Vous êtes sur la page 1sur 11

Ayaz Ahmed

Vendor Inspector (Mechanical)/Procurement QC Supervisor


More than 10 years of experience
SAP No: 70016893

APPROVALS:
Aramco Approved Vendor Inspector SAP No: 70016893
QM03,QM 06,QM07,QM08,QM 11,QM 68,QM 69

Saudi Aramco Approved Procurement Supervisor


Saudi Aramco Approved Welding Inspector

Educational Qualification:

Bachelor of Mechanical Engineering


Institute of K.C.T College of Engineering, Gulbarga - 585104.
University: Visvehwaraiah Technological University Belgium, Karnataka state.
Certifications:

AWS Certified Welding Inspector AWS-CWI : QC1 Certification No: 09095501


Certified Radiation Safety Officer (KAST-Saudi Arabia)
ISO 9001: 2008 Internal Auditor
ISO 9001: 2008 Awareness
ASNT TC 1A / CP-189 Level-II in Ultrasonic Testing
ASNT TC 1A / CP-189 Level-II in Magnetic Particle Testing
ASNT TC 1A / CP-189 Level-II in Radiographic Testing
ASNT TC 1A / CP-189 Level-II in Ultrasonic Testing

Technical Training (INAT):

Hand on Training Schedule G & H requirement for Procurements


Hand on Training Form 175 requirement
Hand on Training IAP Preparation
Hand on Training SAER 1972 Application
Hand on Training NMR Preparation & Submittals
Hand on Training Structural Steel Inspection
Hand on Training Painting Inspection
Hand on Training Valve Inspection
Hand on Training CS Pipe /Fitting/ Flanges Inspection
Hand on Training RTR Pipes & Fitting Inspection
Hands on Training Radiation Safety Practice

INAT Inspection & Testing Page # 1 / 11

P.O. Box# 30060, AlKhobar-31952, KSA

Tel: 038933250, EMAIL: inspection@inatt.com


Ayaz Ahmed
Vendor Inspector (Mechanical)/Procurement QC Supervisor
More than 10 years of experience
SAP No: 70016893

Code & Standard Mainly Used:

Saudi Aramco Schedule Q,


Saudi Aramco Schedule G & H
SAMSS/ SAES/SAEP
ISO 9001: 2008 Quality Management System
AWS D.1.1
API 1104
ASME B31.1, 31.3, 31.4
ASME Section V
ASME Section VIII
ASME Section IX
API 598 , 6A, 6D
API 5L

Professional experience:

More than 10 years of experience, well verse with International standards, Saudi Aramco Standards

Experience Area:

Procurement QC Supervisor
Vendor Inspection
Mechanical Inspection
Welding Inspection

Clients worked with:

Client: International Agent for Inspection & Testing Services


Duration: October 2009 till this date
Position: Vendor Inspector (Mechanical) / Procurement QC Supervisor

INAT Inspection & Testing Page # 2 / 11

P.O. Box# 30060, AlKhobar-31952, KSA

Tel: 038933250, EMAIL: inspection@inatt.com


Ayaz Ahmed
Vendor Inspector (Mechanical)/Procurement QC Supervisor
More than 10 years of experience
SAP No: 70016893

Projects Worked:

