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10/1/2016 Chapter9.

ForcedConvectionFundamentalsofHeatandMassTransfer

Fundamentals of Heat and Mass Transfer

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Chapter 8. Numerical Methods in Heat Conduction Chapter 10. Natural (or Free) Convection

Chapter 9

Forced Convection
9.1 Introduction
Inthepreviouschapters,westudiedaboutconductionheattransfer,whereheattransferwasamolecularphenomenonandwas
consideredmainlyinsolidsconvectionwasmentionedonlyinpassingandwasconsideredonlyasaboundaryconditionwhile
analysingconductionheattransfer.

Inconvectionheattransfer,thereisaflowoffluidassociatedwithheattransferandtheenergytransferismainlyduetobulkmotionof
thefluid.Whentheflowoffluidiscausedbyanexternalagencysuchasafanorpumporduetoatmosphericdisturbances,the
resultingheattransferisknownasForcedconvectionheattransferwhentheflowoffluidisduetodensitydifferencescausedby
temperaturedifferences,theheattransferissaidtobebyNatural(orfree)convection.Forexample,ifairisblownonahotplatebya
blower,heattransferoccursbyforcedconvection,whereas,ahotplatesimplyhunginairwillloseheatbynaturalconvection.

Inthischapter,weshallstudyaboutforcedconvectionheattransfer.Sincethereisaflowoffluidinvolvedinconvectionheattransfer,
itisclearthattheflowfieldwillinfluencetheheattransfergreatly.Mathematicalsolutionofconvectionheattransferwill,therefore,
requirethesimultaneoussolutionofdifferentialequationsresultingbytheapplicationofconservationofmass,conservationof
momentumandconservationofenergy,undertheconstraintsofgivenboundaryconditions.Forathreedimensionalfluidflow,
mathematicalsolutionoftheresultingdifferentialequationsisaformidabletaskanditisusualtomakemanysimplifying
assumptionstogetamathematicalsolution.Still,itmustbestatedthatexactmathematicalsolutions,evenforsimpleconvectionheat
transfercases,arerathercomplicatedanditiscommonpracticetoresorttoempiricalrelationsforsolutionsofproblemsinvolving
convectionheattransfer.Theseempiricalrelationsareobtainedbyresearchersafterperforminglargenumberofexperimentsfor
severalpracticallyimportantsituationsandarepresentedintermsofnondimensionalnumbers.

Inthischapter,weshallfirstdescribethephysicalmechanismofforcedconvectionandthenmentionabouttheconvectiveheat
transfercoefficientandvariousfactorsaffectingthesame.Then,weshalldiscussaboutvelocityandthermalboundarylayers.
Applicationofconservationofmass,momentumandenergyinrespectoftheboundarylayerwillbedemonstratednext.Weshallnot
rigorouslysolvetheseequations,butwillonlymentionthemethodsofsolution,sinceouremphasiswillbeonpracticalsolutionswith
theuseofempiricalrelations.Then,wepresentseveralempiricalrelationstodeterminefrictionandheattransfercoefficientsforflow
overdifferentgeometriessuchasaflatplate,cylinderandsphereforflowunderlaminarandturbulentconditions.Finally,flowinside
tubeswillbeconsideredanddeterminationofheattransfercoefficientbyanalogywiththemechanismoffluidflowwillbeexplained.

9.2 Physical Mechanism of Forced Convection


ConsiderahotironblockwhosesurfaceisatatemperatureTs.LetthissurfacebecooledbyafluidatatemperatureTa,flowingover
itssurfaceatavelocityU,asshowninFig.9.1.

Weknowthatheatwillbecarriedawayfromthehotironblockbytheflowingfluidandtheblockwillcool.Wealsoknowthatifthe
velocityofthefluidisincreased,moreheatiscarriedawayandtheblockwillbecooledfaster.Forthepurposeofanalysis,wequantify
theprecedingstatementbyadimensionlessnumbercalled,ReynoldsNumber,inhonourofOsborneReynolds,anEnglishscientist.
Reynoldsnumberisdefinedasfollows:

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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

FIGURE9.1Temperatureandvelocitydistributioninlaminar,forcedconvectionoverahotblock

where U=meanvelocityofflow,m/s

3
=densiyoffluid,kg/m

=dynamicviscosityoffluid,kg/(ms),
and

x=acharacteristicdimensionoftheflowpassage,equaltothelineardistancealongtheflowdirectioninthecaseofaflatplateorthe
pipediameterinthecaseofaflowthroughapipe.Fornoncircularpassages(suchasasquareorrectangularpassage),the
characteristicdimensioninEq.9.1istheequivalentdiameter,definedas:

where de=equivalentdiameter,m

2
Ac =areaofcrosssection,m ,and

P=wettedperimeter,m

Forarectangularcrosssectionofbreadthaandheightb,wegetfromEq.9.2:

And,foranannulusformedbyatubeofouterdiameterd1placedwithinatubeofinnerdiameterd2 ,equivalentdiameteriscalculated
as:

NotethatEq.9.2isusedinconnectionwiththecalculationofpressuredropforflowthroughanannulusbut,forthecaseofheat
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transfer,sayfromahotfluidflowingthroughtheinnertubetoacoldfluidflowingthroughtheoutertube,sincetheheattransfer

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occursonlythroughthesurfaceoftheinnertube,weusefortheequivalentdiameter:

IftheReynoldsnumberisbelowacertainvalue,asdeterminedbyexperiments,theflowislaminari.e.thefluidlayersmoveparallel
toeachotherinanorderlymanner.Asthevelocityofflowincreases,i.e.asthevalueofReynoldsnumberincreases,thereismore
disorderinthefluidandthefluidflowbecomesturbulentfluidchunksmoveatrandomandobviouslytheheattransferincreases,
sincethesechunksoffluidcarrytheheatwiththem.TransitionfromlaminartoturbulentflowoccursnotatafixedvalueofReynolds
number,butoccursinarangecalledtransitionrangeofReynoldsnumbers.Forexample,forflowthroughapipe,atvaluesof
Reynoldsnumberbelow2300theflowislaminar,forvaluesabove4000theflowisturbulentandinbetweenisthetransitionrange.
ValueofReynoldsnumberisaffectedbyfluidproperties,dimensionofflowpassageandalsobysurfaceconditions.

Fig.9.1alsoshowsthevelocityprofileandthetemperatureprofileforlaminarflow.Thevelocityprofileisparabolic.Astheflowing
fluidcomesincontactwiththesurfaceoftheblock,athinlayeradherestothesurfaceandessentiallyremainsstationarywithzero
velocitythisphenomenonisknownasnoslipconditionintheterminologyoffluidmechanics.Thefluidlayeradjacenttothislayer
hasitsvelocityretardedascomparedtothefreestreamvelocityduetotheeffectofviscosityofthefluid,andthenextlayerhasslightly
highervelocity,etc.tillthefreestreamvelocityisattainedatalayerfartherawayfromthesurface.Thepointwearetryingtomake
hereisthatimmediatelynexttothesolidsurface,thereisessentiallyastationarylayeroffluidandtheheattransferthroughthisfluid
layerisbypureconductionsubsequently,sincethenextlayersoffluidareinmotionconvectionheattransferoccurs.

Forthisstationaryfluidlayer,theheatfluxisgivenbyFourierslaw:

qcond=kf(dT/dy)|y=0(9.3)

wherekfisthethermalconductivityofthefluidand(dT/dy)|y=0isthetemperaturegradientaty=0i.e.atthesurface.

9.3 Newtons Law of Cooling and Heat Transfer Coe icient


GoverningrateequationforconvectionheattransferisgivenbyNewtonsLawofCooling(alsoknownasNewtonRikhmanLaw).
Accordingtothislaw,theheatfluxinconvectionheattransferisgivenby:

qconv=h(TsTa)(9.4)

wherehistheconvectiveheattransfercoefficientand(TsTa)isthetemperaturedifferencebetweenthehotsurfaceandtheflowing
2 2
fluid.Unitofhis:W/(m C)sothattheheatfluxhasunitsofW/m .

ThoughEq.9.4looksverysimple,itisverysubtle.Thereasonis:heattransfercoefficient,h,dependsonseveralfactorssuchas:

1.thefluidpropertieslikedensity,viscosity,thermalconductivityandspecificheat,
2.typeofflow(laminarorturbulent),
3.shapeoffluidpassage(circular,rectangleoraflatsurface),
4.natureofthesurface(rough/smooth)and
5.orientationofthesurface

Infact,entirethrustindeterminingtheheattransferrateinconvectionistofindoutthisvalueofhinareliablemanner.

9.4 Nusselt Number


Sinceweknowthatadjacenttothesolidsurfacethefluidlayerisstationaryandtheheattransferinthisfluidlayerisbyconduction,
andtheheattransferredbyconvectionsubsequentlymustbeequaltothisfluidlayer,wecanequateEqs.9.3and9.4:

Wecanwrite:

h={kf(dT/dy)|y=0}/(TsTa)(9.5)

i.e.theproblemoffindingoutthevalueofhreducestothetaskoffindingoutthetemperaturegradient(dT/dy)aty=0i.e.atthe
surface.

Sincetheheattransfercoefficientdependsonflowconditions,itsvalueonasurfacevariesfrompointtopoint.However,wegenerally
takeanaveragevalueofhbyproperlyaveragingthelocalvalueofheattransfercoefficientovertheentiresurface.
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ItisalsocommonpracticetonondimensionalisetheheattransfercoefficientwithNusseltnumber.Nusseltnumberisdefinedas:

whereisacharacteristicdimensionandkfisthefluidthermalconductivity.

TogetaphysicalinterpretationoftheNusseltnumber,considerathinlayeroffluidwiththicknessandwithatemperature
differenceofTbetweenthetwosurfaces.Then,wehave:

Inotherwords,Nusseltnumbertellsushowmuchtheheattransferisenhancedduetoconvectionascomparedtoonlyconduction.
Or,highertheNusseltnumber,largertheheattransferbyconvection.IfNu=1,itmeansthatheattransferisbyconductionalone.

Example9.1.Airat25Cflowsoveraflatsurfacemaintainedat65C.Temperaturemeasuredatalocationof0.3mmfromthe
surfaceis45C.Findoutthevalueofthelocalheattransfercoefficient.Thermalconductivityofairattheaveragetemperaturemaybe
assumedas0.027W/(mC).

Solution.

Data:

Ta=25CTs=65C=0.0003mT=4565=20Ckf=0.027W/(mC)

Now,tofindoutheattransfercoefficient,applyEq.9.5:

h={kf(dT/dy)|y=0}/(TsTa)(9.5)

Now,

(Notethattemperaturegradientisnegativesince,startingfromtheplatesurface,asweproceedintheydirection,Tdecreasesasy
increases.)

Therefore,

9.5 Velocity Boundary Layer


ConceptofboundarylayerwasintroducedbyLudwigPrandtlintheyear1904.Accordingtothisconcept,whenafluidflowsovera
surface,theflowfieldcanbeconsideredtobedividedintotworegions:one,athinlayeradjacenttothesolidsurface,calledthe
boundarylayer,wheretheviscosityeffectsarepredominantandvelocityandtemperaturegradientsareverylarge,andsecond,alayer
beyondtheboundarylayerwherethevelocityandtemperaturegradientsareequaltotheirfreestreamvalues.Theboundarylayer
thickness()isarbitrarilydefinedasthatdistancefromthesurfaceintheydirectionatwhichthevelocityreaches99%ofthefree
streamvelocity,U.Boundarylayerconcepthelpsinsimplificationofmomentumequationsand,inparticular,solutionofviscousflow
problemswasgreatlyfacilitatedbythisconcept.

Letusfirststudythedevelopmentofboundarylayerforaflowoveraflatplate.Flowoveraflatplateisimportantfromapractical
pointofview,sinceflowoverturbinebladesandaerofoilsectionsofairplanewingscanbeapproximatedasflowoveraflatplate.See
Fig.9.2.

Considerathin,flatplate.TheleadingedgeandthetrailingedgeoftheplateareshownintheFig.9.2.Letafluidapproachtheflat
plateatafreestreamvelocityofU.Thefluidlayerimmediatelyincontactwiththeplatesurfaceadherestothesurfaceandremains
stationary,andinfluidmechanics,thisphenomenonisknownasnoslipcondition.Then,thefluidlayernexttothisstationarylayer
hasitsvelocityretardedbecauseoftheviscosityeffectsi.e.duetothefrictionalforceordragexertedbetweenthestationaryandthe
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movinglayers.Thiseffectcontinueswithsubsequentlayersuptosomedistanceintheydirectiontillthevelocityequalsthefree

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streamvelocityU.Thisregionoffluidlayerinwhichtheviscosityeffectsarepredominantisknownasthevelocity(orhydrodynamic)
boundarylayer,orsimplytheboundarylayer.Thicknessoftheboundarylayerisarbitrarilydefinedasthatdistanceinthey
directionfromtheplatesurfaceatwhichthevelocityis99%ofthefreestreamvelocity.Notethefollowingpointsinconnectionwith
theboundarylayer:

FIGURE9.2Developmentofboundarylayeroveraflatplate

1.Theboundarylayerdividestheflowfieldintotworegions:one,theboundarylayerregionwheretheviscosityeffectsare
predominantandthevelocitygradientsareverysteep,and,second,theinviscidregionwherethefrictionaleffectsare
negligibleandthevelocityremainsessentiallyconstantatthefreestreamvalue.
2.Sincethefluidlayersintheboundarylayertravelatdifferentvelocities,thefasterlayerexertsadragforce(orfrictionalforce)
ontheslowerlayerbelowitthedragforceperunitareaisknownasshearstress().Shearstressisproportionaltothe
velocitygradientatthesurface.Thisisthereasonwhy,influidmechanics,thevelocityprofilehastobefoundouttodetermine
thefrictionalforceexertedbyafluidonthesurface.Shearstressisgivenby:

2
whereisdynamicviscosityofthefluiditsunitiskg/(ms)orN.s/m .Viscosityisameasureofresistancetoflow.For
liquids,viscositydecreasesastemperatureincreases,whereasforgases,viscosityincreasesasthetemperatureincreases.
Viscositiesofafewfluidsat20CaregiveninTable9.1.Itmaybeobservedthatviscosityvariesbyseveralordersofmagnitude
fordifferentfluids.

3.UseofEq.9.7todeterminethesurfaceshearstressisnotveryconvenient,sinceitrequiresamathematicalexpressionforthe
velocityprofileso,inpractice,surfaceshearstressisdeterminedintermsofthefreestreamvelocityfromthefollowing
relation:

TABLE9.1Dynamicviscosityofafewfluidsat20C

Fluid (kg/(m.s)

Glycerin 1.49

Engineoil 0.80

Ethylalcohol 0.00120

Water 0.00106

Freon12 0.000262

Air 0.0000182

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whereCfisafrictioncoefficientordragcoefficient.isthedensityofthefluid.Cfisdeterminedexperimentallyinmost
cases.Dragcoefficientvariesalongthelengthoftheflatplate.Averagevalueofdragcoefficient(Cfa)iscalculatedbysuitably
integratingthelocalvalueoverthewholelengthoftheplateandthenthedragforceovertheentireplatesurfaceisdetermined
from:

2
whereA=surfacearea,m .

4.Startingfromtheleadingedgeoftheplate,forsomedistancealongthelengthoftheplate,theflowintheboundarylayeris
laminari.e.thelayersoffluidareparalleltoeachotherandtheflowproceedsinasystematic,orderlymanner.However,after
somedistance,disturbancesappearintheflowandbeyondthistransitionregion,flowbecomescompletelychaoticandthere
iscompletemixingofchunksoffluidmovinginarandommanneri.e.theflowbecomesturbulent.
5.Transitionfromlaminartoturbulentflowdependsprimarilyonthefreestreamvelocity,fluidproperties,surfacetemperature
andsurfaceroughness,andischaracterizedbyReynoldsnumber.Reynoldsnumberisadimensionlessnumber,definedas:

Re=(Inertiaforces/Viscousforces)

Or,

where U=freestreamvelocity,m/s

x=characteristiclengthi.e.foraflatplateitisthelengthalongtheplateintheflowdirection,
fromtheleadingedge,and

2
v=kinematicviscosityoffluid=/,m /s,whereisthedensityoffluid.

WhentheReynoldsnumberislow,i.e.whentheflowislaminar,inertiaforcesaresmallcomparedtoviscousforcesandthe
velocityfluctuationsaredampedoutbytheviscosityeffectsandthelayersoffluidflowsystematically,paralleltoeachother.
WhentheReynoldsnumberislarge,i.e.whentheflowisturbulent,inertiaforcesarelargecomparedtotheviscousforcesand
theflowbecomeschaotic.Foraflatplate,ingeneral,forpracticalpurposes,thecriticalReynoldsnumber,Rec atwhichthe
5
flowchangesfromlaminartoturbulentistakenas510 .Itshouldbeunderstoodclearlythatthisisnotafixedvaluebut
dependsonmanyparametersincludingthesurfaceroughness.

6.Thereisintensemixingoffluidparticlesinturbulentregiontherefore,heattransferismoreinturbulentflowascomparedin
laminarflow.Thisisthereasonwhyspecialeffortsaremadeinthedesignofheatexchangerstoincreaseturbulence.However,
onehastopayapremiumofincreasedpressuredropi.e.increasedpowertopumpthefluidthroughtheheatexchanger.
7.Velocityprofileinthelaminarflowisapproximatelyparabolic.
8.TurbulentregionofboundarylayerisprecededbytransitionregionasshowninFig.9.2.
9.Turbulentboundarylayeritselfismadeofthreelayers:averythinlayercalledlaminarsublayer,then,abufferlayerand,
finally,theturbulentlayer.
10.Velocityprofileinthelaminarsublayerisapproximatelylinear,whereasintheturbulentlayerthevelocityprofileissomewhat
flat,asshown.
11.Thicknessoftheboundarylayer,,increasesalongtheflowdirectionasweshallseelater,isrelatedtotheReynoldsnumber
asfollows:inthelaminarflowregion:

andforturbulentflowregion:

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whereRexistheReynoldsnumberatpositionxfromtheleadingedge.

9.6 Thermal Boundary Layer


Whenthetemperatureofafluidflowingonasurfaceisdifferentfromthatofthesurface,athermalboundarylayerdevelopsonthe
surface,inamannersimilartothedevelopmentofthevelocityboundarylayer.Letusillustratethedevelopmentofthethermal
boundarylayerwithreferencetoaflatplate.SeeFig.9.3.

ConsiderafluidatanuniformvelocityofUandauniformtemperatureofTaapproachtheleadingedgeofathin,flatplateasshown.
LettheflatplatebeatauniformtemperatureofTs.LetTa>Ts.Then,thefirstlayerthatcomesincontactwiththesurfacewilladhere
tothesurface(noslipcondition)andreachthermalequilibriumwiththesurfaceandattainatemperatureofTs.Then,thefluid
particlesinthislayerwillexchangeenergywiththeparticlesintheadjoininglayer,whichinturnwillexchangeenergywiththe
subsequentlayer,andsoon.ThusatemperatureprofilewilldevelopintheflowfieldandthetemperaturewillvaryfromTsatthe
surfacetoTaatthefreestream.InFig.9.3,theterm(TTs)isplottedagainstyasshown.Thusatthesurface,(TTs)=0andatthe
freestreamcondition,(TTs)=(TaTs).Theregioninwhichthetemperaturevariationintheydirectionissignificantisknownas
thermalboundarylayer.Thicknessofthethermalboundarylayer(t)atanylocationisdefinedasthatdistancefromtheplatesurface
intheydirectionwhere(TTs)=0.99(TaTs).i.ewherethetemperaturedifferencebetweenthefluidandthesurfacehas
reached99%ofthemaximumpossibletemperaturedifferenceof(TaTs).Inotherwords,attheouteredgeofthethermalboundary
layer,thedimensionlesstemperatureratio,(TTs)/(TaTs)isequalto99%.

Thicknessofthethermalboundarylayerincreaseswithincreasingdistancealongtheplatethisisduetothefactthateffectsofheat
transferarefeltmore,furtherdownstream.

IftheapproachingfluidstreamtemperatureTaislessthantheplatesurfacetemperature,thenthetemperatureprofileinthethermal
boundarylayerwillbeasshownbelow,inFig.9.4:

FIGURE9.3Developmentofthermalboundarylayeroveraflatplate

FIGURE9.4ThermalboundarylayeroveraflatplatewhenTa<Ts

Temperatureofthefluidchangesfromamaximumattheplatesurfacetothefreestreamtemperature,asweproceedfromthesurface
upwardsintheydirection.Verticaldistancefromtheplatesurfacewheretheratio(TsT)/(TsTa)isequalto99%representsthe
thicknessofthethermalboundarylayer.

