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This report is developed in the form of a business report. The main aim of the
business report is gain access in specific business operation of a selected company. For such
purpose, Toyota Motors has been selected as the target business organization. Toyota Motors
manufacturing and distributing automotive products all over the world. This report is mainly
objective to analyze whether the selected business operation of the company is effective
enough in the light of the defined key objectives. The business operation of Toyota selected
for this purpose is assembling operation of the auto parts (Toyota Motors, 2014). In the report
a clear overview of the organization is provided. Along with this, the evaluation of the
business operations is done in the light of the literatures. Further, the main findings of the
evaluation of the business process are provided in terms of critical evaluation of the business
operation selected. The report has provided some significant recommendation on the basis of
the evaluation of the business operation of Toyota Motors in order to make significant
improvements in its operation process. This report will prove a significant piece of
information for Toyota Motors to win competitive advantage in the long run.
Organization Profile
main business operations of the company include manufacturing, assembling and delivering
the automotive products to the consumers. Toyota Motors mainly develops cars and other
light motor vehicles. The company is mainly located in Japan but it operates its business in
almost all countries of the world and has covered a great turnover in the recent years through
its continuous sales. The annual sales of the company are counted as $255.64 billions (Forbes,
2014). This research is mainly applied in the operations department of the company. In the
of business operations and hence it is very important for companys profits and sustainability.
Research Method
In the following report, research method used is the primary data collection by
strategy planning of Toyota Company (Cohen, Manion and Morrison, 2013). For the survey
purpose, selection of the 10 sample size population will be done. In this method, different
question are designed according thematic analysis in which questions are designed according
Toyota Company, the traditional capacity strategy planning used by the company and the
recommended capacity strategy planning for the Toyota company. This is the most
method, all the selected executive managers from the department of capacity strategy
planning of Toyota Company will provide their views regarding the capacity strategy
planning used by Toyota Company. The questions designed for the interview are:
2. What is the present Capacity Strategy planning method used by Toyota Company?
4. Suggest another capacity Strategy planning method that the Company can adopt?
5. What are the benefits of using any other method for Capacity Strategy planning?
Performance assessment
The production system of Toyota aims at fulfilling the demands of the customers.
Toyota production system is considered as the system that mainly focuses on providing the
high quality of vehicles to the customers. Toyota production system mainly emphasizes to
production system also stresses on providing proper security to its workers and deliver fair
treatment with each and every individual working in the organization. Toyota production
system includes the elimination of waste and garbage. This results in increasing the
effectiveness of the workers working over there. The main aim of the Toyota production
system is to improve the standard process and adopt a safe method for the production and
Toyota production system is considered as the path of designing the things that also in
some cases is recognized as the just-in-time system. The capacity planning strategy that is
used by the Toyota Company in order to improve the productivity level is the just-in time
strategy. This strategy is adopted by the company for the continuous improvement. The aim
objective of Toyota to implement this strategy is to make the vehicles as per the need of the
customers in an effective way. The main purpose of this is to deliver the vehicles as soon as
possible. Just in-time is found as the major concept that the Toyota Company uses for the
purpose of producing only that much products that are required in the next step of the
production to maintain the continuous flow (Toyota Gobal.com, 2014). On the basis of the
principles of the Just-In-Time strategy, Toyota production System can more effectively
produce the vehicles at a time and fulfill the desires of the customers.
Just-In-Time is the strategy that is adopted by the Toyota production system. This
strategy is quite effective in order to manufacture the product that is required. Moreover, it
also emphasizes on producing the required product at a required time and the cost that is
required for the purpose of manufacturing the product. This strategy has helped the company
in order to produce the valuable product by eliminating all the waste and unwanted
requirements on the production system (Toyota Gobal.com, 2014). The major benefit by
Just-In-Time also helps in maintaining the continuous flow of the work by proper
planning. This strategy plays a very significant role in the movement of goods and also
reduces the cost of the materials and their capacity (Toyota, n.d). The Just-In-Time mainly
based on the principle of demand and supply. This strategy help in assembling the
manufacturing parts and materials that is required in an appropriate amount at the time when
it is needed. The distribution process is effectively managed by the Toyota and provides
modified vehicle with in the process. By implementing Just-in time method, Toyota directly
sends the finished products at the stock where they can be easily classified according to the
This strategy has proved to be very effective and has reduced the delivery rates by
two times. This strategy is used by the Toyota Company for enhancing the effectiveness of
the productivity and in reducing the wastage. Jut-in-Time has helped the company in terms of
delivering the right quality to the customers (Toyota, n.d). The orders are also prepared at the
required time and assemble all the required manufacturing parts at the proper time. This
strategy has also helped in maintaining the competitive position of Toyota in the market.
