WOODWARD GOVERNOR

SECTION

AUDIT REPORT
2017-18

UPDATED ON

Proposed by Certified by
SSE/CYH/DSL/KZJ DME/DSL/KZJ

Approved
Sr.DME/DSL/KZJ
 INDEX

S. No Description Page No
1. Various jobs in section
2. Action plan HHP
3. Action plan ALCO
4. Staff competency level
5. ANALYSIS OF FAILURES,
OCCURRENCES, MESSAGES AND
SHED FINDINGS
6. Shed messages
7. Make wise population and failures
8. Stocked item position
9. Non stocked item position
10. M&P
11. Tools
12. Modifications under progress/ to be
carried out
13. Reliability improvement action plan
 VARIOUS JOBS IN WDG4 LOCOMOTIVES

1) Overhauling and testing of woodward governor for Y-3 and out of course.

2) Attention of Y-3 schedule

3) Torquing of all bolts and oil changing during Y-1 and Y-2 schedules

4) Trouble shooting in WDG4/WDG4D Locos.

VARIOUS JOBS DONE IN ALCO LOCOMOTIVES

1) Overhauling and testing of woodward governor for M-24 and out of course.

2) Overhauling of governor base assembly for M-24 for WWG and MCBG

3) Checking the tightness of all bolts and oil changing during M-12 schedules

4) Trouble shooting in Alco Locos

 ACTION PLAN FOR 2017-18 (HHP)

Section Air Brake

Section
Section Officer
Supervisor

01. Performance Review 02. Failure Analysis

17-18
Sl. Type of Sl.
15-16 16-17 Actual till Description 2015-16 2016-17 2017-18
No. Failure Target No.
now
01 TPs 0 01 0 0 01 LCR pack defect 0 0 0
02 OTPs 0 0 0 0 02 Booster pump 0 01 0
03 SF 0 0 0 0 foundation bolts
dropped
03. CAPA to improve Reliability
2017-18
Sl. Total Qty./
Description Actual
No. Population Target
till now
01 Ensuring of 85 28 01
surge diode
during the
commissioning
of new locos
and during
every overhaul
02 All governors to 85 28 02
be tested on
test bench only
03 No adjustment 85 0 0
to be done on
loco
04 Solenoid ohmic 85 28 02
value to be
checked and
recorded
05 Governor drive 85 14 0
gear to be
overhauled
during Y-6
 ACTION PLAN FOR 2017-18 (ALCO)

01. Performance Review 02. Failure Analysis

17-18
Sl. Type of Sl. 2015- 2016-
15-16 16-17 Actual till Description 2017-18
No. Failure Target No. 16 17
now
01 TPs 0 0 0 0 01 Load control pilot 0 0 0
valve
02 OTPs 0 0 0 0 02 Servo motor 0 0 0
03 SFs 01 0 0 0 03 Diaphragm 0 0 0
04 LCR 0 0 0
05 OIL SEAL 0 0 0
06 POWER PISTON 0 0 0
OIL SEAL
07 Oil gauge 01 0 0
08 Pilot valve 0 0 0
03. CAPA to improve Reliability
Oil seal Total 2017-18
Sl. Power piston oil Qty./
No. seal Popula Targ Actual
tion et till now
01 All governors to 27 14 02
be tested on test
bench only
02 No adjustment to 27 0 0
be done on loco
03 Solenoid ohmic 27 14 02
value to be
checked and
recorded
04 Governor drive 27 14 02
gear to be
overhauled during
M-24
 Staff competency level
SL. Name To.
Desg. DOB DOA DORC Expertise in Grading Remarks
No No
1. B Ramaswamy Sr. - 09-08- 14-10- Overhauling A
Tech 1957 1980 and testing
2. L Rama Tech -I 109 Overhauling B
Krishna and testing
3. K Keshava Tech-I 219 15-08- 05-08- Overhauling A
Rao 1977 2005 and testing
4. Vivek Kumar Tech-III 304 12-05- Running repairs B
2012
5. Sachin Kumar DKH 569 04-08- 14-11- Running repairs B
1990 2015

I. ANALYSIS OF FAILURES,OCCURRENCES, MESSAGES AND SHED FINDINGS

a) ALCO:
Sl. Component 2014-15 2015-16 2016-17 2017-18
No. TP OTP SF TOT TP OTP SF TOT TP OTP SF TOT TP OTP SF TOT
1 Load control pilot valve
2 Servo motor
3 Diaphragm 01 01 01 01
4 Oil gauge
5 Pilot valve
6 LCR pack 01 01 01 01
7 Oil seal 01 01
8 Power piston oil seal
TOTAL 03 03 02 02

b) HHP:
Sl. Component 2014-15 2015-16 2016-17 2017-18
No. TP OTP SF TOT TP OTP SF TOT TP OTP SF TOT TP OTP SF TOT
1 LCR pack defect 01 01 01 01
2 Booster pump
foundation bolts 01 01
dropped
3 Power piston oil seal 01 01
4
TOTAL 01 01 02 02 01 01

II. Shed messages

a) TP
S No Loco No Date of Actual message Shed findings Corrective action
failure taken
1 12642 14-03-2017 Governor leaking from Booster pump Bolt provided and drive
flexible pipe foundation bolts has conducted
dropped
 b) OTP
S No Loco No Date of Actual message Shed findings Corrective action
failure taken

c) Shed findings
S No Loco No Date of Actual message Shed findings Corrective action
failure taken

III. Make wise population and failures.

a) WWG
FRPCPY
S ALCO WDG4 WDP4 Total Failures Failures of Failures of
Make
No LY CY
16-17 17-18 16-17 17-1816-17 17-1816-17 17-18 16-17 17-18
1 Wood 0 0 0 0 0 0 0 0 0 0
ward
3 Govereno 01 0 02 0 03 0 03 0 03 0
r base
assembly

IV. STOCKED ITEM POSITION

a) ALCO Locos
Sl. SOH
PL.NO DESCRIPTION AAC Remarks
No Section Stores
01 10051582 Bevel gear and 18 13
pinion assembly
02 10363567 Kit for O/H 10 06
woodward
governor
03
04
05

b) HHP Locos
Sl. SOH
PL.NO DESCRIPTION AAC Remarks
No Section Stores
01
02
03
04
05
V. Non STOCKED ITEM POSITION
a) ALCO Locos
Sl. SOH Remarks
PL.NO DESCRIPTION AAC
No Section Stores
01 Nylon gear -
02
03
04
05

b) HHP Locos
Sl. SOH Remarks
PL.NO DESCRIPTION AAC
No Section Stores
01 Flexible pipe with
end fittings long
02 Flexible pipe with
end fittings short
03
04
05

VI. M&P
Additional
Sl. no Description Available Remarks
Requirement
1. Governor test bench for 01 01 New received to
WDG4 be installed
2. Governor test bench for 01
ALCO
3.

VII. Tools
Additional
Sl. no Description Available Remarks
Requirement
1.
2.
3.

VIII.Modifications under progress/ to be carried out

Sl.
Description Reference Status Remarks
No
1.
2.
3.
4.
IX. Reliability improvement action plan
2016-17 2017-18
Sl. Total Qty/
Description Act till Act till
No Population Target Target
now now
1. Torquing of all bolts (WDG4) 85 28 28 28 06
2. Ensuring of surge diode during the
commissioning of new locos and during 85 28 28 28 02
every overhaul