FABRIC DYEING AND FINISHING

SOLUTION
 FABRIC DYEING (KNITTED FABRICS)

- AIR-FLOW CLOTH TURNING MACHINE

Outside compressed air turns on the blower, and high-

pressure air power, evenly covers the cloth on the cloth-
collecting tube. After the cloth feeding through the nozzle
is completed, the foot-switch controlled cylinder changes
the air direction to lead the cloth into the cloth-drawing
mouth piece. Plaiting is then preformed to finish the entire
process.

1. Various sizes of tubular fabric can be processes with this equipment.

2. Cloth feeding and plaiting devices are equipped on the inlet and outlet of the machine.

- OVERFLOW DYEING MACHINE

This technology integrates domestic and foreign innovations of dyeing equipment at normal-
temperatures. This machine can bleach, dye, boil, wash and perform other processing operations of
natural or synthetic fiber cloth as well as their blends.

1. Automatically or manually operated, the operation is simple

According to the dyeing production, the increase, conservation or reduction of heat can be
adjusted.

2. The most optimal fluidity

A streamlined body design makes the cloth flow smooth within the machine structure while being
arranged evenly, without piling or creasing.

3. Leveling is excellent due to the use of the latest technology of pumping

Though the pumping volume is small, its discharge quantity is large and the cycle index of the
dye liquor is high, therefore the leveling is considered to be exceptional under low bath ration
conditions.

4. Prevention of fluffing and easy to clean

With a double-nozzle structure, this machine possesses rapid fabric-lift, light fluffing, non-
elongation and secondary touch-up components. Because the front and rear nozzles are
adjustable, cloths from 100g to 400g can be processed demonstrating the machines wide
production range ability. In addition, due to the unique structural design, the nozzles can be
 cleaned even when the equipment is operational.

5. The back positioned plaiting device will not disorganize the fabrics
There is plaiting device behind the
nozzle, which orderly collects the falling
cloth into the cloth storage component in
even layers. Furthermore, this device
has a water diversion action that
prevents the cloth from turning over and
becoming disorganized.

6. Low bath ratio

A low bath ratio is used to save water, gas, dyestuff and power.

7. Excellent leveling
Adequate capacity in each groove to avoid cloth rumple caused by gravity pressing and
shortening of the cloth circulating time so the cloth circulates evenly. This allows for the dye
liquor to make full contact with the cloth while achieving excellent leveling because the tension is
much lower without the disadvantage of fluffing.

8. Automatic chemical adding and excellent leveling

Due to the automatic chemical adding system, this machine can automatically mix and instantly
inject all types of dyestuffs and auxiliary agents as per the demanded ratio while reducing
dyeing defects caused by manual chemical adding.

Main specifications:

Max. Speed, m /min 350

Max. Working pressure normal pressure
Max. Working temperature, ℃ 98 °
Max. Vapor pressure, Mpa 0.7
Pressure of compressed air, Mpa 0.4-0.6
Used hydraulic pressure, Mpa 0.1-0.4

Tube Number Loading Total Power (kw) Overall Dimension (mm)

(kg) L W H
1 150-200 11.5 2220 3420 3450
2 300-400 22 3130 3420 3450
3 450-600 27.5 4040 3420 3450
 4 600-800 31 5140 3560 3450
6 900-1200 42 6880 3850 3450
8 1200-1500 55 8580 3850 3450

- HIGH-TEMPERATURE OVERFLOW DYEING MACHINE

As the high-temperature overflow dyeing

equipment. This machine can bleach, dye, boil,
wash and perform other processing operations of
natural or synthetic fiber cloth and blended knitted
and woven fabrics under high temperature. In
addition, this equipment is also programmed to
dye fabrics at normal temperatures.

1. Prevention of fluffing and easy to clean

With a double-nozzle structure, this machine possesses rapid fabric-lift, light fluffing, non-
elongation and secondary touch-up components. Because the front and rear nozzles are
adjustable, cloths from 100g to 400g can be processed demonstrating the machines wide
production range ability.

2. Creasing Prevention and “Soft Feel” Effect

The structure of the special cloth guide and nozzles enhances untwisting, promotes the “soft
feel” effect of the fabric and prevents creasing for long fiber cloth with a high twist.

3. The back positioned plaiting device will not disorganize the fabrics
There is plaiting device behind the nozzle, which orderly collects the falling cloth into the cloth
storage component in even layers. Furthermore, this device has a water diversion action that
prevents the cloth from turning over and becoming
disorganized.

4. Low bath ratio

The low bath ratio greatly reduces auxiliary
agents, energy consumption and the quantity of
treated waste water.

5. Excellent leveling
Adequate capacity in each groove to avoid cloth rumple caused by gravity pressing and
shortening of the cloth circulating time so the cloth circulates evenly. This allows for the dye
liquor to make full contact with the cloth while achieving excellent leveling because the tension is
much lower without the disadvantage of fluffing.
6. Minimal Floor Space Occupation
The cylinder structure occupies limited floor space.

7. Automatic washing system

A special overflow washing device can fully wash the fabric, reduce water consumption and
shorten the wash cycle.

8. Automatic chemical adding and excellent leveling

Due to the automatic chemical adding system, this machine can automatically mix and instantly
inject all types of dyestuffs and auxiliary agents as per the demanded ratio while reducing dyeing
defects caused by manual chemical adding.

