2002

RX Z
-

SUPPLEMENTARY
SERVICE MANUAL

55K-F8197-E1
 FOREWORD
This Supplementary Service Manual has been prepared to introduce new service and data for the RX-
Z (2002). For complete service information procedures it is necessary to use this Supplementary
Service Manual together with the following manual.

RX-Z (85) SERVICE MANUAL: 55K-28197-W0

RX-Z (2002)
SUPPLEMENTARY
SERVICE MANUAL
2001 by Yamaha Motor Co., Ltd.
First Edition, December 2001
All rights reserved. Any reprinting or
unauthorized use without the written
permission of Yamaha Motor Co., Ltd.
is expressly prohibited.
 NOTICE
This manual was written by Yamaha Motor Company Ltd. primarily for use by Yamaha dealers and
qualified mechanics. It is not possible to put an entire mechanics education into one manual, so per-
sons using this book to perform maintenance and repairs on Yamaha motorcycles should have a basic
understanding of the mechanical concepts and procedures inherent in motorcycle repair technology.
Without such knowledge, attempted repairs or service to the motorcycle may render it unfit to use
and/or unsafe.

Yamaha Motor Company, Ltd. is continually striving to improve all models manufactured by Yamaha.
Modifications and significant changes in specifications or procedures will be forwarded to all
Authorized Yamaha dealers and will, where applicable, appear in future editions of this manual.

HOW TO USE THIS MANUAL

PARTICULARLY IMPORTANT INFORMATION

This material is distinguished by the following notation.

NOTE: A NOTE provides key information to make procedures easier or clearer.

cC A CAUTION indicates special precautions that must be taken to avoid damage to

the motorcycle.

fWARNING: A WARNING indicates special procedures that must be followed to avoid injury to
a motorcycle operator or person inspecting or repairing the motorcycle.

PARTICULARLY IMPORTANT INFORMATION

All of the procedures in this manual are organized in a sequential, step-by-step format. The informa-
tion has been compiled to provide the mechanic with an easy to read, handy reference that contains
comprehensive explanations of all disassembly, repair, assembly, and inspection operations.
In this reversed format, the condition of a faulty component will precede an arrow symbol and the
course of action required will follow the symbol, e.g.,
8 Bearings
Pitting/Damage Replace.

EXPLODED DIAGRAM
Each chapter provides exploded diagrams before each disassembly section for ease in identifying cor-
rect disassembly and assembly procedures.
1 2 ILLUSTRATED SYMBOLS
(Refer to the illustration)
GEN INSP
Illustrated symbols 1 to 8 are designed as
INFO ADJ thumb tabs to indicate the chapters number
3 4 and content.
1 General information
2 Periodic inspection and adjustment
ENG COOL 3 Engine
4 Cooling system
5 6 5 Carburetion
6 Chassis
7 Electrical
CARB CHAS 8 Appendices

7 8

ELEC APPX
Illustrated symbols 9 to r are used to identi-
fy the specifications appearing in the text.
9 0
9 Filling fluid
0 Lubricant
q Tightening
w Wear limit, clearance
e Engine speed
q w r , V, A

e r

t y u
Illustrated symbols t to a in the exploded di-
agrams indicate the types of lubricants and lu-
brication points.
t Apply engine oil
i o p y Apply gear oil
u Apply molybdenum disulfide oil
i Apply wheel bearing grease
B LS M
o Apply lightweight lithium-soap base grease
p Apply molybdenum disulfide grease
a a Apply locking agent (LOCTITE)

LT
 CONTENTS
GENERAL INFORMATION .......................................................................1
MOTORCYCLE IDENTIFICATION ..............................................................1
FRAME SERIAL NUMBER.....................................................................1
ENGINE SERIAL NUMBER ...................................................................1

