tiu chun vit nam tcvn 7347 : 2003

Cp h p dng cho phng tin c gii ng b

Low - Voltage cables for road power-driven vehicles

1 Phm vi

Tiu chun ny qui nh cc yu cu k thut v phng php th i vi cp h p c cch in

bng Vinyl (sau y gi tt l cp) dng cho t, m t, xe my

2 Tiu chun trch dn

TCVN 2103:1994 Dy in bc nha PVC.

3 Yu cu k thut

3.1 Cc c tnh k thut ca cp phi ph hp vi bng 1.

Bng 1 - c tnh k thut ca cp

Tn c tnh Yu cu Phng php th

in tr ca rut dn Khng vt qu gi tr cho trong ph lc A 5.2

in p Xung in p 5000 V, trong 0,15 s hoc ln hn 5.3.1

chu ng
Khi ngm 1000 V trong 1 min 5.3.2
trong nc
bn ko Khng nh hn 16 Mpa 5.4

gin di tng i Khng nh hn 125 % 5.4

Kh nng chu du Ngm trong du nhit 50oC trong 20 h v 5.5

c un cong; chu c in p th 1000 V
trong 1 min

Kh nng chu nhit cao Chu nhit 120oC trong 120 h v c un 5.6
cong; chu c in p th 1000 V trong 1
min

Kh nng t tt la Sau khi t, t tt trong vng 15 s 5.7

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3.2 Vt liu v kt cu ca cp

Vt liu ch to cp v kt cu ca cp phi ph hp vi cc qui nh trong ph lc A v cc qui

nh di y:

a) Rut dn: Rut dn phi c bn cht t cc si ng c th c lp giy qun bn

ngoi.

b) Cch in: Hp cht ca Vinyl c bao bc quanh rut dn. Chiu dy cch in khng
c nh hn 90 % gi tr qui nh trong ph lc A. Gi tr nh nht trong cc s o khng c
nh hn 80% gi tr qui nh trong ph lc A.

4 To mu cp

K hiu mu cp phi ph hp vi bng 2. Vic phn loi mu da trn mu nn v mu qui c

ca cp cng nh phng n to mu cp phi ph hp vi bng 3.

Bng 2 - K hiu mu cp

Tn mu K hiu mu

en B

Trng W

Xanh l cy (lc) G

Vng Y

Nu Br

Lam L

Xanh nht Lg

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 TCVN 7347 : 2003

Bng 3 - Phng n to mu

Phng n to mu*

1 2 3 4 5 6

B BW BY BR - -

W WR WB WL WY WG

R RW RB RY RG RL

G GW GR GY GB GL

Y YR YB YG YL YW

Br BrW BrR BrY BrB -

L LW LR LY LB -

Lg LgR LgY LgB LgW -

* Khi to mu hn hp ca hai mu th mu th nht l mu ca nn cn mu th hai l mu k hiu qui

c.

V d: BW th mu nn l B (en), mu k hiu qui c l W (trng).

5 Phng php th

5.1 Kim tra kt cu k hiu, mu sc bng cch xem xt v o cc thng s kch thc theo
TCVN 2103:1994.

5.2 o in tr ca rut dn

in tr ca rut dn c o bng cu o weastone mt chiu c gi tr o ph hp vi mu cn

o. Chiu di mu o khng c nh hn 1 m. Kt qu o phi qui i v nhit 20oC v tnh
bng /m theo cng thc sau:

R 254,5
R20 =
L 234,5 + t

trong

t Nhit ca mu ti thi im o tnh bng oC;

R20 in tr rut dn 20oC, tnh bng m/mt;

Rt in tr ca on mu c chiu di L mt toC, tnh bng m;

L Chiu di ca mu cp, tnh bng mt (chiu di ca mu cp hon chnh ch khng phi l

chiu di ca tng si cp).

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TCVN 7347 : 2003

5.3 Th in p chu ng

5.3.1 Th xung in p

Th xung in p c thc hin trn my th chuyn dng cho trn hnh 1. in p t c dng
hnh sin tn s 50 Hz. Tr s in p l 5000 V. Thi gian t in p l 0,15 s. Trong qu trnh th
khng c xy ra phng in.

1) in cc 5) Ni t 8) My bin p th
2) Hp in cc 6) Ni t cho my bin p 9) C cu iu chnh in p
3) Hp bo v 7) Thit b ngt khi cch 10) p t mt bo v qu dng
4) Tang trng in b s c

Hnh 1 - S th xung in p

5.3.2 Th in p chu ng khi ngm trong nc

Mu th c chiu di khong 600 mm c ly t l cp qua th nghim xung in p ngm

vo nc. Bc phn cch in hai u on mu cp khong 25 mm. Xon cc u dy li vi
nhau nh ch ra trn hnh 1. Phn gia ca mu cp c chiu di 300 mm c ngm trong nc c
nng mui l 5 %.

Sau khi ngm khong 5 h t in p xoay chiu hnh sin tn s 50 Hz vo dy dn v t. in p

t c nng t t n 1000 V v duy tr in p ny trong 1 min.

