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0 ISSUE FOR DESIGN 18-08-2009

A ISSUE FOR BID 05-06-2009


REV. DESCRIPTION DATE
TECHINT N:
SP100032

PROJECT: PER CAMISEA SECOND EXPANSION (PCSE)


TITLE:
PIPING CLASS A7 ASME 150#
TECHNICAL SPECIFICATION

P&P FACILITIES DEPARTMENT

All the information contained in this SCALE DOCUMENT N:


document is confidential and property of -
Pluspetrol, and the totally or partial copy or PCSE100ETC032
reproduction of it is prohibited without
previous authorization.
All the information contained in this SCALE
document is confidential and property of -
Pluspetrol, and the totally or partial copy or
reproduction of it is prohibited without
previous authorization. REPLACE:
DOCUMENTUM
MHX ISU PNN
MHX ISU PNN
BY CHK. APPD.
3411P
TECHINT N:
SP100032

CSE)

SME 150#
TION

Revision
0
Page 0 of 4
Puma5 - Tearg Tools PIPING CLASS
8/18/2009 3:02:10 PM

PERU Camisea Second Expansion Project


Piping class
A7
Client Reference PLUSPETROL
Service Hydrocarbons, Produced Water

Carbon Steel Rating 150 LB Finish RF


Base Material

Heat Treatment Control level

Note
1) Dimensional standards shall be in accordance with ASME B16.5 (Flanges), ASME B16.9 (Buttweld fittings), ASME B16.11 (Forged steel
fittings), and ASME B16.10 (Valves)
2) Reducing fitting thickness shall match heavier pipewall thickness
3) Socket weld ball valves must be in the open position when welded into piping to prevent damage to seating
4) Valves are limited for seat and seal materials
5) Flanges larger than 24" shall be in accordance with ASME B16.47 TYPE B
6) Threaded fittings must be used only for instrument connections (pressure and temperature) in non vibrating service and must be seal welded. Instruments connections shall b
screwed beyond the first block valve off of process piping
7) Refer to standard specification PCSE-100-ET-C-001 for design and fabrication requirements and PCSE-100-ET-C-026 TO 029 for general requirements for piping materials
supply
8) Pipe shall be SAW (straight seam) with 100% of X-ray
9) Stud bolts threaded entire lenght with two hexagonal semi-finished heavy nuts
10) Not in use.
11) All flanges and flanged ends shall have serrated spiral finish facings 125 to 250 AARH max.
12) All gaskets, seals, seats and packing materials shall not contains any asbestos related materials
13) Minimum design temperature for soft seat -20F
14) Use gate valves above 250F design temperature
15) Socket weld piping is required in this service below 2". Threaded piping is not permitted.
16) ASME B16.5 pipe flanges and flange fittings, shall be used to derate maximum allowable working pressure for temperatures from 100F to 400F
17) Used for vents and drains only.
18) Coating of piping material (including, pipe, fittings, valves & stud bolts and nuts) shall be in accordance with the requirements of Standart Specification No. PCSE-100-ET
002; Selection and Application of Protective Coatings.

###
PIPING CLASS PROJ: 3411 REV: 0 8/18/2009
DOC: PCSE-100-ET-C-032
Camisea Second Expansion Project Size: Inc Thk: Sch. mm Temp: F Pres: PSI Corr: In
Standard of design Branch Table A7
Corrosion Allow 0.25
ASME B31.3
Welding Spec.

Temp. Press. Mod


-20.0 285.00
100.0 285.00
200.0 260.00 Applicable through
300.0 230.00 Temperature
400.0 200.00 Pressure Min Max
-20.0 400.0
200.0 285.0
Chgd Mod PIPE THICKNESS

Size Thk Mod


ngs), ASME B16.11 (Forged steel 1/2 S-XXS
3/4 S-XXS
1 S-XXS
ng
1_1/2 S-XXS
2 S-160
ng service and must be seal welded. Instruments connections shall be 3 S-160
4 S-XS
100-ET-C-026 TO 029 for general requirements for piping materials
6 S-XS
8 S-XS
10 S-XS
12 S-40
14 S-40
16 S-XS
18 S-XS
20 S-XS
sure for temperatures from 100F to 400F
24 S-XS
e with the requirements of Standart Specification No. PCSE-100-ET-X-
Piping Class A7
Object
From To (M)
From To (R)
Standard of design End Rating Finish Construction Material
Other req.
Notes
Alt. Thk.
Data Sheet Alias.
Pos.
Mod
Pipe 1/2 1_1/2 ASME B36.10

