION. FOR
391-C55 PK-14
13
14 229-C28 BK-14 100-03 100-03 Engine Oil Pressure open/short to +batt 652-05 002-05 Injector Cylinder 2 open circuit
9W-1951
DESIRED SPEED CONTROL OPTIONS, REFER TO THE ELECTRONIC INSTALLATION
AUXILIARY PRESSURE 15 893-C12 GN-16
AUXILIARY TEMPERATURE 16 892-C11 BR-16 24 100-04 100-04 Engine Oil Pressure short to ground 72 652-06 002-06 Injector Cylinder 2 short GUIDE.
17
18
A234-C40 BK
A234-C37 BK 1
C-S7
2
A234-C46 BK
120-C7 YL-14
120-C45 YL-14
NOTE X: EARLIER ENGINES MAY HAVE VARIATIONS IN SPLICING AND WIRING DESCRIPTIONS
19 229-C28 BK-14 100-10 100-10 Engine Oil Pressure abnormal rate of change 652-11 002-11 Injector Cylinder #2 fault D FOR HARNESS 254-2354.
20 K990-C32 GN C-S5 892-C11 BR-16 E C
21 K990-C15 GN 1
K990-C43 GN 893-C12 GN-16 229-C30 BK-14 102-03 102-03 Boost Pressure Sensor short to +batt 653-05 003-05 Injector Cylinder 3 open circuit
2
C-S9
START AID OVERRIDE 22 K900-C42 YL 391-C56 PK-14 F A B
1
C-C13 G
1 2
25 1552269
893-C12 GN-16 H
26
892-C11 BR-16 391-C56 PK-14 1 102-10 102-10 Boost Pressure Sensor abnormal rate of change 653-11 003-11 Injector Cylinder #3 fault
DIAGNOSTIC LAMP
27
28 F404-C9 RD-16
120-C7 YL-14 229-C57 BK-14 2 IDENT. HARNESS CHG
120-C45 YL-14 DIODE 108-03 274-03 Atmospheric Pressure open/short to +batt 654-05 004-05 Injector Cylinder 4 open circuit
WARNING LAMP 29 F420-C8 GN-16
229-C28 BK-14 1893158 A 219-7461 06 (J2 / ENGINE HARNESS)
MAINTENANCE OVERDUE LAMP 30 F424-C41 YL-16 26
RETARDER LAMP 31
108-04 274-04 Atmospheric Pressure short to ground 74 654-06 004-06 Injector Cylinder 4 short 3E-7990
E 264-2354 03 (J1 / CUSTOMER HARNESS)
32
33
STOP SWITCH
L 240-8721 01 (FUEL HARNESS)
J1939 DATA LINK (-) 34 K990-C15 GN 110-03 110-03 Engine Coolant Temperature open/short to +batt 654-11 004-11 Injector Cylinder #4 fault
35
111-1325
27 J 230-0960 01 (INJECTOR HARNESS)
36 2 1 110-04 110-04 Engine Coolant Temperature short to ground 655-05 005-05 Injector Cylinder 5 open circuit
37
391-C31 PK-14 1
1
391-C33 PK-14 1 2 3 4 5 6
F716-C5 WH-16
1
38 4 3
39 28 91-13 91-13 Throttle Position calibration required 75 655-06 005-06 Injector Cylinder 5 short
229-C44 BK-14
RETARDER SOLENOID MED/HI 40
229-C53 BK-16
PTO INTERRUPT 41 32 91-08 91-08 Throttle Position signal abnormal 655-11 005-11 Injector Cylinder #5 fault
THIS DIAGRAM IS FOR THE C11 AND C13 INDUSTRIAL ENGINES.
