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0% R1 Project:
W12X92 80.0 rpm 100.0% R1 Yard / Plant:
IMO Tier II compliant Owner:
Delta Bypass tuning Created: 11.06.2017 / Manu
2
R1
100
Rating field CMCR
1
90 R3
80 CSR
70
R2
60 R4
50 6 5 3 4
40
40 50 60 70 80 90 100
CMCR Speed [%]
Engine Configuration
Engine Data
CMCR Power Rx: 77400 kW = 100.0% R1 MCR Power R1: 77400 kW
CMCR Speed Rx: 80.0 rpm = 100.0% R1 MCR Speed R1: 80.0 rpm
CSR Power: 65790 kW = 85.0% CMCR
CSR Speed: 75.8 rpm
Turbocharger (ABB): 3 x A285-L Bore: 920 mm
Scavenge air cooler: 3 x SAC-B25-SF Stroke: 3468 mm
Tuning: Delta Bypass
Options: SPC
NOx emission compliance: IMO Tier II compliant
Type of propeller: Fixed pitch
Ancillary System
Cooling system: FW cooled / Single-Stage SAC / Sep. HT circuit
Cylinder cooling water inlet temperature: 75 C
Cylinder cooling water outlet temperature: 90 C
Lubricating oil system: separated TC lubrication
Oil temperature before engine: 45 C
Oil pressure before engine: 4.3 bar
Viscosity: 84.3 mm/s
BSFC: Brake specific fuel consumption with LHV MDO = 42707 kJ/kg
Summary
Oil consumption
System oil consumption per cylinder and per day 9.0 kg
Cylinder oil consumption, guide feed rate (pulse lubricating system) PLS 0.6 g/kWh
Guide feed rate 0.6 g/kWh for low sulphur content only.
Other components
Aux. blower: min. installed electric motor power (shaft) 2 x 229 kW (400/440 V / 50/60 Hz)
Turning gear capacity 15,0 kW (400/440 V / 50/60 Hz)
*1) Pressure difference across pump (final delivery head) must be according to the actual piping layout. The capacities do not account for other
components than the engine itself.
*2) LO system excluding heat and oil flow for damper. System pressure loss 2.6 bar assumed.
The capacities are for the engine only and without PTO.
Engine inertia is given for engine without damper and front
disc on crankshaft but including smallest flywheel.
Tolerances
BSFC + 5 % 100-85 % Power
+ 6 % 84-65 % Power
+ 7 % 64-50 % Power
BSEF 5 %
tEaT 15 C
Tolerances apply from and above 50% power. In general, an increase of BSEF by 5% corresponds to a decrease of tEaT by
15C.
The above performance values correspond to the lower calorific value of 42.7 MJ/kg (MDO). Based on experience during seatrials with HFO,
exhaust gas temperature may increase by up to 15C compared to MDO figures according GTD.
The auxiliary blower performance, configuration and position significantly influence engine performance below 40% power. Thus effective values
and shape of curves up to 40% power will depend on final settings of the auxiliary blower. The engine performance values below 25% engine
power shall be considered for guidance only.
Tolerances
BSFC + 5 % 100-85 % Power
+ 6 % 84-65 % Power
+ 7 % 64-50 % Power
BSEF 5 %
tEaT 15 C
Tolerances apply from and above 50% power. In general, an increase of BSEF by 5% corresponds to a decrease of tEaT by
15C.
The above performance values correspond to the lower calorific value of 42.7 MJ/kg (MDO). Based on experience during seatrials with HFO,
exhaust gas temperature may increase by up to 15C compared to MDO figures according GTD.
The auxiliary blower performance, configuration and position significantly influence engine performance below 40% power. Thus effective values
and shape of curves up to 40% power will depend on final settings of the auxiliary blower. The engine performance values below 25% engine
power shall be considered for guidance only.
172
170
168 ISO
166
164
Design
162
160
158
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
10.0
9.5
9.0 ISO
8.5
8.0
Design
7.5
7.0
6.5
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
320
300
ISO
280
260
240 Design
220
200
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
172
170
168 ISO
166
164
Design
162
160
158
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
10.0
9.5
9.0 ISO
8.5
8.0
Design
7.5
7.0
6.5
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
320
300
ISO
280
260
240 Design
220
200
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
SPP: Steam production power 7% for a constant temperature after economizer of 180C.
The heat dissipation figures above reflect the actual available heat in the cooling and lubricating oil system. To layout the cooler capacities, a
safety margin is to be added, see the summary and system pages. Tolerance of cylinder heat dissipation: +0%/-15%.
SPP: Steam production power 7% for a constant temperature after economizer of 180C.
The heat dissipation figures above reflect the actual available heat in the cooling and lubricating oil system. To layout the cooler capacities, a
safety margin is to be added, see the summary and system pages. Tolerance of cylinder heat dissipation: +0%/-15%.
Since the exhaust waste gate is controlled by the scavenge air pressure, the indicated load is an approximation only. The opening/closing
hysteresis is not shown.
*1) Exhaust gas temperature drop of 2C from mixed temperature after turbine to economizer inlet.
*2) Guiding steam production capacity at 7 bar(a) / 165C, boiler efficiency 100%, pinch point temperature difference 15C, feed water
temperature 80C.