Main specifications:
Max. Working pressure, kg/cm2
Max. Working temperature, ℃
Heating time, min
Cooling time, min
4
140 °C
20℃-130℃ approximately 30 minutes (assuming the
saturated vapor pressure is 7kg/cm2)
130℃-80℃ approximately 15 minutes (assuming the
cooling water pressure is 3kg/cm2)

Tube Number Loading (kg) Total Power (kw) Overall Dimension (mm)
Ⅲ.
L W H
1 100-170 11 3430 4180 3350
2 200-350 21.6 4300 4180 3350
3 300-500 28 5200 4280 3350
4 400-600 32 6200 4280 3350
6 600-900 48 7900 4280 3350

TREATMENT OF TUBULAR FABRICS

-UNTWISTING AND SQUEEZING MACHINE

An efficient and convenient untwisting device has a stable and dependable double-drying roll action
that gives a “soft feel” effect to the dried fabric with excellent results of the processing quality. The
squeezing machine can achieve 70% drying, after the squeezing and drying are complete. This
machine can also directly perform dry treatment to
the fabric, continuously process and process at a
high efficiency.

１. The machinery is equipped with an untwisting

turntable which is simply operated.

２ . Due to the automatic pneumatic blowing, the

cloth-enlarging ring can fully level the fabric without any creasing.

３. The rollers are made of specialized rubber, enhancing the squeezing and drying processes.

４. This machinery is equipped with an auxiliary stainless steel padding device which adds
chemicals to assist with the drying effect and fixing of the fabric.

５. The pneumatic pressurized auxiliary padding device allows for adjustable pressure for the even
adding of drying and fixing chemical agents to the fabric.

６ The fabric is processed in a plaiting form.

Hydro-extraction and padding are main features of the equipment used to squeeze and untwist dyed
tubular fabrics. An air blowing device expands the tubular fabric rope form before entering the
squeezing process.

Main specifications:

Working width, mm 1400

Speed, m/min 5-45
Size 2400x2350x2530

- HORIZONTAL DRYER

The horizontal dryer is suitable for the

drying process of tubular or open
width fabrics. During the drying
process, the fabrics conveyed with
relaxed tension on the web belt in
waves. Fabrics that have been
stretched during the dying process
shrink to their original dimensions.
Fabrics treated by this machine have an excellent “soft-feel” effect with low shrinkage. The hot air
circulation is blown through a centrifugal fan with high velocity affording the best results regarding
shrinkage and loosening of fabrics.
Vents lie crisscross and blow hot air conveying fabrics forward in waves and eliminating tension
force on the fabric.

Main specifications:

Web belt width, mm 2300, 2800, 3200

Number of translate web belt 1 layer, 2 layers, 3 layers
Drying temperature, ºС 140ºС (steam);
180ºС (oil)

- COMPACTING CALENDER

This machine is equipped with a 20mm ply felt,

divided conveyor and an electric heating oil-
cylinder that are all suitable for the fitting and
the pre-shrinking of cotton and blended knitted
fabrics.

Equipped with:
- The electric drive has an expandable width
adjustment
- The felt conveyor belt is tightened by an air cylinder and automatically relaxed when the machine is
stopped
- The delivery of the machine is equipped with a feeding frame and a R-shaped chamber that
stabilize the tension of the fabrics
- A stainless steel double-nozzle steam chamber provides abundant and even moisture
- Electric heat oil cylinder with automatically controlled temperature
- Precision folding device

Main specifications:

Max. temperature of cylinder, ºС 220ºС

Working width, mm 1400
Heating mode Electric-heating oil

Electric thermal power, kw 36

Speed, m/min 3-30
Ⅳ. TREATMENT OF OPEN-WIDTH FABRICS

- CENTRIFUGAL DEHYDRATOR
This machine is widely used in the dyeing, finishing and water
treatment in the textile industry as well as the dehydration of
washed materials for weaving and knitting.

1. Large capacity, high dehydration rate and low energy

consumption.

2. Automatic stopping system.

3. The over loading display unit and machine switch cover protective device series, insure safe
operation and long life of the machine body.
4. Equipped with an in-out cloth-falling frame. This machine is most convenient during operation.

Main specifications:

Type 1000 1200 1500 1800

Loading capacity 200kg 300kg 500kg 720kg
Rotating speed 960rpm 730rpm 730rpm 650rpm
Capacity 272L 494L 866L 1758L

- AUTO TRACE SLITTING MACHINE

In order to resolve disturbances in the flow of the rope of fabric to be formed after washing and rope
dyeing of the fabrics; and to prevent losses of processing due to possible tilting and the inaccuracy
of the slitting process, a labor-saving, time-saving, precise and highly efficiency automatic trace
slitting machine has been developed for the dyeing and finishing processes. The functions of this
machine include:

1. Tubular knitting fabrics are traced and slit automatically and accurately and delivered to be folded
neat and flat.

2. Before the drying and setting processes, open width fabrics are untwisted and delivered to be
folded neat and flat after being dyed.

3. Working width: 2000-2600mm

- HEAT-SETTING STENTER

The heat-setting stenter uses an A/C frequency

conversion technology and PLC to realize
synchronous speeds and achieve precise
synchronization among all the drive units and online
detection and monitoring systems of the processing
unit. These systems enhance the electromechanical
integration and improve the efficiency level
considerably, achieving greater benefits for
processing while satisfying the requirements for
environmental safety. This machine can be used for both woven and knitted fabrics (70 ～
400grams/m2) made of polyester, cotton and their blends.

Main specifications:

Nominal width, mm 1800, 2000, 2200, 2400, 2600

2800, 3000, 3200, 3400, 3600 (wide
series)
Width of fabrics to be processed, mm 700～(W-200)
Machine speed, m/min 15～100
Overfeeding range -10% to +30%
Fabric held by clips, pins or combined pin/clips

Edge controller top-precision, infrared controller

Type of guide tracks non-lubricated steel tracks
Heat source thermal oil, saturated steam, gas,
electricity
Delivery unit plaiter, batcher or combined
plaiter/batcher

- INSPECTING MACHINE

Main specifications:

Working width, mm 1350

Speed, m/min 18-30

Motor power, kw 0.75