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Specification Technical Requirements for

Metering MV CT-VT Units

Standard Number: HPC-8DJ-16-0002-2013


Document Control

Author Name: Paul Savig Digitally signed


by Paul Savig
Position: Engineer Manager Date: 2013.10.10
Standards 11:25:14 +08'00'

Document Owner Name: Justin Murphy Justin Murphy


2013.10.11
(May also be the Process Owner) Position: Manager Asset & Works 10:29:01 +08'00'

Approved By * Name: Justin Murphy Justin Murphy


2013.10.11
Position: Manager Asset & Works 10:29:21 +08'00'

Date Created/Last Updated August 2013

Review Frequency ** 5 yearly

Next Review Date ** August 2018

* Shall be the Process Owner and is the person assigned authority and responsibility for managing the whole
process, end-to-end, which may extend across more than one division and/or functions, in order to deliver agreed
business results.
** Frequency period is dependent upon circumstances maximum is 5 years from last issue, review, or revision
whichever is the latest. If left blank, the default shall be 1 year unless otherwise specified.

Revision Control

Revision Date Description

0 27/09/2013 Initial Document Creation

STAKEHOLDERS
The following positions shall be consulted if an update or review is required:

Manager Engineering Services

Manager Engineering Systems Planning

Manager Assets and Works

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TABLE OF CONTENTS
1 SCOPE ......................................................................................................... 5
2 NORMATIVE REFERENCES ....................................................................... 5
2.1 Standards ............................................................................................................... 5
2.2 Definitions and Abbreviations ................................................................................. 6
2.2.1 Definitions.......................................................................................................................... 6
2.2.2 Abbreviations ..................................................................................................................... 6
2.3 Drawings ................................................................................................................ 6
3 REQUIREMENTS ......................................................................................... 7
3.1 Power System Particulars ....................................................................................... 7
3.1.1 Rated Voltages .................................................................................................................. 7
3.1.2 Fault Rating ....................................................................................................................... 7
3.1.3 Nominal System Frequency ............................................................................................... 7
3.1.4 System Insulation Levels ................................................................................................... 7
3.2 Service Conditions.................................................................................................. 7
3.2.1 Environmental Conditions .................................................................................................. 7
3.2.2 Service Requirements ........................................................................................................ 8
3.2.3 Safety ................................................................................................................................ 8
4 CT-VT UNIT DESIGN AND CONSTRUCTION ............................................. 9
4.1 General .................................................................................................................. 9
4.2 Tank ....................................................................................................................... 9
4.3 Bushings ................................................................................................................ 9
4.4 Joints and Gaskets ................................................................................................. 9
4.5 Insulating Medium ................................................................................................ 10
4.6 Housing and Corrosion Protection ........................................................................ 10
4.6.1 Aerial CT-VT Units ........................................................................................................... 10
4.6.2 Ground-mounted CT-VT Units.......................................................................................... 10
4.7 CT-VT Unit Fittings ............................................................................................... 10
4.7.1 Lifting Lugs/Eyes ............................................................................................................. 10
4.7.2 Rating Plates ................................................................................................................... 10
4.7.3 Terminal Markings ........................................................................................................... 11
4.7.4 Earthing Bracket .............................................................................................................. 11
4.7.5 External Markings ............................................................................................................ 12
4.8 Electrical Requirements ........................................................................................ 12
4.8.1 General............................................................................................................................ 12
4.8.2 Tap Switch (where specified) ........................................................................................... 12
4.8.3 Earthing ........................................................................................................................... 13
4.8.4 Internal CT & VT Core and Primaries ............................................................................... 13

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4.8.4.1 Current Transformer ...................................................................................................................... 13
4.8.4.2 Voltage Transformer ...................................................................................................................... 14
5 AERIAL CT-VT UNIT REQUIREMENTS .................................................... 15
5.1 General ................................................................................................................ 15
5.2 Lifting Lugs/Eyes .................................................................................................. 15
5.3 CT-VT Mounting Brackets .................................................................................... 15
5.4 Surge Arrestor Brackets ....................................................................................... 15
5.5 Bushings .............................................................................................................. 15
5.6 Secondary Cable .................................................................................................. 16
5.7 Terminal Box ........................................................................................................ 16
6 GROUND MOUNTED CT-VT UNIT REQUIREMENTS .............................. 17
6.1 General ................................................................................................................ 17
6.2 Lifting Lugs/Eyes .................................................................................................. 17
6.3 MV/LV Cubicle ...................................................................................................... 17
6.4 Secondary Wiring ................................................................................................. 18
7 STORAGE .................................................................................................. 19
8 RELIABILITY .............................................................................................. 19
9 SAFETY...................................................................................................... 19
10 ENVIRONMENTAL CONSIDERATIONS ................................................... 19
11 TESTS ........................................................................................................ 19
11.1 Test Requirements ............................................................................................... 19
11.1.1 Type Tests....................................................................................................................... 19
11.1.2 Routine Tests .................................................................................................................. 20
12 DOCUMENTATION AND SAMPLES ......................................................... 20
12.1 Type Test Certificates/Reports ............................................................................. 20
12.2 Samples ............................................................................................................... 20
12.2.1 Test Samples................................................................................................................... 20
APPENDIX A REVISION INFORMATION ..................................................................................................... 21
APPENDIX B QUALITY ASSURANCE (TO BE COMPLETED BY STORES) ................................................. 22
APPENDIX C SCHEDULES A & B: ENQUIRY DOCUMENT ......................................................................... 25
APPENDIX D SCHEDULE C: COMPLIANCE DOCUMENT ........................................................................... 29
APPENDIX E SCHEDULE D: DEPARTURES FROM TECHNICAL SPECIFICATION..................................... 32
APPENDIX F CT-VT UNIT DESCRIPTION ................................................................................................... 33
APPENDIX G SPECIFICATION DRAWINGS ................................................................................................ 35

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1 SCOPE
This specification covers Horizon Power's requirements for the manufacture,
testing and supply of medium-voltage overhead and ground mounted energy
metering CT-VT units used on AC systems up to and including 33 kV.

