Vous êtes sur la page 1sur 95

2014 FSAE Structural Equivalency Spreadsheet Guide

The SES template has been created to simplify the process of proving structural equivalency.
As downloaded the spreadsheet assumes a baseline steel chassis design. The majority of the cells in the spreadsheet are
Cells shaded grey are dependant on the data entered in yellow cells, the formulae in these grey cells have been left visible
The vast majority of the tabs can be accessed using the hyperlinks on the cover sheet. Note there are some that cannot su
you enable macros when opening the document "Ctrl+e" will always return you to the cover sheet.
There have been a few questions about how to handle bent/two piece tubes in place of a single baseline tube. If properly tr
stiffer and stronger than the baseline tube, so please ensure you include images of the tube(s) in the "Chassis Pics" tab for
of equivalence to the "Additional Info" tab if you deem it necessary. You do not need to adjust the number of tubes in the re
The SES has been extensively tested, but if you think you have found a mistake in the document or have any questions on
FSAE rules committee in the usual manner.
There has been some confusion over the allowable additional proof for monocoques, this has been clarified in the

If you find a new problem with the SES template or require a clarification 72 hours or less before the SES submissi

Revisions:
V1.0 First release for 2014 rules
V1.1 Additional proof areas revised to allow pasting of pictures in Shoulder Harness Bar, Front Roll Hoop Bracing and
V1.2 Shear test tab modified to allow results for first and second peaks to be entered into test result, diagram added t
.
e cells in the spreadsheet are locked, you can only edit the cells shaded yellow.
rey cells have been left visible so you can see how the results are calculated.
there are some that cannot such as the "additional info" and "welded tube insert" tabs. If
sheet.
gle baseline tube. If properly triangulated then the reinforced bent/two piece tube will be
s) in the "Chassis Pics" tab for the SES assessor to review. You may add additional proof
t the number of tubes in the relevant calculation tab.
ment or have any questions on how to use the template please submit a question to the

s been clarified in the Monocoque Guidance tab.

ess before the SES submission deadline please include your own proof of equivalency in the "Additional Info" tab as well as fi

ar, Front Roll Hoop Bracing and MRH Brace Support tabs
nto test result, diagram added to Monocoque Guidance tab
Additional Info" tab as well as filing a Rules question.
If you have to resubmit your SES then please update the table below, indicating what changes you have made from the

Submission Version
Original Submission
to resubmit your SES then please update the table below, indicating what changes you have made from the previous submission

Revision Comments
NA
Monocoque Additional Proof

Where additional proof of equivalency for monocoque structures is required either of the following two techniques are preferred

CAD Measure of Chassis Cross-section

Use a CAD measure of the relevant chassis section second moment of area multiplied by the stiffness derived from the physica

Hand Calcs / MATLAB calculation of Chassis Cross-section


Shear Test Results
techniques are preferred:

derived from the physical test(s) to prove actual EI >= 100%


Details of any rules clarifications must be referenced and appended in this tab.

Clarification ID
ny rules clarifications must be referenced and appended in this tab.

Details of Clarification Question and Answer


2014 FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET (SES) V1.2 - COVER SHEET

This form must be completed and submitted by all teams no later than the date specified in the Action Deadlines
on specific event website. The FSAE Technical Committee will review all submissions which deviate from the
FSAETM rules and reply with a decision about the requested deviation. All requests will have a confirmation of receipt
sent to the team. Structural Equivalency Spreadsheets (SES) must be submitted electronically in Microsoft Excel
Format (*.xls). The submissions must be named as follows: schoolname_ses.xls using the complete school name.
Please submit to the person indicated in the Action Deadlines for each event.

In the event that the FSAE Technical Committee requests additional information or calculations, teams have one
week from the date of request to submit the requested information.

University Name Car No.(s) & Event(s)


Team Contact Email Address
Faculty Advisor Email Address

Is proof of equivalency for your design required for any of the rules?
No. Chassis does not deviate from baseline requirements

Baseline Alternative
Design Description and/or
Material Material Rule No. Rule Description
Material Used
Used Used
YES NO T3.11 Main Roll Hoop Tubing
YES NO T3.12 Front Roll Hoop Tubing
YES NO T3.13 Main Roll Hoop Bracing Tubing
YES NO T3.13.6 Main Hoop Bracing Support - Tube Frames
YES NO T3.14 Front Hoop Bracing - Tube Frames
YES NO T3.19 Front Bulkhead - Tube Frames
YES NO T3.20 Front Bulkhead Support - Tube Frames
YES NO T3.25 Side Impact Structure - Tube Frames
YES NO T5.4 Shoulder Harness Bar
N/A N/A T3.37 Front Hoop Bracing - Monocoques
N/A N/A T3.32 Front Bulkhead - Monocoques
N/A N/A T3.33 Front Bulkhead Support - Monocoques
N/A N/A T3.34 Side Impact Structure - Monocoques
N/A N/A T3.37 Main Hoop Bracing Support - Monocoques
N/A N/A T3.35 Main Hoop Attachment - Monocoques
N/A N/A T3.36 Front Hoop Attachment - Monocoques
N/A N/A T3.37 Hoop Bracing Attach. - Monocoques
N/A N/A T3.38 Impact Attenuator Attachment - Monocoques
YES NO T3.21.6 Impact Attenuator Anti-Intrusion Plate
N/A N/A T3.41 Safety Harness Attachment - Monocoques
N/A N/A EV3.4.2 Accumulator Attachment
YES NO EV3.4.4 Accumulator Protection
YES NO EV4.2.2 Tractive System Protection
Attachment Checklist (make sure all are included in your report)
P Receipt, letter of donation or proof for non-steel materials (composite, honeycomb, resin, etc)
P Properties for all non-steel materials
P Monocoque Laminate Test data and pictures
P Holes >4mm drilled in any regulated tubing require proof of equivalency, include area and moment of inertia

COMPLETE APPROPRIATE TABS TO PROVE EQUIVALENCY


Please see "Structural Equivalency Spreadsheet Guide" on the Read_Me tab of the SES Workbook
TECHNICAL COMMITTEE DECISION/COMMENTS

