Académique Documents
Professionnel Documents
Culture Documents
PSS-Range
While every effort has been made to ensure that the information in this manual is
accurate, no responsibility can be accepted for errors or omissions contained within it.
We reserve the right to amend specifications without notice. We are grateful for any
feedback on the contents of this manual.
The names of products, goods and technologies used in this manual are trademarks of
the respective companies.
Contents
Introduction 1-1
Overview 2-1
Safety 3-1
Examples 8-1
Appendix 9-1
Assignment table
Category and requirement class 9-1
Standard function blocks: current versions 9-2
Changes to the standard function blocks 9-3
SB060: Emergency stop monitoring 9-3
SB061: Emergency stop monitoring 9-3
SB062: Emergency stop monitoring 9-4
SB063: Emergency stop monitoring 9-5
SB065: Feedback loop monitoring (RFK) 9-5
SB067: Feedback loop monitoring (RFK) 9-5
SB070: Initialisation of administration data block (DB015) 9-5
SB071: Initialisation of administration data blocks
(DB015/DB016/DB017) 9-6
Changes to the operating manual 9-6
Changes from Version 1.3 to Version 2.0 9-6
Changes from Version 2.0 to Version 2.2 9-6
This manual describes how to manage the standard function blocks in the
MBS Emergency Stop Circuits software package in accordance with their
intended use.
Standard function blocks in the MBS Emergency Stop Circuits package
are part of the Pilz MBS Modular Block System. They can be used in the
failsafe section of a PSS-range programmable safety system.
To fully understand this manual you will need to be conversant with the
information found in the general documentation for the PSS-range
(System Manual, Installation Manual for the modular/compact PSS, PSS
SW PG Programming Manual/PSS WIN-PRO Programming Manual).
In particular you should refer to the following documents from the System
Manual:
Safety Manual
FS System Description
Error List
The MBS consists of individual standard function blocks (SBs), which are
geared specifically towards the relevant safety device or process
engineering function. It allows standard function blocks to be used in any
combination. The standard function blocks can be combined in any
sequence (max. 600).
Overview of manual
1 Introduction
The chapter you are reading provides an introduction to the Modular
Block System (MBS). It is designed to familiarise you with the
contents, structure and specific order of this manual and also contains
terminology definitions.
2 Overview
This chapter provides information on the most important features of
the software package and provides a brief overview of the application
range.
3 Safety
This chapter must be read as it contains important information on
safety regulations.
4 Intended Use
This chapter must be read as it contains information on intended use.
5 MBS Basics
This chapter explains the basic functions and safety requirements of
the MBS.
6 Standard Function Blocks
This chapter explains the function of the standard function blocks in
the software package.
7 Link Blocks
This chapter is designed to help you link the standard function blocks
into your project and to commission the safety functions.
8 Examples
This chapter is designed to give an overview of how the standard
function blocks may be applied and contains typical application
examples.
9 Appendix
The Appendix contains a table that explains the relationship between
categories and requirement classes, plus a list that documents the
current version status of the standard function blocks.
DANGER!
WARNING!
CAUTION!
This refers to a hazard that can lead to a less serious or minor injury plus
material damage, and also provides information on preventive measures
that can be taken.
NOTICE
This describes a situation in which the product or devices in its immediate
environment could be damaged. It also provides information on preventive
measures that can be taken.
INFORMATION
This gives advice on applications and provides information on special
features, as well as highlighting areas within the text that are of particular
importance.
Terminology
Software package
The MBS Emergency Stop Circuits software package is part of the Pilz
MBS Modular Block System. The software package contains all the
standard function blocks necessary for electronically-monitored safety
devices on distributed automation plants. This includes:
Evaluation of E-STOP buttons, grab wires etc.
Monitoring safety, maintenance and supply gates
Standard function blocks in the MBS Emergency Stop Circuits software
package are used in the failsafe section of a PSS-range programmable
safety system.