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 TCVN 7347 : 2003
Kch thc tnh bng milimt

Hnh 2 - S th nghim in p chu ng

5.4 Th ko cch in v v bc

5.4.1 Chun b mu th

a) Ly mu: Ly 3 mu th t sn phm cp. Nu vic ly mu t sn phm cp khng th

thc hin c th cho php chun b tm bng vt liu cch in c cht lng nh cch in
ca cp, c chiu dy t 1 mm n 2 mm, nhit bnh thng trong 5 h ri ly ra 3 mu
th t tm cch in chun b.

b) To hnh mu th

- i vi cch in c ng knh trong nh hn 5 mm mu th dng ng.

- i vi cch in c ng knh trong khc mu th phi c dng chy.

- i vi cch in c chiu dy ln hn hoc bng 2 mm mu th c th l dng chy cho

d ng knh trong nh hn 5 mm.

- i vi v bc mu th thng thng phi c dng chy, tuy nhin c th l dng ng nu

ng knh trong ca v bc nh hn 6 mm.

Mu th dng ng phi c chiu di khong 150 mm v c nh du cho on gia di 50 mm.

Mu th dng chy cn c x l b mt phng nhn bng phng tin thch hp. C gng
chiu dy cch in t b thay i khi x l b mt. i vi chiu dy cch in ln hn 2 mm c th
x l b mt chiu dy cch in cn li 2 mm.

Mu th nghim dng chy (xem hnh 3) phi c t dp t di bng chun b trn, ly du

on gia vi khong cch l 20 mm i vi mu ln v 10 mm i vi mu nh.

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TCVN 7347 : 2003
Kch thc tnh bng milimt

a) Mu c kch thc ln

b) Mu c kch thc nh

Hnh 3 - Mu th dng chy

5.4.2 Tnh din tch mt ct

a) Mu th dng ng

o ng knh ngoi ca cch in 3 im v tnh din tch mt ct theo cng thc sau:

A= (D 2 d 2 )
4

trong

A Din tch mt ct, mm2;

D ng knh ngoi nh nht o c ca cch in, mm;

d ng knh ngoi ca dy dn, mm.

b) Mu th dng chy

o chiu dy t nht ti 5 im bng micromet v tnh din tch mt ct theo cng thc sau:

A=ax

trong

a Chiu rng ca mu dng chy vng ko gin (ly theo chiu rng ca chy t dp), mm;

Chiu dy nh nht trong 5 s o, mm.

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 TCVN 7347 : 2003

5.4.3 iu kin th

a) Nhit : Nhit l nhit phng t 18 oC n 28 oC. Khi th cn ghi li nhit lc th.

b) iu kin n nh mu th: Mu th phi c lu nhit phng theo 5.4.3a) t nht l

1 h trc khi th.

c) My th: My th ko phi c tnh nng thch hp vi mu th sao cho lc ko t ln nht

ca mu nm trong khong t 15 % n 85 % cng sut ko ca my. Sai s ca my th nm
trong khong 2 %.

5.4.4 Phng php th

G mu th ln my th sao cho khng lm bin dng mu th. iu chnh tc ko theo bng 4.

Bng 4 - Tc ko

Cp vt liu Loi vt liu Tc ko

mm/min
A Vinyl nh, cao su thin nhin 500
v cao su tng hp
B Polyetylen, vinyl cng 200

C Polyetylen mt cao 50

5.4.5 Phng php tnh bn chu ko (ng sut) v gin di

a) ng sut ko: ng sut ko c tnh theo cng thc sau:

F
=
A

trong

ng sut ko, MPa;

F Lc ko ln nht, N;

A Din tch mt ct ca mu th, mm2.

b) gin di: o chiu di ti thi im t ri tnh gin di (%) theo cng thc sau:

l1 l o
= 100
lo

trong

gin di, %;

l1 Chiu di mu th ti thi im t, mm;

lo Chiu di mu th trc khi ko, mm.

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TCVN 7347 : 2003

Ch thch
1) Chiu di mu th l khong cch gia hai vch ly du.

2) Trng hp im t hai pha ngoi vch lm du th lm li php th trn mu b xung.

c) Kt qu cui cng l gi tr trung bnh ca ba mu th c tnh im a) v b) ca iu 5.4.5.

5.5 Th chu du

Ly mt mu th di khong 600 mm ngm trong du, hai u nh khi mt du vi di 40 mm

nh hnh 4. Du ngm l hn hp c t l theo th tch nh nhau ca du ho v du bi trn dng
cho xe t v xe my. Nhit ca du l 50 oC 2 oC, thi gian ngm l 20 h. Sau 20 h ly mu
th ra v lm ngui nhit bnh thng. Mu c qun vo mt trc qun c ng knh cho
trong bng 5 v em th in p theo 5.3.2 ca tiu chun ny.