Tests prescribed will evaluate the performance of these CT-VT units and shall
comply with this specification.

Approval in terms of this specification shall be obtained by one or a combination


of the following:

a) successful completion of the appropriate tests required by this


specification by an independent and accredited test authority.
b) provision of test certificates from an independent and accredited test
authority based upon an alternative specification, with test
requirements at least equivalent to this specification.
NOTE: Verification of accreditation of the test authority shall be provided by
NATA (National Association of Testing Authorities) accredited test
house or by a test house possessing accreditation from a NATA MRA
(Mutual Recognition Agreement) partner.

2 NORMATIVE REFERENCES
2.1 Standards
The following documents contain provisions that, through reference in the text,
constitute requirements of this specification. At the time of publication, the
editions indicated were valid. Information on currently valid national and
international standards and specifications can be obtained from SAI Global
Standards On-Line data base or equivalent standards database.

Table 1: List of Applicable Standards

STANDARD DESCRIPTION

AS 1243 Voltage Transformers for Measurement and Protection


AS 1767.1 Insulating Oil for Transformers and Switchgear
AS 1931 High Voltage Testing Techniques - General Definitions and Test
Parts 1 & 2 Requirements
AS 2312 Guide to the Protection of Iron and Steel against Exterior Atmospheric
Corrosion
AS 2700 Colour Standards for General Purposes
AS/NZS 3000 Electrical Installations (known as Australian/New Zealand Wiring Rules)
AS 4436 Guide for Selection of Insulators in respect of Polluted Conditions
AS 60044-3 Instrument Transformers - Combined Transformers
AS 60137 Insulated Bushings for Alternating Voltages above 1000 V

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STANDARD DESCRIPTION

AS 60529 Degrees of Protection provided by Enclosures for Electrical Equipment

Other applicable documents:

WA Electricity Industry Metering Code 2012

2.2 Definitions and Abbreviations


For the purposes of this specification the following definitions apply:

2.2.1 Definitions
1) Aerial: The method of MV and LV termination of the equipment to an
overhead distribution system.
2) Air-filled enclosure: A metallic enclosure designed to protect the ends of
the cables and bushings, providing a weatherproof enclosure with a
minimum rating of IP54.
3) Equipment: means all equipment, accessories and terminations
necessary to form a complete CT-VT in relation to this specification.

2.2.2 Abbreviations
1) AC: Alternating Current
2) AMF: Approved Manufacturing Facility
3) AS: Australian Standard
4) CT-VT: Current Transformer Voltage Transformer
5) LV: Low Voltage < 1000 volts ac
6) MV: Medium Voltage >1000 volts ac; <35 000 volts ac

2.3 Drawings
The drawings listed below forms part of this specification, see Appendix G:

1) HPA-SD-E-00030-01 (Aerial Connection 3 phase)


2) HPA-SD-E-01020-01 (Pad-Mount 3 phase)
3) HPA-SD-E-01020-02 (Pad-Mount 3 phase internals
4) HPA-SD-E-01020-03 (Pad-Mount 3 phase wiring)
5) HPA-SD-E-01020-04 (Pad-Mount termination board)
6) HPA-SD-S-00001-01 (Bracket and Clamp for Aerial Mounting)

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3 REQUIREMENTS
3.1 Power System Particulars

3.1.1 Rated Voltages


The rated voltages considered in this specification shall be:

1) 6.6-11 kV (three phase)


2) 22 kV(three phase)
3) 33 kV(three phase)

3.1.2 Fault Rating


The Maximum design fault currents are as follows:

1) 13.1 kA rms / 1 second for 33 kV and 22 kV systems


2) 18.1 kA rms / 1 second for 11 kV and 6.6 kV systems
Equipment that is rated for operation in conditions with a three (3) second fault
duration will be considered favourably.

3.1.3 Nominal System Frequency


The nominal system frequency is 50 Hz.

3.1.4 System Insulation Levels


The system Basic Impulse Insulation Levels (BIL) are as follows:

Table 2: System Insulation Levels

Nominal System Voltage (kV System Highest Voltage (kV Lightning Impulse Power Frequency withstand
rms) peak) Withstand Voltage (kV peak) Voltage (kV peak)

6.6 7.2 75 20
11.0 12.0 95 28
22.0 24.0 150 50
33.0 36.0 200 70

Notwithstanding the nominal system BIL for each distribution level, the minimum
system design level insulation creepage length is 31 mm/kV as defined by
AS 4436 for Very Heavy pollution areas.

3.2 Service Conditions

3.2.1 Environmental Conditions


The Equipment shall be suitable for use throughout the state of Western
Australia in conditions where a wide range of solar radiation, pollution (salt
bearing and industrial) and wind velocities are experienced. The Equipment shall
also be suitable for continuous operation under the following environmental
conditions:

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Table 3: Environmental Conditions

Condition Requirement
Air Temperature: 55C maximum
5C minimum
Black Body 80C maximum
Temperature in
sunlight:
Relative Humidity: 0% to 100%, wet/condensing
Maximum Intensity of 1.1 kW/m
Solar Radiation:
Maximum Wind 240 km/hr North West cyclonic gust
Velocities:
Pollution: Wind borne dust deposits may accumulate over a number of
months followed by high humidity with heavy dew or light rain.
Salt: At points along a 4 km wide West Coast strip, salt deposits can
reach levels as high as 40 mg/100 cm2 per month.
Isokeraunic Levels: Activity varies from 60-80 thunder days per year in the Kimberley,
to 30 thunder days per year in the Pilbara, and 5-10 thunder days
per year along the South Coast.
Altitude: Not exceeding 1000 m above mean sea level.
Treatment: Live line washing with water having a resistivity above 600 .cm

3.2.2 Service Requirements


The Equipment shall be suitable for use throughout Horizon Powers distribution
network systems in terms of dimensions, mass and connection. The Equipment
shall be designed/configured to suit existing limitations and standard practices
for electrical terminations and personnel access.

