MI-MO-MM Planta Tratadora de Aguas Residuales HAMWORTHY ST10-C

Hamworthy ST10-C
Super Trident
Sewage Treatment Unit
to IMO MEPC 159(55)
Final Data Book
GO 97940
Hull B350
Keppel Fels
WARTSILA WATER SYSTEMS LIMITED
Fleets Corner, Poole, Dorset, BH17 0JT, England

Telephone: +44 (0)1202 662600
Facsimile: +44 (0)1202 668793
Email: info@hamworthy.com
Web: www.hamworthy.com
Offices, Associate Companies and Agents throughout the world
97940 Data book Iss1 01/15

Document title
GENERAL
Statement of Country Origin
Statement of Conformity
Certification
FAT Report
Functional Design specification
Installation and Handling / Lifting
Preservation procedure
Preparation and Start-up
Commissioning Test Procedure
Operation and Instruction Manual
Lubrication and Additive Chart - Not Applicable
Instrument Data Sheets
Part List
Drawings
Fabrication Databook
Asbestos Free Declaration

GO 97940
B350
Keppel Fels
Final Data Book
Country of Origin

Fleets Corner, Poole, Dorset, BH17 0JT, United Kingdom
Telephone +44(0)1202 662600
Website: www.hamworthy.com
Facsimile: Spares and Sales +44(0)1202 668793; Service +44 (0)1202 662622
Offices, Associates Companies and Agents throughout the world

GO 97940
B350
Keppel Fels
Final Data Book
Statement of Conformity

Telephone +44(0)1202 662600

GO 97940
B350
Keppel Fels
Final Data Book
Certification

Telephone +44(0)1202 662600

GO 97940
B350
Keppel Fels
Final Data Book
FAT Report

Telephone +44(0)1202 662600

GO 97940
B350
Keppel Fels
Final Data Book
Functional Design

Telephone +44(0)1202 662600

INTRODUCTION
GENERAL
ST-C Definition
An ST-C unit is defined by its code.

For example, for ST10-C:
ST 10 -C
Super Trident
disinfection
Chemical
unit size
Nomenclature
ML Mixed liquor, a term used to describe the liquid content within the Aeration Tank. It is a mixture of
bacteria and other particulate materials, also referred as biomass, or sludge when the surplus bacteria is
wasted from the system.
DO - Dissolved oxygen, measured in mg/l of oxygen, represents the oxygen concentration in the ML
available for the aerobic bacteria to degrade the organic matter.
MLSS Mixed liquor suspended solids, a measurement of solids content in the ML and indicates the
concentration of bacteria within the Aeration Tank.
RAS Returned activated sludge, refers to the stream of ML that is returned from the Settlement Tank to the
Aeration Tank via the RAS air lifting pipe.
pH a measurement of the acidity of the treated effluent.
BOD Biochemical oxygen demand, a measurement of the organic matter in oxygen equivalent that would
have been consumed by degrading the said amount organic matter.
COD Chemical oxygen demand, a measurement of the organic matter in oxygen equivalent consumed by
using strong chemical oxidants.
Faecal coliform indicative bacteria which often find their origins in the faecal matter.
Chlorination a process that uses chemicals such as sodium hypochlorite to kill bacteria given sufficient
contact time.
De-chlorination a process that uses chemicals such sodium bisulphite to remove residual chlorine in the
disinfected effluent.
GENERAL DESCRIPTION OF ST-C UNITS
The Hamworthy Super Trident sewage treatment unit, certified in accordance with IMO MPEC159(55)
guidelines, incorporates a number of new features to enhance the treatment performance in comparison
with the previous generation of Hamworthy units.
he Super Trident ST-C unit is a self-contained system for treatment of sewage before it is discharged
overboard, thus preventing the pollution of harbour and coastal waters and inland waterways. The system
uses the activated sludge treatment technology, coupled with chemical disinfection of the final effluent. It is
generally accepted as the most compact, efficient, flexible, and environmentally sustainable system for use
on board ships.
The Super Trident will operate satisfactorily on salt, fresh or brackish flushing water.
The system is ideal for ship installation as, if necessary, a number of small units can be arranged to suit
accommodation requirements rather than one large installation requiring considerable installation space and
long lengths of piping.
The Super Trident sewage treatment unit comprises a tank divided into three water tight compartments an
Aeration Tank, a Settlement Tank, and a Chlorine Contact Tank.
DETAILED DESCRIPTION OF ST-C UNIT
Aeration Tank
The incoming sewage enters the Aeration Tank via a coarse mesh, where it is mixed with the bacteria within
the Aeration Tank to become the Mixed Liquor (ML). The organic materials in the sewage are absorbed and
bio-degraded by the aerobic bacteria which rely on the constant supply of oxygen from the blower. The
aerobic bacteria convert the organic materials into substances such as carbon dioxide and water, which are
harmless to the receiving waters. The same bacteria also convert the sulphide compounds, substances that
are generated by the anaerobic bacteria under septic or anaerobic conditions, into sulphate compounds
which are odourless and harmless.
The aerobic bacteria, feeding on organic materials as their food, will grow in their population. This growth
results in an increase of Mixed Liquor Suspended Solids (MLSS) concentration in the Aeration Tank. It is
therefore important to de-sludge the unit to maintain a stable MLSS and healthy bacteria in the system.
The ML, when sampled from the Aeration Tank should appear brown in colour, and with an earthy smell that
is not offensive. If the physical appearance looks grey or black, with a foul smell, then the ML is suffering
from a lack of aeration, or too much organic material to handle, or toxicity in the wastewater.
Air is supplied to the sewage from a rotary blower through a number of fine bubble diffusers, located at the
bottom of the tank but removable from the side for ease of maintenance. The diffusers generate very fine air
bubbles from which the oxygen will diffuse into the ML for use by bacteria. Therefore good diffuser condition
is important to maintain good aeration and complete mixing in the tank.
The off-gas from the Aeration Tank contains carbon dioxide, nitrogen, un-used oxygen, and water vapour
and is emitted to the vent system.
The Aeration Tank can be emptied using the Discharge Pump under manual control.
The ML gravitates into the Settlement Tank via an internal pipe.

Settlement Tank
The Settlement Tank and the Aeration Tank form the Activated Sludge treatment system. From the Aeration
Tank the ML flows into the Settlement Tank via an energy dissipation device to minimise any turbulence. The
aerobic bacteria flocs settle out within the middle section of the Settlement Tank, and form increasingly
concentrated layers towards the bottom section of the Settlement Tank. The Settlement Tank is hopper
shaped which prevents the sludge from accumulating on the sides. Treated effluent is moved to the top
section of the Settlement Tank as a result of solids settlement, and gravitates into the Chlorine Contact Tank.
From the bottom of the Settlement Tank, the concentrated ML is returned to the Aeration Tank by the airlift
tube, in a stream called Returned Activated Sludge (RAS). It is important that the bacteria which enter in the
Settlement Tank are returned in sufficient quantity to the Aeration Tank but in a more concentrated form.
Otherwise, bacteria may build up within the Settlement Tank and cause solids to escape into the effluent. To
prevent this from happening, the RAS flow needs to be maintained at the rated average flow for the unit (see
Table 1.1 Sewage Loading Table). The system allows easy measurement and calibration of RAS flow.
The desludge operation, which aims to maintain a stable MLSS, is carried out by discharging the entire
content of the Settlement Tank every three days. This operation also removes any possible accumulation of
scum on the surface of the Settlement Tank.
Chlorine Contact Tank
The effluent from the Settlement Tank gravitates into the Contact Tank in which sufficient chlorine contact
time is allowed, to kill off any remaining bacteria. The Chlorination Dosing Pump doses Sodium Hypochlorite
solution into the Contact Tank at a pre-set and adjustable dosing rate under automatic control. The
Discharge Pump transfers the chlorinated effluent from the Contact Tank under automatic level control (see
Section 2.3.8 Control Philosophy). At the suction of the Discharge Pump, the dechlorination chemical is
dosed to remove residual chlorine content in the treated effluent prior to discharge overboard or to shore
connections.
A High-High level switch provides an alarm signal should the level within the Contact Tank continue to rise
above the normal High position and reach the High-High level. An emergency overflow pipe connection is
also provided through which only treated effluent can pass.
It is important to prevent accumulation of particles within the Contact Tank in order to ensure that
chlorination is effective. An aeration down pipe is provided to the Contact Tank to agitate the tank content to
assist periodic discharge under manual operation.
Chlorination and Dechlorination Dosing Units
1. The chlorination dosing unit comprises a bund sized to accommodate 25 litre chemical container, a
Chlorination Dosing Pump, and controls to adjust the dosing rate. The dosing pump is self priming and
will raise an alarm when the chemical reservoir reaches low level.
.
2. The dechlorination dosing unit comprises a bund sized to accommodate a 10 litre chemical container
on the ST2AC & ST3AC 25 and a 25 litre chemical container on the ST4AC & ST6AC, a
Dechlorination Dosing Pump, and controls to adjust the dosing rate. The dosing pump is self priming
and will raise an alarm when the chemical reservoir reaches low level.
Discharge Pumps
ST2A-C to ST6A-C
These pumps are horizontal close-coupled centrifugal units with a 2-bladed open impeller of the
non-clog type. The medium head pump is suitable for heads up to 18 metres. The high head
pump is suitable for heads up to 25 metres. A sampling point is fitted to the pump discharge line for
on-board analysis of residual chlorine and pH.
Blower
One air blower is fitted as standard, with a second standby unit available as an option.
Table 2.1 Blower Types and Manuals for each Sewage Plant Type
Sewage Plant Type Blower Type Manual Section for Blower Type
ST8-C DTA60
ST10-C DTA80 Section 6.2 BLOWER: RIETSCHLE DTA50 TO DTA80
ST13-C DTA80
Control Philosophy
General
The blower is operated by a manual switch on the control panel and should be switched on all the time the
unit is in operation
The Discharge Pump is controlled by a HAND/OFF/AUTO switch on the control panel. When the Discharge
Pump control switch is in the AUTO position, it is under the control of the level switches situated in the
Contact Tank. The typical sequence of operation is as follows:
When the liquid reaches the High level float switch in the Contact Tank, the Discharge Pump starts.
The pump continues to run until the liquid drops to the Low-level switch and the Discharge Pump
stops. Activation of the High level switch also activates the Dechlorination Dosing Pump, which stops
when Discharge Pump stops.
When the Low-level switch is activated at the end of Contact Tank discharge, the Chlorination
Dosing Pump starts. It doses the chlorine solution into the Contact Tank for a pre-set period at a pre-
set dosing rate to allow a pre-determined amount of chemical solution into the Contact Tank.
Should the High level switch fail to operate for any reason, the liquid level will reach the High-High
level switch, and actuate the alarm circuit.
To empty the tank for cleaning or maintenance, move the control switch to the HAND position. The
Discharge Pump will run until the control switch is moved to OFF or Auto.
The level switches in the Contact Tank are of the magnetic reed type with three floats mounted on a
common stem and wired to the control panel. The two lower floats operate the discharge pump(s), and the
upper float operates the high-level alarm circuit should the level rise above normal.
When dual pumps are supplied the second pump is typically a standby unit, however if requested the
sequence of operation may be arranged for lead-follow or parallel operation to suit special on-board
conditions.
Remote Emergency Stop
Terminals are provided in the control panel for customer supply and connection of a remote stay-put type
emergency stop button. Operation of the button will prevent all pumps and blowers from running.
ST-C SYSTEM INTERFACE CONFIGURATIONS
ST-C units are designed to treat sewage flow from gravity and vacuum toilet systems. They can also process
grey water when the flow and concentrations are well defined.
The ST-C units can receive wastewater from an integrated ejector system, vacuum collection unit, other
dedicated collection tanks, or a combination of these.
When applicable, dilution water can also be added to the feed system or to the ST-C
Aeration Tank. However, it is important to ensure the combined feed flow into an ST-C unit does not exceed
the designed average and peak loading conditions for the unit
GO 97940
B350
Keppel Fels
Final Data Book
Installation & Handling

Telephone +44(0)1202 662600

INSTALLATION
INSTALLATION
GENERAL DATA
The unit should be installed in a position where it is as level as possible when the ship or rig is in its normal
position. Boltholes are provided in the baseplate of the unit for fixing. It is recommended that the Super
Trident is installed with the longest side in a fore and aft direction to minimise the effect of rolling motion.
The maximum angle of roll or pitch at which the unit will function satisfactorily is 22.5 degrees either side of
the vertical.
To facilitate periodic maintenance and for use in an emergency, a direct overboard by-pass of the unit must
be provided. Galley wastewater, which meets solids discharge standards, can be led, via a grease trap, to
the waste water mains. Where solids are disposed of by macerator / garbage disposal unit, Hamworthy
must be consulted.
CAUTION: Welding must not be carried out on the tank surfaces or the internal coating will be
destroyed.
The incoming electrical control terminals are clearly marked in the control panel.
See also the P&I diagrams
FURTHER INSTALLATION DETAILS
Typical ST-C Plant Installation: Hamworthy Documents T0406028A
VENT SYSTEM DESIGN RECOMMENDATIONS
Vent System Design Recommendations: Hamworthy Document R62734.
FITTING INSTRUCTIONS FOR ITEMS PACKED SEPARATELY FOR SAFE TRANSIT
Pump assembly complete with motor (when supplied loose): This requires bolting to the deck. Pipe strains
must be avoided when making suction and delivery connections. Wiring is required between the pump
motor and electric control panel. A wiring diagram is permanently attached to the inside of the control panel
cover.
COMPARTMENT VENTILATION
Ensure that the compartment containing the Sewage Treatment plant has an unrestricted supply of clean air .
Issue 1 0411
TYPICAL SUPER TRIDENT
Hamworthy 2 PUMPS - 2 BLOWERS T0406028D
ST8-C - ST60-C
Water Systems Ltd Fleets
Bridge, Poole, Dorset BH17 SEWAGE TREATMENT PLANT
0JT, England SHEET 3 OF 9
INSTALLATION
COPYRIGHT & DESIGN RIGHT HAMWORTHY WATER SYSTEMS LTD. ALL OTHER RIGHTS RESERVED.
Key to Typical Installation Diagram (Figures 1A-1C )
1. Isolating valves *
2. Chlorination pump
3. De-chlorination pump
4. Dosing skid (chlorine (4A) & de-chlorination (4B) chemical containers and bunds)
5. Emergency overflow connection (treated waste)
6. Level control switch for contact tank
7. Emergency air inlet connection (if single blower fitted)
8. Rotary air blower - duty
8A Rotary air blower - standby (if fitted)
9. Control panel for sewage treatment tank
10. Seawater supply for initial filling and cleaning
(use clean seawater or fresh water - not harbour water)
11. Discharge pump - duty
11A. Discharge pump - standby (if fitted)
12. Overboard discharge (installer to comply with appropriate regulations)
13. Returned activated sludge airflow meter
14. Returned activated sludge sample point
15. Aeration tank sample point
16. Contact tank inspection hatch
17. Black water (raw sewage and urinals) inlet
18. Hospital / Galley waste inlet
19. Vent to funnel or mast
20. Branch above maximum waterline (prevents system back-up)
21. Storm valve *
22. Discharge flow control valve
23. Discharge pressure gauge
24. Dilution water inlet (only required for vacuum collected waste)
25. Chlorination feed
26. De-chlorination feed
27A. Contact tank sample point
27B. Final effluent sample point, and pressure gauge
* Items marked thus are not Hamworthy Water Systems Ltd supply
ECN No. ORIGINAL N060168 N060592

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CHECK'D MLS ART ART
APPR'D ILB ILB TD
DATE 29.10.08 25.08.11 05/11/12
ST8-C - ST60-C
0JT, England INSTALLATION SHEET 4 OF 9
GENERAL
The following should be read in conjunction with the appropriate general arrangement drawing and
installation wiring diagram for the contract and typical sectional arrangement shown in the
installation, operation and maintenance manual.
The unit should be installed in a position where it is as level as possible when the vessel is in its
normal trim state. The unit base flatness is within the tolerance levels shown in BS EN ISO 13920
- 1997 (Table 3 tolerance class F) - therefore, the requirement for shimming maybe necessary
during the installation process.
Bolt holes are provided in the base plate of the unit for fixing. The holding down bolt dimensions are
shown on the general arrangement drawing. All bolt holes MUST be used.
Alternatively the Base Angles may be welded to the support structure, but DO NOT weld to the tank
sides or bottom as the internal protective coating will be destroyed. It is NOT necessary to fully weld
the complete exterior of the base angles to the support structure. If the provided bolt holes are not
going to be utilised, a weld pattern of a minimum 8mm fillet X 200mm long should be carried out
adjacent to each bolt hole location. (NOTE!! It is important that ALL bolt hole locations are used)
Supporting steelwork must span the base on the edges and the centre as shown in Figure 2 on page
9. It is recommended that the unit is installed in a fore and aft direction to minimise the effects of
vessel rolling. The maximum angle of roll at which the unit will continue to function is 22 either
side of the vertical.
The incoming electrical control terminals are clearly marked in the control panel. All electrical work
should only be carried out by qualified personnel.
Access to the following items must be arranged:-
a) Electrical control panel switches are mounted on the outside of the door, the door opening
dimension is marked on the general arrangement drawing.
b) Chlorination and de-chlorination dosing tanks.
c) Valves that are regularly used for desludging, cleaning, etc.
d) Access covers in the top and sides of the unit.

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APPR'D ILB ILB TD
DATE 29.10.08 25.08.11 05/11/12
ST8-C - ST60-C
INSTALLATION
PIPE CONNECTIONS REQUIRED
1. BLACK WATER DRAINS
These are for handling the waste from toilets, urinals and all hospital waste water as required by
health codes. Consult Hamworthy if hospital waste is expected to be an exceptionally large
volume or any other waste is to be designated as black.
Ensure that peak flows and periods do not exceed the peak handling capability of the sewage
treatment plant.
To facilitate maintenance an overboard bypass line must be fitted.
Ensure that all facilities connected directly or indirectly to the sewage treatment plant inlet have
adequate water traps fitted or other means to prevent any venting back flow from the system into
living areas.
Hamworthy can supply a transfer station if the final soil pipe position is below the sewage
treatment plant.
On gravity collection systems a macerator is recommended where larger material is likely to be

present, particularly on passenger vessels and ferries.
If it is required to combine the grey water waste mains and the soil main, Hamworthy must be
advised at an early stage as the size of the unit will be affected.
2. BLACK WATER GRAVITY PIPELINE FALLS (SLOPE)
This should be a minimum of 10 mm per 300 mm run in the direction of flow after allowing for the
worst trim conditions.
Non return valves or valves that could cause a flow restriction should not be fitted.
For Hamworthy vacuum systems please consult Hamworthy for the relevant documentation, for
other manufacturers systems please refer to suppliers instructions.
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APPR'D ILB ILB TD
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ST8-C - ST60-C
INSTALLATION
3. GREY WATER WASTE DRAINS
This should be discharged directly overboard in accordance with IMO Regulations.
If it is required to treat grey water waste in the sewage treatment plant then Hamworthy must be
consulted as the size of the unit will be affected.
Any grey water entering the sewage treatment plant must be subject to chemical control to ensure
that only biologically friendly and low foaming chemicals are used. Consideration should also be
given to installing anti-foam dosing equipment. This can be supplied by Hamworthy.
Grey water waste must be piped separately from the black water soil main.
Ensure that all facilities connected directly or indirectly to the sewage treatment plant inlets have
living areas.
4. GALLEY WASTE
This should be handled in accordance with IMO requirements, it is normally led directly overboard
via a 25 mm screen.
If it is intended to connect it into the sewage treatment plant Hamworthy must be consulted as the
size of the unit will be affected and an effective grease trap must be fitted.
5. LAUNDRY WASTE
Laundry waste may be treated in an STP designed for this purpose where laundry water is treated
particular notice must be paid to the need to use low foaming chemicals where possible.

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ST8-C - ST60-C
6. VENT
Do not connect other system vents to the sewage treatment plant vent.
Carbon dioxide is formed during the aerobic process of waste treatment. This has no odour, is
non-toxic, non-flammable and is released to atmosphere with saturated excess air that is not used in
the stabilisation process.
It is important that no liquid pockets can form in the vent to restrict the free run of the gases. If liquid
pockets are unavoidable then an automatic drain connection must be fitted and included in the
maintenance schedule.
Ensure that the water traps on all facilities on any drains connected to the sewage treatment plant
inlets are of an adequate depth to isolate the living areas from any vent gases. Consideration must
be given to worst trim and vent pressure conditions. This is especially important should any
hazardous gases be generated from an incorrectly maintained or operated system.
Although best avoided, a suitably specified vent fan can be used for difficult pipe arrangements that
would give more than 15 mm water gauge back pressure.
Flame traps or spark arresters are not necessary, however if required by local regulations they must
be generously sized to meet the vent requirements between maintenance periods.
A separate guide for vent pipes is available from Hamworthy.
7. EMERGENCY OVERFLOW FROM CONTACT TANK
If this is piped directly overboard then the connection must be at least 1.5 m above the maximum sea
water level to ensure that the discharge non return valves can be lifted and flow take place.
If the available level is less than this a back-up will occur in the system until the required head is
available.
If the emergency overflow connection is below the maximum water level, then it should be connected
to the bilge via a minimum water trap of 300 mm to prevent venting into the compartment.

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ST8-C - ST60-C
INSTALLATION
8. DISCHARGE OVERBOARD - SIPHON PREVENTION
If the top of the sewage treatment tank is above the minimum sea water level then the pump
discharge pipeline must be looped above the top of the tank and a connection taken from the top of
the loop to a point in the air vent above the discharge head of the pump.
9. DISCHARGE OVERBOARD - BACK FLOW PREVENTION
If the sewage treatment tank is below the maximum sea water level then appropriate ship building
regulations must be complied with. This may involve the fitting of suitable ship side valves and/or
the running a siphon prevention loop (similar to that described in item 8) above the maximum sea
water level.
INSTALLATION OPTIONS
10. DUAL PUMP SET
This can be supplied to give a mounted standby pump.
11. ASIATIC TYPE CONSTANT FLUSH TOILETS
These will affect the size of the unit and Hamworthy should be consulted.
12. LOW FLUSH SEWAGE DELIVERY SYSTEMS (e.g. VACUUM)
The concentrated black water soil from this type of system must be conditioned to facilitate the
biological treatment.
Conditioning should be with clean water, but it may be possible to use grey water subject to foam
producing chemical control foam inducing detergents and/or use of anti-foam dosing equipment.
Conditioning water should be fed to the aeration tank at a constant rate to prevent shock loading.
Consult Hamworthy for the recommended flow rate of water to be added.

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APPR'D ILB ILB TD
DATE 29.10.08 25.08.11 05/11/12
T0406028D
Hamworthy 2 PUMPS - 2 BLOWERS
ST8C to ST60C SHEET 9 of 9
Water Systems Ltd Fleets Bridge, SEWAGE TREATMENT TANK FIRST USED ON:
Poole, Dorset BH17
0JT, England INSTALLATION
13. ULTRA-VIOLET (UV) DISINFECTION
An optional UV unit can be supplied where any chlorinated/dechlorinated discharge is unacceptable

or not preferred by the ship owner.
NOTE:- This equipment can be supplied to meet the requirements of the Environment of Canada
Great Lakes Regulations.
12. EMERGENCY AIR SUPPLY
Please refer to the sewage treatment plant manual technical data section or contract specific data
for maximum and minimum air flow required for any particular model of sewage treatment plant.
To avoid contamination of the process and clogging of the air diffuser elements the air supply must
be free of oil, condensate and particles.
FIGURE 2: Foundation Note:

the holding down feet may be
welded to the support
structure but DO NOT weld to
the tank sides or bottom as the
internal protective coating
will be destroyed. Packers are
to be used as required.
FOUNDATION-S H I P Y A R D SUPPLY
ECN No. original N060168 N060592

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APPR'D ILB ILB TD
DATE 29/10/08 25/08/11 05/11/12
HAMWORTHY Vent System Design
Water Systems Ltd Recommendations
R62734
POOLE, DORSET BH17 0JT UK SHEET 1 SHEETS 2
for use with Hamworthy
ALL RIGHTS RESERVED USED WITH:
Sewage Treatment Plant 7343####; 7353#### 7361####;
7389####; 7438####
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Good vent design and vent routing will ensure system backpressure is kept to a minimum and
reduces the chance of condensation problems and gas or odours escaping into the accommodation or
machinery spaces.
A good design will eliminate or reduce the need for additional equipment, which could increase
maintenance times to ensure the required backpressure is achieved.
(i.e. Reduce the need for flame traps , filters , fans etc)
General rules can be applied to the vent design for Hamworthy Sewage Treatment Units as follows:
1. The total system backpressure should typically not be above 15mm water gauge. (See table 1 for
expected air flowrates for typical Sewage treatment systems)
2. Coupling into other vent systems is discouraged. When coupling into any other vent pipe-work
cannot be avoided or when fitting a vacuum sewage collection system to the sewage treatment
plant, its effect must be taken into account on the overall vent pressure drop.
(Allow for potential peak flushing rates by increasing the air flow rate from the sewage treatment
plant according to the number of vacuum producing units venting into the sewage treatment plant
& their air pumping capacity. The typical surge from a toilet flush will induce approximately 60
litres of air in 3-4 seconds.)
3. Ensure that the vent pipe continuously rises from the Sewage Treatment Plant to the vent
discharge point so that condensate can drain back to the sewage treatment plant and that listing
of vessel is taken into account.
4. Facilities to enable draining of the vent pipe should be added where unavoidable water traps
could occur in the vent line.
5. The vent pipe run should be to the funnel or mast using the minimum number of bends. Bends
should be long radius type, where possible.
6. On the larger STP units, where a smaller separate balancing vent pipe is provided for the settling
& disinfecting compartments, this should ideally be run separately from the larger aeration vent
pipe all the way to the vent point. Where this is not practicable, connect to a point in the larger
vent as far above the sewage plant as possible (minimum 2 metres). Make the connection so as
to avoid liquid transfer from the large vent to the small vent.
7. All waste water inlets, Water Closets (W.C.), urinals, etc connected to the sewage treatment
plant or its feed pipe-work must have a device fitted to prevent venting from the plant into
compartments e. g. water seal of at least 30mm greater depth than the vent back pressure.
Listing etc of vessel is to be taken into account. The sewage treatment plant overflow and any
other connection to the system terminating within the vessel should be fitted with a similar
device.
8. This is particularly the case with vacuum sewage collection systems, which will increase the air
flow rate from the sewage treatment plant, also creating surges as each W. C. flush will induce
approximately 60 litres of air in 3-4 seconds. (Allow for potential peak flushing rates by increasing
the air flow rate from the sewage treatment plant according to the number of vacuum producing
units venting into the sewage treatment plant & their air pumping capacity.)
ISSUE No. 1 2 3 4
ECN - -
DATE 2/07/08 10.03.09 01.06.09 11.01.10
INITIALS ART ART ART ART
CHECKED KWC KWC KWC ART
APPROVED & DATE TMD 2/07/08

R62734
7389####; 7438####
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9. The following air flows can be considered when calculating the required vent diameter:
UNIT SIZE MAXIMUM TYPICAL VENT DESIGN VENT FLANGE MINIMUM VENT(A)
NUMBER OF AIR FLOW (m3/h) CONNECTION
DIAMETER (mm)
NOMINAL
ST-C RT-C SEPARATE VACUUM
VACUUM DIRECT VACUUM DIAMETER VACUUM COLLECTION
ST-V RT-V EJECTORS GRAVITY SYSTEM (mm) COLLECTION ON TANK
TANK OR
FITTED FEED FITTED DIRECT
GRAVITY FEED
1A 1 9 29 80 50 80
2A 20 2 20 60 80 50 80
3A 2 32 72 80 50 80
4A 40 2 32 72 80 50 80
6A 60 2 50 90 80 50 80
80 2 50 90 100 80 100
8 2 58 98 100 80 100
10 2 68 108 100 80 100
13 2 89 129 100 80 100
15 2 125 165 100 80 100
20 3 190 250 125 100 125
25 3 190 250 150 100 150
30 3 300 360 150 100 150
40 3 300 360 150 150 150
50 3 500 560 250 225 250
60 3 500 560 250 225 250
(A) The vent diameter should be sized to allow a maximum pressure drop of 15mm wg
with the typical air flows quoted against gravity and vacuum systems.
10 Flame traps are not normally required (check specified rules) in or at the end of the vent, but if
fitted, should be sized so as not to increase the overall pressure drop above the required limit
when dirty and should be regularly maintained.
11. Where choice of vent discharge location is restricted to sensitive areas & odour extraction filters
are required contact Hamworthy to discuss potential vent filter options. If fitted they should be
sized to not increase the overall pressure drop above the required limit when dirty and should be
regularly maintained.
12. In the last resort, where system back-pressures cannot meet the required limits, contact
Hamworthy to discuss potential vent fan options.
ISSUE No. 1 2 3 4
ECN - -
DATE 2/07/08 10.03.09 01.06.09 11.01.10

