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Description CEILCOTE 383 Hybricrete is a revolutionary, new high performance broadcast flooring system designed to

Description CEILCOTE 383 Hybricrete is a revolutionary, new high performance broadcast flooring system designed to provide exceptional resistance to aggressive chemicals such as methylene chloride, acetone, methanol, and nitric acid. Abrasive grits are broadcast into the resin matrix to provide traction, textured finish, durability, and wear.

Based on a novel, two-component, Hybrid Novolac Resin system, CEILCOTE 383 Hybricrete attains a high degree of crosslink density at room temperature and provides outstanding chemical resistance to a broad range of acids, alkalis, and organic solvents.

Typical Uses

Floors and ramps

Truck loading and unloading areas

Chemical processing areas

Loading docks

Drum storage

Advantages

Superior resistance to solvents including methylene chloride, acetone, and toluene

Fast curing

100% reactive

Various grits can be used to broadcast into the wet resin system

Color Gray or Tile Red

Chemical Resistance For specific chemical resistance data, refer to the CEILCOTE Corrosion Resistance Guide or contact CEILCOTE. Chemical resistance data on CEILCOTE 383 Hybricrete was developed using ASTM C 267 and ASTM C 868 in addition to actual installation performance history. Additional information on the chemical resistance properties will be furnished on request.

Substrate Refer to Ceilcote concrete specification CPT-1 for concrete requirements and CPT-2 for steel.

Surface Preparation Metal - Steel must be abrasive blasted to “White Metal” for optimum performance. (Refer to SSPC SP 5 (Sa3 (ISO 8501- 1:2007)) or NACE Specification No. 1). A minimum abrasive blast profile of 3 mils (75 microns) is required. Please refer to Construction Specification CPT-2.

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CEILCOTE® 383 Corocrete

H

y b r i d

P o l y m e r

B r o a d c a s t

F

l o o r i n g

Concrete - Abrasive blasting or scarification to remove laitance and surface contaminants is recommended. Concrete must be

thoroughly cured, free of oils, curing solutions and mold release agents, dust and must be dry at time of application. Use ASTM

D 4263 (plastic sheet test method) to ensure concrete is

If moisture is detected, re-test until dry.

Alternately test per ASTM 1869 for maximum 3 lbs./24hrs., 1000

sq.ft. For concrete quality and preparation, please refer to Construction Specification CPT-1, CP-14, CP-17 & CS-10.

moisture free.

Application CEILCOTE 383 Corocrete System consists of an optional two- component primer, a two-component basecoat with silica sand broadcast onto and a two component topcoat. An optional reinforcement may be used. Consult Ceilcote.

Optional Primer Mechanically premix CEILCOTE 380 or 386 Primer resin (i.e.

Part A) prior to adding hardener. After initial mixing, add 2.5 fl.

Oz (74ml) of #2C Hardener per 1 gallon (20 g/kg) of CEILCOTE

380 or 386 Primer and mix one minute. Apply catalyzed CEILCOTE 386 Primer at 5-8 wet mils (125-200 microns) using a brush or roller or CEILCOTE 380 Primer at 2-5 wet mils (50-125 microns) using a brush or roller.

Use CEILCOTE 380 Primer with the addition of Ceilcote C#1 Powder, 1 bag (5.2 lbs) per 5 gal unit (18.92 liter unit) of primer, if floor is to be tested for holidays (spark testing). Add powder to primer and mix thoroughly prior to adding hardener.

Product Application Mechanically premix CEILCOTE 383 Corocrete resin (i.e. Part A) prior to adding hardener. After initial mixing, add 2.5 oz (74ml) of #2C Hardener per 1 gallon (20 g/kg) of CEILCOTE 383 Corocrete and mix one to two minutes. For best results, use a mechanical Jiffy type mixer at low speed.

Apply catalyzed resin at target thickness of 20 mils (500 microns)

by short nap roller or notched squeegee.

Broadcast clean, dry sand or grit in excess onto the surface while the basecoat is still tacky. Cover the entire surface.

Let cure and then vacuum or sweep excess grit from surface.

Apply catalyzed resin at a target thickness of 15 mils (375 microns) onto the grit covered surface and then allow to cure. The amount of resin on the surface will determine how aggressive the skid resistance will be.

For 1/8” thickness, use 20 mils (500 microns) for basecoat, broadcast sand in excess, remove excess sand after cured, apply a second 20 mil basecoat and broadcast sand in excess while material is still tacky, allow to cure and remove excess sand, apply a 10 mil topcoat.

broadcast sand in excess while material is still tacky, allow to cure and remove excess sand,
Mixing Ratio     By Volume CEILCOTE 380 Primer     380 Primer Resin  

Mixing Ratio

   

By Volume

CEILCOTE 380 Primer

   

380

Primer Resin

   

1

gal

 

#2C Hardener

 

2.5

oz

CEILCOTE 386 Primer

   

380

Primer Resin

   

1

gal

 

#2C Hardener

 

2.5

oz

CEILCOTE 383 Hybricrete*

   

383

Hybricrete Resin

   

1

gal

 

#2C Hardener

 

3

oz

Handling Properties

 

Working

 

380

 

386

 

383

 

Time

Primer

Primer

Hybricrete

50°F (10°C)

 

60

min

120 min

 

90

min

70°F (21°C)

30

min

40

min

30

min

90°F (32°C)

15

min

15

min

10

min

Recoat

 

380

 