Velocityprofileinthehydrodynamicboundarylayerdependsontheviscosityofthefluid,whereastemperatureprofileinthethermal
boundarylayerdependsontheviscosity,specificheatandthermalconductivityofthefluid,inadditiontothevelocity.

Relativemagnitudesofthethicknessesofthehydrodynamicboundarylayer()andthermalboundarylayer(dt)dependonthe
dimensionlessparameterPrandtlnumberdefinedas:
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Pr=(Moleculardiffusivityofmomentum)/(Moleculardiffusivityofheat)

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Or,

whereisdynamicviscosity,Cpisthespecificheatandkisthethermalconductivityofthefluid.

Also,viskinematicviscosity=/,andisthethermaldiffusivity.

Prandtlnumberisoftheorderof1forgases,lessthan0.01forliquidmetalsandmorethan100,000forheavyoils.SeeTable9.2.

TABLE9.2RangeofPrandtlnumbersforfluids

Fluid Pr

Liquidmetals 0.0040.030

Gases 0.71.0

Water 1.713.7

Lightorganicfluids 550

Oils 50100,000

Glycerin 2000100,000

Regardingtherelativegrowthofvelocityandthermalboundarylayersinafluid,wemaynotethefollowing:

1.Forgases,wherePr=(v/)isoftheorderof1,weseethatthemomentumandheatdissipatealmostatthesameratei.e.
thicknessesofthehydrodynamicandthermalboundarylayersareofthesameorder
2.forliquidmetalssincePr<<1,itmeansthatheatdiffusesatamuchhigherratethanthemomentumforliquidmetalsi.e.the
thermalboundarylayerismuchthickerthanhydrodynamicboundarylayerforliquidmetals(SeeFig9.5,a),and,
3.forheavyoils(Pr>>1),momentumdiffusesatafasterratethanheatthroughthemediumandthisisevidentfromFig.(9.5,b)
thus,thethermalboundarylayerismuchthinnerthanhydrodynamicboundarylayer.

Forlaminarconditions,thicknessofthermalboundarylayerisrelatedtohydrodynamicboundarylayer,approximatelyasfollows:

FIGURE9.5Thermalandvelocityboundarylayersoveraflatplateforliquidmetalsandoils

wherePristhePrandtlnumber.

9.7 Di erential Equations for the Boundary Layer


Inconvectionstudies,sincethereisafluidflow,weareinterestedintheshearstressandthefrictioncoefficienttodeterminethesewe
needthevelocitygradientatthesurface.Similarly,todeterminetheconvectioncoefficient,weneedthetemperaturegradientatthe
surface.Todeterminethevelocitygradientatthesurface,weapplytheequationofconservationofmomentum(inconjunctionwith
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theequationofconservationofmass)toadifferentialvolumeelementintheboundarylayer.And,todeterminethetemperature

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gradientatthesurface,weapplytheequationofconservationofenergytoadifferentialvolumeelementintheboundarylayer.We
startwiththeapplicationofequationforconservationofmass:

9.7.1 Conservation of MassThe Continuity Equation for The Boundary Layer


Consideradifferentialcontrolvolume,ofsection(dx.dy)andunitdepth,withintheboundarylayer,asshowninFig.9.6.

FIGURE9.6Elementalcontrolvolumeintheboundarylayeroveraflatplateforconservationofmass

Assumptions:

1.Flowissteady,incompressible
2.Constantfluidproperties
3.PressurevariationisonlyintheXdirection
4.ShearinYdirectionisnegligible
5.Continuityinspaceandtime

LetuandvbethevelocitycomponentsintheXandYdirections.Then,rememberingthatthemassflowrateisgivenby(densityx
velocityxarea)andthatthedepthisunityintheZdirection,wecanwrite:

MassflowintothecontrolvolumeinXdirection=.u.(dy.1)

MassflowoutofthecontrolvolumeinXdirection=.[u+(u/x).dx].(dy.1)

Therefore,netmassflowintotheelementintheXdirection=.(u/x).dx.dy

Similarly,netmassflowintothecontrolvolumeintheYdirectionis=.(v/y).dy.dx

Sincethenetmassflowintocontrolvolume,insteadystate,mustbeequaltozero,wewrite:

.{(u/x)+(v/y)}.dx.dy=0

i.e.foratwodimensionalflowintheboundarylayer,equationofconservationofmassisgivenby:

(u/x)+(v/y)=0.(9.15)

Eq.9.15isknownascontinuityequationfortwodimensional,steadyflowofanincompressiblefluid.

9.7.2 Conservation of Momentum Equation for The Boundary Layer


ThisisobtainedbytheapplicationofNewtonssecondlawofmotiontothedifferentialelement,whichstatesthatthenetforceonthe
elementintheXdirectionisequaltothenetmomentumeffluxfromthecontrolvolumeintheXdirection.Fig.9.7showsthe
momentumfluxesandforcesactingonthedifferentialcontrolvolume.

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FIGURE9.7Conservationofmomentuminatwodimensional,incompressibleboundarylayer

FornopressuregradientsintheYdirectionandwiththeassumptionthatviscousshearintheYdirectionisnegligible,
2
MomentumflowinXdirectionintoleftface=.u .dy
2
MomentumflowinXdirectionoutofrightface=.[u+(u/x).dx] .dy
2
=.u .dy+2..u.(u/x).dx.dy

xmomentumflowenteringbottomface=.u.v.dx

xmomentumflowleavingupperface=.[v+(v/y).dy].[u+(u/y).dy].dx

=.u.v.dx+.u.(v/y).dx.dy+.v.(u/y).dx.dy

Therefore,netmomentumchangeintheXdirection=

[momentumfluxoutoftherightandtopfaces][momentumfluxintotheleftandbottomfaces]


2 2
=[.u .dy+2..u.(u/x).dx.dy]+[.u.v.dx+.u.(v/y).dx.dy+.v.(u/y).dx.dy].u .dy.u.v.dx

=2..u.(u/x).dx.dy+.u.(v/y).dx.dy+.v.(u/y).dx.dy

=.{u.(u/x)+v.(u/y)}.dx.dy+.u.{(u/x)+(v/y)}.dx.dy

Now,fromcontinuityEq.9.15,wehave:(u/x)+(v/y)=0Therefore,netmomentumtransferintheXdirection=.{u.(u/x)
+v.(u/y)}.dx.dy(a)

Now,letuscalculatetheforcesactingonthecontrolvolumeintheXdirection:

Pressureforces:

Pressureforceontheleftfaceisp.(dy.1)andovertherightfaceis

[p+(p/x).dx].(dy.1)

Therefore,netpressureforceinthedirectionofmotionis:(p/x).dx.dy

And,

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Viscousshearforceatthebottomfaceis:(u/y).(dx.1)
2 2
Viscousshearforceatthetopfaceis:[(u/y)+( u/y ).dy].(dx.1)

Therefore,netviscousforceinthedirectionofmotion=
2 2 2 2
[(u/y)+( u/y ).dy].(dx.1)(u/y).(dx.1)=( u/y ).dx.dy

Therefore,

F x=ResultantappliedforceintheXdirection=

NetpressureforceintheXdirection+netviscousforceintheXdirection

i.e.


2 2
F x=(p/x).dx.dy+( u/y ).dx.dy(b)

EquatingEqs.aand b asperNewtonssecondlaw,andneglectingsecondorderdifferentials,weget:


2 2
.{u.(u/x)+v.(u/y)}=( u/y )(p/x).(9.16)

Eq.9.16isknownasconservationofmomentumequationfortwodimensional,steadyflowofanincompressiblefluid.

IfthepressurevariationintheXdirectionisnegligible,(whichistrueforflowoveraflatplatesince(U/x)=0),Eq.9.16reduces
to:


2 2
u.(u/x)+v.(u/y)=n.( u/y ).(9.17)

wherev=/=kinematicviscosity

9.7.3 Conservation of Energy Equation for The Boundary Layer


Assumptions:

1.steady,incompressibleflow
2.conductionisonlyintheYdirection
3.temperaturechangeintheXdirectionissmalli.e.negligibleconductioninflowdirection
4.specificheat(Cp)ofthefluidisconstant
5.negligibleviscousheating
6.negligiblebodyforces

Fig.9.8showstherateatwhichenergyisconductedandconvectedintoandoutofthedifferentialcontrolvolume.

Notethatinadditiontotheconductiveterms,therearefourconvectiveterms.

Letuswritethedifferentenergytermsandapplytheenergybalancewhichstatesthatnetrateofconductionandconvectionshouldbe
equaltozero:

Convectiveterms:

FortheXdirection:

Energyintothecontrolvolume=.Cp.u.T.dy

Energyoutofthecontrolvolume=.Cp.{u+(u/x).dx}.{T+(T/x)dx}.dy

Therefore,neglectingtheproductofdifferentials,netenergyconvectedintothecontrolvolumeintheXdirectionisgivenby:.Cp.
{u.(T/x)+T.(u/x)}.dx.dy

Similarly,netenergyconvectedintothecontrolvolumeintheYdirectionisgivenby:

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.Cp.{v.(T/y)+T.(v/y)}.dx.dy

Conductiveterms:

ConductioninYdirection.

FIGURE9.8Conservationofenergyinatwodimensional,incompressibleboundarylayer

NetconductionintothecontrolvolumeintheYdirectionisgivenby:


2 2 2 2
k.dx.(T/y)[k.dx.{(T/y)+( T/y ).dy}=k.( T/y ).dx.dy

Similarly,forcompleteness,netconductionintothecontrolvolumeintheXdirectionisgivenby:


2 2
k.( T/x ).dx.dy

Whentheviscousworkisneglected,makinganenergybalance,wehave:

Algebraicsumtotalofheatflowtothecontrolvolumeduetoconductionandconvectionmustbeequaltozero.

i.e.
2 2 2 2
.Cp.{u.(T/x)+T.(u/x)}.dx.dy.Cp.{v.(T/y)+T.(v/y)}.dx.dy+k.( T/x ).dx.dy+k.( T/y ).dx.dy=0

i.e.
2 2 2 2
.Cp.{u.(T/x)+T.(u/x)+v.(T/y)+T.(v/y)}.dx.dy+k.{( T/x )+( T/y )}.dx.dy=0

i.e.
2 2 2 2
.Cp.{u.(T/x)+v.(T/y)+T.[(u/x)+(v/y)]}+k.{( T/x )+( T/y )}=0

Now,fromcontinuityequation,(u/x)+(v/y)=0also,sincetheboundarylayerisverythin,(T/y)>>(T/x).(i.e.
conductioninXdirectionisnegligible).

Therefore,energybalanceequationbecomes:


2 2
u.(T/x)+v.(T/y)=(/r.Cp).( T/y )

or,

Thisistheenergyequationforatwodimensional,steadyincompressibleflow,whentheviscousdissipationisneglected,i.e.for
verylowvelocitiesofflow.

ObservethesimilaritybetweenEq.9.17formomentumbalanceandtheEq.9.18forenergybalance.

InEq.9.17,v=/=kinematicviscosity,alsoknownasmomentumdiffusivity.InEq.9.18,isthediffusivityofheat.Theirratiois
knownasPrandtlnumberandisequalto:
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Pr=v/=(/)/(k/.Cp)=Cp./k(9.19)

Ifv=,thenPr=1andthemomentumandenergyequationsareidenticalthus,Prandtlnumbercontrolstherelationbetweenthe
velocityandtemperaturedistributions.

Whentheviscousdissipationcannotbeneglected,asinthecaseofveryviscousfluids(e.g.injournalbearings),orwhenthefluid
shearrateisextremelyhigh,anadditionaltermforviscousdissipation,appearsontheLHSoftheenergybalance.isgivenby:
2 2 2 2
=.{[(u/y)+(v/x)] +2.[(u/x) +(v/y) ](2/3).[(u/x)+(v/y)] (9.20)

Weshallnotconsiderviscousdissipationinourdiscussions.

9.8 Methods to Determine Convective Heat Transfer Coe icient


Asstatedearlier,inconvectionheattransferanalysis,theprimaryproblemistodeterminetheheattransfercoefficient.Oncethis
quantityisdetermined,heattransferratefromthesurfaceiseasilydeterminedbyapplyingNewtonslaw.

Therearegenerally,fivemethodsavailabletodeterminetheconvectiveheattransfercoefficient:

1.dimensionalanalysisinconjunctionwithexperimentaldata
2.exactmathematicalsolutionsofboundarylayerequations
3.approximatesolutionsofboundarylayerequationsbyintegralmethods
4.analogybetweenheatandmomentumtransfer,and
5.numericalanalysis

Ofcourse,noneofthemcanbyitself,solvealltheproblemswecomeacrossinpractice,sinceeachmethodhasitsownlimitation.

Oftheabovementionedmethods,dimensionalanalysisismathematicallysimple,buthasthedisadvantagethatitdoesnotgiveany
insightintothephenomenonoccurringalso,itdoesnotgiveanyequationthatcanbesolved,butrequiresexperimentaldatatogetthe
coefficientsintheequations.However,thismethodhelpsintheinterpretationoftheexperimentaldataandextendstherangeof
applicabilitybyexpressingthedataintermsofdimensionlessgroups.

Exactsolutionsofboundarylayerequationsinvolvesimultaneoussolutionsofdifferentialequationsderivedfortheboundarylayer.
Thesearerathercomplicatedandsolutionsareavailableforafewsimpleflowsituations,suchasflowoveraflatplate,anairfoil,ora
circularcylinder,inlaminarflow.Describingtheturbulentflowmathematicallyisratherdifficult.Weshallonlygiveanoutlineofthis
method,sinceouremphasisisonpracticalsolutionstoconvectionheattransferproblemsbyusingempiricalrelations.

Approximatesolutionsforboundarylayerequationsconsiderafinitecontrolvolumeforanalysis,ratherthananinfinitesimal
controlvolume,andintegralequationsarederivedhowever,solutionrequiresassumingequationstodescribethevelocityand
temperatureprofilessatisfyingtheboundaryconditions.Thismethodisrelativelysimple,anditispossibletogetsolutionsto
problemsthatcannotbetreatedbyexactmethodofanalysis.Thismethodcanbeappliedtoturbulentflowalso.

Analogybetweenheatandmomentumtransferisaveryusefultooltodeducetheconvectiveheattransfercoefficientbythe
knowledgeofflowfrictiondataonly,particularlyforturbulentflows,withoutactuallyconductingheattransferexperiments.This
methodutilizesthefactthatthemomentumandenergyequationshavethesameform,undercertainconditions,andtherefore,the
solutionsalsomusthavethesameform.Further,itissimpletoconductflow(friction)experiments,ascomparedtoheattransfer
experiments.

Numericalmethodsinvolvesdiscretizingthedifferentialequationsandarethereforeapproximate.Solutionsareobtainedatdiscrete
pointsintimeandspaceratherthancontinuouslyhowever,accuracycanbeimprovedtoacceptablelevelsbytakingsufficientlyclose
grids.Mainadvantageofnumericalmethodsisthatvariationinfluidpropertiesandboundaryconditionscanbeeasilyhandled.

9.8.1 Dimensional Analysis


Dimensionalanalysisconsidersthevariousquantitiesthatcontributetothephenomenonandreducesthesevariablesinto
dimensionlessgroupshowever,dimensionalanalysisaloneisnotofmuchuse,andthismethodmustalwaysbesupplementedby
experimentaldatasincetodeterminethecoefficientsinthefunctionalrelationshipsbetweenthedimensionlessgroupsweneedactual,
practicaldata.Also,itisnecessarytohavesomeinsightintotheproblembeforewestarttheanalysis,sincewehavetofirstlistthe
pertinentvariablesthatinfluencethephenomenon.Oncethisisdone,mathematicsinvolvedisminimum,andthemethodcanbe
appliedroutinelytomostoftheproblems.

9.8.1.1 Primary Dimensions and Dimensional Formulas.

Fundamentalaxiomofdimensionalanalysisisthatequationsdescribingaphysicalphenomenonmustbedimensionally
homogeneous(i.e.dimensionsofthetwosidesoftheequationareidentical)andunitsthereinmustbeconsistent.

Dimensionisaqualitativeexpressionwhereasunitisquantitative.Forexample,whenthedistancebetweentwopointsisspokenofas
lengthitisqualitativeinstead,ifwesaythatthedistanceissomanymetresorkilometresormiles,wearespeakingintermsof
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InS.I.system,therearefourprimarydimensionsviz.Length(L),Mass(M),Time(t)andTemperature(T).Otherderivedquantities
canbeexpressedintermsoftheseprimarydimensions.Dimensionalformulaforaphysicalquantityisobtainedfromitsdefinitionor
fromphysicallawsinvolved.Forexample,

Dimensionoflengthofabar:[L]
1
Dimensionofvelocity:Distance/time:[L/t]=L.t
2 2
DimensionofForce:Massxacceleration=[M.L/t ]=[M.L.t ]
2 2 2
DimensionofWork:Forcexdistance:[M.L.t ].L=[M.L .t ]
2 3
DimensionofPower:Work/time:=[M.L .t ],,etc.

Table9.3showsafewphysicalquantities,theirsymbols,unitsanddimensionalformulas.

9.8.1.2 Buckingham Theorem.

Thistheoremisusedtodeterminethenumberofindependentdimensionlessgroupsthatcanbeobtainedfromasetofphysical
quantitiesthatgovernagivenphenomenon.

Accordingtothisrule,ifthenumberofpertinentphysicalvariablesgoverningaphenomenonisn,andthenumberofprimary
dimensionstoexpressthedimensionalformulasofthesenquantitiesism,then,thenumberofindependentdimensionlessgroups
thatcanbeformedbycombiningthesephysicalquantitiesisgivenby(nm).Ifthesedimensionlessgroupsaredesignatedby 1, 2 ,
,etc.then,relationbetweenthemcanbeexpressedas:

F( 1, 2 , 3 ,)=0(9.21)

TABLE9.3Somephysicalquantitiesofimportanceinheattransferandtheirdimensions

Forexample,ifinaproblem,thereare5physicalquantitieswhicharedescribedby3primarydimensionsonly,thenthereare(53)
=2dimensionlessgroupsandthesolutionisoftheform:

F( 1, 2 )=0.(9.22)

Or,

1=f( 2 )(9.23)


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Thenexperimentaldatacanbepresentedbyplotting 1against 2 .

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1 2

Ifthereare3dimensionlessgroupsinanotherproblem,thesolutionisoftheform:

F( 1, 2 , 3 )=0.(9.24)

Or,

1=f( 2 , 3 )(9.25)

Now,experimentaldatacanbepresentedbyplotting 1against 2 fordifferentvaluesof 3 .

WhileapplyingtheBuckinghammethod,afterdeterminingthenumberofptermsthatcanbeformed,furtherprocedureisasfollows:
Ofthetotalofnnumberofvariables,selectacoregroupofmnumberofvariables,whichrepeatforeachtermtheseareknown
asrepeatedvariablesthen,eachtermisformedbythecoregroupplusoneoftheremaining(nm)variables.Eachofthe
variablesinthecoregroupisraisedtoasuitablepowertomaintaindimensionalhomogeneity.Selectionofthecoregroupshouldbe
doneasperthefollowingthumbrules:

1.variablesinthecoregroupmustcontainamongthemselvesallthefundamentaldimensionsinvolvedinthephenomenon.
2.therepeatingvariablesmustnotformdimensionlessgroupsamongthemselves
3.invariably,dependentvariableshouldnotbeincudedinthecoregroup
4.notwovariablesinthecoregroupshouldhavethesamedimensions
5.ingeneral,repeatingvariablesshouldbechosensuchthatonevariablecontainsageometricproperty(e.g.lengthl,diameter
Dorheighth),othervariablecontainsaflowproperty(e.g.velocityV,accelerationaetc.),andtheothervariablecontainsa
fluidproperty(e.g.density,dynamicviscosityetc.).Inmostofthecases,repeatedvariablesorthecoregroupconsistof:
(l,V,),(d,V,),(l,V,),or(d,V,).

ProcedureofapplyingtheBuckinghammethodisillustratedbelow:

9.8.1.3 Dimensional Analysis for Forced Convection.

NowletusillustratetheapplicationofBuckighamstheoremtothecaseofconvectionheattransferforafluidflowingacrossa
heatedtubeofcourse,sameapproachisapplicableforheattransferforafluidflowinginsideatubeorflowingoveraplate.

First,itisnecessarytolistthepertinentparametersinfluencingthephysicalphenomenon.Fromthedescriptionoftheproblem,it
appearsreasonabletoassumethatthephysicalquantitieslistedbelow(alongwiththeirdimensionalformulas)arerelevanttothis
problem:

1.Tubediameter(D)[L]
3
2.Fluiddensity()[ML ]
1
3.Fluidvelocity(V)[Lt ]
1 1
4.Fluidviscosity()[ML t ]
2 2 1
5.Specificheat(Cp)[L t T ]
3 1
6.Thermalconductivity(k)[MLt T ],and
3 1
7.Heattransfercoefficient(h)[Mt T ]

Thus,weseethatthereare7pertinentvariablesaffectingthephysicalphenomenonandtheycontain4fundamentaldimensionsL,M,t
andT.