GO 97940
B350
Keppel Fels
Final Data Book
Preservation Procedure

Telephone +44(0)1202 662600

PROCEDURE NO: T0406036
Required Procedures for Receipt and Storage of Sewage Units

1) Upon receipt, the packed unit MUST NOT be left outside to the elements. The packed unit
should be stored under cover in controlled, dry conditions. The expected parameters for
storage conditions are (18 to 25 deg C with humidity levels between 75% and 85%)
2) - The unit MUST NOT be stored in its packed condition for longer than one month from the
date received. After this time the unit must be unpacked (sides and top of crate plus polythene
tent removed) and kept in clean, dry and level conditions that are free from any vibrations.
3) - The unit MUST be stored on its base and not turned under any circumstances.
4) - The unit MUST only be lifted via use of the lifting points provided.
5) It is essential that Pumps, Blowers, Control Panels and supplied loose items (gauges,
thermometers and sensing devices etc) are adequately protected and kept dry.
6) - In the unpacked state it will be noted that the Pumps, Blowers and Control Panel have already
been wrapped in VCI treated polythene and charged with desiccant. Each of these areas must
be opened out and inspected to establish if any moisture is present. The Rotary Air Blowers
should be checked to ensure that the carbon blades are clean, dry and free to slide in the
rotors. Each of these areas must be re-packed as originally found with silica gel crystals
supplied for continuous storage. These packed conditions must remain until commissioning
takes place supported by inspection at monthly intervals as a minimum.
NOTE!! If the silica gel is blue in colour it maybe regenerated by heating in an oven @
105deg C until the colour changes to white.
7) - Ensure that ALL apertures are correctly sealed and regularly checked during storage prior
to Installation.
8) - When Control Panels are supplied loose, these will also be pre-wrapped in VCI treated
polythene and charged with desiccant. Such packages should be opened up and checked for
any presence of moisture. Once checked, any moisture found should be removed and the unit
re-packed with silica gel crystals supplied for continuous storage. These packed conditions
must remain until commissioning takes place supported by inspection at monthly intervals as a
minimum
9) - Do not fill with water at any stage prior to commissioning .
10) - Do not carry out any welding or other Hot Work on the tank shell as such actions will
damage the internal coating and invalidate the associated guarantee.
ECN Original
Issue 1
Drawn MDM
Checked T. Dodd
Apprd T. Dodd
Date 26/11/2012
GO 97940
B350
Keppel Fels
Final Data Book
Preparation and Startup

Telephone +44(0)1202 662600

START UP PROCEDURES
General
This procedure covers the setting to work of the ST-C tank only. It does not cover the setting to work of any
vacuum collection, feed or sludge holding system.
Health and Safety Information
Before commencement of commissioning, the handbook should be read and understood. All chemical
handling should be carried out in accordance with the Materials Safety Data Sheets .
Preparation of Unit for Initial Operation
For Valve number positions see GENERAL ARRANGEMENTS and P&I DIAGRAMS.
The following assumes that both a duty and a standby blower are fitted. If only a single blower is fitted then
ignore references to standby air blower and to the associated valves V10A and V20A.
1. Ensure that all valves in the air supply lines are open (V10, V11, V12, V15 except standby blower
delivery valve, V10A). Close control panel isolator. Switch on the duty blower and check for correct
rotation by placing a hand over the inlet. Suction effect indicates correct rotation. Check operation of
Pressure Regulator/Relief valve (V20, V20A) by throttling blower discharge valves (V11, V12, V15).
Record the Regulator Valve pressure (PRV) set point registered on PI I1 (Refer to Section 1.2
RECORD OF COMMISSIONING DATA). Open blower discharge valves to check that relief valve
reseats. Repeat this for standby air blower.
2. With duty blower running, partially fill unit with water to cover diffusers. Adjust valves V11 to diffusers
and close valve V12 to air lifts and V15 to Control Tank visually inspect air to each diffuser via the
local inspection cover.
3. Select auto and duty Discharge Pump on panel.
4. Close all side and top hatches on tank, close valves V1, V3, V4 (when fitted) and V6. Open valves V2
and V5 and fill unit with clean sea water or fresh water until water flows into Contact Tank. Check for
leaks at covers. Close valves V2 and V5, open V3 and black water inlet valve V0, together with V4 (If
fitted) and V6 of duty Discharge Pump.
5. Partially fill Contact Tank and prime Discharge Pump. Check pump discharges correctly with no sign
of cavitation.
6. Check pump rotation.
7. Check operation of pumps from float switch when in AUTO. (High level switch activation starts
discharge pump, low level emergence stops pump.)
8. Check operation of High High Level alarm switch.
9. Check that the Contact Tank level holds when the Discharge Pump is stopped, to ensure that no
syphoning occurs.
10. Check air pressure above liquid in Aeration Tank with manometer. Not to be more than 15mm (H20
Water Gauge) with blower running. Record data on Commissioning Sheet.
Setting up Returned Activated Sludge (RAS) flow
With the tank full, open valve V12 and check that liquid is flowing through the visual indicator pipe in the
Returned Activated Sludge (RAS) line. The RAS flow should be the same as the rated hydraulic throughput
of the unit (with +/- 10% tolerance.) This flow is controlled by the air valve (V12) and indicated on the air flow
meter (FL I2). The flow rate of RAS should be determined by diverting the flow at the calibration point (V13)
into a measuring container over a set time.
Record air pressure on PI I1 with duty blower running. Change duty blower and record air pressure with this
blower running. Record the RAS flow and the air flow to the airlift (FI I2). Record these figure in Section 1.2
RECORD OF COMMISSIONING DATA.
Setting up Chlorination Dosing Pump
Note that chlorination and dechlorination are only required in restricted waters.
A certain amount of Sodium Hypochlorite solution (14%) should be pumped by the Chlorination Dosing
Pump into the Contact Tank over a 10 minute period after the discharge pump has stopped. The quantity
and flowrate are shown in the following table. (If the flowrate cannot be achieved in the 10-minute period, a
longer dosing period should be considered.)
See also Section 6.3 CHLORINATION DOSING PUMP.
If an alternative solution of Sodium Hypochlorite is available, different dosing rates should be used. Figures
based on a 10% solution of Sodium Hypochlorite have also been included for information.
Table 4.1 Chlorine Dosing Requirement (Over 10 Minute Period)
Sewage Contact Sodium Sodium Hypochlorite Approximate Daily

Plant Hypochlorite Flowrate over 10 Minute Chemical Consumption
Type Tank Dose per Pump Out Period
Working
Volume (10% Sol) (14% Sol) (10% Sol) (14% Sol) (10% Sol) (14% Sol)
(m3) (ml) (ml) (lit/hr) (lit/hr) (lit) (lit)
ST8-C 0.277 194 139 1.163 0.830 8.3 5.9
ST10-C 0.324 227 162 1.361 0.970 11.1 7.9
ST13 0.337 236 169 1.415 1.01 14.6 10.4
The Chlorination Dosing Pump setting should be adjusted in accordance with the above Table. The dosing
rate can be calibrated either from the instructions in the dosing pump manual or by dosing into a measuring
cylinder. If the unit has been commissioned on water, the residual chlorine in the Contact Tank, taken from
Sample Point V17 shortly before pump out should be 8 PPM or greater.
When the unit has an established biomass, the residual chlorine in the tank just before pump out will need to
measured by the operator and should be between 6 and 8 PPM. If this is not the case then the dose should
be adjusted accordingly.
If the sodium hypochlorite solution is available, check it is within its shelf life.
Note: Take the appropriate precautions when handling Sodium Hypochlorite.
After the chlorine dosing unit has been powered down, it must be manually restarted at the dosing unit, by
selecting "contact" operation and pressing the start pushbutton. This will have to be performed after a power
interruption or after the unit has been switched off, via the control panel. Please note, the rest of the ST-C
will restart automatically after a power interruption.
Setting up Dechlorination Dosing Pump
A certain amount of Sodium Bisulphite (12%) solution should be added to each litre of disinfected effluent
discharged from the Contact Tank during the pump out process, as shown in the following table.
Table 4.2 Dechlorination Dosing Requirement
Contact Sodium Bisulphite (12%) Sodium Bisulphite (12%) Approximate

Sewage Tank Average Dose Per Flowrate Required at Daily Chemical
Plant Working Pump Out Pump Duty Point Consumption
Type Volume
(m3) (ml) (lit/hr) (lit)
ST8-C 0.277 105 3.02 4.5
ST10-C 0.324 123 3.02 6.0
ST13-C 0.337 128 3.02 7.9
The above dosing requirement must be achieved within the pump out period of the Contact Tank This time
period is affected by the pump capacity and the discharge head.
ST15-C to ST60-C:
In order to achieve the correct dechlorination dosage, the discharge pressure on the Pressure
Gauge PI I6 should be set to 1.8 barg for a medium head pump, and 2.6 barg for a high head pump
by adjustment of the Diaphragm Valve V6. This will equate to a discharge flowrate of 8m3/hr. (1 barg
on the gauge equates to 10m head).
With the discharge pressure set as above, the Dechlorination Dosing Pump should be set to 3.0 l/hr.
See also Section 6.4 DECHLORINATION DOSING PUMP.
If the discharge pump (P1 or P2) has to be set at a different delivery pressure for any reason, the
dechlorination dosing rate should be adjusted dependent on the value of the delivery pressure in
accordance with the graph shown in Section 6.4DECHLORINATION DOSING PUMP This graph is
based on Sodium Bisulphite 12% solution.
If the unit has been commissioned on water, the residual chlorine in the effluent, taken from Sample Point
V18 during pump out, should be 0.5 PPM or less. IIf this is not the case then the dosing rate should be
adjusted accordingly.
When the unit has an established biomass, the residual chlorine measured by operator in the effluent taken
from sample point V18 during pump out should be between 0 and 0.2 PPM. If this is not the case then the
dose should be adjusted accordingly.
Note: Take the appropriate precautions when handling Sodium Bisulphite.

Dilution Water Requirement for Vacuum Collected Sewage
Vacuum collected sewage is highly concentrated due to the reduced flushing water volume.
If the sewage entering the ST-C has been collected via a vacuum method then to allow the bacteria to
aerobically digest the waste it must be diluted.
Dilution water connections are shown in GENERAL ARRANGEMENTS and P&I DIAGRAMS.
The dilution water, clean sea or fresh water, should be continuously dosed at the rate of approximately 55
litres/person/day.
Care should be taken to ensure that the combined dilution water and raw sewage flow does not exceed the
designed daily hydraulic loading of the sewage treatment plant.
This typically equates to the maximum dosing rates quoted in the following table:
Table 4.3 Maximum Dilution Water Dosing Rates
Sewage Dosing
Plant Rate
Type (l/min)
ST8-C 5
ST10-C 7
ST13-C 9
For installations on board passenger vessels or if there is any doubt regarding the correct dosing rate for a
particular application Hamworthy should be consulted.
PROCESS START UP PROCEDURES
Process start-up may take a period of 7~10 days. During this period, the unit is operated under automatic
control, receiving the sewage feed. Bacteria will grow their population during this period.
The process start-up can be assisted by adding Accelobac. The recommended dosing regime is as follows:
1 dissolvable bag per day for a maximum of 4 days.
GO 97940
B350
Keppel Fels
Final Data Book
Commissioning Test Procedure

Telephone +44(0)1202 662600

Hamworthy
Commissioning Procedure for
R62892
Water Systems Ltd
POOLE, BH17 0JT, ENGLAND Super Trident Sewage SHEET 1 SHEETS 6
Treatment Plants
COPYRIGHT & DESIGN RIGHT HAMWORTHY WATER SYSTEMS LTD - ALL RIGHTS RESERVED
IT REF: G:\Gavin\commissioning.doc PC Print: 13/07/11 11:50
1. Introduction
The following procedure explains the basic commissioning procedure which is to be followed
when carrying out the commissioning the Super Trident Sewage Treatment Plants.
We recommend that the commissioning be carried out by a Hamworthy Service Engineer or
suitably qualified person, and in all cases, this procedure must be carefully followed. Do NOT
attempt to commission or operate the equipment until this document; along with the operating
manual has been fully read and understood.
2. Safety
2.1 Only personnel working together or authorised by the commissioning engineer,

should be in the vicinity of the equipment when carrying out the commissioning
work, if it is unavoidable for other personnel to be in the vicinity, then they must be
made aware of the safety procedures.
2.2 Before Starting the work a Self Risk Assessment Prompt Card must be
completed, and all risks, hazards and safety precautions should be carefully noted
& considered.
2.3 Permit / permission to work should be obtained before starting the work
2.4 Any special or additional safety procedures or safety induction required by the
site must be attended to and followed.
2.5 Suitable PPE (Personnel protection Equipment) must be worn at all times while
carrying out the work .
2.6 The equipment may be stopped at any time by pressing the Emergency Stop
button on the control panel. Before starting the work, ensure that the location of
the Emergency Stop button is known & is unobstructed.
2.7 Under no circumstances should any adjustment to the Compressors, Pumps or

other auxiliary components be carried out while they are running.
2.8 Before proceeding with any electrical or mechanical adjustments or maintenance

work, the equipment must be isolated and if needs be warning signs or notices
should be displayed.
PAGE
ISSUE 1
ECN -
DATE 13.07.11
INITIALS ART
CHECKED ART
APPROVED/DATE I.B/13.07.11
T0104103
Hamworthy
R62892
Water Systems Ltd
Treatment Plants
3. Pre- Commissioning Checks
References:
T0504031 or T0504028: Typical STC Installation (See attached)
R62734: Recommendations on Vent System Design (See Attached)
GA & Electrical Circuit Diagrams as applicable
OEM handbook
Before starting the commissioning work the following Pre-Commissioning checks must
be carried out.
3.1 Electrical & Mechanical installation is completed and any Completion Certification
issued by the shipyard or vessel has been completed.
3.2 Permit to work has been issued.
3.2 Black & Grey water inlet, Vent & Effluent discharge pipe work has been fully
completed /
installed is leak free and has been issued with a certificate of completion.
3.3 Make sure the overboard by-pass line has been correctly installed. If the unit is
installed below the water line, then confirm that the line is looped above the
maximum draught line, with an anti-syphon connection at the highest point.
3.4 Vent line has been correctly installed free of any inverted loops, long horizontal
pipe runs or water traps. If such pipe runs are unavoidable suitable condensation
drains are installed.
3.6 Water supply to the unit is available.
3.7 Check and confirm that the contact tank overflow pipe has been correctly installed
and does not rise above the height of the tanks side connection & confirm that a
water trap U-bend is incorporated. Also ensure there is means to fill the U-bend
with water
3.8 Ensure that the equipment has been installed in accordance with the Hamworthy
Water Systems general installation recommendations, general arrangement
drawings & electrical installation drawings.
PAGE
ISSUE 1
ECN -
DATE 13.07.11
INITIALS ART
CHECKED ART
T0104103
Hamworthy
R62892
Water Systems Ltd
Treatment Plants
Note Any discrepancies or deviations MUST be recorded on the Commissioning

Record Sheet Any such issues should be reported to the site staff, and remedial actions
should be recommended and arranged.
3.9 Inspect the unit for any visual damage or defects, ensure no welding or hot work
has been carried out on the external surface of the tank. Ensure that the tank
internal surface is complete and free of any damage.
Note Any damage of defects should be recorded on the Commissioning Record

Sheet Any such defects should be reported to the site staff and remedial actions should
be recommended and arranged.
3.10 inspect the interior of the tank before filling it with water to ensure that there are
no foreign material present. Check that the internal tank coating is free of any
damage or defects, check all the air diffuser elements are in good order and
check and re-tighten the diffuser tie rods. Make sure all internal pipe work, unions
and connections and hose clips are damage free and fully tightened
.
3.11 Check that laundry & galley grey water is NOT connected to the contact tank. If
these are connected to the black water inlet (Aeration tank) then check and
confirm the correct Grease Trap is installed
3.12 Check the level switch floats are in good order& free to move.
3.13 Check that the compressors are in good order and that the suction filters are
undamaged and clean.
3.14 Check the macerator (if fitted) and confirm that it is free to turn by hand.
3.15 Check that the Chlorine / Bisulphate pumps are in good order and that suitable
amount of water
3.16 Get the unit ready for commissioning by opening all the air valves except the
isolation valve for the stand-by compressor which should be closed
3.17 Check and confirm that all discharge valves are closed, check that the overboard
discharge valve is open and that the Black & Grey Water inlet valves are closed.
3.18 Ensure that sufficient Commissioning spares are available.

PAGE
ISSUE 1
ECN -
DATE 13.07.11
INITIALS ART
CHECKED ART
T0104103
Hamworthy
R62892
Water Systems Ltd
Treatment Plants
3.18 Ensure there is adequate ventilation has been provided in the area where the unit
has been installed and that air duct is suitably located in relation to the
compressor installed position.
4. Commissioning Procedure
Once all the Pre-commissioning checks have been carried out, and it has been confirmed that
the unit is ready for commissioning, the following procedure, as noted below, is to be followed
and carried out.
This commissioning procedure / document should be used in conjunction with the operating
manual and other relevant contract drawings.
4.1 Energise the control panel, and check & test all the indication lamps.
4.2 Switch on the lead air compressor & check rotation is correct. Confirm that there is
no abnormal vibration or operating condition. Close the delivery valve and check
and confirm that the relief valve lifts & re-seats on re-opening the delivery valve.
Carry out the same for the Stand-by blower if installed.
Note If any abnormality is observed with the blowers, this should be investigated and Blowers
overhauled if necessary.
4.3 With the lead blower running, partially fill the tank with water until it is just covering
the diffuser heads & then close the valves of the airlifts. Confirm that air diffusion is
good from each of the diffuser heads. Repeat for 2nd blower if installed.
4.4 Close up all the tank side hatches and confirm all nuts are tightened, close valves
1,3,4 & 6, open valves 2 & 5 & fill the tank with clean water, until water flows over
the skimmer and in to the contact tank. Check all hatches are free of any water
leaks.
4.4 Open discharge pump valves and prime the pumps, check the rotation direction,
and selector switch position in the case where dual pumps are installed.
4.6 Close valves 2, 5 & 7 if fitted and open valve 3.
4.7 Adjust the sludge return airlift supply as follows.

With the tank full, open air flow meter valve and check that liquid is flowing
through the visual indicator pipe in the Returned Activated Sludge (RAS) line.
PAGE
ISSUE 1
ECN -
DATE 13.07.11
INITIALS ART
CHECKED ART
T0104103
Hamworthy
R62892
Water Systems Ltd
Treatment Plants
The RAS flow should be the same as the rated hydraulic throughput of the unit
(with +/- 10% tolerance.) This flow is controlled by the air flow meter valve and
indicated on the air flow meter . The flow rate of RAS should be determined by
diverting the flow at the calibration point into a measuring container over a set
time.
Note When handing the unit over to the operator, advice should be given on how to re-adjust
this once the unit begins to be filled with black water. The final adjustment should result in a
maximum sludge return of dark waste water, but not adjusted so much as clear water is started
to be returned.
4.8 With the discharge pump setting in Auto fill the unit with water until the Contact
Tank level Reaches the upper float switch and confirm the float switch control of
the discharge pump, discharge pump is activated and water is pumped overboard.
Repeat for the following discharge pump, if fitted.
4.9 Check and confirm that the discharge pumps do not cavitate during discharge.
Cavitation Is characterised by a loud rattling noise during pump operation, and is
caused due to insufficient resistance in the pump delivery line or a blockage or
closed valve in the suction line. Confirm the discharge time is correct
4.10 check and confirm that the water is not pumped from the syphon vent during
discharge. If it is seen that the water has been pumped out, then the height of the
syphon vent line to be increased.
4.11 Stop the discharge pump, then confirm the High Level Alarm is working by filling
up the tank until the float switch is lifted to the upper most position and confirm that
the High Level Alarm is activated. Switch the Discharge pump to Auto and allow
the tank to discharge normally.
4.12 Adjust the Chorine dosing pump and Bisulphate pump in accordance with the
adjusting procedure in the manual (See as attached for easy reference Ref
R62806) Confirm that the dosing cycle is set correctly by filling up the contact tank
with water, then Carrying out visual check during pre-discharge & discharge
operation. After confirming the pumps operation on fresh water, remove / discharge
the water, from tanks and fill with chemicals.
PAGE
ISSUE 1
ECN -
DATE 13.07.11
INITIALS ART
CHECKED ART
T0104103
Hamworthy
R62892
Water Systems Ltd
Treatment Plants
4.13 Check and measure the air pressure inside the tank by using a Manometer
connected to the aeration tank / vent line. The air pressure should NOT exceed
15mm water gauge, with blower running. Excessive air pressure (above 15mm
water gauge) indicates a restricted or undersized vent. Confirm that the emergency
overflow water trap is not blown out.
4.14 Open Black & Grey Water inlet valves to put the unit on line and check that the
blower is running and that the discharge pump is set in Auto mode of operation.
4.17 Check and confirm that the Macerator (if fitted) is working in good order.
4.18 Advise the vessels staff how to carry out sampling and desludge operations and
give basic operation training if possible / applicable.
PAGE
ISSUE 1
ECN -
DATE 13.07.11
INITIALS ART
CHECKED ART
T0104103
Hamworthy Water Systems Ltd,
Fleets Corner, ST-C Grundfos Chlorine Dosing Pump R62806
Poole, Dorset, BH17 0JT, UK Set up Summary
Copyright & All Other Rights Reserved Page 1 of 11
Contents
1 Approvals .................................................................................................................................................. 2
2 Introduction............................................................................................................................................... 2
3 Dosing Pump Specification..................................................................................................................... 2
4 Hardware and Documents Required ...................................................................................................... 2
5 Setup/Configuration ................................................................................................................................. 2
5.1 Connections ........................................................................................................................................ 2
5.2 Initial Start ........................................................................................................................................... 3
5.3 Bleeding/Priming of the Pump using the Plus3 System ...................................................................... 3
5.3.1 Preparation. ................................................................................................................................. 3
5.3.2 Procedure..................................................................................................................................... 4
6 Function Levels ........................................................................................................................................ 6
6.1 General................................................................................................................................................ 6
6.2 Function Level 1 (Manual Mode)......................................................................................................... 6
6.3 Function Level 2 Changing Batch mode, Flow Rate and Dosing Volume. ......................................... 6
6.4 Verification parameters (Function Level 2) ...................................................................................... 7
6.5 Service Level....................................................................................................................................... 8
6.5.1 Opening the service level............................................................................................................. 8
6.5.2 Service Level continued............................................................................................................... 9
6.5.3 To open pump type selection..................................................................................................... 10
7 Resetting to default settings ................................................................................................................. 10
8 Manual Batch Cycle Start ...................................................................................................................... 11
9 Auto Batch Cycle Start .......................................................................................................................... 11
For Issue Number and Approval details see Section 1 Approvals on Page 2.
1 Approvals
Issue Date Status Author Approved By

1 11.02.10 Original Issue S.Henery Mr T.Dodd
2 Introduction
This document describes the setting up of a Grundfos dosing pump.
3 Dosing Pump Specification

This document covers the following unit:
Grundfos: DDI209D, Pump Type DDI 2.5-10 2.20 l/HR, 10.00 Bar, 50Hz supply 110-20/220-240vac 50/60hz
Dosing pump incorporating a Plus3 System.
4 Hardware and Documents Required

Ensure the following items are available:-
1 Off - Electrical lead with connector (for use with socket 3)

1 Off - Electrical Lead with connector (for use with socket 4)
1 Off - Suction hose with float switch complete with connector (for use with socket 5)
1 Off - Syringe & Hose
1 Off - Discharge/Overflow Hose
1-Off Overflow Hose
1 Off Grundfos Dosing Pump
1 Off - Hamworthy wiring diagrams. (Schematics)
5 Setup/Configuration
5.1 Connections
Follow the steps below to verify interface cables & hoses interconnection:-
1. Connect hoses. See picture on

the right hand side
DISCHARGE
HOSE
OVERFLOW HOSE SUCTION

HOSE
2. Electrical lead with connector (for use with socket 3)

Verify with multi-meter(or any continuity device available, eg bell or buzzer) by
shorting brown and black wires and then connect multi-meter probes across pins
1 & 4. Select continuity mode on multi-meter (Ohms). The meter will display a
value (typical 3.3 ohms). This indicates that lead is OK.(Should the multi-meter
display a OL then it proves the cable is open circuit/broken wire, faulty lead)
3. Electrical Lead with connector (for use with socket 4)
Verify as above. (Pin numbers & colours as above)
4. Electrical Lead with Integral Float Switch (For use with socket 5)
Verify with multi-meter by connecting meter probes across pins 1 and 2. Select
continuity mode on multi-meter. Slide the float switch up and down along the float
tube. When float switch is raised the multi-meter will indicate open circuit (OL) and
when lowered the display will indicate a reading as above.
Should the meter indicate reverse logic then simple slide the float switch off and
turn it round. Once it is changed re-test the cable.
5. Electrical Connections:
See electrical drawings
Note: The dosing pump Socket 4

is supplied with dummy Dosing Pump Controller
caps fitted over the
sockets. Unscrew and
discard caps from socket
Socket 5 Floatswitch
3 and socket 4.
cable
Mains Cable
Socket 3
Healthy Signal
Note:
a) Connector 3 electrical lead provides error signals.
b) Connector 4 electrical lead is used to initiate batch cycle.
c) Connector 5 electrical lead is used to detect low level & is integral with the suction pipe
5.2 Initial Start
Ensure that the rated voltage stated on the legend plate corresponds to the source power supply.(Or
where the pump power supply is to be plugged in).
Ensure that all pipes/hoses & dosing head connections are tight.
Ensure that all electrical connections are correct and plugged in..
5.3 Bleeding/Priming of the Pump using the Plus3 System
5.3.1 Preparation.
1. Open Isolation valve D.
(2 Turns)
Isolation Valve D
2. Use syringe provided to assist

suction. (fit the hose provided
onto the syringe)
3. Place suction hose/float switch
in the bucket (or dosing medium
as applicable)
For Clarity, Suction Tube/float switch is

placed outside the bucket.
5.3.2 Procedure
1. Remove the cover from the Plus3 system

priming chamber.
Priming chamber
Cover
2. Use syringe complete with hose attached;

push the hose as far as it will go into the
black tube on the pump centreline.
3. Draw up the syringe in order to create low pressure and hold the hose in this position
4. Dosing medium will be drawn into the syringe.
5. Relax the syringe.
6. Remove the syringe & hose and empty.
7. Replace the Plus3 System cover.
8. Suction and discharge isolation valves.
Comment applicable if for any reason the
Discharge Valve
valves were un-assembled (both marked
with a direction arrow.)
Suction Valve
9. Open de-aeration screw on the dosing

head by 1 turn.
De-Aeration screw
10.Press Stop/Start button
Stop/Start
(The pump will run in manual mode at
Button
maximum stroke frequency)
11.Leave the pump running until the

calibration hose is full.
Calibration
12.Close the de-aeration screw

13.The pump is now primed ready for batch set up.
6 Function Levels
6.1 General
There are 2 function levels (plus a service level). Each level gains access to a particular set of parameters to
enable and modify a unique setup for the dosing pump. The dosing pump shall be configured to match the
specific ST-C being commissioned.
6.2 Function Level 1 (Manual Mode)

Parameters for use when dosing pump is to run in manual mode. It also allows the pump to run in batch
cycle. (Only If batch mode is configured)
6.3 Function Level 2 Changing Batch mode, Flow Rate and Dosing Volume.
Follow the steps below: Changing these parameters changes the batch mode dosing, flow rate, dose volume
1. Press & Hold the Menu/Info button for

greater than 3 secs.
2. Function level 2 is now open. The display
is shown on the right
C:111
3. Press Menu/Info Button. Skips to CAL

Mode
OFF
CAL
4. Press Menu/Info Button. The display

skips to Flow Mode
OFF
Flow
skips to Memory Mode
OFF
Memory
6. Press Menu/Info Button. The display Analog

skips to L:4.0mA 4-20mA
4.0
L: mA

skips to Batch Off
Batch is signified by letter B on the OFF
display
B
8. Press Up Button The display skips to
Batch On,
on
B
9. Press Stop/Start Button to display l/
existing flow rate lit/hr.
0.286
10. Press Up or Down button to change l/
value of flow rate (lit/hr)
Note: Consult Hamworthy manual for 0.286
correct Dosing rate.
11. Press Stop/Start Button to save flow ml
rate settings and then display total dose
volume (ml). 54.0
B
12. Press Up or Down button to change ml

total dose volume (ml)
Note: Consult Hamworthy manual for 54.0
correct dose volume.
B
13. Press Stop/Start button to save dose Manual ml
volume (ml) The display defaults to
manual mode with dose volume 54.0
displayed.
Stop B
The above set up is configured to discharge a dose at every new cycle of the ST-C discharge pump.
Should Stop/Start button be pressed then the display will indicate Run.
End of batch dosing set up.
6.4 Verification parameters (Function Level 2)

The purpose of the exercise is to check the parameters which have been set in Section 6.3.
1. Press & hold the Menu/Info button for

greater than 3 secs.
2. Function level 2 is now open. The display
is updated, as shown on right
C:111

skips to Calibration Mode
OFF
CAL
skips to Flow Mode
OFF
Flow
skips to Memory Mode
OFF
Memory
6. Press Menu/Info Button. The display Analog

skips to L:4.0 mA 4-20mA
L: 4.0 mA
7. Press Menu/Info Button The display

skips to Batch On.
on
B
skips to time Off.
OFF
t
skips to Slow Mode.
SL:OF
10. Press Menu/Info Button The display l/

skips to dosing flow rate
0.286
11. Press Menu/Info Button The display h/

skips to operating hours counter
0
12. Press Menu/Info Button The display Manual ml

skips to dose volume and indicates
manual mode. 54.0
Stop B
6.5 Service Level
6.5.1 Opening the service level

Before starting, read all three steps below, and the note which follows them.
1. Switch off or power down controller

and leave it. (Allow 30 secs to decay
internal charge) Display Off
Incoming Power Off
2. Simultaneously press and hold

Menu Info + down Buttons and
turn the power back on (A second
person may be required to turn on
the power).Keep both buttons
pressed for at least 10 secs
3. The display updates to U2.20 and
remains at this setting. Release both
buttons. U2:20
Note: Should the buttons be released too early the display will read default run values. Turn off controller
power and repeat steps 2 & 3.
6.5.2 Service Level continued
To modify the Control unit switch assignments (Normally Open/Normally Closed)
1. Press Stop/Start Button

Note: NO Visual change
U2:20
2. Press UP Button. Func is displayed

Note: Service level is now open
Func
3. Press Menu/Info Button

The display updates
1: OFF l/min

The display updates
2:no l/min

The display updates
3:no

The display updates
4:no
7. Press Down Button to change to nc.

