Assumptions Constants

Counter current Molar Flow Rate (kmol/s)

Carbon Steel Density (kg/m^3)
Triangular Pitch Molecular Weight (kg/kmol)
1 pass Mass Flowrate (kg/s)
14 BWG tubes Viscosity (Pa-s)
Fixed tubesheet Velocity (m/s)
Internal Convection on tube and shell T_in (K)
Fluid for tube: chlorine, methane, chloromethane T_out (K)
Fluid for shell: water T_b (K)
/_water = 1 Cp (J/ kg K)
k (W/m K)
Fouling factor (m^2K/W)
Additional Information Calculations
Relative roughness of carbon steel tube: 0.002 Q_tube(W)
Relative roughness of shell: 1e -05 Q_shell (W)
Q (HX) (W)
Delta_T_Log_Mean
T1
T2
Area - heat exchanger (m^2)
Surface Area of 1 Tube (m^2)
Area of all the tubes (m^2)
Total Flow Area (m^2)
hi (tube in W/m^2*K)
ho (shell in W/m^2*K)
Uo (W/m^2*K)
Number of Baffles

Dimensionless Groups

Tube Side
Shell Side
 Cl2 CH4 CH3Cl H20
0.005006747 0.033208 0.009834847
3.213 0.656 0.0023075 975
70.9 16.05 50.49 18.01
0.354978378 0.5329884 0.496561436 5
1.89E-05 1.50E-05 1.02E-05 1.14E-05
1954.523637 14373.5376 3806983.816 90.72253
523.15 523.15 523.15 285
293.15 293.15 293.15 297.0773
408.15 408.15 408.15 291.0387
1022.27 2930.17 1,124 4,187
0.0089 0.053 1.05E-02 4.20E-02
3.52E-04 3.52E-04 1.76E-04 3.52E-04
ulations
252838.6366
252838.6366
2.53E+05
65.58328806
226.0726828
8.15
9.730028223
2.43E-01
9.73117749
5.07E-03
3.05E+03
917.8304405
396.2197808
20.00492126

Dimensionless Groups
Re Pr Nu
2.97E+06 6.51E-01 3.05E+03
6.57E+07 1.14E+00 4.35E+04
 Varying Dimensions ft meter
Length (m) 6.0975 8 2.43902439
Inner Diameter (m) 0.0084836 10 3.048780488
Outer Diameter (m) 1.27E-02 12 3.658536585 Total molar flow rate
Inner Radius (m) 0.0042418 16 4.87804878 cl2
Outer Radius (m) 6.35E-03 20 6.097560976 ch4
Inner Area (m) 5.65263E-05 ch3cl
Outer Area (m) 0.000126677 double check
Number of tubes 40
Number of passes 1 density
Baffle pitch (m) 0.3048 velocity
Tube pitch (m) 0.015875 viscosity
Inner Shell Diameter (m) 5.08E-01 heat capacity
thermal conductivity
fouling factor
Shell Side Computations for Convective Heat Transfer
fb 0.19550 average density
Nb (tubes) 7.82 mass fract cl2 mass fract of ch4
Sb (m^2) 0.038633912 0.256389414 3.85E-01
Sc (m^2) 0.030968
Si (m^2) 5.65263E-05 Xmass/rho cl2 Xmass/rho ch4
Gb (kg/m^2*s) 129.4199778 0.079797515 5.87E-01
Gc (kg/m^2*s) 161.458656
Ge (kg/m^2*s) 144.55 Sum of Xmass/rho
Tube Side Computations for Convective Heat Transfer 1.56E+02
Ge (kg/m^2*s) 2.73E+02
Reciprocal of sum of Xmass/rho (average density of all three chemicals)
Pressure Calculations 6.41E-03
Tube Side Pressure Drop
Friction Factor 0.0034 Citation
A_t (m^2) 0.005067075 Felder, Richard. "Elementary Principles of Chemic
G_t (kg/m^2*s) 97.99765283
Delta_P (Pa) 25539026.29
Delta_P_r (Pa) 8323761.613 Still a negible pressure drop on the
Total Tube Side Pressure Drop 33862787.9 tube side, so we should be good
Shell Side Pressure Drop
D_e (m) 1.86E-02
G_s (kg/m^2) 1.12E+02
Friction Factor 0.0022
Delta_P_shell (Pa) 3.25E+01
 50 tubes (8 ft)
Outer Diameter Inner Diameter Diiference
0.048049594 0.5 0.334 10.855 4.8655 -5.9895
0.104199573 0.75 0.584 14.97 7.298 -7.672
0.691119257 1 0.834 19.56 9.73 -9.83
0.20468117 1.25 1.084
1 1.5 1.334
1.75 1.584
6.41E-03 2 1.834
789355.3919
1.44E-05 50 tubes (16 ft)
1793.135178 Outer Diameter Inner Diameter Diiference
3.97E-02 0.5 0.334 10.702 9.731 -0.971
3.16E-04 0.75 0.584 14.97 7.298 -7.672
1 0.834 19.56 9.73 -9.83

mass fract ch3cl 40 tubes (20 ft)

0.358650283 Outer Diameter Inner Diameter Diiference
0.5 0.334 9.7300 9.7311 0.0011
Xmass/rho ch3cl
155.4280751

ree chemicals)

ary Principles of Chemical Processes." 3rd Update Editionth Edition . John Wiley & Sons Inc, 2005. Web. 27 Nov. 2015.
 50 tubes (20 ft)
Outer Diameter
Inner Diameter Diiference
0.5 0.334 10.67 12.16 1.49
0.75 0.584 14.71 18.24 3.53
1 0.834 19.23 24.32 5.09

100 tubes (16 ft)

Outer Diameter
Inner Diameter Diiference
0.5 0.334 15.18 19.46 4.28
0.75 0.584 29.19 22.35 -6.84
1 0.834 38.92 30.32 -8.6

Web. 27 Nov. 2015.

 cl2 523 chloromethane
a 33.05 3.52
b 12.22 136.92
c -12.06 -82.141
d 4.38 20.227
e -0.159 0.278
f -10.83 -89.1999
g 259.02 202.839
h 0 -83.68

623291486 J/mol K 2871190644

623291486