Range
SB060 NA_Kat_2
Monitoring E-STOP button up to category 2 in accordance with
EN 954-1, 03/97 and AK 3 in accordance with DIN V 19 250,
01/89
(approved safety block)
SB061 NA_1
Monitoring E-STOP button up to category 4 in accordance with
EN 954-1, 03/97 and AK 6 in accordance with DIN V 19 250,
05/94
(approved safety block)
SB062 E-STOP
Monitoring E-STOP button up to category 4 in accordance with
EN 954-1, 03/97 and AK 6 in accordance with DIN V 19 250,
05/94
(approved safety block)
SB063 E-STOP
Monitoring E-STOP button up to category 4 in accordance with
EN 954-1, 03/97 and AK 6 in accordance with DIN V 19 250,
05/94
(approved safety block)
SB065 FBL
Feedback loop monitoring
(approved safety block)
SB067 RFK_K4
Feedback loop monitoring
(approved safety block)
SB070 INIT_MBS
Initialisation of the administration data block (DB015)
(approved safety block)
SB071 INIT_MBS
Initialisation of the administration data blocks (DB015/DB016/
DB017)
(approved safety block)
SB255 System block
SB255 is described in the PSS System Description
Safety guidelines
Application guidelines
WARNING!
Please note: To achieve the corresponding category or requirement class,
the whole system including all safety-related components (parts, devices,
user program etc.) must be included in the assessment. For this reason,
Pilz cannot accept liability for the correct classification into a category or
requirement class.
To use the SBs correctly you will need to have a good knowledge of the
relevant standards and directives. The following gives an overview of the
most important standards:
Fault detection
The detection of errors and defects is an important function of the PSS, in
addition to pure control tasks.
WARNING!
It is particularly important to detect open circuits and shorts within the
safety circuits (e.g. two-hand, E-STOP etc.)
Various options are available to the user to help detect and rectify errors in
the process periphery units:
Errors can be detected via the feasibility checks in the application pro-
gram, e.g. by using redundant input devices.
Errors can be detected by pulsing the signal lines using the test pulses
from the PSS DI2O T module.
Errors can be detected by using the automatic tests in the output
modules.
Avoid potential errors by using appropriate wiring.
Feasibility test
Redundant input devices for safety functions must undergo a feasibility
test within the application program.
Example:
A two-hand button has a N/C and a N/O contact. Once the application
program has detected the open N/C contact, it must check that the N/O
contact closes within an appropriate period of time. The function test
must be carried out for all possible combinations of the two contacts.
The plant must be stopped immediately if a feasibility error occurs. Similar
tests will also be required for other input devices.
If safety valves have feedback contacts, these must be evaluated
accordingly.
Fault prevention
Not all potential faults can be detected and managed. Such faults must be
excluded by suitable wiring.
Example: If the feed to the input device and the feedback from the input
device to the input use the same multicore cable, a short circuit between
the two wires could short out the input device. Such a fault would go
undetected.
The software package MBS Emergency Stop Circuits is designed for use
within the failsafe section of the PSS-range of programmable safety
systems.
INFORMATION
Use of standard function blocks outside the specifications described here
will be deemed improper use.
INFORMATION
Always use the current version of a standard function block. Please
ensure you refer to the Appendix, sections entitled Standard function
blocks: current versions and Changes to the standard function blocks.
System software
The software package MBS Emergency Stop Circuits can be used with
the following system software:
PSS SW PG
PSS WIN-PRO
INFORMATION
Depending on the programming language selected on PSS WIN-PRO,
designations for formal parameters and operands may differ from those
found on PSS SW PG. Any designations that are different will
automatically be replaced by PSS WIN-PRO .
Operating modes:
With or without start-up reset on cold-start
With or without automatic reset when E-STOP is released
INFORMATION
Input circuitry:
Use E-STOP button with test pulses
Operating modes:
With or without start-up reset on cold-start
With or without automatic reset when E-STOP is released
INFORMATION
Input circuitry:
Use E-STOP button with test pulses
When using SB061 for category 4 applications:
- use dual-channel elements
When using SB061 for category 2 applications:
- use single-channel elements
Operating modes:
With or without start-up reset on cold-start or on a SafetyBUS group
start
With or without automatic reset when E-STOP is released
With or without prompt for function test after a synchronisation error
when the E-STOP is released
INFORMATION
Input circuitry:
Use E-STOP button with test pulses
When using SB062 for category 4 applications:
- use dual-channel elements
When using SB062 for category 2 applications:
- use single-channel elements
INFORMATION
On SB063, the SSNR may lie in the range of 1 to 600.
Operating modes:
With or without start-up reset on cold start or on a SafetyBUS p group
start
INFORMATION
Input circuitry:
Use E-STOP button with test pulses
When using SB063 for category 4 applications:
- use dual-channel elements
When using SB063 for category 2 applications:
- use single-channel elements
SB065 is a standard function block for the direct control and monitoring of 1
or 2 contactors up to category 4, in accordance with EN 954-1, 03/97.
