1. Completed by: Andrew McVicar SMe ccd Statf number. 1121692 Fain: Dion oT Waal SORE, FREY eT SEGRE ‘SeheoUa ‘Seneals Biological Sconces, Chemisty, Molecular Bitcenoe, Physics. | Docamantnambar Tar eave date Curent verion Curent very ipa avon ce 28" January 2011 (SOP format) | Version 3 Tesue date 9 August 2ora | Pauguet 2015 SWP-Workshop.026 z 2.Safe work procedure title and basic description of acti Title: Surface Grinder Description of activity:- Using a surface grinder for precision grinding metal components, Saree eee ee eed ‘Associated risk Potentiathazards | Controls assessment © sparks \Wear appropriate eye protection. Ensure flammable liquids and combustible number: RA mater are notin he pony fhe work. Ensure use cig coda where appropiate, Avormshop-001 D Noise. Listening to the grinding operation is part of the feedback to the operator in this oc werk However, come mates wil generate excessive nis, end in those Risk Rating : instances, hearing protection should be worn Medium © wheel explosion, _| Ensure appropriate work clamping procedures are used, especial fer non- magnetic workpieces. Ensure magnetic chuckle activated before commencing Machinery grinding process for magnetic work pieces. Check wheel for cracks. Take care. Location: All {© lower whee slowly onto work, and if wheels inadvertently bumped against workshops job epining or no), remove wheel and check for mecnarica inte. © bye injuries. Ensure safety glasses are worn throughout operation. D objects tying off magnetic chuck Ensure appropriate work clamping procedures are used, especially for non- magnetic work pieces. Ensure magnetic chuck is activated before commencing grinding process for magnetic work pieces. Ensure machine travel switches are appropriately set. CS cee Wg personal protective clothing, chemicals and equipment needed PERSONAL PROTECTIVE EQUIPMENT Safety glasses must be worn at Long and loose hair must be Hearing protection may be all imes in work areas. contained. Used when using this machine. Sturdy footwear must be worn at Close fiting/protective clothing Rings and jewellery must not 5.List step by step instructions or order for undertaking the task PRE-OPERATIONAL SAFETY CHECKS ¥ ocate and ensure you are familar wih al machine operations and controls. ¥” Ensure all guards are fited, secure and functional. Do nt operate if guards are missing or faulty Check workspaces and walkways fo ensue no sipfip hazards are present. Ensure adequate lighting. Remove any flammable liquids combustiole materials from the near proximity. Check that a suitable whe ified Y Check for eracks in or damage to the wheel and report any you fd. DO NOT USE untl wheel replaced Check tha the whee is runing rue and is not glazed or loaded, or worn down too small Dress necessary. replacing the wheel ensure thatthe replacement is propery balanced and dressed (ater iting) Page balaY” check coolant system to ensure adequate supply of coolant OPERATIONAL SAFETY CHECKS Ensure workpiece is opproprately positioned (ough in the middle) on table and magnet is activated, I workpiece Is to smal o be held ml bythe magnet alone use a fence or vic | Ensure that there is adequate vertical clearance between the whee! and the surface of he workpiece before staring either the wee! motor or hydraule pump, | -¥ Start the table hydraulic pump. | ¥ Sette table stoke length and cross traverse tips so thatthe wheel clears the edges ofthe workplece ‘Select an appropriate table reciprocating speed and cross traverse ate, preferably using arate thal raverses the table across ‘more than haf of the whee! face each time (fo ensure even wheel Wea). start the whee Psion the workpiece under the whee! using the controls manually Lower the whee! head unt tis just (sey) clear ofthe workpiece, With the cross traverse off lat he table reciprocating v Lower the wheelhead gradually whilst traversing the table across and back manually until the wheel just contacts the surface. Note the posiin ofthe highest spot Zero the cial Nove the table crossnays unt the workpiece is clear ofthe wheel near the highest side ofthe workpiece and seta suitable depth of ext Stare cross traverse and commence grinding. Should the machine appear tobe grinding oo heavily immeditaly turn of the cross feed wit tho table stl reciprocating and wind back the ross feed manually. Do not Use emergency stop to stop the table reciprocation ar wheel except in extreme emergency. Reduce te cu and ty again. Note an excessively heavy cut wil heat he workpiece and cause ito expand making the cut even heavier. When te table has fed all the way across the workpiece ands clear set anther cut before the rection of cross traverse Y Continue grinding inthis fashion unt the surface has leaned up all over and the correct size has been obtained. ENDING OPERATIONS AND CLEANING UP switch off the machine when work completed. Y Clean up and absorb any coolant sil immediately ’ Leave the machine in a safe, clean and tidy state. DON'T % Do not use fauty equipment. immediately report any suspect machinery. Do not grind non-ferrous metals Do not hold small pioces on the magnetic table without using a fenee or vice to restrain them, Do not grind without using coolant. Do not tum off te whee! without first turing off the coolant. Do not use an excessively heavy cut Do not use @ dul or glazed wheel. Dress it % hele & ky Never leave the machine running unattended, CURRIE een Hi emergency button 7.List Emergency procedures for how to deal with fires, spills or exposure to hazardous substances Ensure flammable and combustible materials are not in proximily of the operations. In the event of a fire, use a fire extinguisher or fre blanket in close proximity o extinguish flames, if manageable, Otherwise raise alarm and evacuate. PRESSE ene ek ee ‘Remove accumulated grindings from the table using scrapers provided and flushing with water. Once serapings have died out, dispose of in general waste stream. 9.List legislation used in the devolopment of this SWP Page 3Cera | [ Supervisor: Gemma Thomp: ‘Signature: Responsibility for SWP review: Gemma Thompson _ Date of revie! v: 9" August 2013 EM 12.SWP Sign off sheet |__| SWP name and version: In signing this section the assessor/ authorisor agrees that the following persons are competent in following this ‘SWP Name Signature Date Name of Assessor/Authoriser ‘AssessoriAuthoriser Competent signature ‘ST August David Beech Ef 2013 Marcel Kaegi tk 9 August David Beech p “iy 2013 “Andrew MeVicar attan Bandai oP hugust | Dawid Beech 2013 Ces Delapez 9” August David Beech “| Wh 2013, WichaelPaterson | See Phyaks | 6 October fie 2011 ‘Terry Preiffer ‘See Physics 6” October fie 2ott Pagedal