GAIL (India) Limited

GAIL GAS LIMITED (A Govt. of India Undertaking)

{A wholly owned subsidiary of GAIL (India) Limited} A Maharatna Company
NOIDA, UTTAR PRADESH (INDIA) NOIDA, UTTAR PRADESH (INDIA)

CITY GAS DISTRIBUTION PROJECTS FOR SIX

GEOGRAPHICAL AREAs

BID DOCUMENT FOR PROCUREMENT

OF

LAYING AND CONSTRUCTION OF 8, 6 AND 4 NB

UNDERGROUND STEEL PIPELINE NETWORK AND ASSOCIATED
WORKS AT VARANASI DISTRICT

OPEN DOMESTIC COMPETITIVE BIDDING

E-Tender no. 8000011081

Bid Document No.: 05/51/U999/GAIL/001-i)

VOLUME III OF III

PREPARED AND ISSUED BY

MECON LIMITED
(A Govt. of India Undertaking)
Delhi, India

 LAYING & CONSTRUCTION OF 8, 6

AND 4 NB UNDERGROUND STEEL
PIPELINE NETWORK AND
ASSOCIATED WORKS AT MECON LIMITED
GAIL GAS Limited VARANASI DISTRICT
Bid Document No.: 05/51/U999/GAIL/001-i)

CONTENTS
VOLUME-III OF III

LIST OF SPECIFICATION / STANDARDS

LIST OF DRAWINGS

Sr. Description Drawing Number

No.

A) General Pipeline and Mechanical Drawings

1. Pipeline Route Diagram MEC/U999/05/28/M/000/01

2. Schematic Layout MEC/U999/05/28/M/000/021

B) Standard Drawings

1) Trench Cross Section Details. MEC/TYP/05/25/M/001/010

(2 Sheets)

2) Barricading MEC/TYP/05/25/M/001/011

3) Caution Boards MEC/TYP/05/25/M/001/012

4) Typical ROW Boundary Markers MEC/TYP/05/25/M/001/013

5) K.M. Post MEC/TYP/05/25/M/001/014

6) Pipeline Warning Sign MEC/TYP/05/25/M/001/015

7) Navigable Waterway Pipeline Crossing Watering Sign MEC/TYP/05/25/M/001/016

8) Aerial Marker MEC/TYP/05/25/M/001/017

9) Directional Markers MEC/TYP/05/25/M/001/018

10) Temprory Barricade MEC/TYP/05/25/M/001/029

11) Typical Trench Dimensions For Two Or More Pipelines MEC/TYP/05/21/001A/003A

In Common Trench

23) Minimum Elastic Bend Radius For Pipe MEC/TYP/05/21/001A/009

24) Details Of Casing Vent And Drain Off MEC/TYP/05/21/001A/010

25) Pipeline Symbols MEC/TYP/05/21/001A/011

26) Typical Stream Crossings MEC/TYP/05/21/04/001

Page 1 of 3
 LAYING & CONSTRUCTION OF 8, 6
AND 4 NB UNDERGROUND STEEL
PIPELINE NETWORK AND
ASSOCIATED WORKS AT MECON LIMITED
GAIL GAS Limited VARANASI DISTRICT
Bid Document No.: 05/51/U999/GAIL/001-i)

27) Pipeline Road / Highway Cased Crossing MEC/TYP/05/21/05/001

28) Typical Details Of Railways Crossings MEC/TYP/05/21/05/002

29) Typical Lined Canal Crossing (Uncased) MEC/TYP/05/21/05/003

30) Typical Lined Canal Cased Crossing Detail MEC/TYP/05/21/05/004

31) Existing Pipeline On Sleeper Crossing MEC/TYP/05/21/05/005

32) Low Support Fixed For Bare & Insulated Pipe MEC/TYP/05/21/06/002
Size 2 Thru 24 Type L3 & L3A

33) Adjustable Low Support Sliding For Pipe Size 2 MEC/TYP/05/21/06/009

Thru 36 Type L10 & L10A

34) Jack Screw For Spectacle Blind (150#,300#,600#) MEC/TYP/05/21/06/033

35) Butt Weld Details MEC/TYP/05/21/06/034

36) Welding Of Pipe With Different Thickness MEC/TYP/05/21/06/035

37) Fillet Weld Details MEC/TYP/05/21/06/036

38) Gasket Thickness MEC/TYP/05/21/06/037

39) Stud Bolts RF 150# Dimensions (ASME B16.5) MEC/TYP/05/21/06/038

40) Stud Bolts RF 300# Dimensions (ASME B16.5) MEC/TYP/05/21/06/039

41) Stud Bolts RF 600# Dimensions (ASME B16.5) MEC/TYP/05/21/06/040

C) Cathodic Protection Drawing

1) Pre-packed Zinc Anode MEC/SD/05/E9/E/CP/1601,R-1

2) Pre-packed Magnesium Anode MEC/SD/05/E9/E/CP/1602,R-1

3) Magnesium Ribbon Anode For Grounding MEC/SD/05/E9/E/CP/1603,R-1

4) Test Station With Foundation Details MEC/SD/05/E9/E/CP/1604,R-1

(2 Sheets)