Approved by Date
NOTE: THIS FORM AND THE APPROVED COPY OF THE SUBMISSION MUST BE PRESENTED
AT TECHNICAL INSPECTION AT EVERY FORMULA SAE EVENT ENTERED
Tube and Laminate Equivalency Tube 1 Tube 2 Tube 3 Composite
Yield as Welded

UTS as Welded

Outside Dimension

Outside Dimension
Max Bending Load

max baseline load

Wall thickness

Wall thickness

Wall thickness
Energy absorbed

Skin Tickness
Max deflection at

Tube Material

Tube Material

Tube Material
during bending

Dimension

Thickness
Tube type

Tube type

Tube type

Material
Outside

Panel
at UTS
Yield
Area

UTS
EI

NA NA NA NA NA NA NA NA NA Steel Round 25.4 2.40


NA NA NA NA NA NA NA NA NA Steel Round 25.4 2.40
NA NA NA NA NA NA NA NA NA Steel Round 25.4 1.60
NA NA NA NA NA NA NA NA NA Steel Round 25.4 1.25
NA NA NA NA NA NA NA NA NA Steel Round 25.4 1.60
NA NA NA NA NA NA NA NA NA Steel Round 25.4 1.60
NA NA NA NA NA NA NA NA NA Steel Round 25.4 1.25
NA NA NA NA NA NA NA NA NA Steel Round 25.4 1.60
NA NA NA NA NA NA NA NA NA Steel Round 25.4 2.40
NA NA NA NA NA NA NA NA NA
NA NA NA NA NA NA NA NA NA
NA NA NA NA NA NA NA NA NA
NA NA NA NA NA NA NA NA NA
NA NA NA NA NA NA NA NA NA
NA
NA
NA

NA
NA

NA NA NA NA NA NA NA NA NA Steel Round 25.4 1.60


NA NA NA NA NA NA NA NA NA Steel Round 25.4 1.25
Composite

Panel Height
2014 FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET - CHASSIS PICTURES

University Name Car No.(s) & Event(s)

Please attach pictures of the frame and/or monocoque in the table below for review during the SES process.
All tubes/lay-ups must be colour coded to show outer diameter and wall thickness. Three view drawings and
isometric views of the structure (CAD, FEA models, etc) are acceptable. Note: The final decision about all designs will
be made at technical inspection. Approval of an SES does not guarantee passing Tech. Inspection.
Images must include dimensions/labels indicating the following:
Angle of main and front hoops
Angle between main hoop bracing and main hoop
Distance from top of main hoop to main hoop brace attachment
Distance from top of front hoop to front hoop brace attachment
Outer diameter and wall thickness of all tubes / monocoque lay-up
Teams entering cars with EV Powertrains must show the location of all HV components in these images and
highlight them by colouring them orange.
Material Data Sheet
Material Spreadsheet Code Steel Aluminium 1 Aluminium 2 Carbon Other 1
Material name Steel Aluminium 1 Aluminium 2 2 ply Your Mat. 1
Youngs Modulus, E 2.00E+11 7.00E+10 7.00E+10 3.21E+10 1.00E+00
Yield strength, Pa 3.05E+08 1.00E+00 2.00E+00 2.26E+08 1.00E+00
UTS, Pa 3.65E+08 1.00E+00 2.00E+00 2.26E+08 1.00E+00
Yield strength, welded, Pa 1.80E+08 1.00E+00 2.00E+00 N/A 1.00E+00
UTS welded, Pa 3.00E+08 1.00E+00 2.00E+00 N/A 1.00E+00
UTS shear, Pa 2.19E+08 1.00E+00 2.00E+00 1.00E+00 1.00E+00

Steel properties based on SAE 1010 and are given in Rule T3.4.1 Note 1. Per rule T3.
Results from extra physical test required by T3.31.1 should be entered in the "Other x"

Tubing only
Composite only
Tubes + composite

Round
Square
Other 2 Other 3 Other 4 Other 5 Other 6
Your Mat. 2 Your Mat. 3 Your Mat. 4 Your Mat. 5 Your Mat. 6
2.00E+00 3.00E+00 4.00E+00 5.00E+00 6.00E+00
2.00E+00 3.00E+00 4.00E+00 5.00E+00 6.00E+00
2.00E+00 3.00E+00 4.00E+00 5.00E+00 6.00E+00
2.00E+00 3.00E+00 4.00E+00 5.00E+00 6.00E+00
2.00E+00 3.00E+00 4.00E+00 5.00E+00 6.00E+00
2.00E+00 3.00E+00 4.00E+00 5.00E+00 6.00E+00

3.4.1 Note 1. Per rule T3.5 all steels are treated equally and are to use the above properties.
e entered in the "Other x" materials column as required.
Main Hoop Structural Equivalency - note, only steel may be used

Material Property Baseline Your Tube


Material type Steel Steel
Tube shape Round Round
Material name /grade Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08
Yield strength, welded, Pa 1.80E+08 1.80E+08
UTS welded, Pa 3.00E+08 3.00E+08

Tube OD, mm 25.4 25.4


Wall, mm 2.4 2.4

Baseline Your Tube


OD, m 0.0254 0.0254
Wall, m 0.0024 0.0024
I, m^4 1.15935E-08 1.15935E-08
EI 2.32E+03 2.32E+03 100.0
Area, mm^2 173.4 173.4 100.0
Yield tensile strength, N 5.29E+04 5.29E+04 100.0
UTS, N 6.33E+04 6.33E+04 100.0
Yield tensile strength, N as welded 3.12E+04 3.12E+04 100.0
UTS, N as welded 5.20E+04 5.20E+04 100.0
Max load at mid span to give UTS for 1m long tube, N 1.33E+03 1.33E+03 100.0
Max deflection at baseline load for 1m long tube, m 1.20E-02 1.20E-02 100.0
Energy absorbed up to UTS, J 7.98E+00 7.98E+00 100.0
Front Hoop Structural Equivalency