(Up/Down toggles no/nc status.)
4:nc

updates
5:no
9. Press Down Button to change to nc
5:nc
Error
The display updates
6:no
RunStop

The display updates
7:OFF
Run
The display updates
St:60
ERROR
13. Press Menu/Info Button l/h
The display updates
Unit
14. Use Up and Down buttons to switch l/h

between Unit l/h and Unit gph(=gal/h)
Unit
15. Press stop/start button to save & Exit Manual ml

54.0
Stop B
6.5.3 To open pump type selection
1. Press & Hold Menu/Info button for 10

secs. (or until the pump type is indicated
on the display.) If the type indicated -2.5
matches the type on pump nameplate
then go to step 2.
Use up/down button to switch between
the pump types. Press the start/stop
button. Then power down and then back
on again. (Confirm the setting and close
the service level)
2. Press Stop/Start Button. Confirms new Manual ml

pump settings (if updated)
54.0
Stop B
3. Press Menu/Info Button. Ready for Auto Contact ml

Batch Run.
Waiting for auto cycle to start 54.0
Run B
7 Resetting to default settings

If required, first and second function levels can be reset to default levels as follows:
Note: The service level settings (pump type, unit of display for the dosing flow, input and output switch
settings) and values for the total dose volume and operating hours counter remain as they are.
1. Switch off power supply

2. Simultaneously press the Up and Down
buttons and hold them down, while
performing step 3
3. Switch on the power supply, boot appears boot
on the display.
4. Release both buttons
All settings at the first and second function
levels are reset to the default settings.
8 Manual Batch Cycle Start
This is a local mode which allows the pump to be operable from the dosing key pad.
1. Press Menu/Info button to toggle mode Manual ml
between Manual and Auto
54.0
Stop B
2. Toggle Menu/Mode button to select Contact ml

Auto mode. (Contact ml signifies Auto)
54.0
Stop B
3. Press Stop/start button to initiate cycle. Manual ml
54.0
Stop B
4. Toggling the Stop/Start button shall
suspend the batch cycle.
5. Toggle the Stop/start button to resume
batch cycle.
Note: The dosing cycle will start from
where it had stopped.
9 Auto Batch Cycle Start

This is auto mode. Remote start is initiated by the float switch located in the contact tank
To enable successful running of the auto batch cycle the display must indicate run. If this is not the
case then toggle menu/info button once. The display screen will indicate run. Toggling the Menu/Info
button will cause the display to indicate stop or run.
1. Press Menu/Info to toggle mode Manual ml

between Manual and Auto (contact
signifies Auto) 54.0
Stop B
2. Toggle Menu/Info to select Auto mode Contact ml

(contact signifies Auto selected)
54.0
Stop B
3. Press Stop/Start button between Contact ml
Enable/disable Auto mode
(Picture on the RHS indicating Auto 54.0
mode disabled)
Stop B
4. Toggle Stop/Start button to enable Auto
Mode (Picture indicating Auto mode Contact ml
enabled) 54.0
Run B
5. Auto mode selected. Contact ml

Waiting Start from float switch.
54.0
Run B
Should it be necessary to abort the current dosing batch cycle then power down and power back up again.
When the power is restored, the dosage value will be restored to maximum (configured) value.
GO 97940
B350
Keppel Fels
Final Data Book
Operation and Instruction Manual

Telephone +44(0)1202 662600

Hamworthy ST8-C to ST13-C
Super Trident Sewage Treatment Units
to IMO MEPC 159(55)
Installation, Operating and Maintenance Manual
PCH 1593
Issue 2 0514
HAMWORTHY WATER SYSTEMS LIMITED

Telephone: +44 (0)1202 662600
Facsimile: +44 (0)1202 668793

Amendment Record
30-11-12 ORIGINAL ISSUE

3.5 Compartment Ventilation Note added
4.3 Schedule of routine maintenance Note inspection, cleaning & replacement of blower filters added
5.1. Air filter replacement change to ever 3 months
Page ii
WARNING
1. Health and Safety Act Compliance. Before working on this equipment personnel should be made
aware of, and ensure compliance with, the Health and Safety Regulations appropriate to this class of
work.
2. Work must only be carried out by suitably qualified and competent persons.
3. Before lifting, installing and operating the unit, the instructions detailed below, and also the
accompanying manual must be read.
4. Ensure that all equipment used for lifting the unit is adequate for the weight.
5. The handling points are indicated on the unit and these must be used. The hooks of slings must not
be fitted directly to lifting eyebolts or lugs, shackles must be used.
6. Before running the unit for the first time, the installation must be thoroughly checked, taking account of
the procedures detailed in manual Section 4, Operation.
7. The unit must not be run unless all protective guards supplied with the equipment are in position.
8. Before proceeding with maintenance on the unit, or making adjustments to its connections and fittings,
it must be stopped and isolated electrically and mechanically and visible warning notices displayed.
9. Ensure safety procedures for hazardous gases or oxygen depletion are carried out before opening the
tanks.
10. Before commencing repair or overhaul a preliminary check of available spares must be made, e.g.
replacement set of joints or jointing material.
11. Pumps handle various liquids, sometimes not those for which the pump was initially supplied. Know
the properties of the liquids that have been pumped, and the actions necessary to make handling safe
and in the event of an emergency.
12. Before handling sodium hypochlorite and sodium bisulphite refer to instructions in Section 4.
13. The equipment should not be installed in an explosive atmosphere.
14. This equipment is subject to international, European, and national regulations and must be used
accordingly.
15. Attention is drawn to the following publications:

(a) Sewage systems on ships: associated hazards, installation and maintenance, Marine
Guidance Note MGN 33 (M+F), Marine Safety Agency, UK, August 1997.
(b) Working with sewage: The health hazards - A guide for employers, C13 IND(G)198L 2/96,
Health and Safety Executive, UK, February 1996.
Page iii
Issue 1 0411
Page iv
Issue 1 0411
SUMMARY)
See also: Tables of Contents for Sections 7.5 to 7.7 on pages viii to x.
Page
SECTION 1 - TECHNICAL DATA ................................................................................................................ 1-1
1.1 GENERAL TECHNICAL DATA ...................................................................................................... 1-1
1.1.1 Sewage Loading Data ............................................................................................................ 1-1
1.1.2 Sewage Peak Loading Considerations ................................................................................... 1-1
1.1.3 Electrical Power Supply .......................................................................................................... 1-1
1.1.4 Discharge Pump Ratings ........................................................................................................ 1-2
1.1.5 Blower Electrical Ratings and Duties ...................................................................................... 1-2
1.1.6 Sewage System Alarm ........................................................................................................... 1-2
1.1.7 Vent System Back Pressure ................................................................................................... 1-2
1.1.8 Temperature and Humidity Data ............................................................................................. 1-2
1.1.9 Requirement for Shipboard Cleaning Chemicals .................................................................... 1-2
1.2 RECORD OF COMMISSIONING DATA ........................................................................................ 1-3
SECTION 2 - INTRODUCTION ................................................................................................................... 2-1
2.1 GENERAL ..................................................................................................................................... 2-1
2.1.1 ST-C Definition ....................................................................................................................... 2-1
2.1.2 Nomenclature ......................................................................................................................... 2-1
2.2 GENERAL DESCRIPTION OF ST-C UNITS ................................................................................. 2-1
2.3 DETAILED DESCRIPTION OF ST-C UNIT ................................................................................... 2-2
2.3.1 General................................................................................................................................... 2-2
2.3.2 Aeration Tank ......................................................................................................................... 2-2
2.3.3 Settlement Tank ..................................................................................................................... 2-3
2.3.4 Chlorine Contact Tank ............................................................................................................ 2-3
2.3.5 Chlorination and Dechlorination Dosing Units......................................................................... 2-3
2.3.6 Discharge Pumps ................................................................................................................... 2-3
2.3.7 Blower .................................................................................................................................... 2-4
2.3.8 Control Philosophy ................................................................................................................. 2-4
2.4 ST-C SYSTEM INTERFACE CONFIGURATIONS ........................................................................ 2-5
SECTION 3 - INSTALLATION ..................................................................................................................... 3-1
3.1 GENERAL DATA ........................................................................................................................... 3-1
3.2 FURTHER INSTALLATION DETAILS ........................................................................................... 3-1
3.3 VENT SYSTEM DESIGN RECOMMENDATIONS ......................................................................... 3-1
3.4 FITTING INSTRUCTIONS FOR ITEMS PACKED SEPARATELY FOR SAFE TRANSIT .............. 3-1
3.5 COMPARTMENT VENTILATION .................................................................................................. 3-1
SECTION 4 - OPERATION .......................................................................................................................... 4-1
4.1 START UP PROCEDURES ........................................................................................................... 4-1
4.1.1 General................................................................................................................................... 4-1
4.1.2 Health and Safety Information ................................................................................................ 4-1
4.1.3 Preparation of Unit for Initial Operation ................................................................................... 4-1
4.1.4 Setting up Returned Activated Sludge (RAS) flow .................................................................. 4-2
4.1.5 Setting up Chlorination Dosing Pump ..................................................................................... 4-2
4.1.6 Setting up Dechlorination Dosing Pump ................................................................................. 4-3
4.1.7 Dilution Water Requirement for Vacuum Collected Sewage ................................................... 4-4
4.2 PROCESS START UP PROCEDURES ........................................................................................ 4-4
4.3 SCHEDULE OF ROUTINE PROCEDURES .................................................................................. 4-4
4.3.1 Daily ....................................................................................................................................... 4-4
4.3.2 Every Three Days ................................................................................................................... 4-4
4.3.3 Weekly.................................................................................................................................... 4-5
4.3.4 Monthly ................................................................................................................................... 4-5
4.3.5 Every 3 months....................................................................................................................... 4-5
4.4 METHODS FOR ROUTINE PROCEDURES ................................................................................. 4-5
4.4.1 Desludge ................................................................................................................................ 4-5
4.4.2 Contact Tank cleaning ............................................................................................................ 4-7
4.5 SAMPLING AND ANALYSIS ......................................................................................................... 4-7
4.5.1 ST-C unit Sampling Points...................................................................................................... 4-7
4.5.2 ST-C unit Routine Analysis ..................................................................................................... 4-7
4.6 UNIT SHUT DOWN PROCEDURE................................................................................................ 4-8
4.6.1 General................................................................................................................................... 4-8
4.6.2 Unit shut down for a short period without emptying (Up to 6 Hours) ....................................... 4-8
4.6.3 Unit shut down for a long period ............................................................................................. 4-8
SECTION 5 - MAINTENANCE AND TROUBLE SHOOTING ....................................................................... 5-1
5.1 MAINTENANCE SCHEDULE ........................................................................................................ 5-1
5.1.1 Weekly.................................................................................................................................... 5-1
5.1.2 Monthly ................................................................................................................................... 5-1
5.1.3 3 Monthly ............................................................................................................................... 5-1
5.1.4 Annually.................................................................................................................................. 5-1
5.2 TROUBLE SHOOTING.................................................................................................................. 5-2
5.3 SPECIFIC MAINTENANCE PROCEDURES ................................................................................. 5-3
5.3.1 Cleaning the Dosing Pump ..................................................................................................... 5-3
5.3.2 Air Diffuser Assemblies Replacement Procedures ................................................................. 5-3
5.4 RECOMMENDED SPARES LIST .................................................................................................. 5-4
SECTION 6 - KEY COMPONENTS ............................................................................................................. 6-1
6.1 DISCHARGE PUMP: HAMWORTHY B50X50 ............................................................................... 6-3
6.2 BLOWER: RIETSCHLE DTA50 TO DTA80 ................................................................................... 6-5
6.3 CHLORINATION DOSING PUMP ................................................................................................. 6-7
6.3.1 Dosing Pump Set Up Guide R62950 ...................................................................................... 6-9
6.3.2 Dosing Pump Set Up Summary R62985 .............................................................................. 6-11
6.4 DECHLORINATION DOSING PUMP .......................................................................................... 6-13
6.4.1 Dosing Pump Set Up Summary R62984 .............................................................................. 6-15
6.5 DOSING PUMPS SUCTION LINES.......................................................................................... 6-17
SECTION 7 - DOCUMENTS AND DRAWINGS ........................................................................................... 7-1
7.1 HEALTH AND SAFETY ................................................................................................................. 7-3
7.1.1 DPD No. 4 Tablets.................................................................................................................. 7-5
7.1.2 Sodium Hypochlorite: Document SDS S024 ........................................................................... 7-7
7.1.3 Sodium Bisulphite: Document SDS S011 ............................................................................... 7-9
7.2 GENERAL ................................................................................................................................... 7-11
7.2.1 Peak Loading Considerations: Hamworthy Document R62733 ............................................ 7-13
7.2.2 Grey Water Streams Suitable for ST-C Sewage Treatment: Hamworthy Document R62742 7-15
7.2.3 Typical ST-C Plant Installation: Hamworthy Documents T0406028A.................................... 7-17
7.2.4 Vent System Design Recommendations: Hamworthy Document R62734 ............................ 7-19
7.3 3-D CUT-AWAY DRAWING: HAMWORTHY DOCUMENTS STCXX-00022 ............................... 7-21
7.4 PROCESS DIAGRAM: HAMWORTHY DOCUMENT STCXX-00006 .......................................... 7-23
7.6 SECTIONAL ARRANGEMENTS .................................................................................................7-27
7.8 DAILY LOG SHEET: HAMWORTHY DOCUMENT R62741 ........................................................ 7-31
TABLES
Page
Table 1.1 Sewage Loading Table ............................................................................................................... 1-1
Table 1.2 Discharge Pump Ratings ............................................................................................................ 1-2
Table 1.3 Blower Electrical Ratings and Duties (50/60Hz) .......................................................................... 1-2
Table 2.1 Blower Types and Manuals for each Sewage Plant Type ........................................................... 2-4
Table 4.1 Chlorine Dosing Requirement (Over 10 Minute Period) .............................................................. 4-2
Table 4.2 Dechlorination Dosing Requirement ............................................................................................ 4-3
Table 4.3 Maximum Dilution Water Dosing Rates ....................................................................................... 4-4
Table 4.4 Estimated Desludge Volume From Each Desludge Operation .................................................... 4-5
Table 5.1 ST-C Trouble Shooting Guide ..................................................................................................... 5-2
Table 5.2 Recommended List of Spares ..................................................................................................... 5-4
Section 7.5: GENERAL ARRANGEMENTS & P&I DIAGRAMS
Blowers Pumps Drawing Type Drawing Number
GA STC08-0A-500 Sheet 1 of 2
1
P&I STC08-0A-500 Sheet 2 of 2
1
GA STC08-0B-501 Sheet 1 of 2
2
P&I STC08-0B-501 Sheet 2 of 2
ST8-C
GA STC08-0C-502 Sheet 1 of 2
1
P&I STC08-0C-502 Sheet 2 of 2
2
GA STC08-0D-503 Sheet 1 of 2
2
P&I STC08-0D-503 Sheet 2 of 2
1
1
2
ST10-C
1
2
2
1
1
2
ST13-C
1
2
2
Section 7.6: SECTIONAL ARRANGEMENTS
Drawing Content Drawing Number Number of Issue

Sheets in No
Drawing
ST8-C to ST13-C STC08-13-100 8 1
Page viii
Issue 1 0411
Section 7.7: ELECTRICAL DRAWINGS
Blowers Pumps Control Drawing Sheet

Voltage No No
1
110 / 24 ES12260
2
ST8-C to 115 to 1
ST13-C 120 / ES12262
24 2
Recommended
Electrical 1
220 / 24 ES12263
Spares 2
230 to 1
ES12265
240 / 24 2
ST8-C to Blowers Pumps Control Drawing Sheet

ST13-C Voltage No No
(3-Phase)
1
2
110 / 24 E19170
3
4
1
1
2
220 / 24 E19171
3
4
1
1
2
110 / 24 E19172
3
4
2
1
2
220 / 24 E19173
3
4
Circuit Diagram
1
2
110 / 24 E19174
3
4
1
1
2
220 / 24 E19175
3
4
2
1
2
110 / 24 E19176
3
4
2
1
2
220 / 24 E19177
3
4
Continued ...
Page ix
Issue 1 0411
Section 7.7: ELECTRICAL DRAWINGS (Continued from Previous Page)
Control Drawing Sheet

Blowers Pumps
Voltage No No
Blower and
Discharge Pump 3
Phase Motor and
MCB Details:
ST8-C All ES12136 1
ST10-C All ES12137 1
ST13-C All ES12138 1
1
1 All ES12330
2
1
1
2 All ES12331
Installation Wiring 2
Diagram 1
1 All ES12332
2
2
1
2 All ES12333
2
1
1 All ES12350
2
1
External 1
2 All ES12351
Overview, 2
Component
Layout, Panel 1
1 All ES12352
Cutouts 2
2
1
2 All ES12353
2
Page x
Issue 1 0411
Spare Parts and Service
Spare Parts can be ordered direct from the following address:

Hamworthy Water Systems Ltd. Telephone: +44 (0)1202 662600
Fleets Corner Facsimile: +44 (0)1202 668793
Poole, Dorset Email: info@hamworthy.com
BH17 0JT, England
or via any Hamworthy office or agency throughout the world, listed below.
When ordering spare parts, the following information is required to ensure that correct parts are supplied:
Type and serial number of machine: Obtained from machine nameplate
Item Number and full description of part required: Obtained from details in this publication
Technical Service and Advice:

Technical service and advice can be obtained during normal working hours from the above address on the
contact numbers shown, or via email pooleservice@hamworthy.com, or via any Hamworthy office or
agency throughout the world, listed below. Outside normal working hours a 24 hour emergency facility is
available. Initial telephone contact number is +44 (0)1202 662600.
Hamworthy Offices and Agencies
Territory Organisation Contact

RFD AUSTRALIA PTY LTD
RFD TECHNOLOGIES UNIT F CONTACT: MR MALCOLM SCOTCHER
75 ST HILLERS ROAD TEL: + 61 2 9643 8000
AUSTRALIA and AUNURN NSW 2144 FAX: + 61 2 9643 8011
NEW ZEALAND PO BOX 6091 MOBILE:
SILVERWATER BC 1811 EMAIL: malcolm.scotcher@rfdaust.com.au
AUSTRALIA
CONTACT:MR TOM ALDERS
HAMWORTHY BV
TEL: + 31 10 462 4777
APLONIASTRAAT 33
BE-NE-LUX NL-3084 CC, ROTTERDAM
FAX: + 31 10 415 9046
MOBILE: + 31 65 149 5960
NETHERLANDS
EMAIL: talders@hamwothy.com
CONTACT:MR J A GOMES
TRIDENTE BRASIL
TEL: + 55 21 2233 1489
RUA VISCONDE INHAUMA
BRAZIL 134 - GR 1513, RIO DE JANEIRO
FAX: + 55 21 2516 7543
MOBILE: + 55 21 9983 3190
RJ BRAZIL 20091-000, BRAZIL
EMAIL: japgomes@tridente.com.br
CONTACT:MR PETER CHALUPKA
MARTIMEX-MARINE TRADING SRO TEL: + 421 43 424 8601
BULGARIA CERVENEJ ARMADY 1 FAX: + 421 43 424 8349
03601 MARTIN, SLOVAKIA MOBILE: + 421 90 370 2687
EMAIL: chalupka@martimex.sk
CONTACT:MR ROGER MCNEILL
MARINE & OFFSHORE CANADA
TEL: + 1 905 688 4922
113 CUSHMAN ROAD
CANADA UNIT 29, ST CATHARINES
FAX: + 1 905 688 9028
MOBILE: + 1 905 933 6985
ONTARIO, CANADA
EMAIL: hcl@vaxxine.com
CONTACT:MR WILLIAM BUXTON
LANZ Y CIA LTDA
TEL: + 56 2 235 2707
CALLE DR M BARROS BORGONO 233
CHILE CASILLA 16389, SANTIAGO
FAX: + 56 2 235 7329
MOBILE:
CHILE
EMAIL: efadic@lanzco.cl
Continued ...
Page xi
Issue 1 0411
CONTACT:MR WILLIAM HUANG
HAMWORTHY SHANGHAI REP. OFFICE
TEL: + 86 21 6445 5665
ROOM 8B YI DIAN PLAZA
CHINA NO 746 ZHAO JIA BANG ROAD SHANGHAI 200 030,
FAX: + 86 21 6445 9875
MOBILE: + 86 13 9019 03003
CHINA
EMAIL: whuang@hamworthy.com
CONTACT:MR BIN WANG
HAMWORTHY DALIAN REP. OFFICE
TEL: + 86 411 6289 3989
ROOM 2013,
CHINA NO.4 XIU ZHU ROAD,
FAX: + 86 411 6289 3989
MOBILE: + 86 13 9 4099 1786
DALIAN 116 001, CHINA
EMAIL: bwang@hamworthy.com
CONTACT: MR MA LI
HAMWORTHY GUANGZHOU REP. OFFICE
TEL: + 86 20 8435 1719
ROOM 910, FUYING BUILDING,
CHINA NO.164 CHANGGANG ROAD GUANGZHOU 510 250,
FAX: + 86 20 8435 1695
MOBILE: + 86 133 1883 8043
CHINA
EMAIL: mli@hamworthy.com
CONTACT:IVO PETEK
EUREKA INTERNATIONAL D.O.O TEL: + 385 21 389 806
CROATIA KASTELANOVA 18 FAX: + 385 21 542 006
HR-21000 SPLIT, CROATIA MOBILE: + 385 98 232 087
EMAIL: ivo.petek@st.htnet.hr
CONTACT:MR ADAMOS SERAPHIDES
MIE SERVICES LTD
TEL: + 357 2534 5319
THE HAWK BUILDING,
CYPRUS 124 GLADSTONE STREET
FAX: + 357 2534 5639
MOBILE:
3032 LIMASSOL, CYPRUS
EMAIL: Adamos@mieserv.cy.net
MARTIMEX-MARINE TRADING SRO TEL + 421 43 424 8601
CZECH REP. CERVENEJ ARMADY 1 FAX: + 421 43 424 8349
CONTACT:MR STEIN THORSAGER
HAMWORTHY PUMP SYSTEMS AS
TEL: + 47 815 48600
SOLBRAAV. 10, NO-1383 ASKER
DENMARK PO BOX 144, NO-1371 ASKER
FAX: + 47 815 48610
MOBILE: + 47 957 60379
NORWAY
EMAIL: pumpinfo@hamworthy.com
TEL: + 47 815 48600
FINLAND PO BOX 144, NO-1371 ASKER
FAX: + 47 815 48610
MOBILE: + 47 957 60379
NORWAY
CONTACT:MR ALFRED J. TIANO
ETABLISSEMENTS TIANO S.A TEL: + 33 1 4561 9932
FRANCE 2 BIS, RUE DE LA BAUME FAX: + 33 1 4225 6962
FR-75008 PARIS, FRANCE MOBILE:
EMAIL: alfred-tiano@ets-tiano.fr
CONTACT:MR HUBERTUS RUMP
WILHELM RUMP KG
TEL: + 49 40 317 8420
BUCHHEISTERSTRASSE 6
GERMANY DE-20457, HAMBURG
FAX: + 49 40 319 4841
MOBILE: + 49 17 174 51599
GERMANY
EMAIL: info@rump-kg.de
CONTACT:MR ANGELO MACRIS
MARINE & INDUSTRIAL SYSTEMS LTD
TEL: + 30 210 428 2826
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GREECE GR 185 37 PIRAEUS
FAX: + 30 210 418 3627
MOBILE: + 30 694 483 0087
GREECE
EMAIL: misltd@aias.gr
CONTACT:MR ARVIND PRASAD
HAMWORTHY INDIA PVT. LTD.
TEL: + 91 22 3028 7711-15
35, MITTAL CHAMBERS,
INDIA NARIMAN POINT, MUMBAI,
FAX: + 91 22 3028 7710
MOBILE: + 91 98 2113 0654
400 021 INDIA
EMAIL: aprasad@hamworthy.com
CONTACT:ALI JOHN GHOTB
PASARGAD PETROGAS CO.
ISLAMIC TEL: + 98 21 8877 6543
1180 VALI-ASR AVE.,CORNER OF CHAMAN STR.
+ 98 21 8865 0887 / 88
REPUBLIC OF 2nd FLOOR UNIT 3
FAX: + 98 21 8878 8484
IRAN 1432763984 TEHRAN, IRAN
MOBILE: + 98 912 139 1399
EMAIL: info@pasargad-petrogas.com
FESCO JAPAN LTD CONTACT:MR TONY SHINGAKI
R/M No.606 OF KENRYUU BLDG. TEL: + 81 78 332 3399
JAPAN 6-BAN KAIGANDOURI, FAX: + 81 78 332 3363
CHUO-KU, KOBE, HYOGO, MOBILE: + 81 90 102 40155
650-0024, JAPAN EMAIL: fesco-tony@msj.biglobe.ne.jp
Page xii
Issue 1 0411
HAMWORTHY MARINE LTD. CONT: MR. SIGURD JENSSEN
RM 1224, OCEAN TOWER TEL: + 82 51 740 5544 / 5 / 6
KOREA #760-3, WOO 1-DONG FAX: + 82 51 740 5547
HAEUNDAE GU MOBILE: +82 10 7176 5545
BUSAN, 612-021 KOREA EMAIL: SSJenssen@hamworthy.com
CONTACT:MR TONY CARVALHO
THE TRADING & IND. EQUIPMENT CO
TEL: + 965 481 9188
[T.I.E.C.O]
KUWAIT PO BOX 2159, 13022 SAFAT
FAX: + 965 481 0387
MOBILE:
KUWAIT C.R. 13104
EMAIL: tony-carvalho@tiecokuwait.com
TEL: + 47 815 48600
NORWAY PO BOX 53, NO-1371 ASKER
FAX: + 47 815 48610
MOBILE: + 47 957 60379
NORWAY
CONTACT:MRS Z AL MAAWLY
TRANS-OCEANIC TRADING EST
TEL: + 968 798 503 or 787 912
PO BOX 1892
OMAN POSTAL CODE 112, RUWI
FAX: + 968 702 981
MOBILE: + 968 9323835
SULTANATE OF OMAN
EMAIL: totest@omantel.net.om
CONTACT:MS BARBARA KACZYNSKA
ROMAC LTD
TEL: + 48 58 346 7203
UL CIOLKOWSKIEGO 7A/25
POLAND PL 80-463, GDANSK
FAX: + 48 58 346 3694
MOBILE:
POLAND
EMAIL: barbararomac@poczta.onet.pl
CONTACT:MR B MENDONSA
AL-AHED TRADING & CONTRACTING CO TEL: + 974 441 4022 /3/4
QATAR PO BOX 3266 FAX: + 974 441 4021
DOHA, QATAR MOBILE:
EMAIL: alahed@qatar.net.qa
CONTACT:MR CONSTANTIN COSTACHE
TOTAL TRADING SRL TEL: + 40 236 418 542
ROMANIA 105 DOMNEASCA STREET FAX: + 40 236 460 740
800201 GALATZ, ROMANIA MOBILE: + 40 742 141 601
EMAIL: ttrc@artelecom.net
CONTACT:MR DMITRIY LAGOUTIN
TRANSAS LTD (EURASIA)
TEL: + 7 812 325 3131
54-4 MALY PR.
RUSSIA ST. PETERSBURG
FAX: + 7 812 325 3132
MOBILE: + 7 812 923 9889
193178 RUSSIA
EMAIL: dlagoutin@transas.com
SERBIA CERVENEJ ARMADY 1 FAX: + 421 43 424 8349
CONTACT:MR PATRICK ANG
HAMWORTHY PTE LIMITED TEL: + 65 6261 6066
SINGAPORE 15 BENOI CRESCENT FAX: + 65 6261 6011
SINGAPORE 629978 MOBILE: + 65 9816 4694
EMAIL: pang@hamworthy.com
SLOVAKIA CERVENEJ ARMADY 1 FAX: + 421 43 424 8349
CONTACT: MS MARIA PREZ
ARIES INDUSTRIAL y NAVAL SERVICIOS, S.A.
o TEL: + 34 91 533 9200
C/ GUZMAN EL BUENO, 133, 1
SPAIN (EDIFICIO GERMANIA)
FAX: + 34 91 535 8380
MOBILE: +34 607 562 100
ES-23003 MADRID, SPAIN
EMAIL: mperez@ariesnaval.com
TEL: + 47 815 48600
SWEDEN PO BOX 144, NO-1371 ASKER
FAX: + 47 815 48610
MOBILE: + 47 957 60379
NORWAY
CONTACT:MR Y M LIN
MING TZONG HARNG TRADING CO LTD TEL: + 886 7 231 6188
TAIWAN 3F-3 NO 90 CHUNG SHAN HENG ROAD, KAOSHIUNG FAX: + 886 7 281 6736
80015 TAIWAN MOBILE:
EMAIL: mth@ms21.hinet.net
Page xiii
Issue 1 0411
CONTACT:MR SUNCHAI CHONGVISAL
THAI KOLON CO LTD TEL: + 66 2 745 6468-77
1093/78 15TH FLOOR CENTRALCITY TOWER (10 LINES)
THAILAND BANGNA-TRAD ROAD (KM3) BANGNA, PRAKANONG FAX: + 66 2 745 6152
BANKOK 10260, THAILAND MOBILE:
EMAIL: thkolon@infonews.co.th
ALESTA MARINE ENGINEERING &
CONTACT:MR UMUR CULHA
REPRESENTATIVE CO.LTD.
TEL: + 44 216 446 8903
TUZLA CAMII MAHALLESI, SEHITLER CADESSI
TURKEY No.45-2
FAX: + 44 216 446 8906
MOBILE: + 90 533 640 2750
TR 81700 TUZLA / ISTANBUL
EMAIL: umur@alestamarine.com
TURKEY
CONTACT: MR ROAR W OLSEN
HAMWORTHY MIDDLE EAST (FZC)
TEL: + 971 6 557 4806
PO BOX 120691, ZAIF ZONE,
UAE SHARJAH
FAX: + 971 6 557 4807
MOBILE: +971 50 749 7500
UNITED ARAB EMIRATES
EMAIL: rwolsen@hamworthy.com
CONTACT: MR ALAN WHITE
HAMWORTHY WATER SYSTEMS LTD
TEL: + 44 1202 662 634
FLEETS CORNER
UK POOLE, DORSET BH17 0JT
FAX: + 44 1202 668 793
MOBILE: + 44 7795 442623
ENGLAND
EMAIL: Awhite@hamworthy.com
HAMWORTHY PUMP SYSTEMS CONTACT: MR BOB POWELL
(a division of HWS Ltd. ) TEL: + 44 1202 662 630
UK FLEETS CORNER FAX: + 44 1202 666 363
POOLE, DORSET BH17 0JT MOBILE:
ENGLAND EMAIL: Rpowell@hamworthy.com
CONTACT:MR PETER PILON
HAMWORTHY INC
TEL: + 1 281 759 3280
1011 HIGHWAY 6 SOUTH
FAX: + 1 281 759 8308
SUITE 208, HOUSTON,
USA TX 77077, USA
MOBILE: + 1 713 298 7812
EMAIL: ppilon@hamworthy.com
OR MOBILE EMAIL
2817821274@mobile.att.net
HAMWORTHY INC CONTACT: MR KEITH OLSEN
8000 NW 31 STREET, UNIT 13, TEL: + 1 305 597 7520
USA MIAMI, FLORIDA, FAX: + 1 305 597 7524
FL 33122, USA MOBILE: + 1 772 240 9322
EMAIL: krolsen@hamworthy.com
V21 010310
Page xiv
Issue 1 0411
SECTION 1 - TECHNICAL DATA

