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1.01
Fields of applicationXXXXXXX
officially regulated The BETEC grouting materials are
.manufactured, tested and monitored acc. DAfStb Guideline used in the field of constructive civil
engineering for the undergrouting and
.production and application of cement-based grouting concrete and grouting of compound units. The
..mortars" (11 / 11) main fields of application are as
follows:
supervised and manufactured acc. DIN EN ISO 9001/2000 undergrouting of steel
Highly flowable at low water-cement ratio ..constructions
grouting of machines
cement-bounded and chloride-free (< 0.001%) grouting of bridge beds
ready to use (only to mix with water) and easy to handle, grouting of rails and slabs
pumpable. Mixer type eg. compulsory mixer: Putzmeister 5S anchor grouting of machines and
..threaded rods
controlled volume increase grouting of prefabricated
frictional connection, statically and dynamically loadable ..compound units
grouting of hole footing
very high early and final strengths grouting in the underwater ..sector.
.water permeable ( acc. to DIN EN 12390-8 ) and vapor
.diffusion capable BETEC 140, exemplary acc. to DIN
EN 1504-6:
Assignment of the exposure classes according to
DIN1045-2/EN 206-1 or resistant against:
Expansion value [%] > 0.1 > 0.1 > 0.1 > 0.1
Processing time (20 C)
2) [ min ] appr. 90 appr. 90 appr. 90 appr. 90
(depending on temperature)
Processing temperature
[ C ] +5 / +30 +5 / +30 +5 / +30 +5 / +30
min./max.(temp. precast element)
3)
Min/Max. Water quantity
at + 5 C ..[ l/25 kg ] 4.4 2.9 2.4 2.8
at +20 C [ l/25 kg ] 4.0 2.6 2.3 2.5
at +30 C [ l/25 kg ] 3.7 2.3 2.2 2.3
Depth of water penetration acc. to
[ mm ] appr. 1 appr. 1 appr. 1 appr. 1
DIN 1048
Yield (25 kg bag) [ dm ] appr. 12-13 appr. 12-13 appr. 12-13 appr. 12
Classification acc. DAfStb guideline production and application of cement-based grouting concrete and
mortars" (11 / 11)
all values stated at + 20 C Grouting mortar Grouting concrete
BETEC 110 BETEC 140 BETEC 180 BETEC 516
Consistency / -field [-] high flowable high flowable high flowable high flowable
Extending mass = a [ mm ] not relevant not relevant a2 ( 600-690 ) a1 ( 500-590 )
Flow value class= f [ mm ] f3 ( > 750 ) f2 ( > 650-740) not relevant not relevant
Co-relation between flow value and
[-] ca 3:1 ca 3:1 not relevant not relevant
extending mass
Early strength class [-] A A A A
After 24 h [ N/mm ] ( > 40 ) ( > 40 ) ( > 40 ) ( > 40 )
Compressive strength class [-] C 55 / 67 C 60 / 75 C 60 / 75 C 60 / 75
Strength development [-] fast fast fast fast
Concrete application type [-] Also suitable for prestressed concrete (also for reinforced / unreinforced concrete)
Important indication:xxxxxxxxxx BETEC grouting mortar has to be
If requested, these products are poured in continuously through the
available also with steel fibres (see longer side. Due to the good flow-
data-sheet no. 1.04): ability, any further rodding will not be
BETEC 140 SF necessary. Alternatively the BETEC
BETEC 180 SF grouting mortar can be applied
mechanically with extensive under-
grouting work by means of adequate
and in trade usual screw conveyor. A
non-porous grouting is achieved by a
sufficient number of extract
ventilation holes or slots, provided
during the construction. After being
used, the tools must thoroughly be
cleaned with water.
After-Treatment
The required after-treatment of the
free grouting flanks is effected, as
with all hydraulically setting cement
mortars, by means of jute bags and
Specifications for using plastic foils lying above the jute bags.
The BETEC grouting materials are The after-treatment should last at
mixed in an adequate forced mixer. least 5 days. It should take place as
Alternatively drilling machines with soon as possible, however, at the
single or double-beater can be used; latest when the mortar surface starts
however it has to be followed that to become rigid. In each case the
herewith the beater must be lateral grouting overhang should be
completely dipped into the powder hold as small as possible (approx.
material (for example a good mixing 20-50 mm). As an alternative to the
result is achieved when a 25 kg pail traditional after-treatment methods, it
is used for a powder quantity of 25 Preparation of foundationxxxxxx
is possible to use a protection
kg). A lump-free, homogeneous mix- The mineral concrete foundation has
material against evaporation.
ture is achieved by adding 4/5 of the to be removed from any dirt, grease,
required quantity of water into the and all particles or layers which
mixer. After adding the respectively could weaken the bonding strength
necessary quantity of powder and until the core concrete is exposed.
having mixed for two minutes, the The prepared foundation has to be
remaining quantity of water has to be sufficiently non-slippery for the
added. The mixing-time depends on bonding layer, the capillaries must be
the mixer; however, 4 minutes can open. The pre-watering of the
be considered the minimum. The concrete surface has to be executed
mixture should be left for further 5 until it is saturated, however at least
minutes so that possibly interfered 4 hours. Apply when the foundation
air is able to escape. The thus mixed surface of the concrete appears only
and homogeneously stirred material a little wet; any stagnant water
of the BETEC grouting material is caused by the pre-watering of the
poured into the respective cavity. concrete foundation has to be
The undergrouting regularly is removed. The surface of the
effected by means of a previously concrete foundation has to be frost-
constructed sheeting which has to be free. The tensile strength of the
tight and not sucking. If the concrete foundation surface must be
respective cavity is not quadratic, the on the average 1.5 N/mm.
BETEC 110, 140, 180, 516
Service-number for orders: + 49 (0) 6241 403-3002 Fax + 49 (0) 6241 403-3003 Email: betec.gcp-DE@grace.com
We hope the information here will be helpful. Our recommendations concerning the application which we are giving here - based on our experience
and to the best of our knowledge - are not binding, since they only contain information about our product. All possible problems and questions arising
in practice can, of course, not be stated in this data sheet. Therefore we would like to explicitly point out that all our technical recommendations and
information establish neither any contractual relationship nor any legal accessory obligation from the sales contract. It is the user's obligation to
check the adequacy of our products for the respective purpose at his own risk, despite our product information. Our general terms of delivery are
valid and can be obtained on request. With issue of this data sheet all prior data sheets are invalid. - Translation, in case of doubt the original version
is definitive -. All current data-sheets can be obtained from our homepage under : www.graceconstruction.com. The values stated are average data
from our Lab. Your may obtain different values under operating conditions at site. BETEC is a registered trade name of W.R. Grace & Co.-Conn .For
this product patents or patent applications possibly do exist. Copyright 2005 W.R. Grace & Co. Conn.