Maden oil refinery project with Contractor CATCOSA


Saudi Aramco Project KAPSARC with Drake & Scull
Saudi Aramco project Wasit gas Plant Project With Contractor SKEC
Saudi Aramco project: 8 & 6 UTMN-408, 448 ,131 F/L REPLACEMENT RTR With
Contractor Metal services Vendor Future pipes.
Saudi Aramco Project Rabigh II CP project with contactor GSEC vendor Future pipes
Saudi Aramco Project Mechanical Relief System & Reduced Voltage Starter System as a
Procurement Supervisor with Contractor Contracting and Trading Co. (CAT)
Saudi Aramco Project Shaybah NGL Interconnecting Pipelines as a Procurement Supervisor
with Contractor Faysal Mohammad Qahtani & Sons (FMQ)
Saudi Aramco Project Sales Gas Delivery System for SEC as Procurement Supervisor with
Contractor GAS Arabia
Saudi Aramco Project "upgrade of Substation at Juyamah Project" as Vendor Inspector with
EPC Contracting Co.
GASCO Project "HABSHAN Process Plant 05" as Vendor Inspector with JGC Construction Co.
Saudi Aramco Project "Karan Central Processing facility" as Vendor Inspector with Khodari &
Sons
NCP Project " Jubail NCP project" as Vendor Inspector with JGC Construction Co.

Responsibilities & Duties


Mechanical Vendor Inspector Responsibilities:
INAT Inspection & Testing Page # 3 / 11

P.O. Box# 30060, AlKhobar-31952, KSA

Tel: 038933250, EMAIL: inspection@inatt.com


Ayaz Ahmed
Vendor Inspector (Mechanical)/Procurement QC Supervisor
More than 10 years of experience
SAP No: 70016893

Inspection of Structural steel, Pre-engineered Buildings and final inspection of Pressure Relive
valves, Control Valves, Other Valves, Pipes, Pipe Fittings, Crane , RTR Pipes & Fitting RTRP (GRE
& GRV Pipe/Fitting, and Welding & Painting inspections.
Inspection of fabrication of Structural steel
Review of welding procedure specifications and welding operator's qualifications.
Witnessing of any and all required tests to ensure strict compliance to approved drawings,
procedures and specifications.
Final inspections prior to dispatch which may include cleaning, coating, packing and marking
of equipment, review of vendor final documentation dossier.
Guide/suggest the Vendor in quality planning and implementation.
Interface with Contractors QA Managers, Suppliers/vendor, Aramco Vendor Inspection
representatives and PMT Project Engineers.
Conduct Pre-Inspection Meeting (PIM) as per client agenda to discuss, assure & finalize
clients PO requirements, specification and standards. Review, evaluate and approve
Inspection & Test plan (ITP) as per Saudi Aramco standard inspection requirements.
Perform Hold, Witness & Surveillance inspection & tests per approved ITP at
manufacturing facilities to ensure the compliance with Saudi Aramco requirements and
project specification.
Inspect material or equipment as applicable to ensure compliance with standard
requirements and proper handling, storage & protection at Saudi Aramco facilities or
construction site.
Monitor contractors Quality system, record & Quality Personnel for compliance with
requirements.
Review & evaluate Contractors Quality Document submittals
Visual, dimensional inspection, material traceability check and witnessing of material (Plates,
pipes, flanges, tubes, valves, Fittings and structural items) as per approved drawings, final
performance test, pneumatic test, hydro test at manufacturer facility as per client standard.
Prepare inspection report of inspected items
Perform welding inspection including review of approved welding documents (WPS, PQR,
WQTR, Weld Map), drawing approvals, material test certificates as per bill of material,
applicable ASTM/ASME standards, visual marking and traceability, weld joint fit up inspection,
visual welding inspection, dimensional inspection per drawing applicable tolerance sheets.
Review the entire Material Test Certificate and Documents as per Quality Plan, P.O. &
Specification and given Dispatch Clearance for finished Product.
Witness of hydro test of Valves performed at Vendor shop.
Responsible for verifying calibration records for testing and inspection equipments.
Co-ordinate with the sub-contractor for quality control issues.
INAT Inspection & Testing Page # 4 / 11

P.O. Box# 30060, AlKhobar-31952, KSA

Tel: 038933250, EMAIL: inspection@inatt.com


Ayaz Ahmed
Vendor Inspector (Mechanical)/Procurement QC Supervisor
More than 10 years of experience
SAP No: 70016893

Painting inspection including approved procedure review, weather conditions for blasting and
painting, substrate profile, surface preparation, primer application, intermediate painting and
final painting inspection required for Piping, & Valves.
Non Conformance Report (NCR) or Warning sheet if needed.