1.1 GENERAL TECHNICAL DATA
1.1.1 Sewage Loading Data
Table 1.1 Sewage Loading Table
Organic Loading
Sewage Hydraulic Loading
Rate
Plant Rate
BOD(5)
Type (lit/24hrs)
(kg/24hrs)
[Notes 1 to 3] [Notes 1 to 3]
ST8-C 7.590 11,840
ST10-C 10.130 15,810
ST13 13.350 20,830
Notes
[1] All waste & process flows, eg conditioning water, added to the aeration compartment, must be considered. Also see Section
7.2.2 Grey Water Streams Suitable for ST-C Sewage Treatment: Hamworthy Document R62742.
[2] Wastes containing any substance in a concentration which will inhibit or kill bacteria or other micro-organisms must not be
allowed to enter the Aeration compartment of the unit.
[3] Wastes containing any substance in a concentration that will attack the tank internals must not be allowed to enter any
compartment of the unit.
1.1.2 Sewage Peak Loading Considerations
See Section 7.2.1 Peak Loading Considerations: Hamworthy Document R62733.
1.1.3 Electrical Power Supply
See relevant Circuit Diagram in Section 7.7 ELECTRICAL DRAWINGS.
Page 1-1
Issue 1 0411
1.1.4 Discharge Pump Ratings
Table 1.2 Discharge Pump Ratings
Sewage Motor Pump Duties

Plant Type Pump Type
Ratings
Close coupled B50x50 Medium Head (18m) 50Hz 4.0 kW 8 m/hr at 18m head
ST8-C to
Close coupled B50x50 Medium Head (18m) 60Hz 4.4 kW 8 m/hr at 18m head
ST13-C
Close coupled B50x50 High Head (25m) 50/60Hz 5.2 kW 8 m/hr at 25m head
1.1.5 Blower Electrical Ratings and Duties
Table 1.3 Blower Electrical Ratings and Duties (50/60Hz)
Sewage Plant Type Motor Ratings (50/60Hz) Blower Duties

ST8-C 1.50 kW 0.28 bar 37 m3/hr
ST10-C 0.50 kW 0.28 bar 37 m3/hr
ST13-C 2.4 3.2 kW 0.28 bar 37 m3/hr
1.1.6 Sewage System Alarm
The sewage system general Volt Free alarm is rated at 500W normally closed.
1.1.7 Vent System Back Pressure
The allowable Vent System Back Pressure is limited to a maximum of 15mm w.g.
1.1.8 Temperature and Humidity Data
The Operating Ambient Temperature can be up to a maximum of 50 degrees C.

The Operating Relative Humidity can be up to a maximum of 90%.
1.1.9 Requirement for Shipboard Cleaning Chemicals
The chemicals used on board that may have an impact to the ST unit should be suitable for use with marine
activated sludge sewage treatment systems i.e. be biodegradable, low-foaming and have low toxicity. These
chemicals include toilet cleaners, descaling agents etc.
Page 1-2
Issue 1 0411
1.2 RECORD OF COMMISSIONING DATA
This sheet should be used to record parameter values at initial commissioning. Duplicates of the sheet
should be used to record values at subsequent intervals. The values are utilised during Maintenance (See
SECTION 5 - MAINTENANCE).
For Sewage Treatment Unit Number:

(Record Unit Number stamped on tank nameplate).
Status of Unit
(Record status: eg Initial Commissioning, First Service, etc)
Date Parameter Value Units Section
Blower No 1 Discharge Pressure bar 4.1.4
Blower No 2 Discharge Pressure bar 4.1.4
Blower No 1 PRV Setting bar 4.1.3 (1)
Blower No 2 PRV Setting bar 4.1.3 (1)
Vent Pressure mm water 7.2.4
Dilution Water Flow Rate l/min 4.1.7

Chlorination Dosing Pump setting
l/hr, minutes 4.1.5
e.g. 0.05 L/hr for 10 mins
De-chlorination Dosing Pump setting l/hr 4.1.6
Air flow to RAS airlifting pipe l/min 4.1.4

Measured RAS flow rate at above air
flow
l/24hrs 4.1.4
(to match the average flow in Section
1.1.1)
Page 1-3
Issue 1 0411
Page 1-4
Issue 1 0411
SECTION 2 - INTRODUCTION
2.1 GENERAL
2.1.1 ST-C Definition
An ST-C unit is defined by its code.

For example, for ST10-C:
ST 2 -C
Super Trident
disinfection
Chemical
unit size
2.1.2 Nomenclature
ML Mixed liquor, a term used to describe the liquid content within the Aeration Tank. It is a mixture of
bacteria and other particulate materials, also referred as biomass, or sludge when the surplus bacteria is
wasted from the system.
DO - Dissolved oxygen, measured in mg/l of oxygen, represents the oxygen concentration in the ML
available for the aerobic bacteria to degrade the organic matter.
MLSS Mixed liquor suspended solids, a measurement of solids content in the ML and indicates the
concentration of bacteria within the Aeration Tank.
RAS Returned activated sludge, refers to the stream of ML that is returned from the Settlement Tank to the
Aeration Tank via the RAS air lifting pipe.
pH a measurement of the acidity of the treated effluent.
BOD Biochemical oxygen demand, a measurement of the organic matter in oxygen equivalent that would
have been consumed by degrading the said amount organic matter.
COD Chemical oxygen demand, a measurement of the organic matter in oxygen equivalent consumed by
using strong chemical oxidants.
Faecal coliform indicative bacteria which often find their origins in the faecal matter.
Chlorination a process that uses chemicals such as sodium hypochlorite to kill bacteria given sufficient
contact time.
De-chlorination a process that uses chemicals such sodium bisulphite to remove residual chlorine in the
disinfected effluent.
2.2 GENERAL DESCRIPTION OF ST-C UNITS
The Hamworthy Super Trident sewage treatment unit, certified in accordance with IMO MPEC159(55)
guidelines, incorporates a number of new features to enhance the treatment performance in comparison
with the previous generation of Hamworthy units.
Page 2-1
Issue 1 0411
The Super Trident ST-C unit is a self-contained system for treatment of sewage before it is discharged
overboard, thus preventing the pollution of harbour and coastal waters and inland waterways. The system
uses the activated sludge treatment technology, coupled with chemical disinfection of the final effluent. It is
generally accepted as the most compact, efficient, flexible, and environmentally sustainable system for use
on board ships.
The Super Trident will operate satisfactorily on salt, fresh or brackish flushing water.
The system is ideal for ship installation as, if necessary, a number of small units can be arranged to suit
accommodation requirements rather than one large installation requiring considerable installation space and
long lengths of piping.
The Super Trident sewage treatment unit comprises a tank divided into three water tight compartments an
Aeration Tank, a Settlement Tank, and a Chlorine Contact Tank.
2.3 DETAILED DESCRIPTION OF ST-C UNIT
2.3.1 General
A 3-D Cut-Away drawing of a small tank is in Section 7.3 3-D CUT-AWAY DRAWING: Hamworthy
Documents STCXX-00022.
A generic process diagram is in Section 7.4 PROCESS DIAGRAM: Hamworthy Document STCXX-00006.
Flow diagrams are in Section 7.5 GENERAL ARRANGEMENTS and P&I DIAGRAMS.
2.3.2 Aeration Tank
The incoming sewage enters the Aeration Tank via a coarse mesh, where it is mixed with the bacteria within
the Aeration Tank to become the Mixed Liquor (ML). The organic materials in the sewage are absorbed and
bio-degraded by the aerobic bacteria which rely on the constant supply of oxygen from the blower. The
aerobic bacteria convert the organic materials into substances such as carbon dioxide and water, which are
harmless to the receiving waters. The same bacteria also convert the sulphide compounds, substances that
are generated by the anaerobic bacteria under septic or anaerobic conditions, into sulphate compounds
which are odourless and harmless.
The aerobic bacteria, feeding on organic materials as their food, will grow in their population. This growth
results in an increase of Mixed Liquor Suspended Solids (MLSS) concentration in the Aeration Tank. It is
therefore important to de-sludge the unit to maintain a stable MLSS and healthy bacteria in the system.
The ML, when sampled from the Aeration Tank should appear brown in colour, and with an earthy smell that
is not offensive. If the physical appearance looks grey or black, with a foul smell, then the ML is suffering
from a lack of aeration, or too much organic material to handle, or toxicity in the wastewater.
Air is supplied to the sewage from a rotary blower through a number of fine bubble diffusers, located at the
bottom of the tank but removable from the side for ease of maintenance. The diffusers generate very fine air
bubbles from which the oxygen will diffuse into the ML for use by bacteria. Therefore good diffuser condition
is important to maintain good aeration and complete mixing in the tank.
The off-gas from the Aeration Tank contains carbon dioxide, nitrogen, un-used oxygen, and water vapour
and is emitted to the vent system.
The Aeration Tank can be emptied using the Discharge Pump under manual control.
The ML gravitates into the Settlement Tank via an internal pipe.
Page 2-2
Issue 1 0411
2.3.3 Settlement Tank
The Settlement Tank and the Aeration Tank form the Activated Sludge treatment system. From the Aeration
Tank the ML flows into the Settlement Tank via an energy dissipation device to minimise any turbulence. The
aerobic bacteria flocs settle out within the middle section of the Settlement Tank, and form increasingly
concentrated layers towards the bottom section of the Settlement Tank. The Settlement Tank is hopper
shaped which prevents the sludge from accumulating on the sides. Treated effluent is moved to the top
section of the Settlement Tank as a result of solids settlement, and gravitates into the Chlorine Contact Tank.
From the bottom of the Settlement Tank, the concentrated ML is returned to the Aeration Tank by the airlift
tube, in a stream called Returned Activated Sludge (RAS). It is important that the bacteria which enter in the
Settlement Tank are returned in sufficient quantity to the Aeration Tank but in a more concentrated form.
Otherwise, bacteria may build up within the Settlement Tank and cause solids to escape into the effluent. To
prevent this from happening, the RAS flow needs to be maintained at the rated average flow for the unit (see
Table 1.1 Sewage Loading Table). The system allows easy measurement and calibration of RAS flow.
The desludge operation, which aims to maintain a stable MLSS, is carried out by discharging the entire
content of the Settlement Tank every three days. This operation also removes any possible accumulation of
scum on the surface of the Settlement Tank.
2.3.4 Chlorine Contact Tank
The effluent from the Settlement Tank gravitates into the Contact Tank in which sufficient chlorine contact
time is allowed, to kill off any remaining bacteria. The Chlorination Dosing Pump doses Sodium Hypochlorite
solution into the Contact Tank at a pre-set and adjustable dosing rate under automatic control. The
Discharge Pump transfers the chlorinated effluent from the Contact Tank under automatic level control (see
Section 2.3.8 Control Philosophy). At the suction of the Discharge Pump, the dechlorination chemical is
dosed to remove residual chlorine content in the treated effluent prior to discharge overboard or to shore
connections.
A High-High level switch provides an alarm signal should the level within the Contact Tank continue to rise
above the normal High position and reach the High-High level. An emergency overflow pipe connection is
also provided through which only treated effluent can pass.
It is important to prevent accumulation of particles within the Contact Tank in order to ensure that
chlorination is effective. An aeration down pipe is provided to the Contact Tank to agitate the tank content to
assist periodic discharge under manual operation.
2.3.5 Chlorination and Dechlorination Dosing Units
1. The chlorination dosing unit comprises a bund sized to accommodate 25 litre chemical container, a
Chlorination Dosing Pump, and controls to adjust the dosing rate as detailed in Section 4.1.5 Setting
up Chlorination Dosing Pump. The dosing pump is self priming and will raise an alarm when the
chemical reservoir reaches low level.
2. The dechlorination dosing unit comprises a bund sized to accommodate a 10 litre chemical container
on the ST2AC & ST3AC 25 and a 25 litre chemical container on the ST4AC & ST6AC, a
Dechlorination Dosing Pump, and controls the dosing rate as detailed in Section 4.1.6 Setting up
Dechlorination Dosing Pump. The dosing pump is self priming and will raise an alarm when the
chemical reservoir reaches low level.
2.3.6 Discharge Pumps
2.3.6.1 ST2A-C to ST6A-C
These pumps are horizontal close-coupled centrifugal units with a 2-bladed open impeller of the non-clog
type. The medium head pump is suitable for heads up to 18 metres. The high head pump is suitable for
heads up to 25 metres. A sampling point is fitted to the pump discharge line for on-board analysis of residual
chlorine and pH. See Section 6.1 DISCHARGE PUMP: HAMWORTHY B50X50.
Page 2-3
Issue 1 0411
2.3.7 Blower
One air blower is fitted as standard, with a second standby unit available as an option.
Table 2.1 Blower Types and Manuals for each Sewage Plant Type
Sewage Plant Type Blower Type Manual Section for Blower Type
ST8-C DTA60
ST10-C DTA80 Section 6.2 BLOWER: RIETSCHLE DTA50 TO DTA80
ST13-C DTA80
2.3.8 Control Philosophy
2.3.8.1 General
The blower is operated by a manual switch on the control panel and should be switched on all the time the
unit is in operation
The Discharge Pump is controlled by a HAND/OFF/AUTO switch on the control panel. When the Discharge
Pump control switch is in the AUTO position, it is under the control of the level switches situated in the
Contact Tank. The typical sequence of operation is as follows:
When the liquid reaches the High level float switch in the Contact Tank, the Discharge Pump starts.
The pump continues to run until the liquid drops to the Low-level switch and the Discharge Pump
stops. Activation of the High level switch also activates the Dechlorination Dosing Pump, which stops
when Discharge Pump stops.
When the Low-level switch is activated at the end of Contact Tank discharge, the Chlorination
Dosing Pump starts. It doses the chlorine solution into the Contact Tank for a pre-set period at a pre-
set dosing rate to allow a pre-determined amount of chemical solution into the Contact Tank.
Should the High level switch fail to operate for any reason, the liquid level will reach the High-High
level switch, and actuate the alarm circuit.
To empty the tank for cleaning or maintenance, move the control switch to the HAND position. The
Discharge Pump will run until the control switch is moved to OFF or Auto.
The level switches in the Contact Tank are of the magnetic reed type with three floats mounted on a
common stem and wired to the control panel. The two lower floats operate the discharge pump(s), and the
upper float operates the high-level alarm circuit should the level rise above normal.
When dual pumps are supplied the second pump is typically a standby unit, however if requested the
sequence of operation may be arranged for lead-follow or parallel operation to suit special on-board
conditions.
A control panel General Arrangement drawing including control switch layout is included in Section 7.7
together with circuit wiring diagrams.
2.3.8.2 Remote Emergency Stop
Terminals are provided in the control panel for customer supply and connection of a remote stay-put type
emergency stop button. Operation of the button will prevent all pumps and blowers from running.
Page 2-4
Issue 1 0411
2.4 ST-C SYSTEM INTERFACE CONFIGURATIONS
ST-C units are designed to treat sewage flow from gravity and vacuum toilet systems. They can also process
grey water when the flow and concentrations are well defined. (See Section 7.2.2 Grey Water Streams
Suitable for ST-C Sewage Treatment: Hamworthy Document R62742). The ST-C units can receive
wastewater from an integrated ejector system, vacuum collection unit, other dedicated collection tanks, or a
combination of these. When applicable, dilution water can also be added to the feed system or to the ST-C
Aeration Tank. However, it is important to ensure the combined feed flow into an ST-C unit does not exceed
the designed average and peak loading conditions for the unit (refer to Section 7.2.1 Peak Loading
Considerations: Hamworthy Document R62733).
Typical ST-C system configurations are illustrated in the P&I diagrams, located in Section 7.5 GENERAL
ARRANGEMENTS and P&I DIAGRAMS and listed in detail in the Contents at the beginning of the manual.
Page 2-5
Issue 1 0411
Page 2-6
Issue 1 0411
SECTION 3 - INSTALLATION
3.1 GENERAL DATA
The unit should be installed in a position where it is as level as possible when the ship or rig is in its normal
position. Boltholes are provided in the baseplate of the unit for fixing. It is recommended that the Super
Trident is installed with the longest side in a fore and aft direction to minimise the effect of rolling motion.
The maximum angle of roll or pitch at which the unit will function satisfactorily is 22.5 degrees either side of
the vertical.
To facilitate periodic maintenance and for use in an emergency, a direct overboard by-pass of the unit must
be provided. Galley wastewater, which meets solids discharge standards, can be led, via a grease trap, to
the waste water mains. Where solids are disposed of by macerator / garbage disposal unit, Hamworthy
must be consulted.
CAUTION: Welding must not be carried out on the tank surfaces or the internal coating will be
destroyed.
The incoming electrical control terminals are clearly marked in the control panel.
See also the P&I diagrams, located in Section 7.5 GENERAL ARRANGEMENTS and P&I DIAGRAMS.
3.2 FURTHER INSTALLATION DETAILS
See Section 7.2.3 Typical ST-C Plant Installation: Hamworthy Documents T0406028A".
3.3 VENT SYSTEM DESIGN RECOMMENDATIONS
See Section 7.2.4 Vent System Design Recommendations: Hamworthy Document R62734.
3.4 FITTING INSTRUCTIONS FOR ITEMS PACKED SEPARATELY FOR SAFE TRANSIT
Pump assembly complete with motor (when supplied loose): This requires bolting to the deck. Pipe strains
must be avoided when making suction and delivery connections. Wiring is required between the pump
motor and electric control panel. A wiring diagram is permanently attached to the inside of the control panel
cover. A General Arrangement drawing is included in Section 7.5 GENERAL ARRANGEMENTS and P&I
DIAGRAMS.
3.5 COMPARTMENT VENTILATION
Ensure that the compartment containing the Sewage Treatment plant has an unrestricted supply of clean air
(For flow rate see Section 1.1.5 Blower Electrical Ratings and Duties) and that ventilation should be
directed in the vicinity of the blowers themselves, to provide ample cooling.
Page 3-1
Page 3-2
Issue 1 0411
SECTION 4 - OPERATION
4.1 START UP PROCEDURES
4.1.1 General
This procedure covers the setting to work of the ST-C tank only. It does not cover the setting to work of any
vacuum collection, feed or sludge holding system.
4.1.2 Health and Safety Information
Before commencement of commissioning, the handbook should be read and understood. All chemical
handling should be carried out in accordance with the Materials Safety Data Sheets under 7.1 HEALTH
AND SAFETY.
4.1.3 Preparation of Unit for Initial Operation
For Valve number positions see 7.5 GENERAL ARRANGEMENTS and P&I DIAGRAMS.
The following assumes that both a duty and a standby blower are fitted. If only a single blower is fitted then
ignore references to standby air blower and to the associated valves V10A and V20A.
1. Ensure that all valves in the air supply lines are open (V10, V11, V12, V15 except standby blower
delivery valve, V10A). Close control panel isolator. Switch on the duty blower and check for correct
rotation by placing a hand over the inlet. Suction effect indicates correct rotation. Check operation of
Pressure Regulator/Relief valve (V20, V20A) by throttling blower discharge valves (V11, V12, V15).
Record the Regulator Valve pressure (PRV) set point registered on PI I1 (Refer to Section 1.2
RECORD OF COMMISSIONING DATA). Open blower discharge valves to check that relief valve
reseats. Repeat this for standby air blower.
2. With duty blower running, partially fill unit with water to cover diffusers. Adjust valves V11 to diffusers
and close valve V12 to air lifts and V15 to Control Tank visually inspect air to each diffuser via the
local inspection cover.
3. Select auto and duty Discharge Pump on panel.
4. Close all side and top hatches on tank, close valves V1, V3, V4 (when fitted) and V6. Open valves V2
and V5 and fill unit with clean sea water or fresh water until water flows into Contact Tank. Check for
leaks at covers. Close valves V2 and V5, open V3 and black water inlet valve V0, together with V4 (If
fitted) and V6 of duty Discharge Pump.
5. Partially fill Contact Tank and prime Discharge Pump. Check pump discharges correctly with no sign
of cavitation.
6. Check pump rotation.
7. Check operation of pumps from float switch when in AUTO. (High level switch activation starts
discharge pump, low level emergence stops pump.)
8. Check operation of High High Level alarm switch.
9. Check that the Contact Tank level holds when the Discharge Pump is stopped, to ensure that no
syphoning occurs.
10. Check air pressure above liquid in Aeration Tank with manometer. Not to be more than 15mm (H20
Water Gauge) with blower running. Record data on Commissioning Sheet.
4.1.4 Setting up Returned Activated Sludge (RAS) flow
With the tank full, open valve V12 and check that liquid is flowing through the visual indicator pipe in the
Returned Activated Sludge (RAS) line. The RAS flow should be the same as the rated hydraulic throughput
of the unit (with +/- 10% tolerance.) This flow is controlled by the air valve (V12) and indicated on the air flow
meter (FL I2). The flow rate of RAS should be determined by diverting the flow at the calibration point (V13)
into a measuring container over a set time.
Record air pressure on PI I1 with duty blower running. Change duty blower and record air pressure with this
blower running. Record the RAS flow and the air flow to the airlift (FI I2). Record these figure in Section 1.2
RECORD OF COMMISSIONING DATA.
4.1.5 Setting up Chlorination Dosing Pump
A certain amount of Sodium Hypochlorite solution (14%) should be pumped by the Chlorination Dosing
Pump into the Contact Tank over a 10 minute period after the discharge pump has stopped. The quantity
and flowrate are shown in the following table. (If the flowrate cannot be achieved in the 10-minute period, a
longer dosing period should be considered.)
If an alternative solution of Sodium Hypochlorite is available, different dosing rates should be used. Figures
based on a 10% solution of Sodium Hypochlorite have also been included for information.
Table 4.1 Chlorine Dosing Requirement (Over 10 Minute Period)
Sewage Contact Sodium Sodium Hypochlorite Approximate Daily

Plant Hypochlorite Flowrate over 10 Minute Chemical Consumption
Type Tank Dose per Pump Out Period
Working
Volume (10% Sol) (14% Sol) (10% Sol) (14% Sol) (10% Sol) (14% Sol)
(m3) (ml) (ml) (lit/hr) (lit/hr) (lit) (lit)
ST8-C 0.277 194 139 1.163 0.830 8.3 5.9
ST10-C 0.324 227 162 1.361 0.970 11.1 7.9
ST13 0.337 236 169 1.415 1.01 14.6 10.4
The Chlorination Dosing Pump setting should be adjusted in accordance with the above Table. The dosing
rate can be calibrated either from the instructions in the dosing pump manual or by dosing into a measuring
cylinder. If the unit has been commissioned on water, the residual chlorine in the Contact Tank, taken from
Sample Point V17 shortly before pump out should be 8 PPM or greater.
When the unit has an established biomass, the residual chlorine in the tank just before pump out will need to
measured by the operator and should be between 6 and 8 PPM. If this is not the case then the dose should
be adjusted accordingly. (See Section 4.5.2.3 for analysis method.)
If the sodium hypochlorite solution is available, check it is within its shelf life.
Note: Take the appropriate precautions when handling Sodium Hypochlorite. See Section 7.1.2
Sodium Hypochlorite: Document SDS S024 for further details.
After the chlorine dosing unit has been powered down, it must be manually restarted at the dosing unit, by
selecting "contact" operation and pressing the start pushbutton. This will have to be performed after a power
interruption or after the unit has been switched off, via the control panel. Please note, the rest of the ST-C
will restart automatically after a power interruption.
4.1.6 Setting up Dechlorination Dosing Pump
A certain amount of Sodium Bisulphite (12%) solution should be added to each litre of disinfected effluent
discharged from the Contact Tank during the pump out process, as shown in the following table.
Table 4.2 Dechlorination Dosing Requirement
Contact Sodium Bisulphite (12%) Sodium Bisulphite (12%) Approximate

Sewage Tank Average Dose Per Flowrate Required at Daily Chemical
Plant Working Pump Out Pump Duty Point Consumption
Type Volume
(m3) (ml) (lit/hr) (lit)
ST8-C 0.277 105 3.02 4.5
ST10-C 0.324 123 3.02 6.0
ST13-C 0.337 128 3.02 7.9
The above dosing requirement must be achieved within the pump out period of the Contact Tank This time
period is affected by the pump capacity and the discharge head.
ST15-C to ST60-C:
In order to achieve the correct dechlorination dosage, the discharge pressure on the Pressure
Gauge PI I6 should be set to 1.8 barg for a medium head pump, and 2.6 barg for a high head pump
by adjustment of the Diaphragm Valve V6. This will equate to a discharge flowrate of 8m3/hr. (1 barg
on the gauge equates to 10m head).
With the discharge pressure set as above, the Dechlorination Dosing Pump should be set to 3.0 l/hr.
If the discharge pump (P1 or P2) has to be set at a different delivery pressure for any reason, the
dechlorination dosing rate should be adjusted dependent on the value of the delivery pressure in
accordance with the graph shown in Section 6.4DECHLORINATION DOSING PUMP This graph is
based on Sodium Bisulphite 12% solution.
If the unit has been commissioned on water, the residual chlorine in the effluent, taken from Sample Point
V18 during pump out, should be 0.5 PPM or less. (See Section 4.5.2.3 for analysis method). If this is not the
case then the dosing rate should be adjusted accordingly.
When the unit has an established biomass, the residual chlorine measured by operator in the effluent taken
from sample point V18 during pump out should be between 0 and 0.2 PPM. If this is not the case then the
dose should be adjusted accordingly. (See Section 4.5.2.3 for analysis method.)
Note: Take the appropriate precautions when handling Sodium Bisulphite. See Section 7.1.3
Sodium Bisulphite: Document SDS S011 for further details.
4.1.7 Dilution Water Requirement for Vacuum Collected Sewage
Vacuum collected sewage is highly concentrated due to the reduced flushing water volume.
If the sewage entering the ST-C has been collected via a vacuum method then to allow the bacteria to
aerobically digest the waste it must be diluted.
Dilution water connections are shown in Section 7.5 GENERAL ARRANGEMENTS and P&I DIAGRAMS.
The dilution water, clean sea or fresh water, should be continuously dosed at the rate of approximately 55
litres/person/day.
Care should be taken to ensure that the combined dilution water and raw sewage flow does not exceed the
designed daily hydraulic loading of the sewage treatment plant.
This typically equates to the maximum dosing rates quoted in the following table:
Table 4.3 Maximum Dilution Water Dosing Rates
Sewage Dosing
Plant Rate
Type (l/min)
ST8-C 5
ST10-C 7
ST13-C 9
For installations on board passenger vessels or if there is any doubt regarding the correct dosing rate for a
particular application Hamworthy should be consulted.
4.2 PROCESS START UP PROCEDURES
Process start-up may take a period of 7~10 days. During this period, the unit is operated under automatic
control, receiving the sewage feed. Bacteria will grow their population during this period. Section 4.3
SCHEDULE OF ROUTINE PROCEDURES is applicable during this period.
The process start-up can be assisted by adding Accelobac. The recommended dosing regime is as follows:
1 dissolvable bag per day for a maximum of 4 days.
4.3 SCHEDULE OF ROUTINE PROCEDURES
4.3.1 Daily
1. Walk around to observe any abnormal equipment conditions.