Accordingly all Equipment shall:

1) fall within the length, width and height limitations;


2) be of equivalent mass; and
3) adhere to the existing termination arrangements and positions
as shown on the reference drawings listed in Section 2.3.
While the offered equipment may vary in terms of dimensions and mass from
those currently procured by Horizon Power, any proposed changes in the
physical characteristics should be identified in Appendix E, Departures from
Specifications. All material changes should also be noted where they may affect
other equipment and/or an overall life cycle evaluation.

3.2.3 Safety
Vendors shall provide information on the inherently safety of the Equipment for
the conditions under which it will be used, accessed and maintained.

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4 CT-VT UNIT DESIGN AND CONSTRUCTION
4.1 General
CT-VT Units shall be adequately braced to withstand all mechanical shocks
which may occur under working conditions including those produced by short
circuits and also stress resulting from transport, lifting by slings and forces
arising from the connection of cables and overhead conductors.

All sharp points on the CT-VT units exterior surfaces will be removed to prevent
injury. All fixings shall conform to Australian metric standards and shall be
galvanised mild steel unless otherwise specified. Compatible materials shall be
used for all fixings to prevent corrosion.

Reference drawings of CTVT Units are listed in Section 2.3.

4.2 Tank
The internal tank of the CT-VT unit and all parts shall be designed to eliminate
air pockets whilst the outside surfaces shall be designed to prevent the
accumulation of water.

The tank shall be filled with an oil insulating medium and be oil tight.

External surface welding of horizontal and vertical joints shall be on both sides of
the joint and in all cases shall be continuous.

All metal work will be electrically bonded to the tank to permit earthing by the
Purchaser. If a part cannot be adequately bonded it will be constructed from a
suitable insulating material instead of metal.

4.3 Bushings
Bushings shall be in compliance with AS 60137, except where Non-Load break
type terminals have been specified. The particular requirements for
bushings/terminations are detailed in Section 5.5.

Bushings shall be capable of operating under high levels of salt, dust and
industrial pollution as detailed in Table 3 and shall comply with Section 3.1.4.

The vendor shall provide information on methods taken to prevent the long-term
erosion of the MV bushing gasket by leakage currents.

Where medium voltage bushings are supplied with a higher impulse level than
the windings of the voltage transformers, arc-gaps should be used to protect the
windings and the gap setting should be stated.

4.4 Joints and Gaskets


All bolted joints shall be rendered oil tight by the use of neoprene cork gaskets or
other sealing methods. Where tank covers are bolted rather than fully welded,
the sealing method must be submitted to Horizon Power for review.

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4.5 Insulating Medium
Air-insulated CT-VT units shall not be considered, The CT-VT unit shall be
supplied filled with oil to AS 1767.1 with a minimum breakdown voltage of 50 kV
and a high flash-point (250 degree C minimum).

4.6 Housing and Corrosion Protection


All internal and external surfaces be protected against corrosion. All exposed
metal surfaces shall be protected by the application of a painting system at least
equivalent to ISO 9223 Category C4-C5 in Table B1 and suitable for severe
marine environments as specified in AS 2312.

Colours shall be to AS 2700 or equivalent as detailed below:

4.6.1 Aerial CT-VT Units


The Vendor shall provide two options concerning the protection of the exterior
surfaces for the Aerial CT-VT Units:

1) Hot-dip Galvanising of the CT-VT Unit; or


2) Painting of CT-VT Unit with Paint Colours:
a) 11-6.6 kV - N42 Storm Grey;
b) 22 kV - N42 Storm Grey;
c) 33 kV G33 Lettuce;

4.6.2 Ground-mounted CT-VT Units


The colour of the exterior of the CT-VT Unit shall be Hawthorn Green
CAMTECT AG692. Coatings for all Ground Mounted Transformers shall contain
an anti-graffiti additive.

4.7 CT-VT Unit Fittings


CT-VT Units shall be supplied with fittings as detailed below.

4.7.1 Lifting Lugs/Eyes


Two lifting lugs/eyes shall be provided for lifting the CT-VT unit complete with oil.

4.7.2 Rating Plates


Rating plates shall be stainless steel and clearly legible for the life of the CT-VT
unit and located as indicated on the appropriate Drawings listed in Section 2.3.

All rating plates shall incorporate a diagram of connections and shall provide
details of the voltage and current transformers. The markings on these plates
shall comply fully with the requirements of AS 60044 Part 1 Section 10 and
Part 2 Section 11.

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4.7.3 Terminal Markings
1) The medium voltage terminals shall have the following markings punched
or otherwise indelibly marked on the terminals. These terminal markings
shall be painted on the tank adjacent to the medium voltage bushings in
letter sizes not less than 50 mm in height.
Table 4: MV Terminal Markings

Marking Red White Blue Neutral


Phase Phase Phase Phase

MV Terminal (Voltage and Current) -


A1 B1 C1 N
Start

MV Terminal (Current) - Finish A2 B2 C2

2) The low voltage terminals are to be legibly and indelibly marked or


engraved.

Table 5: LV Terminal Markings

Red White Blue Neutral


Marking
Phase Phase Phase Phase

LV Terminal (Voltage) a b c n

LV Terminal (Current) - Start as1 bs1 cs1

LV Terminal (Current) First Tapping as2 bs2 cs2

LV Terminal (Current) Second Tapping as3 bs3 cs3

Any further LV current tappings would continue with markings 4, 5, etc.

The terminal markings shall be so applied that at the instant when current
through the primary winding is from A1 to A2 the direction of the secondary
current through the external circuit providing the burden is from as1 to as2.

NOTE: Where 3 x single-phase electromagnetic VTs are star-connected the


terminals A1, B1, C1 and a1, b1, c1 form the primary and secondary
star points.

4.7.4 Earthing Bracket


A corrosion-resistant bare metal earthing bracket, sized at least 50 x 40 x 5 mm
with an M14 hole drilled near the centre of the bracket, shall be provided near
the bottom of the tank, as close as practicable vertically below the LV neutral
terminal.

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The bracket shall be fitted with an M12 x 40 mm Grade 316 Stainless Steel bolt,
nut, locknut and two flat washers. The earth bracket shall be fully welded along
one of the 40 x 5 mm sides directly to the tank, i.e. there are to be no bolted
connections in the electrical path between the bracket and the tank.