Material Property Baseline Your Tube


Material type Steel Steel
Tube shape Round Round
Material name /grade Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08
Yield strength, welded, Pa 1.80E+08 1.80E+08
UTS welded, Pa 3.00E+08 3.00E+08

Tube OD, mm 25.4 25.4


Wall, mm 2.4 2.4

Baseline Your Tube


OD, m 0.0254 0.0254
Wall, m 0.0024 0.0024
I, m^4 1.15935E-08 1.15935E-08
EI 2.32E+03 2.32E+03 100.0
Area, mm^2 173.4 173.4 100.0
Yield tensile strength, N 5.29E+04 5.29E+04 100.0
UTS, N 6.33E+04 6.33E+04 100.0
Yield tensile strength, N as welded 3.12E+04 3.12E+04 100.0
UTS, N as welded 5.20E+04 5.20E+04 100.0
Max load at mid span to give UTS for 1m long tube, N 1.33E+03 1.33E+03 100.0
Max deflection at baseline load for 1m long tube, m 1.20E-02 1.20E-02 100.0
Energy absorbed up to UTS, J 7.98E+00 7.98E+00 100.0
Main Hoop Bracing - Note: Only Steel may be used

Material Property Baseline Your Tube


Material type Steel Steel
Tube shape Round Round
Material name /grade Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08
Yield strength, welded, Pa 1.80E+08 1.80E+08
UTS welded, Pa 3.00E+08 3.00E+08

Tube OD, mm 25.4 25.4


Wall, mm 1.6 1.6

Baseline Your Tube


OD, m 0.0254 0.0254
Wall, m 0.0016 0.0016
I, m^4 8.51E-09 8.51E-09
EI 1.70E+03 1.70E+03 100.0
Area, mm^2 119.6 119.6 100.0
Yield tensile strength, N 3.65E+04 3.65E+04 100.0
UTS, N 4.37E+04 4.37E+04 100.0
Yield tensile strength, N as welded 2.15E+04 2.15E+04 100.0
UTS, N as welded 3.59E+04 3.59E+04 100.0
Max load at mid span to give UTS for 1m long tube, N 9.78E+02 9.78E+02 100.0
Max deflection at baseline load for 1m long tube, m 1.20E-02 1.20E-02 100.0
Energy absorbed up to UTS, J 5.86E+00 5.86E+00 100.0
Main Hoop Bracing Supports
Enter construction type

Material Property Baseline Your Tube


Material type Steel Steel
Tubing Type Round Round
Material name /grade Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08
Yield strength, welded, Pa 1.80E+08 1.80E+08
UTS welded, Pa 3.00E+08 3.00E+08

Number of tubes 2 2
Tube OD, mm 25.4 25.4
Wall, mm 1.25 1.25

Thickness of panel, mm
Thickness of core, mm
Thickness of skins, mm
Panel height,mm

OD, m 0.0254 0.0254


Wall, m 0.00125 0.00125
I, m^4 6.93E-09 6.93E-09
EI 2.77E+03 2.77E+03
Area, mm^2 189.7 189.7
Yield tensile strength, N 5.79E+04 5.79E+04
UTS, N 6.92E+04 6.92E+04
Yield tensile strength, N as welded 3.41E+04 3.41E+04
UTS, N as welded 5.69E+04 5.69E+04
Max load at mid span to give UTS for 1m long tube, N 1.59E+03 1.59E+03
Max deflection at baseline load for 1m long tube, m 1.20E-02 1.20E-02
Energy absorbed up to UTS, J 9.54E+00 9.54E+00

CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below
Tubing only

Your Composite Your Total


Carbon
NA
2 ply
3.21E+10
2.26E+08
2.26E+08
N/A
N/A

22
18
2
200

Tubing Only 6.93E-09


2.77E+03 100.0
189.7 100.0
5.79E+04 100.0
6.92E+04 100.0
3.41E+04 100.0
5.69E+04 100.0
1.59E+03 100.0
1.20E-02 100.0
9.54E+00 100.0

nal proof must be appended below


Front Hoop Bracing
Enter construction type

Material Property Baseline Your Tube


Material type Steel Steel
Tubing Type Round Round
Material name /grade Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08
Yield strength, welded, Pa 1.80E+08 1.80E+08
UTS welded, Pa 3.00E+08 3.00E+08

Number of tubes 1 1
Tube OD, mm 25.4 25.4
Wall, mm 1.6 1.6

Thickness of panel, mm
Thickness of core, mm
Thickness of skins, mm
Panel height,mm (width across top of chassis)

OD, m 0.0254 0.0254


Wall, m 0.0016 0.0016
I, m^4 8.51E-09 8.51E-09
EI 1.70E+03 1.70E+03
Area, mm^2 119.6 119.6
Yield tensile strength, N 3.65E+04 3.65E+04
UTS, N 4.37E+04 4.37E+04
Yield tensile strength, N as welded 2.15E+04 2.15E+04
UTS, N as welded 3.59E+04 3.59E+04
Max load at mid span to give UTS for 1m long tube, N 9.78E+02 9.78E+02
Max deflection at baseline load for 1m long tube, m 1.20E-02 1.20E-02
Energy absorbed up to UTS, J 5.86E+00 5.86E+00

CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below
Tubing only

Your Composite Your Total


Carbon
NA
2 ply
3.21E+10
2.26E+08
2.26E+08
N/A
N/A

22
18
2
200

Tubing Only 8.51E-09


1.70E+03 100.0
119.6 100.0
3.65E+04 100.0
4.37E+04 100.0
2.15E+04 100.0
3.59E+04 100.0
9.78E+02 100.0
1.20E-02 100.0
5.86E+00 100.0

onal proof must be appended below


Front Bulkhead
Enter construction type

Material Property Baseline Your Tube


Material type Steel Steel
Tubing Type Round Round
Material name /grade Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08
Yield strength, welded, Pa 1.80E+08 1.80E+08
UTS welded, Pa 3.00E+08 3.00E+08