Then,fromBuckinghamstheorem,wededucethat(74)=3independentdimensionlessgroupswouldbeformedtocorrelate
experimentaldata.

Now,letusformthecoregroupof4variables,keepinginmindtheprinciplesenumeratedabove.Letuschoosed,V,,andhforthe
coregroup.Theycontainamongthemselvesalltheprimarydimensionstheydonotformdimensionlessgroupsamongthemselves
notwovariableshavesamedimensionsand,onevariable(D)isageometricproperty,onevariable(V)isaflowproperty,andisa
fluidproperty.Then,thedifferenttermsareobtainedbycombiningthecoregroupwitheachoneoftheremaining(74)
properties:


a b c d
1=h . .D .V .
m n p q p
2 =h . .D .V .C
w x y z
3 =h . .D .V .k

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Exponentsoftermsintermsarechosensoastomakethetermsdimensionless.So,westartwith 1andwritethedimensional
formulasofeachquantityandapplytherequirementofdimensionalhomogeneity:

For 1:

EquatingtheexponentsofM,L,tandToneitherside,fordimensionalhomogeneity:

ExponentsofM:0=a+b+1

ExponentsofL:0=3b+c+d1

Exponentsoft:0=3ad1

ExponentsofT:0=a

Solvingtheaboveequations,weget:

a=0b=1c=1d=1

Therefore,

1 1
1= .D .V
1
.

i.e. 1=/(.V.D)

Since 1isdimensionlessanyway,

weshallchoose: 1=.V.D/

Recognizethat 1isthedimensionlessReynoldsnumber(Re).

For2:

EquatingtheexponentsofM,L,tandToneitherside,fordimensionalhomogeneity:

ExponentsofM:0=m+n

ExponentsofL:0=3n+p+q+2
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Exponentsoft:0=3mq2

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ExponentsofT:0=m1

Solvingtheaboveequations,weget:

m=1n=1p=0q=1

Therefore,

1
2 =h ..V.Cp

i.e. 2 =(Cp..V)/h

Sincethedimensionsofhandk/Daresame,wewrite:

2 =(Cp..V.D)/k

Dividingthisbyanotherdimensionlessnumber,i.e.Reynoldsnumbergivesagainanotherdimensionlessnumberso,weget:

2 ={(Cp..V.D)/k}/{.V.D/}=.Cp/k

Recognisethat 2 isthedimensionlessPrandtlnumber(Pr).

For3:

EquatingtheexponentsofM,L,tandToneitherside,fordimensionalhomogeneity:

ExponentsofM:0=w+x+1

ExponentsofL:0=3x+y+z+1

Exponentsoft:0=3wz3

ExponentsofT:0=w1

Solvingtheaboveequations,weget:

w=1x=0y=1z=0

Therefore,
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1 1
3 =h .D .k=k/(h.D)

Sincek/(h.D)isdimensionless,(h.D)/kisalsodimensionless.So,wechoose:

3 =(h.D)/k

Recognizethat 3 isthedimensionlessNusseltnumber(Nu).

Then,accordingtotheBuckinghamptheorem,

3 =F( 1, 2 )

Or,


m n
Nu=C.Re .Pr .(9.26)

whereC,mandnareconstantsevaluatedexperimentally.

Eq.9.26isthedesiredrelationamongthevariousphysicalquantitiesaffectingforcedconvectionacrossatube,expressedintermsof
dimensionlessnumbersNu,ReandPr.

Note:

(a)Ifwehadtaken(D,,,k)forthecoregroup(or,repeatingvariables),thencombiningthecoregroupwithV,cpandhinturn,we
wouldhavegot,respectively:

1=(VD)/=Re

2 =Cp/k=Pr,and

3 =hD/k=Nu

i.e.thesameresultasobtainedearlier.

(b)If,instead,wechoose(V,,,Cp)asthecoregroup,thenthedimensionlesstermsobtainedare:

Re=(VD)/m

Pr=Cp/k,and

St=h/(VCp)=h/(GCp)=Stantonnumber,

whereG=.V=massvelocity

Infact,anotherwayofexpressingheattransfercorrelationsis:

St=F(Re,Pr).(9.27)

9.8.1.4 Advantages and Limitations of Dimensional Analysis

Advantages:

1.Itismathematicallyquitesimple.
2.Whenagivenphysicalphenomenondependsonalargenumberofvariables,dimensionalanalysisreducesthenumberof
variablesforexperimentationbygettingthedimensionlessnumberswithsuitablecombinationofthosevariables.Advantageof
havinglessernumberofvariablesforexperimentationisobvious.
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3.Dimensionalanalysishelpsininterpretationofexperimentaldataandinderivingsuitableempirical,designequations.

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4.Italsohelpsinplanningtheexperimentalworkforaparticularproblem.
5.Ithelpstoextendtherangeofexperimentalresultsforexample,ifaparticularsetofresultsforairinforcedconvectionis
expressedintermsofNusseltsnumber,ReynoldsnumberandPrandtlnumbers,thenthesameresultscanbeappliedtoanother
fluid,say,water,ifthecorrespondingdimensionlessnumbersarethesame.
6.Ithelpsingettingapartialsolutiontoproblems,whenthemathematicalsolutionistoocomplicated.

Limitations:

1.Itdoesnotgiveanyinsightintothephysicalphenomenonoccurring.
2.Selectionofvariableshastobedonewithcareifitiswronglydone,resultswillbeerroneous.
3.Itdoesnotgiveanexactfunctionalrelationwhichcanbesolveddimensionalanalysisrequiresexperimentaldatatogetthe
coefficientsinthefunctionalrelationship.
4.Ifitisrequiredtogettheeffectofoneparticularvariableontherestofthevariablesinaparticularproblem,itisdifficulttoget
thisinformationbydimensionalanalysis.

Applicationofdimensionalanalysistothecaseofheattransferbynaturalconvectionwillbedescribedinthenextchapter.

9.8.1.5 Dimensionless Numbers and their Physical Significance.

Therearemanydimensionlessnumbersthatwecomeacrossinheattransferstudies.Theirphysicalsignificancemustbeclearly
understoodandthisisisfacilitatedbyexpressingthesedimensionlessnumbersastheratiosoftwoforces.Thisrequiresalittle
explanation:

Manytimes,influidmechanicsandheattransferstudies,itbecomesimpossibleorimpracticabletoconductexperimentsonthe
actualprototypesizeofthesystem.Then,studiesaredoneonamodelofreducedsize.Then,thequestionarisesastohowtorelatethe
resultsoftheexperimentsdoneonthemodeltotheactualprototype.Tobeabletodoso,certaincriteriahavetobesatisfied.These
criteria,knownascriteriaforsimilitudearethefollowing:

1.GeometricalsimilarityTwoobjectsaregeometricallysimilariftheratiosofcorrespondinglineardimensionsareequal.
2.KinematicsimilarityThisrepresentssimilarityofmotion,i.e.iftheratiosofvelocitiesofcorrespondingparticlesare
equal,thereissaidtobekinematicsimilarity.
3.DynamicsimilarityThisrepresentssimilarityofforces.Ifthereiskinematicsimilarityandinaddition,theratiosof
homologousforcesinthesystemsarealsothesame,thereissaidtobedynamicsimilarity.

Ifalltheabovecriteriaaresatisfied,thenthereiscompletecorrespondenceorsimilaritybetweenthemodelandtheprototype.

Further,inanincompressibleflow,iftheconditionsofgeometricalsimilarityanddynamicsimilarityaresatisfied,thenkinematic
similarityisautomaticallyachieved.

Geometricsimilaritycanbeeasilyachievedbyconstructingthemodeloftheactualsystemtoacertainreducedscale.Onewayof
ensuringdynamicsimilarityisbymakingsurethatsomerelevantdimensionlessnumbersarethesameforboththemodelandthe
prototype,sincethesedimensionlessnumberscanbeexpressedasratiosofcertainforces.Letusillustratethisbyconsideringdifferent
forcesthatarerelevanttofluidmechanicsandheattransfer:

(1)Inertiaforce(Fi):

F i=massxacceleration,i.e.

(2)Viscousforce(Fv):

F v=shearstressxarea,i.e.

(3)Gravityforce(Fg):

F g=massxgravitationalacceleration,i.e.


3
F g=L g(c)

(4)Surfacetension(Ft):

F t=L(d)
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whereisthecoefficientofsurfacetension(units:Force/unitlength)

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(5)Elasticityforce(Fe ):


2
F e=EvL (e)

whereEvisthebulkmodulusofelasticityofthefluid.

(6)Pressureforce(Fp):

F p=pressurexarea,i.e.


2
F p=pL (f)

Now,letusformtheratiosofinertiaforcewithotherforces:

Ratiosofforces:

1.

2.

Here,FrisknownasFroudenumber.

3.

4.

5.

Dimensionlessnumbersmentionedaboveoccurfrequentlyinfluidmechanics.

Someofthedimensionlessnumbersoccurringinheattransferare:

Reynoldsnumber:

Wehave:

i.e.Reynoldsnumberisameasureofrelativemagnitudesofinertialandviscousforcesoccurringinagivenflowsituation.Atlow
velocities,Reynoldsnumberislow,i.e.viscouseffectsarelargeandanyflowdisturbancesareeasilydampedbyviscouseffectsandthe
differentlayersintheflowmovesystematically,paralleltoeachotherthisiscalledlaminarflow.If,ontheotherhand,theReynolds
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numberislarge,effectofinertialforcesarepredominantandtheflowpatterniscompletelyrandom,withthechunksofparticles

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movinginalldirectionsthisiscalledturbulentflow.Thus,Reynoldsnumberdenotesthetypeofflowi.e.iftheflowislaminaror
turbulent.

Prandtlnumber:

Wehave:

i.e.Prandtlnumberistheratioofkinematicviscosityofthefluidtoitsthermaldiffusivity.vrepresentsthediffusionofmomentum
throughthefluidwhereasrepresentsthediffusionofheat(energy)throughthefluid.ThereforePrisameasureofrelative
effectivenessofmomentumandenergytransportinthemediumbydiffusion.ForoilsPr>>1,andthissignifiesthatinoils,
momentumtransportismorerapidthanthetransportofenergyforgases,Pr~1andthismeansthatingases,momentumandenergy
aretransportedbydiffusionatalmostthesamerate.Forthecaseofliquidmetals,wherePr<<1,theenergytransportismanytimes
morerapidascomparedtothetransportofmomentum.

Prandtlnumberisalsothesignificantparameterwhichinfluencestherelativegrowthofvelocityandtemperatureprofiles.
Hydrodynamicandthermalboundarylayerthicknessesarerelatedby:

wherenisapositiveexponent.

Forgases(Pr~1),~t,foroils(Pr>>1),>>t,andforliquidmetals(Pr<<1),<<t.

Nusseltnumber:

Wehave:

ConsideraplateatatemperatureTs,overwhichafluidatatemperatureTaisflowingthen,immediatelyadjacenttothesurfacethere
willbeastationarylayeroffluid.Inthislayer,heattransferis,obviouslybyconductionandthentheheatistransferredtothestream
byconvection.Makinganenergybalanceandequatingthesetwoquantities,

i.e.Nusseltnumbermaybeinterpretedasaratiooftemperaturegradientatthesurfacetoanoverall,referencetemperaturegradient.

Lookingatitinanotherway,multiplyingboththenumeratoranddenominatoroftheexpressionforNubyT,wecanwrite:

i.e.Nusseltsnumberisanindicationoftheenhancementofheattransferbyconvection.

Stantonnumber:

Wehave:

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Thiscanbewrittenas:

Stantonnumberisexpressedintermsofotherthreedimensionlessnumbers,namelyNusseltsnumber,ReynoldsnumberandPrandtl
number.NotethatStantonnumbercomesintopictureonlyinconnectionwiththeforcedconvectionheattransfer,sincethetermfor
velocity(V)iscontainedintheexpressionforNu.

Inanotherinterpretation,ifthetemperaturedifferencebetweenthewallsurfaceandthebulkofthefluidisT,

convectiveheatflux=h.Tand

energytransportedbythebulkfluidflowperunitcrosssectionofflowarea=

massflowratexCpxT=(V.).Cp.T

Therefore,takingtheirratio:

Inotherwords,Nusseltnumbermayalsobeinterpretedastheratioofconvectiveheatfluxtotherateofenergytransportbythebulk
flowofthefluidperunitareaofflowcrosssection.

Pecletnumber:

Wehave:

i.e.PecletnumbermaybeexpressedastheproductofReynoldsnumberandPrandtlnumbers.Again,aswehaveshownabove,energy
transportedbythebulkfluidflowperunitcrosssectionofflowarea=

massflowratexCpxT=(V.).Cp.T,and

heatfluxduetoconductionacrossadistanceLforthesameT=kT/L.Takingtheirratio:

i.e.Pecletnumbermaybeinterpretedastheratioofrateofheattransferbybulkflowtotherateofheattransferbyconduction.

Graetznumber:

Thisdimensionlessnumberisrelatedtotheheattransfertoafluidflowingthroughacircularpipe.Bydefinition,itistheratioofheat
capacityofthefluidflowingperunitlengthofthepipetothethermalconductivityofthepipei.e.

whereDisthediameterandListhelengthofpipe.Therefore,GraetznumberissimilartoPecletnumber,butisusedinconnection
withheattransferanalysisoflaminarflowinpipes.
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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

Grashoffnumber:

Grashoffnumberoccursonlyinconnectionwithheattransferinnaturalconvection(weshallstudythislater).Wehave,bydefinition:

Thiscanbewrittenas:

Inotherwords,

RoleofGrashoffnumberinnatural(free)convectionissimilartothatofReynoldsnumberinforcedconvection.

9.8.2 Exact Solutions of Boundary Layer Equations


Here,weshallillustratethemethodinconnectionwiththeheattransferforflowonaflatplate.However,weshallonlygiveanoutline
ofthemethod,since,aswestatedearlier,ourfocusistoenumeratetheempiricalrelationsusefulforpracticalcalculations.

Recollectthattheequationsofcontinuity,momentumandenergyfortheboundarylayeronaflatplatearegiven,respectively,by:

(u/x)+(v/y)=0 (9.15)

2 2
u.(u/x)+v.(u/y)=n.( u/y ) (9.17)

2 2
u.(T/x)+v.(T/y)=.( T/y ) (9.18)

Now,solvingthemomentumequationinconjunctionwiththecontinuityequationgivesthevelocitydistribution,boundarylayer
thicknessandshearstress(orfrictionforce)atthesurface.Exactmathematicalsolutionisrathercomplexitsoutlineisgivenbelow:

Sincethevelocityprofilesatdifferentdistancesfromtheleadingedgeoftheplatearesimilar,theycanbeconsideredtodifferfrom
eachotheronlybyastretchingfactorintheydirection.So,thedimensionlessvelocityu/Ucanbeexpressedatanylocationxasa
functionofdimensionlessdistancey/fromthewall.Define:

Also,astreamfunction(x,y)isdefinedsuchthatitsatisfiesthecontinuityequation,andletting

Substitutingforthetermsinthemomentumequationintermsofgivesanordinary,nonlinear,thirdorderdifferentialequation:

Solutionofthisdifferentialequationwasobtainednumerically,byBlasius.TheresultisshowninFig.9.9.
0.5
InFig.9.9,abscissaisadimensionlessdistance(y/x).Rex andtheordinateisadimensionlessvelocity(u/U),whereuisthelocal
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velocityinthexdirectionandUisthefreestreamvelocity.

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TwoimportantobservationsaretobemadefromFig.9.9:

(a)first,whenthexcoordinatereachesavalueof5,theycoordinateis0.99i.e.thelocalvelocityreaches99%ofthestreamvelocity
0.5
valuewhen(y/x).Rex reachesavalueof5.However,fromthedefinitionoftheboundarylayerthickness,weknowthaty=when
u/U=99%.Therefore,wecanwrite:

FIGURE9.9Velocityratioinlaminarboundarylayer,asperBlasius

where localvalueofReynoldsnumber.

(b)secondobservationisthattheslopeaty=0is0.332,i.e.

Weget:

Then,thewallshearstress,isgivenby:

And,thefrictioncoefficient(ordragcoefficient),isbydefinition:

Thisisthelocalvalueoffrictioncoefficient.

Averagevalueoffrictioncoefficient(Cfa)overaplatelengthofLisobtainedbyintegratingEq.9.31betweenx=0andx=L.i.e.

i.e.

Cfa=2CfL(9.33)

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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

Thus,forlaminarflowoveraflatplate,averagefrictioncoefficientistwicethevalueoflocalfrictioncoefficientatx=L.

SolutionoftheenergyEq.9.18givesthevalueofconvectiveheattransfercoefficient.

Observethesimilaritybetweentheequationofmomentum9.17andequationofenergy9.18.ThisfactledPohlhausentofollowBlasius
assumptionofasimilarityparameterandstreamfunctionasfollows:

and,thefollowingordinarydifferentialequationisobtained:

Observethatnowtheratio,(v/),i.e.Prandtlnumber,entersthesolution.Ifwedrawagraphofexcesstemperatureratio(TTs)/(Ta
0,5
Ts)against(y/x).Rex wegetdifferentcurvesfordifferentPrandtlnumbershoweveriftheexcesstemperatureratioisplotted
0.5 0..333
against(y/x).Rex Pr ,wegetasinglecurveforallPrandtlnumbersandtheplotissimilartothatinFig.9.9.Thisplotisshown
inFig.9.10.

FIGURE9.10Dimensionlesstemperatureratioinlaminarboundarylayer,forflowoveraflatplate

Again,therearetwoimportantobservationstobemadefromFig.9.10:

(a)first,whentheXcoordinatereachesavalueof5,theYcoordinateis0.99i.e.thelocalexcesstemperaturereaches99%ofthe
valueoftotaltemperaturedifferencebetweenthefreestreamtemperatureandtheplatesurfacetemperature,when
0.5 0.333
(y/x).Rex .Pr reachesavalueof5.However,fromthedefinitionofthethermalboundarylayerthicknesst,weknowthaty=t
when(TTs)/(TaTs=99%.Therefore,wecanwrite:

Therefore,immediately,usingEq.9.28,wecanwritefortherelationshipbetweenthethicknessesofhydrodynamicandthermal
boundarylayers:

(b)secondobservationisthattheslopeaty=0is0.332,i.e.

Therefore,

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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

Then,localheattransferflux(consideringthestationarylayer):

Then,wehaveforconvectiveheattransfercoefficient:

and,wecanwrite,usingEq.9.37:

Andthelocalheattransfercoefficientis:

AveragevalueofheattransfercoefficientisobtainedbyintegratingEq.9.39betweenx=0andx=L.Weget:

ha=2hx=L(9.40)

i.e.averagevalueofheattransfercoefficientistwicethelocalvalueatx=L.

And,then,averageNusseltnumberisgivenby:

Eq.9.41isvalidforPr0.6.

Intheaboveequations,propertiesofthefluidareevaluatedatthemeantemperaturebetweenthefreestreamtemperatureandthe
platesurfacetemperaturei.e.atthefilmtemperaturegivenby:

Eq.9.41isnotvalidforliquidmetals(Pr<<1)forliquidmetals,followingcorrelationissuggestedbyKays:

wherePex=RexPr=Pecletnumber

Example9.2.Dryairatatmosphericpressureand20Cisflowingwithavelocityof3m/salongthelengthofalong,flatplate,0.3
mwide,maintainedat100C.

(a)Calculatethefollowingquantitiesatx=0.3m:

(i)boundarylayerthickness(ii)localfrictioncoefficient(iii)averagefrictioncoefficient(iv)localshearstressduetofriction(v)
thicknessofthermalboundarylayer(vi)localconvectionheattransfercoefficient(vii)averageheattransfercoefficient(viii)rateof
heattransferfromtheplatebetweenx=0andx=x,byconvection,and(ix)totaldragforceontheplatebetweenx=0andx=0.3m.
5
(b)Also,findoutthevalueofxc .(i.e.thedistancealongthelengthatwhichtheflowturnsturbulent,Rec =510 ).

Solution.
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Data:

Propertiesofairaretobetakenatthefilmtemperatureof60C.Weget,fromthedatatables:
3 6
:=1.025kg/m Cp:=1017J/(kgK):=19.90710 kg/(ms)k:=0.0279W/(mK)Pr:=0.71

(a)Atx=0.3m:

x:=0.3m

5
NotethatRexislessthan510 .Thereforeboundarylayerislaminarandtheequationsderivedaboveareapplicable.

(i)Boundarylayerthickness,:

(ii)LocalfrictioncoefficientCfx:

(iii)AveragefrictioncoefficientCa:

Or:fromEq.9.33


3
Cfa:=2Cfxi.e.Cfa=6.1690410

(iv)Localshearingstress,.