4.7.5 External Markings


In addition to nameplate markings, the Purchaser's identification number shall be
stencilled in black numerals onto the tank where it can be easily seen from the
ground. Each numeral shall be 75 mm high and have a body width of not less
than 12 mm.

DANGER signs as per AS/NZS 3000 shall be fixed to the MV and LV panels of
all CT-VT Units which can provide access to high voltage parts. Wording on
signs at these locations shall consist of letters not less than 12 mm high and
shall contain the words DANGER HIGH VOLTAGE.

Picture 1 'DANGER HIGH VOLTAGE' sign

4.8 Electrical Requirements

4.8.1 General
The CT-VT units shall have a continuous primary rating of:

1) 400 A for 33 kV & 22 kV; or


2) 630 A for 11 kV & 6.6 kV
and be equipped as detailed in sub-clauses set out below, be wired with ferrules
numbered in accordance with the drawings listed in Section 2.3.

Dimensioned outline drawings, schematic circuit, layout and wiring diagrams for
shall be submitted for approval by Horizon Power.

4.8.2 Tap Switch (where specified)


Where specified, for dual ratio CT-VT units, the voltage change from nominal to
a second primary voltage shall be facilitated by the provision of an externally
operated standard 2 position Off-Circuit tap-changing switch with a tap position
indicator.

The switch mechanism shall be positive in action such that it cannot be


maintained midway between full step positions. The operating handle shall be
mounted in a position as shown on the appropriate drawing listed in Section 2.3,
and shall be capable of being locked in any position.

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A sealing gland shall be provided on the switch operating shaft where it passes
through the tank to prevent breathing or leaking along the shaft.

4.8.3 Earthing
The metallic sub-frame of the CT-VT units shall be welded to the tank.

The core of the voltage and current transformers shall be effectively bonded to
the tank, unless the current transformers are of toroidal form, in which case they
shall be effectively insulated.

An earthing terminal or terminals shall be provided within the terminal box of the
CT-VT units.

Removable links shall be provided to connect the White phase of the secondary
winding of the voltage transformer (terminal b) and the starts (terminals as1, bs1
and cs1), of the Red, White and Blue phases of the secondary windings of the
current transformers to the earthing terminal or terminals within the terminal box
of the CT-VT unit.

4.8.4 Internal CT & VT Core and Primaries


The Vendor shall provide information as to the quality of steel laminations used
in the cores of the current and voltage transformers to maintain the initial
accuracy and performance of the CT-VT unit.

The medium voltage windings of the voltage transformers shall be insulated from
the tank with the winding ends brought out to MV terminal bushings.

The medium voltage windings of the voltage transformers shall be star


connected and brought out to a neutral bushing and connected to the earth
terminal with an earth link.

The phase end of the medium voltage winding of the red phase voltage
transformer shall be brought out to the same terminal bushing as the start end of
the medium voltage winding of the red phase current transformer.

The phase end of the medium voltage winding of the white phase voltage
transformer shall be brought out to the same terminal bushing as the start end of
the medium voltage winding of the white phase current transformer.

The phase end of the medium voltage winding of the blue phase voltage
transformer shall be brought out to the same terminal bushing as the start end of
the medium voltage winding of the blue phase current transformer.

4.8.4.1 Current Transformer


1) Secondary Windings
The secondary windings of the current transformers including the tapped
connections shall be brought out through oil-tight fittings to terminal
bushings which comply with AS 60137.

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2) Class
In accordance with AS 60044 Part 1 and the Electricity Industry Metering
Code, the current transformers shall be Class 0.5 to suit the Type 3
Metering.

3) Rating
The current transformers shall be:

a) 100-200/1 A ratio

b) rated at 15 ohms per phase

c) rated output of 15 VA

d) rated short time current of 25 kA for 1 second

e) have a thermal limit current of not less than 200% of rated current,
and

f) have the current ratio change by tapped secondary with all ratios
brought out to terminals within the terminal box

4.8.4.2 Voltage Transformer


1) Secondary Windings
The low voltage windings of the voltage transformers shall be star
connected inside the tank with the phase ends and neutral brought out
through oil-tight fittings to terminal bushings which comply with As 60137.
The star point (neutral) shall be insulated from the tank and connected to a
separate neutral terminal.

2) Class
In accordance with AS 60044 Part 2 and the Electricity Industry Metering
Code, the voltage transformers shall be Class 0.5 to suit Type 3 Metering.

3) Rating
The voltage transformers shall be:

a) secondary output of 110/3 Volts (i.e. 63.5 V per phase)

b) rated at 48 millisiemens per phase;

c) rated output of 200 VA per phase;

d) voltage factor of 1.5; and

e) uniformly insulated.

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5 AERIAL CT-VT UNIT REQUIREMENTS
5.1 General
The aerial CT-VT units shall be so designed and constructed that it suitable
outdoor operation, either pad-mounted or on a cross-arm fitted to a single pole
(refer to Section 2.3 for list of applicable drawings), where all similar parts are
interchangeable.

5.2 Lifting Lugs/Eyes


In addition to Section 4.7.1, two additional lifting lugs/eyes shall be provided for
removing the internal assembly from the tank. The lifting lugs/eyes shall be so
positioned that slings used for lifting do not foul insulators, terminals, windings
etc.

5.3 CT-VT Mounting Brackets


All pole-mounted CT-VT Units shall be equipped with standard-pole-mounting
brackets welded to the rear wall of the CT-VT tank. It shall be possible to pass a
body belt between the pole and the CT-VT tank.

The brackets and tank wall shall be of adequate strength to limit distortion to 3%,
when mounted in the service position. Both the top and bottom brackets shall be
able to carry the total weight of the CT-VT unit separately.

In addition, two clamps and four threaded rods (M20 x 250 mm) shall be
supplied. Each threaded rod shall be supplied with two nuts, two flat washers
and one spring washer. The clamps, threaded rods, flat washers, spring washers
and nuts shall be hot dipped galvanised in accordance with AS 4680.

Configurations and dimensions of relevant drawings are listed in Section 2.3.