PERIODIC INSPECTIONS AND ADJUSTMENT................................2

PERIODIC MAINTENANCE/LUBRICATION...............................................2

CHASSIS ........................................................................................................6
REAR WHEEL .............................................................................................6
FRONT FORK..............................................................................................7
HANDLEBARS ............................................................................................8
INSTALLATION.......................................................................................9
STEERING HEAD......................................................................................11
REAR SHOCK ABSORBER AND SWINGARM .......................................12

APPENDICES .............................................................................................13
SPECIFICATIONS .....................................................................................13
GENERAL SPECIFICATIONS...................................................................13
MAINTENANCE SPECIFICATIONS..........................................................14
ENGINE................................................................................................14
TIGHTENING TORQUE .......................................................................15
CHASSIS..............................................................................................16
TIGHTENING TORQUE .......................................................................16
ELECTRICAL .......................................................................................17
 GEN
MOTORCYCLE IDENTIFICATION INFO
GENERAL INFORMATION
MOTORCYCLE IDENTIFICATION
FRAME SERIAL NUMBER
The frame serial number 1 is stamped into the
steering head pipe.
1

ENGINE SERIAL NUMBER

1 The engine serial number 1 is stamped into the
elevated part of the right rear section of the en-
gine.
NOTE:
The first three digits of these numbers are for
model identifications; the remaining digits are
the unit production number.

Starting Serial Number:

5PV-000101

NOTE:
Designs and specifications are subject to
change without notice.

1
 INSP
ADJ PERIODIC MAINTENANCE/LUBRICATION

PERIODIC INSPECTIONS AND ADJUSTMENT

PERIODIC MAINTENANCE/LUBRICATION

EVERY
6,000 km 12,000 km
Initial or or
No. ITEM CHECKS AND MAINTENANCE JOBS
(1,000 km) 6 months 12 months
(Whichever (Whichever
comes first) comes first)
9 Check fuel hoses for cracks or damage.
1 * Fuel line
9 Replace if necessary.
9 Check condition.
2 Spark plug
9 Clean, regap or replace if necessary.
3 Air filter 9 Clean or replace if necessary.
9 Check electrolyte level and specific gravity.
4 * Battery 9 Correct or recharge if necessary.
9 Make sure that the breather hose is properly routed.
9 Check operation.
5 Clutch
9 Adjust or replace cable.
9 Check operation, fluid level and vehicle for fluid
leakage. (See NOTE on page 6-5.)
6 * Front brake
9 Correct accordingly.
9 Replace brake pads if necessary.
9 Check operation.
7 * Rear brake
9 Adjust cable and replace brake shoes if necessary.
9 Check balance, runout, spoke tightness and for

8 * Wheels damage.
9 Tighten spokes and rebalance, replace if necessary.
9 Check tread depth and for damage.
9 Replace if necessary.
9 * Tires
9 Check air pressure.
9 Correct if necessary.
9 Check bearing for looseness or damage.
10 * Wheel bearings
9 Replace if necessary.
9 Check swingarm pivoting point for play.
11 * Swingarm 9 Correct if necessary.
9 Lubricate with lithium soap based grease.
9 Check chain slack.
9 Adjust if necessary. Make sure that the rear wheel is Every 500 km and after washing
12 Drive chain
properly aligned. the motorcycle or riding in the rain
9 Clean and lubricate.
9 Check bearing play and steering for roughness.
9 Correct accordingly.
13 * Steering bearings
9 Lubricate with lithium soap based grease every
24,000 km or 24 months (whichever comes first).
9 Make sure that all nuts, bolts and screws are properly
14 * Chassis fasteners tightened.
9 Tighten if necessary.
9 Check operation.
15 Sidestand/centerstand
9 Lubricate and repair if necessary.
9 Check operation and for oil leakage.
16 * Front fork
9 Correct accordingly.
Rear shock absorber 9 Check operation and shock absorbers for oil leakage.
17 *
assemblies 9 Replace shock absorber assembly if necessary.
9 Check engine idling speed and starter operation.
18 * Carburetor
9 Adjust if necessary.
9 Check operation.
19 * Autolube pump 9 Correct if necessary.
9 Bleed if necessary.
9 Check oil level and vehicle for oil leakage.
9 Correct accordingly.
20 Transmission oil
9 Change oil at initial 1,000 km and thereafter every
24,000 km or 24 months (whichever comes first).