Wehave

(v)Thicknessofthermalboundarylayer:

Wehave

(vi)Localconvectionheattransfercoefficient:
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Wehave

(vii)Averageheattransfercoefficient:

FromEq.9.40,averageheattransfercoefficientbetweenx=0andx=xisequaltotwicethevalueoflocalheattransfercoefficientat
x=x

i.e. ha:=2hx

2
i.e. ha=11.86W/(m C) (averageheattransfer
coefficient.)

(viii)Rateofheattransferfromtheplatebetweenx=0andx=x,byconvection:

(ix)Totaldragforceontheplatebetweenx=0andx=0.3m

F D:=Area,N (drag
force)

3
i.e. F D=1.2810 N.

(b)Distanceatwhichflowturnsturbulent:

Example9.3.Dryairatatmosphericpressureand20Cisflowingwithavelocityof3m/salongthelengthofaflatplate,(size:0.5
m0.25m),maintainedat100C.UsingBlasiusexactsolution,calculatetheheattransferratefrom:(i)thefirsthalfoftheplate(ii)
fullplate,and(iii)nexthalfofplate.

Solution.

Data:

Propertiesofairaretobetakenatthefilmtemperatureof60C.Weget,fromdatatables:
3 6
:=1.025kg/m Cp:=1017J/(kgk):=19.90710 kg/(ms)k:=0.0279W/(mK)Pr:=0.71

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(i)Heattransferratefromthefirsthalfofplate:

Now,characteristicdimensiontocalculateReynoldsnumberishalfthelengthofplate:

5
Thisvalueislessthan510 so,theboundarylayerislaminarandtheequationsderivedaboveareapplicable:

Wehave:

Thereforeaverageheattransfercoefficientbetweenx=0andx=0.25m:

Therefore,heattransferredfromfirsthalfofplate:

Q1:=haArea(TsTa)W

i.e. Q1=64.962W

(ii)Heattransferratefromtheentireplate:

5
Thisvalueislessthan510 so,theboundarylayerislaminarandtheequationsderivedaboveareapplicable:

Wehave:

Thereforeaverageheattransfercoefficientbetweenx=0andx=0.5m:

ha:=2hL

2
i.e. ha=9.187W/(m C) (averageheattransfercoefficient)
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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

2
Area:=0.50.25m (areaoffullofplate)

2
i.e. Area=0.125m (areaofhalfofplate)

Therefore,heattransferredfromentireplate:

Q2 :=haArea(TsTa)
W

i.e. Q2 =91.87W

(iii)Heattransferratefromnexthalfofplate:

Thisisequaltoheattransferredfromtheentireplateminustheheattransferredfromthefirsthalfofplate=Q2 Q1

i.e.Q2 Q1=26.908W(heattransferredfromnexthalfofplate)

9.8.3 Approximate Solutions of Boundary Layer EquationsVon Karman Integral Equations


ItmaybeobservedthatBlasiussolutiontothemomentumequation,thoughexact,isquitecumbersomeevenforthesimplecaseofa
flatplatefurther,muchingenuityisrequiredinselectingasuitablesimilarityparameterforthesolution.Intheapproximate
methodofVonKarman,insteadofdevelopingthedifferentialequationsstartingfromaninfinitesimalcontrolvolume,afinitecontrol
volumeisselectedandintegralequationsaredevelopedthismaybedoneeitherbydirectlyintegratingthemomentum(orenergy)
equationorbywritingamomentum(orenergy)balanceforthefinitecontrolvolume.Thislatterapproachisshownbelow.

Considerafinitecontrolvolume,ABCD,thatextendsfromthewallsurfaceintheYdirectionwellintothefreestream(i.e.beyond
theboundarylayer),hasathicknessofdxintheXdirectionandhasunitwidthintheZdirection,asshown.LettheheightofABbeH
(>).Now,letuswritethemomentumbalance:

FIGURE9.11Finitecontrolvolumeintheboundarylayeroveraflatplate,forintegralapproach

Massflowrateenteringface

Massflowrateleavingface

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SincenomasscanenterthecontrolvolumefromfaceAD,itisclearfromthemassbalancethattheincrementalmass,i.e.

musthaveenteredthecontrolvolumethroughfaceBC,withthefreestreamvelocityU.

Thexmomentumfluxesare:

InfluxthroughfaceAB:

effluxthroughfaceCD=

influxthroughBC=

Assumingthattherearenopressureforces(i.e.pressuregradientinXdirectioniszero)andnobodyforces,andalsothatthereisno
shearforceontheupperfaceBCsinceitisoutsidetheboundarylayer,wewritethemomentumbalance:

Dragorshearforceattheplatesurface=netmomentumchangeforthecontrolvolume.

Notethatupperlimitofintegrationisreplacedbysincetheintegrandiszerofory>i.e.outsidetheboundarylayer.

Simplifying,weget:

Eq.9.44isknownasVonKarmanintegralmomentumequationfortheboundarylayer.Itexpresseswallshearstresswasafunction
ofnondimensionalvelocitydistribution(u/U).ItisclearfromEq.9.44thatifweknowthevelocitydistributionintheboundary
layer,wecancalculatethewallshearstresseasily.

Now,methodofsolutionistoassumeavelocitydistributionintheboundarylayertostartwith.Atfirstsight,thislooksridiculousto
assumethevelocitydistribution,butsincetheboundarylayerisverythin,assumingavelocityprofilewhichsatisfiestheboundary
conditionsdoesnotintroducemucherror.Thisisverifiedfrompracticalresultsandalso,asshowninTable9.4,assumptionof
differentvelocityprofilesdoesnotgivemuchvariationincalculatedvaluesofboundarylayerthicknessorthefrictioncoefficientCf.

Since,fromtheexperiments,itisobservedthatvelocitydistributionsintheboundarylayeratdifferentxlocationsaregeometrically
similar,wecansaythatthedimensionlessvelocitydistribution(u/U)isafunctionofdimensionlessdistancefromthewall(y/).So,
letusassumeavelocityprofileasfollows:

Eq.9.45mustsatisfythefollowingboundaryconditions:

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Applyingtheseboundaryconditions,wegettheconstantsa,b,canddinEq.9.45andthevelocityprofilebecomes:

LetusnowintroducethiscubicvelocityprofileintotheVonKarmanmomentumintegralEq.9.44.Simplifying,weget:

Atthesolidsurface,Newtonslawofviscositygives:

EquatingEqs.9.47and9.48,weget:

Sinceisafunctionofxonly,weintegratetheaboveequationandapplyingtheconditionthatatx=0,=0,weget:

Or,innondimensionalform,thismaybewrittenas:

whereRexistheReynoldsnumberwithcharacteristicdistancexfromtheleadingedgeoftheplate.

Eq.9.49givestheboundarylayerthickness,atadistancexfromtheleadingedge.

Tocalculatetheshearstressatthewall,letusinsertthisvalueofintheexpression9.48forw:

Now,fromthedefinitionoflocalskinfrictioncoefficient,wehave:

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Averageskinfrictioncoefficientisgivenby:

whereReListheReynoldsnumberbasedonlengthLoftheplate.

Notethatvaluesofboundarylayerthicknessandskinfrictioncoefficientobtainedabovewiththeapproximate,integralmethod,
matchreasonablywellwiththevaluesobtainedbyexactanalysisofBlasius.

Further,ifweassumeavelocityprofileotherthanthecubicvelocityprofileassumedabove(satisfyingtheboundaryconditions),itis
observedthattheresultsobtaineddonotdiffergreatly.Table9.4demonstratesthisfactforsomevelocityprofiles,includinglinear,
parabolicandcubic.Blasiusexactresultsareshownforcomparison:

Notethataboveresultsarevalidforlaminarboundarylayerconditionsonly.

Massflowthroughtheboundary:

Ifweconsiderasectionatanydistancexfromtheleadingedge,massflowthroughthatsectionisgivenby:mx=[AreaVelocity
density]integrationisperformedwithinthelimits0to.

TABLE9.4Boundarylayerthickness()andskinfrictioncoefficient(Cfa)fordifferentvelocityprofiles

i.e.

Assumingthecubicvelocityprofileasdoneearlier,substitutingforu,weget:

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i.e.

Massentrainedbetweentwosectionsatx1andx2 canbecalculatedusingEq.9.52as:

where1and2 arethethicknessesofboundarylayeratsectionsx1andx2 respectively.

Integralenergyequation:

VonKarmanintegraltechniquemaybeappliedtogetanapproximatesolutionfortheenergyequationoftheboundarylayer,asshown
below:

Considerafinitecontrolvolumethatenclosesboththehydrodynamicandthermalboundarylayers,(laminarandincompressible)as
showninFig.9.12.Assumethatthefluidpropertiesdonotvarywithtemperatureandareconstantlettheheatingoftheplate
commenceatadistancex0fromtheleadingedgeoftheplate.Thatmeansthatthermalboundarylayerdevelopsonlybeyondx0from
theleadingedge.

LeusmakeanenergybalanceonthecontrolvolumeABCD.

FIGURE9.12Finitecontrolvolumeintheboundarylayeroveraflatplate,forintegralenergyequation

EnergyentersthecontrolvolumebyconvectionatfaceAB,leavesbyconvectionatfaceCDalso,energyentersthecontrolvolumeby
conductionthroughfaceADandbyconvectionthroughfaceBC.Letuswritethevarioustermsinvolved:

Fluidmassenteringface

Fluidmassleavingthroughface

Fromcontinuityconsideration,massincrementviz.

mustenterthecontrolvolumefromtopfaceBC.
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Heatfluxesthroughthefourfacesare:

HeatinfluxthroughAB=Qx=massXspecificheatXtemperature

i.e.

HeateffluxthroughCD=

HeatinfluxthroughupperfaceBC:SincefaceBCiswelloutsidethethermalboundarylayer,itstemperatureisequaltofreestream
temperature,Ta.So,wehave:

HeatconductedintothecontrolvolumethroughlowerfaceAD=

Writingtheenergybalance:

Heatflowintothecontrolvolume=Heatflowoutofthecontrolvolume

or,

Qx+QBC+QAD=Qx+dx

SubstitutingfromEqs.a, b , c and d andsimplifying,weget:

Eq.9.54istheintegralenergyequationfortheboundarylayer,withconstantthermophysicalpropertiesandconstantfreestream
temperature.

Notethatwehaveneglectedviscousdissipationintheelementsinceitisverysmallforlowvelocities.

Tosolvetheintegralenergyequationwehavetoassumethevelocityandtemperatureprofilesletusassumecubicvelocityprofileand
cubictemperatureprofiles.

Cubicvelocityprofile,asshownearlier,is:

Temperaturedistributionmustsatisfytheboundaryconditions:

Theseboundaryconditionsareoftheformasrequiredforthevelocityprofiletherefore,temperaturedistributionisalsooftheform:

whereTsistheplatesurfacetemperature,Taisthefreestreamtemperatureandtisthethicknessofthermalboundarylayeratagiven
section.

Now,theEqs.9.55and9.56areinsertedintheintegralEq.9.54andsimplified.Formostgases(Pr1)andoils(Pr>1),thermal
boundarylayeristhinnerthanhydrodynamicboundarylayer,i.e.t<so,upperlimitofintegrationischangedtotinsteadofH
becausetheintegrandbecomeszerobeyondy=t.

Finalsolutionforthethermalboundarylayerthicknessis:

RememberthatEq.9.57isforthecasewhentheheatingoftheplatestartsatadistanceofx0fromtheleadingedge.Instead,ifthe
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heatingstartsfromtheleadingedgeitself,puttingx0=0,weget:

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Observethatthisvalueoftisclosetothevalueobtainedwithexactanalysis.

Localheattransfercoefficient(hx):

Weobtainhxfromtherelation:

GettingdT/dyfromEq.9.56,andtakingthevaluesofand(t/)fromEqs.9.49and9.57respectively,weget:

and,intermsofnondimensionalNusseltnumber,wewrite:

Iftheplateisheatedovertheentirelength,x0=0,andweget:

and,

NotethatEq.9.62isinexcellentagreementwiththevalueobtainedwithexactanalysis.

Averagevalueoftheheattransfercoefficientisobtainedbyintegratingthelocalvalueovertheentireplate:

Performingtheintegrationaftersubstitutingforhx,weget:

ha=2hL(9.63)

Similarly,averagevalueofNusseltnumberisobtainedas:

Notethatalltheaboveanalysisisforlaminarboundarylayerconditionspropertyvaluesaretakenatfilmtemperature(i.e.mean
valueofsurfaceandfreestreamtemperatures),givenby:

Eq.9.61isvalidforfluidswithPrandtlnumbersvaryingfrom0.6to50i.e.itisnotapplicabletoliquidmetalsforwhomPr<<0.6
andforheavyoilsorsiliconesforwhomPr>>50.

ForawiderangeofPrandtlnumbersChurchillandOzoehavegiventhefollowingcorrelation,forlaminarflowonan
isothermalflatplate:

Forconstantheatfluxconditions:

Alltheaboverelationswerederivedforlaminarflowoveraflatplate,temperatureoftheplatebeingmaintainedconstant.However,
therearemanypracticalcaseswheretheheatfluxoverthesurfaceisconstant(e.g.whenthesurfaceisheatedbyelectricalheaters).

Forthecaseofconstantheatflux,itisshownthatlocalNusseltnumberisgivenby:

Intermsofsurfaceheatfluxandtemperaturedifference,thisiswrittenas:

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Averagetemperaturedifferencealongtheplateforthiscaseisobtainedbyperformingtheintegration:

Substitutingfor(TsTa)fromEq.9.67andperformingtheintegration,weget:

and,

2
Intheaboveequations,qsistheheatfluxperunitareawithunits:W/m .

Again,fortheconstantheatfluxcase,Eq.9.65forverywiderangeofPrandtlnumbers,ismodifiedas:

Fluidpropertiesarestillevaluatedatthefilmtemperature.

Inallcases,averageNusseltnumberisNua=2NuL(9.70a)

Example9.4.Airat20Candatmosphericpressureisflowingwithavelocityof3m/salongthelengthofaflatplate,maintainedat
60C.Calculate:(i)hydrodynamicboundarylayerthicknessat20cmand40cmfromtheleadingedge,bytheapproximatemethod
(ii)massentrainmentratebetweenthesetwosectionsassumingacubicvelocityprofile,and(iii)heattransferredfromthefirst40cm
oftheplate.

Solution.

Data:

Propertiesofairaretobetakenatthefilmtemperatureof40C.Weget,fromdatatables:
3 6 2
:=1.092kg/m Cp:=1014J/(kgK):=19.12310 NS/m k:=0.0265W/(mK)Pr:=1.01

(i)Hydrodynamicboundarylayerthicknessatsection1(i.e.x=0.2m)ofplate:

Now,characteristicdimensiontocalculateReynoldsnumberislengthx1

5
Thisvalueislessthan510 so,theboundarylayerislaminarandtheequationsderivedaboveareapplicable:

Hydrodynamicboundarylayerthickness,1:

Hydrodynamicboundarylayerthicknessatsection2(i.e.x=0.4m)ofplate:

Now,characteristicdimensiontocalculateReynoldsnumberislengthx2 :

5
Thisvalueislessthan510 so,theboundarylayerislaminarandtheequationsderivedaboveareapplicable:

Hydrodynamicboundarylayerthickness2 :

(ii)Massflowentrainedbetweensections1and2:

Foracubicvelocityprofile,massflowentrainedbetweensection1and2isalreadyshowntobe:

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(iii)heattransferredfromthefirst40cmoftheplate:

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Tocalculatetheheattransferredfromfirst40cmoftheplate,weneedtheaveragevalueofheattransfercoefficientoverthislength.It
isgivenbytwicethevalueoflocalheattransfercoefficientatx=0.4m.i.e.

ha:=2hx(9.63)

2
i.e. ha=11.554W/(m C) (averageheattransfercoefficientover40cm
length)

2
Area:=0.4.1m (heattransferareaforunitwidth)

Therefore,heattransferredover40cmlengthofplate:

Q:=haArea(TsTa)W

i.e. Q=184.858W heattransferredover40cmlengthof


plate.

Example9.5.Engineoilat30Cisflowingwithavelocityof2m/salongthelengthofaflatplate,maintainedat90C.Calculate,at
adistanceof40cmfromtheleadingedge:(i)hydrodynamicandthermalboundarylayerthicknessesbytheexactmethod(ii)local
andaveragevaluesoffrictioncoefficient(iii)localandaveragevaluesofheattransfercoefficient,and(iv)heattransferredfromthe
first40cmoftheplateforunitwidth.

Solution.

Data:

Propertiesofengineoilaretobetakenatthefilmtemperatureof60C.Weget,fromdatatables:
3 3 2
:=864kg/m Cp:=2047J/(kgK):=72.510 Ns/m k:=0.140W/(mK)Pr:=1050

(i)Hydrodynamicandthermalboundarylayerthicknessat0.4mfromleadingedgeofplate:

Now,characteristicdimensiontocalculateReynoldsnumberis:x=0.4m

5
Thisvalueislessthan510 so,theboundarylayerislaminarandtheequationsderivedearlierareapplicable:

Hydrodynamicboundarylayerthickness:

Thicknessofthermalboundarylayer:

Wehave:

Notethatthermalboundarylayerthicknessisverysmallcomparedtothatofhydrodynamicboundarylayer,sincePr>>1.
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(ii)Localandaveragevaluesoffrictioncoefficient:

Wehave:

(iii)Localandaveragevaluesofheattransfercoefficient:
7
SincePrandtlnumberisveryhighandRex.Pr=1.00110 >100,

weshalluseEq.(9.65),i.e.

Therefore,averagevalueofheattransfercoefficient

ha:=2hx

2
i.e. ha=235.219W/m C) (valueofaverageheattransfercoefficient.)

(iv)Heattransferredfromthefirst40cmoftheplateforunitwidth.

Example9.6.Anairstreamat20Candatmosphericpressure,flowswithavelocityof5m/soveranelectriacallyheatedflatplate
(size:0.5m0.5m),heaterpowerbeing1kW.Calculate:

(i)theaveragetemperaturedifferencealongtheplate(ii)heattransfercoefficient,and(iii)temperatureoftheplateatthetrailing
edge

Solution.

Data:

Notethatpropertieshavetobeevaluatedatthefilmtemperaturehowever,sincethetemperatureoftheplateisnotconstant,but
variesalongthelength,weshallstarttheanalysistakingthepropertiesat20Candthenrefinethevalueslater.

At20Candatmosphericpressure,propertiesofairare:
3 6 2
:=1.205kg/m Cp:=1005J/(kgK)v:=15.0610 m /sk:=0.02593W/(mK)Pr:=0.703

(i)theaveragetemperaturedifferencealongtheplate

FirstcheckReynoldsnumberforlaminarflow:

Therefore,flowislaminar.

Forconstantheatfluxconditions,weuseEq.9.68,tocalculatetheaveragetemperaturedifference:

Now,findthepropertiesagainatafilmtemperatureof:(20+313.3)/2=161.5C

Weget:
6 2
v:=30.110 m /sk:=0.0365W/(mK)Pr:=0.682

Now,usingEq.9.68again,weget:
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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

Therefore,filmtemperature:

Therefore,thefilm,temperaturehasnotchangedmuch.So,weconclude:

(TsTa)avg=318.737deg.C(Averagevalueoftemperaturedifferenceovertheplatelength.)

(ii)Convectionheattransfercoefficient:

Wehave,forthecaseofconstantheatflux:

Now,

FromEq.9.66:

Therefore,averageheattransfercoefficientoverthewholelengthofplate:

havg:=2hL

2
i.e. havg=16.733W/(m C) (averageheattransfercoefficientoverthe
plate.)

(iii)Temperatureoftheplateatthetrailingedge:

Fromthebasicheatflowequation.,wehave:

Example9.7.SodiumPotassiumalloy(25%+75%),at300C,flowswithavelocityof0.4m/soveraflatplate(size:0.3m0.1
m),maintainedat500C.Calculate(i)thehydrodynamicandthermalboundarylayerthicknesses(ii)localandaveragevalueof
frictioncoefficient(iii)heattransfercoefficient,and(iv)totalheattransferrate

Solution.

Data:

PropertiesofNaKalloyaretobetakenatthefilmtemperatureof400C.Weget,fromdatatables:
6 2
v:=0.30810 m /sk:=22.10W/(mK)Pr:=0.0108

(i)Hydrodynamicandthermalboundarylayerthicknessat0.3mfromleadingedgeofplate:

Now,characteristicdimensiontocalculateReynoldsnumberis:x=0.3m

5
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Thisvalueislessthan510 so,theboundarylayerislaminarandtheequationsderivedearlierareapplicable:

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Hydrodynamicboundarylayerthickness,:

Thicknessofthermalboundarylayer,t:

Wehave:

Notethatthermalboundarylayerthicknessisverylargecomparedtothatofhydrodynamicboundarylayer,sincePr<<1.