Capacity Strategy
Capacity Planning is very useful for Toyota as it helps the company to properly plan
the capacity in terms of supply and demand of the customers. Toyota believes that raw
material must not be brought to the production department until they receive an order for it.
This helps the Company to accomplish the correct future capacity requirement by evaluating
the current status. Toyota uses Just in Time capacity planning strategy. Just in Time Capacity
strategy planning is basically the plan for the right requirement including the right amount of
production at the right time. Example: the automobiles companies have to assemble many
in terms of their quantity and time is very important to avoid wastage and better productivity.
This plan helps the company to examine the production capacity to meet the demand
of users. In simple words it helps in proper coordination of demand and supply chain. In case
the demand is too high then without capacity planning it becomes very difficult to take the
correct steps needed to meet the high demand. If the company lacks in fulfilling the
customers demand then the company will lose the trust of customers and it will also affect
their reputations. In case the products produce are higher then the demand then it will led to
wastage of resources, money and time for the company. Therefore, JIT provides safety for the
production. Mostly automobiles companies get benefit from the concept of JIT capacity
planning.
There are many theories that can be applied in Toyota for the management of different
operation like total quality management (TQM), lean manufacturing (LM), supply chain
management (SCM), six sigma (SS) and theory of constraints (TOC). Most general and
beneficial theory among all is theory of constraints. This helps in improving the process,
quality and capacity of the system. But Toyota and all other automobiles companies prefer
Instead of using Just in Time capacity management, Toyota can schedule the capacity
management by planning the way to meet the demands of the customer at the busy interval of
time. The company should understand that the demand of their products will be high at the
time of starting or new year or at the time when company introduces new product band
accordingly they should manage their capacity. They can analyze the past data to assume the
company to arrange their staff in the better way such that the company does not faces any
problem to get their work done at the time of high demand. The company can ask the
employees to do over time at peak duration as it will eliminate the training and hiring cost of
new employees.
Furthermore, the company can also use the Theory of Constraints to find the
hindrance in the system that minimizes their production. By using this concept company can
eliminate the reason that slow down their production. Once the Toyota Company notices and
eliminates the constraints, they should find other constraints and eliminate them. Toyota can
properly use their resources by reducing the amount of wastage. Capacity planning will also
help the Toyota Company to compare the demand of their different automobile models. Then
they can give more focus on producing the cars that are in high demand. The outcomes of this
will be that Toyota Company can save money and time on producing the less demanding cars
and investing more cars with high demand. All these recommendations will help the
Company to achieve better reputations in the market and stay for long in the competitive
world.
Conclusion
City, Japan. On the basis of the above facts, it is depicted that the Just-in-Time is considered
as the most appropriate strategy by Toyota Company for the purpose of producing right
quality of products to the customers. This strategy is adopted by Toyota in order to reduce the
issue related to the wastage and in maintaining the competitive position in the present world.
There are many other capacities planning strategy that the company can adopt but as per the
records all automobiles Company does not want to adopt any other capacity management
concept. The business operations of the company related to assembly of the auto products are
the process of risk management and operational efficiency in order to keep the overall
performance of the selected operations in at a good pace in the long run. The recommended
strategy has been proved quite significant for the company in the present run, as well as, it
will also render a sustainable business position to the company for making its operational
functions realistic and meeting the demands of the consumers in better way over competitors.
http://www.academicmind.com/unpublishedpapers/business/operationsmanagement/2
2014].
Cohen, L., Manion, L. and Morrison, K. 2013. Research Methods in Education. London:
Routledge.
http://www.toyota-
November 2014].
forklifts.co.uk/EN/company/Toyota-Production-System/Just- in-
http://www.toyota.com.au/toyota/company/operations/toyota-production-system
Toyota Motors, 2014. [Online]. Available at: www.toyota.com [Accessed on: 10 November
2014].
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