PROCESS CONTROL ( 1)

2009-12-08 14:49:54 3528

montri.la@egat.co.th
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(Desired Productivity)


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(Instrumentation and Control System)



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Analog PID Controller Pneumatic PID Controller

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(Control Regulatory)
Pneumatic, Analog, Digital, Computer Control


P-only, PI, PD PID
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(Ready to
Application)
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PID Simulator

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1. Process Definition
Process Definition Physics

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2. Instrument
Instrument Process Process
(Control) Process (Set Point)
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- (Temperature) - (Viscosity)
- (Pressure) - (Velocity or Speed)
- (Level) - (Moisture)
- (Flow Rate) - (Resistance)
- (Weight) - (Acceleration)
- (Voltage) - (Vibration)
- (Current) - pH

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Instrument
- Indicator Pressure Indicator
- Transmitter (Tx) Analog Digital
Signal Pressure Transmitter
- Switch On-Off (Digital Signal) Pressure
Switch
- Recorder Device Electronic Format Hard
Disk
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- Controller Programming PLC, PID control
- Alarm Device Process
- Interlocking Device Process
(Flow Rate)
- Transducer Transmitter Generate (Standard
Signal: 4 -20 mA,1-5 V)
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3. Control Function
3
- Gathering Information

- Decision
Gathering
- Take Action Output Final Drive Decision
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1 Control Function
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Type of Control
Manual Automatic Manual
(Automatic Control)
Controller
Manual

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Manual (Automatically) (Decision)
(Man or Machine)
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Process Control
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- operator
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Process Control Terms ( )
Terms Process Control
Controlled Variable Process ,
, , Controlled Variable
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Measured Variable Controlled Variable

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Set Point Steam Temp. Set Point = 560oC
Measured Variable Controlled Variable
Measure Variable Controlled Variable
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Controlled Variable Measured Variable
Flow
Rate Measured Variable Differential Pressure
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Deviation or Error Set Point Controlled Variable
2 Deviation Error
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Error instrument

Deviation Error Control
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Manipulated Variable Deviation (Controller) Control Output
Deviation Control Output Manipulated Variale
Controlled Variable
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Heat Exchanger
Set Point
Set Point
Manipulated Variable
Process
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Definition: Manipulted variable is the variable that causes a change in the controlled variable
 2 Heat Exchanger
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Disturbances or Upset Heat Exchanger

Steam Flow

Flow Rate
Disturbance Upset ,
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Heat Exchanger, Ambient Temperature
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Closed Loop Control Control Action
Process Output
Feedback Control Closed Loop Control Control Action
Process Output
Set Point
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Feedback Control 2
Negative Feedback Set Point
Set Point
Positive Feedback Set Point
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 3 Feedback Control
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Feed Forward Control Disturbance

Manipulated Variable Controlled Variable
Process
Feedback Loop
Load
Controlled Variable Deviation


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4 Feed Forward Control
Water Temperature Outlet = Controlled Variable
Steam Flow Rate (Inlet) = Manipulated Variable
Water Flow Rate (Inlet) = Disturbance
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 4 Feed Forward Control
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4. Feedback Control Loop
Feedback Control Loop Sensor
Controlled Variable Controller Comparator Controller
Controlled Variable
Set Point Error
Deviation
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Controller Error Signal Final Control
Element Control Valve, Damper Manipulated Variable
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Controlled Variable Measured Variable (Water Temperature: Out) Sensor
Controller Controller Control Mode
Manipulated Variable (Steam Flow: In) Controlled Variable

(Set Point) Feedback Control
Loop Closed Loop Control
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 5 Feedback Control Loop
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5 Feedback Control Loop
Set Point, Controller
Control Valve Steam Flow Rate Set Point
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Set Point Controller

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 6 Basic Control Loop
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Instrument Primary Element or Primary

Device Control System
Automatic Control

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http://www.control.com
http://www.softintegration.com/webservices/control/
http://www.manufacturing.net
http://www.jashaw.com

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