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  • 07087-00000-MC03 General Specification For Piping Material Rev.0C PDF

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    07087-00000-MC03 General Specification For Piping Material Rev.0C PDF

    Transféré par

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    PMB PETROVIETNAM-CPMB CAMAU VIETNAM WUHUAN ENGINEERING CA MAU FERTILIZER PLANT Basic Design }07087-00000-MCo3 CO.,LTD tof 9 |Rev.0BC |rr-0¢ General Specification for Piping Materials f SZ. 08 | Qn Tewe, | la” | adie |-Fe yp Wh b00F-08-0 0A Rev. Description By ‘Check Apprd Date & & PETROVIETNAM-CPMB CAMAU VIETNAM ENGINEERING WUHUAN ‘CA MAU FERTILIZER PLANT Basic Design 07087—00000—Mc03 GENERAL R MATERIAL B INSPECTIONS AND TESTS CO.,LTD —_| General Specification for piping materials CONTENTS # ‘THE DESCRIPTION OF PIPING CLASSIFICATION 2of9 | Rev.0€ PETROVIETNAM-CPMB CAMAU VIETNAM Basic Design 07087—00000—Mco3 WUHUAN CA MAU FERTILIZER PLANT ENGINEERING CO.,LTD General Specification for piping materials | 3 of 9 Rev. Oy GENERAL 1.1 Intent This engineering specification contains specific requirements for the selection of piping materials to be used in CA MAU FERTILIZER Plant designed by Wuhuan Engineers Co. Ltd. 1.2, Scope This specification shall be applied to piping materials indicated on P&ID flow diagrams and utility flow diagrams. The specification of piping systems provided by manufacture should be approved by WEC. This specification shall not be applied to special piping companion such as strainers, etc. This specification are given minimum requirements for piping material and should be sent to conduct vendors, 1.3 Unit Unless otherwise specified, SI system and Celsius system shail be applied as the measurement system for the drawings and documents to be submitted; however nominal pipe size in inches and nominal diameter of piping components shall be in mm. 1.4 Codes and standards Design, fabrication, testing and inspection of piping materials shall be accomplished in accordance with the applicable Codes and Standards in the latest edition as follows: ASME(The American Society of Mechanical Engineers) ‘ASME II: Material specification. ASME V Non-Destructive Examination ASME B16.3 Malleable Iron threads fittings ASMEB1.20.1 Pipe Threads, General Purpose ASME B1.1 Unified Inch Screw Threads (UN and UNR Tread Form) ASME B18.31 Metric continuous and double-end stub ASME B18.2.1/818.2.2: Square and hexagon bolts and nuts ASME B16.1 Cast Iron pipe flange and Flanged fittings ASME B16.5 Pipe Flanges and Flanged Fittings PETROVIETNAM-CPMB CA MAU VIETNAM Lcbetbeeae CA MAU FERTILIZER PLANT Basic Design 07087—00000—NC03 ENGINEERING CO.,LTD General Specification for piping materials ASME B16.9 Factory-Made Wrought Steel Butt welding Fittings ASMEB16.10 Face-to-Face and End-to-End Dimensions of Valves. ASME B16.11 Forged Fittings, Socket-Welding and Threaded Rev. O8, ASME B16.20 Metallic Gaskets for Pipe Flanges: Ring-Joint, Spiral-Wound &Jacketed ASME B16.21 Non-metallic Flat Gaskets for Pipe Flanges ASME B16.34 Valves-Flanged, Threaded, and Welding End ASMEB36.10M Welded and Seamless Wrought Steel Pipe ASMEB36.19M Stainless Stee! Pipe ASME B16.47 Large Diameter steel Flanges ASME B16.48 Steel Line Blanks ASME B31.1 Power Piping ASME B31.3 Process Piping API (American Petroleum Institute) API 594 Wafer-type Check Valves API 598 Valve Inspection and Test API 599 Metal Plug Valves-Flanged Threaded and Welding Ends API 600 Stee! Gate Valves, Flanged or Butt-Welding Ends API 602 Compact Steel Gate Valves API 607 Fire Test for Soft-Seated Quarter-Turn Valves, API 609 Wafer-type Butterfly Valves API6A Specification for threads in