*: Since these items require special tools, data and technical skills, they should be serviced by a Yamaha dealer.

2
 INSP
PERIODIC MAINTENANCE/LUBRICATION ADJ
NOTE:
8 The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8 Brake fluid replacement
1. When disassembling the master cylinder or caliper cylinder, always replace the brake fluid.
Check the brake fluid level regularly and fill as required.
2. Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two
years.
3. Replace the brake hoses every four years or if cracked or damaged.

3
INSP
ADJ PERIODIC MAINTENANCE/LUBRICATION

1 5 ~ 8 mm (0.2 ~ 0.3 in) 1 0.7 ~ 0.8 mm (0.028 ~ 0.031 in)

1 20 ~ 30 mm (0.8 ~ 1.2 in)

1 0.30 ~ 0.35 mm (0.012 ~ 0.014 in)

4
 INSP
PERIODIC MAINTENANCE/LUBRICATION ADJ
1 2 ~ 3 mm (0.08 ~ 0.12 in)

1 Front = 175 kPa

(1.75 kg/cm2, 25 psi)
Rear = 200 kPa
(2.0 kg/cm2, 28 psi)

1 20 ~ 30 mm (0.8 ~ 1.2 in)

5
CHAS REAR WHEEL

CHASSIS
REAR WHEEL
1 Chain puller 0 Oil seal o Drive chain
2 Stopper q Bearing p Bearing
3 Cam lever w Spacer flange a Oil seal
4 Wear indicator e Bearing spacer s Collar
5 Spacer collar r Bearing
6 Tension bar t Damper
7 Brake lining plate y Sprocket shaft
8 Brake cam shaft u Sprocket hub
9 Brake lining i Driven sprocket

4
10 Nm (1.0 kgm,7.2 ftlb) TIRE SIZE:
3 B
90/90 - 18 51P
C RIM SIZE: 1.40 X 18
2
LINING WEAR LIMIT:
1 D
2.0 mm (0.08 in)
LS
A USE NEW ONE

20 Nm (2.0 kgm,14 ftlb)

5
8
7
6 LS

A USE NEW ONE 9

0
20 Nm (2.0 kgm,14 ftlb) q
B6202 w e

r
B6202Z

LS

t
y
u i o
B6202Z
p

a
s

E RIM RUNOUT LIMIT:

F VERTICAL: 2.0 mm (0.078 in)
G LATERAL: 2.0 mm (0.078 in)
LS
26 Nm (2.6 kgm,19 ftlb)

DRIVE CHAIN FREE PLAY: 85 Nm (8.5 kgm,61 ftlb)

H
20 ~ 30 mm (0.8 ~ 1.2 in)

6
 FRONT FORK CHAS
FRONT FORK
1 Rubber cap 8 Damper rod t Slide metal
2 Cap bolt 9 Inner tube y Outer tube
3 O-ring 0 Oil lock piece u Damper rod bolt
4 Spacer q Dust seal
5 Washer w Retaining clip
6 Fork spring e Oil seal
7 Rebound spring r Plate washer

23 Nm (2.3 kgm,17 ftlb)

1
2
3
4
5
6

30 Nm (3.0 kgm,22 ftlb) 8

q
w
e
r
t

FORK OIL CAPACITY (EACH FORK): 0

A
165 cm3 (5.82 Imp oz, 5.78 US oz)
RECOMENDED OIL:
B u
SAE 10W30 TYPE SE MOTOR OIL
23 Nm (2.3 kgm,17 ftlb)
FORK SPRING MINIMUM LENGTH:
C
428.1 mm (16.9 in)