INFORMATION
On SB065, the SSNR may lie in the range of 1 to 600.
INFORMATION
Input circuitry:
To achieve category 4, two independent shutdown routes must be
provided within the current path of the potentially dangerous drive
SB067 is a standard function block for the direct control and monitoring of
contactors up to category 4, in accordance with EN 954-1, 03/97.
INFORMATION
Input circuitry:
To achieve category 4, two independent shutdown routes must be
provided within the current path of the potentially dangerous drive.
If wiring is to be laid outside the control cabinet, feedback loops must use
test pulses.
Feedback loops must use test pulses if the possibility of a short-circuit
cannot be excluded.
If only one relay is used to switch a potentially dangerous drive, it must
be possible to switch this off via a group contactor located within the
current path (selective shutdown).
The group contactor must also be monitored through a feedback loop.
Function:
Reads in the set minimum scan time from DB002 (configurator)
Calculates the cycles based on the times transferred in the parameters
Enters the calculated values into the administration DB.
Function:
Reads in the set minimum scan time from DB002 (configurator)
Calculates the cycles based on the times transferred in the parameters
Enters the calculated values into the administration data blocks.
NOTICE
It is absolutely essential that SB071 is called in OB120 when using the
following standard function blocks:
SB063 E-STOP
SB064 S-GATE
SB065 FBL
Block design
Structure
One exception to this are standard function blocks used to drive and
monitor contactors or valves. For control engineering reasons, these
should be called up at the end of the user program.
INFORMATION
Depending on the programming language selected on PSS WIN-PRO,
designations for formal parameters and operands may differ from those
found on PSS SW PG. Any designations that are different will
automatically be replaced by PSS WIN-PRO.
Data blocks DB015, DB016 and DB017 are permanently specified within
the Modular Block System (MBS).
These data blocks are common administration blocks for fault and
diagnostic data from the MBS standard function blocks and for block and
parameter data that is required internally.
The administration data block DB015 must always be installed when using
MBS standard function blocks. Administration data blocks DB016 and
DB017 are installed when necessary.
The administration data blocks must always be installed with their full
length of 1024 data words and they must always have read/write status.
NOTICE
Data blocks DB015, DB016 and DB017 should only be used as MBS
administration data blocks and not for other data.
The administration data blocks DB015, DB016 and DB017 have the same
structure.
Each standard function block in the user program has 5 data words
available in one of the administration data blocks. These data words are
used to back up the temporary flags from the standard function block (see
section entitled Temporary flag range in MBS blocks).
DB017
DB016
DB015
DW0000
Block 1 DW 0001
200 data words to
DW 0200
Block 2 DW 0201
200 data words to
DW 0400
Block 3 DW 0401
200 data words to
DW 0600
Block 4 DW 0601
200 data words to
DW 0800
Block 5 DW 0801
200 data words to
DW 1000
Block 6 DW 1001
Global to
parameters DW 1023
Each standard function block occupies 1 data word per block (see
Fig. 5-2). This means a max. of 200 safety devices (e.g. E-STOP 1, E-
STOP 2, safety gate 1) can be managed per administration data block.
DB017
DB016
DB015
DW0000
Block 1
Data word 1
Block 2
Data word 2
Block 4
Data word 4
Block 5
Data word 5
Block 6
Global
parameters
DW0000 (DB015)
If parameters for a standard function blocks input parameter
SSNR are not within the permitted range, DW0000 of DB015
will contain the incorrect SSNR parameter. The standard
function block will not be enabled (output parameter FG/
ENBL= 0).
If the SSNR=0, DW0000 of DB015 will contain the decimal
value -1 or KH FFFF.
MBS standard function blocks have input and output parameters which
can be adapted to suit the respective control configuration. The input
parameter SSNR (safety subroutine number) is available on all MBS
standard function blocks. It is required to manage the administration data
blocks DB015, DB016 and DB017.
INFORMATION
MBS standard function blocks may differ in terms of the permitted value
range for the SSNR. The following value ranges are possible for the
SSNR:
The input parameter SSNR determines the administration data block plus
the 5 data words assigned in the administration data block of the
corresponding safety device (1 DW per block). The administration data
blocks are assigned the following SSNR ranges:
NOTICE
One MBS standard function block must be used for each safety device.
Each standard function block should be assigned its own SSNR.
Make sure that each SSNR is assigned once only.
If two SB calls have the same value for the SSNR, they will access the
same data word in the administration data block. This can lead to
malfunctions.