Pipe 2 12 ASME B36.10


Pipe 14 24 ASME B36.10

Swage Concentric Nipple 3/4 1_1/2 MSS SP-95


Swage Concentric Nipple 2 3 MSS SP-95
Swage Eccentric Nipple 3/4 1_1/2 MSS SP-95
Swage Eccentric Nipple 2 3 MSS SP-95
90 Elbow 1/2 1_1/2 ASME B16.11
45 Elbow 1/2 1_1/2 ASME B16.11
Coupling 1/2 3/4 ASME B16.11
Coupling 1/2 1_1/2 ASME B16.11
Plug Hexagonal Head 1/2 1_1/2 ASME B16.11
Reducing Insert 3/4 1_1/2 MSS SP-79
90 Elbow Long Radius 2 24 ASME B16.9
45 Elbow Long Radius 2 24 ASME B16.9
Tee 1/2 1_1/2 ASME B16.11
Tee 2 24 ASME B16.9
Tee Reducing 3/4 1_1/2 ASME B16.11
Tee Reducing 2 24 ASME B16.9
Cap 1/2 1_1/2 ASME B16.11
Cap 2 24 ASME B16.9
Reducer Concentric 3 24 ASME B16.9
Reducer Eccentric 3 24 ASME B16.9
2
PE ASTM A 106S Gr. B
e
BE API Spec 5L
S
a Gr. B
em
BE API Spec 5LS
al Gr. B SAW Straight seam
um
e 100% X-ray
PE ASTM A 234 m
ls Gr.WPB SMLS
W
eers
BW x PE ASTM A 234 W
ros Gr.WPB SMLS
PE ASTM A 234 rg Gr.WPB SMLS
W
uso
reW
BW x PE ASTM A 234 ugod Gr.WPB SMLS
SW-F 9000# ASTM A 105 rhF
gu
ohto
SW-F 9000# ASTM A 105 gA
F
ruth
oS
gg
THDD-F npt x SW-F 6000# ASTM A 105 tcrh
F
S
oget
SW-F 9000# ASTM A 105 F
dW
reS
oge
THDD-M npt ASTM A 105 rdS
F
elo
SW-F 6000# ASTM A 105 gdF
re
oiW
BW ASTM A 234 dgrn Gr.WPB SMLS
re
BW ASTM A 234 godW Gr.WPB SMLS
reu
SW-F 9000# ASTM A 105 F
ogd
ou
BW ASTM A 234 hr Gr.WPB SMLS
W
grt
gF
SW-F 9000# ASTM A 105 ohe
BW ASTM A 234 tW
ouS Gr.WPB SMLS
dr
SW-F 9000# ASTM A 105 rg
F
oghS
oe
BW ASTM A 234 utr Gr.WPB SMLS
W
drg
BW ASTM A 234 gW Gr.WPB SMLS
ohS
er
BW ASTM A 234 utd Gr.WPB SMLS
W
org
uohS
ugt
hg
htS
t
S
S
Puma5 - Tearg Tools PIPING CLA
8/18/2009 3:02:21 PM

PERU Cami

PIPING

PIPING
See note 8 PIPING

6Q2C35
6Q2C35
6Q2C36
6Q2C36
6Q2C77
6Q2C57
See Note 17 6Q2C25
6Q2C25
See note 17 6Q2C19
INS
6Q2C80
6Q2C59
6Q3C22
6Q3C22
6Q3C24
6Q3C24
6Q2C21
6Q2C21
6Q2C27
6Q2C28
PIPING CLASS DETAIL PROJ:
DOC:
Camisea Second Expansion Project Size: Inc Thk: Sch. mm Temp: F Pres: PSI Corr
3411 REV: 0 8/18/2009
PCSE-100-ET-C-032
nc Thk: Sch. mm Temp: F Pres: PSI Corr: In
Puma5 - Tearg Tools
8/18/2009 3:02:22 PM

PERU

Piping Class A7
Object From To (M) Standard of design

From To (R)
Sockolet 2 24 MSS SP-97 SW-F 6000#
Thredolet 2 24 MSS SP-97 THDD-F npt 6000#
Weldolet 6 24 MSS SP-97 BW
Flange 1/2 1_1/2 ASME B16.5 SW-F 300 LB

Flange 1/2 1_1/2 ASME B16.5 SW-F 150 LB


Flange W.N. 2 24 ASME B16.5 300 LB

Flange W.N. 2 24 ASME B16.5 150 LB


Flange Blind 1/2 24 ASME B16.5 150 LB
Valve Ball F.B. Floating 1/2 1_1/2 API 608 SW-F 1500 LB WOG