Procurement QC Supervisor:

Review of purchasing requisition before submitting to Client for approval to check compliance
against Client specification/ requirements.
Preparing list of item as per SAER 1972 required to be inspected and assigning the level of
Inspection.
Evaluation of supplier, check the status of their approval in Client approved supplier list for
Selection of Supplier
Submitting all technical specification , requirement, inspection requirement to the selected
supplier
Preparing of Inspection Assignment Packages by preparing required documents for the
preparation of Inspection Assignment Package.
Check ITP of vendor against applicable Standard/ specifications
Preparing Non material requisition submittal and getting approval
Check for supplier procedures , testing procedure and personnel approval requirement and
submittal to Saudi Aramco
Scheduling of Inspection as per ITP surveillance, witness and Hold Points
Prepare Notification of Inspection as per requirement
Follow-up for the Inspection report and supporting documents
Collection of all test report as per ITP from vendor.
Submitting of weekly Inspection and fabrication schedule to Client including all the detail of
vendor, level of Inspection, purchase order, Inspector detail, open and closed NCR, material
status and others as per requirement.

Client: Marvel Enterprises Gulbarga, Karnataka, India


Duration: Feb 2007 to September 2009
Position: QC Supervisor (Mechanical)/ Welding Inspector

Projects Executed:
INAT Inspection & Testing Page # 5 / 11

P.O. Box# 30060, AlKhobar-31952, KSA

Tel: 038933250, EMAIL: inspection@inatt.com


Ayaz Ahmed
Vendor Inspector (Mechanical)/Procurement QC Supervisor
More than 10 years of experience
SAP No: 70016893

1. Client IFFCO
Site Allhabad UP

Project IFFCO Ammonia & Urea Plant


Phulpur Dist Allhabad UP

2. Client Mathew Associates


Site Pawne MIDC New Mumbai.
Project Panna Brown Field Project
For British Gas.

3. Client Mathew Associates


Site Bharathi Ship Yard Dhabol
Ratnagiri Maharastra
Project Barge Board Bumper &
Line Rise Protector for ONGC

Responsibilities & Duties

Welding and Visual inspection of the same at site.


Quality check on the material and installation as per the Quality Specs/manual
Responsible for various Inspection and Expediting Services for Heavy Fabrication including all
relevant pipe lines and machining components for various Plants
Review the entire Material Test Certificate and Documents as per Quality Plan, P.O. &
Specification and given Dispatch Clearance for finished Product.
Verifying calibration records for testing and inspection equipments.
After receiving the major material like Plates, Pipes and Forging, Fittings , vlaves, verifying the
identifications as per the Test certificate, and issuing the material for production.
Audited technicians competence assuring the standard of workmanship, QC system, quality of
staff, supervision and management attitude towards quality and technical ability;
Inspection of welding.
Evaluated workmanship and test results of the products in accordance with specific
parameters and guidelines which normally governed by the requirements of a purchase order
codes and specs / drawing
Monitor sub-contractor activities and quantity survey/work progress
INAT Inspection & Testing Page # 6 / 11

P.O. Box# 30060, AlKhobar-31952, KSA

Tel: 038933250, EMAIL: inspection@inatt.com


Ayaz Ahmed
Vendor Inspector (Mechanical)/Procurement QC Supervisor
More than 10 years of experience
SAP No: 70016893

Fabrication and construction of piping and structural.