386

 

383

 

Primer

 

Primer

Corocrete

Min

Max

Min

Max

Min

Max

50°F (10°C)

5

hr

4 wks

48

hr

7 days

12 hr

7 days

70°F (21°C)

2

hr

4 wks

24

hr

4 days

4

hr

4 days

90°F (32°C)

1

hr

2 wks

12

hr

2 days

2

hr

2 days

Time to Place in Service

 

50°F (10º C) 70°F (21º C) 90°F (32º C)

5 days

24

hrs

16

hrs

Coverage Product CEILCOTE 380 or 386 Primer (forconcrete)

ft 2 /gal 150 to 200

(3.7-4.9 m²/liter)

CEILCOTE 380 Primer with CEILCOTE C#1 Powder (For holiday testing)

140 to 160

CEILCOTE 383 Corocrete @ 1/8”

(3.4-3.9 m²/liter)

30 to 60

CEILCOTE 383 Corocrete @ 1/16”

(0.73-1.4 m²/liter)

60 to 80 (1.4-1.95 m²/liter)

Packaging The following standard packages are available

CEILCOTE 380 Primer 1, 5 & 30 gal units (3.79, 18.92, 113.55 liter units)

CEILCOTE 386 Primer units) CEILCOTE C#1 Powder CEILCOTE 383 Hybricrete units)

.75 & 4 gal units (2.83, 15.14 liter

5.2 lb (2.4kg) bag .75 & 4 gal units (2.83, 15.14 liter

CEILCOTE® 383 Corocrete

Hybrid Polymer Broadcast Flooring

Storage

Store material in a cool, dry, covered location, away from fire

hazards and direct sunlight. Minimum shelf life at 70° F (21° C)

for each component is indicated below:

CEILCOTE 380 Primer

4 months

CEILCOTE 386 Primer

4 months

CEILCOTE 383 Hybricrete

4 months

Higher temperature will shorten the shelf life of these products.

All liquid products are to be stored in a frost-free place.

Safety Store material in a cool, dry area [50°- 90° F (10° - 32° C)] away from direct sunlight, flame or other hazards.

CEILCOTE 383 Hybricrete contains hybrid polymer resins and cumene peroxide catalyst. The product’s components have been formulated to optimize physical characteristics such as strength and chemical resistance while minimizing hazardous physical and health factors encountered during application. A concerted effort is made to be aware of the latest chemical toxicological information and to apply this knowledge in a responsible manner to ensure product

safety.

During application of CEILCOTE 383 Hybricrete materials, always wear gloves and appropriate work clothing to minimize contact. Ventilation is required with special consideration for enclosed or confined areas. Air movement must be designed to insure turnover at all locations in work area and adjacent areas to avoid buildup of heavy vapors. Use caution when handling flammable liquid, eliminate sources of ignition from work area and containers with residues. Observe safe storage practices by separating resins from hardeners, by keeping solvents in a cool area, free of sources of ignition.

Product Material Safety Data Sheets are available and should be consulted when handling products. These products are for industrial and professional use only; application directions must be followed.

Maintenance Periodically inspect the applied material and repair localized areas as needed. Consult your CEILCOTE representative for additional information.

Technical and Physical Data CEILCOTE ® 383 Corocrete Hybrid Polymer Broadcast Flooring   Test standard

Technical and Physical Data

CEILCOTE® 383 Corocrete

Hybrid Polymer Broadcast Flooring

 

Test standard

Unit

Value

Generic Type

   

Hybrid polymer

Weight/gallon

 

lb (kg/liter)

9.8 + 0.2 (1.17 + 0.09)

Viscosity

ASTM D 2393

cps

900-1500

VOC (Volatile Organic Compounds)

Method EPA 24

lb/gal

.48 (57.9)

Compressive Strength

ASTM C579-96

Psi (MPa)

11,000-13,000 (76-90)

Tensile Strength

ASTM C307-94

Psi (MPa)

2,000-2,500 (14-17)

Taber Abrasion Factor Flash Point

CS 17F wheel, 1,000 gm wt., 5,000 revolutions Pensky Martens closed cup

mg

70-100

°F(°C)

208 (97)

Important Note

The information in this data sheet is not intended to be exhaustive; any person using the product for any purpose other than that specifically recommended in this data sheet without first

obtaining written confirmation from us as to the suitability of the product for the intended purpose does so at their own risk. All advice given or statements made about the product (whether in this data sheet or otherwise) is correct to the best of our knowledge but we have no control over the quality or the condition of the substrate or the many factors affecting the use and application of the product. Therefore, unless we specifically agree in writing to do so, we do not accept any liability at all for the performance of the product or for (subject to law) any loss or damage

arising out of the use of the product.

INCLUDING, WITHOUT LIMITATION, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. All products supplied and technical advice given are subject to our Conditions of Sale. You should request a copy of this document and review it carefully. The information contained in this data sheet is liable to modification from time to time in the light of experience and our policy of continuous development. It is the user's responsibility to check with their local International Paint representative that this data sheet is current prior to using the product.

WE HEREBY DISCLAIM ANY WARRANTIES OR REPRESENTATIONS, EXPRESS OR IMPLIED, BY OPERATION OF LAW OR OTHERWISE,

Issue date: 18/06/07

DE ,

International and all product names mentioned in this publication are trademarks of, or licensed to, Akzo Nobel.

© Akzo Nobel

www.ceilcotecc.com

www.international-pc.com