Document the assignment of the safety device to the respective SSNR of
the standard function block.
Example
INFORMATION
On some blocks (e.g. SB061), the input parameter SSNR is monitored.
These blocks must be run through as part of each PSS cycle. The
following commands should therefore be entered once only at the end of
OB 101:
A DB015
I DW1015
Effect:
The counter for monitoring the SSNR in DB015/DW1015 (global
parameters) will be incremented.
Error types
Where errors are detected through the operating system, the FS section of
the PSS will switch to a STOP condition and all outputs will be switched off
safely.
Where errors are detected through the user program, only the configured
error reaction will occur. Errors that are detected via an MBS standard
function block belong to this second type of error.
SB061
KB001 SSNR FG
DB015
DW0000 DB016
DW0000 DB017
DW0001
SB061 DW0000
... DW0001
KB005 SSNR FG ... DW0001
DW0005
...
... DW0005
... DW0005
SB065 DW0027
...
... DW0027
KF000205 SSNR ENBL
... DW0027
DW0200
...
... DW0200
... DW0200
SB065 DW1023
...
KF000427 SSNR ENBL DW1023
DW1023
Fig. 5-3: Managing the MBS error messages using the administration data blocks (example)
Internally, MBS blocks use the flags in the range M 64.00 ... M69.31 as
temporary flags.
NOTICE
We recommend the following:
Do not use flags from the temporary flag range for your own applications.
Malfunctions may occur if you use the temporary flag range M64.00 ...
M69.31 for your own applications.
If it is absolutely necessary to use this flag range, under no
circumstances should you use the flags:
- in alarm OBs
- as input parameters for standard function blocks
- as output parameters for standard function blocks
- as global parameters
WARNING!
If several unused output parameters are connected to the same flag,
malfunctions may occur in the standard function blocks. If an unused
output has to be assigned a flag, make sure the output is assigned to a
flag that is not used anywhere else in the program.
Most of the timer functions required within the blocks are performed using
cycle counters. This means that almost all the timers are available for use
in applications.
INFORMATION
If MBS blocks are used, a minimum scan time must always be
entered in the configurator. Empirical values should be used.
If the error message F-20/06 (error category/error number) appears in
the CPU display, you must amend the minimum scan time appropriately.
This error message indicates that the minimum scan time has been
exceeded. The PSS must not be operated while this error message is
present.
SB070 and SB071 automatically enter the minimum scan time in DW1022
of the administration data blocks. In this way it is automatically available to
the MBS.
INFORMATION
Please note that the times are imprecise. The lack of precision on times is
due to the cyclical processing of the user program. It is determined by the
scan time of the respective user program.
The following is generally valid:
The greater the ratio of time value to scan time, the greater accuracy you
will have with the required times.
DW1014 Reserved
DW1015 Counter for monitoring the SSNR
DW1016 Reserved
DW1017 Reserved
DW1018 Reserved
DW1019 Reserved for administration
DW1020 Reserved
DW1021 Reserved for burner management
DW1022 Min. scan time from DB002/DW0002
DW1023 Reserved
Several standard function blocks are available for the following safety
devices:
E-STOP button
Feedback loop
Initialisation of the administration data blocks
The following information is designed to help you select the standard
function block that is most appropriate for your application.
SB060 NA_KAT_2
SB061 NA_1
INFORMATION
Do not use SB061 in applications with SafetyBUS p.
SB062 E-STOP
The run time for SB062 in comparison with SB061 has been optimised so
that SB062 is suitable for use in time-critical or very extensive applications
(even without SafetyBUS p).
The additional commands for monitoring the SSNR are not required.
SB063 E-STOP
The additional commands for monitoring the SSNR are not required.
SB067 RFK_K4
INFORMATION
Do not use SB067 in applications with SafetyBUS p.
In applications with SafetyBUS p, use SB065 instead.
SB065 FBL
SB070 INIT_MBS
SB071 INIT_MBS
SB071 initialises all three administration data blocks (DB015, DB016 and
DB017) with global parameters. It can be used for all applications.
NOTICE
SB071 is essential if you are using any one of the following standard
function blocks:
SB063
SB064
SB065
In this case, the use of SB071 is firmly specified.
Block header
SB 060
NA_Kat_2
B - SSNR FG - X
X - EIN
X - S1_
X - QAnf
X - QAut
Input parameters
Error messages
Any fault that is detected will be stored in the corresponding error data
word (SSNR) of DB 015 (1st data block), until the fault has been fully dealt
with.