Number of tubes 2 2
Tube OD, mm 25.4 25.4
Wall, mm 1.6 1.6

Thickness of panel, mm
Thickness of core, mm
Thickness of skins, mm
Panel height,mm

OD, m 0.0254 0.0254


Wall, m 0.0016 0.0016
I, m^4 8.51E-09 8.51E-09
EI 3.40E+03 3.40E+03
Area, mm^2 239.3 239.3
Yield tensile strength, N 7.30E+04 7.30E+04
UTS, N 8.73E+04 8.73E+04
Yield tensile strength, N as welded 4.31E+04 4.31E+04
UTS, N as welded 7.18E+04 7.18E+04
Max load at mid span to give UTS for 1m long tube, N 1.96E+03 1.96E+03
Max deflection at baseline load for 1m long tube, m 1.20E-02 1.20E-02
Energy absorbed up to UTS, J 1.17E+01 1.17E+01

CAD Screenshots / Images proving all panel dimensions must be appended below
Tubing only

Your Composite Your Total Monocoque Bulkhead Dimensions


Carbon
NA

Bulkhead Height
2 ply

Cutout Height
3.21E+10
2.26E+08
2.26E+08
N/A Cutout Width
N/A
Bulkhead Width

Bulkhead Width, mm 300


Bulkhead Height, mm 350
Cutout Width, mm 240
22 Cutout Height, mm 250
18
2
60

Tubing Only 8.51E-09


3.40E+03 100.0
239.3 100.0
7.30E+04 100.0
8.73E+04 100.0
4.31E+04 100.0
7.18E+04 100.0
1.96E+03 100.0
1.20E-02 100.0
1.17E+01 100.0
BH FBHS
b (m) 0.03 0.0015 3
h (m) 0.002 0.0254
2.04838E-09
A1 (m^2) 6.00E-05 I1 (m^4) 2.00E-11
A2 (m^2) 6.00E-05 I2 (m^4) 2.00E-11 1 2 4
A3 (m^2) 3.81E-05 I3 (m^4) 2.05E-09
A4 (m^2) 3.81E-05 I4 (m^4) 2.05E-09
x1 (m) 0.001 Ic1 (m^4) 2.21E-08
x2 (m) 0.021 Ic2 (m^4) 5.80E-11
x3 (m) 0.0347 Ic3 (m^4) 1.01E-08
x4 (m) 0.0347 Ic4 (m^4) 1.01E-08 Bulkhead Front Bulkhead Support
Centroid (m) 0.0202
Ic12 (m^4) 2.22E-08
Ic34 (m^4) 2.01E-08
E34 3.21E+10
Bulkhead Support
Front Bulkhead Support Structure
Enter construction type Tubing only

Your Tube Your Tube


Material Property Baseline type 1 type 2
Material type Steel Steel Steel
Tubing Type Round Round Round
Material name /grade Steel Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08 3.65E+08
Yield strength, welded, Pa 1.80E+08 1.80E+08 1.80E+08
UTS welded, Pa 3.00E+08 3.00E+08 3.00E+08

Number of tubes 3 3 0
Tube OD, mm 25.4 25.4 25.4
Wall, mm 1.25 1.25 1.25
Baseline design?
Thickness of panel, mm YES N/A
Thickness of core, mm
Thickness of skins, mm
Panel height,mm

OD, m 0.0254 0.0254 No tubes


Wall, m 0.00125 0.00125
I, m^4 6.93E-09 6.93E-09
EI 4.16E+03 4.16E+03
Area, mm^2 284.5 284.5
Yield tensile strength, N 8.68E+04 8.68E+04
UTS, N 1.04E+05 1.04E+05
Yield tensile strength, N as welded 5.12E+04 5.12E+04
UTS, N as welded 8.54E+04 8.54E+04
Max load at mid span to give UTS for 1m long tube, N 2.39E+03 2.39E+03
Max deflection at baseline load for 1m long tube, m 1.20E-02 1.20E-02
Energy absorbed up to UTS, J 1.43E+01 1.43E+01
1.37E+03 1.39E+03 9.00E+99
CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below
ubing only

Your Tube Your Tubes Your


type 3 Total Composite Your Total
Steel Carbon
Round NA
Steel 2 ply
2.00E+11 3.21E+10
3.05E+08 2.26E+08
3.65E+08 2.26E+08
1.80E+08 N/A
3.00E+08 N/A

0
25.4
1.25
YES
N/A 25
22
1.5
300

No tubes

6.93E-09 Tubing Only 6.93E-09


4.16E+03 4.16E+03 100.0
284.5 284.5 100.0
8.68E+04 8.68E+04 100.0
1.04E+05 1.04E+05 100.0
5.12E+04 5.12E+04 100.0
8.54E+04 8.54E+04 100.0
2.39E+03 2.39E+03 100.0
1.20E-02 1.20E-02 100.0
1.43E+01 1.43E+01 100.0
9.00E+99
t be appended below
Impact Attenuator Anti-Intrusion Plate

Material Property Baseline Your Plate


Material type Steel Steel
Material name /grade Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08
Yield strength, welded, Pa 1.80E+08 1.80E+08
UTS welded, Pa 3.00E+08 3.00E+08
UTS shear, Pa 2.19E+08 2.19E+08

Thickness of panel, mm 1.5 1.5


Panel height,mm 305 305

I, m^4 8.58E-11 8.58E-11


EI 1.72E+01 1.72E+01 100.0
Area, mm^2 457.5 457.5 100.0
Yield tensile strength, N 1.40E+05 1.40E+05 100.0
UTS, N 1.67E+05 1.67E+05 100.0
Yield tensile strength, N as welded 8.24E+04 8.24E+04 100.0
UTS, N as welded 1.37E+05 1.37E+05 100.0
Perimeter shear strength for 25mm dia punch, N 2.58E+04 2.58E+04 100.0
Max load at mid span to give UTS for 1m long tube, N 1.67E+02 1.67E+02 100.0
Max deflection at baseline load for 1m long tube, m 2.03E-01 2.03E-01 100.0
Energy absorbed up to UTS, J 1.69E+01 1.69E+01 100.0
PA
Side Impact Structure
Enter construction type Tubing only