(ii)Localandaveragevaluesoffrictioncoefficient:

Wehave:

(iii)Localandaveragevaluesofheattransfercoefficient:
3
SincePrandtlnumberisverylow(liquidmetal)andReL.Pr=4.20810 >100,

weshalluseEq.9.65i.e.

Therefore,averagevalueofheattransfercoefficient

(iv)Heattransferredfromtheplate:

Note:Alternatively,forliquidmetals,wecanalsouseEq.9.43togetlocalNusseltnumber:

wherePeisthePecletnumber=Re.Pr


0.5
i.e.NuL:=0.565.(ReLPr)

i.e.i.e.NuL=36.65

ComparethisvalueofNusseltnumberwiththevalueof33.791,obtainedfromEq.9.65.

Therefore,averagevalueofheattransfercoefficient

ValueofQthusobtainedisabout8.5%higherthanthevalueobtainedbyusingEq.9.65.

9.8.3.1 Turbulent boundary Layer Flow Over a Flat Plate.

ConsideraflatplateoverwhichafluidflowswithafreestreamvelocityofU.Attheleadingedgethefluidcomesincontactwiththe
surfaceandthenalongthelengthaboundarylayerdevelops,asexplainedearlier.Foracertaindistancefromtheleadingedgetheflow
intheboundarylayerislaminar,i.e.theflowisregularandthelayersoffluidareallparalleltoeachotherhowever,afterthis
distance,calledcriticaldistance(Xc )theflowbecomesturbulent,i.e.theflowbecomeshighlyirregularandthereiscompletely
randommotionoffluidchunks.Thetransitionfromlaminartoturbulentisnotsudden,butthereisatransitionregioninbetween.
Thedimensionlessnumbercharacterizingthetypeofflowi.e.whetheritislaminarorturbulent,istheReynoldsnumber,Re(=
5
.U.L/).Foraflatplate,generallyacceptedvalueofReatwhichflowbecomesturbulentis510 however,itshouldbeunderstood
thatthisvalueisnotafixedvalue,butdependsonthesurfaceconditionsi.e.ifthesurfaceissmoothorrough.

Theturbulentboundarylayeritselfisthoughtofassubdividedintothreesectionsviz.alaminarsublayer,abufferlayerandlastly,a
turbulentregion.SeeFig.9.2.

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Now,onecouldeasilyimaginethatbecauseofthenatureofrandommotionoffluidinturbulentflow,anexactmathematicalanalysis
ofthisphenomenonisratherdifficult.Modelshavebeenproposedbymanyresearchworkerstoexplaintheobservedphenomenon:
Reynoldsconductedhisfamousdyeexperimentin1883tovisuallydemonstratethetransitionfromlaminartoturbulentflow.In
turbulentflowitisobservedthatsecondarymotionsofthefluidaresuperimposedonthemainflowandthereareirregular
fluctuationsoflocalvelocity.Chunksoffluid,callededdiesmoveacrossthelineofmotioncausingmixingofthefluid,thuscausing
thetransportofmomentumaswellasenergy.Therefore,inturbulentflow,heattransferisenhancedalso,thereisincreaseddrag
forceorpressuredrop.Prandtl(1925)suggestedthattheeddiesmovingacrossthefluidlayerscausethetransportofmomentum,
andtheaveragetransversedistancemovedbyaneddybeforeitgetsmixedwithotherparticlesandlosesitsidentityiscalledasmixing
length.Thismixinglengthisakintothemeanfreepathappearinginthekinetictheoryofgases.

Turbulentflowisimportantinheattransferapplications,sincethereisincreasedheattransferinturbulentflowofcourse,thisis
achievedwithapenaltyofincreasedpressuredrop.Itisusualtointroduceturbulencepromotersinapplicationswhereincreased
heattransferistheprimaryconsideration.

Weshallnotgointothetheoriesofturbulence,butgiveheretheimportantresultsusefulforpracticalapplications.

Velocitydistribution:

Boundarylayerthicknessismoreinturbulentflowascomparedtothatinlaminarflow.Also,thevelocitydistributionismore
uniformacrossthethicknessofboundarylayerasshowninFig.9.2.Itisobservedexperimentallythatthevelocitydistributionin
turbulentflowfollowstheoneseventhpowerlaw:

Surfaceshearstress:

Surfaceshearstressisgivenby:

Hydrodynamicboundarylayerthickness:

Thisisobtainedbysolvingtheintegralmomentumequation,i.e.

Substitutingforu(y)andwfromEqs.9.71and9.72respectively,andsolving,weget:

Thermalboundarylayerthickness:

Inturbulentflow,sincetheeffectsofphysicalmovementofeddiespredominatesoverthediffusioneffects,Prandtlnumberdoesnot
havemuchinfluenceonthethermalboundarylayerthickness,tandisofthesameorderasthehydrodynamicboundarylayer
thickness,.

Localskinfrictioncoefficient:

Rememberingthatlocalskinfrictioncoefficientisdefinedas:

andusingEq.9.72forwandEq.9.73for,weget:

Averagevalueofskinfrictioncoefficient:

AveragevalueofCfxoverlengthLisgivenby:

SubstitutingforCfxfromEq.9.74andperformingtheintegration,weget:

5 7
Eq.9.75isvalidfor510 <ReL<10 and0.6<Pr<60.
7 9
ForvaluesofReLbetween10 and10 followingequationissuggestedbyPrandtlandSchlichting:

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LocalandaverageNusseltnumbers:

LocalNusseltnumberiscalculatedbyapplyingColburnanalogy(whichweshallstudyinthenextsection).Weget:

and,

5 7
ForEqs.9.77and9.88,remember:510 <ReL<10 and0.6<Pr<60

Localandaverageheattransfercoefficients:

Thesearedeterminedfrom:

and,

Foranunheatedstartinglengthofx0:

Inturbulentflow,whenheatingstartsfromaninitiallengthofx0,i.e.thermalboundarylayerbeginsatx=x0:

Note:bothx0andxaremeasuredfromtheleadingedgeoftheplate.

Somecommentsonthevariationoflocalheattransfercoefficientandlocalfrictioncoefficientalongthelengthxfromtheleading
edgeoftheplate,inlaminarandturbulentflowareappropriate:

(a)Inlaminarflow,wehave:

and

1/2
i.e.inlaminarflow,localfrictioncoefficientvariesasx likewise,fromEq.9.38,itisclearthatlocalheattransfercoefficientalso
1/2
variesasx .Ofcourse,attheleadingedge(i.e.atx=0),boththesevaluesareinfiniteandthendecreasealongthelengthoftheplate
1/2
accordingtox .

(b)Inturbulentflow,wehave:

and,

0.2
i.e.inturbulentflow,boththelocalfrictioncoefficientandthelocalheattransfercoefficientvaryasx So,asweproceedalongthe
lengthoftheplate,initially,startingfromtheleadingedge,theflowislaminarwhereboththelocalfrictionandheattransfer
1/2
coefficientsvaryasx then,theflowturnsturbulentwhenthecriticaldistanceisreached,andboththelocalfrictionandheat
0,2
transfercoefficientsreachtheirhighestvaluesatthispointandthentheydecreasealongthedistanceaccordingto:x .Thisisshown
graphicallyinFig.9.13.InFig.9.13,thetransitionregionisalsoshown.

Foruniformheatfluxconditions:

LocalNusseltnumberincreasesbyabout4%overthevalueforconstantwalltemperature,andisgivenby:

Also,intheaboveequations,itisassumedthatflowovertheplateisturbulentovertheentireplatefromtheleadingedgeitself,or
alternatively,regionoflaminarflowistoosmallcomparedtotheregionofturbulentflow.

9.8.3.2 Combined laminar and Turbulent Flow Over a Flat Plate.

Asexplainedearlier,foraflowoveraflatplate,theflowattheleadingedgestartsaslaminarandafteracriticaldistancexc theflow
becomesturbulent.Ifthedistanceoverwhichtheflowislaminarisnotnegligibleascomparedtothedistanceoverwhichtheflowis
turbulent(i.e.theplateislongenoughtocausetheboundarylayertobecometurbulent,butnotlongenoughtoneglectthelengthover
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whichtheflowislaminar),averagefrictioncoefficientandaverageNusseltnumberovertheentireplatearedeterminedbyintegrating
therespectivelocalvaluesovertworegions,i.e.thelaminarregion,0<x<xc and,theturbulentregion,xc <x<L,asshownbelow:

and,

FIGURE9.13Variationoflocalfrictionandheattransfercoefficientsforflowoveraflatplate

5
IfweperformtheintegrationtakingthevalueofcriticalReynoldsnumber,Rec as510 ,wegetfortheaveragefrictioncoefficient
andaverageNusseltnumber,thefollowingrelations:

5
Another,moregeneralrelationshipusedforcriticalReynoldsnumberotherthan510 is:

5 5 6 6
wherevalueofAis1050,1700,3300and8700respectivelyforvaluesofRec equalto310 ,510 ,110 ,and310 .


5
and,forcriticalReynoldsnumberof510 ,averageNusseltnumberovertheentireplateis

5
and,moregenerally,forcriticalReynoldsnumbersotherthan510 :

0.8 0.5
whereA=0.036.Rec 0.664.Rec

Example9.8.Arefrigeratedtruckismovingataspeedof85km/hwhereambienttemperatureis50C.Thebodyofthetruckisof
rectangularshapeofsize10m(L)4m(W)3m(H).Assumetheboundarylayeristurbulentandthewallsurfacetemperatureisat
10C.Neglectheattransferfromverticalfrontandbacksideoftruckandflowofairisparallelto10mlongside.Calculateheatloss
fromthefoursurfaces.
0.8 0.33
Forturbulentflowoverflatsurfaces:Nu=0.036.Re .Pr
3 6 2
Averagepropertiesofairat30C:=1.165kg/m ,Cp=1.005kJ/kgK,v=16.10 m /s,Pr=0.701

(M.U.Dec.1999).

Solution.

Data:

Truckismovingataspeedof85km/h,i.e.

PropertiesatTfbydata:


6 2 3
v:=1610 m /s:=1.165kg/m Cp:=1005J/kgKPr:=0.701

Checkifflowislaminarorturbulent:

Reynoldsnumber:

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5

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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

5
i.e.flowisturbulentsinceReynoldsnumberismorethan510

Heattransfer:

Forturbulentflow,wehave:

Also,findoutthepowerrequiredtoovercomewindresistance:

Wehave,averageskinfrictioncoefficientgivenby:

Example9.9.Aflatplate,1mwideand1.5mlongismaintainedat90Cinairwithfreestreamtemperatureof10C,flowingalong
1.5msideoftheplate.Determinethevelocityofairrequiredtohavearateofenergydissipationas3.75kW.Usecorrelations:
0.5 1/3
NuL=0.664Re Pr forLaminarflow,and
0.8 1/3
NuL=[0.036Re 836].Pr forturbulentflow.
3
Takeaveragepropertiesofairat50C:=1.0877kg/m ,Cp=1.007kJ/kgK,

:=2029.105kg/m.s,Pr=0.703,k=0.028W/mK

[P.U.1995]

Solution.

Data:

PropertiesatTf:bydata:
5 3
:=2.02910 kg/(ms):=1.0877kg/m Cp:=1007J/kgKPr:=0.703k:=0.028W/mK

Nusseltnumber:

Wehave,forconvectionheattransfer:

Now,wedonotknowiftheflowislaminarorturbulent.Todeterminethis,weneedtheReynoldsnumber.But,wedonotknowthe
velocitytodeterminetheReynoldsnumber.So,weshallfirstassumetheflowtobelaminarandthencheckiftheReynoldsnumber
5
worksouttobelessthanthecriticalReynoldsnumber(i.e.510 ):

ForLaminarflow:

5
ThisvalueofReynoldsnumberisgreaterthanthecriticalReynoldsnumberof510 .Therefore,theassumptionthattheflowis
laminariswrong.

Then,forturbulentflow,weusetherelation:

Therefore,

Example9.10.Airat30Cflowsoveraflatplate,0.4mwideand0.75mlongwithavelocityof20m/s.Determinetheheatflow
ratefromthesurfaceoftheplateassumingthattheflowisparalleltothe0.75mside.Plateismaintainedat90C.Usecorrelations:
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NuL=0.664Re Pr forLaminarflow,and
0.8 1/3

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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

0.8 1/3
NuL=[0.036Re 836].Pr forturbulentflow.
3
Takeaveragepropertiesofairat60C:=1.06kg/m ,Cp=1.008kJ/kgK,
6 2
v=18.9710 m /s,Pr=0.708,k=0.0285W/mK

[M.U.]

Solution.

Data:

PropertiesatTfbydata:
6 2 3
v:=18.9710 m /s:=1.06kg/m Cp:=1008J/kgKPr:=0.708k:=0.0285W/mK

First,letusfindoutthedistancefromtheleadingedgeatwhichtheflowturnsturbulent,assumingthecriticalReynoldsnumbertobe
5
510 ,i.e.LcatwhichthecriticalReynoldsnumberisreached:

i.e.alongthelengthoftheplate,foradistanceof0.474m,theflowislaminar.Thisdistancecannotbeneglectedascomparedtothe
totallengthoftheplateof0.75m.Therefore,combinedeffectoflaminarandturbulentboundarylayerflowhastobeconsidered.

Forthecaseofcombinedlaminarandturbulentboundarylayers,wehave:

Alternatively,wecancalculatetheheattransferredbythelaminarandturbulentregionsseparately,andthenaddthemup,togetthe
totalheattransferrateforthewholeplate:

Forlaminarflowregion(i.e.uptoadistanceof0.474malongthelength):

Forturbulentrflowregion(i.e.fromadistanceof0.474muptotheendofplate):

LocalNusseltnumberfortheturbulentregionisgivenby:

Therefore,averagevalueofheattransfercoefficientforturbulentregionisobtainedas

Notethat istheaverageNusseltsnumberforturbulentregion

HeattransferratefortheturbulentregionQ2

Thisvaluematcheswiththevalueobtainedearlierbydirectformula.

Toshowgraphicallythevariationoflocalheattransfercoefficientovertheentirelengthofplate:
0.5
Wehavestatedearlierthatthelocalheattransfercoefficientforthelaminarregionvariesasx andthatfortheturbulentregion
0.2
variesasx .Letusillustratethisgraphically,usingMathcad.

Forlaminarregion,i.e.fromx1=0tox1=0.474malongthelengthofplate,localheattransfercoefficientasafunctionofxiswritten
as:

Enjoy
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=0.75malongthelengthofplate,localheattransfercoefficientasafunctionofxis

writtenas:

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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

Now,forthefirstcase,letusdefinearangevariablex1varyingfromx1=0tox1=0.474manddrawthegraphbychoosingthexy
graphfromthegraphpallete,andfillinguptheplaceholderonthexaxiswithx1andtheplaceholderontheyaxiswithhxlam(x1)
thenforthesecondcase,againdefinearangevariablex2 varyingfromx2 =0.474mtox2 =0.75mandintheplaceholderonthex
axis,putacommaafterx1andtypex2 andintheplaceholderontheyaxisputacommaafterhxlam(x1)andthentypehxturb (x2 ).
Clickanywhereoutsidethegraphregionandimmediatelythegraphsappear.SeeFig.Ex.9.10

x1:=0,0.01,,0.47 (definerangevariablex1varyingfrom0to0.47m,with
anincrementof0.01m)

x2 :=0.47,0.48,,0.75 (definerangevariablex2 varyingfrom0.47to0.75m,


withanincrementof0.01m)

FIGUREExample9.10Variationoflocalheattransfercoefficientalongthelengthofaflatplateforlaminarandturbulentboundary
layerheattransfer

Note:

1.IntheaboveFig.Example9.10firstportionofthecurveisforlaminarboundarylayerheattransferandthesecondportionis
0.5
forturbulentboundarylayerheattransfer.Inlaminarportion,thelocalheattransferfallssteeply,asx ,alongthelengthupto
thecriticaldistanceoncethecriticaldistanceisreached,theboundarylayerturnsturbulentandthelocalheattransfer
coefficientsuddenlyincreasestoahighvalueandthen,withincreasingxthelocalheattransfercoefficientdropsmore
0.2
gradually(asx )ascomparedtothelaminarportion.
2
2.Inthelaminarregion,theheattransfercoefficientvariesfromaninfinitevalueatx=0toabout12W/(m C)atx=0.47m.
2
And,averageheattransfercoefficientforthelaminarregion,asalreadycalculated,is25.148W/(m C).
2
3.Intheturbulentregion,theheattransfercoefficientvariesfromavalueofabout56W/(m C)atx=0.47mtoabout51
2
W/(m C)atx=0.75m.And,averageheattransfercoefficientfortheturbulentregion,asalreadycalculated,is53.229
2
W/(m C).
2
4.Averageheattransfercoefficientovertheentireplate,forthecombinedlaminarandturbulentregions,is35.441W/(m C).

9.8.4 Analogy Between Momentum and Heat Transfer


Wehaveshownthatthetwodimensionalequationsforthemomentumtransportandenergytransporthaveidenticalforms.Itis
reasonabletoassumethattheirsolutionsalsomusthavesomecorrespondencetoeachother.

Solutionofmomentumequationleadsustoarelationfortheskinfrictioncoefficientandthedragforcesimilarly,solutionofthe
energyequationleadsustoanexpressionfortheheattransfercoefficient.So,weseekananalogyorrelationbetweenthefluidfriction
andheattransfercoefficients:

9.8.4.1 Relation Between the Fluid Friction and Heat Transfer Coeicient in Laminar Flow For a Flat Plate.

RecollectthattheaverageNusseltnumberforlaminarflowoveraflatplateisgivenby:

Thiscanberewrittenas:

Now,theLHSofEq.aisadimensionlessnumberknownasStantonnumber,Sta.

SubstitutingforNua,ReLandPrfromtheirrespectivedefinitions,weget:

2
whereG=.U(kg/(m s),isknownasmassvelocity.

Therefore,wewrite:

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However,wehavealreadyshownthat:

i.e.

Then,comparingEqs.dand e ,wecanwrite:

ThisrelationisknownasColburnanalogyanditgivesasimplerelationbetweentheheattransfercoefficientandthefriction
coefficient.Eq.9.86isvalidforvaluesofPrbetween0.6and50.LHSofEq.9.86isalsoknownasColburnjfactor,andisgenerally
usedtocorrelateheattransfercoefficientwithReynoldsnumber.

Notetheimportantsignificanceofthisanalogy:justbyknowingthefrictioncoefficient,onecanpredicttheheattransfercoefficient
forthatsituationandconductingexperimentstodeterminefrictioncoefficientis,manytimes,practicallymucheasierthan
conductingexperimentstodetermineheattransfercoefficients.

9.8.4.2 Reynolds and Colburn Analogies for Turbulent Flow Over a Flat Plate.

Consideringthelaminarsublayeradjacenttotheplatesurface,wehavetherelationforshearstress,alongtheXdirectionandaty=
0:

and,heatfluxatthesurfaceintheydirectionis:

CombiningEqs.aand b :

Now,ifPrandtlnumberisunity,i.e.ifCp=k/,wereplace(k/)inEq.cbyCp,andseparatingthevariables,wewrite,assumingqand
tobeconstant:

InEq.d,subscriptsindicatesthatqandareconsideredatthesurfaceoftheplate.

IntegratingEq.dbetweenthelimitsu=0whenT=Tsandu=UwhenT=Ta,gives:

However,bydefinition,thelocalheattransferandfrictioncoefficientsaregivenby:

Then,Eq.ecanbewrittenas:hx.

Eq.9.87isknownasReynoldsanalogyanditgivesarelationbetweenNusseltsnumber(i.e.heattransfercoefficient)andthe
frictioncoefficient.NotethatReynoldsanalogywasderivedwiththeassumptionthatPr=1andisvalidformostofthegases.

However,whenthePrandtlnumberisdifferentfromunity,Colburnsanalogy,i.e.

isapplied.ThisisvalidforvaluesofPrbetween0.6and50.

Inpractice,toapplytheanalogybetweenmomentumandheattransfer,itisnecessarytoknowthefrictioncoefficientCfx.For
turbulentflowoveraflatplate,wehavetheempiricalrelationforlocalfrictioncoefficient:

5 7
Eq.9.74isvalidfor:510 <Rex<10 .

Example9.11.Airat27Cand1atmflowsoveraflatplateataspeedof2m/s.Assumingthattheplateisheatedoveritsentirelength
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toatemperatureof60C,calculatetheheattransferforthefirst0.4moftheplate.Also,computethedragforceexertedonthefirst

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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

0.4moftheplateusingReynoldsanalogy.AssumeairtobeaperfectgaswithR=287J/kgKandCp=1.006kJ/kgK.