valve fittings and flanges API 590 Stee! Line Blanks API 6D: Specification for pipe line valves API 603 Corrosion resistant valve API 608 Metal ball valves- flanged, threaded and welding end API RP 945 Avoiding Environmental Cracking in Amine Units MSS (Manufacturers Standardization Society) MSS SP-25 Standard Marking System for Valve ,Fittings Flanges and Unions MSS SP-44 Steel Pipe Line Flanges MSS SP-83 Carbon Steel Pipe Unions, Socket-Welding and Threaded MSS SP-95 Nipples and Bull Plugs MSS SP-97 integrally Reinforced Forged Branch Outlet fittings Socket welding Threaded and Buttwelding Ends MSS SP 72 Ball Valves MSS SP 81 stainless steel bonnetless, flanged, knife gate valve MSS SP 88 diaphragm type valves Design specification General specification for manual valves (07087-000000-MC14 Rev.0B). PETROVIETNAM-CPMB CAMAU VIETNAM Basic Design WUHUAN CA MAU FERTILIZER PLANT ENGINEERING Co.,LTD General Specification for piping materials | 5 of 9 Rev. Of 07087—00000—co3. ‘Specification for Painting (07087-000000-MC08 Rev.0C). Austenitic Stainless steel for urea plant High pressure section (SPC.CR.UR.510 Rev.03). ‘Standard for piping of High pressure urea section (STD-TB-UPU-5002 Rev.02). Index of piping material classification (07087-00000-MC10) Piping material classification (07087-00000-MC11) Piping Walll thickness table (07087-00000-MC12) Piping Branch connection table (07087-00000-MC13) Others BS 1868 Forged Check Valves BS 1873 Forged Globe Valves BS EN ISO 17292 (been replaced for BS5351): Ball Valves BS5352 Cast Check Valves NACE RP0472-2000, Methods and Controls to Prevent In-Service Environmental Cracking of carbon Steel Weldments in Corrosive Petroleum Refining Environments MATERIAL 24 General Material for individual piping components shall normally conform to ASME, ASTM, API, MSS| BS or manufacturer's standard, All piping materials shall be used only within the temperature and pressure range speoified by piping class. PWHT shall be provided in MDEA services for 82° C or higher operating temperature as per API 945. All piping material shall be heat treated in accordance with the applicable standard requirements or specification in the engineering design, Piping materials shall be stress relieved in accordance with ASME B31.3Furthermore, when PWHT is required in each specification of the document, PIPING MATERIAL CLASSIFI- -CATION. Meanwhile, piping material for caustic, acid service fluids shall be stress relieved, All welds in carbon steel piping shall, as a precautionary measure, be post weld heat treated, in order to reduce susceptibility to Stress Corrosion Cracking. Further guidance is given in NACE RPO4T2. Copper and copper alloys are not allowed in the Plant. BAL PETROVIETNAM-CPMB CA MAU VIETNAM WUHUAN CA MAU FERTILIZER PLANT 07087—00000—MCO3 General Specification for piping materials Co.,LTD 2.2 Pipe Pipe size 1 14°, 2%", 3%", 5" shall not be used, unless particular case to match equipment connection. Piping line connections to equipment with such connection sizes shall be made with suitable adapter fitings. In case of welded pipe, Wall thickness calculation shall be included considering of weld joint efficiency factor. Pipe dimensions shall be in accordance with B36.10M for carbon steel and with 836.19M for stainless steel pipe, unless otherwise specified. ‘Wall thickness shail be calculated in accordance with ASME B31.3. Wall thickness has been based on the minimum wall thickness required for the design pressure-temperature conditions, with corrosion allowance and mechanical allowance. The minimum thickness for DN40 and under shall be as follows: Carbon steel! SCH 80 Austenitic stainless steel SCH 408 ‘The corrosion allowance