5.4 Surge Arrestor Brackets


Brackets shall be attached adjacent to each MV bushing to enable the Purchaser
to mount surge arresters. The surge arrester brackets shall be used as the
connection point for the arrestor earth. The brackets shall have a corrosion-
resistant, bare metal connecting zone which has the capability to conduct fault
current through the surge arrester.

The brackets shall be constructed to accommodate the mounting of polymeric


surge arresters, fitted with an M12 earthing stud with a minimum exposed stud
length of 45 mm. The arresters shall be mounted onto the bracket either directly
or via their integral insulating bracket.

Mounting details shall be as shown on the applicable drawings listed in


Section 2.3. The mounting bracket shall have a length of 200 mm with the
mounting hole located 20 mm from the outer end of the bracket. The mounting
arrangements shall be shown in dotted lines on typical general arrangement
drawing submitted with the tender.

5.5 Bushings
Refer to Section 4.3.

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5.6 Secondary Cable
The CT-VT unit shall be fitted with a suitable secondary cable that meets the
following criteria:

1) fifteen meter length of 12 core secondary cable to bring all connections to


the meter foot panel with spade or crimp lug terminations.
2) cores of the cable will have a minimum conductor size of 4 mm2.
3) each core will be individually numbered to identify the connection within the
terminal box of the metering tank.
4) UV stabilised double insulated PVC/PVC insulation.
5) terminated at the metering tank by a suitable weatherproof cable gland.

5.7 Terminal Box


A terminal box rated at IP54 as per AS 60529 shall be provided on a vertical side
of the tank which is not intended to be mounted against a pole or which has the
medium voltage bushings on it.

The secondary terminals of the voltage and current transformers are to be


housed in the terminal box.

The entry hole for the external cable shall be on the lower side of the terminal
box and suitable for a 32 mm diameter cable gland.

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6 GROUND MOUNTED CT-VT UNIT REQUIREMENTS
6.1 General
The termination of cables shall be facilitated by the provision of conically shaped
bushings (preferably to DIN 47636 or equivalent), enabling the use of dead-
break plug-in and disconnectable (fixed by screws/bolts) elbow or straight
connectors. The cable sealing end arrangement on the fused tee-off circuit may
also be in the form of a slip-on termination kit within a track-proof fuse
encapsulated plug-in connector system.

It is essential that the cable terminating arrangement on all circuits provides for a
fully insulated design, with no exposed live parts.

6.2 Lifting Lugs/Eyes


Refer to Section 4.7.1, though the lifting lugs/eyes shall be removable without
leaving voids that could capture water.

6.3 MV/LV Cubicle


The cubicles box shall be rated for IP54 as per AS 60529 with a provision for
sealing facilities and house the following:

1) MV Compartment:
a) Three Universal Bussing Wells for connection to the incoming line;

b) Three Universal Bussing Wells for connection to the outgoing circuit;

c) Oil Level Gauge; and

d) MV Earth Bar (minimum of 16 holes)

2) LV Compartment
a) CT and VT secondary terminations;

b) Marshalling terminals of a Universal type that will accommodate a


wire size up to 6 mm2 and provided with test plug sockets and short-
circuit plugs for the CTs secondary taps;

c) VT fuse arrangement;

d) Eight 6 mm studs with nuts suitably placed to mount the metering


mounting board (to be supplied by Horizon Power). The layout of the
mounting board shall be as shown in Drawing HPA-SD-E-01020-03
Shown in Appendix G and listed in Section 2.3; and

e) LV Earth Bar.

The LV Cubicle shall be so located that:

a) It is accessible at all times with the unit in operation; and

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b) It is between 1000 mm and 1500 mm above ground level for easy
access to secondary terminals.

The LV Cubicle shall not contain any such ancillary equipment such as wiring
and fusing for panel heaters, etc.

6.4 Secondary Wiring


All wiring within the CT-VT unit shall be 4 mm2 of stranding 7/0.85 mm, so laid
and restrained as per AS/NZS 3000 Clause 3.9.8.3, that there is no possibility of
it coming into contact with any live apparatus.

CT and VT secondary terminations shall be wired out from their respective


terminal boxes to the marshalling enclosure, with all CT taps being brought out.

Terminals or intermediate connectors between CTs/VTs terminal boxes and


marshalling shall not be used.

Insulated crimp type lugs/connectors are NOT TO be used in any of the CT-VT
secondary wiring terminations, non-insulated crimp connectors are permissible.

CT terminals as1, bs1 and cs1 shall be earthed, wired up to the LV Earth Bar.

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7 STORAGE
The Equipment shall be capable of being stored without deterioration within the
temperature range of - 10 C to + 45 C for at least 24 months.

8 RELIABILITY
Vendors shall provide information on the reliability of the Equipment and the
performance of the materials offered over an operational life of 45 years under
the specified field of application and conditions of service.

Information provided shall evidence the claimed reliability and performance for
the Equipment offered, including information on Failure Mode and Effect
Analysis.

9 SAFETY
Material Safety Data Sheets (MSDS) applicable for each different Equipment or
chemical ingredient in the Equipment which is considered harmful to personnel
or environment in any manner, shall be supplied with the Proposal.

10 ENVIRONMENTAL CONSIDERATIONS
Vendors shall provide information on the environmental soundness of the design
and the materials used in the manufacture of the Equipment offered. In
particular, information must address such issues as recyclability and disposability
at the end of service life as well as disposability of materials supplied.

11 TESTS
11.1 Test Requirements
Prior to delivery, the units shall have completed the type, routine and accuracy
tests and inspections as required by the relevant Australian Standards and as
required by AS 60044.3 Chapter 6.

The passing of such tests shall not prejudice the right of Horizon Power to reject
the Equipment if it does not comply with the Specification when installed.

11.1.1 Type Tests


Representative selection of CT-VT units shall be Type tested in accordance with
this specification and the AS 60044.3 Section 6.2. Horizon Power reserves the
right to witness Type Tests and shall be given advance notice by the Vendor to
be available to witness such tests.