7
CHAS HANDLEBARS

HANDLEBARS
1 Handlebar grip end 5 Handlebar (right) 8 Locknut
2 Grip rubber 6 Throttle and oil pump cable 9 Clutch cable
3 Leaf ring assembly 0 Handlebar (left)
4 Throttle guide tube 7 Adjuster q Collar

25 Nm (2.5 kgm,18 ftlb)

3 9 Nm (0.9 kgm,6.5 ftlb)

4
LS
5
0

q
2

6
7
8

LS

20 Nm (2.0 kgm,14 ftlb)

8
 HANDLEBARS CHAS
INSTALLATION
1. Install:
9 Handlebars

2. Install:
4 9 Lever holder 1 (left)
2 3 1 9 Handlebar grip 2 (left)
9 Handlebar switch 3 (left)
9 Handlebar grip end 4 (left)

Left handlebar install steps:

8Install the lever holder 1 to the handlebar.
Bolt (lever holder):
6.5 Nm (0.65 mkg, 4.7 ftlb)

8Apply a light coat of an adhesive for rubber

to the handlebar.
8Fit the handlebar grip fully over the handle-
bar end.
NOTE:
Wipe off the excess adhesive with the clean
1 rag.

:WARNING:
Leave the handlebar intact until the ad-
hesive becomes dry enough to make the
grip and handlebar stuck securely.

8Install the handlebar grip end (left).

Handlebar grip end:

25 Nm (2.5 mkg, 18 ftlb)

8Install the handlebar switch (left).

9
CHAS HANDLEBARS
3. Install:
9 Handlebar grip (right)
9 Throttle cable
9 Handlebar switch (right)
NOTE:
Before installing the handlebar grip (right), apply
a light coat of lithium - soap base grease onto
the handlebar end.

:WARNING:
Provide the clearance of 1 mm (0.04 in) be-
tween the handlebar grip 1 and the han-
dlebar grip end 2. Otherwise, the grip may
not move.

2
1

4. Tighten:
9 Handlebar grip end (right)
Handlebar grip end:
25 Nm (2.5 mkg, 18 ftlb)

9 Front brake master cylinder

Bolt (master cylinder bracket):
23 Nm (2.3 mkg, 17 ftlb)

5. Install:
9 Clutch cable
NOTE:
Apply a light coat of lithium - soap base grease
onto the clutch cable end.

6. Adjust:
9 Clutch cable free play
Refer to the CLUTCH ADJUSTMENT.

10
 STEERING HEAD CHAS
STEERING HEAD
1 Stem nut 8 Ball race (lower - top)
2 Handle crown 9 Balls
3 Ring nut 0 Ball race (lower - bottom)
4 Ball race cover q Under bracket
5 Ball race (lower - top)
6 Balls
7 Ball race (upper - bottom)

40 Nm (4.0 kgm,29 ftlb)

2
1

25 Nm (2.5 kgm,18 ftlb)

38 Nm (3.8 kgm,27 ftlb)

3

4
LS
5

9
LS q

11
CHAS REAR SHOCK ABSORBER AND SWINGARM

REAR SHOCK ABSORBER AND SWINGARM

1 Chain adjuster 6 Thrust cover
2 Chain adjuster 7 Bearing
3 Chain guard 8 Collar
4 Shock absorber 9 Oil seal
5 Swingarm 0 Nipple

A SWING ARM FREE PLAY LIMIT:

B END: 1.0 mm (0.04 in)
C SIDE: 1.0 mm (0.04 in)

40 Nm (4.0 kgm,29 ftlb)

2
1

LS 5

LS

6
7 8 40 Nm (4.0 kgm,29 ftlb)