INFORMATION
On some blocks (e.g. E-STOP) the input parameter SSNR is monitored.
These blocks must be run through as part of each PSS-cycle. The
following commands should therefore be entered once only at the end of
OB101:
A DB015
I DW1015
Effect:
The counter for monitoring the SSNR in DB015/DW1015 (global
parameters) will be incremented.
Blocks required
B - SSNR FG - X
X - EIN
X - S1_
X - S2_
X - QAnf
X - QAut
Input parameters
INFORMATION
Automatic reset is only possible in conjunction with:
EIN = RLO-1 (M 110.01) and
QAnf = RLO-0 (M 110.00).
This means that an automatic reset
(QAut = 1) and a reset on PSS start-up
(QAnf = 1) are mutually exclusive.
Output parameters
Error messages
Any fault that is detected will be stored in the corresponding error data
word (SSNR) of DB 015 (1st data block), until the fault has been fully dealt
with.
INFORMATION
On some blocks (e.g. E-STOP) the input parameter SSNR is monitored.
These blocks must be run through as part of each PSS-cycle. The
following commands should therefore be entered once only at the end of
OB101:
A DB015
I DW1015
Effect:
The counter for monitoring the SSNR in DB015/DW1015 (global
parameters) will be incremented.
Blocks required
B - SSNR ENBL - X
X - GRP
X - RSET
X - NC_1
X - NC_2
X - AuST
X - ARst
X - FTST
Input parameters
Output parameters
Function test
Error messages
Any fault that is detected will be stored in the corresponding error data
word (SSNR) of DB015 (1st data block), until the fault has been fully dealt
with.
Blocks required
Block header
SB063
E-STOP
W - SSNR ENBL - X
X - GRP
X - NC_1
X - NC_2
X - AuSt
X - ARSt
X - FTST
X - RSET
Input parameters
Output parameters
Function test
The function test will check whether both contacts on the E-STOP button
are switching synchronously.
A function test must always be performed if a synchronisation error occurs
when the E-STOP button is operated.
Input parameter FTST can be used to establish whether or not a function
test is required if a synchronisation error occurs when the E-STOP button
is released.
Error messages
Any fault that is detected will be stored in the corresponding error data
word (SSNR) of the administration data block (1st data block), until the
fault has been fully dealt with.
Blocks required
W- SSNR ENBL - X
X - GRP K1 -X
X - ON K2 -X
X - FbL1
X - FbL2
W- TFbL
X - RSET
Input parameters
INFORMATION
The value for feedback loop monitoring should be less than the interval
between consecutive operations.
Irrespective of parameter TFbL, the initial acknowledgements from
feedback loops FbL1 =1 and FbL2 = 1 must always be present when
switching on (ON = 0/1 pulse edge).
Input circuitry
If you are only using one feedback loop, connect the feedback loop input
to FbL1 and FbL2.
Output parameters
Output circuitry
If you are only using one contactor, connect the contactor output to K1 and
K2.
Functions
The contactors can only be switched on when they are in their start
position (FbL1 =1 and FbL2 = 1).
It is possible to reset errors via the input parameter RSET both when ON =
0 and when ON = 1. However, a prerequisite for setting the enable and,
when ON = 1, switching on the contactors, is that the signals from the
feedback loops are correct.
Error messages
Any fault that is detected will be stored in the corresponding error data
word (SSNR) of the administration data block (1st data block), until the
fault has been fully dealt with.
Blocks required
B - SSNR FG - X
X - RFK1 K -X
X - RFK2
X - RSET
X - Ein
Input parameters
Input circuitry
If you are only using one feedback loop, connect the RFK input to RFK1
and RFK2.
Output parameters
Any fault that is detected will be stored in the corresponding error data
word (SSNR) of DB015 (1st data block), until the fault has been fully dealt
with.
- Bit 06: Faults which occur as the pulse edge changes at the input
parameter EIN
Faults which occur as the pulse edge changes at the inputRFK
2 interrupted
Remedy: Check contacts, cable, input card and all conditions
and then reset (input parameter RSET)
- Bit 07: Faults which occur as the pulse edge changes at the input
parameter EIN
RFK 2 closed
Remedy: Check contacts, cable, input card and all conditions
and then reset (input parameter RSET)
- Bit 08: Faults which occur as the pulse edge changes at the input
parameter EIN
Reset input constantly high or set too early
Remedy: Release reset button and press it again. If this does
not work, check contacts, cable, input card and all conditions
and then reset (input parameter RSET)
Error messages on the CPU-display
- None
Blocks required
B - KoSy
B - RRFK
B - KU_S
B - KU_R
W - MaZy
B - RBWS
W - RVen
Input parameters
Function
INFORMATION
All times must be entered in ms.