Confirm the chlorine pump is operating automatically. If it is not operating automatically refer to advice
at end of Section 4.1.5.
2. ML settlement test (Section 4.5.2.2)
3. Observation of ML physical conditions
4. Complete Daily Operational Log (See Section 7.8)
4.3.2 Every Three Days
1. Desludge operation (See Section 4.4.1)
2. Contact Tank cleaning (See Section 4.4.2)

4.3.3 Weekly
1 Inspect blower inlet filters weekly
4.3.4 Monthly
1 Clean blower inlet filters monthly. Note if air pressure rises above 0.2 bar (3 ibf/in2) above original
commissioning pressure at any time check both filter cartridges and aerators and replace as necessary.
A blocked inlet air filter can restrict blower output, which will contribute to early blockage of diffusers. A
blocked inlet air filter may also hide the fact that the diffusers are blocking, because the blower
discharge pressure will reduce as the air flow rate reduces
4.3.5 Every 3 months
1. Calibrate RAS flow (see Section 4.1.4)
2. Calibrate Chlorination Dosing Pump (see Section 4.1.5)
3. Calibrate Dechlorination Dosing Pump (See Section 4.1.6)
4. Fill In Commissioning Log Sheet and assess changes (See Section 1.2)
5. Replace blower inlet filters.
4.4 METHODS FOR ROUTINE PROCEDURES
4.4.1 Desludge
See 7.5 GENERAL ARRANGEMENTS and P&I DIAGRAMS.
The sludge can be discharged overboard, if outside controlled waters, or to a specific sludge holding tank or
shore facility.
This desludge operation will have to be carried out at least every 3 days:
1. Close valve V3 and open Valve V1.

2. Valves in the discharge line must be positioned to divert flow either to an onboard holding tank or
overboard, if outside controlled waters. (Note: Check suitable capacity is available in the sludge tank
for storage of the sludge or ensure correct interlocks exist to avoid overfilling holding tank See
Table 4.4 Estimated Desludge Volume From Each Desludge Operation for necessary desludge
volumes).
3. Operate the Discharge Pump (P1 or P2) in Hand until the Settlement Tank is emptied completely.
Note: An amount of fluid will gravitate from the Aeration Tank at this time. This will allow the settling
tank to be flushed through to a certain degree.
4. After the pressure is seen to fall on the discharge pressure gauge, switch the Discharge Pump back
to Auto on the panel.
5. If the sludge is being stored in the holding tank, it should be aerated to avoid anaerobic conditions.
6. The contents of the sludge tank should be discharged at the soonest opportunity.
Table 4.4 Estimated Desludge Volume From Each Desludge Operation
Total Volume
Wasted
during
Unit Desludge
Size (m)
ST8-C 1.5
ST10-C 2.0
ST13-C 3.0
Note: These volumes are required for each desludge operation. If the vessel is unable to desludge
overboard for a significant length of time, it will be necessary to retain multiple desludges onboard.
4.4.2 Contact Tank cleaning
See 7.5 GENERAL ARRANGEMENTS and P&I DIAGRAMS.
After each desludge operation, it is advisable to carry out a Contact Tank cleaning procedure to remove any
sediment:
1. Close valve V3 and open valve V8.

2. Switch Discharge Pump (P1or P2) to Hand to discharge overboard.
3. When the Contact Tank is empty, turn Discharge Pump back to Auto.
4. Close Valve V8 and open valve V3 to resume operation. Switch Discharge Pump (P1 or P2) to Auto.
4.5 SAMPLING AND ANALYSIS
4.5.1 ST-C unit Sampling Points
The ST-C sampling points are illustrated in Section 7.5 GENERAL ARRANGEMENTS and P&I
DIAGRAMS.
Sampling Point (V17) is fitted to the Contact Tank for official sampling purpose and laboratory analysis of the
following:
Total Suspended Solids

BOD
COD
Faecal Coilforms
Sampling Point (V18), downstream of the Discharge Pump is used for official sampling purpose and
laboratory analysis of the following:
Residual Chlorine, and

pH
4.5.2 ST-C unit Routine Analysis
4.5.2.1 Requirement
Routine testing of the biology is necessary to ensure the unit is operating correctly.
4.5.2.2 Mixed Liquor (ML) Settlement test
The ML sample is taken from the Aeration Tank sample point V16. The sample should be run through to
ensure a representative sample is taken. The liquid should be placed in the 500ml cylinder (supplied) and
allowed to settle for 30 minutes.
If the level of the settled sludge is above the 300 ml level carry out the Desludge Operation as detailed in
Section 4.4.1.
4.5.2.3 Analysis of Residual Chlorine Content
The Residual Chlorine tests can be carried out using the chlorine test kit supplied with the unit.
Full instructions for carrying out the test are supplied with the kit, which consists of the following items:
1 Colour Comparator
50 D.P.D. Test Tablets in 5 foil packets (10 per packet) HP & C No. T9201005
1 Cleaning Brush
1 Stirrer
Ensure chambers are clean then:
1. Fill the middle chamber with sample up to the line.
2. Dependent on the expected chlorine level, fill either the left or the right hand chamber up to the line.
3. Add D.P.D. tablets to left or right hand chamber and crush with stirrer. (Replacement tablets Pt. No.
T9201005).
4. Make comparison to the colour chart on the test kit.
Note: Take the appropriate precautions when handling D.P.D. tablets. See Section 7.1.1 DPD No. 4
Tablets for further details.
4.6 UNIT SHUT DOWN PROCEDURE
4.6.1 General
The ST-C unit needs to be shut down in situations such as:
- Total loss of aeration capacity (loss of all blower capacities, and the ships back-up air supply).
- Prolonged period of no feed (such as a dry dock period).
- Maintenance work that requires the unit to be emptied and cleaned.
Never enter a sewage treatment unit unless it is thoroughly cleaned out, with all inspection covers removed,
or breathing apparatus is worn. During these operations the pump should not be allowed to run dry for
extended periods.
4.6.2 Unit shut down for a short period without emptying (Up to 6 Hours)
The wastewater feed shall be stopped immediately if the air supply is lost. The unit can remain shut down
and without aeration for up to 6 hours. During this period, there is no need to empty the unit.
The unit must be emptied if it remains unaerated for a longer period.
4.6.3 Unit shut down for a long period
If the unit is to be shut down for up to a week, and there is a suitably aerated Sludge Holding Tank, the
biomass within the ST-C Aeration Tank can be transferred to this Sludge Holding Tank as a seeding
material. The remaining sludge can be discharged. This biomass from the Sludge Holding Tank can be
returned to the ST-C unit at restart to reduce the process start up time.
If there is no aerated Sludge Holding Tank or the unit will be shutdown for longer than one week, the
following procedure should be followed
For Valve number positions see 7.5 GENERAL ARRANGEMENTS and P&I DIAGRAMS.
1. Close the valves on the raw sewage and waste water inlet lines, or alternatively, ensure that the
connected appliances are not used.
2. Select the Discharge Pump, Chlorination Dosing Pump and Dechlorination Dosing Pump control panel
switches to OFF.
3. Close valves V1, V3 and V5.
4. Open valve V2 and V4.
5. Select HAND on the control panel switch to operate the Discharge Pump to empty Aeration Tank.
6. Close valve V2 and open valve V1. Pump and drain the Settlement Tank contents overboard or to a
holding tank.
7. Close V1 and open V3. Pump and drain the Contact Tank content.
8. Flush all tanks with a suitable hose, and empty content by repeating above steps.
9. Isolate Vent connection when applicable.
10. Inspect the internal coating and recoat as necessary.
11. Examine the inspection cover joints for serviceability and renew if necessary. Refit the joints and
covers.
SECTION 5 - MAINTENANCE AND TROUBLE SHOOTING

5.1 MAINTENANCE SCHEDULE
5.1.1 Weekly
Inspect blower inlet filters weekly
5.1.2 Monthly
Clean blower inlet filters (These may be cleaned by blowing air from the inside of the cartridge outwards)
Coarse screen filter to be inspected and any plastic bags or other debris etc. to be removed. Access to
screen is obtained through inspection cover.
Change over from the duty to the standby air blower. Ensure that the delivery valve is open before operating
change over switch and then close delivery valve on the blower which is not running.
5.1.3 3 Monthly
Replace air blower inlet filters
Check the functioning of the non-return valve fitted to the air line.
5.1.4 Annually
Drain and clean all compartments of the unit and inspect and repair any damaged coating. (see Section
4.6.3 Unit shut down for a long period).
Inspect the Discharge Pumps and Air Blowers for wear.
Replace aerator air diffuser elements.
NOTE: If air pressure rises above 0.2 bar (3 lbf/in2) above original commissioning pressure at any time,
check both filter cartridges and aerators and replace as necessary. A blocked inlet air filter can
restrict blower output, which will contribute to early blockage of diffusers. A blocked inlet air filter may
also hide the fact that the diffusers are blocking, because the blower discharge pressure will reduce
as the air flow rate reduces
5.2 TROUBLE SHOOTING
Table 5.1 ST-C Trouble Shooting Guide
Problem Cause Remedy

Tank overflow. Pump failure. Check electrical circuit.
Blockage. Check for discharge pipe
High-level alarm. blockage.
Excessive input. Check feed regime.
Check for leaking flush valves on
w.c.s.
Noxious odour emissions. Anaerobic condition caused by a Check blower pressure.
lack of aeration or overloading Check blower inlet filters.
within the Aeration Tank. Check air valve V15 is closed.
Check and calibrate RAS flow.
Check air diffusers for blockage.
Poor effluent quality. High sludge level in Settlement Carry out Settlement Test and
(Note: Allow 7-10 days process Tank. desludge if necessary.
start-up period). Poor Biomass conditions. Check blowers, diffusers, filters
and valve positions.
Check toilet cleaning chemical is
bio-degradable with low toxicity.
Check abnormal use of toilet
cleaning chemicals.
Turbid effluent with fine particles. Eliminate toxic cleaners.
Turbid effluent with large Check desludge frequency.
particles. Check and calibrate RAS flow.
Check feed regime.
Clean Contact Tank.
No RAS flow. Check and calibrate RAS flow.
Excessive hydraulic throughput. Check for leaking flush valves on
w.c.s and urinals.
Check feed regime.
Check dilution water if applicable.
Scum build up on Settlement Carry out Desludge operation.
Tank surface. Check and calibrate RAS flow.
Rising bubbles in Settlement Tank Check desludge frequency.
due to Denitrification. Check and calibrate RAS flow.
High Faecal Coliform Count Under dosing of Chlorine Check Chemical Tank level.
chemical. Check / Calibrate dosing pump
rate.
Low chlorine levels in Contact Under dosing of Chlorine Check Chemical Tank level.
Tank (Sample Point V17) chemical. Check / Calibrate dosing rate.
Check shelf life of Chemical.
High chlorine levels in Effluent. Under dosing of Dechlorinating Check Chemical Tank level.
(Sample Point V18) chemical. Check / Calibrate dosing rate.
Check overdose of Chlorine
chemical.
Foaming in aeration tank. Excessive use of cleaning agents. Use low foam cleaners and
prevent emptying of cleaners
buckets down w.c.s.
Check desludge frequency.
Blower pressure Increase by >0.2 Fouling Diffusers Inspect / replace diffusers
Bar from commissioning data.
Vent Blockage Check vent pressure.
Blower pressure decrease by Problem with down pipe/diffuser Inspect / replace diffusers
>0.1 Bar from commissioning
data.
5.3 SPECIFIC MAINTENANCE PROCEDURES
5.3.1 Cleaning the Dosing Pump
The dosing nozzles must be cleaned periodically, at intervals determined by the characteristics of the
chemical used.
5.3.2 Air Diffuser Assemblies Replacement Procedures
5.3.2.1 General
The air diffuser elements are made from a porous ceramic material and must be handled with care to avoid
breakages. The diffuser elements must be replaced annually or at any time when the pressure gauge
reading rises by 0.2 Bar (3lbf/in2) above the original commissioning pressure, or if the air pressure relief
valve is blowing. Ensure that the air filter cartridges are clean and that the airlift valves are adjusted to give
the required flow.
5.3.2.2 Element Replacement
This must normally be carried out during annual servicing with the tank empty.
Remove respective side manhole cover and disconnect running union located immediately inside cover. Lift
out diffuser assembly complete.
Remove wing nut and washer and withdraw ceramic element.
Fit a new element taking care that the stainless steel washers are in place at either end. Replace the wing
nut taking care not to over tighten.
Replace diffuser assembly in the tank taking care to locate spigot in the bracket in the bottom of the tank.
Replace manhole cover.
5.4 RECOMMENDED SPARES LIST
Items within the ST-C unit are illustrated, numbered, and described in Section 7.6 SECTIONAL
ARRANGEMENTS
When ordering spare parts, or in any correspondence, please include the following data:
- The ST-C unit serial number (this is stamped on the unit nameplate and begins with GO)
- For each spare part: the relevant Sectional Arrangement Drawing Number, and the Item Number
and Item Description as listed in the Drawing.
Table 5.2 Recommended List of Spares
Item Description
Impeller screw
Peel off shim
Pump
Mechanical seal
Tab washer
Carbon blades
Filter elements
Blower
Set of bearings
Set of spacers and tolerance rings
Contactor
Auxiliary contact
Controls
Relay
Bulb
Lovibond DPD No. 4 tablets
Sampling kit
Measuring Cylinder
Chlorination Chemical 10/25 Litre Drum
Dechlorination Solution 10/25 Litre Drum
Chlorine Dosing Pump Complete Spares Kit
Dechlorination Dosing Pump Complete Spares Kit
Diffusers Full set
Hatch Cover Joints Full set
Airflow Meter Complete Replacement
SECTION 6 - KEY COMPONENTS
Page 6-1
Issue 1 0411
Page 6-2
Issue 1 0411
6.1 DISCHARGE PUMP: HAMWORTHY B50X50
Page 6-3
Issue 1 0411
Page 6-4
Issue 1 0411
B50x50HC Series,
Medium and High Head
2-Pole Sewage Pumps
with 2-Bladed Open Impeller
Page 1-1
Issue 1 0411
CONTENTS
SECTION 1 - TECHNICAL DATA .................................................................................................................. 1-3
1.1 STANDARD PUMP PERFORMANCE............................................................................................. 1-3
1.2 RECOMMENDED TIGHTENING TORQUE .................................................................................... 1-3
1.3 MOTOR SPEED............................................................................................................................... 1-3
1.4 GENERAL DIMENSIONS ................................................................................................................ 1-3
1.5 ROTATION....................................................................................................................................... 1-3
SECTION 2 - DESCRIPTION......................................................................................................................... 2-1
2.1 GENERAL ........................................................................................................................................ 2-1
2.2 PUMP INNER COVER..................................................................................................................... 2-1
2.3 PUMP CASING ................................................................................................................................ 2-1
2.4 MECHANICAL SEAL ....................................................................................................................... 2-1
2.5 IMPELLER ....................................................................................................................................... 2-1
SECTION 3 - STORAGE AND INSTALLATION ............................................................................................ 3-1
3.1 STORAGE........................................................................................................................................ 3-1
3.2 INSTALLATION DATA PUMP WEIGHT AND DIMENSIONS ...................................................... 3-1
3.3 INSTALLATION PROCEDURE ....................................................................................................... 3-1
3.3.1 General ..................................................................................................................................... 3-1
3.3.2 Pipework ................................................................................................................................... 3-1
3.3.3 Electrical Installation ................................................................................................................. 3-1
3.3.4 Direction of Rotation ................................................................................................................. 3-2
SECTION 4 - OPERATION ............................................................................................................................ 4-1
4.1 CHECKS BEFORE RUNNING FOR THE FIRST TIME .................................................................. 4-1
4.2 PRIMING.......................................................................................................................................... 4-1
4.3 STARTING THE PUMP ................................................................................................................... 4-1
4.4 REGULATING FLOW FROM PUMP PUMPED MEDIA WITHOUT SOLIDS ............................... 4-1
4.5 STOPPING THE PUMP................................................................................................................... 4-2
SECTION 5 - MAINTENANCE ....................................................................................................................... 5-1
5.1 GENERAL ........................................................................................................................................ 5-1
5.2 LUBRICATION ................................................................................................................................. 5-1
5.3 PREPARATION FOR DISMANTLING THE PUMP ......................................................................... 5-2
5.4 DISMANTLING PUMP ..................................................................................................................... 5-2
5.5 MOTOR Disassembly And Assembly .............................................................................................. 5-2
5.6 INSPECTION ................................................................................................................................... 5-3
5.7 ASSEMBLING PUMP ...................................................................................................................... 5-3
SECTION 6 - DRAWINGS.............................................................................................................................. 6-1
6.1 LIST OF DRAWINGS....................................................................................................................... 6-1
FIGURES
FIGURE 5.1 IMPELLER SHIMMING............................................................................................................. 5-4
TABLES
TABLE 5.1 MAINTENANCE SCHEDULE ..................................................................................................... 5-6
TABLE 5.2 FAULT FINDING CHART ........................................................................................................... 5-7
Page 1-2
Issue 1 0411

1.1 STANDARD PUMP PERFORMANCE
Pump type Capacity Head

B50 x 50HC Medium Head Up to 35 m3 /hr Up to 18 Metres
B50 x 50HC High Head Up to 42 m3 /hr Up to 25 Metres
1.2 RECOMMENDED TIGHTENING TORQUE
Impeller Screw (Item 8) 3. 0 kg m

Stud and Nut (Item 22 and 23) 5.0 kg m
Bolt and Nut (Item 19 and 20) 3.0 kg m
1.3 MOTOR SPEED
50 Hz (2 pole) 2925 rev/min.

60 Hz (2 pole) 3525 rev/min.
1.4 GENERAL DIMENSIONS
Refer to the General Arrangement drawing supplied with the contract documents for maximum equipment
weight, dimensions and the minimum clearance needed for dismantling.
1.5 ROTATION
The direction of rotation is clockwise when looking at the non-drive end of the pump. To change the rotation
direction, inter-change two of the connecting leads.
Page 1-3
Issue 1 0411
SECTION 2 - DESCRIPTION
SECTION 2 - DESCRIPTION
2.1 GENERAL
These pumps are horizontal close coupled centrifugal units with a 2-bladed open impeller of the non-clog
type. They are designed for capacities up to 40 m3/h and operate at 2-pole motor speeds.
The medium head pump is suitable for heads up to 18 metres. The high head pump is suitable for heads up
to 25 metres.
The pumps are particularly suited for effluent discharge, sump drainage and handling dirty water containing
solids up to 25mm. diameter.
2.2 PUMP INNER COVER
The inner cover is bolted onto the electric motor and houses the mechanical seal.
2.3 PUMP CASING
The pump casing is bolted to the inner cover and incorporates the suction branch which is in-line with the
motor shaft, and the discharge branch which is arranged at right angles with the suction branch.
2.4 MECHANICAL SEAL
The mechanical seal arrangement comprises two basic parts, a stationary seal ring, located in the pump
cover, and a rotating seal ring, carried on the impeller hub. A spring maintains pressure between the seal
faces, and lubrication is by the pumped fluid. Circulation passages are arranged to maintain flow rate and
prevent the accumulation of sediment.
2.5 IMPELLER
The impeller is keyed to the motor shaft and retained by a screw and lockwasher. A shim is fitted at the
bottom of the impeller hub to permit the running clearance to be correctly set between the impeller and inner
cover.
Page 2-1
Issue 1 0411
SECTION 3 - STORAGE AND INSTALLATION

3.1 STORAGE
Pumps must be stored in dry places, free of dust, vibrations, gases, and corrosive smokes, under constant
temperature and in normal position free from other objects.
The storage temperature must remain between 5C to 60C, with relative humidity not exceeding 50%.
In case the pumps are stored for more than two years, the bearings must be replaced or the lubrication
grease must be totally removed after cleaning.
Measure the insulation resistance before operating the motor and/or when there is any sign of humidity in the
winding. If the insulation resistance is less than 2 mega-ohms, the winding must be dried according to the
following:
Warm it up inside an oven at a minimum temperature of 80C increasing 5C every hour until 105C,
remaining under this temperature for at least one hour.
Check that the stator insulation resistance remains constant within the accepted values. If not, stator
must be re-impregnated.
3.2 INSTALLATION DATA PUMP WEIGHT AND DIMENSIONS
The maximum weight of the pump, the overall dimensions, and the minimum clearances for removal of parts
are shown on the General Arrangement Drawing, normal supplied with the contract documents.
For dimensional data on any particular installation, reference must always be made to the General
Arrangement drawing.
3.3 INSTALLATION PROCEDURE
3.3.1 General
It is of the utmost importance that sufficient space is provided around the pump to allow personnel access,
and to facilitate removal and installation of components during normal maintenance routines. It is advisable
to leave adequate headroom above the unit for crane joists or lifting tackle. Minimum required clearance
dimensions for components removal are shown in the General Arrangement drawing supplied with the
contract documents.
3.3.2 Pipework
All pipework should be constructed so that pipe strains are eliminated and the unit protected against frost.
Pipe fittings must fit easily without strain and suction and discharge pipes must be supported independently
near the pump so that no strain is transmitted to the pump casing. The bore of the suction line must NOT be
less than the pump suction flange nominal bore.
Suction piping must be absolutely air tight and as short as possible, avoiding bends and elbows. Also, it
should be between one and two sizes larger than the suction opening of the pump if the suction line exceeds
15m (50ft) in length. Care should be exercised in laying, to eliminate loops which create air pockets. If
possible, check with water pressure for leaks.
3.3.3 Electrical Installation
Voltage and connection are indicated on the nameplate. The acceptable voltage variation is 10%; the
acceptable frequency variation is 5% and the total acceptable variation is 10%.
Each installation must be wired in accordance with recognised standards of practice. Earth continuity must
be provided for all exposed metalwork of electrical apparatus, cable sheaths and armour, cable glands,
conduits, ducts, trunking, etc. Flexible conductors must be provided to earth resiliently mounted equipment.
Page 3-1
Issue 1 0411
Ensure that overload relays are set to the correct current rating of the motor(s) they are protecting.
3.3.4 Direction of Rotation
On initially starting the pump, ensure that it is running in the direction indicated by the arrow on the pump
body. If the direction is incorrect, the wiring connections at the motor terminal box must be reversed.
KEEP MOTOR COOLING AIR INLET AND OUTLET FREE AND CLEAN.
AVOID RECIRCULATION OF COOLING AIR. THE DISTANCE BETWEEN
THE AIR INLET AND THE WALL MUST BE AROUND ONE QUARTER
OF THE INLET OPENING DIAMETER.
Page 3-2
Issue 1 0411
WARNING: 1. DO NOT ATTEMPT TO START THIS PUMP UNTIL THE INSTRUCTION
BOOK HAS BEEN READ AND UNDERSTOOD.
2. DO NOT ATTEMPT TO MAKE ADJUSTMENTS TO THE PUMP, ITS

CONNECTIONS OR FITTINGS, WHILST THE MACHINE IS RUNNING.
3. DO NOT ATTEMPT TO RUN THE PUMP WITHOUT ADEQUATE

GUARDING.
4. HEALTH AND SAFETY ACT COMPLIANCE: BEFORE OPERATING THE

EQUIPMENT, USERS MUST BE MADE AWARE, AND ENSURE
COMPLIANCE WITH, THE HEALTH AND SAFETY REGULATIONS
APPROPRIATE TO THIS CLASS OF WORK.
5. OPERATORS SHOULD BE ADEQUATELY QUALIFIED PERSONNEL

FAMILIAR WITH THIS TYPE OF EQUIPMENT.
4.1 CHECKS BEFORE RUNNING FOR THE FIRST TIME
Before running the machine for the first time after installation or maintenance, proceed as follows:
After initial installation, fill the pump with the liquid to be pumped (see Priming, below).
Rotate the pump manually through at least one revolution to ensure that the pump is free to rotate. (It may
be necessary to remove the motor fan shroud to achieve this).
Check that the motor bearings are lubricated as detailed in the motor manufacturers handbook.
Ensure that the suction and discharge line stop valves are in the Open position.
On initially starting the pump, ensure that it is rotating in a clockwise direction when viewed from the driving
end of the shaft. If rotation is incorrect, reverse any two wiring connections at the terminal.
4.2 PRIMING
The pump can be primed by filling with the liquid to be pumped. The installation of a tee in the discharge
line just above the pump will provide a means of filling. Remove the priming plug and pour liquid through
the open branch of the tee until the pump and suction line are completely filled, then replace the priming plug
and start the pump.
4.3 STARTING THE PUMP
1. Prime the pump in accordance with instructions under Priming.
2. Make sure suction and discharge valves are open.
3. Start motor.
4.4 REGULATING FLOW FROM PUMP PUMPED MEDIA WITHOUT SOLIDS
DO NOT OPERATE FOR EXTENDED PERIODS WITH A CLOSED DISCHARGE VALVE.
The quantity of fluid delivered by the pump is regulated by opening or closing the delivery valve. Care must
be taken not to overload the motor or reduce the rate of flow to such a small capacity that over-heating of the
pump will occur.
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Issue 1 0411
CAUTION
WHEN PUMPING MEDIA CONTAINS SOLIDS, THE DISCHARGE RATE MUST NOT BE REGULATED BY
THE DELIVERY VALVE.
4.5 STOPPING THE PUMP
To stop the pump, stop the motor.
Page 4-2
Issue 1 0411
SECTION 5 - MAINTENANCE
WARNING: 1. BEFORE PROCEEDING WITH MAINTENANCE OF THE PUMP, IT MUST BE

STOPPED AND ISOLATED ELECTRICALLY AND MECHANICALLY AND
VISIBLE WARNING NOTICES DISPLAYED. SOME UNITS MAY BE ON
AUTOMATIC STANDBY DUTIES. ISOLATORS MAY BE REMOTE FROM THE
PUMP. IN THESE CASES EXTRA CARE IS NECESSARY TO BE
ABSOLUTELY SURE THAT ISOLATION OF THE UNIT IS COMPLETE.
2. PUMPS HANDLE VARIOUS LIQUIDS, SOMETIMES NOT THOSE FOR WHICH