Your Tube Your Tube


Material Property Baseline type 1 type 2
Material type Steel Steel Steel
Tubing Type Round Round Round
Material name /grade Steel Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08 3.65E+08
Yield strength, welded, Pa 1.80E+08 1.80E+08 1.80E+08
UTS welded, Pa 3.00E+08 3.00E+08 3.00E+08

Number of tubes 3 3 0
Tube OD, mm 25.4 25.4 25.4
Wall, mm 1.6 1.6 1.6
Baseline design?
Thickness of panel, mm YES N/A
Thickness of core, mm
Thickness of skins, mm
Panel height,mm

OD, m 0.0254 0.0254 No tubes


Wall, m 0.0016 0.0016
I, m^4 8.51E-09 8.51E-09
EI 5.11E+03 5.11E+03
Area, mm^2 358.9 358.9
Yield tensile strength, N 1.09E+05 1.09E+05
UTS, N 1.31E+05 1.31E+05
Yield tensile strength, N as welded 6.46E+04 6.46E+04
UTS, N as welded 1.08E+05 1.08E+05
Max load at mid span to give UTS for 1m long tube, N 2.93E+03 2.93E+03
Max deflection at baseline load for 1m long tube, m 1.20E-02 1.20E-02
Energy absorbed up to UTS, J 1.76E+01 1.76E+01
1.68E+03 1.70E+03 9.00E+99
CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below
ubing only

Your Tube Your Tubes Your


type 3 Total Composite Your Total
Steel Carbon
Round NA
Steel 2 ply
2.00E+11 3.21E+10
3.05E+08 2.26E+08
3.65E+08 2.26E+08
1.80E+08 N/A
3.00E+08 N/A

0
25.4
1.6
YES
N/A 25
22
1.5
300

No tubes

8.51E-09 Tubing Only 8.51E-09


5.11E+03 5.11E+03 100.0
358.9 358.9 100.0
1.09E+05 1.09E+05 100.0
1.31E+05 1.31E+05 100.0
6.46E+04 6.46E+04 100.0
1.08E+05 1.08E+05 100.0
2.93E+03 2.93E+03 100.0
1.20E-02 1.20E-02 100.0
1.76E+01 1.76E+01 100.0
9.00E+99
t be appended below
2014 FSAETM SES - LAMINATE TEST RESULTS

University Name Car No.(s) & Event(s)

Paste images of test setup here

All test specimens must be presented at Tech. Inspection

Figure 1: Test setup - Laminate Panel

Paste load deflection curve here

Figure 2: Load Deflection Curve

Enter values for minimum and maximum load/deflection in linear-elastic region


x1 (mm) 0 y1 (N) 0 Gradient (N/mm) 2000 1276
x2 (mm) 5 y2 (N) 10000 (>= bending stiffness of one baseline side impact tube)

Enter value for force at panel failure or maximum tested force


ymax (N) 15000 (>= bending strength of two baseline side impact tubes)
4119
Enter details of test setup, panel core and skin thicknesses below
l (mm) 400 Panel Support Span
h (mm) 200 Panel Height (should be 200mm, alternative sizes must be agreed in advance)
b (mm) 22 Core Thickness (from T3.25/T3.34 Side Impact Structure tab)
t1 (mm) 1.5 Inner Skin Thickness (from T3.25/T3.34 Side Impact Structure tab)
t2 (mm) 1.5 Outer Skin Thickness (from T3.25/T3.34 Side Impact Structure tab)
I (mm )
4
82950 Second moment of area
E (GPa) 32.1 Skin modulus of elasticity
UTS(MPa) 226 UTS of skins
2014 FSAETM SES - RIG COMPLIANCE TEST RESULTS (OPTIONAL)

University Name Car No.(s) & Event(s)

Paste images of test setup here

All test specimens must be presented at Tech. Inspection

Figure 3: Test setup - Steel tube(s)

Paste load deflection curve here

Figure 4: Load Deflection Curve - Steel Tube(s)

Enter values for minimum and maximum load/deflection in linear-elastic region


x1 (mm) 0 y1 (N) 0 Gradient (N/mm) 0
x2 (mm) 0 y2 (N) 0

Enter details of tube(s) tested


l (mm) 400 Tube Support Span Theoretical EI (N.mm2) 1.74E+09
n 1 Number of Tubes Tested EI (N.mm2) 1.74E+09
Do (mm) 25.4 Tube Outer Diameter Rig Compliance (N/mm) 0
Di (mm) 22.1 Tube Inner Diameter
2014 FSAETM SES - DIFFERENT LAYUP LAMINATE TEST RESULTS

University Name Car No.(s) & Event(s)

Paste images of test setup here

All test specimens must be presented at Tech. Inspection

Figure 1: Test setup - Laminate Panel

Paste load deflection curve here

Figure 2: Load Deflection Curve

Enter values for minimum and maximum load/deflection in linear-elastic region


x1 (mm) 0 y1 (N) 0 Gradient (N/mm) 0 1276
x2 (mm) 0 y2 (N) 0

Enter value for force at panel failure or maximum tested force


ymax (N) 0
4119
Enter details of test setup, panel core and skin thicknesses below
l (mm) 400 Panel Support Span
h (mm) 200 Panel Height (should be 200mm, alternative sizes must be agreed in advance)
b (mm) 18 Core Thickness
t1 (mm) 1 Inner Skin Thickness
t2 (mm) 1 Outer Skin Thickness
I (mm )
4
36133 Second moment of area
E (GPa) 0.0 Skin modulus of elasticity
UTS(MPa) 0 UTS of skins
2014 FSAETM SES - DIFFERENT LAYUP RIG COMPLIANCE TEST RESULTS (OPTIONAL)

University Name Car No.(s) & Event(s)

Paste images of test setup here

All test specimens must be presented at Tech. Inspection

Figure 3: Test setup - Steel tube(s)