The values suggested are default values. If working with these values
produces nuisance errors, you can determine which values would be
suitable as follows:
- Start from the default value
- Increase this value in stages until the nuisance errors stop.
Please note:
Entering excessively high time values for monitoring operations will reduce
the safety level of your machine.
If you are using type 2 ESPE/AOPD devices, a maximum value of 150 ms
may be entered for parameter RBWS (EN 61 496-1).
The number of cycles calculated is rounded down and transmitted to the
data words in administration data block DB 015.
The SB must be called up once only when the PSS is started up
(e.g. in OB120).
Error messages
None
Blocks required
OB120
DB015: Administration data block
DB015 must consist of its total length of 1024 data words.
DB015 must have READ/WRITE access.
B - CoSy
B - RFbL
B - CS_B
B - CS_R
W - MaCy
B - ESPE
Input parameters
Function
INFORMATION
All times must be entered in ms.
The values suggested are default values. If working with these values
produces nuisance errors, you can determine which values would be
suitable as follows:
- Start from the default value
- Increase this value in stages until the nuisance errors stop.
Please note:
Entering excessively high time values for monitoring operations will reduce
the safety level of your machine.
If you are using type 2 ESPE/AOPD devices, a maximum value of 150 ms
may be entered for parameter ESPE (EN 61 496-1).
The number of cycles calculated is rounded down and transmitted to the
data words in the administration data blocks.
The SB must be called up once only when the PSS is started up
(e.g. in OB120).
Error messages
None
Blocks required
OB120
DB015/DB016/DB017: Administration data blocks
The data blocks must consist of their total length of 1024 data words.
The data blocks must have READ/WRITE access.
Check list
Safety regulations
- Which safety regulations need to be met?
- Aid: Relevant standards and regulations.
Create OB120
If necessary, add SB070 or SB071 call.
INFORMATION
On some blocks (e.g. E-STOP) the input parameter SSNR is monitored
(see the description of the relevant SB in Chapter 6). These blocks must
be run through as part of each PSS cycle. The following commands
should therefore be entered once only at the end of OB101:
DB015 A
DW1015 I
- Call up the E-STOP standard function blocks directly in OB101 or, for
example, global call in an FB.
- Check:
Have all the blocks required for the application been called up?
Link Project
INFORMATION
- All safety devices should be checked to ensure they operate correctly.
- Short-circuits and open circuits should be simulated.
Notes
The voltage supply to the PSS and the reset input E 0.31 are not shown in
the wiring diagrams for the sake of clarity.
Many of the following diagrams state the category for which the circuitry is
designed, in accordance with EN 954-1, 03/97. For details of how this
relates to the corresponding AK requirement class (DIN V 19 250, 05/94),
please refer to the table in the Appendix.
NOTICE
It is important to note that the categories stated refer exclusively to the
PSS circuitry and the parameters set on the SBs.
To achieve the corresponding category throughout the whole system, all
safety-related components/devices (e.g. E-STOP button, safety limit
switch etc.), plus the whole of the application program must be considered
in the assessment (approved SBs do not need to be tested).
24 V
E-STOP START
E0.01 E0.31
PSS
pulsed output
A1.00
1
E0.01
1
E0.31
1
M70.00
1
PSS-
START
Fig. 8-2: Timing diagram
WARNING!
When a safety-related device provides a start or restart signal, the start or
restart shall take place automatically only if a hazardous situation cannot
exist (EN 954).
24 V
E-STOP
E0.01
PSS
pulsed output
A1.00
1
E0.01
1
M70.00
PSS- 1
START
INFORMATION
The E-STOP in this example is designed for category 4.
24 V
E-STOP 1 2 START
Program: SB061
NA_1
KB 003 - B - SSNR FG - X - M 80.00 .NA_1
E 0.31 .START - X - EIN
E 0.01 .E-STOP1 - X - S1_
E 0.02 .E-STOP1 - X - S2_
M 110.01 .RLO-1 - X - QAnf
M 110.00 .RLO-0 - X - QAut
SB061
NA_1
KB 004 - B - SSNR FG - X - M 80.01 .NA_2
E 0.31 .START - X - EIN
E 0.03 .E-STOP2 - X - S1_
E 0.04 .E-STOP2 - X - S2_
M 110.01 .RLO-1 - X - QAnf
M 110.00 .RLO-0 - X - QAut
INFORMATION
The E-STOP in this example is operated to category 4.