9
6
7 0 8
LS
LS 43 Nm (4.3 kgm,31 ftlb)
7
6

12
 SPECIFICATIONS APPX

APPENDICES
SPECIFICATIONS
GENERAL SPECIFICATIONS

Model RX-Z
Model Code Number: 5PV
Frame and Engine Starting Serial Number: 5PV-000101
Dimensions:
Overall Length 1,990 mm (78.3 in)
Overall Width 725 mm (28.5 in)
Overall Height 1,160 mm (45.7 in)
Seat Height 770 mm (30.3 in)
Wheelbase 1,300 mm (51.2 in)
Minimum Ground Clearance 175 mm ( 6.9 in)
Basic weight:
With Oil and Full Fuel Tank 118 kg (261 lb)
Spark plug:
Type/Manufacturer BR9ES/NGK
Gap 0.7 ~ 0.8 mm (0.028 ~ 0.031 in)
Transmission:
Primary Reduction System Herical gear
Primary Reduction Ratio 71/22 (3.227)
Secondary Reduction System Chain drive
Secondary Reduction Ratio 46/16 (2.875)
Transmission Type Constant mesh, 6-Speed
Operation Left foot operation
Gear Ratio
1st 34/12 (2.833)
2nd 29/16 (1.813)
3nd 26/19 (1.368)
4th 24/21 (1.143)
5th 23/23 (1.000)
6th 22/24 (0.917)
Electrical:
Ignition System C.D.I.
Generator System A.C. Magneto
Battery Type or Model YB3L-B
Battery Capacity 12V, 3AH
Bulb Wattage/Quantity:
Headlight 12V 35W/30W x 1
Tail/Brake Light 12V 5W/21W x 1
Flasher Light 12V 10W x 4
Meter Light 12V 1.7W x 3

13
APPX SPECIFICATIONS

Model RX-Z
Indicator Light Wattage/Quantity:
NEUTRAL 14V 3W x 1
HIGH BEAM 14V 3W x 1
OIL 14V 3W x 1
TURN 14V 3W x 1

MAINTENANCE SPECIFICATIONS
ENGINE

Model RX-Z
Piston:
Piston size D/Measuring Point H 55.964 ~ 55.986 mm (2.203 ~ 2.204 in)/
10 mm (0.41 in)

Piston Clearance 0.034 ~ 0.036 mm (0.00134 ~ 0.00142 in)

Piston Offset 0.5 mm (0.02 in) IN side

Carburtor:
Type/Manufacturer/Quantity VM26SS/MIKUNI/1
I.D. Mark 5PV1 00
Main Jet (M.J.) # 195
Main Air Jet (M.A.J.) 0.5
Jet Needle-clip position (J.N.) 5FHE5-2
Needle Jet (N.J.) O-8M
Pilot Jet (P.J.) # 22.5
Pilot Air Screw (P.A.S.) 1 and 1/4
Float Height (F.H.) 21.0 1.0mm (0.2 in)
Fuel Level (F.L.) 0.5 mm (0.02 in)
(above the carburetor body edge)
Engine Idling Speed 1,250 ~ 1,350 r/min
Reed Valve:
Thickness* 0.42 mm (0.017 in)
Valve Stopper Height 10.0 ~ 10.6 mm (0.39 ~ 0.42 in)
Valve Bending Limit 0.8 mm (0.031 in)

14
 SPECIFICATIONS APPX

Model RX-Z
Lubrication System:
Autolube Pump:
Color Code White
Minimum Stroke 0.30 ~ 0.35 mm (0.012 ~ 0.014 in)
Maximum Stroke 1.85 ~ 2.05 mm (0.073 ~ 0.081 in)
Minimum Output/200 Stroke 0.76 ~ 0.90 cm3
(0.027 ~ 0.032 Imp oz, 0.062 ~ 0.030 US oz)
Maximum Output/200 Stroke 4.65 ~ 5.15 cm3
(0.163 ~ 0.180 Imp oz, 0.158 ~ 0.175 US oz)
Adjusting mark (at idle) Square Mark