Type Testing shall be undertaken by a NATA (National Association of Testing


Authorities) accredited test house or by a test house possessing accreditation
from a NATA MRA (Mutual Recognition Agreement) partner. A formal report
covering the outcome of the testing shall be made available to Horizon Power.

Evidence shall be submitted by the Vendor indicating that all type tests required
by the relevant Australian Standards listed in Table 1 have been satisfactorily
carried out on CT-VT units of an identical design. Vendor to provide proof of
NATA accreditation of Test Facility.

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Where CT-VT units have been tested to International Standards only, sufficient
type test evidence shall be submitted to confirm equivalence of CT-VT units
performance to the relevant Australian standard.

Accuracy tests shall include current flow in both directions through the current
transformer of the CT-VT Unit

1) Current transformers shall be tested in accordance with AS 60044.1


Sections 11.4 & 11.5.
2) Voltage transformers shall be tested in accordance with AS 60044.2
Sections 12.3 & 12.4.

11.1.2 Routine Tests


Individual Routine tests shall be applied to each individual CT-VT unit in
accordance with this specification and the AS 60044.3 Section 6.3. Horizon
Power reserves the right to witness an agreed program of Routine Tests to
assure of the competence of the manufacturing facility to deliver consistently
conforming CT-VT units. The Vendor shall in all cases make all necessary
provisions with the testing and/or manufacturing facilities to enable witnessing to
take place. An Inspection and Test Plan (ITP) shall be provided to Horizon
Power prior witnessing of tests.

All routine tests performed on a batch of CT-VT units shall be submitted to


Horizon Power prior to first delivery of that batch CT-VT units.

12 DOCUMENTATION AND SAMPLES


12.1 Type Test Certificates/Reports
Test certificates, test reports or any other supporting documents supplied as
evidence for compliance to relevant standards or safety instructions shall be
made available in English for review by Horizon Power.

12.2 Samples
Any deviations between the Equipment supplied as a sample to Horizon Power
and the Equipment offered in the Proposal shall be detailed by the Vendor.

12.2.1 Test Samples


For the purpose of evaluation, test samples may be requested by Horizon
Power. Each sample shall be labelled with a robust tag stating:

1) Vendor Name;
2) Equipment Number;
3) Stock Code; and
4) Appropriately identified in Appendix F of this Specification.
When requested, the Vendor shall supply Horizon Power test samples free of
charge and within 4 weeks of the request.

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APPENDIX A REVISION INFORMATION
(Informative) Horizon Power has endeavoured to provide standards of the highest quality
and would appreciate notification if any errors are found or even queries raised.
Each Standard makes use of its own comment sheet which is maintained throughout the life
of the standard, which lists all comments made by stakeholders regarding the standard.
A comment sheet found in DM: 3676809 can be used to record any errors or queries found
in or pertaining to this standard, which can then be addressed whenever the standard gets
reviewed.

Date Rev No. Notes

27/09/2013 0 Original Issue

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APPENDIX B QUALITY ASSURANCE (TO BE COMPLETED BY STORES)

DOCUMENT NUMBER HPC-8DJ-16-0002-2013 QUALITY ASSURANCE DM NUMBER

LABEL
MATERIAL NO.
METERING CTVT UNIT
DEVICE DESCRIPTION ASSET OWNER
ASSET ID/ PURCHASE
STOCK NO

MANUFACTURER DIMENSION

DOCUMENT WHO DATE/ QUALITY ASSURANCE PASS


ITEM OPERATION/EQUIPMENT/FACILITY INITIAL COMMENTS
REF. CHECKS TIME CRITERIA Y/N

1.1 Name of Manufacturer *******

1.2 Week & Year of Manufacture *******

1.3 Horizon Power Order Number *******

1.4 Horizon Power Stock Number *******

1.5 Name Plate *******

1.6 Physical Appearance

Aerial Galvanised or
N42 Storm Grey (11 & 22 kV),
G33 Lettuce (33kV)
1.6.1 Paint Colour/Galvanising
Ground Mount Hawthorn
Green
See Section 4.6

1.6.2 Paint/Galvanising Chips *******

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Physical Damage (dents, corrosion, cracks in
1.6.3 *******
welding, etc.)

1.6.4 Oil Leaks *******

1.6.5 Oil Level (if applicable) Full

1.6.6 Bushings (chips, hairline cracks, oil leaks, etc.) *******

1.6.7 Door Appearance (if applicable) *******

Stainless steel M12 bolt, nut,


1.7 Earth Stud (not painted)
lock nut and two flat washers

Two clamps and four threaded


rods (M20 x 250 mm). Each
Mounting Brackets on Aerial Transformer
1.8 threaded rod shall have two
(damaged, bent, etc.)
nuts, two flat washers and one
spring washer.

1.9 Packaging

Box Crated on pallet with plastic


1.9.1 Aerial Transformers
stretch wrap covering

Plastic stretch wrap covering


1.9.2 Ground Mounted
and pallet (if required)

1.10 Batch Number *******

2 DOCUMENTATION

2.1 Material Safety Data Sheets Clear, Legible and in English

2.2 Transformer Documentation & Drawings Clear, Legible and in English

2.3 Safety Instructions Clear, Legible and in English

2.5 Test and Inspection Reports Clear, Legible and in English

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SYMBOLS AND ABBREVIATIONS

H = HOLD POINT S = SUPERVISOR

W = WITNESS POINT T = TECHNICIAN, EL = ELECTRICIAN REVISION

V = VERIFICATION POINT E = ENGINEER DATE

S/C = SUBCONTRACTOR PM = PROJECT MANAGER APPROVED BY

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APPENDIX C SCHEDULES A & B: ENQUIRY DOCUMENT
SPECIFICATION ENQUIRY HPC-8DJ-16-0002-2013