Kch thc tnh bng milimt

Hnh 4 - S b tr th chu du

Bng 5 - ng knh trc qun th chu du

Mt ct rut dn danh ngha ng knh trc qun

mm2 mm
0,5 n 1,25 75

2 n 8 150

15 n 1000 255

5.6 Th chu nhit cao

Ly mt mu th di khong 600 mm, tch phn cch in vi di khong 25 mm hai u

treo ti trng cho bng 6. Mu c qun vo mt trc c ng knh cho bng 6 (xem hnh
5). trng thi nh vy, mu th c gia nhit mi trng khng kh lu thng c nhit l
120oC2oC trong 120 h. Sau ly ra, lm ngui nhit bnh thng ri qun ngc li chiu
cong ca dy lc th v tin hnh th in p theo 5.3.2 ca tiu chun ny.

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 TCVN 7347 : 2003

Hnh 5 - S b tr php th chu nhit

Bng 6 - Trc v ti trng th chu nhit

Mt ct danh ngha ca rut dn ng knh trc Ti trng

mm2 mm g
0,5 n 0,85 115 450

1,25 n 2 165 450

3 165 1350

5 n 8 255 1350

15 n 40 255 2700

50 n 100 255 4500

5.7 Th kh nng t tt la

5.7.1 Dng c th

a) Bung th: Bung th lm bng cc tm kim loi c kch thc 610 mm (chiu cao), 310 mm
(chiu rng) v 360 mm (chiu su) bao quanh hai mt bn v thnh pha trong.

b) Gi mu: Gi phi lm bng kim loi c kh nng gi mu trng thi nm ngang.

c) Ngun nhit: Ngun nhit l n kh, c ming l khong 10 mm to ra ngn la c th

iu chnh t c chiu di ngn la khong 130 mm v gim n 35 mm.

Nhin liu c th l kh metan cng nghip c nhit lng ring khong 37 MJ/m3 hoc nhin liu
khc c nhit lng tng ng.

5.7.2 Phng php th

Mu th c b tr nh hnh 6 c chiu di khong 300 mm. a u ngn la vo pha di phn

gia ca mu th cho n khi mu th chy thnh ngn la nhng khng c qu 30 s, sau
a ngn la ra mt cch nh nhng. Xc nh thi gian ngn la mu th t tt.

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TCVN 7347 : 2003
Kch thc tnh bng milimt

Hnh 6 - S b tr th kh nng t tt

6 Bao gi, ghi nhXn

6.1 Cp phi c qun trn tang qun hoc qun thnh cun v ng gi sao cho khng b h
hng trong qu trnh vn chuyn.

6.2 Trn tang qun hoc cun cp phi ghi cc thng tin sau y:

- Tn hoc k hiu sn phm.

- Kch thc danh ngha.

- Chiu di ca cp.

- Khi lng.

- Tn ca nh ch to hoc thng hiu.

- Nm, thng sn xut hoc cch th hin nm thng.

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 TCVN 7347 : 2003

Ph lc A
(tham kho)

Kt cu v cc thng s c bn ca cp

Rut dn ng knh tng Tham kho

Chiu mm in tr
dy dy dn
Mt ct S Mt ct ng Tiu Ln Khi Chiu
cch 20oC
danh si/ng tnh knh chun nht lng di ca
in
ngha knh si ton ngoi cp
mm2 mm mm2 mm mm /m g/m m
0,5* 20/0,18 0,5087 1,0 0,6 2,2 2,4 0,0367 8 100

0,5 7/0,32 0,5629 1,0 0,6 2,2 2,4 0,0327 9 100

0,75* 30/0,18 0,7630 1,2 0,6 2,4 2,6 0,0244 12 100

0,85 11/0,32 0,8846 1,2 0,6 2,4 2,6 0,0208 12 100

1,25* 50/0,18 1,273 1,5 0,6 2,7 2,9 0,0147 17 100

1,25 16/0,32 1,287 1,5 0,6 2,7 2,9 0.0143 17 100

2 26/0,32 2.091 1,9 0,6 3,1 3,4 0,00881 25 100

3 41/0,32 3,297 2,4 0,7 3,8 4,1 0,00559 39 100

5 65/0,32 5,228 3,0 0,8 4,6 4,9 0,00352 60 100

8 50/0,45 7,952 3,7 0,9 5,5 5,8 0,00232 90 100

15 84/0,45 13,36 4,8 1,1 7,0 7,4 0,00138 150 50

20 41/0,80 20,61 6,0 1,1 8,2 8,8 0,000887 220 50

30 70/0,80 35,19 8,0 1,4 10,8 11,5 0,000520 390 50

40 85/0,80 42,73 8,6 1,4 11,4 12,1 0,000428 460 50

50 108/0,80 54,29 9,8 1,6 13,0 13,8 0,000337 590 50

60 127/0,80 63,84 10,4 1,6 13,6 14,4 0,000287 680 50

85 169/0,80 84,96 12,0 2,0 16,0 17,0 0,000215 910 50

100 217/0,80 109,1 13,6 2,0 17,6 18,6 0,000168 1100 50

Ch thch - *) Dy dn mm._________________________________
Phn dn in
(chiu rng xp x 10 mm)

Hn hp ca du bi trn vo
du ho c t l bng nhau

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