Since the exhaust waste gate is controlled by the scavenge air pressure, the indicated load is an approximation only. The opening/closing
hysteresis is not shown.
*1) Exhaust gas temperature drop of 2C from mixed temperature after turbine to economizer inlet.
*2) Guiding steam production capacity at 7 bar(a) / 165C, boiler efficiency 100%, pinch point temperature difference 15C, feed water
temperature 80C.
5.0
4.5
4.0
3.5
3.0
24 2.5
22 2.0
20 1.5
18
16
14
Speed [rpm]
12 85
[bar] BMEP 10 80
8 75
6 70
65
60
55
50
45
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
5.0
4.5
4.0
3.5
3.0
24 2.5
22 2.0
20 1.5
18
16
14
Speed [rpm]
12 85
[bar] BMEP 10 80
8 75
6 70
65
60
55
50
45
20 25 30 35 40 45 50 55 60 65 70 75 80 85 90 95 100 105 110 115
Power [%]
Effective values and shape of curves up to 40% power will depend on final settings of auxiliary blower.
Turbocharger: 3 x A285-L
ISO Conditions
Air temperature before compressor: 25 C
Coolant temperature before SAC: 29 C
Relative humidity: 30 %
Back pressure after turbine: 300 mm WC
SAC differential pressure (max.): 300 mm WC
Turbocharger: 3 x A285-L
ISO Conditions
Air temperature before compressor: 25 C
Coolant temperature before SAC: 29 C
Relative humidity: 30 %
Back pressure after turbine: 300 mm WC
SAC differential pressure (max.): 300 mm WC
Cooling System
Design Conditions
Air temperature before compressor: 45 C
Coolant temperature before SAC: 36 C
Relative humidity: 60 %
36 C 5625 kW 9725 kW
488 m/h 46 C ENGINE 90 C
LOC
1349 m/h
566 m/h
36045 kW 85 m/h
861 m/h SAC 72 C
0 m/h
0 kW 476 m/h
Anc 72 C 90 C
0 m/h 36 C
CWC
46 C 63 C
9725 kW
51395 kW
69 C
CC
32 C
Design Conditions
Air temperature before compressor: 45 C
Coolant temperature before SAC: 36 C
Relative humidity: 60 %
Displacement pump
5625 kW 5515 kW
63 C 45 C 90 m/h
LOC
45 C
ENGINE
629 m/h 0 m/h
539 m/h Separ.
0 m/h
90 C
63 C Drain Heater
tank
629 m/h 61.0 m 8.3 m/h 111 kW
Centrifugal pump (initial filling)
360 kW
TC 85 C
TC
cooler
LO
tank
42 m/h
ENGINE
HFO
Feed circuit
85 C Mixing Booster circuit
unit
from service tank
19.4 m/h 100 lt
MDO 649 kW
Heater
150 C
34.8 m/h
Installation Data
F1
D
C
G
A B
Dimensions A 22870 mm
In mm with a tolerance of approx. 10mm B 5550 mm
C 1900 mm
D 12950 mm
E 5447 mm
F1 15420 mm
G 2895 mm
Weight masses
Net engine mass 2140 t
Weight water/oil 22.7 t
Minimum crane capacity 12.5 t
Engine mass is calculated according to nominal dimensions of drawings, incl. turbochargers and scavenge air coolers (specified for R1), piping
and platforms but without oil / water. The dimensions are in mm across R1-rated engines without Efficiency-Booster System with a tolerance of
approx. 10mm.
The standard piston dismantling height as shown in the sketch can be reduced by using special tools and / or tilted lift of the piston.
The data on this page is for guiding in an early project stage only and is not binding.
Design Conditions
3 x A285-L
dC
dB
Exhaust gas
dA Mass flow 528725 kg/h
Temperature after TC 314 C
Density 0.611 kg/m
Back pressure 300 mm WC
Air fans
Main engine
References
*1) The seawater temperature will be 4C lower than the specified coolant temperatures.
Abbreviations
BMEP Brake mean effective pressure MCR Maximum continuous rating (R1/R1+)
BSAC Brake specific air consumption MDO Marine diesel oil
BSEC Brake specific energy consumption mScav Scavenge air mass flow
BSEF Brake specific exhaust gas flow
pExh Exhaust gas pressure before turbine
BSFC Brake specific fuel oil consumption
pScav Scavenge air pressure
BSGC Brake specific gas consumption
PTO Power take-off
BSPC Brake specific pilot oil consumption
RH Air relative humidity before compressor
CMCR Contract max. continuous rating (Rx)
CPP Controllable pitch propeller SAC Scavenge air cooler
CSR Continuous service rating SCR Selective catalytic reduction
SPC Steam production control
etaTC Turbocharger overall efficiency
SPP Steam production power
FPP Fixed pitch propeller
tAaC Air temperature after compressor
HFO Heavy fuel oil tAbC Air temperature before compressor
HP High pressure tCbS Coolant temperature before SAC
HT High temperature tEaT Exhaust temperature after turbine
tEaTm Exhaust temperature after turbine, mixed
LHV Lower heating value
tEbE Exhaust temperature before economizer
LP Low pressure
tEbT Exhaust temperature before turbine
LT Low temperature
tScav Scavenge air temperature