Paste load deflection curve here

Figure 4: Load Deflection Curve - Steel Tube(s)

Enter values for minimum and maximum load/deflection in linear-elastic region


x1 (mm) 0 y1 (N) 0 Gradient (N/mm) 0
x2 (mm) 0 y2 (N) 0

Enter details of tube(s) tested


l (mm) 400 Tube Support Span Theoretical EI (N.mm2) 1.74E+09
n 1 Number of Tubes Tested EI (N.mm2) 1.74E+09
Do (mm) 25.4 Tube Outer Diameter Rig Compliance (N/mm) 0
Di (mm) 22.1 Tube Inner Diameter
2014 FSAETM SES - T3.33.3 PERIMETER SHEAR TEST RESULTS

University Name Car No.(s) & Event(s)

Paste images of test setup here

All test specimens must be presented at Tech. Inspection

Figure 1: Test setup

Paste load deflection curve here

Figure 2: Load Deflection Curve

Enter values for force at first and second peak (see monocoque guidance tab)
ymax (N) 0 (Determines Shear Strength for T3.36 where appropriate)
Peak 2 (N) 0 FAIL

Enter details of skin thickness


t (mm) 0.00

shear (Mpa) 0.0 Shear strength of skin, used for attachment calcs where appropriate
2014 FSAETM SES - T3.34.3 PERIMETER SHEAR TEST RESULTS

University Name Car No.(s) & Event(s)

Paste images of test setup here

All test specimens must be presented at Tech. Inspection

Figure 1: Test setup

Paste load deflection curve here

Figure 2: Load Deflection Curve

Enter values for force at first and second peak (see monocoque guidance tab)
ymax (N) 0 (Determines Shear Strength for T3.35)
Peak 2 (N) 0 FAIL

Enter details of skin thickness


t (mm) 0.00

shear (Mpa) 0.0 Shear strength of skin, used for attachment calcs where appropriate
Main Hoop Attachments

No. of attachment points per side 2 Note: A minimum of two attachment points per side are required

Attachment 1 FAIL Attachment 2 FAIL

Fastener dia., mm 0 FAIL Fastener dia., mm 0 FAIL


No. of fasteners 0 FAIL No. of fasteners 0 FAIL

Bracket to hoop weld length, mm 0 FAIL Bracket to hoop weld length, mm 0 FAIL
Bracket thickness, mm 0 FAIL Bracket thickness, mm 0 FAIL
Bracket perimeter, mm 0 Bracket perimeter, mm 0
Skin thickness, mm 0 Skin thickness, mm 0
Skin shear strength, MPa 0 Skin shear strength, MPa 0
Perimeter shear strength, kN 0 FAIL Perimeter shear strength, kN 0 FAIL

Backing plate thickness, mm 0 FAIL Backing plate thickness, mm 0 FAIL


Backing plate perimeter, mm 0 Backing plate perimeter, mm 0
Perimeter shear strength, kN 0 FAIL Perimeter shear strength, kN 0 FAIL

Insert images of each attachment point proving the values used to prove equivalence below:
r side are required

Attachment 3 N/A Attachment 4 N/A

Fastener dia., mm 0 FAIL Fastener dia., mm 0 FAIL


No. of fasteners 0 FAIL No. of fasteners 0 FAIL

Bracket to hoop weld length, mm 0 FAIL Bracket to hoop weld length, mm 0 FAIL
Bracket thickness, mm 0 FAIL Bracket thickness, mm 0 FAIL
Bracket perimeter, mm 0 Bracket perimeter, mm 0
Skin thickness, mm 0 Skin thickness, mm 0
Skin shear strength, MPa 0 Skin shear strength, MPa 0
Perimeter shear strength, kN 0 FAIL Perimeter shear strength, kN 0 FAIL

Backing plate thickness, mm 0 FAIL Backing plate thickness, mm 0 FAIL


Backing plate perimeter, mm 0 Backing plate perimeter, mm 0
Perimeter shear strength, kN 0 FAIL Perimeter shear strength, kN 0 FAIL
Front Hoop Attachments

No. of attachment points per side 2 Note: A minimum of two attachment points per side are required fo
Front hoop material Steel Note: This affects the minimum bracket to hoop weld length to pro
Side Impact or Frt B'Head S'port SIS Is the hoop attached to the side impact structure or the front bulkh

Attachment 1 FAIL Attachment 2 FAIL

Fastener dia., mm 0 FAIL Fastener dia., mm 0


No. of fasteners 0 FAIL No. of fasteners 0

Bracket to hoop weld length, mm 0 FAIL Bracket to hoop weld length, mm 0


Bracket thickness, mm 0 FAIL Bracket thickness, mm 0
Bracket perimeter, mm 0 Bracket perimeter, mm 0
Skin thickness, mm 0 Skin thickness, mm 0
Skin shear strength, MPa 0 Skin shear strength, MPa 0
Perimeter shear strength, kN 0 FAIL Perimeter shear strength, kN 0

Backing plate thickness, mm 0 FAIL Backing plate thickness, mm 0


Backing plate perimeter, mm 0 Backing plate perimeter, mm 0
Perimeter shear strength, kN 0 FAIL Perimeter shear strength, kN 0

Insert images of fully laminated hoop or each attachment point proving the values used to prove equivalence
oints per side are required for hoops that arent fully laminated into the chassis
t to hoop weld length to prove equivalence to a welded side impact tube to hoop joint
t structure or the front bulkhead support structure, this affects the skin shear strength used from test results

FAIL Attachment 3 N/A Attachment 4 N/A

FAIL Fastener dia., mm 0 FAIL Fastener dia., mm 0


FAIL No. of fasteners 0 FAIL No. of fasteners 0

FAIL Bracket to hoop weld length, mm 0 FAIL Bracket to hoop weld length, mm 0
FAIL Bracket thickness, mm 0 FAIL Bracket thickness, mm 0
Bracket perimeter, mm 0 Bracket perimeter, mm 0
Skin thickness, mm 0 Skin thickness, mm 0
Skin shear strength, MPa 0 Skin shear strength, MPa 0
FAIL Perimeter shear strength, kN 0 FAIL Perimeter shear strength, kN 0