12 11 10 9 8 7
J1939 DATA LINK SHIELD 42 A234-C37 BK MAINTENANCE
43
120-C45 YL-14 CLEAR SWITCH
REMOTE SHUTDOWN 44 F716-C5 WH-16 229-C28 BK-14
150-C1 OR-14
150-C6 OR-14
3N-5716 190-08 190-08 Engine Speed signal abnormal 656-05 006-05 Injector Cylinder 6 open circuit (S/N A5K1-UP, B5K1-UP, LGK1-UP, AND GLS1-UP)
INTERMEDIATE ENGINE SPEED SWITCH 45 120-C45 YL-14 34
150-C2 OR-14 229-C53 BK-16 1 1
46
47
150-C1 OR-14
F716-C5 WH-16
F404-C9 RD-16 723-08 342-08 Secondary Engine Speed signal abnormal 76 656-06 006-06 Injector Cylinder 6 short WIRING DIAGRAM (231-1979) (CHG04)-J2
F716-C5 WH-16 F426-C52 BU-16
BATTERY (+) - UNSWITCHED
COOLANT LEVEL SWITCH
48
49
150-C1 OR-14 150-C6 OR-14
150-C2 OR-14
F420-C8 GN-16
HI/LO IDLE
190-15 Engine Overspeed Warning 656-11 006-11 Injector Cylinder #6 fault 155-2252 (291-5540) (CHG00)-J1
G955-C3 GN-16 35 E362(2)
J1939 DATA LINK (+) 50 K900-C13 YL F404-C9 RD-16 110-7884
G967-C4 WH-16
BATTERY (+) - UNSWITCHED
51
52 150-C2 OR-14
F420-C8 GN-16
G955-C3 GN-16
F424-C41 YL-16 229-C29 BK-14 2 1
190-00 Engine Overspeed Shutdown 1072-05 791-05 Low/High Retarder Solenoid Current Low (Open)
12 11 10 9 8 7
COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE ENGINE WITH KEY
F426-C52 BU-16 229-C51 BK-16
BATTERY (+) - UNSWITCHED 150-C6 OR-14 G967-C4 WH-16 IN THE OFF POSITION AND ENGINE NOT RUNNING.
1
53
229-C51 BK-16 94-03 94-03 Fuel Pressure open/short to +batt 1072-06 791-06 Low/High Retarder Solenoid Current High (Short)
OVERSPEED VERIFY SWITCH
1
54 F424-C41 YL-16 3
55 F426-C52 BU-16 37 184
PTO ENABLE SWITCH 56 229-C51 BK-16 229-C51 BK-16 229-C16 BK-14 C-S8 229-C54 BK-14 G967-C4 WH-16 94-04 94-04 Fuel Pressure short to ground 1073-05 792-05 Med/High Retarder Solenoid Current Low (Open) DASHED FONT INDICATES AN ATTACHMENT COMPONENT OR HARNESS.
57 229-C16 BK-14 229-C18 BK-14 1 2
229-C50 BK-16
229-C29 BK-14
150-C2 OR-14
150-C1 OR-14
6T-3643 1 8
A B CONTACT CATERPILLAR ENGINEERING WHEN CONSIDERING COMPONENT REMOVAL.
46 100-18 E360(2) Low Engine Oil Pressure Derate 2 7
69 229-C44 BK-14 150-C6 OR-14 15A
101-C39 RD-14
BATTERY (+) - KEY SWITCH
UNLESS OTHERWISE SPECIFIED, ALL WIRES TO BE 16 AWG OR LARGER, SAE
3 6
70 120-C7 YL-14
1607689 150-C38 OR-14 100-01 Low Engine Oil Pressure Shutdown 4 5
ELECTRONIC CONTROL MODULE
P1
(1) Suspect Parameter Number C
1128 TYPE SXL OR EQUIVALENT.
J154
1743016 3E3370
TERMINATION
A K900-C14 YL (2) Caterpillar Electronic Technician (ET) will display the number 1, 2, or 3 after the event code in order NO ADDITIONAL CONNECTIONS ARE ALLOWED TO ANY WIRES WITHOUT
B K990-C32 GN
RESISTOR
C A234-C40 BK to designate a warning, a derate, or a shutdown. CATERPILLAR ENGINEERING APPROVAL.