TIGHTENING TORQUE

Thread Tightening Torque

Part to be Tightened Part Name Q'ty Remarks
Size
Nm mkg ftlb
Spark Plug M14 1 25 2.5 18
Reed Valve Bolt M6 4 10 1.0 7.2
Exhaust Pipe Stud bolt M8 2 7 0.7 5.1
Drain Plug Bolt M12 2 20 2.0 14
Push Rod #1 Nut M6 1 7 0.7 5.1
Bearing Cover Plate Screw M6 2 7 0.7 5.1
Tachometer Housing Bolt M6 1 5 0.5 3.6
Stopper Lever Bolt M6 1 10 1.0 7.2
C.D.I. Magneto Nut M12 1 83 8.3 60

15
APPX SPECIFICATIONS
CHASSIS
Model RX-Z
Front Suspension:
Front Fork Travel 140 mm (5.51 in)
Front Spring Free Length 432.4 mm (17.0 in)
<Limit> <428.1 mm (16.9 in)>
Spring rate/Stroke K1 = 7.4 N/mm (0.75 kg/mm, 42.0 lb/in)
0 ~ 120 mm (0 ~ 4.72 in)
K2 = 10.8 N/mm (1.1 kg/mm, 61.6 lb/in)
120~155 mm (4.72 ~ 6.1 in)
Optional Spring No
Oil Capacity 165 cm3 (5.82 Imp oz, 5.78 US oz)
Oil Level 165 mm (6.5 in)
(From top of inner tube fully compressed
without spring)
Oil Grade Fork oil 10W or equivalent

TIGHTENING TORQUE
Tightening Torque
Part to be Tightened Thread Size Q'ty Remarks
Nm mkg ftlb
Engine Mounting:
Front M8 1 30 3.0 22
Rear M8 1 25 2.5 18
Rear Arm and Frame M12 1 43 4.3 31
Handle Crown and Inner Tube M8 4 25 2.5 18
Under Bracket and Inner Tube M8 4 30 3.0 22
Master Cylinder and Brake Hose M10 1 26 2.6 19
Brake Hose and Brake Caliper M10 1 26 2.6 19
Footrest Bracket and Frame M10 4 43 4.3 31
Footrest Bracket and Rear Bracket M10 2 43 4.3 31
Front Hub and Front Disk M8 4 23 2.3 17
Handle Crown and Main Switch M6 2 13 1.3 10
Handlebar and Inner Tube M8 2 20 2.0 14
Handlebar and Handle Crown M6 2 9 0.9 6.5
End Grip and Handlebar M16 2 25 2.5 18
Side Stand and Frame:
Bolt M10 1 23 2.3 17
Nut M10 1 40 4.0 29

16
 SPECIFICATIONS APPX
ELECTRICAL
Model RX-Z
Ignition System:
Ignition Timing (B.T.D.C.) 14 at 1,500 r/min
Advancer Type Digital
C.D.I.:
Magneto-Model/Manufacturer F5PV/YAMAHA
Pickup Coil Resistance/Color 310 10 % at 20C (68F) / W/L - W/R
Source Coil Resistance/Color 860 10 % at 20C (68F) / G/W - B/R
C.D.I. Unit-Model/Manufacturer 5PV/YAMAHA
Ignition coil:
Model/Manufacturer 4BE/YAMAHA
Minimum Spark Gap 6mm (0.24 in) at 1,300 r/min
Primary Winding Resistance 0.23 20 % at 20C (68F)
Secondary Winding Resistance 7.9 k 20 % at 20C (68F)
Charging System:
Type C.D.I. Magneto
Charging Current

Ich (A)
Charging Current (A)

3
Ich
2

0 2 4 6 8 10
Engine Speed ( x 103 r/min)

