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COURSE PLAN
Semester: VI Subject Code& Name: 10ME665 / N T M
Reference Books R1: Production Technology, HMT Tata McGraw Hill. 2001
R2: Production Technology, R K Jain, Rajput publications
Practical Applications & Brief Book Deviatio How Made Remark
Lect Execute
objectives referred Planned n Good / s by
ure Topic Planned d
with Pg Date Reasons Reciprocate HOD
NO Date
No. thereof arrangement
Objectives: To Study the TB-1
1. Unit 1: Introduction to NTM classification of different Pg no-1 06-02-2017
machining processes.
History of machining processes TB-1
To introduce the different Pg no-2
2. 07-02-2017
Non Traditional Machining
Processes.
Classification of machining TB-1
processes Applications: This process is Pg no-2
3. generally applied for the 08-02-2017
machining of hard and brittle
materials like carbides glass,
Comparison between conventional ceramics, precious stones, TB-1
and Non-conventional machining titanium, etc. It is used for Pg no-3
process selection. tool making and punch and to 4
4. die making. It is widely used 09-02-2017
for several machining
operations like turning,
grinding, trepanning and
TB-1
milling, etc. It can make hole
Pg no-5
of round shape and other to 6
Advantages ,disadvantages and shapes.
machining characteristics
Outcomes: Having
5. successfully completed the 10-02-2017
course, the student will be
able to demonstrate
knowledge and understanding
of: The different traditional
and nontraditional machining
processes
Unit 2: TB-1
6. Ultrasonic Machining(USM) Objectives: This involves the Pg no-7 13-02-2017
Introduction, Equipment consideration of maximization
of material removal rate TB-1
Tool materials & Tool size, (MRR) subjected to the Pg no-9
7. 14-02-2017
Abrasive slurry constraint of surface
roughness.
Applications: Drilling, TB-1
8. Cutting tool system design Grinding Pg no-11 15-02-2017
, Profiling, Coining, Welding
Operation etc. TB-1 16-02-2017
Effect of parameter: Effect of Pg no-
9. amplitude and frequency and 31to 33
vibration Outcomes: Ultrasonic
machines are the future of
machining which is used all over TB-1
Effect of abrasive grain diameter, the world for creating hard and Pg no-
10. 17-02-2017
effect of applied static load, brittle forms of materials for the 26to 27
industrial uses.
effect of slurry, tool & work TB-1
11. material A lot of operations can be Pg no-34 20-02-2017
performed with the ultrasonic to m36
USM process characteristics: machine which can benefit the TB-1
12. industrialists in a variety of
21-02-2017
Material removal rate Pg no-37
Tool wear, Accuracy. Surface ways. TB-1
13. 22-02-2017
finish Pg no-38
Applications, advantages & TB-1
14. 23-02-2017
Disadvantages of USM. Pg no- 8
Unit 3: Objectives: Describe the TB-1
Abrasive jet machining(AJM) basic mechanism of material Pg no-39
15. 27-02-2017
Introduction, Equipment, removal in AJM.
Identify major components of
Variables in AJM: Carrier Gas, AJM equipment. TB-1
16. Type of abrasive, size of abrasive State the working principle of Pg no-40 28-02-2017
grain. AJM equipment.
Velocity of the abrasive jet, mean Draw schematically the AJM TB-1
17. 01-03-2017
number. equipment. Pg no-41
abrasive particles per unit volume Identify the process TB-1
18. 02-03-2017
of the carrier gas, parameters of AJM. Pg no-42
Work material, standoff distance Identify the machining TB-1
19. (SOD), nozzle design, shape of characteristics of AJM Pg no-43 03-03-2017
cut. Applications: 1) Can cut
Process characteristics-Material traditionally hard to cut TB-1
20. removal rate, Nozzle wear, materials, e.g., composites, Pg no-44 04-03-2017
Accuracy &surface finish ceramics, glass
Applications, advantages & TB-1
21. 2)Good for materials that cannot 06-03-2017
Disadvantages of AJM. Pg no-39
Water Jet Machining: Principal, stand high temperatures TB-1
22. 07-03-2017
Equipment Pg no-45
Operation, Application Outcomes: In this session we TB-1
23. have discussed the abrasive 08-03-2017
Pg no-46
Advantages and limitations of jet machining process, the TB-1
24. 13-03-2017
water Jet machinery. principle operation of this Pg no-48
process, the equipment used
Unit 4: Electrochemical and different components TB-1
Machining(ECM)Introduction, Pg no-52
used in this setup, the
study of ECM machine
advantages and disadvantages
of this process and the
important process parameters,
25. their affects on the quality and 14-03-2017
some of the applications of
the process.
Objectives: To minimize
dimensional inaccuracy
subjected to temperature,
passivity and choking constraints
Elements of ECM process : using direct search evolutionary TB-1
Cathode tool, Anode work piece, optimization method Pg no-53
26. Applications: complex 15-03-2017
source of DC power, Electrolyte,
chemistry of the process cavities in high-strength
ECM Process characteristics materials, esp. in aerospace TB-1
27. Material removal rate, Accuracy, industry for mass production Pg no-54 16-03-2017
surface finish of turbine blades.
ECM tooling technique & TB-1
example, Tool & insulation Outcomes: To understand Pg no-56
28. 17-03-2017
materials, Tool size Electrolyte concept of removal of
flow arrangement
material from selective area
Handling of slug, Economics of TB-1
29. ECM by using chemical with the Pg no-70 20-03-2017
help of faraday law of
Electrochemical turning, electrodes. TB-1
30. Electrochemical Grinding Pg no-76 21-03-2017
Revision
62. 10-05-2017
Revision
63. 11-05-2017
Revision
64. 12-05-2017
Prepared By: Reviewed by:_____________ Approved by: __________ Approved by: _____________
(Faculty) (Sub. expert) (HOD) (Principal/ Acad. Co)
Date & Sign_______________ Date & Sign______________ Date & Sign __________ Date & Sign ______________