(M.U.May1999).

Solution.

Data:

PropertiesatTf:

Reynoldsnumber:

i.e.flowislaminar.

Therefore,wehaveforaverageNusseltsnumber:

Averageheattransfercoefficient:

Heattransferrate:

Q:=ha(LB)(TsTa)W (heattransferrateforthefirst0.4mlength)

i.e. Q=114.249W (heattransferrateforthefirst0.4m


length.)

Tocalculatethedragforce:

Wehave,formassvelocity:


2
G:=Ukg/(sm )(massvelocity)

Therefore,Stantonnumber,bydefinition:

9.9 Flow Across Cylinders, Spheres and Other Blu Shapes and Packed Beds
Sofar,westudiedexternalflowoveraflatplate.Next,weshallconsiderflowacrosscylinders,spheresandotherbluffshapessuchas
diskorhalfcylinder.Thesecasesareofconsiderablepracticalimportance.Caseofsinglecylinderincrossflowisidenticaltothecase
ofcoolingofanelectricalcablebyforcedconvectionbyairflowingacrossitalsodeterminationoflocalvelocitiesinaflowbyhot
wireanemometerinvolvestheheattransferfromasingleplatinumwiremaintainedataconstanttemperature(orbypassinga
constantcurrentthroughit)andcorrelatingthechangeincurrent(orchangeinresistance)tothevelocityofflow.Heattransferfroma
sphereisimportantwhenweareinterestedinperformanceofsystemswherecloudsofparticlesareheatedorcooledinastreamof
fluid.Suchanunderstandingisgenerallyrequiredwhenwecorrelatedataforheattransferinfluidbeds,especiallyinthefieldof
chemicalengineering.Iftheparticleisofanirregularshape,thenanequivalentdiameterisusedinplaceofspherediameter,i.e.Dis
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takenasthediameterofanequivalentspherethathasthesamesurfaceareaasthatoftheirregularshape.Frontportionofan

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aeroplanewingcanbeapproximatedasahalfcylinderwhilecalculatingthelocalheattransfercoefficientsovertheforwardportionof
thewing.

9.9.1 Flow Across Cylinders and Spheres


Now,thecharacteristiclengthtakentocalculatetheReynoldsnumberistheexternaldiameterDofthecylinderorsphere.Andthe
Reynoldsnumberisdefined,asusual:

whereUistheuniformvelocityofflowasitapproachesthecylinderorsphere.

ThecriticalReynoldsnumberforflowacrosscylinderorsphereis:


5
Recr =210


5
i.e.uptoRe=210 ,theboundarylayerremainslaminarandbeyondthisvalue,theboundarylayerbecomesturbulent.

FlowpatternsforaflowacrossacylinderareshowninFig.9.14.Fluidparticlesatthemidplaneofastreamapproachingthecylinder
strikethecylinderatthestagnationpointandcometoahalt,thusincreasingthepressure.Restofthefluidbranchesaroundthe
cylinderformingaboundarylayerthatembracesthecylinderwalls.Pressuredecreasesintheflowdirectionandthevelocity
increases.Atverylowfreestreamvelocities(Re<4),thefluidcompletelywrapsaroundthecylinderasthevelocityincreases,
boundarylayerdetachesfromthesurfaceattherear,formingawakebehindthecylinder.Thispointiscalledseparationpoint.Flow
separationoccursatabout=80deg.whentheboundarylayerislaminarandatabout=140deg.whentheboundarylayeris
turbulent.

Dragcoefficient(CD):Dragforceforacylinderincrossflowisprimarilyduetotwoeffects:one,frictiondragduetotheshear
stressatthesurface,andtheother,pressuredragduetothepressuredifferencebetweenthestagnationpointandthewake.Atlow
Reynoldsnumbers(<4),frictiondragispredominant,andathighReynoldsnumbers(>5000),pressuredragispredominant.Atthe
intermediatevaluesofRe,boththeeffectscontributetothedrag.

FIGURE9.14Flowpatternsforcrossflowoveracylinder

FIGURE9.15DragCoefficientVersusReynoldsNumberforLongCircularCylindersandSpheresinCrossFlow

AveragedragcoefficientCDforcrossflowoveracylinderandsphereareshowninFig.9.15.Then,thedragforceactingonthebodyin
crossflowisobtainedfrom:

whereANisthefrontalareai.e.areanormaltothedirectionofflow.

InFig.9.15,thereare5sections,a,b,c,dandeshown.Commentscorrespondingtothesesectionsofthefigurearegivenbelow:

1.AtRe<1,inertiaforcesarenegligibleandtheflowadherestothesurfaceanddragisonlybyviscousforces.Heattransferis
purelybyconduction.
2.AtRe=about10,inertiaforcesbecomeappreciablenow,pressuredragisabouthalfofthetotaldrag.
3.AtReoftheorderof100,vorticesseparateandthepressuredragpredominates.
4.AtRevaluesbetweenabout1000and100,000,skinfrictiondragisnegligiblecomparedtothepressuredrag.Pointof
separationisatabout=80deg.measuredfromthestagnationpoint.
5.AtRe>100,000,flowintheboundarylayerbecomesturbulentandtheseparationpointmovestotherear.

Heattransfercoefficient:Becauseofthecomplexnatureofflow,mostoftheresultsareempiricalrelationsderivedfrom
experiments.

VariationoflocalNusseltnumberaroundtheperipheryofacylinderincrossflowisgiveninFig.9.16.Nuishightostartwithatthe
stagnationpoint,thendecreasesasincreasesduetothethickeningoflaminarboundarylayer.Forthetwocurvesatthebottom,
minimumisreachedatabout=80deg.,theseparationpointinlaminarflow.Fortherestofthecurves,thereisasharpincreaseat
about=90deg.duetotransitionfromlaminartoturbulentflowNureachesasecondminimumatabout=140deg.duetoflow
separationinturbulentflow,andthereafterincreaseswith,duetointensemixingintheturbulentwakeregion.

Between=0and80deg.empiricalequationforlocalheattransfercoefficientis:
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FIGURE9.16CircumferentialVariationoftheHeatTransferCoefficientatHighReynoldsNumbersforaCircularCylinderinCross
Flow(W.H.Giedt)

Whilecalculatingheattransfercoefficientforacylinderincrossflow,ofpracticalinterestistheaverageheattransfercoefficientover
theentiresurface.AcomprehensiverelationforcrossflowacrossacylinderisgivenbyChurchillandBernstein:

7
Eq.9.90isvalidfor100<Re<10 ,andRe.Pr>0.2andcorrelatesverywellallavailabledata.Fluidpropertiesareevaluatedatfilm
temperature,Tf=(Ts+Ta)/2=averageofsurfaceandfreestreamtemperatures.

InthemidrangeofReynoldsnumbers,i.e.20,000<Re<400,000,itissuggestedthatfollowingequationbeused:

for20,000<Re<400,000,andRe.Pr>0.2

BelowPe=(Re.Pr)=0.2,followingrelationisrecommendedbyNakaiandOkazaki:

ForEqs.9.91and9.92also,propertiesareevaluatedatthefilmtemperature.

Forheattransferfromasinglecylinderincrossflow,forliquidmetals,followingrelationisrecommendedbyIshiguroet.al.:

Nucyl=1.125(RePr)0.413(for1<Re.Pr<100(9.93))

However,notethatEq.9.90isquitecomprehensiveandisalsovalidforliquidmetals.Forcircularcylinderincrossflow,forgases,
followingrelationiswidelyused:

where,valuesofCandnaregiveninTable9.5:

TABLE9.5ValuesofCandninEq.9.94

Re C n

0.44 0.989 0.330

440 0.911 0.385

404,000 0.683 0.466

4,00040,000 0.193 0.618

40,000400,000 0.0266 0.805

Allfluidpropertiesaretakenatfilmtemperature.

Fornoncircularcylinders:


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Again,Eq.9.94isapplicable.

Fornoncircularcylinders,Fig.9.17below,givesthevaluesofCandntobeusedinEq.9.94.Thisfigurealsoshowsthecharacteristic
dimensionDusedtocalculatetheReynoldsnumber,foreachgeometry.

Flowacrossspheres:

Forgases,McAdamsrecommendsfollowingrelation:


0.6
Nusph=0.37Re (for25<Re<100,000(9.95))

Forflowofliquidspastspheres,Kramerssuggestsfollowingrelation:


0.3 0.5
NusphPr =0.97+0.68Re (for1<Re<2000(9.96))

InEq.9.95and9.96,fluidpropertiesareevaluatedatfilmtemperature.

AcomprehensiveequationforgasesandliquidsflowingpastasphereisgivenbyWhitaker:

Eq.9.97isvalidfor:3.5<Re<80,000and0.7<Pr<380.Here,fluidpropertiesareevaluatedatfreestreamtemperature.

AspecialcaseisthatofheatandmasstransferfromfreelyfallingliquiddropsandthefollowingcorrelationofRanzandMarshall
isapplicable:

FIGURE9.17ConstantsCandnforcrossflowovernoncircularcylinders

Forheattransferfromaspheretoaliquidmetal,followingcorrelationisrecommended:

InEq.9.98,fluidpropertiesaretobeevaluatedatfilmtemperature.

9.9.2 Flow Across Blu Objects


Normalflatplate(widthD):

Halfroundcylinderofdia.D,withflatsurfaceatrear:

InEqs.9.99and9.100,fluidpropertiesareevaluatedatfilmtemperature.

9.9.3 Flow Through Packed Beds


Here,agasorliquidflowsthroughabedpackedwithsolidparticles(suchasspheres,cylindersorcommercialpackingslikeRaschig
rings,ceramicsaddlesetc.).Duringthechargingcycle,thehotfluid,whilepassingthroughthebed,givesupitsheattothesolid
particles,andduringthedischargecycle,theincomingcoolerfluidpicksupthestoredheatfromthesolidparticles.

Packedbedsareusedincatalyticreactors,graindryers,storageofsolarthermalenergy,gaschromatography,regeneratorsand
desiccantbeds.

ReynoldsnumberinthecorrelationsisbasedonasuperficialvelocityUs,i.e.thefluidvelocitythatwouldexistifthebedwereempty.
Characteristiclengthusedistheequivalentdiameterofthepacking,Dp.Anotherparameterthatappearsinsomecorrelationsisthe
voidfraction,,i.e.thefractionofbedvolumethatisempty.

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Whitakerrecommendsfollowingrelationforheattransferbetweenthegasandpackings(includingcylinderswithdiameter
equaltoheight,spheres,orseveraltypesofcommercialpackingssuchasRaschigrings,partitionringsorBerlsaddles):

wherehaistheaverageheattransfercoefficient

Eq.9.101isvalidfor:20<ReDp<10,000,and0.34<<0.78.

PackingdiameterDpisdefinedassixtimesthevolumeoftheparticledividedbytheparticlesurfaceareaforasphere,Dp=diameter
ofsphere.Allpropertiesareevaluatedatbulkfluidtemperature(Onemayusetheaverageofinletandoutlettemperatureoftheheat
exchanger).Intheabovecorrelation,Reynoldsnumberisdefinedas:

Eq.9.101doesnotcorrelatedatawellforcubepackings.

Todeterminetheheattransferfromthewallofapackedbedtoagas,Beekrecommendsthefollowingrelation,forparticleslike
cylinders,whichcanpacknexttothewall:

and,forparticleslikespheres,whichcontactthewallatonepoint:

InEqs.9.102and9.103,propertiesoffluidareevaluatedatthefilmtemperature.Also,theReynoldsnumberis:

whereDpisthediameterofsphereorcylinder.Forothertypesofpackings,WhitakersdefinitionofDpmaybeused.

Beekalsogivesthecorrelationforthefrictionfactor:

wherepisthepressuredropoveralengthLofthepackedbed.

Example9.12.Airat35Cflowsacrossacylinderof50mmdiameteratavelocityof50m/s.Thecylindersurfaceismaintainedat
3 6
145C.Findtheheatlossperunitlength.Propertiesatmeantemperatureof90Care:=1kg/m ,=2010 kg/(ms),k=0.0312
W/(mC),Cp=1.0kJ/(kgC).
0805 1/3
Usetherelation:NuD=0.027.(ReD) .(Pr)

[M.U.]

Solution.

Data:

PropertiesatTf:
6 3 2
:=2010 kg/(ms)k:=0.0312W/(mC)Cp:=1000J/(kgC):=1kg/m A:=.D.Lm


2
i.e.A=0.157m

Reynoldsnumber:

Prandtlnumber:

Nusseltsnumber:

Wehave:
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Therefore,heattransfercoefficient:

Heattransferred,Q:

Q:=hA(TsTa)

3
i.e. Q=3.18210 W

Example9.13.Ahotwireprobeis5mminlength,10mdiameterwirewithanelectricalresistanceof150ohms/m.Thewireis
maintainedataconstanttemperatureof50C.Ifthetheprobeiskeptinanairstreamflowingatavelocityof10m/sandat1barand
25C,determinethecurrentrequiredtomaintainthewiretemperatureat50C.

Solution.

Data:

PropertiesatTf:
6 2
v:=16.710 m /sk:=0.02704W/(mK)Pr:=0.706

Reynoldsnumber:

SinceRe.Pr>0.2,wecanusethecorrelationofChurchillandBernstein,viz.

Therefore,heattransfercoefficient:

HeattransferredQ:

Q:=h(pDL)(TsTa)W

i.e. Q=0.016W (heatdissipated=16


mW)


2
ThisisalsoequaltothevalueofelectricalpowerdissipatedQ=I .R

R:=150.0.005ohms (electricalresistanceofthe
wire)

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i.e. R=0.75ohms

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Therefore,currentflowrequired:

Alternatively:

TocalculateNuwecanalsouseEq.9.94:

Then,forcircularcylinder,wegetforRe=5.988,fromtheTable9.5:

ThisvalueisalmostthesameasobtainedbythecorrelationofChurchillandBernstein.

Therefore,currentflowrequired:

Example9.14.Airat25Cflowsacrossanellipticaltube6cm12cmsize,perpendiculartotheminoraxiswithavelocityof3
m/s.Tubesurfaceismaintainedat55C.Determinethevalueofconvectioncoefficient.

Solution.

Data:

PropertiesatTf=40C:
6 2
v:=17.610 m /sk:=0.0265W/(mK)Pr:=0.71

Reynoldsnumber:

SeeFig.9.17forthecaseofflowacrossanellipse.

Then,weuseEq.9.94,viz.

ValuesofCandnareobtainedfromFig.9.17as:

C:=0.224and,n:=0.612

Heattransfercoefficient:

Example9.15.Inapackedbedheatexchanger,airisheatedfrom40Cto360Cbypassingitthrougha10cmdiameterpipe,
packedwithspheresof8mmdiameter.Theflowrateis18kg/h.Pipesurfacetemperatureismaintainedat400C.

Determinethelengthofbedrequired.

Solution.

Data:

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Averageairtemperature=(40+360)/2=200C

Therefore,averagefilmtemperature=(200+400)/2=300C

Takingpropertiesofairat300C:
3 6 2
:=0.596kg/m Cp:=1047J/(kgK)k:=0.0429W/(mK)v:=49.210 m /sPr:=0.71

Equivalentparticlediameter=6volume/surfacearea=Dforasphere

i.e.Dp:=0.008m(equivalentparticlediameter.)

Therefore,superficialvelocity:

Reynoldsnumber:

Therefore,

Nusseltsnumber:

WeuseEq.9.103,viz.

Heattransfercoefficient

Now,heatgainedbyair,Q=heattransferbetweenthewallsurfaceandair

i.e. Q:=mairCp(ToutTin)W

3
i.e. Q=1.67510 W (heatgainedbyair)

Thisshouldbeequaltoheattransferbetweenthewallsurfaceandair=haxpipesurfaceareaxLMTDHere,LMTDisthelogmean
temperaturedifferencebetweenthepipesurfaceandtheairstream.Sincethetemperatureofairstreamgoesonchangingalongthe
lengthofheatexchanger,weuseameantemperaturedifferencebetweenthepipesurfaceandthisairstream,givenbyLMTD.

LMTDisdefinedasfollows:

Now,writingtheheatbalance,Q=haXpipesurfaceareaxLMTD,weget:

Q=ha(dpipeL)LMTD

whereListhelengthofpipe(=heightofbed)

9.9.4 Flow Across a Bank of Tubes


Flowacrossabankoftubesispracticallyaveryimportantcase.Inmanyindustrialheatexchangers,oneofthefluidsflowsinsidethe
tubesinashellandthesecondfluidflowsthroughtheshell,acrossthetubes.Typicalapplicationsare:inwatertubeboilerswhere
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waterflowsthroughthetubesandhotfluegasesflowacrossthesetubes,wasteheatrecoverysystems,airconditioningapplicationsand
commonshellandtubeheatexchangersusedinnumerousindustrialapplications.

Tubesinatubebankmaybearrangedeitherinaninlineconfigurationorinastaggeredconfiguration,asshowninFig.9.18.Inthe
figure,SListhelongitudinalpitch,STisthetransversepitchandSDisthediagonalpitch.

Zhukauskas(1972)proposedthefollowingcorrelationforNusseltsnumber,basedonalargeamountofexperimentaldata:

whereNuaistheaverageNusseltsnumber

haistheaverageheattransfercoefficient

ReD=(dUmax)/

PristhebulkPrandtlnumber

PrwisthewallPrandtlnumber

And,

FIGURE9.18Flowacrossatubebank

Note:

1.WhilecalculatingUmaxforthestaggeredarrangement,calculatewithboththeEqs.9.106and9.107andadoptthelargervalue
soobtained.Uisthevelocityoffluidasitapproachesthetubebank.
2.Forgases,Prandtlnumberratiomaybedropped,sinceitdoesnothavemuchinfluence
3.Allproperties(exceptPrw)areevaluatedatfreestreamtemperature

Eq.9.105givesverygoodpredictionwhenthenumberoftuberowsinthebank,
6
N>20,and0.7<Pr<500,and1000<ReDmax<210 .However,theequationcanbeusedevenwhenN<20,withacorrection
factorapplied.IfN=4,errorinvolvedinpredictionisabout25%.

Eq.9.105takesthefollowingformsforvariousflowregimes:

ForLaminarflow(i.e.10<ReD<100):

Theseequationshavebeenvalidatedalsointherange:50<ReD<1000.
5
Fortransitionregime(i.e.1000<ReD<210 ):

Note:ST/SL<0.7forinlinetubes,givesveryineffectiveheatexchangerandshouldnotbeused.

5
Forturbulentregime(i.e.ReD>210 )

Forstaggeredarrangement,withST/D=2andSL/D=1.4,wehavetherelationduetoAchenbach:

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5 6

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5 6
Eq.9.116isvalidintherange4.510 <ReD<710 .

Ifthenumberoftuberowsis<20,acorrectionfactorisappliedtothecalculatedNusseltsnumberasfollows:

Nua_N=NuaC2 (9.117)

where Nua_N istheNusseltsnumberfortheactualtubebankwithN<20,and

Nua isthevalueofNusseltsnumbercalculatedforN>20,usingoneoftheappropriate
relationsgivenabove

C2 isthecorrectionfactortakenfromTable9.6.

TABLE9.6CorrectionfactorC2 inEq.9.117forN<20

Pressuredrop:Pressuredrop(inPascals)forflowofgasesoverabankoftubesisgivenby:

where Gmax=massvelocityatminimumflowarea=p.
Umax

=density,evaluatedatfreestreamconditions

N=numberoftransverserows

b =averagefreestreamviscosity

Frictionfactor,fisgivenby:

and,

Example9.16.Airat1barand20Cflowsacrossabankoftubes10rowshighand4rowsdeepairvelocityis8m/s,measuredat
theentrytothetubebank.Diameterofthetubesis25mmandsurfacetemperatureofthetubesismaintainedat80C.Tubesare
arrangedinaninlinemanner.ST=SL=37.5mm.Calculatethetotalheattransferperunitlengthofthetubebank,andalsotheexit
airtemperature.Also,findoutthepressuredrop.

Solution.