THE PUMP WAS INITIALLY SUPPLIED. KNOW THE PROPERTIES OF THE
LIQUIDS THAT HAVE BEEN PUMPED, TAKE ANY ACTIONS NECESSARY TO
MAKE SAFE AND BE AWARE OF THE RECOMMENDED PROCEDURES TO
FOLLOW IN THE EVENT OF AN EMERGENCY.
3. HEALTH AND SAFETY ACT REQUIREMENTS COMPLIANCE: BEFORE

WORKING ON THIS EQUIPMENT PERSONNEL MUST BE MADE AWARE OF,
AND ENSURE COMPLIANCE WITH, THE HEALTH AND SAFETY
REGULATIONS APPROPRIATE TO THIS CLASS OF WORK.
4. ONLY ADEQUATELY QUALIFIED PERSONNEL FAMILIAR WITH THIS TYPE

OF EQUIPMENT SHOULD CARRY OUT MAINTENANCE OR ADJUSTMENTS.
5. DO NOT ATTEMPT TO REPAIR OR OVERHAUL THE PUMP UNTIL THIS

INSTRUCTION BOOK HAS BEEN STUDIED.
6. BEFORE COMMENCING ANY WORK A CHECK OF AVAILABLE SPARES

SHOULD BE MADE, E.G. REPLACEMENT OF O-RINGS, JOINTS, SEALS.
7. BEFORE ATTEMPTING TO DISMANTLE THE PUMP, ENSURE THAT THE

PUMP SUCTION AND DELIVERY VALVES ARE CLOSED AND THAT THE
CASING DRAIN PLUG IS REMOVED.
5.1 GENERAL
The item numbers in the text refer to the item numbers called up on D8103 Sectional Arrangement included
in Section 6. When ordering spare parts or in any correspondence relating to the pump, the unit number
stamped on the nameplate must be quoted. Please also give the drawing and item number and full
description of the item required as quoted on the appropriate List of Parts and Sectional Arrangement
drawing.
A complete pump and motor are readily available as standard spares so that should trouble be experienced
with either of these relatively small items it can be quickly remedied without interfering with the normal duties
of the unit.
A maintenance schedule is given in Table 5.1, and a fault finding chart in Table 5.2, located at the end of
section 5.
5.2 LUBRICATION
The pump end requires no lubrication.
Motors may be fitted with sealed or open bearings: Lubrication of open bearings shall be carried out at the
preventive maintenance period observing the following:
Page 5-1
Issue 1 0411
Disassemble in a clean environment.
Remove all the old grease.
Wash the bearing with kerosene or diesel.
Re-grease the bearing immediately.
The ZZ (sealed) bearings (6201 to 6307) do not require lubrication. Bearing life is about 20,000 hours.
WARNING:
EXCESS GREASE CAN CAUSE BEARING OVERHEATING AND
SUBSEQUENT FAILURE.
5.3 PREPARATION FOR DISMANTLING THE PUMP
1. Ensure that the electrical power supply to the motor is switched off.
2. Shut the suction and delivery valves in the system pipelines.
3. Remove the drain plug (27) and joint washer (28) from the pump casing.
5.4 DISMANTLING PUMP
REFER TO SECTIONAL ARRANGEMENT DRAWING D8103
1. Remove the bolts securing the electric motor to its seating and the nuts (20), washers (34) and bolts (19)
securing the inner cover to the casing.
2. Withdraw the motor and pump from the casing and remove the O-ring seal (15)
3. Bend back the locking tab washer (17) and remove the impeller screw (8), tab washer and O-ring (14).
4. Turn the impeller (5) so that the jacking screw holes are horizontal, as shown on the Sectional
Arrangement drawing, and screw in the two jacking screws to withdraw the impeller.
5. Withdraw the stationary part of the mechanical seal (16) from the inner cover (2) and the rotating part
from the impeller.
6. Remove the nuts (23) and spring washers (25) and remove the inner cover from the electric motor.
7. Remove the peel-off shim (11) and the liquid thrower (10).
5.5 MOTOR DISASSEMBLY AND ASSEMBLY
Disassembly and assembly must be done by qualified personnel using only suitable tools and appropriated
methods.
The stator grips must be applied over the side face of the inner ring to be disassembled or over an adjacent
part.
Before installing a new bearing it is required to check the shaft bearing location for damage.
Page 5-2
Issue 1 0411
For bearing assembly warm the inner race with suitable equipment - inductive process - or use suitable tools.
5.6 INSPECTION
Thoroughly clean and examine all components for corrosion, cracks, wear or any other damage and renew
any parts found defective. If the mechanical seal faces are damaged, the complete seal assembly must be
renewed. The O-ring seals (14, 15) and tab washer (17) must be replaced with new ones.
5.7 ASSEMBLING PUMP
1. Position the liquid thrower on the motor shaft and the inner cover on the motor. Fit the spring washers
(25) and nuts (23).
2. Impeller Shimming:
To determine the amount of shimming required between the impeller and motor shaft:
a) Position a new peel-off shim (11) in the bore of the impeller (5) (do not fit mechanical seal at this stage).
b) Line up the keyway in the impeller with the key in the motor shaft and push the impeller onto the shaft.
c) Place the tab washer (17) on the impeller screw (8) and fit the screw into the tapped hole in the end of
the motor shaft. Fully tighten the screw but do not lock it at this stage.
d) With the aid of feeler gauges, measure the clearance between the rudimentary vanes at the back of the
impeller and the inner cover (see figure below). This dimension should be 0.457mm 0.076mm (0.018
0.003 in). Subtract 0.457mm (0.018 in.) from the measurement obtained. The resultant figure is the
amount of shimming which needs to be removed from the peel-off shim.
e.g.
Clearance measured 0.991 mm (0.039 in)

Deduct required clearance 0.610 mm (0.024 in)
Total to be removed from shim 0.381 mm (0.015 in)
Note: Each lamination of shim is 0.076 mm (0.003 in)
Therefore, the amount of laminations to be removed from the shim is 0.381 mm (0.015 in) or five
laminations. A new peel-off shim is 20 laminations or 1.524 mm (0.060 in) thick.
Page 5-3
Issue 1 0411
FIGURE 5.1 IMPELLER SHIMMING
e) Ensure that the end of the motor shaft key does not protrude beyond the end of the motor shaft or the
peel-off shim pack will be fouled.
f) Remove the impeller screw and tab washer and withdraw the impeller from the motor shaft.
g) Remove the peel-off shim from the bore of the impeller and remove the number of laminations
determined in (d) above.
3. Smear the inside of the impeller bore with grease.
4. Fit the mechanical seal as follows:
a) Ensure the ceramic seat is fully inserted into the cup rubber. Lubricate the outside diameter of the cup
rubber and also the bore of the recess in the inner cover, which locates the stationary seat, with soft
hand soap and water.
Page 5-4
Issue 1 0411
b) Feed the cup rubber and ceramic seat into the recess and press into position ensuring an even pressure
over the whole of the ceramic seat face. Make sure that the cup rubber and seat are pressed fully
home.
c) Stand the pump, less casing and impeller, vertically with the impeller end of the shaft uppermost.
d) Lubricate the bore of the bellows with soft hand soap and water.
e) Apply soft hand soap and water to the outside diameter of the impeller hub, and pass the bellows of the
mechanical seal carefully over the taper on the hub (rubber end first) until the bellows contacts the hub
shoulder.
f) Ensure that the impeller adjusting peel-off shim (11) is in position on the shaft end.
g) Line up the keyway in the impeller hub with the shaft key, locate the bore of the hub with the shaft end
and push the impeller fully onto the shaft.
5. Carefully position the liquid thrower on the impeller hub.
6. Secure the impeller with the impeller screw (8) and tab washer (17). Lock the screw with the tab
washer.
Note:
Installation of the seal unit, to its working length, should be completed within 15 minutes to ensure that
the bellows is correctly positioned before it permanently grips the impeller hub.
7. Place a new O-ring seal (15) on the inner cover (2) and position the motor and pump assembly on its
mounting and secure the inner cover to the casing with bolts (19), washers (34), and nuts (20).
8. Fit the bolts and washers securing the motor to its mounting.
Page 5-5
Issue 1 0411
TABLE 5.1 MAINTENANCE SCHEDULE
Every Year or 8,000 Every 4 Years or

Item Action
hrs 20,000 Hrs
Inspect X
O-Ring Seals
Replace X
Inspect X
Mechanical Seals
Replace X
Pump Casing Inspect X
Impeller Key Inspect X
Motor Electrical
Inspect X
Connections
Inspect X
Motor Shaft Seal
Replace X
Inspect X
Motor Bearings
Replace X
NOTE:
1. Where running hours and time are quoted, the shorter period is the criterion if the component is a
dynamic part.
2. All clearances and parts should be checked as routine if the unit is dismantled for any reason.
3. This table is for guidance only and indicates the minimum recommended schedule. This may be varied
where, for specific conditions, operating experience indicates that a difference schedule would be
beneficial
Page 5-6
Issue 1 0411
TABLE 5.2 FAULT FINDING CHART
Fault Cause Remedy

Delivery valve closed. Open valve.
Suction valve closed. Open suction valve.
No Discharge Blocked suction pipework Clean suction pipework
Water level beyond maximum lift Change the set up to improve
of pump. suction head.
Attend to joints and glands in
Air leaks or upturned loops in
Reduced and/or Irregular suction system and check run of
suction pipework.
Discharge pipe for loops.
Choked impeller. Dismantle and clean.
Valve or non-return valve partially Attend to valve or non-return
Reduced Output and High closed. valve.
Temperature Actual total head exceeds max. Consult our Technical Department
generated by pump. giving full particulars.
Pump Absorbing Excessive Power Worn motor bearing. Renew bearing.
Page 5-7
Issue 1 0411
SECTION 6 - DRAWINGS
6.1 LIST OF DRAWINGS
Drawing Number Drawing Title

D8103 Sectional Arrangement, B50x50HC 2-Pole Sewage Pump
A21980/ A21981 General Arrangement, B50x50HC 2-Pole Sewage Pump
Page 6-1
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Issue 1 0411
Items List for B50x50HC 2-Pole Sewage Pump
Drawing D8103, Issue 1.
ITEM DESCRIPTION QTY.
1 Pump Casing 1
2 Inner Cover 1
5 Impeller 1
8 Impeller Screw 1
10 Liquid Thrower 1
11 Peel-off Shim 1
14 O-ring (impeller) 1
15 O-ring (casing) 1
16 Mechanical Seal 1
17 Tab Washer 1
19 Bolt 6
20 Nut 6
22 Stud 4
23 Nut 4
25 Spring Washer 4
26 Nameplate 1
27 Plug 3
28 Joint 3
29 Stud 4
30 Nut 4
31 Key 1
34 Washer 6
39 Jacking Screw 2
50 Motor 1
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6.2 BLOWER: RIETSCHLE DTA50 TO DTA80
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6.3 CHLORINATION DOSING PUMP
Page 6-7
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Page 6-8
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6.3.1 Dosing Pump Set Up Guide R62950
Page 6-9
Page 6-10
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Fleets Corner, STC Chlorine Dosing Pump R62950
Contents
1 Approvals .................................................................................................................................................. 2
2 Introduction............................................................................................................................................... 2
3 Dosing Pump Specification..................................................................................................................... 2
4 Hardware Required................................................................................................................................... 2
5 Installation................................................................................................................................................. 3
5.1 Pump Assembly .................................................................................................................................. 3
5.1.1 Pump Assembly Mechanical........................................................................................................ 3
5.1.2 Pump Assembly Electrical ........................................................................................................... 3
5.2 Electrical Connections......................................................................................................................... 4
5.3 Hydraulic Connections ........................................................................................................................ 6
5.3.1 General ........................................................................................................................................ 6
5.3.2 Hose connection procedure. ........................................................................................................ 6
5.3.3 Deaerating the pump. .................................................................................................................. 6
6 Controls..................................................................................................................................................... 8
6.1 Control Elements................................................................................................................................. 8
6.2 Navigation ........................................................................................................................................... 8
6.3 Operating States ................................................................................................................................. 8
6.4 Sleep mode ......................................................................................................................................... 8
6.5 Overview of display symbols............................................................................................................... 9
6.6 Menus................................................................................................................................................ 10
6.6.1 Main Menus................................................................................................................................ 10
6.6.2 Operation ................................................................................................................................... 10
6.6.3 Info ............................................................................................................................................. 10
6.6.4 Alarm.......................................................................................................................................... 10
6.6.5 Setup.......................................................................................................................................... 11
6.6.5.1 Operation Modes ................................................................................................................ 11
6.6.5.1.1 Manual ............................................................................................................................ 11
6.6.5.1.2 Pulse ............................................................................................................................... 11
6.6.5.1.3 Analogue 0-20mA, 4 20mA........................................................................................... 11
6.6.5.1.4 Batch (pulse based) ........................................................................................................ 12
6.6.5.1.5 Dosing Timer, Cycle ....................................................................................................... 12
6.6.5.1.6 Dosing Timer Week ........................................................................................................ 12
6.6.5.2 Key Lock ............................................................................................................................. 13
6.6.5.3 Time/Date ........................................................................................................................... 13
6.6.5.4 Inputs/Outputs .................................................................................................................... 13
6.6.5.4.1 Relay Outputs ................................................................................................................. 13
6.6.5.4.2 External Stop .................................................................................................................. 13
6.7 Hamworthy Default set up................................................................................................................. 14
1 Approvals
Issue Date Status Author Approved By

1 21.03.12 Original Issue A.Kazem-Malaki ART
2 Introduction
This document describes the setting up of Chlorine dosing pump.
3 Dosing Pump Specification
Delivery: 7.5 to 16 Litter / Hour

Include: Alarm Relay and Analogue output
Dosing Head: PVC
Gasket material FKM
Valve ball material: Ceramic
Control Cube position: Forward
Supply: 100-240vac 50/60hz
Mains Plug: UK type
Connection, Suction/Discharge: House 4/6mm, 6/9mm, 6/12mm, 9/12mm
Valve type: Standard
4 Hardware Required
Ensure the following items are available:-
1x 8511200294 Dosing pump
1x STCXX-4900059 Suction line 1M cable.
1x STCXX-4900013 Signal cable.
1x STCXX-4900014 Dosing pump injection unit.
1x STCXX-4900015 Hose.
1x STCXX-4900060 Suction line 5M cable.
1x STCXX-4900017 Alarm cable.
1x Hamworthy wiring diagrams. (Schematics for the system to be installed)
5 Installation
5.1 Pump Assembly
5.1.1 Pump Assembly Mechanical

The pump is delivered with a mounting plate; this mounting plate can be fixed vertically or
horizontally on a surface, which is stable and free from vibration and will allow dosing to flow upward
vertically.
Pump is attached to the mounting plate by means of slots mechanism and can be removed for
maintenance.
When installing mounting plate vertically ensure the slots are at the top and when installing plate
horizontally the slots mechanism must be opposite the dosing head.
5.1.2 Pump Assembly Electrical

The control cube fitted on this range of pump can be rotated and secured in one of three different
positions for easy access.
Caution: pump must be disconnected from the power supply.
1) Carefully remove both protective caps on the control cube using a thin screwdriver
2) Loosen the screws.
3) Carefully lift off the control cube without stressing the flat interconnecting cable.
4) Turn the control cube to desired position and reattach, ensure the O-ring is secure and fit the
protective caps.
5.2 Electrical Connections
The pump has four customer usable electrical connections at the front and a flow control sensor input
at the back.(not shown).
The Geni bus connection and the flow control sensor input are not currently used and should be caped
off to maintain a good ingress protection (IP) rating.
The supplied suction line and level sensor should already have a plug fitted and must be connected to
the socket marked.
Using a multimeter set for continuity test, operation of the level sensors can be checked by testing
between pin 1 and pin 3 for low liquid level and between pin 2 and pin 3 for empty level, moving the
floats should change the multimeter reading from high to low or visa versa.
Pump is supplied with mains lead attached. If the pump is used as part of an installation with a main
control cabinet, then the mains plug fitted to the pump has to be cut off and the wires directly
connected to the appropriate control cabinet terminals. Please note the wire colours are
Live = Brown
Neutral = Blue
Earth = Green/yellow
Using a Multimeter (set for continuity) or any other continuity checker, confirm the following
connections between the plug pin and the wire end. A low value of less than say 5 ohms indicate a
good connection, a high value say 50 ohms or no value indicates a damaged or broken lead
First check between the wire end and the associated pin, once that connection has been tested and
deem good, confirm that there are no short circuits or faulty high resistance path to other pin in the
same plug by testing between the wire end and all the other pins in that plug,
Cable Connection Plug Pin Wire colour Function
Analogue GND 1 Brown Start signal to pump

Analogue Pulse 4 Black Start signal to pump
Relay output Relay1 1 Brown Liquid Low level signal out

Relay output Relay1 4 Black Liquid Low level signal out
5.2.2
5.3 Hydraulic Connections
5.3.1 General
If there is risk of chemical burns, wear protective clothing (gloves and goggles) when working on the
dosing head, connections or lines.
Shorten hoses at right angles.

Keep suction lines as short as possible.
Ensure that there are no loops or kinks in the hoses.
Route suction lines upward towards the suction valve.
5.3.2 Hose connection procedure.
1) Push union nut and tensioning ring across hose.

2) Push cone part fully into hose, see fig
3) Attach cone part with hose to corresponding pump valve.
4) Tighten union nut manually, (Do not use tools)
5) Attach deaeration hose to the corresponding connection and run into a container or collecting tray.
5.3.3 Deaerating the pump.
Warning: The deaeration hose must be connected correctly and inserted into a suitable tank!
1) Open the deaeration valve by approximately half a turn.
2) Press and hold the 100% key until liquid flows continuously without any bubbles from the
deaeration hose.
3) Close deaeration valve.
Note: Press the 100% key and simultaneously turn the click wheel clockwise to increase the
duration of the process to up to 300 seconds. After setting the seconds do not press the key any
longer.
Discharge Hose
Deaeration Valve
Deaeration Hose
Suction Hose
6 Controls
6.1 Control Elements
Start/Stop key: This key is used to start or stop the pump
100% Key: The key makes the pump dose at maximum flow regardless of the operation mode
Click Wheel: The click wheel is used to navigate through the menus, select settings and to
confirm them. Turning the wheel moves the cursor in the same direction.
6.2 Navigation
In the main menus Info, Alarm and Setup, the options and submenus are displayed in the rows
below. Use the Back symbol to return to the higher menu level. The scroll bar at the right
edge of the display indicates that there are further menu items which are not shown.
The active symbol (current cursor position) flashes, press the click wheel to confirm your selection and
open the next menu level. The active main menu is displayed as text, the other main menus are
displayed as symbol. The position of the cursor is highlighted in black in the sub-menus.
When you position the cursor on a value and press the click wheel, a value is selected; turning the
click wheel will increase or decrease the value depending on the direction of rotation.
6.3 Operating States
The operating state of the pump is indicated by a symbol and display colour.
6.4 Sleep mode
If in the operation main menu the pump is not operated for 30 seconds, the header disappears. After
2 minutes, the display switches to the operation main menu and the display brightness is reduced.
This state will be cancelled when the pump is operated or a fault occurs.
6.5 Overview of display symbols
6.6 Menus
6.6.1 Main Menus

The main menus are displayed as symbols at the top of the display; the currently active menu is
displayed as text.
1) Operation
2) Info
3) Alarm
4) Setup
6.6.2 Operation
Status information such as the dosing flow, selected operation mode and operating state is displayed
in the Operation main menu.
6.6.3 Info
Date, time and information about the active process and counters can be found in this menu. The
service system can be reset from here; the information can be accessed during operation.
6.6.4 Alarm
Errors can be viewed in the Alarm menu. The last 10 warnings and alarms data are stored here.
6.6.5 Setup
The Setup main menu contains menus for pump configuration. Depending on the selection, other
parameters are added to this menu.
6.6.5.1 Operation Modes
Six different modes can be set in the Setup> Operation Mode menu.
Manual
Pulse
Analogue 0-20mA
Analogue 4- 20mA
Batch (pulse based)
Dosing timer cycle
Dosing timer week
6.6.5.1.1 Manual
In this Operation mode, the pump constantly doses the flow set with the click wheel.
The dosing flow is set in l/h or ml/h.
6.6.5.1.2 Pulse
In this Operation mode the pump doses the set dosing volume for each incoming (potential free
Pulses. The dosing volume per pulse is set in ml / pulse using the click wheel.
The range for the pump used is 0.0013 to 12.8 ml/pulse
6.6.5.1.3 Analogue 0-20mA, 4 20mA
In this operation mode the pump doses in proportion to the input signal value in mA.
6.6.5.1.4 Batch (pulse based)
In this Operation mode the pump doses the set batch volume in the set dosing time (t1). A batch
is dosed with each incoming pulse.
For the pump used the batch volume range is 0.74 ml to 999 l in steps of 0.0925 ml
The batch volume (e.g.75ml) is set in the Setup >Batch Volume menu. The minimum dosing
time required for this batch can also be changed in the setup > Dosing time (e.g. 32 seconds).
If the batch volume is modified, the dosing time resets to the minimum dosing time.
Signal received during a batch process will be ignored.
In the Operation menu, the total batch volume (e.g. 75ml) and the remaining batch volume still
to be dosed are shown in the display.
6.6.5.1.5 Dosing Timer, Cycle
In this Operation mode, the pump doses the set batch volume in regular cycles. Dosing cycle is
delayed by a short time t2 after the pump is started. The cycle time (t3) must be longer than the
dosing time (t1).
6.6.5.1.6 Dosing Timer Week
In this Operation mode , up to 16 dosing procedure are defined foe a week.
6.6.5.2 Key Lock
The key lock is set in the Setup > Key Lock menu by entering a four-digit code. It protects the
pump by preventing changes to settings. Two levels of key lock can be selected.
Level (Settings) All settings can only be changed by entering the key lock code.
Start/Stop key and 100% key are NOT LOCKED
Level (Settings+ Keys) All settings and the Start/Stop key and the 100% key are locked.
6.6.5.3 Time/Date
Time and date can be set in the Setup > Time + date* Menu.
6.6.5.4 Inputs/Outputs
In the Setup > Inputs/Outputs menu. The two relay outputs Relay 1 and Relay 2 and the input
signals External Stop, Empty Signal and Low Level can be configured.
6.6.5.4.1 Relay Outputs
The pump can switch two external signals using the volt free contacts of the internal relays
Relay 1 signal Relay 2 signal Description
Alarm (default) Alarm Display Red, pump stopped, empty signal, etc
Warning Warning Display Yellow, pump is running (Low level,etc)
Stroke Signals Stroke Signals (default) Each full stroke
Pump Dosing Pump Dosing Pump running and dosing
Bus control Bus control Activated by commands in Comm bus
Timer Cycle Timer Cycle Timer related
Timer Week Timer Week Timer related
6.6.5.4.2 External Stop
The pump can be stopped via an external pulse, e.g. from a control room. When activated the
external stop pulsed, the pump switches from the operational state Running into Operational
state Standby. The corresponding symbol appears in the Signal/error display.
The contact type is factory set to Normally Closed (NC) Contact but can be changed to Normally
Open (NO) in the Setup> Input/Output> External -Stop menu.
6.7 Hamworthy Default set up
Menu Submenu Item /value
1) Setup > Language > English.
2) Setup > Operation mode > Batch (pulse based)
3) Setup > Batch Volume > required value
4) Setup > Dosing time > Time in mm-ss for the dose to be delivered
5) Setup > Inputs/outputs > Relay1 > Alarm
6) Setup > Inputs/outputs > External Stop > NC
7) Setup > Inputs/outputs > Empty signal > NC
6.3.2 Dosing Pump Set Up Summary R62985
Page 6-11
Page 6-12
Issue 1 0411
ST1A-C,STC02~STC60
Hamworthy
Water Systems Ltd SODIUM HYPOCHLORITE R62985
Fleets Bridge, Poole, Dorset DOSING PUMP PAGE 1 OF 1
BH17 0JT, England
DATA
COPYRIGHT & DESIGN RIGHT HAMWORTHY WATER SYSTEMS LTD. ALL OTHER RIGHTS RESERVED
Based on Sodium Hypochlorite (14%)
Sodium
Contact
Hypochlorite (14%)
Tank
Plant Dose per Pump
Volume
Out
(m)
(ml)
ST1A-C 0.051 26
STC02 0.108 54
STC03 0.229 115
STC04 0.274 137
STC06 0.380 190
STC08 0.277 139
STC10 0.324 162
STC13 0.337 169
STC15 0.689 345
STC20 0.683 342
STC25 1.049 524
STC30 1.536 768
STC40 2.134 1067
STC50 2.057 1029
STC60 3.201 1601
See R62950 for Set-up Summary
ISSUE 1
CHANGES
DATE 29.11.12
INITIALS ART
CHECKED ART
APPROVED - DATE PW-29.11.12
6.4 DECHLORINATION DOSING PUMP
Page 6-13
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Page 6-14
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6.4.1 Dosing Pump Set Up Summary R62984
Page 6-15
Page 6-16
Issue 1 0411
ST1A-C,STC02 ~ STC60
Hamworthy SODIUM BISULPHITE
R62984
Water Systems Ltd
PAGE 1 OF 3
Fleets Bridge, Poole, Dorset DOSING PUMP
BH17 0JT, England
SET-UP GUIDE
Sodium Bisulphite Dosing Pump (de-chlorination)
ISSUE 1
CHANGES
DATE 28/11/12
INITIALS ART
CHECKED ILB
APPROVED - DATE IB 28/11/12
R62984
Water Systems Ltd
PAGE 2 OF 3
BH17 0JT, England
SET-UP GUIDE
ST1A-C Only
If the discharge pump (P1 orP2) has to be set at a different delivery pressure for any
reason, the de-chlorination dosing rate should be adjusted dependent on the value of the
delivery pressure in accordance with the graph shown in Hamworthy Water Systems
document R62755 and the table below :
Discharge Pump Dosing Pump

Dosing Pump Flowrate
Pressure Stroke Length %
litres/hour
barg
0.75 0.76 12
0.9 0.69 11
1.2 0.57 9.5
1.50 0.40 7
STC02 to STC60
1. Set discharge pump (P1 or P2) pressure to 1.8 barg for a medium head pump and 2.6 barg
for a high head pump by adjustment of the diaphragm valve V6
This setting will deliver the requisite sodium bisulphite flow-rate of 3.0 litres/hour
NOTE : If the discharge pump (P1 orP2) has to be set at a different delivery pressure for any
reason, the de-chlorination dosing rate should be adjusted dependent on the value of the delivery
pressure in accordance with the graph shown in Hamworthy Water Systems document R62745
and the table below :
Medium Head Pump (P1 or P2)

litres/hour
barg
1.67 4.8 80
1.73 4.0 67
1.80 3.0 50
1.90 2.2 37
1.95 1.9 32
ISSUE 1
CHANGES
DATE 28/11/12
INITIALS ART
CHECKED ILB
R62984
Water Systems Ltd
PAGE 3 OF 3
BH17 0JT, England
SET-UP GUIDE
High Head Pump (P1 or P2)

litres/hour
barg
2.44 4.8 80
2.51 4.0 67
2.60 3.0 50
2.70 2.3 37
2.78 1.9 32
ISSUE 1
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DATE 28/11/12
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CHECKED ILB
6.5 DOSING PUMPS SUCTION LINES
Page 6-19
Issue 1 0411
Page 6-20
Issue 1 0411
STCXX-00018
HamworthyKSE SODIUM HYPOCHLORITE
Marine & Offshore SHEET 1 SHEETS 1
POOLE, BH17 0JT, ENGLAND SUCTION LINE
COPYRIGHT & DESIGN RIGHT HAMWORTHY KSE LIMITED - ALL RIGHTS RESERVED
IT REF: F:\CUSTOMER\Hamworthy\8803\Draft 2\ST1A-C\Section 6.5 Suction Lines\STCXX-00018.SHT1.doc
PC Print: 14/12/10 16:29
SUCTION LINE HAMWORTHY PART NUMBER: STCXX-49900051
PVC ADJUSTABLE SUCTION ASSEMBLY CONSISTING OF FOOT VALVE, RETAINING TUBE AND
SCREW CONNECTION, TWO STAGE LEVEL SWITCH WITH 3-PIN ROUND PLUG AND PE SUCTION
HOSE.
SWITCH MODEL:
2 X NC FOR LOW LIQUID LEVELS (CLOSED WHEN CHEMICAL LEVEL OK, OPEN WHEN LOW LEVEL)
MATERIAL:
RETAINING TUBE AND FOOT VALVE: PVC
ADJUSTABLE LENGTH: 385 550MM
CONNECTION:
6 X 4 MM HOSE CONNECTION
2 SCREW CAP FITTED
LENGTH OF CABLE: 1.5 M
PAGE
ISSUE 1
ECN -
DATE 15.10.10
INITIALS ART
CHECKED ART
APPROVED/DATE I.B
T0104103
Issue 1 0411
STCXX-00019
HamworthyKSE SODIUM BISULPHITE
Marine & Offshore SHEET 1 SHEETS 1
POOLE, BH17 0JT, ENGLAND SUCTION LINE
COPYRIGHT & DESIGN RIGHT HAMWORTHY KSE LIMITED - ALL RIGHTS RESERVED
IT REF: F:\CUSTOMER\Hamworthy\8803\Draft 2\ST1A-C\Section 6.5 Suction Lines\STCXX-00019.SHT1.doc
PC Print: 14/12/10 16:32
SUCTION LINE HAMWORTHY PART NUMBER: STCXX-4900056
PVC ADJUSTABLE SUCTION ASSEMBLY WITH SINGLE STAGE FLOAT SWITCH AND FLAT
CONNECTOR. CONSISTING OF FOOT VALVE, RETAINING TUBE AND SCREW CONNECTION, ONE-
STAGE LEVEL SWITCH WITH FLAT CONNECTOR AND INTAKE LINE.
SWITCH MODEL:
1 X NO FOR LOW LIQUID LEVEL
MATERIAL:
RETAINING TUBE AND FOOT VALVE: PVC
ADJUSTABLE LENGTH: 385 550MM
CONNECTION:
8 X 5 MM HOSE CONNECTION
2 SCREW CAP FITTED
LENGTH OF CABLE: 1.5 M
PAGE
ISSUE 1
ECN -
DATE 15.10.10
INITIALS ART
CHECKED ART
APPROVED/DATE I.B
T0104103
Issue 1 0411
SECTION 7 - DOCUMENTS AND DRAWINGS