FAIL Backing plate thickness, mm 0 FAIL Backing plate thickness, mm 0


Backing plate perimeter, mm 0 Backing plate perimeter, mm 0
FAIL Perimeter shear strength, kN 0 FAIL Perimeter shear strength, kN 0

es used to prove equivalence below:


N/A

FAIL
FAIL

FAIL
FAIL

FAIL

FAIL

FAIL
Monocoque Hoop Bracing Attachments

Front Hoop Brace to Monocoque? NO Set to "NO" if the front hoop bracing is attached to tubes or is integral
Front Hoop Brace Material? Steel This affects the minimum bracket to hoop weld length to prove equiva
Main Hoop Brace to Monocoque? NO Set to "NO" if the main hoop bracing is attached to tubes
Side Impact or Frt B'Head S'port SIS Is the main hoop bracing attached to a laminate the same as the side i

Front Hoop Bracing Attachment N/A Main Hoop Bracing Attachment N/A

Fastener dia., mm 0.0 FAIL Fastener dia., mm 0.0 FAIL


No. of fasteners 0 FAIL No. of fasteners 0 FAIL

Bracket to brace weld length, mm 0 FAIL Bracket to hoop weld length, mm 0 FAIL
Bracket thickness, mm 0 FAIL Bracket thickness, mm 0 FAIL
Bracket perimeter, mm 0 Bracket perimeter, mm 0
Skin thickness, mm 0 Skin thickness, mm 0
Skin shear strength, MPa 0 Skin shear strength, MPa 0
Perimeter shear strength, kN 0 FAIL Perimeter shear strength, kN 0 FAIL

Backing plate thickness, mm 0 FAIL Backing plate thickness, mm 0 FAIL


Backing plate perimeter, mm 0 Backing plate perimeter, mm 0
Perimeter shear strength, kN 0 FAIL Perimeter shear strength, kN 0 FAIL

Insert images of each attachment point proving the values used to prove equivalence below:
ed to tubes or is integral to the monocoque
d length to prove equivalence to a welded side impact tube to hoop joint
ed to tubes
te the same as the side impact structure or front bulkhead support?
2014 FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET - HARNESS ATTACHMENT TEST RESULTS

University Name Car No.(s) & Event(s)

Paste images of test setups here

All test specimens must be presented at Tech. Inspection

Figure 1: Test setups

Paste load deflection curves here

Figure 2: Load Deflection Curves Shoulder harness attached to monocoque? NO


PASS Lap-belt attached to monocoque? NO
Anti-submarine bolt attached to monocoque? NO
Combined Lap & Anti-submarine belt? NO
Shoulder Harness Attachment
Enter value for force at failure or maximum tested force (>= 13000N)
ymax (N) 0 N/A

Lap Belt Attachment


Enter value for force at failure or maximum tested force (>= 13000N)
ymax (N) 0 N/A

Anti-submarine Belt Attachment


Enter value for force at failure or maximum tested force (>= 6500N)
ymax (N) 0 N/A

Combined Lap Belt & Anti-submarine Belt Attachment


Enter value for force at failure or maximum tested force (>= 19500N)
ymax (N) 0 N/A
Shoulder Harness Bar Equivalency
Enter construction type

Material Property Baseline Your Tube


Material type Steel Steel
Tubing Type Round Round
Material name /grade Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08
Yield strength, welded, Pa 1.80E+08 1.80E+08
UTS welded, Pa 3.00E+08 3.00E+08

Number of tubes 1 1
Tube OD, mm 25.4 25.4
Wall, mm 2.4 2.4

Thickness of panel, mm
Thickness of core, mm
Thickness of skins, mm
Panel height,mm

OD, m 0.0254 0.0254


Wall, m 0.0024 0.0024
I, m^4 1.16E-08 1.16E-08
EI 2.32E+03 2.32E+03
Area, mm^2 173.4 173.4
Yield tensile strength, N 5.29E+04 5.29E+04
UTS, N 6.33E+04 6.33E+04
Yield tensile strength, N as welded 3.12E+04 3.12E+04
UTS, N as welded 5.20E+04 5.20E+04
Max load at mid span to give UTS for 1m long tube, N 1.33E+03 1.33E+03
Max deflection at baseline load for 1m long tube, m 1.20E-02 1.20E-02
Energy absorbed up to UTS, J 7.98E+00 7.98E+00

CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below
Tubing only

Your Composite Your Total


Carbon
N/A
2 ply
3.21E+10
2.26E+08
2.26E+08
N/A
N/A

22
20
1
300

Tubing Only 1.16E-08


2.32E+03 100.0
173.4 100.0
5.29E+04 100.0
6.33E+04 100.0
3.12E+04 100.0
5.20E+04 100.0
1.33E+03 100.0
1.20E-02 100.0
7.98E+00 100.0

proof must be appended below


2014 FSAETM SES - MONOCOQUE IA ATTACHMENTS

University Name Car No.(s) & Event(s)

If you have a monocoque chassis enter your proof of equivalency to 4 Grade 8.8 M8 fasteners in the cells below.
2014 FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET - ACCUMULATOR ATTACHMENT

University Name Car No.(s) & Event(s)

Please use this sheet to prove the mounting system for your accumulator complies with Rule EV3.4.2

Accumulator Mass (kg) 0


Horizontal Force (N) 0
Vertical Force (N) 0
Accumulator Protection
Enter construction type Tubing only

Your Tube Your Tube


Material Property Baseline type 1 type 2
Material type Steel Steel Steel
Tubing Type Round Round Round
Material name /grade Steel Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08 3.65E+08
Yield strength, welded, Pa 1.80E+08 1.80E+08 1.80E+08
UTS welded, Pa 3.00E+08 3.00E+08 3.00E+08

Number of tubes 3 3 0
Tube OD, mm 25.4 25.4 25.4
Wall, mm 1.6 1.6 1.6
Baseline design?
Thickness of panel, mm YES N/A
Thickness of core, mm
Thickness of skins, mm
Panel height,mm