Data:

Ts:=80CTi:=20CU:=8m/sST:=0.0375mSL:=0.0375mD:=0.025m

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Reyonldsnumber:

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ThisisbasedonUmax.Wehave:

Takingpropertiesofairatfreestreamtemperatureof20C:
3 6 2
:=1.164kg/m Cp:=1012J/(kgK)k:=0.0251W/(mK)v:=15.710 m /sPr :=0.71

Nusseltsnumber:

SinceReynoldsnumberisbetween1000and200,000whichisinthetransitionregime,theappropriateequationforaverageNusselts
numberis:

Thelastterm,i.e.theratioofPrandtlnumberscanbeneglectedforgases:So,wehave:

Therefore,averageheattransfercoefficientis:

Thisisthevalueofheattransfercoefficientthatwouldbeobtainediftherewere20rowsoftubesinthedirectionofflow.But,inthe
presentcase,thereareonly4rowsinthedirectionofflow.So,fromtheTable,wegetthecorrectionfactoras:

C2 =0.90

Therefore,actualheattransfercoefficientis=184.6580.9(actualaverageheattransfercoefficient)
2
i.e.ha=166.193W/(m C)(actualaverageheattransfercoefficient)

Surfaceareaforheattransferforunitlengthoftubesis:

2
A:=(104)(D1)m /m (for10rowshigh,4rows
deep)

2
i.e. A=3.142m /m.

TotalheattransferrateQ:

Now,totalheattransferrateisgivenbyNewtonslaw:

Q=haAT

HereTistheaveragetemperaturedifferencebetweenthewallandtheairstream.However,temperatureofairstreamgoeson
changingfromentrytoexitintheheatexchanger.So,weuseameantemperaturedifferencecalledLMTD(logmeantemperature
difference).ExpressionforLMTDisderivedinthechapteronheatexchangers.Forthepresent,letustakeforLMTD:

WeneedtheexittemperatureTooftheairstream.Thisiscalculatedbyaheatbalance:

i.e.mass_flow=3.492kg/s
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Then,wecanwritetheheatbalance:

hALMTD=mass_flowCp(ToTi)

SubstituteforLMTDandsolveforTo.

UseSolveblockofMathcadassumeaguessvalueforTotostartwith,sayTo=70C.ThentypeGivenandwritetheconstraintthen
typeFind(To)andgettheanswer:

To:=70(guessvalue)

Given

Therefore,heattransferrate,Q:

Alternatively,wecanusethearithmeticaveragevalueofairstreambetweentheinletandoutlettemperature,sincethisissimplerto
calculateanderrorinvolvedwillnotbemuch:

UsingSolveblockasearlier,toobtainTo:

To:=70(guessvalue)

Given

i.e.wegetpracticallythesamevalueforToasobtainedearlier.

Pressuredrop:

Wehave:

6
w:=20.7910 kg/ms (dynamicviscosityofairat80C)

6
b :=18.4610 kg/ms (dynamicviscosityofairataveragefreestream
temperatureof24.5C)

Therefore,

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9.10 Flow Inside Tubes

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Circulartubesarethemostcommonlyusedgeometryforcoolingandheatingapplications,inindustry.Often,tubesofother
geometriessuchassquareorrectanglearealsoused.Weareinterestedinheattransferinsuchcasespressuredropoccurringduring
flowisalsoofinterestsinceithasadirectbearingonthepumpingpowerrequiredtocausetheflow.

Observethemajordifferencebetweentheexternalflowsjuststudiedandtheinternalflowthroughpipes:intheexternalflow,sayover
aflatplate,therewasafreesurfaceoffluidandtheboundarylayerwasfreetogrowindefinitelyhowever,inapipeflow,theflowis
confinedwithinthepipeandtheboundarylayergrowthislimitedtogrowonlyuptothecentreofthepipe.

9.10.1 Hydrodynamic and Thermal Boundary Layers for Flow in a Tube


Considerafluidenteringintoacircularpipe,withauniformvelocityU(SeeFig.9.19).Fluidlayercomingincontactwiththepipe
surfacecomestoacompletehaltandtheadjacentlayersslowdowngraduallyduetoviscosityeffects.Sincethetotalmassflowina
sectionmustremainconstant,velocityinthecentralportionincreases.Asaresult,avelocityboundarylayerdevelopsalongthepipe.
Thicknessofthevelocityboundarylayerincreasesalongtheflowlengthuntiltheentirepipeisfilledupwiththeboundarylayer,as
shown.Hydrodynamicentrylength(L h)isthedistancefromtheentrypointtothepointwheretheboundarylayerhasdeveloped
uptothecentre.Intheregionbeyondthehydrodynamicentrylength,thevelocityprofileisfullydevelopedandremainsunchanged
thisisthehydrodynamicallydevelopedregion.Aswillbeshownlater,velocityprofileinthefullydevelopedregion,inlaminarflow,
isparabolicinturbulentflow,thevelocityprofileisatruncated

Similarly,whenafluidatanuniformtemperatureentersapipewhosewallisatdifferenttemperature,athermalboundarylayer
developsalongthepipe.Thicknessofthermalboundarylayeralsoincreasesalongtheflowlengthtilltheboundarylayerreachesthe
centreofthepipe.Thermalentrylength(L)isthedistancefromtheentrytothepointwherethethermalboundarylayerhasreached
thecentre,andisshownintheFig.9.19.Beyondthispoint,alongthelength,wehavethefullydevelopedflowi.e.theflowisboth
hydrodynamicallyandthermallyfullydeveloped.

Temperatureprofilemayvarywithxeveninthethermallydevelopedregion.However,thedimensionlesstemperatureprofile
expressedas(TTs)/(TmTs)remainsconstantinthethermallydevelopedregion,whetherthetemperatureofthepipesurface
remainsconstantortheheatfluxatthesurfaceremainsconstant.(Tmisthebulkormeantemperatureatagivensection).

FIGURE9.19Flowinsideapipe

RelativegrowthofhydrodynamicandthermalboundarylayersiscontrolledbythedimensionlessPrandtlnumber.Forgases,Pr=1,
andthehydrodynamicandthermalboundarylayersessentiallycoincideforoilsPr>>1andthehydrodynamicboundarylayer
outgrowsthethermalboundarylayer,i.e.hydrodynamicentrylengthissmallerforoils.ForfluidswithPr<<1,suchasliquidmetals,
thermalboundarylayeroutgrowsthehydrodynamicboundarylayerandconsequently,thethermalentrylengthisshorterthanthe
hydrodynamicentrylength.

Reynoldsnumberisthedimensionlessnumberthatcharacterizestheflowinsideatubeaslaminarorturbulent.Reynoldsnumberis
definedas:

Re=(Um.D)/v

whereUmisthemeanvelocityinthepipe,andnisthekinematicviscosityofthefluid.Flowregimesaredefinedasfollows,depending
upontheReynoldsnumber:

Re<2300 (Laminarflow)

2300Re4000 (Transitionflow)

Re>4000 (Turbulentflow)

Hydrodynamicandthermalentrylengths:

Inlaminarflow:

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L h_lam=0.05ReD (9.121a)

L t_lam=0.05RePrD (9.121b)

Inturbulentflow,hydrodynamicandthermalentrylengthsareindependentofReandPrandaregenerallytakentobe:

L h_turb =L t_turb =10D(9.122)

Thefrictioncoefficientorshearstressatthesurfaceisrelatedtotheslopeofthevelocityprofileatthesurface.Sincethevelocity
profileremainsessentiallyconstantinthehydrodynamicallydevelopedregion,thefrictionfactorandtheshearstressremainconstant
inthehydrodynamicallydevelopedregion.Byasimilarargument,heattransfercoefficientalsoremainsconstantinthethermally
developedregion.

Attheentrytothetube,thicknessoftheboundarylayerispracticallyzerosovelocityandtemperaturegradientsatthesurfaceare
almostinfiniteattheentry,whichmeansthattheheattransfercoefficientandpressuredroparethehighestintheentryregionandgo
ondecreasingalongthelength.

Generally,inpractice,turbulentflowsprevailinheattransferapplicationslengthofpipesisalsogenerallymuchlargerascompared
tothehydrodynamicandthermalentrancelengths.Therefore,flowthroughpipesisgenerallyassumedtobefullydevelopedoverthe
entirelength.

9.10.2 Velocity Profile for Fully Developed, Steady, Laminar Flow


Considerafullydeveloped,steady,laminarflowinapipe.ConsiderafluidelementoflengthLandradiusr,asshowninFig.9.20.

Weareinterestedtogetthevelocityprofileandthepressuredrop(orfrictionfactor)duringflow.Thisisobtainedbymakingaforce
balanceonacylindricalfluidelementasshowninFig.9.20.Forcesactingontheelementare:pressureforcesattheendsandthe
shearforcesonthesurfacethereisnochangeinmomentumsincethevelocitiesaresameatbothsections1and2.So,writingaforce
balance:


2
(p1p2 )p =(2rL)(a)

But,

FIGURE9.20Laminarflowthroughapipe

(negativesign,sincerismeasuredoppositetothedirectionofy).

So,

Separatingthevariablesandintegrating,

i.e.

Thiscanalsobewrittenas:

NegativesigninEq.9.123indicatesthatpressuredecreasesintheflowdirection.Also,notethatthevelocityprofileisparabolic.

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Now,maximumvelocityoccursatr=0,i.e.atthecentre:

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Eq.9.124givesthemaximumvelocityinthepipe.

FromEqs.9.123and9.124,weget:

Averageormeanvelocity,um,isobtainedbyequatingthevolumetricflowtotheintegratedparaboloidalflow:

Now,frictionfactorisdefinedby:

whereDisthepipediameterand isthedynamicpressure.

IntegratingEq.9.127,weget,DarcyWeisbachequationforpressuredrop:

wherep=p1p2 and,L=x2 x1

FromEqs.9.126and9.127,weget:

Eq.9.129givesthefrictionfactorforlaminarflow(Re<2000),inapipeflow.

Sincevolumetricflowrate,Q=A.um,wecanwriteforheadloss:

Eq.9.131isknownasHagenPoiseuilleequation.

DarcyWeisbachEq.9.128isapplicabletononcircularductsalso,ifDisreplacedbyhydraulicdiameter(Dh),definedby:

whereAistheareaofcrosssectionandPisthewettedperimeter.

ValuesofproductoffrictionfactorandReynoldsnumberfortwoimportantductconfigurations(viz.annularductsandrectangular
ducts)aregivenTables9.7and9.8below:

TABLE9.7Annularducts

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Ratioofradii f.Re

74.68
0.001

80.11
0.01

86.27
0.05

89.37
0.10

92.35
0.20

94.71
0.40

95.59
0.60

95.92
0.80

96.00
1.00

TABLE9.8Rectangularducts

Ratioofsides f.Re

89.91
0.05

84.68
0.10

82.34
0.125

78.81
0.166

72.93
0.25

65.47
0.40

62.19
0.50

57.89
0.75

56.91
1.00

9.10.3 Heat Transfer Considerations in a Pipe


Mostofthepracticalcasesofheattransferinvolvingapipeflowfallundertwocategories:

1.surfaceheatfluxonthepipeisconstant,e.g.whenthepipeissubjectedtoradiationorheatedelectricallybywindinganelectric
tape,or
2.pipesurfacetemperatureisconstant,e.g.whenthereiscondensationorboilingoccurringonthesurfaceofthepipe.

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Letafluidenterapipesubjectedtoaconstantsurfaceheatfluxqs,withameaninlettemperatureofTiandletthemeanexit
temperatureoffluidbeTe.Then,theheattransferratecanbewrittenas:

Q=qsA=mCp(TeTi)(9.133)

Or,themeanexittemperatureoffluidmaybewrittenas:

whereAisthesurfaceareaofthepipe,misthemassflowrateoffluidandCpisitsmeanspecificheat.Meanfluidtemperature,Tm
increaseslinearlyintheflowdirection.Thesurfacetemperatureisdeterminedfrom:

qs=h(TsTm)(9.135)

Whenhisconstant,forconstantsurfaceheatflux,(TsTm)isconstant,i.e.thesurfacetemperaturealsoincreaseslinearlyintheflow
direction.ThissituationisshowngraphicallyinFig.9.21:

Now,weareinterestedtogetthetemperatureprofileandtheheattransfercoefficientduringflow.Thisisobtainedbymakingan
energybalanceonacylindricalfluidelementshowninFig.9.22.Here,thesurfaceheatfluxalongthelengthisconstant,i.e.

Heatflowstobeconsideredare:conductioninandoutoftheelementattheendsandtheheatconvectedinandoutbyvirtueofflow.

FIGURE9.21Tubesurfaceandmeanfluidtemperaturesforapipewithconstantsurfaceheatfluxinpipeflow

FIGURE9.22Controlelementforenergybalanceinpipeflow

So,writinganenergybalance:

Heatflowintotheelementbyconduction=

Heatflowoutoftheelementbyconduction=

Byenergybalance:

Netenergyconvectedout=netenergyconductedin

i.e.dQConv=dQr dQr+dr

Substitutingfortheabovetermsandsimplifyingneglectinghigherorderdifferentials,

weget:

Asalreadydiscussed,withconstantheatfluxatthewall,averagefluidtemperaturemustincreaselinearlywithx,sothatdT/dx=
constanti.e.temperatureprofileswillbesimilaratdifferentlocationsalongthelength.

TosolveEq.9.136,wehavetoinserttheexpressionforthevelocityprofilegivenbyEq.9.125,withtheboundaryconditions:

So,Eq.9.136becomes:
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Integrating,

Integratingagain,

ApplyingthefirstB.C.,weget:C1=0.Also,T=Tc atr=0,atcentreofthepipe,i.e.C2 =TC

Therefore,temperaturedistributionintermsoftemperatureatthecentreofthepipeis:

Bulktemperature:

Forconvectionheattransferinapipe,wehave:

localheatflux,q=h(TsTb )(9.138)

whereTsisthewalltemperature,andTb thebulktemperature,whichisanenergyaveragedtemperatureacrossthepipe,calculated
from:

Again,wehavealreadyshownthatbulktemperatureisalinearfunctionofxforconstantheatfluxatthewall.Performingthe
calculationinEq.9.139,(usingEq.9.137),weget:

And,wall(or,surface)temperatureisgivenby:

Now,theheattransfercoefficientisgivenby:

Now,thenumeratorinEq.9.142isthetemperaturegradientandisgivenby:

SubstitutingEqs.9.140,9.141and9.143in9.142,weget

Or,intermsofNusseltsnumber:

Notetheinterestingresultthatfor,steady,fullydevelopedlaminarflowinapipewhosewallsaresubjectedtoaconstantheatflux,the
Nusseltsnumberisaconstant=4.364.Ofcourse,attheentranceregion,valueofNusseltsnumberwillbesomewhathigher.

(b)Constantsurfacetemperature,T s:

LetafluidenterapipewhosesurfaceismaintainedataconstanttemperatureTs,withameaninlettemperatureofTiandletthemean
exittemperatureoffluidbeTe.Then,themeantemperatureofthefluidTmapproachesthesurfacetemperatureasymptotically,as
showninFig.9.23.

Now,thetemperatureofthesurfaceisconstantandthefluidtemperaturevariescontinuouslyfromTiattheinlettoTeattheexit.To
determinetheheattransferrate,wehavetheNewtonsrateequation,Q=hATm,whereATmisameantemperaturedifference
betweenthesurfaceandthefluid.Inthechapteronheatexchangers,itwillbeshownthatthismeantemperaturedifference,also
knownaslogmeantemperaturedifference(LMTD),isgivenas:

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Where,Ti,andTearethetemperaturedifferencesattheinletandoutlet,asshown

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Here,misthemassflowrate(kg/s),AistheareaofheattransferandCpisthespecificheatofthefluid.

FromEq.9.147,onecancalculatethemeanfluidtemperatureattheexit.Thetermh.A/(m.Cp)isknownasNumberofTransferUnits
(NTU)andisameasureofthesizeoftheheatexchanger.

Bymakingananalysissimilartotheoneaswedidinthecaseofconstantheatfluxatthewalls,wecanshowthatforthecaseof
constantwalltemperature,forsteady,laminarflow,theNusseltsnumberisaconstant,givenby:

FIGURE9.23Variationofmeanfluidtemperatureforapipewithconstantsurfacetemperature

FIGURE9.24VariationofNusseltsnumberwith(x/D)/(Re.Pr),forlaminarflowinapipe

Again,notethatthisisforfullydevelopedflowandintheentranceregionthevalueswillbehigher.

NatureofvariationofNusseltsnumberwiththedimensionlessnumber(x/D)/(Re.Pr)isshowninthefollowinggraph(Fig.9.24).

Notethatforfullydevelopedflows,Nusseltsnumberapproachestheasymptoticvaluesof4.364and3.656forthecasesofuniform
heatfluxandconstantwalltemperature,respectively.

Forshortpipes(L/Dissmall,<60),withconstantwalltemperature,fullydevelopedvelocityprofile(parabolic),averageNusselt
numberisgivenbyHausenas:

ThisequationgivestheaverageNusseltnumberoverthelengthoftube,includingtheentryregion.Here,Re=(D.um.)/.Also,inthe
aboveexpression,thedimensionlessgroupinthedenominatorisknownasGraetznumber,i.e.

Foroils,orotherfluidsinwhichviscosityvarieswithtemperatureconsiderably,theconstant0.0668inequation9.150amustbe
0.14
multipliedby(/s) .

Anothercorrelationfortheaboveconditionsis:

InEq.9.150,propertyvaluesaretakenatmeanbulktemperature.Iftheoutlettemperatureisnotspecified,iterativeworkingwillbe
required.

AnothercorrelationtotakecareofthepropertyvariationsissuggestedbySiederandTate:

Forshortpipes(L/Dissmall,<60),withconstantwalltemperature,velocityprofilestilldeveloping,averageNusseltnumberisgiven
byHausenas:

Foroils,orotherfluidsinwhichviscosityvarieswithtemperatureconsiderably,theconstant0.104inEq.9.150dmustbemultiplied
0.14
by(/s) .

Forlonglengths,atconstantwalltemperature,Nusseltnumberasymptoticallyapproachesthevalue3.66.Forshortpipeswith
constantwallheatflux,withfullydevelopedparabolicvelocityprofile,HausenscorrelationforlocalNusseltnumberis:

Anotherrelationrecommendedforaboveconditionsis:

Forshortpipeswithconstantwallheatflux,withdevelopingvelocityprofile,HausenscorrelationforlocalNusseltnumberis:

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Forlongpipeswithconstantwallheatflux,averageNusseltnumberapproachesthevalue4.364,asalreadydiscussed.

9.10.4 Fully Developed Laminar Flow Inside Pipes of Non-circular Cross-sections


NusseltsnumberandfrictionfactorforfullydevelopedlaminarflowinsidepipesofnoncircularcrosssectionsaregiveninTable9.9.
Here,ReynoldsnumberandNusseltsnumberarebasedonthehydraulicdiameter,whichwasdefinedearlier,as:

whereAistheareaofcrosssectionandPisthewettedperimeter.

Flowthroughanannulus:Practicallyimportantcaseistheflowthroughanannuluswiththeoutersurfaceinsulated,andthe
insidesurfacemaintainedateitheraconstanttemperatureorconstantheatflux.

Inthecaseofanannulus,thehydraulicdiameterasgivenbyEq.9.132viz.

Dh=(DoDi).Forfullydevelopedlaminarflow,Nusseltnumbervarieswith(Di/Do)asshowninTable9.10.Here,NuTistheNusselt
numberwiththeinnerwallmaintainedatconstanttemperatureandNuHistheNusseltnumberwiththeinnersurfacemaintainedat
constantheatflux.Outsidesurfaceisinsulatedforboththecases.

Inlaminarflow,surfaceroughnessofthepipedoesnothavemucheffectonNusseltsnumberorfrictionfactor.

TABLE9.9NusseltsnumberandfrictionfactorforfullydevelopedLaminarflowinpipesofvariouscrosssections

TABLE9.10Nusseltnumbersforfullydevelopedlaminarflowinanannulus,insulatedontheoutside

9.10.5 Turbulent Flow Inside Pipes

9.10.5.1 Velocity profile and pressure drop.

ExperimentalresultsofNikuradseforturbulentflowinsmoothpipesindicatedapowerlawformforvelocityprofile:

whereuisthelocaltimeaveragevelocity,umaxisthetimeaveragevelocityatthecentre,Ristheradiusofthepipeandy=(Rr),is
thedistancefromthepipewall.ValuesofindexnaregiveninTable9.11fordifferentvaluesofReynoldsnumbers:

PressuredropforturbulentflowinpipesisalsogivenbytheDarcyWeisbachequationi.e.

TABLE9.11ValuesofindexninEq.9.152forturbulentflowinpipes

Re n
3
410
6.0

4
2.310
6.6

5
1.110
7.0

6
1.110
8.8

6
210
10.0

6
3.210
10.0

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However,frictionfactorfmustbedeterminedexperimentally.(Notethatincaseoflaminarflowequationforfrictionfactorwas
derivedanalyticallyasf=64/Re).

Averageormeanvelocity,umoverthecrosssectioniseasilycalculatedforthepowerlawprofileas:

Performingtheintegrationwegettheresultas:

Frictionfactorfforsmoothpipesisgivenbythefollowingempiricalrelations:

0.25 4
f=0.316Re (for210 <Re<8104(9.154))

0.2
f=0.184Re (for104<Re<105(9.155))

2
f=(0.79ln(Re)1.64) (for3000<Re<5<106(9.156))

Eq.9.156forfrictionfactor,developedbyPetukhov,coversawiderangeofReynoldsnumbers.