Detailed contents of Section 7 is listed in the Contents at the front of manual.
Page 7-1
Issue 1 0411
Page 7-2
Issue 1 0411
7.1 HEALTH AND SAFETY
Page 7-3
Issue 1 0411
Page 7-4
Issue 1 0411
7.1.1 DPD No. 4 Tablets
Page 7-5
Issue 1 0411
Page 7-6
Issue 1 0411
DPD No. 4 Tablets (Health and Safety)
Personnel Protection: Safety glasses and gloves should be worn when taking samples, refilling chlorine
reservoir and general maintenance of the system.
Product DPD No. 4 Tablets

Application For water testing applications only.
Tablets containing less than 1% diethyl-p-phenylene diamine sulphate in
Composition formulation with buffer, boric acid, borates, potassium iodide, stabilisers and
tableting aids.
White tablets. Non-combustible. Corrosive if dissolved in water to give slightly
Properties
acidic solution.
Hazards Of low toxicity. Minimal hazard during normal handling and use as directed.
Storage Store in original containers. Keep dry. Keep away from children.
Use only as instructed. Avoid handling whenever possible. Wash hands after
Handling
use. Not to be taken.
Transport Not regulated.
First Aid:
Skin/eyes Wash with plenty of water
Ingestion Give plenty of water to drink. OBTAIN MEDICAL ATTENTION
Spillage Sweep up and wash away with water.
Fire Water and all extinguishers may be used. Tablets are non-combustible.
Issue 1 0411
Issue 1 0411
7.1.2 Sodium Hypochlorite: Document SDS S024
Page 7-7
Issue 1 0411
Page 7-8
Issue 1 0411
1. Identification of the substance/preparation and company/undertaking.
NAME Sodium Hypochlorite Solution 10 - 25% S.D.S. No. S024

Synonyms: Bleach * Hypo * Everchlor * Chloros * Hispec * Bridos * Bleacol * Vo-redox 9110 *
Supplied by: Univar Ltd

46 Peckover Street Tel: 01274 377000
BRADFORD Fax: 01274 737058
West Yorkshire Emergency No. (Office hours): 01274 377070
BD1 5BD Emergency No. (24 hours): 01865 407333
2. Composition/information on ingredients.
Contains:
Chemical % Conc Classification Exposure CAS EINECS
Sodium Hypochlorite 10 - 25 C;R31-34 7681-52-9 231-668-3
3. Hazards identification.
Causes burns to skin, eyes and respiratory system. Contact with acids liberates toxic gas
(Chlorine). Liberates oxygen on heating.
4. First Aid measures.
Exposure Symptom Treatment

Route
Inhalation Mists will irritate breathing passages Remove from exposure, rest and
causing coughing and wheezing. keep warm. In severe cases, or if
recovery is not rapid or complete
seek medical attention.
Skin Contact Irritation, blistering on prolonged Drench the skin with plenty of
contact. water. Remove contaminated
clothing and wash before reuse. If
large areas of the skin is damaged
or if irritation persists seek medical
attention.
Eye Contact Pain, redening, watering. Irrigate thoroughly with water for at
least 10 minutes. Obtain immediate
medical attention.
Ingestion Burns to upper digestive tract,
If confined to mouth, wash out
stomach upset, nausea, vomiting.
mouth with water, if patient feels
unwell seek medical advice. If
swallowed, give water to drink do
not induce vomiting. Seek
immediate medical attention giving
attention to breathing dificulties.
------------------------------------------------------------------------------
-----------------------------------------------
Immediate Treatment / Antidote: Symptomatic treatment.
S.D.S. No S024 Page 1 of 4
Issue 1 0411
S.D.S. No S024 NAME: Sodium Hypochlorite Solution 10 - 25%
5. Fire Fighting measures.
Suitable Extinguishers: Use extinguisher suitable to surrounding fire conditions.
Unsuitable Extinguishers: Sawdust or acidic media.
Hazardous Combustion Products: Oxygen and chlorine.
Special Equipment for Fire Fighting: Self contained breathing apparatus and full protective
clothing.
6. Accidental Release measures.
Safety Precautions: Wear appropriate PPE - See section 8
Environmental Precautions: Do not allow material to contaminate drains and watercourses.

Immediately inform authorities of uncontrolled discharges.
Clean up Procedure: Bund or absorb material with inert material (eg Sand, NOT Sawdust).
Transfer liquid if possible to a salvage tank; otherwise absorb on inert material and
transfer to suitable containers for waste disposal.
7. Handling & Storage.
Handling Ventilation: Good general ventilation.
Prohibited procedures & equipment: Do not breathe mists. Do not use strong solutions on
stainless steel. Do not mix with other cleaning agents.
Storage Temperature range: Cool
Keep away from: See section 10
Suitable storage Media: Vented containers of glass, PVC, GRP, suitably lined mild steel, high
density polyethylene.
8. Exposure Controls/personal protection.

Exposure Limits None, in case of Chlorine release Type OES
0.5 ppm (1.5 mg/m3), 8 hr TWA; 1 ppm (3 mg/m3)
STEL
Monitoring As Chlorine
Method
Protective Measures
Respiratory: Self contained breathing apparatus if dealing with a major leak.
Hand: PVC or rubber gloves to BS 1651.
Eye: Safety goggles to BS 2092/C and/or face shield.
Skin: PVC overalls, Rubber boots to BS 1870.
Hygiene Measures: Always wash thoroughly after handling chemicals.
Issue 1 0411
S.D.S. No S024 NAME: Sodium Hypochlorite Solution 10 25%
9. Physical & Chemical Properties.
Appearance Clear green/yellow or pink/purple solutions.

Odour Faint chlorinous
PH >13
Boiling Point/range 110C
Melting Point/range -17C
Flammability Not flammable, but will liberate oxygen on heating.
Oxidizing Properties Strong oxidizing agent.
Vapour Pressure 17.5 mm Hg @ 20C
Relative density 1.26
Solubility in water Stable
10. Stability & Reactivity.
Stability: Unstable, decomposes to form Sodium Chloride and Sodium Chlorate liberating
oxygen.
Known Hazardous reactions: Contact with acids liberates toxic gas (Chlorine). Violent
reactions with Ammonia, Ammonium compounds and Organic material.
Conditions to avoid: Heat, strong sunlight.
Materials to avoid: Acids, Ammonium Salts, Methanol, Hydrocarbons, Copper, Nickel, Iron,
Monel metal.
Hazardous decomposition products: Oxygen, Chlorine.
11. Toxicological Information.
Effects:
Corrosive to eyes, skin and mucous membranes. Prolonged eye contact may result in
permanent damage or blindness. Ingestion may lead to formation of Chlorine gas by
reaction with stomach contents; Inhalation of Chlorine gas will cause bronchial and
pulmonary oedema. Symptoms may be delayed for 48 hours or more.
LD50 LD50 8910 oral-rat
mg/Kg
12. Ecological Information.

Environmental Effects:
Mobility: Soluble in water, will readily percolate through soil.

Degradability: Material will degrade slowly to Sodium Chloride, Sodium Chlorate and
oxygen.
Aquatic Toxicity: Toxic to aquatic organisms. Very toxic to fish.
Issue 1 0411
S.D.S. No S024 NAME: Sodium Hypochlorite Solution 10 25%
13. Disposal considerations.
Substance: Via an authorized waste disposal contractor to an approved waste disposal

site, observing all local and national regulations.
Container: As substance. Used containers must not be cut up or punctured until

completely purged of product residues.
14. Transport Information.
UN number 1791 ADR Class/Item No. 8, 61(c)

Primary Hazard Corrosive
Packing Group III Emergency Action Code 2X
H.I. Number 80
15. Regulatory Information.

Supply label details:Ref. CHIP '3
Label Name: Sodium Hypochlorite ...% Av Cl2
Symbols: Corrosive
Risk Phrases: 31 - 34 Contact with acids liberates toxic gas. Causes burns.
Safety (1/2) 28 45 50 Keep locked up and out of the reach of children. After contact with
Phrases: skin, wash immediately with plenty of soap and water. In case of accident or if you feel unwell, seek
medical advice immediately (show label where possible). Do not mix with acidic materials.
E.C. No 231-668-3
Use of this material may be governed by the following regulations:-
Users are advised to consult these regulations for further information.

The information contained in this data sheet does not constitute an assessment of workplace risks.
16. Other Information.
This material is usually used for:
Water treatment, cleaning, disinfecting, bleaching.
It must not be used for:
Further details may be available upon request from your local Univar Ltd distribution site.
Legal Disclaimer:
The above information is based on the present state of our knowledge of the product at the
time of publication. It is given in good faith, no warranty is implied with respect to the
quality or the specification of the product. The user must satisfy himself that the product is
entirely suitable for his purpose.
Revision No 6 Dated: November 2005

Replaces S.D.S. Dated: July 2003
Issue 1 0411
7.1.3 Sodium Bisulphite: Document SDS S011
Page 7-9
Issue 1 0411
Page 7-10
Issue 1 0411
1. Identification of the substance/preparation and company/undertaking.
NAME Sodium Bisulphite Solution S.D.S. No. S011
Synonyms: Dechlorination solution * Vo-redox 9120 *Genesys Red
Supplied by: Univar Ltd

46 Peckover Street Tel: 01274 377000
BRADFORD Fax: 01274 737058
West Yorkshire Emergency No: 01274 377070
BD1 5BD
2. Composition/information on ingredients.
Contains:
Chemical % Conc. Classification Exposure CAS EINECS
Sodium Bisulphite 15-40 Xn;R22-31 7631-90-5 231-548-0
(10-25% SO2)
3. Hazards identification.
Reducing agent. Harmful if swallowed. Contact with acids liberates toxic gas -
Sulphur dioxide. Irritating to respiratory system. Depletes oxygen content of
water courses.
4. First Aid measures.
Exposure Symptom Treatment

Route
Inhalation Irritation of respiratory tract. Remove from exposure, rest and
keep warm. In severe cases, or
if recovery is not rapid or
complete seek medical attention.
Skin Contact Irritation. Drench the skin with plenty of
water. Remove contaminated
clothing and wash before reuse.
If large areas of the skin are
damaged or if irritation
persists seek medical attention.
Eye Contact Irritation. Irrigate thoroughly with water
for at least 10 minutes. Obtain
medical attention.
Ingestion Irritation of gastrointestinal Wash out mouth with water. Do
tract. not induce vomiting. If patient
is conscious, give water to
drink. If patient feels unwell
seek medical attention.
-----------------------------------------------------------------
Immediate treatment/Antidote: Symptomatic treatment.
Issue 1 0411
S.D.S. No S011 NAME: Sodium Bisulphite Solution
5. Fire Fighting measures.
Suitable Extinguishers: Use extinguisher suitable to cause of fire.
Hazardous Combustion Products: Oxides of sulphur.
Special Equipment for Fire Fighting: Self contained breathing apparatus.
6. Accidental Release measures.
Safety Precautions: Wear appropriate PPE - See section 8
Environmental Precautions: Prevent entry into drains and water courses.
Clean up Procedure: Bund or absorb material with sand, earth or other suitable
absorbent material. If possible, transfer to a salvage tank, otherwise absorb
residues and place in suitable labelled containers and hold for waste disposal.
7. Handling & Storage.
Handling Ventilation: Good general ventilation.
Recommended procedures & equipment: Keep away from acids and oxidizers.
Storage Temperature range: Ambient
Keep away from: See section 10
Suitable storage Media: Polyethylene containers. Do Not use mild steel.
8. Exposure Controls/personal protection.
Component LTEL (8h TWA) STEL (15 mins) Type

3
Sodium Hydrogen Sulphite 5mg/m OES
3 3
Sulphur Dioxide 2ppm (5.3mg/m ) 5ppm (13mg/m ) OES
Protective Measures
Respiratory: Type approved RPE for sulphur dioxide mists/vapours if required.
Hand: Rubber or plastic gloves.
Eye: Chemical safety goggles.
Skin: Overalls and boots.
Hygiene Measures: Always wash thoroughly after handling chemicals.
Issue 1 0411
9. Physical & Chemical Properties.
Appearance Yellow solution.
Odour pungent, sulphur dioxide.
pH 4.5 - 5 (neat)
Boiling point/range Decomposes on heating.
Flammability Not flammable in normal conditions.
Oxidizing Properties Reducing agent.
Relative density 1.1 - 1.4
Solubility in water Complete.
10. Stability & Reactivity.
Stability: Stable in normal conditions.
Conditions to avoid: Heating can release hazardous gases.
Materials to avoid: Oxidizing agents.
Hazardous decomposition products: Oxides of sulphur.
11. Toxicological Information.
Effects:
Irritating to eyes, skin and mucous membranes, especially on prolonged contact.
May cause allergic reactions.
LD50 2 g/Kg (100% NaHSO3) oral-rat
12. Ecological Information.
Environmental Effects:
Mobility: Soluble in water.
Degradability: Degrades to form sulphates.
Aquatic Toxicity: Depletes oxygen levels in water courses.
Issue 1 0411
13. Disposal considerations.
Substance: Via an authorized waste disposal contractor to an approved waste
disposal site, observing all local and national regulations.
Container: As substance. Used containers must not be cut up or punctured until
completely purged of product residues.
14. Transport Information.
UN Number 2693 Class, Item No. 8, 27(c)

Primary Hazard Corrosive
Packing Group III Emergency Action Code 2 X
HI Number 80
15. Regulatory Information.
Supply label details Ref. CHIP
Label Name Sodium Bisulphite solution %
Symbols Harmful
Risk Phrases 22 - 31 Harmful if swallowed. Contact with acids liberates toxic gas.
Safety Phrases 2 - 25 - 46 Keep out of the reach of children. Avoid contact with eyes.
If swallowed seek medical advice immediately and show this container or label.
E.C. No 231-548-0
Use of this material may be governed by the following regulations:-
Users are advised to consult these regulations for further information.
The information contained in this data sheet does not constitute an assessment of workplace risks.
16. Other Information.
This material is usually used for:
It must not be used for:
Further details may be available upon request from your local Univar Ltd
distribution site.
Legal Disclaimer:
The above information is based on the present state of our knowledge of the
product at the time of publication. It is given in good faith, no warranty is
implied with respect to the quality or the specification of the product. The user
must satisfy himself that the product is entirely suitable for his purpose.
Revision No 8 Dated: February 2005

Replaces S.D.S. Dated: July 2003
Issue 1 0411
7.2 GENERAL
Page 7-11
Issue 1 0411
Page 7-12
Issue 1 0411
7.2.1 Peak Loading Considerations: Hamworthy Document R62733
Page 7-13
Issue 1 0411
Page 7-14
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Hamworthy plc PEAK LOADING R62733
Water Systems Ltd CONSIDERATIONS FOR
POOLE, BH17 0JT, ENGLAND SEWAGE TREATMENT SHEET 1 SHEETS 2
PLANTS
COPYRIGHT & DESIGN RIGHT 2002 HAMWORTHY ENGINEERING LIMITED - ALL RIGHTS RESERVED
IT REF: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7WZHLA.doc PC Print: 20/10/09 14:19
The Reason for Peak Load Limitations
The ST-C sewage treatment unit is designed to be able to treat a specified sewage flowrate and biological
sewage loading. This design flowrate allows the liquid to have a specific retention time in the Aeration,
Settling and Disinfection tank. This enables the sewage to be treated and discharged, complying with the
IMO MEPC 159(55) resolution.
However, at certain peak times, these flowrates may be exceeded which will affect the operation of the
unit. Limits must be applied to ensure that the retention times calculated for the unit are not compromised
to such an extent that the treatment process is adversely affected.
A biological peak loading can also be considered which is limited by the aeration capability of the unit.
Allowable Peak Loads

Allowable peak flows into the STP are detailed in Table 1.
This allowable peak flowrate is based on a 1-hour duration. There must be a 3-hour recovery period after
any peak loading to allow the hydraulic retention and settling process to recover.
Flow Estimation
When estimating flows into the sewage treatment unit, IMO MEPC.38 (11) states typical values.
These are as follows:
1. For ALL ships:
70 litres per person in a 24 hr day for gravity collected Blackwater,
25 litres per person in a 24 hr day for vacuum collected Blackwater.
Collection / Buffer Tank

In order to mitigate the problems of peak flows, a buffer tank can be used to collect the sewage and feed it,
via a dedicated feed pump into the STP at controlled flowrates. This allows the peak flows to be buffered.
The selection of the pump is critical and must be sized to ensure the correct flow to the unit is achieved
and excessive starting of the pump does not occur.
The feed pump can be controlled in various ways, depending on the feed pump chosen:
The pump can be controlled with a low level switch, allowing sewage to be pumped into the STP at an
allowable rate, when available. The volume above the low level switch provides buffering capability.
Alternatively, if a larger pump capacity is chosen, a timer along with the low level switch can be used to
allow the pump to run for set periods, still ensuring the peak flow load is not exceeded.
Low and high level switches can be used to batch appropriate flows into the STP, again ensuring the
flowrate is within the allowable limits. Alternative control using pressure transducers can also be utilised.
In each case, the pump must be protected from blockages by a suitable macerating device.
ISSUE 1 2
ECN - -
DATE 1/07/08 06/07/09
INITIALS ART KWC
CHECKED KWC WC
APPROVED/DATE TMD 01/07/08
Form: T0104103
Issue 1 0411
Water Systems Ltd CONSIDERATIONS FOR
POOLE, BH17 0JT, ENGLAND SEWAGE TREATMENT SHEET 2 SHEETS 2
PLANTS
IT REF: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7WZHLA.doc PC Print: 20/10/09 14:19
The size of this buffer tank must consider the expected sewage production peaks from all sources, and the
allowable flow in the STP to avoid overflows from the system.
(Buffer Tank, pump, level switches, macerator etc are not HWS Default Supply)
Table 1 Peak Loading Limits for ST-C
Model Max. 1hr Max. Max. 1hr Model Max. 1hr Max. Max. 1hr
Peak Instant Peak Peak Instant Peak
Hydraulic Feed Biological Hydraulic Feed Biological
note 2 note 2& 3 note 2 note 2 note 2& 3 note 2
Flow Vol. Load Flow Vol. Load
(litres/min.) (litres) (kg/hr) (litres/min.) (litres) (kg/hr)
ST0(A) 1.00 See note 1 0.075 ST8 12.95 66 1.070
ST1A 1.65 See note 1 0.124 ST10 14.67 103 1.159
ST2A 3.42 6 0.253 ST13 22.07 140 1.549
ST3A 5.10 10 0.383 ST15 22.30 150 1.078
ST4A 6.47 15 0.485 ST20 27.62 200 1.747
ST6A 11.00 35 0.825 ST25 39.70 190 2.135
RT20 2.75 6 0.383 ST30 48.90 220 2.547
RT40 5.35 16 0.485 ST40 63.28 300 2.547
RT60 8.57 41 0.825 ST50 103.57 380 5.617
RT80 11.22 66 1.070 ST60 105.00 400 5.617
Notes:
1. Not suitable.
2. All flows added directly to the aeration tank must be considered when assessing maximum feeding conditions.
3. Max 1 hr & average flow conditions still apply.
NB the Max Instant feed value listed is only applicable where all flow to aeration compartment is included in the batch.
Where other flows go direct to the aeration compartment the Max Instant Feed batch size must be reduced proportionally.
ISSUE 1 2
ECN - -
DATE 1/07/08 06/07/09
INITIALS ART KWC
CHECKED KWC WC
Form: T0104103
Issue 1 0411
7.2.2 Grey Water Streams Suitable for ST-C Sewage Treatment: Hamworthy Document R62742
Page 7-15
Issue 1 0411
Page 7-16
Issue 1 0411
HAMWORTHY WATER
SYSTEMS LIMITED Grey Water Streams Suitable R62742
Waste Treatment Systems for ST-C Sewage Treatment SHEET 1 OF 2
POOLE, DORSET BH17 0JT UK
COPYRIGHT 2005 HAMWORTHY - ALL RIGHTS RESERVED DESIGN RIGHT 2005 HAMWORTHY - ALL RIGHTS RESERVED
The document serves as an operational guidance, and a design basis for grey water treatment in ST-C units.
1 Grey water need not be treated according to IMO MARPOL Annex IV.
2 Grey water streams, once mixed with black water, treated or untreated, have to be managed as
black water according to IMO MARPOL Annex IV.
3 Grey water typically contains contaminants that can not be reduced by a disinfecting process alone.
Therefore, grey water must be subject to the same treatment process as for black water. Leading
grey water to only part of a MEPC159(55)-certified treatment plant will cause non-compliant
performance and may be deemed as a violation to the appropriate Rules.
4 Grey water flow rate is typically many times the black water flow. Grey water treatment cannot be
accomplished via a sewage treatment plant that is not correctly selected for that purpose. Treating
only black water reduces the capital and operational costs, and simplifies the managerial
procedures.
5 Grey (& black) water characteristics vary greatly due to the system configurations, equipment
specifications and conditions, and the managerial and operational practices on board. Hamworthy
designs the grey water treatment capacity against the specifications provided by our clients,
including flow, loading, and the peak factors. In absence of such information, the following
assumptions apply:
Grey water Unit Ro-ro Ro-ro Cargo Peak

passenger ships passenger ships ships factor
designed for designed for day
night voyages voyages
Accommodation L/person/day 150 50 100 3
Galley L/person/day 30 30 40 3
(Laundry-note 6.2) L/person/day (20) (20) (40) (3)
6 In addition, the following qualifications apply:
6.1 Galley grey water can be acceptable for treatment after it is pre-treated by a grease trap to achieve
fat, oil and grease (FOG) concentration to less than 100mg/l. No waste food or cooking oil is allowed
into the sewage plant. No piping connection to ST-C shall be made directly or indirectly, from
pulverisers, food presses or similar devices. Strainers with 6mm holes or less shall be provided for
shower cubicles, galley sinks, and all other grey water connections that lead to the treatment plants.
6.2 Typical laundry grey water is not acceptable for treatment.
6.3 Low foaming and biodegradable cleaning products should be used on board.
6.4 Grey water can be used in place of dilution water to condition the black water.
6.5 It is preferable to mix the black and grey water in a collection tank to balance out the flow and
concentration fluctuations.
6.6 The mixed black and grey water feed into the ST-C units shall have the following characteristics:
- temperature < 40 degC

- Average BOD < 600 mg/l; and Average COD < 1,500 mg/l.
- FOG shall not exceed 100 mg/l.
- Total available chlorine < 1 mg/l.
ECN/ISSUE -/1 2
DATE 13/08/08 23/03/2009
INITIALS KWC KWC
CHECKED ART WC
APPROVED/DATE WC 23/03/09
Issue 1 0411
HAMWORTHY WATER
SYSTEMS LIMITED Grey Water Streams Suitable R62742
Waste Treatment Systems for ST-C Sewage Treatment SHEET 2 OF 2
ECN/ISSUE -/1 2
DATE 13/08/08 23/03/2009
INITIALS KWC KWC
CHECKED ART WC
Issue 1 0411
7.2.3 Typical ST-C Plant Installation: Hamworthy Documents T0406028A
Page 7-17
Issue 1 0411
Page 7-18
Issue 1 0411
Hamworthy TYPICAL SUPER TRIDENT T0406028A
ST8-C - ST60-C
Water Systems Ltd
Fleets Bridge, Poole, Dorset SEWAGE TREATMENT PLANT
BH17 0JT, England INSTALLATION SHEET 1 OF 9
21
FIGURE 1A 27
18
26
16
15
25 6
24 5
14 18
14 24 29B 13 29B 12 17 28 29A 9 8
ECN No. ORIGINAL N/A N/A

ISSUE 1 2 3
DRAWN WJD / MLS MLS MLS
CHECK'D TMD / IJB IJB ART
APPR'D SGCJ SGCJ IJB
DATE 29/7/08 28/8/08 30/9/09
Issue 1 0411
ST8-C - ST60-C
Water Systems Ltd
FROM SHIP's WASTE DRAINS
22 1
FIGURE 1B
BY-PASS OVER-BOARD DISCHARGE LINE
MUST BE FITTED ON BLACK AND GREY
WATER LINES AS INDICATED

SEA 23 TO SEWAGE
TREATMENT PLANT
19 20
FIGURE 1C
10
4A
4B
11 1 4

ISSUE 1 2 3
DATE 29/7/08 28/8/08 30/9/09
Issue 1 0411
ST8-C - ST60-C
Water Systems Ltd
9. Rotary air blower - standby (if fitted)
13. Discharge pump - standby (if fitted)
23. Storm valve *

ISSUE 1 2 3
DATE 29/7/08 28/8/08 30/9/09
Issue 1 0411
ST8-C - ST60-C
Water Systems Ltd
GENERAL
normal trim state.
shown on the general arrangement drawing.
Alternatively the base plate may be welded to the support structure, but DO NOT weld to the tank
sides or bottom as the internal protective coating will be destroyed.
It is recommended that the unit is installed in a fore and aft direction to minimise the effects of

ISSUE 1 2 3
DATE 29/7/08 28/8/08 30/9/09
Issue 1 0411
ST8-C - ST60-C
Water Systems Ltd
treatment plant.
living areas.
treatment plant.


ISSUE 1 2 3
DATE 29/7/08 28/8/08 30/9/09
Issue 1 0411
ST8-C - ST60-C
Water Systems Ltd
If the unit has been sized to allow grey water to enter the aeration tank then the waste should pass
through a degreasing unit and solids should not be present. The degreasing unit should be installed
as close to the source as possible to protect piping from blockages.
living areas.
4. GALLEY WASTE
via a 25 mm screen.
size of the unit will be affected and a grease trap must be fitted.
5. LAUNDRY WASTE
Laundry waste can contain biologically inhibiting materials, high solids and foam inducing
detergents and is also likely to have high peak flows and MUST NOT be connected to ANY sewage
treatment plant inlet.
ISSUE 1 2 3
DATE 29/7/08 28/8/08 30/9/09
Issue 1 0411
ST8-C - ST60-C
Water Systems Ltd
6. VENT
available.