Studying Drawings of Piping and structure.
Able to carry out producer Qualification & performance Qualification test for welding work
Conversant with various welding process such as SMAW, GTAW, GMAW, FCAW and SAW.
Conversant with Carbon steel and Alloy Steel.
Knowledge of destructive and nondestructive testing
Preparation of documents required for Inspection according to the applicable codes and
standards
Co-ordination with Inspection Agencies and Client
Monitoring welding processes with pre and post-weld heat treatment process if any
requirement as per code and drawings
Checking Joint fit up to Rectify any Mismatch / raising RFI, as per requirements of approved
I.T.P.
Checking root of the Joint to surface of the Joint & Rectifying any Lack of fusion or
Penetration in the root and Undercuts on the surface.
Selecting the joints for random Radiography based on welders quality performance.
Interpreting the Radiographic Films According to ASME ANSI B31.3 & ASME Section 5 for
process piping of refinery Construction.
Conducting the Welder Qualification Tests as per ASME Sec IX / Client requirement and
preparation of ID Cards.
Done various jobs with the codes of API 1104, ASME Sec. VIII & ANSI B31.1.
Witnessing Magnetic Particle & Dye Penetrate test from Subcontractor as per ASME Sec.V.
Check materials certification and identification on receipt of materials and equipment from
vendor.
Material Inspection on receipt for damage / quality.
Issue of non-conformance for the products non-conforming to project specifications,
drawings, International codes and standards.
Performing periodic inspections of products stored in the warehouse and check whether
storage and preservation method applied is as per manufacturers instruction.
Consumables identification checked against materials and test certification.
Ensure that the inspections are performed as specified in Quality Plan for the following levels
and documented while receiving the materials and equipment.

INAT Inspection & Testing Page # 7 / 11

P.O. Box# 30060, AlKhobar-31952, KSA

Tel: 038933250, EMAIL: inspection@inatt.com


Ayaz Ahmed
Vendor Inspector (Mechanical)/Procurement QC Supervisor
More than 10 years of experience
SAP No: 70016893

To identify products and materials and specifically in the case of alloy steels through Positive
Material identification per the applicable drawings and specifications.
To check the traceability on equipment, materials, parts and components, as required by the
standards and specifications by using tags, stamps, color coding, stencils or labels.
To check whether pipes are stored properly on sleepers or mounds.
To check whether pipes are stored in shipping crates or on racks.
Review subcontractor Quality Control Inspection Procedure (QCUP), Welding Procedure
Specification (WPS), Welding Procedure Qualification Record (WPQR) and Welding
Performance Qualification Test (WPQT).
Inspection of welding works during fabrication and erection as per welding procedure
specification.
Check welders identification if theyre qualified for the welding procedure that it is using.
Check welders has necessary protective clothing, all welding machine, tool and equipment are
in good working order. Also check all welding consumables are correctly condition and stored.
Check/verify subcontractor daily inspection reports if the appropriate qualified welders are
employed and that her production weld is correct and identified.
Check/verify if all inspection record submitted by subcontractor is accurate, complete and up
to date.
Witnessed hydro testing, water flushing and air blowing.
Conduct and prepare post test punch list.
Aiding customer and owner representative for final inspection and acceptance.
Responsible for all welding activities such as joint preparation, joint fit-up, root pass, hot pass,
capping and documentation of weld & welders as per Standards.
Review of drawings.
Preparing Quality Control Plan.
Inspection of Raw Materials (base metal, welding consumables) and various inspection tools
correlated with test certificate.
Inspection of equipments under production / planned inspection stages.
Monitoring and preparing progress reports.
Coordination with customers and third party inspection agencies.
To carry out LPT, MPT Inspection and evaluation of radiographic films.