VENDORS NAME

DATE
TECHNICAL SCHEDULES A & B
ITEM 1: Aerial CT-VT Unit
VOLTAGE 6.6-11 kV 6.6-11 kV 22 kV 22 kV 33 kV 33 kV
ITEM 1.1 1.2 1.3 1.4 1.5 1.6
SIZE 50-100 1A 100-200 1A 50-100 1A 100-200 1A 50-100 1A 100-200 1A
SCHEDULE A: Horizon Powers specific requirements
SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor)
Item Clause Description Schedule A Schedule B
Distribution Standard Buyers Guide drawing HPA-SD-E- xxxx
1 3.3.2 Service Conditions
1.1 Dimensions
Length mm xxxx
Width mm xxxx
Height mm xxxx
1.2 Mass kg xxxx
1.3 Terminal arrangements and positions (Yes/No) xxxx
2 Design and Construction
2.1 4.1 Tank Bracing (Yes/No) xxxx
2.2 4.2 Tank xxxx
2.3 4.3 Bushings xxxxx
Profile xxxxx
Bushing Material xxxx
Creepage mm/kV xxxx
Stem Diameter
Stem Type Threaded
Stem Material Copper
Manufacture xxxx
2.4 4.5 Insulating Medium Oil xxxx
2.5 4.6.1 Housing and Corrosion Protection xxxx
3 Configuration Detail
3.1 Configuration 3 Phase/4 xxxxx
Wire
3.2 Primary Star Point Earthing Yes - xxxxx
External
3.3 Secondary Star Point Earthing Yes - xxxxx
External
3.4 Current Transformer xxxxx
Type Type
Accuracy
50-100/1A Class 0.5
100-200/1A Class 0.2
Burden VA 7.5
Short time current withstand level 1 s. kA 12

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3.5 Voltage Transformer
Accuracy Class Class 0.2
Burden VA 50
Primary Voltage kV xxxx
Secondary Voltage V 110
Insulation Levels
Lightning impulse peak kV xxxx
Rated short duration 60s kV xxxx
Rated Voltage Factor
Continuous kV 1.2 x Un
30 seconds kV 1.9 x Un
4 Terminal Box and Cable
4.1 5.7 Terminal box rated to IP54 (Yes/No) xxxx
4.2 5.6 Cable
Size mm2 xxxxx
Cores 12 xxxxx
Length m >15
5 Type test certificate requirements
14.1.1 Type Tests
Insulation test xxxx
Short-circuit current withstand tests xxxx
Temperature rise tests xxxx
Accuracy tests xxxx
Bushing tests xxxx
6 Manufacturer xxxx
Brand / Catalogue No. / Model xxxx
Country of Manufacture xxxx

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SPECIFICATION ENQUIRY HPC-8DJ-16-0002-2013

VENDORS NAME

DATE
TECHNICAL SCHEDULES A & B
ITEM 2: Ground-mounted CT-VT Unit
VOLTAGE 6.6-11 kV 6.6-11 kV 22 kV 22 kV 33 kV 33 kV
ITEM 2.1 2.2 2.3 2.4 2.5 2.6
SIZE 50-100 1A 100-200 1A 50-100 1A 100-200 1A 50-100 1A 100-200 1A
SCHEDULE A: Horizon Powers specific requirements
SCHEDULE B: Particulars of equipment to be supplied (to be completed by Vendor)
Item Clause Description Schedule A Schedule B
Distribution Standard Buyers Guide drawing HPA-SD-E- xxxx
0002
1 3.3.2 Service Conditions
1.1 Dimensions
Length mm xxxx
Width mm xxxx
Height mm xxxx
1.2 Mass kg xxxx
1.3 Terminal arrangements and positions (Yes/No) xxxx
2 Design and Construction
2.1 4.1 Tank Bracing (Yes/No) xxxx
2.2 4.2 Tank xxxx
2.3 4.3 Bushings xxxxx
Profile xxxxx
Bushing Material xxxx
Creepage mm/kV xxxx
Stem Diameter
Stem Type Threaded
Stem Material Copper
Manufacture xxxx
2.4 4.5 Insulating Medium Oil xxxx
2.5 4.6.1 Housing and Corrosion Protection xxxx
3 Configuration Detail
3.1 Configuration 3 Phase/4 xxxxx
Wire
3.2 Primary Star Point Earthing Yes - xxxxx
External
3.3 Secondary Star Point Earthing Yes - xxxxx
External
3.4 Current Transformer xxxxx
Type Type
Accuracy
50-100/1A Class 0.5
100-200/1A Class 0.2
Burden VA 7.5
Short time current withstand level 1 s. kA 12

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3.5 Voltage Transformer
Accuracy Class Class 0.2
Burden VA 50
Primary Voltage kV xxxx
Secondary Voltage V 110
Insulation Levels
Lightning impulse peak kV xxxx
Rated short duration 60s kV xxxx
Rated Voltage Factor
Continuous kV 1.2 x Un
30 seconds kV 1.9 x Un
5 Type test certificate requirements
14.1.1 Type Tests
Insulation test xxxx
Short-circuit current withstand tests xxxx
Temperature rise tests xxxx
Accuracy tests xxxx
6 Manufacturer xxxx
Brand / Catalogue No. / Model xxxx
Country of Manufacture xxxx

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APPENDIX D SCHEDULE C: COMPLIANCE DOCUMENT
The Vendor shall indicate below whether this offer is fully compliant with the nominated
clause in this Specification. A YES shall ONLY be indicated if the offer is 100% compliant
with the relevant Clause. If NO is indicated and supporting documents are submitted, then
mark the ATT box with the attachment number

CLAUSE NUMBER YES NO ATT.

1. SCOPE

2. NORMATIVE REFERENCES
2.1 Standards
2.2 Definitions and Abbreviations
2.2.1 Definitions
2.2.2 Abbreviations
2.3 Drawings

3 REQUIREMENTS
3.1 Power System Particulars
3.1.1 Rated Voltages
3.1.2 Fault Rating
3.1.3 Nominal System Frequency
3.1.4 System Insulation Levels
3.2 Service Conditions
3.2.1 Environmental Conditions
3.2.2 Service Requirements
3.2.3 Safety

4 CT-VT UNIT DESIGN AND CONSTRUCTION


4.1 General
4.2 Tank
4.3 Bushings
4.4 Joints and Gaskets
4.5 Insulating Medium
4.6 Housing and Corrosion Protection
4.6.1 Aerial CT-VT Units
4.6.2 Ground-mounted CT-VT Units
4.7 CT-VT Unit Fittings
4.7.1 Lifting Lugs/Eyes
4.7.2 Rating Plate
4.7.3 Terminal Markingss

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CLAUSE NUMBER YES NO ATT.