OD, m 0.0254 0.0254 No tubes


Wall, m 0.0016 0.0016
I, m^4 8.51E-09 8.51E-09
EI 5.11E+03 5.11E+03
Area, mm^2 358.9 358.9
Yield tensile strength, N 1.09E+05 1.09E+05
UTS, N 1.31E+05 1.31E+05
Yield tensile strength, N as welded 6.46E+04 6.46E+04
UTS, N as welded 1.08E+05 1.08E+05
Max load at mid span to give UTS for 1m long tube, N 2.93E+03 2.93E+03
Max deflection at baseline load for 1m long tube, m 1.20E-02 1.20E-02
Energy absorbed up to UTS, J 1.76E+01 1.76E+01
1.68E+03 1.70E+03 9.00E+99
CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below
ubing only

Your Tube Your Tubes Your


type 3 Total Composite Your Total
Steel Carbon
Round NA
Steel 2 ply
2.00E+11 3.21E+10
3.05E+08 2.26E+08
3.65E+08 2.26E+08
1.80E+08 N/A
3.00E+08 N/A

0
25.4
1.6
YES
N/A 25
22
1.5
300

No tubes

8.51E-09 Tubing Only 8.51E-09


5.11E+03 5.11E+03 100.0
358.9 358.9 100.0
1.09E+05 1.09E+05 100.0
1.31E+05 1.31E+05 100.0
6.46E+04 6.46E+04 100.0
1.08E+05 1.08E+05 100.0
2.93E+03 2.93E+03 100.0
1.20E-02 1.20E-02 100.0
1.76E+01 1.76E+01 100.0
9.00E+99
t be appended below
Tractive System Protection
Enter construction type Tubing only

Your Tube Your Tube


Material Property Baseline type 1 type 2
Material type Steel Steel Steel
Tubing Type Round Round Round
Material name /grade Steel Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08 3.65E+08
Yield strength, welded, Pa 1.80E+08 1.80E+08 1.80E+08
UTS welded, Pa 3.00E+08 3.00E+08 3.00E+08

Number of tubes 3 3 0
Tube OD, mm 25.4 25.4 25.4
Wall, mm 1.25 1.25 1.25
Baseline design?
Thickness of panel, mm YES N/A
Thickness of core, mm
Thickness of skins, mm
Panel height,mm

OD, m 0.0254 0.0254 No tubes


Wall, m 0.00125 0.00125
I, m^4 6.93E-09 6.93E-09
EI 4.16E+03 4.16E+03
Area, mm^2 284.5 284.5
Yield tensile strength, N 8.68E+04 8.68E+04
UTS, N 1.04E+05 1.04E+05
Yield tensile strength, N as welded 5.12E+04 5.12E+04
UTS, N as welded 8.54E+04 8.54E+04
Max load at mid span to give UTS for 1m long tube, N 2.39E+03 2.39E+03
Max deflection at baseline load for 1m long tube, m 1.20E-02 1.20E-02
Energy absorbed up to UTS, J 1.43E+01 1.43E+01
1.37E+03 1.39E+03 9.00E+99
CAD Screenshots / Images proving all panel dimensions and any additional proof must be appended below
ubing only

Your Tube Your Tubes Your


type 3 Total Composite Your Total
Steel Carbon
Round NA
Steel 2 ply
2.00E+11 3.21E+10
3.05E+08 2.26E+08
3.65E+08 2.26E+08
1.80E+08 N/A
3.00E+08 N/A

0
25.4
1.25
YES
N/A 25
22
1.5
300

No tubes

6.93E-09 Tubing Only 6.93E-09


4.16E+03 4.16E+03 100.0
284.5 284.5 100.0
8.68E+04 8.68E+04 100.0
1.04E+05 1.04E+05 100.0
5.12E+04 5.12E+04 100.0
8.54E+04 8.54E+04 100.0
2.39E+03 2.39E+03 100.0
1.20E-02 1.20E-02 100.0
1.43E+01 1.43E+01 100.0
9.00E+99
t be appended below
Welded Tube Insert Equivalency - required for all mandated tubes per T3.4 with drilled hole
If you have more than one type of insert please copy this tab
Your Tube
Material Property Your Tube + Insert
Material type Steel Steel
Tube Shape Round N/A
Material name /grade Steel Steel
Youngs Modulus, E 2.00E+11 2.00E+11
Yield strength, Pa 3.05E+08 3.05E+08
UTS, Pa 3.65E+08 3.65E+08
Yield strength, welded, Pa N/A 1.80E+08
UTS welded, Pa N/A 3.00E+08

Tube OD, mm 25.4


Wall, mm 2.4

Your Tube
Your Tube + Insert
OD, m 0.0254
Wall, m 0.0024
I, m^4 1.15935E-08 0.00E+00
EI 2.32E+03 0.00E+00 0.0
Tube area, mm^2 173.4 0.0 NA
Insert area, mm^2 NA 0.0 NA
Yield tensile strength, N 5.29E+04 0.00E+00 0.0
UTS, N 6.33E+04 0.00E+00 0.0
Max load at mid span to give UTS for 1m long tube, N 1.33E+03 0.00E+00 0.0
Max deflection at baseline load for 1m long tube, m 1.20E-02 0.00E+00 999.0
Energy absorbed up to UTS, J 7.98E+00 0.00E+00 0.0
Note - the calculations above take account of the "as welded condition" strength reduction
Insert calculations or CAD screenshot proving tube + insert area and second moment
of area below. Use the "Additional Info" tab if more space is needed.
bes per T3.4 with drilled holes > 4mm dia.

rength reduction
nd moment
2014 FSAETM STRUCTURAL EQUIVALENCY SPREADSHEET - CONTINUATION TAB

University Name Car No.(s) & Event(s)

Please use this sheet to include additional information required for your proof of equivalency that isn't covered by the
standard forms e.g. material receipts. This tab may be copied if one page isn't sufficient.

Vous aimerez peut-être aussi