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Introduction to IO-Link
Benefits of IO-Link
RA IO-Link Portfolio
Use Cases
NEW
EtherNet I/P
Measurement Sensor
Photo Sensor/Color Sensor Actuator/Valve Manifold (Analog Input)
(Digital Input) (Digital Output)
PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 8
How Does it Change with IO-Link?
1734-4IOL 1732E-8IOLM12R
Photo Sensor
Photo Sensor
Measurement Color Sensor
Sensor
Inductive
Inductive Proximity
Actuator / Valve Proximity
Actuator / Valve
Manifold Manifold Measurement
Color Sensor
Sensor
Introduction to IO-Link
Benefits of IO-Link
RA IO-Link Portfolio
Use Cases
NEW
Premier Integration: When using the full Rockwell Automation solution, customers are
afforded a enhanced level of integration plus features and functionality not available with
competitive offerings:
Studio 5000 Logix Designer, a single programming environment that provides access to IO data and
configuration parameters across the entire Integrated Architecture system
Add-on-Profile (AOP) that simplifies the setup of Allen-Bradley IO-Link devices by organizing sensor
information and configurable parameters for intuitive programming
Automatic Device Configuration (ADC): Sensor configurations can be stored in the Logix controller and
downloaded to new/replacement sensors without the need for re-teaching/re-programming
Tag Names and structure for IO-Link process data are automatically generated from the sensor IO Device
Description (IODD) files (contextualized data)
871TM
Inductive Proximity
Sensor
836P
Pressure Sensor
42EF
Photoelectric
Sensor
On-Machine Solution
Sensor configurations stored in the IO-Link master and in Logix
PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 12
What is the Benefit of IO-Link?
Multiple Profiles
Multiple profiles: Setup and stored to support multiple machines
Single machine capable of multiple products
EtherNet I/P
Easy change of (package size/packaging) in seconds
Eliminate errors in changeover
No special skill/knowledge required
1732E-8IOLM12R
42JT
Photoelectric 45CRM
Sensor Color Sensor
871TM
Inductive Proximity
Sensor
836P
Pressure Sensor
42EF
Photoelectric
Sensor
On-Machine Solution
Sensor configurations stored in Logix for multiple profiles
PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 13
What is the Benefit of IO-Link?
Descriptive Tag Names (Controller Tag View)
Descriptive Tags: The AOP automatically generates Tag Names from
the sensor IO Device Description (IODD) files for IO-Link Process Data
EtherNet I/P
Faster programming for setup
Faster troubleshooting (no generic data [0])
1732E-8IOLM12R Easy monitoring (intuitive tag names)
Ladder logic easier to read
42JT
Photoelectric 45CRM
Sensor Color Sensor
871TM
Inductive Proximity
Sensor
836P
Pressure Sensor
42EF
Photoelectric
Sensor
On-Machine Solution
Sensor I/O data named based on the information it provides
PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 14
What is the Benefit of IO-Link?
Real-time Diagnostics (Sensor Health) (AOP View)
Real-time Diagnostics (Sensor Health):
EtherNet I/P During commissioning, easy check of sensor connection / function.
Detection when sensor damaged.
Location indication of sensor fault on machine.
1732E-8IOLM12R
42JT
Photoelectric 45CRM
Sensor Color Sensor
871TM
Inductive Proximity
Sensor
836P
Pressure Sensor
42EF
Photoelectric
Sensor
On-Machine Solution
Real-time monitoring to help ensure optimal sensor performance
PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 15
What is the Benefit of IO-Link?
Real-time Diagnostics (Sensor Health)
Real-time Diagnostics:
During commissioning, easy check of sensor connection /
function
Detection when sensor damaged
Smarter machines (dirty lens, misaligned sensor or reflector,
overheating, etc.)
Real-time monitoring features of interest (ie Low Margin Alarm)
Location indication of sensor fault on machine
42JT
Photoelectric 45CRM
Sensor Color Sensor
871TM
Inductive Proximity
Sensor
836P
Pressure Sensor
42EF
Photoelectric
Sensor
On-Machine Solution
Sensor specific data available in Logix for monitoring
PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 17
What is the Benefit of IO-Link?
Application Specific Tag Names (AOP View)
Application Specific Names:
EtherNet I/P
Sensors named based on application theme or location
Location information on machine
(zone1,PE1,BottleCount1)
1732E-8IOLM12R
Reduced commissioning time (mitigate swapped cables)
Sensors on machine easily locatable
42JT
Photoelectric 45CRM
Sensor Color Sensor
871TM
Inductive Proximity
Sensor
836P
Pressure Sensor
42EF
Photoelectric
Sensor
On-Machine Solution
Sensors named based on application them, location
PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 18
What is the Benefit of IO-Link?
Timestamping
Process Data input Timestamping
Triggers on Change-of-State (cos) for any of the input data from a discrete input
and/or IO-Link input data mapping
Each channel (total of 8) has one unique timestamp value
Ideal for the Output (Triggered) state of the sensor
Identify when a low margin and/or proximity alarm occurs
Event data Timestamping
Unique Timestamp generated for each event per channel (total of 8)
Most recent event captured for each channel
40 Event buffer for each of the 8 channels to capture event history
Ideal for capturing when sensor is offline/online
Proximity sensor circuit failure (LC Oscillator)
Introduction to IO-Link
Benefits of IO-Link
RA IO-Link Portfolio
Use Cases
NEW
IO-Link Masters
1734-4IOL IP20 Point IO (In Cabinet)
1732E-8IOLM12R IP67 (On-Machine)
Photoelectric Sensors
42JT Photoelectric (P-Retro, Diffuse, Thru-Beam)
42EF Photoelectric (P-Retro and Diffuse, T-Beam)
45CRM Color Registration Sensor
45LMS Laser Measurement Sensor
Inductive Sensors
871C Miniature Sensors (3, 4, and 5mm)
871TM Long Range Sensors (12 and 18mm)
871FM Miniature (5x5mm and 8x8mm)
Condition Sensors
836P Pressure NEW
Introduction to IO-Link
Benefits of IO-Link
RA IO-Link Portfolio
Use Cases
NEW
IO-Link Solution
IO-Link Master 1 $ 350 $ 350
Standard Cable 4 $ 21 $ 48
Total $ 398
PUBLIC Copyright 2016 Rockwell Automation, Inc. All Rights Reserved. 31
Use Case
Locating and Replacing Failed Sensor
Automotive Body and Assembly machine with large I/O count (over 50 inductive sensors)
Today, failed sensors detected thru visual inspection (LEDs)
Can take an maintenance person up to 1 hour to find and replace failed sensor
Lost production: $12,000 per minute x 60 minutes = $720,000
IO-Link able to detect problems before they occur and quickly identify failed sensors
Diagnostic information can be used for preventative maintenance (resolve issues during planned downtime)
Locator indicator can be used to direct maintenance to specific sensor needing attention no wasted time
Lost communications generates event that immediately identifies specific failed sensor
ADC ensures that sensor will be replaced quickly
No specific product knowledge required
Eliminates errors that can occur with manual configuration
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