Six Sigma for Industrial

Engineering
Business Excellence
 Agenda

1 2 2
3
Importance for
students of
What is Six Sigma Market Details
Industrial Eng.
background

4 5 6
KPMG Benefits KPMG Credentials
Understanding Key Concepts
 What is Six Sigma

Six Sigma is Business Simplified

Benefits:-
1.Improving Job profile
2.Students seeking for placement.
3.Enhancing professional experience for teachers.
4.Professionals having zeal to scale up to zero
defects
 Agenda

1 2 2
3
Importance for
students of
What is Six Sigma KPMGs Offering
Industrial Eng.
background

4 5 6
KPMG Benefits KPMG Credentials
KPMG Offering
Six Sigma-Beneficial Aspects
 Course Outline Modules Offered
KPMG SIX SIGMA GREEN BELT
Offers participants knowledge of the six sigma principles,
depth of tools and techniques, required for corporate
improvement needs.
Certification provided by KPMG.
Training conducted by KPMG as 4-day (32 hour) contact
program.
Evaluation at the end of course on 4th day through multiple
choice questionnaire.
Minimum qualification to earn certificate is 65% passing.
Note: As per KPMG, there is no prerequisite / requirement of
project submission/execution to earn the certificate
KPMG SIX SIGMA BLACK BELT
The program differentiates itself by inculcating depth of Lean
Six Sigma tools and techniques followed by case based
demonstrations, depth sessions, quantitative derivations and
focused business conclusions.
Certification provided by KPMG
Training conducted by KPMG as 8-day (split over 2 phases
of 4-days each) full time program.
Evaluation at the end of 8th day through mix of theory and
multiple choice questionnaire.
Minimum qualification to earn certificate is 75% passing.
 Agenda

1 2 2
3
Importance for
students of
What is Six Sigma KPMGs Offering
Industrial Eng.
background

4 5 6
KPMG Benefits KPMG Credentials
 Importance Of Six Sigma

Six-Sigma Effect:- It is very important as an Industrial Engineer to make

team of non-Industrial Engineers to work on
improvement projects. Six Sigma will give you a
standardized approach which you can impart and
hence scale the count and level of improvement
projects across your organization by using cross
functional teams without even an ounce Industrial
Engineering.
The new Lean Six Sigma process also provides a
general tool for marketing this improved process to
senior management. As organization-level
improvement would be addressed directly, projects
are approached with a unique approach.
Was the program useful to the student?

Useful Undecided Benefits:-

10% 5%
Career Bringing down pollution
developmen Increasing profits
t Getting Job Maximizing consumer satisfaction
20% 65% Reducing operational costs
Minimizing the process cycle times
 Need for Six Sigma

Distribution of 6 program by domain*

60 The Six Sigma Industrial Engineer will learn how to
conduct a top to bottom review of any business
40 process. There are specific steps to follow with
duties for each team member clearly spelled out.
20 The process begins by gathering data, then the
group analyses the data to identify problem areas
0 and the work starts on potential solutions. Once
changes are implemented, the team is responsible to

Doc Cntrl
R&D
Manf

Cust Serv

S&M
Admin

Finance

Purchasing

Logistics
Egg

monitor performance to make sure that the new

process is working as designed.

Focus Area distribution using Six-Sigma*

SIPOC Challenge:-
Sources Assigned improvement responsibility, Lean
Improve Waste Six Sigma expert resources
Quality Reduction Inputs Process challenges, performance tracking, Lean
8% Cost
21% Six Sigma expertise and/or training
Improve Reduction Process Study of processes with focus on
Delivery 46% improvements
25% Outputs Improved process organization-level
impacts
Customer Performance managers who are responsible
for improvements
 Six Sigma: Difference in Approach

Application of Industrial Eng.

Voice of the customer:-

The KPMG training takes a very practical

approach and is a hands-on course. I learned
more application of statistics in these 4 days

It was so easy to get a project and deliver

results using the Six-Sigma methods given by
KPMG. I am already selecting my next project

Six Sigma Approach:-

Six Sigma: Industry Acceptance

Users List:-
Sector wise division:-

Dependence on Size and Structure:-

 Six Sigma-Features & Applications

Key Features:-

Roles and Responsibilities:-

Information Source: http://software.isixsigma.com/library/content/c040621b.asp#education

Six Sigma: Career Benefits
Six Sigma Approach
Six Sigma: Key Aspects

The engineers, students , managers

who are certified with KPMG Six
Sigma ,for them KPMG six sigma is
extremely beneficial in the sense that
it helps them breaking down task into
much simplifier form thus reducing re-
work and wastages.
It is believed that Industrial Eng. are
the best benefitted from KPMG Six
Sigma training as they learn to cope
up with complex devices in this
competitive high-tech arena

KPMG Six Sigma certification assists professionals in

staging various job levels and deciding various
competitive compensation arrangements in the same
roles or at various tricky levels.
Deciding how the team should be rewarded and
recognized or who should get credit for what is not
easy and ignoring these issues can result in
resentment, now with application in KPMG Six Sigma
it becomes easy in defining rewards and recognition
as per satisfaction of work force easily.
 Agenda