INAT Inspection & Testing Page # 8 / 11

P.O. Box# 30060, AlKhobar-31952, KSA

Tel: 038933250, EMAIL: inspection@inatt.com


Ayaz Ahmed
Vendor Inspector (Mechanical)/Procurement QC Supervisor
More than 10 years of experience
SAP No: 70016893

Preparing welding procedure specification (WPS) and procedure Qualification records. (PQR)
as per ASME Section IX.
Welder performance qualifications (WPQ).
Perform the job as per required specification, standards and codes.
Preparing Weld Map, Weld traceability and inspection reports.
Co-coordinating with NDT crew for RT, PT & MPI.
Review the NDT reports.
Co-coordinating with client inspector for Inspection & raise RFI.
Witness of hydro test of spools performed at fab shop.
Inspection of Welding activities of Pipelines from Drill sites
To offer NDT as per required standards and codes.
Maintain all QA/QC documents & prepare Final QA/QC dossier.
Review of Quality plan & Inspection test plan.
Review of project quality manual & procedure.
Review of material test certificate, consumable test certificate and calibration certificate of
equipments.
Preparing work package for execution
Identifying and issuing of Non-conformance reports as and when Non-conformity as observed
during working.
Participating Audit programs and follow up the Corrective action required.
Review of NDT reports and Inspection reports
Co-coordinating with clients related to welding, inspection and NDT activities.
Preparing test package and getting approval from client.
Maintaining all the QA/QC documents related to project and prepare final QA/QC dossier.
Prepare Inspection and test plan and getting approval by the client.
Prepare welding procedure specification and getting approval by the client.
Preparing weld traceability for identification of weld joints.

HVAC Inspection:-

Inspection of Chillers
INAT Inspection & Testing Page # 9 / 11

P.O. Box# 30060, AlKhobar-31952, KSA

Tel: 038933250, EMAIL: inspection@inatt.com


Ayaz Ahmed
Vendor Inspector (Mechanical)/Procurement QC Supervisor
More than 10 years of experience
SAP No: 70016893

Inspection of ventilation air supply


Inspection of duct system
Verification of Chillers Readings
Inspection of Air Handling Unit & Fan Coil Units

Client: Institute of Non Destructive Testing & Training Mumbai India


Duration: November 2004 to Jan 2007
Position: QA/QC Engineer

Can work as a Multidiscipline NDT performing Ultrasonic flaw detection, Ultrasonic Thickness
gauging.
Magnetic Particle Inspection using Electromagnetic Yoke Prods with both visible & fluorescent
techniques, Liquid Penetrant examination using Solvent Removable & Water Washable methods.
Radiographic Examination & Visual Inspection of welds and structural components. Ability to
interpret & evaluate the above test results with applicable codes, standards & specifications.
Performs Ultrasonic Testing for various types of materials such as High Carbon Steel, and various
alloys.
Assigned to NDT Lab for performing various types of NDE methods as per ASME, AWS, and ASTM
codes for all types of materials.
Review of radiographic test films before and after post weld heat treatment as per acceptance
criteria, ASME Code.
Can inspect all types of pressure vessels and boilers.
Can work on Magnetic Particle Yoke using AC/ DC & HWDC both visible & fluorescent methods.
Ability to interpret & evaluate the above test results with applicable codes, standards &
specifications.
Follow up the work until the handover stage with all QC documents signed.
Co-ordinate with the sub-contractor for quality control issues.
Implementation of Quality Plan
Inspection Test Plan Preparation
NDT Procedures Preparation
NDT activities like Interpretation of Radiographic films, Radiographic testing, Magnetic Particle
testing, Dye Penetrant testing, Visual testing & UT thickness testing execution.
Welding Inspection & Dimensional Inspection
Material Inspection

INAT Inspection & Testing Page # 10 / 11

P.O. Box# 30060, AlKhobar-31952, KSA

Tel: 038933250, EMAIL: inspection@inatt.com


Ayaz Ahmed
Vendor Inspector (Mechanical)/Procurement QC Supervisor
More than 10 years of experience
SAP No: 70016893

Personal Information:

Nationality : Indian
Language Known : English, Hindi, Kannada, Urdu
Driving License : Valid Saudi Driving License

INAT Inspection & Testing Page # 11 / 11

P.O. Box# 30060, AlKhobar-31952, KSA

Tel: 038933250, EMAIL: inspection@inatt.com

Vous aimerez peut-être aussi