Valve Ball F.B. Floating 2 4 API 6D FLG 150 LB


Valve Ball R.B. Floating 1/2 1_1/2 API 608 SW-F 1500 LB WOG

Valve Ball R.B. Floating 2 4 API 6D FLG 150 LB


Valve Ball R.B. Trunion 6 16 API 6D FLG 150 LB
Valve Ball R.B. Trunion 18 24 API 6D FLG 150 LB
Valve Ball F.B. Trunion 6 24 API 6D FLG 150 LB
Valve Check Wafer 2 24 API 594 150 LB
Valve Piston Check 1/2 1_1/2 API 602 SW-F 800 LB
Valve Gate Solid Wedge 1/2 1_1/2 API 602 SW-F 800 LB
Valve Gate Solid Wedge 2 24 API 600 FLG 150 LB
Valve Globe Plug Disc 1/2 1_1/2 API 602 SW-F 800 LB
Valve Globe Plug Disc 2 10 BS 1873 FLG 150 LB
Gasket Spiral Wound 1/2 24 ASME B16.20 150 LB

Gasket Spiral Wound 1/2 24 ASME B16.20 300 LB

Object Standard of design

Stud Bolt + 2 Heavy Hex Nuts ASME B18.2.1/B18.2.2/B1.1 UNC<=1"& 8UN>1" Cl.2A/2B

3
PIPING CLASS DETAIL

PERU Camisea Second Expansion Project

End

Forged ASTM A 105


Forged ASTM A 105 See note 17
Forged ASTM A 105
RF Forged ASTM A 105 Optional/Alterna te flange

RF Forged ASTM A 105


RF Forged ASTM A 105 Optional/Alterna te flange

RF Forged ASTM A 105


RF Forged ASTM A 105
Forged ASTM A 105 Extended Pipes

RF Cast ASTM A 216 WCB See note 14


Forged ASTM A 105 Extended Pipes

RF Cast ASTM A 216 WCB See note 14


RF Cast ASTM A 216 WCB See note 14
RF Cast ASTM A 216 WCB See note 14
RF Cast ASTM A 216 WCB See note 14
RF Cast ASTM A 216 WCB TRIM N8
Forged ASTM A 105 TRIM N8
Forged ASTM A 105 TRIM N8
RF Cast ASTM A 216 WCB TRIM N8
Forged ASTM A 105 TRIM N8
RF Cast ASTM A 216 WCB TRIM N8
Gasket 304 SS / Graphite w/ ext. Ring CS zinc

Gasket 304 SS / Graphite w/ ext. Ring CS zinc Optional/Alterna te flange

Material

2/B1.1 UNC<=1"& 8UN>1" Cl.2A/2B ASTM A 193 Gr.B7 - A 194 Gr.2H


PROJ: 3411
DOC: PCSE-100-ET-C-032
ea Second Expansion Project Size: Inc Thk: Sch. mm Temp: F Pres: PSI C

Rating Finish Construction Material Other req. Notes

6Q3C74
6Q3C75
SCH. XS 6Q3C73
6Q2C01

6Q2C01
6Q2C01

6Q2C01
6Q2C08
VBA1WC009 6Q1C06

VBA01C030 6Q1C06
VBA1WC008 6Q1C06

VBA01C027 6Q1C06
VBA01C028 6Q1C06
VBA01C029 6Q1C06
VBA01C031 6Q1C06
VCK01C011 6Q1C39
VCP08C003 6Q1C38
VGA08C011 6Q1C01
VGA01C007 6Q1C01
VGL08C006 6Q1C11
VGL01C008 6Q1C11
6Q3C95

6Q3C95

Constructive characteristic Tag Default

194 Gr.2H Both XYLAN 1311 coated (black x


color)
3411 REV: 0 8/18/2009
PCSE-100-ET-C-032
Temp: F Pres: PSI Corr: In

Alt. Thk. Data Sheet Alias. Pos. Mod

Default Mod

x
Puma5 - Tearg Tools PIPING CLASS BRANCH
8/18/2009 3:02:41 PM

PERU Camisea Second Expansion Project

Piping Class A7
Branch Table A7
Chgd x
TS
TR TS
TR TR TS
TR TR TR TS
TR TR TR TR TS
TR TR TR TR TR TS
TR TR TR TR TR TR TS
W TR TR TR TR TR TR TS
W W W TR TR TR TR TR TS
W W W W W W TR TR TR TS
W W W W W W W W TR TR TS
W W W W W W W W W TR TR TS
S S S S S S S S S S S TR TS
S S S S S S S S S S S S TR TS
S S S S S S S S S S S S TR TR TS
S S S S S S S S S S S S TR TR TR TS
###
B
20
r
18
a
16
n
14
c
12
h
10
###

S 6

i 4

z 3

e 2

1
###


24 20 18 16 14 12 10 8 6 4 3 2 1 1
Run Size
###
SS BRANCH PROJ: 3411 REV: 0 8/18/2009
DOC: PCSE-100-ET-C-032
nsion Project Size: Inc Thk: Sch. mm Temp: F Pres: PSI Corr: In

Branch
S Sockolet
TR Tee Reducing
TS Tee
W Weldolet