24 V
E-STOP 1 RSET
E 40.02
E 40.07
M 116.01
M 80.00
PSS-Start
Program: SB063
E-STOP
KF 000005 - W - SSNR ENBL - X - M 80.00 .E-STOP_1
M 116.01 .SBUS_Grp_01 X - GRP
E 40.01 .E-STOP1 - X - NC_1
E 40.02 .E-STOP1 - X - NC_2
M 110.01 .RLO-1 - X - AuSt
M 110.00 .RLO-0 - X - ARSt
M 110.01 .RLO-1 - X - FTST
E 40.07 .Reset - X - RSET
INFORMATION
To achieve category 4, two independent shutdown routes must be
available within the current path of the potentially dangerous drive. This
can be achieved, for example, by connecting two contactors in series.
Please note:
The feedback loops must be wired inside the control cabinet.
L1 24 V
FBL FBL M1
K-M1.1 K-M1.1 K-M1.2 EIN
M1 M K-M1.1 K-M1.2
Program:
SB065
FBL
Block: SB067/RFK_K4
INFORMATION
If wired outside the control cabinet, or if there is any possibility of a short
circuit, the feedback loops must be allocated pulsed outputs (A0.16 and
A0.17); this must be entered in the configurator (DB002).
L1 24 V
RFK RFK M1
K-M1.1 K-M1.1 K-M1.2 START
K-M1.1
M1 M
K-M1.2
Program:
SB 067
RFK_K4
WARNING!
If only one contactor is used to switch a potentially dangerous drive, it
must be possible to switch this contactor off via a group contactor situated
within the current path. This group contactor must be controlled with the
AND-linked FG-signals of the individual main contactors and must be
monitored with a feedback loop.
The subordinate main contactors may only switch on if the group contactor
monitor FG = 1. The switch-on signal from the subordinate contactors
must form an AND-connection with the FG-signal from the group contactor
and must be assigned to the Ein-parameter of the main contactor monitor.
If only one feedback loop is used, the feedback input will be connected to
RFK1 and RFK2.
Please note:
The feedback loops must be wired inside the control cabinet. If this is not
possible, the feedback loops must be pulsed.
L1 24 V
K-G1
RFK M1.1 RFK M1.2 RFK
K-G1 START K-M1.1 START K-M1.2
M1.1 M1.2
M M
K-G1 K-M1.1 K-M1.2
N 0V
Group 1 :Segment 03
: L M 072.01 .FG-M1.1 K-G1 can only switch on if K-M1.1 and
: U M 072.02 .FG-M1.2 K-M1.2 are error-free.
: = M 070.00 .K-M1.2_Start
WARNING!
When a safety-related device provides a start or restart signal, the start or
restart shall take place automatically only if a hazardous situation cannot
exist (EN 954, 03/97).
L1 24 V
E-STOP Reset
K-M1.1
E0.01 E0.02 E0.03 E0.06
PSS
A1.16 A1.16 pulsed outputs
K-M1.2 + - A1.00 A1.01
K-M1.1
M1 M
K-M1.2
Feedback Loop
Program:
SB 061
NA_1
SB 067
RFK_K4
Notes
INFORMATION
This manual is intended exclusively for use with the standard function
block versions listed below.
Older SB versions may differ from the description given in this manual. A
description of the changes which have taken place when versions have
been upgraded can be found later in the chapter under Changes to the
standard function blocks.
The version number can be determined from the information stated in the
block header of the SB (date and CRC).
INFORMATION
Always use the current version of the relevant standard function block for
your application program.
INFORMATION
When imported into existing projects, new parameters must be set for
standard function blocks in which input or output parameters have been
amended (additional I/O parameters, notation changed, description
changed etc.).
Please note:
STOP
An SB version marked with this symbol can only replace the
previous SB version in an existing application program if new
parameters are set for it once imported.
No changes made.
Changes in the function block SB062 have been added to the operating
manual.