4.7.4 Earthing Bracket


4.7.5 External Markings
4.8 Electrical Requirements
4.8.1 General
4.8.2 Tap Switch (where specified)
4.8.3 Earthing
4.8.4 Internal CT & VT Core and Primaries
4.8.4.1 Current Transformer
4.8.4.2 Voltage Transformer

5 AERIAL CT-VT UNIT REQUIREMENTS


5.1 General
5.2 Lifting Lugs/Eyes
5.3 CT-VT Unit Mounting Brackets
5.4 Surge Arrestor Brackets
5.5 Bushings
5.6 Secondary Cable
5.7 Terminal Box

6 GROUND MOUNTED CT-VT UNIT REQUIREMENTS


6.1 General
6.2 Lifting Lugs/Eyes
6.3 MV/LV Cubicle

6.4 Secondary Wiring

7. STORAGE

8. RELIABILITY

9. SAFETY

10. ENVIRONMENTAL CONDITIONS

11. TESTS
11.1 Test Requirements
11.1.1 Type Tests

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CLAUSE NUMBER YES NO ATT.

11.1.2 Routine Tests

12. DOCUMENTATION AND SAMPLES


12.1 Type Test Certificates/Reports
12.2 Samples
12.2.1 Tests Samples

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APPENDIX E SCHEDULE D: DEPARTURES FROM TECHNICAL
SPECIFICATION
The Vendor shall nominate the Clause and describe the departure:

CLAUSE NO DEPARTURE

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APPENDIX F CT-VT UNIT DESCRIPTION

DISTRIBUTION
ITEM DESCRIPTION STANDARD
DRAWING

1 Aerial CT-VT Unit


Short Description:
METERING UNIT, 6.6-11KV; 3PH; 50/100 1A; 4WIRE
HPA-SD-E-00030-
1.1 Technical Description:
01
METERING UNIT, 6.6-11KV; 3PH; 50/100 1A; 4WIRE
AERIAL CONN; 110V/SEC; CLASS ME2; ACCURACY RT6
Short Description:
METERING UNIT, 6.6-11KV; 3PH; 100/200 1A; 4WIRE
HPA-SD-E-00030-
1.2 Technical Description:
01
METERING UNIT, 6.6-11KV; 3PH; 100/200 1A; 4WIRE
AERIAL CONN; 110V/SEC; CLASS ME2; ACCURACY RT6
Short Description:
METERING UNIT, 22KV; 3PH; 50/100 1A; 4WIRE
HPA-SD-E-00030-
1.3 Technical Description:
01
METERING UNIT, 22KV; 3PH; 50/100 1A; 4WIRE
AERIAL CONN; 110V/SEC; CLASS ME2; ACCURACY RT6
Short Description:
METERING UNIT, 22KV; 3PH; 100/200 1A; 4WIRE
HPA-SD-E-00030-
1.4 Technical Description:
01
METERING UNIT, 22KV; 3PH; 100/200 1A; 4WIRE
AERIAL CONN; 110V/SEC; CLASS ME2; ACCURACY RT6
Short Description:
METERING UNIT, 33KV; 3PH; 50/100 1A; 4WIRE
HPA-SD-E-00030-
1.5 Technical Description:
01
METERING UNIT, 33KV; 3PH; 50/100 1A; 4WIRE
AERIAL CONN; 110V/SEC; CLASS ME2; ACCURACY RT6
Short Description:
METERING UNIT, 33KV; 3PH; 100/200 1A; 4WIRE
HPA-SD-E-00030-
1.6 Technical Description:
01
METERING UNIT, 33KV; 3PH; 100/200 1A; 4WIRE
AERIAL CONN; 110V/SEC; CLASS ME2; ACCURACY RT6
2 Ground-mount CT-VT Unit
Short Description:
METERING UNIT, 6.6-11KV; 3PH; 50/100 1A; 4WIRE
HPA-SD-E-01020-
2.1 Technical Description:
01
METERING UNIT, 6.6-11KV; 3PH; 50/100 1A; 4WIRE
PAD-MNT; 110V/SEC; CLASS ME2; ACCURACY RT6
Short Description:
METERING UNIT, 6.6-11KV; 3PH; 100/200 1A; 4WIRE
HPA-SD-E-01020-
2.2 Technical Description:
01
METERING UNIT, 6.6-11KV; 3PH; 100/200 1A; 4WIRE
PAD-MNT; 110V/SEC; CLASS ME2; ACCURACY RT6
Short Description:
METERING UNIT, 22KV; 3PH; 50/100 1A; 4WIRE
HPA-SD-E-01020-
2.3 Technical Description:
01
METERING UNIT, 22KV; 3PH; 50/100 1A; 4WIRE
PAD-MNT; 110V/SEC; CLASS ME2; ACCURACY RT6
Short Description:
METERING UNIT, 22KV; 3PH; 100/200 1A; 4WIRE
HPA-SD-E-01020-
2.4 Technical Description:
01
METERING UNIT, 22KV; 3PH; 100/200 1A; 4WIRE
PAD-MNT; 110V/SEC; CLASS ME2; ACCURACY RT6
Short Description:
METERING UNIT, 33KV; 3PH; 50/100 1A; 4WIRE
HPA-SD-E-01020-
2.5 Technical Description:
01
METERING UNIT, 33KV; 3PH; 50/100 1A; 4WIRE
PAD-MNT; 110V/SEC; CLASS ME2; ACCURACY RT6

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DISTRIBUTION
ITEM DESCRIPTION STANDARD
DRAWING
Short Description:
METERING UNIT, 33KV; 3PH; 100/200 1A; 4WIRE
HPA-SD-E-01020-
2.6 Technical Description:
01
METERING UNIT, 33KV; 3PH; 100/200 1A; 4WIRE
PAD-MNT; 110V/SEC; CLASS ME2; ACCURACY RT6

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APPENDIX G SPECIFICATION DRAWINGS

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