ISSUE 1 2 3
DATE 29/7/08 28/8/08 30/9/09
Issue 1 0411
ST8-C - ST60-C
Water Systems Ltd
water level.
10. DUAL PUMP SET

ISSUE 1 2 3
DATE 29/7/08 28/8/08 30/9/09
Issue 1 0411
ST8-C - ST60-C
Water Systems Ltd


ISSUE 1 2 3
DATE 29/7/08 28/8/08 30/9/09
Issue 1 0411
Issue 1 0411
7.2.4 Vent System Design Recommendations: Hamworthy Document R62734
Page 7-19
Issue 1 0411
Page 7-20
Issue 1 0411
HAMWORTHY KSE Vent System Design
Marine & Offshore Recommendations
R62734
Waste Technology Systems
SHEET 1 SHEETS 2
for use with Hamworthy USED WITH:
ALL RIGHTS RESERVED
7389####; 7438####
IT REF: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7WZHHY.doc Printed: 20/10/09 14:15
machinery spaces.
7. All waste water inlets, Water Closets (W.C.), urinals, etc connected to the sewage treatment plant
or its feed pipe-work must have a device fitted to prevent venting from the plant into
other connection to the system terminating within the vessel should be fitted with a similar device.
ISSUE No. 1 2
ECN - -
DATE 2/07/08 10.03.09 01.06.09
INITIALS ART ART ART
CHECKED KWC KWC KWC

Issue 1 0411
HAMWORTHY KSE Vent System Design
Marine & Offshore Recommendations
R62734
Waste Technology Systems
SHEET 2 SHEETS 2
for use with Hamworthy USED WITH:
ALL RIGHTS RESERVED
7389####; 7438####
IT REF: C:\Lotus\Notes\Data\dominodoc\temp\view\JSTT-7WZHHY.doc Printed: 20/10/09 14:15
DIAMETER (mm)
NOMINAL
TANK OR
GRAVITY FEED
0 1 6 80 50 80
1A 1 9 29 80 50 80
2A 20 2 20 60 80 50 80
3A 2 32 72 80 50 80
4A 40 2 32 72 80 50 80
6A 60 2 50 90 80 50 80
80 2 50 90 100 80 100
8 2 58 98 100 80 100
10 2 68 108 100 80 100
13 2 89 129 100 80 100
15 2 125 165 100 80 100
20 3 190 250 125 100 125
25 3 190 250 150 100 150
30 3 300 360 150 100 150
40 3 300 360 150 150 150
50 3 500 560 250 225 250
60 3 500 560 250 225 250
ISSUE No. 1 2
ECN - -
DATE 2/07/08 10.03.09 01.06.09
INITIALS ART ART ART
CHECKED KWC KWC KWC

Issue 1 0411
7.3 3-D CUT-AWAY DRAWING: HAMWORTHY DOCUMENTS STCXX-00022
Page 7-21
Issue 1 0411
Page 7-22
Issue 1 0411
DIMENSIONS ARE MILLIMETRES UNLESS OTHERWISE STATED. REMOVE UNNECESSARY SHARP EDGES. Issue 1 0411
UNTOLERANCED DIMENSIONS TO T0103003/006. ABBREVIATIONS AND SYMBOLS TO BS 8888.
WELDING TERMS AND SYMBOLS TO BS 22553. WELD PREPARATIONS TO T0416000.
VISUAL INSPECTION OF FUSION WELDED JOINTS TO HKSES QP09 PT2.
CROSS REFERENCE ISS ALTERATIONS E CH NO. DATE SIGN. SCALE DATE HAMWORTHY WATER SYSTEMS LTD FIRST ANGLE PROJECTION
A3
1:18 04.12.08
1 ST-C SERIES
DRN. CH. APP.
WJD ART ILB 3-D CUT-AWAY VIEW
G.O./L.O.P. PART NO.
STCXX-00022
ISS 1 SHT. 1
PATT. NO. SHTS. 1
MAT'L SPEC.
0
10
20
30
40
50
60
70
80
90
100
OR BY ANY MEANS, IN PART OR WHOLE, WITHOUT HAMWORTHY WATER SYSTEMS LTD CONSENT. THIS DOCUMENT AND THE INFORMATION WITHIN IT IS CONFIDENTIAL TO
HAMWORTHY WATER SYSTEMS LTD AND MAY NOT BE DISCLOSED TO ANY THIRD PARTY WITHOUT THE PRIOR WRITTEN CONSENT OF HAMWORTHY WATER SYSTEMS LTD.'
ALL COPYRIGHT AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY FORM

Copyright and All Other Rights Reserved
Issue 1 0411
7.4 PROCESS DIAGRAM: HAMWORTHY DOCUMENT STCXX-00006
Page 7-23
Issue 1 0411
Page 7-24
Issue 1 0411
ALL COPYRIGHT AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD, AND MAY NOT BE REPRODUCED IN ANY FORM
Issue 1 0411
SHT. 1
SHTS. 1
SETTLEMENT COMPARTMENT
SEWAGE INLET TO SHIP'S VENT OUTLET DEVICE
WITH WEIR
CHLORINATION
STCXX-00006
FIRST ANG LE PROJECTIO N

MAT'L SPEC.
PATT. NO.
PART NO.
ISS 1
RETURNED
BLOWER
ACTIVATED
SLUDGE CONTROL PANEL
ST-C SERIES
EMERGENCY OVERFLOW
PROCESS DIAGRAM
HIGH LEVEL
ILB
ALARM SWITCH
APP.
SETTLEMENT
04.12.08
COARSE SCREEN
DATE
ART
HIGH LEVEL
CH.
AERATION FLOAT SWITCH
1:10
( PUMP START )
WJD
G.O./L.O.P.
AERATION
DRN.
SIGN. SCALE
DATE
SETTLED SLUDGE
LOW LEVEL
FLOAT SWITCH
E CH NO.
( PUMP STOP )
AERATION CONTACT
AERATION COMPARTMENT
ALTERATIONS
DIFFUSER SLUDGE RETURN DECHLORINATION
DISCHARGE PUMP
1
ISS
CROSS REFERENCE
DIMENSIONS ARE MILLIMETRES UNLESS OTHERWISE STATED. REMOVE UNNECESSARY SHARP EDGES.
A3 0 10 20 30 40 50 60 70 80 90 100 Copyright and All Other Rights Reserved
Issue 1 0411
GO 97940
Hull B350
Keppel Fels
Hamworthy ST10-C
Super Trident
Sewage Treatment Unit
to IMO MEPC 159(55)
REFER TO AS BUILT DRAWING PACKAGE

Telephone: +44 (0)1202 662600
Facsimile: +44 (0)1202 668793
97940 Data book Iss1 01/15

7.6 SECTIONAL ARRANGEMENTS
Page 7-27
Issue 1 0411
Page 7-28
Issue 1 0411
Issue 1 0411
Issue 1 0411
Issue 1 0411
Issue 1 0411
Issue 1 0411
Issue 1 0411
Issue 1 0411
Issue 1 0411
7.8 DAILY LOG SHEET: HAMWORTHY DOCUMENT R62741
Page 7-31
Issue 1 0411
Page 7-32
Issue 1 0411
HAMWORTHY WATER
SYSTEMS LIMITED R62741
Waste Treatment Systems
ST-C Daily Log Sheet
SHEET 1 OF 1
Date Time Blower Settling Biomass Biomass Desludge Comments

Pressure ML Colour Smell
DD/MM/YY (Bar) (%) (1,2,3) (1,2,3) (Yes/No)
Colour Colour Smell Settling Decision

Description
Mixed liquor (ML) 1 Mixed liquor (ML)
1 <30% Good
light-brown earthy smell
" ML dark-brown
"2 ML slight sulphide
2 >30-<60% OK
smell.
# ML grey,
#3 ML foul smell. #3 >60% Desludge
dark-grey or black
ECN/ISSUE 1
DATE 13/08/08
INITIALS KWC
CHECKED ART
Issue 1 0411
Issue 1 0411
GO 97940
B350
Keppel Fels
Final Data Book
Lubrication and Additive Chart
NOT APPLICABLE

Telephone +44(0)1202 662600

GO 97940
B350
Keppel Fels
Final Data Book
Instrument Data Sheets

Telephone +44(0)1202 662600

GO 97940
B350
Keppel Fels
Final Data Book
Parts List

Telephone +44(0)1202 662600

Issue 1 0411
Issue 1 0411
Issue 1 0411
Issue 1 0411
Issue 1 0411
Issue 1 0411
Issue 1 0411
GO 97940
B350
Keppel Fels
Final Data Book
Drawings and Schematics

Telephone +44(0)1202 662600

WARTSILA WATER SYSTEMS LTD
CONTRACT DRAWING RECORD SHEET SHT NO. 1
CUSTOMER : Wartsila Pumps Pte Ltd G.O.97940
APPROVAL WORKING FINAL NO.SETS : DATE 17.05.13
ITEM DRAWING NUMBER ISSUE DESCRIPTION
TECHNICAL DATA SHEET

1 STC10-0D-813.SHT1 1 STC10 STC G.A.
1 STC10-0D-813.SHT2 1 STC10 STC P&I D
1 ES14323 1 C.D.
1 ES14324 3 I.W.D
1 ES14275 1 LEGEND PLATE
1 T0406028D 3 PLANT INSTALLATION
1 R62734 4 VENT DETAILS
1 R62733 4 PEAK LOADING
T0202199. PUMP CURVE,B50*50HC,
1 1
SHT2 60HZ, IMPELLER116
1 R62693 1 CHECK VALVE ASS.
1 73478000 3 PUMP TOOL
1 STCXX-4950221 1 CABLE TAGS MARK
Hamworthy Ref: GO 97940-01
Hull B350
TECHNICAL DATA SHEET SEWAGE TREATMENT PLANT

SELECTION CRITERIA
No. of People : 120
Waste streams being treated : Black water only
Volume of waste water to be treated : 70 Litres/person/day BOD load: 49 g/person/day
Collection System : Direct gravity
Effluent Quality : IMO MARPOL Annex IV tested to MEPC.159(55)
SEWAGE TREATMENT PLANT SELECTION / DATA

Model : ST10-C
Process : Biological / Activated Sludge
Certified Flow : 15810 Litres/day
Certified BOD Load : 10.13 Kg/day
Certified Peak Flow : 14.67 Litres/minute
CONSTRUCTION
Tank : Welded mild steel
Flange standard : BS4504/DIN ND16
Internal Paint System : Two component, high build epoxy
External Paint System : Hamworthy standard enamel. International Interlac 665
Final Colour : RAL6019
Connection Sizes : Sewage Inlet 150mm; Hospital/Black Water Inlet 150mm; Vent 100mm;
Overflow 50mm; Pump Discharge 50mm; Filling/Cleaning 50mm
ELECTRICAL SUPPLY : 480 volts, 3 phase, 60 Hz.
DISCHARGE PUMP
Quantity : Two
Type : B50x50HC Centrifugal, open blade impeller for solids handling
Material : Bronze casing; bronze impeller
Capacity : 8m/hr @ 18m total head
Motor : 4.4kW, IP55, class F insulation, IEC frame
AERATION BLOWER
Quantity : Two
Type : Rotary Vane
Capacity : 68m/hr @ 0.5 bar
Motor : 3.6kW, IP54, class F insulation, IEC frame
CHLORINATION DOSING PUMP

Quantity : One
Type / Container : Solenoid diaphragm / 25 litre HDPE
DE-CHLORINATION DOSING PUMP

Quantity : One
Type / Container : Solenoid diaphragm / 25 litre HDPE
CONTROL PANEL
Enclosure : IP55 steel, stove enamel painted grey, door interlocked isolator
Control Circuit Transformer : 220/24vac
Lamps : Power available (white), blower running, pump running (green), Common
Alarm, Dosing Tank low level alarm (red), ACH power available (amber)
Volt free contacts (for remote monitoring) : Blower running, pump running, System Healthy
Monitoring of remote volt free contacts : Emergency stop
Cable glands for yard power/alarm cables : No
INSTRUMENTATION / FITTINGS
1 x Blower air pressure gauge, liquid filled, stainless steel case, kPa/bar/kg/cm triple scale
1 x 3 level float switch for discharge pump control. ABS floats, terminal box
1 x Air flow meter for calibration of Returned Activated Sludge
1 x Compound gauge assembly complete with 3-way gauge cock fitted to discharge pump suction.
Interconnecting cable to be: BFOU/NEK606-P5. Flame retardant to IEC60332-1 and IEC60332 Cat.A. Fire resistant to IEC60331-
21,31. Halogen content to IEC60754-1. Conductor to be stranded tinned annealed copper wire to IEC60228, class2. EPR insulation to
IEC60092-351 with mica/glass tape fire resisting layer. Braid of tinned copper wire. SHF2 black outer sheath to IEC60092-359.
Cable glands to be HAWKE 501/453/UNIV in nickel plated brass. Nylon IP washers to be used throughout.
Cable to be run in stainless steel cable tray as far as practical.
PVC coated stainless steel cable ties to be used.
Level switch and dosing pump terminal box to be IP66 and marked with the IP rating.
Hamworthy Ref: GO 97940-01
Hull B350
LOOSE SUPPLY
1 x Effluent quality test kit for residual chlorine and measuring cylinder for suspended solids
CERTIFICATES
Works Test Certificate
IMO & MED Type Approval. USCG accept IMO type approved plant for non-US flag vessels in US waters.
ADDITIONAL REQUIREMENTS
Motors to be provided with 220v anti-condensation heaters.
Pressure gauges to be 100mm diameter, liquid filled with stainless steel case.
Motors to be suitable for 55C ambient temperature.
Air filter regulator to be provided for emergency air connection.
Motors to be earthed to separate bosses
Two diagonally opposed earth bosses to be provided for yard connection
1 Set mating flanges complete with all Gaskets, Nuts and Washers
Cables to be have individual tag identification at each end of the cable. Identification must NOT be handwritten
>
I>
>
I>
>
I>
I> I> I> I> I> I> I> I> I> I> I> I> I> I> I>


ST8-C - ST60-C
INSTALLATION
8A Rotary air blower - standby (if fitted)
11A. Discharge pump - standby (if fitted)
21. Storm valve *

ISSUE 1 2 3
DRAWN WJD ART MDM
CHECK'D MLS ART ART
APPR'D ILB ILB TD
DATE 29.10.08 25.08.11 05/11/12
ST8-C - ST60-C
GENERAL
normal trim state. The unit base flatness is within the tolerance levels shown in BS EN ISO 13920
- 1997 (Table 3 tolerance class F) - therefore, the requirement for shimming maybe necessary
during the installation process.
shown on the general arrangement drawing. All bolt holes MUST be used.
Alternatively the Base Angles may be welded to the support structure, but DO NOT weld to the tank
sides or bottom as the internal protective coating will be destroyed. It is NOT necessary to fully weld
the complete exterior of the base angles to the support structure. If the provided bolt holes are not
going to be utilised, a weld pattern of a minimum 8mm fillet X 200mm long should be carried out
adjacent to each bolt hole location. (NOTE!! It is important that ALL bolt hole locations are used)
Supporting steelwork must span the base on the edges and the centre as shown in Figure 2 on page
9. It is recommended that the unit is installed in a fore and aft direction to minimise the effects of

ISSUE 1 2 3
DRAWN WJD ART MDM
CHECK'D MLS ART ART
APPR'D ILB ILB TD
DATE 29.10.08 25.08.11 05/11/12
ST8-C - ST60-C
INSTALLATION
treatment plant.
living areas.
treatment plant.

ISSUE 1 2 3
DRAWN WJD ART MDM
CHECK'D MLS ART ART
APPR'D ILB ILB TD
DATE 29.10.08 25.08.11 05/11/12
ST8-C - ST60-C
INSTALLATION
living areas.
4. GALLEY WASTE
via a 25 mm screen.
size of the unit will be affected and an effective grease trap must be fitted.
5. LAUNDRY WASTE
Laundry waste may be treated in an STP designed for this purpose where laundry water is treated
particular notice must be paid to the need to use low foaming chemicals where possible.

ISSUE 1 2 3
DRAWN WJD ART MDM
CHECK'D MLS ART ART
APPR'D ILB ILB TD
DATE 29.10.08 25.08.11 05/11/12
ST8-C - ST60-C
6. VENT
available.

ISSUE 1 2 3
DRAWN WJD ART MDM
CHECK'D MLS ART ART
APPR'D ILB ILB TD
DATE 29.10.08 25.08.11 05/11/12
ST8-C - ST60-C
INSTALLATION
water level.
10. DUAL PUMP SET

ISSUE 1 2 3
DRAWN WJD ART MDM
CHECK'D MLS ART ART
APPR'D ILB ILB TD
DATE 29.10.08 25.08.11 05/11/12
T0406028D
Hamworthy 2 PUMPS - 2 BLOWERS
ST8C to ST60C SHEET 9 of 9
Water Systems Ltd Fleets Bridge, SEWAGE TREATMENT TANK FIRST USED ON:
Poole, Dorset BH17
0JT, England INSTALLATION

FIGURE 2: Foundation Note:

the holding down feet may be
welded to the support
structure but DO NOT weld to
the tank sides or bottom as the
internal protective coating
will be destroyed. Packers are
to be used as required.
FOUNDATION-S H I P Y A R D SUPPLY
ECN No. original N060168 N060592

ISSUE 1 2 3
DRAWN WJD ART MDM
CHECK'D MLS ART ART
APPR'D ILB ILB TD
DATE 29/10/08 25/08/11 05/11/12
R62734
7389####; 7438####
IT REF: C:\pdf\temp\rad6CA89.tmp\R62734.SHT1.docPrinted: 26/03/10 11:40
machinery spaces.
7. All waste water inlets, Water Closets (W.C.), urinals, etc connected to the sewage treatment
plant or its feed pipe-work must have a device fitted to prevent venting from the plant into
other connection to the system terminating within the vessel should be fitted with a similar
device.
ISSUE No. 1 2 3 4
ECN - -
DATE 2/07/08 10.03.09 01.06.09 11.01.10

R62734
7389####; 7438####
IT REF: C:\pdf\temp\rad6CA89.tmp\R62734.SHT1.docPrinted: 26/03/10 11:40
DIAMETER (mm)
NOMINAL
TANK OR
GRAVITY FEED
1A 1 9 29 80 50 80
2A 20 2 20 60 80 50 80
3A 2 32 72 80 50 80
4A 40 2 32 72 80 50 80
6A 60 2 50 90 80 50 80
80 2 50 90 100 80 100
8 2 58 98 100 80 100
10 2 68 108 100 80 100
13 2 89 129 100 80 100
15 2 125 165 100 80 100
20 3 190 250 125 100 125
25 3 190 250 150 100 150
30 3 300 360 150 100 150
40 3 300 360 150 150 150
50 3 500 560 250 225 250
60 3 500 560 250 225 250
ISSUE No. 1 2 3 4
ECN - -
DATE 2/07/08 10.03.09 01.06.09 11.01.10

W ater Systems Ltd CONSIDERATIONS FOR
POOLE, BH17 0JT, SEWAGE TREATMENT SHEET 1 SHEETS 2
ENGLAND PLANTS
IT REF: C:\pdf\temp\rad5DAA1.tmp\R62733.SHT1.doc PC Print: 13/10/11 16:56
The Reason for Peak Load Limitations
The ST-C sewage treatment unit is designed to be able to treat a specified sewage flowrate and biological
sewage loading. This design flowrate allows the liquid to have a specific retention time in the Aeration,
Settling and Disinfection tank. This enables the sewage to be treated and discharged, complying with the
IMO MEPC 159(55) resolution.
However, at certain peak times, these flowrates may be exceeded which will affect the operation of the unit.
Limits must be applied to ensure that the retention times calculated for the unit are not compromised to such
an extent that the treatment process is adversely affected.
A biological peak loading can also be considered which is limited by the aeration capability of the unit.
Allowable Peak Loads

Allowable peak flows into the STP are detailed in Table 1.
This allowable peak flowrate is based on a 1-hour duration. There must be a 3-hour recovery period after
any peak loading to allow the hydraulic retention and settling process to recover.
Flow Estimation
When estimating flows into the sewage treatment unit, IMO MEPC.38 (11) states typical values.
These are as follows:
1. For ALL ships:
70 litres per person in a 24 hr day for gravity collected Blackwater,
15 litres per person in a 24 hr day for vacuum collected Blackwater.
Collection / Buffer Tank

In order to mitigate the problems of peak flows, a buffer tank can be used to collect the sewage and feed it,
via a dedicated feed pump into the STP at controlled flowrates. This allows the peak flows to be buffered.
The selection of the pump is critical and must be sized to ensure the correct flow to the unit is achieved and
excessive starting of the pump does not occur.
The feed pump can be controlled in various ways, depending on the feed pump chosen:
The pump can be controlled with a low level switch, allowing sewage to be pumped into the STP at an
allowable rate, when available. The volume above the low level switch provides buffering capability.
Alternatively, if a larger pump capacity is chosen, a timer along with the low level switch can be used to
allow the pump to run for set periods, still ensuring the peak flow load is not exceeded.
Low and high level switches can be used to batch appropriate flows into the STP, again ensuring the
ISSUE 1 2 3 4 5
ECN - - N060154
DATE 1/07/08 06/07/09 11.01.10 11.01.11 24.8.11
INITIALS ART KWC ART ART ART
CHECKED KWC WC ART ART ART
Form: T0104103
W ater Systems Ltd CONSIDERATIONS FOR
POOLE, BH17 0JT, SEWAGE TREATMENT SHEET 2 SHEETS 2
ENGLAND PLANTS
IT REF: C:\pdf\temp\rad5DAA1.tmp\R62733.SHT1.doc PC Print: 13/10/11 16:56
flowrate is within the allowable limits. Alternative control using pressure transducers can also be utilised.
In each case, the pump must be protected from blockages by a suitable macerating device.
The size of this buffer tank must consider the expected sewage production peaks from all sources, and the
allowable flow in the STP to avoid overflows from the system.
(Buffer Tank, pump, level switches, macerator etc are not HWS Default Supply)
Model Max. 1hr Max. Instant Max. 1hr Model Max. 1hr Max. Instant Max. 1hr
Peak Feed Peak Peak Feed Peak
note 2& 3 note 2& 3
Hydraulic Vol. Biological Hydraulic Vol. Biological
note 2 note 2 note 2 note 2
Flow (litres) Load Flow (litres) Load
(litres/min.) (kg/hr) (litres/min.) (kg/hr)
ST8 12.95 66 1.070
ST1A 1.65 See note 1 0.124 ST10 14.67 103 1.159
ST2A 3.42 6 0.253 ST13 22.07 140 1.549
ST3A 5.10 10 0.383 ST15 22.30 150 1.078
ST4A 6.47 15 0.485 ST20 27.62 200 1.747
ST6A 11.00 35 0.825 ST25 39.70 190 2.135
RT20 2.75 6 0.383 ST30 48.90 220 2.547
RT40 5.35 16 0.485 ST40 63.28 300 2.547
RT60 8.57 41 0.825 ST50 103.57 380 5.617
RT80 11.22 66 1.070 ST60 105.00 400 5.617
Notes:
Table 1 Peak Loading Limits for ST-C

1. Not suitable.
2. All flows added directly to the aeration tank must be considered when assessing maximum feeding conditions.
3. Max 1 hr & average flow conditions still apply.
NB the Max Instant feed value listed is only applicable where all flow to aeration compartment is included in the batch.
Where other flows go direct to the aeration compartment the Max Instant Feed batch size must be reduced proportionally.
ISSUE 1 2 3 4 5
ECN - - N060154
DATE 1/07/08 06/07/09 11.01.10 11.01.11 24.8.11
INITIALS ART KWC ART ART ART
CHECKED KWC WC ART ART ART
Form: T0104103
ALL COPYRIGHT AND DESIGN RIGHT SUBSISTING IN THIS DOCUMENT IS THE PROPERTY OF HAMWORTHY WATER SYSTEMS LTD , AND MAY NOT BE REPRODUCED IN ANY FORM
CROSS REFERENCE ISS ALTERATIONS E CH NO. DATE SIGN. SCALE DATE

DATE HAMWORTHY WATER SYSTEMS LTD FIRST ANGLE PROJECTION
1:2 24/2/09
DRN.
DRN. CH. APP.
MLS ART SGCJ DN50 WAFER CHECK VALVE
G.O./L.O.P. GO096051 & PINCH VALVE ASSEMBLY PART NO.
R62693
ISS
ISS 1 SHT.1
SHT.
PATT. NO. SHTS. 1
SECTION A-A MAT'L SPEC.
1.6
14 8
5 6 3 2 3 1 9
9 Not Hamworthy supply WASHER M16 TABLE A MS ZINC PLATE 4

8 Not Hamworthy supply WASHER M16 SPRING SING-COIL-RECT 4
7 Not Hamworthy supply NUT FULL M16 GRADE 8 ZINC PLATE 4
6 Not Hamworthy supply BOLT M16 X 80 GRADE 8.8 ZINC PLATE 4
A A 5 Not Hamworthy supply DN50 SCH10 PIPE 316 x 1
DIMENSIONS ARE MILLIMETRES UNLESS OTHERWISE STATED. REMOVE UNNECESSARY SHARP EDGES.
4 Not Hamworthy supply 50NB slip on flange 316ss 1

57.2 3 42194068 JOINT GASKET DN50 2
2 B17826 50NB hinged wafer flap valve 1
76.7
1 4953500113 Saunders Valve DN50 1
ITEM STOCK NUMBER DESCRIPTION QTY
A4 0 10 20 30 40 50 Copyright and All Other Rights Reserved
HAMWORTHY MARINE STCXX-
TECHNOLOGY
Waste Treatment Systems
CABLE TAGS 4950221
COPYRIGHT RESERVED
Doc.Control Codes
FIRST USED:
shortening(i
IWD NO.
n tags)
M1 BLOWER No.1 M1 2EA
M2 BLOWER No.2 M2 2EA
M3 DISCHARGE PUMP No.1 M3 2EA
M4 DISCHARGE PUMP No.2 M4 2EA
BLOWER NO1 HEATER B1 ACH 2EA
BLOWER NO2 HEATER B2 ACH 2EA
DISCHARGE PUMP NO1 HEATER P1 ACH 2EA
DISCHARGE PUMP NO2 HEATER P2 ACH 2EA
A4 CONTACT TANK LEVEL SWITCHES A4 2EA
A1 DOSING PUMP POWER CONTROLLER A1 2EA
A2 DOSING PUMP SIGNAL CONTROLLER A2 2EA
CHLORINE DOSING PUMP POWER CONNECTION C POWER 2EA
CHLORINE DOSING PUMP RUN SIGNAL C RUN 2EA
CHLORINE DOSING PUMP ALARM SIGNAL C ALARM 2EA
BISULPHITE DOSING PUMP POWER CONNECTION B POWER 2EA
BISULPHITE DOSING PUMP LOW LEVEL SWITCHE B LS 2EA
ECN/ISSUE 1
DATE 01.04.12
INITIALS ASU
CHECKED JM
APPROVED/DATE JDC/22.09.04
GO 97940
B350
Keppel Fels
Final Data Book
Fabrication Data Book

Telephone +44(0)1202 662600

GO 97940
B350
Keppel Fels
Final Data Book
Asbestos Free Declaration

Telephone +44(0)1202 662600

MI-MO-MM Planta Tratadora de Aguas Residuales HAMWORTHY ST10-C

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MI-MO-MM Planta Tratadora de Aguas Residuales HAMWORTHY ST10-C

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Formats disponibles

Hamworthy ST10-C

Final Data Book

WARTSILA WATER SYSTEMS LIMITED

Fleets Corner, Poole, Dorset, BH17 0JT, England

Offices, Associate Companies and Agents throughout the world

97940 Data book Iss1 01/15

Statement of Country Origin

Functional Design specification

Installation and Handling / Lifting

Preparation and Start-up

Commissioning Test Procedure

Operation and Instruction Manual

Lubrication and Additive Chart - Not Applicable

Instrument Data Sheets

Asbestos Free Declaration

WARTSILA WATER SYSTEMS LIMITED

Offices, Associates Companies and Agents throughout the world

WARTSILA WATER SYSTEMS LIMITED

Offices, Associates Companies and Agents throughout the world

WARTSILA WATER SYSTEMS LIMITED

Offices, Associates Companies and Agents throughout the world

WARTSILA WATER SYSTEMS LIMITED

Offices, Associates Companies and Agents throughout the world

WARTSILA WATER SYSTEMS LIMITED

Offices, Associates Companies and Agents throughout the world

An ST-C unit is defined by its code.

pH a measurement of the acidity of the treated effluent.

GENERAL DESCRIPTION OF ST-C UNITS

DETAILED DESCRIPTION OF ST-C UNIT

The ML gravitates into the Settlement Tank via an internal pipe.

Chlorine Contact Tank

Chlorination and Dechlorination Dosing Units

Remote Emergency Stop

Installation & Handling

WARTSILA WATER SYSTEMS LIMITED

Offices, Associates Companies and Agents throughout the world

See also the P&I diagrams

FURTHER INSTALLATION DETAILS

Typical ST-C Plant Installation: Hamworthy Documents T0406028A

VENT SYSTEM DESIGN RECOMMENDATIONS

Vent System Design Recommendations: Hamworthy Document R62734.

FITTING INSTRUCTIONS FOR ITEMS PACKED SEPARATELY FOR SAFE TRANSIT

Key to Typical Installation Diagram (Figures 1A-1C )

ECN No. ORIGINAL N060168 N060592

Access to the following items must be arranged:-

ECN No. ORIGINAL N060168 N060592

PIPE CONNECTIONS REQUIRED

1. BLACK WATER DRAINS

To facilitate maintenance an overboard bypass line must be fitted.

On gravity collection systems a macerator is recommended where larger material is likely to be

2. BLACK WATER GRAVITY PIPELINE FALLS (SLOPE)

3. GREY WATER WASTE DRAINS

This should be discharged directly overboard in accordance with IMO Regulations.

To facilitate maintenance an overboard bypass line must be fitted.

ECN No. ORIGINAL N060168 N060592

A separate guide for vent pipes is available from Hamworthy.

7. EMERGENCY OVERFLOW FROM CONTACT TANK

ECN No. ORIGINAL N060168 N060592

8. DISCHARGE OVERBOARD - SIPHON PREVENTION

9. DISCHARGE OVERBOARD - BACK FLOW PREVENTION

10. DUAL PUMP SET

This can be supplied to give a mounted standby pump.

11. ASIATIC TYPE CONSTANT FLUSH TOILETS

12. LOW FLUSH SEWAGE DELIVERY SYSTEMS (e.g. VACUUM)