shall be determined by the intend service of the piping. In this, specification the corro: n allowance is specified as follows. Carbon steel 1.6mm / 3.2mm Austenitic stainless steel 0.0mm 23 Fitting ‘Wall thickness of butt -welding type fittings shall be equal or greater than the nominal wall thickness of connected pipe. Where the wall thickness of the butt-weld fitting is greater than the wall thickness of the pipe a taper bore of 1:5 shall be applied to the fiting, For Hydrogen service: Screwed connections are not to be used, Minimum size of small connections on process lines to be 1" for strength, End preparation of butt-welding fittings shall be in accordance with ASME B16.25, Long radius elbows shall be used. Short radius elbows may be used only where space limits the use of long radius elbows. Branch connections for individual piping classes shall be made in accordance with branch table of individual piping class. ‘Stub end shall be in accordance with ASME 816.9 (Short pattern length) as specified in each PETROVIETNAM-CPMB oe CA MAU VIETNAM = WUHUAN ws ENGINEERING Basic Design CA MAU FERTILIZER PLANT 07087—00000—Mco3, CO.,LTD —_| General Specification for piping materials | 7 of 9 | Rev. 0 PIPING MATERIALS CLASSIFICATION. 24 Flange Standards: ASME B16.5 Steel Pipe Flanges and Flanged Fittings (Class 150- 1500: NPS 24 and under) (Class 2500: NPS 12 and under) ASME B16.47 8 (Class 150-900: NPS 26 to NPS 60) ASME B16.1 (Cast Iron class 25, 125, 250 & 800) Bore of SW and WN flange shall be matched for pipe SCH. In Stainless Steel class (class150) use Welding Neck flanges only when Lap-Joint plus Stub end is not suitable ( i.e. to connect the Water Butterily Valves ). 25 Valve Refer to General specification for manual valves ~ Doc. No. 07087-000000-MC14 Rev.0B. 2.6 Gasket Dimensions shall be as follows: Gaskets in the piping classes should be in accordance with ASME B16.20& ASME B16.21. (1) Spiral wound gasket ASME B16.20 (2) Ring joint gasket and grooves ASME B16.20 (3) Non-metallic gasket ASME B16.21 (4) Special gaskets Manufacture’s Standard Non metalic flat gasket minimum thickness is 2 mm. 2.7 Bolts and Nuts ‘Stud bolt shall be threaded in their total length. Dimensions and tolerances of thread shall be in accordance with ASME B18.2.1& ASME B18.2.2, 2.8 Threads Threads for pipes, flanges and fittings shall be as specified in ASME B1.20.1 Pipe Threads (NPT). ‘be PETROVIETNAM-CPMB CAMAU VIETNAM CPMB. Basic Design WUHUAN CA MAU FERTILIZER PLANT ee ENGINEERING - CO.,LTD —_| General Specification for piping materials| 8 of 9 | Rev. 0 Teflon seal tape should be used for threaded joint connections for which fluid temperature doesn't exceed 150 degree Celsius. B INSPECTION AND TESTS Inspection and tests of individual piping components shall be accomplished in accordance with ASTM, API, and other relevant standard. Additive requirements on inspection and tests shall be described in procurement document. THE DESCRIPTION OF PIPING CLASSIFICATION ‘The piping classification shall be detailed in project specification document MC10, Index of Piping Material Classification. Attachment Abbreviations used inthis specification are defined in the following table. ABBREVIATION ______ DESCRIPTION BE Bevelled End ew Butt Weld cA Corrosion Allowance (in mm) cs Carbon Steel DES. Designation ERW Electric Resistance Weld EFW Electric Fusion Weld. FF Full Face (Flat, Face) FLG Flange GALV Galvanized He Brinell Hardness ID&0D Inside Diameter & Outside Diameter IR&OR Inside Ring& Outside Ring 4 t LuFT Lift Type u Lapped (Loose) Joint p PETROVIETNAM-CPMB. = ‘CAMAU VIETNAM PMB = WUHUAN CA MAU FERTILIZER PLANT

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