Charging Coil Resistance (Color) 0.4 20 % at 20C (68F) / B-W

Lighting Coil Resistance (Color) 0.3 20 % at 20C (68F) / Y/R - B

17
APPX SPECIFICATIONS

Model RX-Z
Rectifier Regulator:
Model/Manufacture SH671 - 12/SHINDENGEN
No Load Regulated Voltage (Charging) 14.0~15.0 V
(Lighting) Less than 13.3 V
Capacity (Charging) 8A
(Lighting) 12 A
Battery:
Capacity 12 V, 3 AH
Specific Gravity 1.260
Horn:
Type/Quantity Plain type/1
Model/Manufacturer 5PV/NIKKO
Maximum Amperage 5A
Oil Level Switch:
Model/Manufacturer 3FY/STANLEY
Circuit Breaker:
Type Fuse
Amperage for Individual/Quantity
Main 7Ax1
Reserve 7Ax1

18
RX-Z (2002) WIRING DIAGRAM

1 Main switch
2 Fuse
1 B/R Or B W/R 3 Battery
G/W B/W W/L 4 Ground lead
B/W
Br B B Br
Sb W W Sb W/L W/R W/R W/L
5 Handlebar switch (right)
R R
LOCK
OFF
B Y/R Y/R B B/R G/W G/W B/R 6 Engine stop switch
ON B/W B/W 7 Rectifier/Regulator
B/W q 8 C.D.I. Magneto
Br R B W/L W/L
Or
9 Neutral switch
W/R W/R 0
B
B
w 0 C.D.I. Unit
R R W W G/W G/W
q Ignition coil
7 Y/R Y/R
8 B/R B/R
W B B
w Spark plug
R Y/R
e Rear brake switch
2 B/W B r Front brake switch
5 t Turn signal relay
A
y Horn
R 6 B Sb
9
RUN
u Handlebar switch (left)
OFF
P P i LIGHTS dimmer switch
3 Br Br o PASS switch
p HORN switch
B MAIN HARNESS SUB HARNESS a TURN signal switch
s Meter assy
4 B
d TURN signal indicator light
Br
f HI BEAM indicator light
Br
g Meter light
s A h FUEL meter
Br L Br y
Br t j OIL warning indicator light
k NEUTRAL indicator light
Dg Dg
Ch Ch
P Br/W
Br
l Fuel sender
Br Br
P ; Oil level gauge
G Sb Sb G g u L Y/R
A
Br/W z Tail/Brake light
B B/R B/R B j f d L
P
x Rear turn signal light (right)
L Br Br L
Br B
i o p a c Rear turn signal light (left)
k h Ch
v Front turn signal light (left)
Dg
HI
LO
OFF
ON
OFF
PUSH
L
N
r e
G B
R G/Y B
b Front turn signal light (right)
Sb B/R
l Y
Y
G n Sub lead wire
B Ch Dg
m Headlight
Dg Dg
G G Dg Dg G/Y G/Y
Y/R L L Y/R Ch Ch
B B Y G
B P P B Br/W Br/W Ch Ch
L
B G/Y

Y
; Y G Dg Ch
B L L B
Y G/Y G/Y
B Ch Ch B
G Ch Dg Dg Ch
Sb Sb Dg Dg
Y G G Y
Y Y
cx z
B B m
G
B
G
B
n
Sb Sb
B
B/R B/R
B B
Dg Ch
B
b v

COLOR CODE
B...................Black P...................Pink Br/W .............Brown/White
Br .................Brown R ..................Red G/W..............Green/White
Ch ................Chocolate Sb.................Sky blue G/Y...............Green/Yellow
Dg ................Dark green W..................White W/L...............White/Blue
G ..................Green Y...................Yellow W/R ..............White/Red
L ...................Blue B/R ...............Black/Red Y/R ...............Yellow/Red
O ..................Orange B/W ..............Black/White
 YAMAHA MOTOR CO., LTD.
2500 SHINGAI IWATA SHIZUOKA JAPAN