5) Test Station Connection Schemes MEC/SD/05/E9/E/CP/1605,R-1

(4 Sheets)

6) Galvanic Anode Installation MEC/SD/05/E9/E/CP/1606,R-1

7) Zinc Ribbon Anode For Cased Crossings With MEC/SD/05/E9/E/CP/1607,R-1

Page 2 of 3
 LAYING & CONSTRUCTION OF 8, 6
AND 4 NB UNDERGROUND STEEL
PIPELINE NETWORK AND
ASSOCIATED WORKS AT MECON LIMITED
GAIL GAS Limited VARANASI DISTRICT
Bid Document No.: 05/51/U999/GAIL/001-i)

Coated Casings

8) Pipeline Grounding Through Polarisation MEC/SD/05/E9/E/CP/1608,R-1

Cells and Galvanic Anode (2 SHEETS)

9) Detail Of Zinc Grounding Cell MEC/SD/05/E9/E/CP/1609,R-1

10) Pre-packed Permanent Reference Electrode MEC/SD/05/62/16/10,R-0

Installations Details

11) Shallow Anode Ground Bed (PCP) With MEC/SD/05/E9/E/CP/1611,R-1

Canistered Anode (3 Sheets)

12) Anode Lead Junction Box MEC/SD/05/E9/E/CP/1612,R-1

(2 Sheets)
13) Casing Pipe Details MEC/SD/05/E9/E/CP/1613,R-1

14) Details Of Test Station For Polarization Cell MEC/SD/05/E9/E/CP/1614,R-1

(2 Sheets)

15) Deep Well Anode Bed MEC/SD/05/E9/E/CP/1615,R-1

16) Connection Scheme For Hooking Through CJB / MEC/SD/05/E9/E/CP/1616,R-1

Test Station

17) Details of Thermit Weld For Cable To Pipe Joint MEC/SD/05/E9/E/CP/1618,R-1

18) Electrode For Earthing System MEC/SD/05/26/23/01,R-0

19) Earth Electrode In Test Pit MEC/SD/05/26/23/02,R-0

D) Civil Drawings

1) Typical Details of RCC Pavement & Pedestals MEC/05/11/STD/TERMINAL/002

2) Typical Details of Fencing Foundations MEC/05/11/STD/TERMINAL/003

3) Detail Of Valve Pit (V.P.-I ) MEC/05/11/C/STD/001

E) Structural Drawings

1) Details of Fencing Single & Double Leaf Gate MEC/GAILGASLTD./05/12/STD/004

2) Typical Details of Fencing Foundations MEC/GAILGASLTD./05/12/STD/005

Page 3 of 3
MECHANICAL
DRAWINGS
 Part A Pipelines:
5.6 Kms From Collectorate Compound to Kamaccha
8" x 2 Kms From Bhikharipur Crossing to Lehertara Industrial Estate
8" x 8 Kms From Nadesar to Popular Hospital
Part B Pipelines:
8 Kms From Kamaccha to Ashok Puram
6" x 4.5 Kms From Bhikharipur Crossing to Chunar Road Crossing
6" x 1.5 Kms From Collectorate Compound to Pandeypur Chuaraha
Part C Pipelines:
From BHU Bhogam to DLW Colony
3 Kms From Nadesar to City Railway Station
7 Kms From Pandeypur Chauraha to Ledupur Power House

Y
I S

N
O

A
9 P
0 0 M
1 CO

NOTES :-
1. CHAINAGES OF SVS WILL BE DECIDED AS PER SITE CONDITION
STANDARD DRAWINGS
CATHODIC PROTECTION
DRAWINGS
8 mm dia (M8) Cd Coated
Brass Nut Bolt washer
8 mm dia (M8) Cd Coated
Brass Nut Bolt
8 mm dia (M8) Cd Coated
Brass Nut Bolt washer
 High

4.5 mm Thickness
 4.5 mm Thickness

High
CIVIL DRAWINGS
STRUCTURAL DRAWINGS