1 2 2
3
What is Six Sigma Market Details KPMGs Offering

4Importance for 5 6
students of
Industrial Eng. KPMG Credentials
background
Student Advantage
 Business Excellence Practice: Overview
Practice Overview
Service line/Solution Overview:
About the service line/solution, FTE,
etc.
National resource pool of 15
consultants with average industry
experience of 12 years. These include:
Master Black Belts
Black Belts
Green Belt practitioners
Industry: Energy, retail, FMCG,
utilities, port, hospitals, IT/ITES,
government, Airport and others
More than 35,000 hours of services
delivered to various clients
Standard methodologies and
communication strategies to
operationalise onshore-offshore
delivery
Executed multiple projects leading to
EBITDA, Margin, G&A and other cost
improvements via Lean, Six Sigma, IE ,
TPM implementations
In Analytics domain:
7 Step approach from Problem to
Decisions;
Focus on areas like Workforce
Management, Sales & Marketing
etc.
Expertise in tools like R
Technology Partnerships on the
anvil
Service Offerings Key Differentiators
Lean Six Sigma Advisory Experience in diverse industries like
Facilitation Based Projects Manufacturing, FMCG, Retail, IT & ITES, Financial
Full Scale Implementation Operations, Clinical Research , ports, airports
and Consumer Appliances
These may include TPM and specific Industrial
Solution mix of Lean, Six Sigma, TPM, and
Engineering projects as required.
specific IE methodologies
First among the Big 4 to have Six Sigma
Data Science Advisory
Practice in India
7 Step approach from Problem to Decisions; Trained more than 6000 participants on Six
Sigma globally. Now approx. 200 per month
Lean Six Sigma Training Large and Mid market companies
500 enrolled for KPMG Green & Black
Lean Six Sigma Green Belt
Belt Training
Lean Six Sigma Black Belt Training
Lean Six Sigma Advanced Programs 600 Black Belt Projects handled
spanning diverse industries
Approach linking Data Science to Business 15+ Dedicated team of Six Sigma
Process Improvement using Lean Six Sigma resources including Master Black
Belts and Black Belts
Key clients
Adani Group Matrix Cellular Reuters
Philips Oracle Symbiosis Institute
British Telecom Madura Fashion Lifestyle Indian Institute of Technology
SunTech Indian Institute of Management Delhi Technological University
 Agenda

1 2 2
3
Importance for
students of
What is Six Sigma Market Details
Industrial Eng.
background

4 5 6
KPMG Benefits KPMG Credentials
 Some of Six Sigma Advisory
Clients
Green Belt / Black Belt Training
Full Scale Implementation and Project Support
Oracle ITC Infotech
Mindtree Consulting Sap Labs
Quintiles Maruti Udyog Ltd, Gurgaon
Hitachi HCL Technologies, Noida
Software Paradigms, Mysore Standard Chartered Bank
L&T Infotech, Mumbai Gillette India
Hinduja TMT, Bangalore Hutchison Essar Telecom
Danaher Motions Ltd, Mumbai Denso India
Phoenix Global Solutions, Bangalore Hutchison India
(Recently acquired by TCS) Airtel Mobile
Minda Industries, Delhi Hewlett Packard Global Delivery Centre
VXL Instruments, Faridabad Sun Microsystems
Kanoria Sugar and General Manufacturing Philips Software
KG Denim, Coimbatore Jet Air
Bharat Sanchar Nigam Ltd. IMRB
(Largest Telecom Service provider in India.) Lurgi India
Hero Motors
Global Respondez India
EID Parry India Ltd
Pricol Instruments, Gurgaon
EXL Services, Noida
 Voice of Customer
The training in 6 Sigma methodology helped me plan
very efficiently, a project currently on in my
The course material is well structured & with proper guidance with organization. The project is expected to help my
well suited examples from all fields( manufacturing, software organization immensly. The training changed the way
solutions, ITES etc.). Therefore a practical scenario was established I looked at such projects and I believe our team has
during the courseit helped me in interview a lot since questions achieved much more than what it would have without
were asked about several quality & statistical tools & there six sigma methodology
significances - Girish Raja, Six Sigma Public Program Participant, Pune
- Prashant Pareek, MBA Student, Symbiosis Nasik Dear Sir,
The project details are as
follows:...Achievement:
Cpk improved from 0.28 to 0.95.
The sigma level improved from 2 to
4.1 sigma.
Thanks for your guidance and
Potential Savings after the
I had attended the Six Sigma - Green Belt session in November support..training was really
improvement amounted to Rs.
2007 and my overall learning experience has been very fruitful. The 17304480 per annum. meaningful and fruitful for my
methodology (across industry examples) used to deliver the - Nitu Sharma, Student Symbiosis Institute, Nasik career perspective. I have
session has helped me to re-align my thought process and that has implemented the methodology in
clearly reflected in the quality of my work... I was able to drive many few of my company projects and
process re-engineering project which have lead to dollar and achieved the unexpected results.
manpower saves. Also now I am actively involved in global One of my projects was At the
projects. end of the projects we were able to
- Ketan B Kurani, Six Sigma Public Program Participant save plenty of time in entire cycle
- Alok Tripathy, Six Sigma Participant, Delhi
Hi Nitesh,
The six sigma program with KPMG has helped me improve my understanding on the
concepts of Process Improvement to a great length.
Also, at my organization we have taken the initiative to train people and create a forum that
is trying to adapt the Six Sigma principles as per our organization process and policies
- Priyanka Grover, Six Sigma Public Program Participant, Mumbai