AUS E
Pilz Australia Pilz lndustrieelektronik S.L. J ROK
Industrial Automation LP. Cam Ral, 130 Pilz Japan Co., Ltd. Pilz Korea Office
9/475 Blackburn Road Polgono Industrial Palou Nord Shin-Yokohama Fujika Building 5F 402 Samsung Midas Officetel
Mt. Waverley, Melbourne VIC 3149 08400 Granollers 2-5-9 Shin-Yokohama 775-1, Janghang-Dong,
Australia Spain Kohoku-ku Ilsan-Gu, Koyang-Si
Telephone: 03 95446300 Telephone: 938497433 Yokohama 222-0033 Kyungki-Do 411-837
Telefax: 03 95446311 Telefax: 938497544 Japan Korea
E-Mail: safety@pilz.com.au E-Mail: pilz@pilz.es Telephone: 045 471-2281 Telephone: 031 8159541
Telefax: 045 471-2283 Telefax: 031 8159542
E-Mail: pilz@pilz.co.jp E-Mail: info@pilzkorea.co.kr
B L F
Pilz Belgium Pilz France Electronic
Bijenstraat 4 1, rue Jacob Mayer MEX SE
9051 Gent (Sint-Denijs-Westrem) BP 12 Pilz de Mexico, S. de R.L. de C.V. Pilz Skandinavien K/S
Belgium 67037 Strasbourg Cedex Circuito Pintores # 170 Energigatan 10 B
Telephone: 09 3217570 France Cd. Satelite 43437 Kungsbacka
Telefax: 09 3217571 Telephone: 03 88104000 C.P. 53100 Sweden
E-Mail: info@pilz.be Telefax: 03 88108000 Naucalpan de Juarez, Edo. de Mexico Telephone: 0300 13990
E-Mail: siege@pilz-france.fr Mexico Telefax: 0300 30740
Telephone: 55 5572 1300 E-Mail: pilz.se@pilz.dk
BR Telefax: 55 5572 4194
Pilz do Brasil Sistemas Eletrnicos FIN E-Mail: info@mx.pilz.com
Industriais Ltda. Pilz Skandinavien K/S TR
Rua rtico, 123 - Jd. do Mar Pakilantie 61 Pilz Elektronik Gvenlik rnleri
09726-300 00660 Helsinki NL ve Hizmetleri Tic. Ltd. ti.
So Bernardo do Campo - SP Finland Pilz Nederland Tan i Merkezi
Brazil Telephone: 09 27093700 Postbus 186 Kkrtl Caddesi No: 67
Telephone: 11 4337-1241 Telefax: 09 27093709 4130 ED Vianen C-Blok Daire: 1
Telefax: 11 4337-1242 E-Mail: pilz.fi@pilz.dk Netherlands 16080 Bursa
E-Mail: pilz@pilzbr.com.br Telephone: 0347 320477 Turkey
Telefax: 0347 320485 Telephone: 0224 2360180
GB E-Mail: info@pilz.nl Telefax: 0224 2360184
CH Pilz Automation Technology E-Mail: pilz.tr@pilz.de
Pilz lndustrieelektronik GmbH Willow House, Medlicott Close
Gewerbepark Hintermttli Oakley Hay Business Park NZ
Postfach 6 Corby Pilz New Zealand USA
5506 Mgenwil Northants NN18 9NF 3 Kohanga Road Pilz Automation Safety L.P.
Switzerland United Kingdom Managere Bridge 7150 Commerce Boulevard
Telephone: 062 88979-30 Telephone: 01536 460766 Auckland Canton
Telefax: 062 88979-40 Telefax: 01536 460866 New Zealand Michigan 48187
E-Mail: pilz@pilz.ch E-Mail: sales@pilz.co.uk Telephone: 09-6345350 USA
Telefax: 09-6345350 Telephone: 734 354-0272
E-Mail: t.catterson@pilz.co.nz Telefax: 734 354-3355
D I E-Mail: info@pilzusa.com
Pilz GmbH & Co. KG Pilz ltalia Srl
Sichere Automation Via Meda 2/A P
Felix-Wankel-Strae 2 22060 Novedrate (CO) Pilz Industrieelektronik S.L.
73760 Ostfildern Italy R. Eng Duarte Pacheco, 120
Germany Telephone: 031 789511 4 Andar Sala 21
Telephone: 0711 3409-0 Telefax: 031 789555 4470-174 Maia
Telefax: 0711 3409-133 E-Mail: info@pilz.it Portugal
E-Mail: pilz.gmbh@pilz.de Telephone: 229407594
Telefax: 229407595
E-Mail: pilz@pilz.es
... www
In many countries we are www.pilz.com
represented by sales partners.