FrictionfactorfforcommercialorroughpipesisgivenbyColebrooksformula(1939)orfromtheMoodysdiagram.Here,
surfaceimperfectionsontheinternalsurfaceextendbeyondthelaminarsublayerandarecharacterizedbyaroughnessheightand
therelativeroughness(/D)isaparameterintheMoodysdiagram.SeeFig.9.25.Notethatintheregionofcompleteturbulence,
frictionfactorismainlydependentontherelativeroughness.ValuesofforcommercialpipingaregiveninTable9.12.

Colebrookformula:

Here,logarithmistobase10.Thisequationisslightlydifficulttocalculatesincefoccursonbothsidesoftheequationandaniterative
solutionwillberequired.Instead,followingformulaforfisrelativelyeasiertocalculate:

Lossesinpipefittings:

Fittings,valves,etc.arepartofthepipingsystemandtheyalsoofferresistancetoflowoffluid.Lossesthroughfittingscanbequite
considerableinlarge,industrialpipingsystems.Generally,headlossthroughavalveorfittingisexpressedinthefollowingform:

Valuesoflosscoefficient,kLforsomecommonvalvesandfittingsaregiveninTable9.13.

Inpractice,whilecalculatingpressuredropinapipingsystem,foreachvalveandfitting,anequivalentlengthL eq isfoundoutand
addedtothestraightlengthofpipingandthentheDarcyWeisbachequationisapplied.Equivalentlengthforavalveorfittingis
calculatedfrom:

9.10.5.2 Heat Transfer Coeicient for Turbulent Flow Inside Pipes.

Analyticaltreatmentofturbulentflowisrathercomplicatedascomparedtothatoflaminarflowtherefore,empiricalrelationsbased
onextensiveexperimentaldatahavebeensuggested.Reynoldsanalogybetweenmomentumandheattransfersuppliesthesimplest
correlation:

Figure6.25Moodysdiagramforfrictionfactorforflowthroughpipes
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TABLE9.12Roughnessheightforcommercialpiping

Typeofpiping ,mm

Drawntubing 0.0015

Brass,lead,glass,spuncement 0.0075

Commercialsteelorwroughtiron 0.05

Castiron(asphaltdipped) 0.12

Galvanizediron 0.15

Woodstave 0.2to1.0

Castiron(uncoated) 0.25

Concrete 0.3to3.0

Rivetedsteel 1to10

Reynoldsanalogybetweenmomentumandheattransferforturbulentflowinapipe:Inlaminarflow,wehavetheexpressionfor
shearstressandheattransferasfollows:

TABLE9.13Losscoefficient(kL)forsomecommonvalvesandfittings

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Item kt

Anglevalve,fullyopen 3.1to5.0

Ballcheckvalve,fullyopen 4.5to7.0

Gatevalve,fullyopen 0.19

Globevalve,fullyopen 10

Swingcheckvalve,fullyopen 2.3to3.5

Regularradiuselbow,screwed 0.9

Regularradiuselbow,flanged 0.3

Longradiuselbow,screwed 0.6

Longradiuselbow,flanged 0.23

Closereturnbend,screwed 2.2

Flangedreturnbend,twoelbows,regularradius 0.38

do,longradius 0.25

StandardTee,screwed,flowthroughrun 0.6

doflowthroughside 1.8

Herevandrepresentmomentumandthermaldiffusivity,respectively.Itisamolecularphenomenoni.e.inlaminarflow,
momentumistransportedbetweenlayersoffluidatamolecularlevel.However,inturbulentflow,thereisanadditionalfactorof
eddytransporti.e.chunksoffluid,called,eddiesalsophysicallymovebetweenlayersandcontributetothetransportofmomentum
andheat.Thisisrepresentedformomentumandheattransfer,respectively,asfollows:

Now,letusassumethatmomentumandheataretransportedatthesameratei.e.M=H,andthatthePrandtlnumber,Pr=1.Then,
dividingEq.9.160by9.159,weget:

Now,integrateEq.9.161fromthesurfacetothemeanbulkconditions,i.e.fromT=Ts,u=0toT=Tbandu=um,assumingthatq/
isaconstantatthesurface=qs/s:

Now,heatfluxatthewallcanbewrittenas:

qs=h(TsTb )(9.163)

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And,theshearstressatthewall=(shearforce)/surfacearea

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So,weget:

SubstitutingEqs.9.163and9.164inEq.9.162,weget:

Eq.9.165iscalledReynoldsanalogyforfluidflowinapipeandisvalidforbothlaminarandturbulentflows.Notetherestriction
thatPr=1,inReynoldsanalogyi.e.itholdsgoodformostofthegases.

ForfluidswithPrandtlnumbermuchdifferentfromunity,wehavetheColburnanalogyexpressedasfollows:

AllfluidpropertiesinEq.9.166areevaluatedat(Tb +Ts)/2,exceptCpinStantonnumber,whichisevaluatedatthebulktemperature
ofthefluid.

Notethatbyanalogybetweenmomentumandheattransfer,wegetarelationbetweenheattransfercoefficient(h)andfriction
coefficient(f),andbyknowinganyoneofthem,theotherquantitycanbecalculated.

Therearetwomoreanalogies,morerefinedthantheonesalreadymentioned.Weshalljuststatethem:

Prandtlanalogy:

PrandtlanalogyreducestoReynoldsanalogywhenPr=1.

VonKarmananalogy:

SubstitutingthefrelationfromEq.9.155intheColburnanalogy,i.e.9.166,wegetthefollowingrelationforNusseltnumberforfully
developedturbulentflowinsmoothtubes:

ThisisknownasColburnequation.

9.10.5.3 Design Equations.

However,morepopularlyuseddesignequationforfullydeveloped(L/D>60),turbulentflowinpipesistheDittusBoelter
equation.(1930),givenbelow:
n
Nu=0.023Re0.8Pr (for0.7<Pr<160,Re>10,000(9.170))

wheren=0.4forheatingandn=0.3forcoolingofthefluidflowingthroughthepipe.Here,fluidpropertiesareevaluatedatthebulk
meantemperatureoffluidi.e.atTb =(Ti+Te)/2,whereTiisthetemperatureoffluidatpipeinletandTeisthetemperatureoffluid
atpipeoutlet.

Ifthetemperaturedifference,(TsTb )issignificant,thenvariationsinphysicalpropertieshavetobetakenintoaccount,andinsuch
situationscorrelationofSiederandTate(1936)isrecommended:

Amorerecentrelation(1970)whichfitsexperimentalresultsbetteristhefollowing:

wheren=0.11forheatingoffluids,n=0.25forcoolingoffluids,n=0forconstantheatfluxand forgases,temperatureinKelvin

Aboveequationscanbeusedforthecasesofheattransferwithconstantwalltemperatureaswellasuniformheatfluxatthewall
surface.

Also,relationsforturbulentflowincircularpipescanbeusedfornoncirculartubesaswell,byreplacingpipediameterDin
evaluatingReynoldsnumberbythehydraulicdiameter,Dh=4.A/P.Correlationforthermalentryregion:

FortherangeofL/Dfrom10to400,Nusseltrecommendedthefollowingrelationforturbulentflowinpipes:
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Here,fluidpropertiesareevaluatedatmeanbulktemperature.

9.10.5.4 Turbulent Flow in a Long, Smooth Annulus.

ForNusseltnumber,thecorrelationsforcircularpipesareused,withthehydraulicdiametertakenasDh=DoDi.

Forfrictionfactor,followingrelationisproposed:
0.25
fannulus=0.085(Re) (Rebasedonhydraulicdiameter(9.173))

9.10.5.5 Correlations for Liquid Metals.

Forfullydevelopedturbulentflowofliquidmetalsinsmoothcirculartubes[(L/D)>30],withconstantsurfaceheatflux,
Skupinskiet.al.recommendthefollowingcorrelation:

0.827
Nu=4.82+0.0185Pe (3600<Re<9.05105,100<
Pe<10,000(9.174))

Notethat Pe=Re.Pr

Morerecent(1972)correlation,whichfitstheavailabledatawellforflowofliquidmetalsinpipeswithconstantheatflux,isdueto
NotterandSleicher:


0.93
Nu=6.3+(0.0167Re0.85Pr )(9.175)

Similarly,forconstantsurfacetemperatureconditions,forflowofliquidmetals,SebanandShimazakirecommendthe
followingcorrelationforPe>100,and[(L/D)>30],
0.8
Nu=5.0+0.025Pe (forTs=constantPe>100(9.176))

9.10.5.6 Helically Coiled Tubes.

Coiledtubesareusedtoenhancetheheattransfercoefficientandalsotoaccommodatealargerheatexchangesurfaceinagiven
volume.Heattransferinacoiledtubeismorecomparedtothatinastraighttubeduetothecontributionofsecondaryvorticesformed
asaresultofcentrifugalforces.

Here,wedefineanewdimensionlessnumber,calledDeannumber,Dnasfollows:

whereDisthediameterofthetubeanddc isthediameterofthecoil.

Forlaminarflow,followingequationsarerecommended,dependingupontheDeannumber:

1.WhenDn<20:

2.When20<Dn<100:

3.WhenDn>100:

AlltheabovethreeEqs.viz.9.178,9.179and9.180arevalidfor10<Pr<600.

Also,forcoiledtubes,thereisnotmuchdifferenceinvaluesofaverageNusseltnumberswhetherthesurfacetemperatureiskept
constantorthesurfaceheatfluxismaintainedconstant.

Inlaminarflow,frictionfactorforacoiledtubeisobtainedfrom:

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Here,logarithmistobase10.

CriticalReynoldsnumberatwhichflowbecomesturbulentinacoiledpipeisgivenas:

Forvaluesof(D/dc )>860,criticalReynoldsnumberforacurvedpipeisthesameasthatforastraightpipe.

Forturbulentflowinusseltnumberforhelicalcoilhasproposedthefollowingcorrelation:

Here,LHSistheratioofaverageNusseltnumbersforhelicalandstraighttubes,Disthediameterofthetubeanddc isthediameterof
thecoil.

Example9.17.Waterisheatedintheannularsectionofadoublepipeheatexchangerbyelectricalheatingoftheinnerpipe.Outer
pipeisinsulated.Meanbulktemperatureofwateris60C.Fortheannulus,Di=2.5cmandDo=5cm.Determinetheconvection
coefficientandpressuredrop/metrelengthfor:

1.flowrateof0.04kg/s,and
2.flowrateof0.5kg/s

Solution.

Data:

Ta:=60CDi:=0.025mD0:=0.05mL:=1mm1:=0.04kg/s(Case(i))m2 :=0.5kg/s

First,weneedthepropertiesofwaterataveragetemperatureof60C:
3 3
:=983.3kg/m :=0.46710 kg/(ms)Cp:=4185J/(kgC)k:=0.654W/(mC)Pr:=2.99

Case(i):Flowrateis0.04kg/s:

Sincethereiselectricalheatingoftheinsidetube,itisacaseofconstantheatfluxatthewalland,theoutsidesurfaceisinsulated.

Reynoldsnumber:

TocalculateRe,weneedhydraulicdiameter,sincethisisannularduct:

Heattransfercoefficient:

Therefore,thisisthecaseoflaminarflowinanannularduct,insulatedfromoutsideandsubjectedtoconstantheatfluxattheinner
wall.Weassumefullydevelopedflow.Then,fromTable9.10weget:

Pressuredrop:

Frictionfactorforfullydevelopedlaminarflowinanannulus,isreadfromTable9.7.

Therefore,pressuredropisgivenby:

Case(ii):Flowrateis0.5kg/s:

Reynoldsnumber:

Heattransfercoefficient:

Therefore,thisisthecaseofturbulentflowinanannularduct,insulatedfromoutsideandsubjectedtoconstantheatfluxattheinner
wall.Weassumefullydevelopedflow.AndtheDittusBoeltercorrelationcanbeusedwiththehydraulicdiametersubstitutedfortube
diameterD.

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Frictionfactorforfullydevelopedturb.flowinanannulus,canbereadfromMoodysdiagram,orwecanuseEq.9.154:

Therefore,pressuredropisgivenby:

Example9.18.Waterat20Cflowsthrougha2.5cmID,1mlongpipe,whosesurfaceismaintainedataconstanttemperatureof
50C,atvelocityof5cm/s.Determinetheoutlettemperatureofwater,assumingfullydevelopedhydrodynamicboundarylayer.

Solution.

Data:

Ti:=20CTs:=50CD:=0.025mL:=1mU:=0.05m/s

Weneedthepropertiesofwateratmeanbulktemperature.But,asyet,wedonotknowtheexittemperatureofwater.So,letusassume
themeanbulktemperatureas30Candproceedwiththecalculationslater,wewillcheckthisassumptionandrefineour
calculations,ifrequired.

PropertiesofwateratTb =30C:


3 3
:=996.0kg/m :=0.79810 kg/(ms)Cp:=4178J/(kgC)k:=0.615W/(mC)Pr:=5.42

Reynoldsnumber:

Therefore,flowisintheentranceregion

Therefore,weuseEq.9.150b,viz

Now,determinetheoutlettemperaturebyanenergybalance:

Intheaboveequationwehaveassumedthatthemeantemperaturedifferencebetweenthewaterstreamandthesurfaceisthe
differencebetweenthesurfacetemperatureandthearithmeticmeanofwatertemperatureatinletandexit.Strictlyspeaking,we
shouldconsidertheLMTDhowever,theassumptionofarithmeticmeanisgoodenoughandtheerrorisnotmuch.

LetussolvethiseasilybyMathcad.AssumeaguessvalueforTotostartwith,andthenwritetheconstraintaftertypingGiven.Then
thecommandFind(To)givesthevalueofToimmediately:

To:=100(guessvalueofTo)

Given

Therefore,meantemperatureofwateris:(20+25.152)/2=22.5C,whereaswehadassumedameanvalueof30C.Takingthe
propertiesofwaterat22.5C,calculationscannowberepeated:

PropertiesofwateratTb =22.5C:
3 3
:=997.5kg/m :=0.9510 kg/(ms)Cp:=4181J/(kgC)k:=0.602W/(mC)Pr:=6.575


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Therefore,

Therefore,weuseEq.9.150bi.e.

Now,determinetheoutlettemperaturebyanenergybalance,andusingSolveblockofMathcad:

To:=100(guessvalueofTo)

Given

Therefore,Tb =(20+25.073)/2=22.573C,whichisveryclosetoTb =22.5Catwhichpropertiesofwaterweretaken.So,T0=


25.073C(Ans).

Example9.19.Airat1barand20Cflowsthrougha6mmID,1mlongsmoothpipe,whosesurfaceismaintainedataconstantheat
flux,withvelocityof3m/s.Determinetheheattransfercoefficientiftheexitbulktemperatureofairis80C.Alsodeterminetheexit
walltemperatureandthevalueofhattheexit.

Solution.

Data:

Ti:=20CT0:=80CD:=0.006mL:=1mU:=3.0m/s

Therefore,meanbulktemperatureis(20+80)/2=50C

i.e.Tb =50C(meanbulktemperatureofair)

PropertiesofairatTb =50C:


3 6
:=1.093kg/m :=19.6110 kg/(ms)Cp:=1005J/(kgC)k:=0.02826W/(mC)Pr:=0.698

Reynoldsnumber:

Sincethetuubelengthisshort,entranceeffectmustbeconsidered.

Nusseltnumber:

Therefore,weshallusefollowingequationassumingdevelopingvelocityprofile:

Heattransfercoefficient:

Exitwalltemperature:

Sincethewallheatfluxisconstant,wehavetherelationforh:

Also,
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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

Therefore,fromEq.a:

Example9.20.Water(underpressure)isheatedinaneconomiserfromatemperatureof30Cto150C.Tubewallismaintained
ataconstanttemperatureof350C.Ifthewaterflowsatavelocityof1.5m/sandthetubediameteris50mm,determinethelengthof
tuberequired.

Solution.

Data:

Ti:=30CTo:=150CTs:=350CD:=0.05mU:=1.5m/s

Therefore,meanbulktemperatureis(30+150)/2=90C

i.eTb :=90Cmeanbulktemperatureofwater

PropertiesofwateratTb =90C:
3 3
:=965.3kg/m :=0.31510 kg/(m/s)Cp:=4206J/(kgC)k:=0.675W/(mC)Pr:=1.96

Reynoldsnumber:

Heattransfercoefficient

Usingmorerecentcorrelation,

wheren=0.11forheatingoffluids,n=0.25forcoolingoffluids,n=0forconstantheatfluxand istobereplacedby forgases,


temperatureinKelvin

Wehave:

2
f:=(0.79ln(Re)1.64) (9.156)

i.e. f=0.015

and,dynamicviscosityofwateratwalltemperatureof350Cis:


3
s=0.06510 kg/(m/s)

Therefore,

Lengthoftuberequired:
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Watertemperaturevariescontinuouslyfrom30Catinletto150Catexit,tubesurfacetemperatureremaininconstantat350C.So,
meantemperaturedifferenceinNewtonsequationisLMTD,tobeveryaccurate.

Applyingenergybalance:

Therefore,

Note:Wecouldhavetakenthemeantemperaturedifferenceasthedifferencebetweensurfacetemperatureandthearithmeticmean
betweeninletandexitofwateri.e.AT=35090=260whereasLMTDwas255.7C.Then,Lwouldhavebeen3.542m,notmuch
differentfrom3.6mhowever,usingLMTDisaccuratemethod.

Alternatively,ifwehadusedDittusBoelterequation,viz.

And,usingLMTDwewouldhavegotL=4.524m

Example9.21.Sodiumpotassiumalloy(25:75),flowingatarateof3kg/s,isheatedinatubeof5cmIDfrom200Cto400C.
Tubesurfaceismaintainedatconstantheatfluxandthetemperaturedifferencebetweenthetubesurfaceandthemeanbulk
temperatureoffluidis40C.Determinetheheattransfercoefficient,heatfluxatthesurfaceandlengthoftuberequired.

Solution.

Data:

Ti:=200CTo:=400CT:=40CD:=0.05mm:=3.0kg/s

Thereforemeanbulktemperatureis(200+400)/2=300C

i.e.Tb =300CmeanbulktemperatureofNaKalloy

PropertiesofNaKalloyatTb =300C:
3 6 2
:=799kg/m v:=0.36610 m /sCp:=1038.3J/(kgC)k:=22.68W/(mC)Pr:=0.0134

Reynoldsnumber:

Heattransfercoefficient

UsingtherecentcorrelationofNotterandSleicher,foconstantheatfluxconditions

Heatfluxatsurface:

Now,heatfluxisdeterminedfromitsdefinition:

Lengthoftuberequired:

Thisisobtainedbyaheatbalance:

Alternatively:

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Also,ifweuseEq.9.174todetermineheattransfercoefficient:

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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

ComparethisvalueofhwiththatobtainedearlierusingEq.9.175.

And,

Example9.22.180kg/hofairatoneatm.pressureiscooledfrom100Cto20Cwhilepassingthrougha3cmIDpipecoilbent
intoahelixof0.7mdiameter.Calculatetheairsideheattransfercoefficient.

Solution.

Data:

Ti:=200CTo:=20CD:=0.03mdc :=0.7m i.e.m=0.05kg/s

Thereforemeanbulktemperatureis(100+20)/2=60C

i.e.Tb :=60C(meanbulktemperatureofair)

PropertiesofairatTb =60C:
3 6
:=1.06kg/m :=20.1010 kg/(ms)Cp:=1005J/(KgC)k:=0.02896W/(mC)Pr:=0.696

Reynoldsnumber:

Nusseltnumberforstraighttube:

UsingtheDittusBoelterequationforturbulentflow:

0.8 n
Nu=0.023Re Pr (for0.7<Pr<160,Re>10,000
(9.170))

0.8 0.3
i.e. Nu:=0.023Re Pr (n=0.3sinceairisbeingcooled.)

i.e. Nu=215.457 (Nusseltnumberforstraighttube)

Nusseltnumberforhelicalcoil:

Wehave:

Therefore,

Heattransfercoefficient:

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Example9.23.Inalongannulus(3.125cmID,5cmOD),airisheatedbymaintainingthetemperatureofoutersurfaceoftheinner
tubeat50C.Theairentersat16Candleavesat32Canditsflowvelocityis30m/s.Estimatetheheattransfercoefficientbetween
theairandtheinnertube.UseDittusBoelterequation,viz.
0.8 0.4
NuD=0.023(ReD) Pr Averagepropertiesofairat24Care:
3 6 2
=1.614kg/m ,Cp=1007J/(kgC),k=0.0263W/(mC),Pr=0.7v=15.910 m /s(M.U.1999)

Solution.

Data:

Ti:=16CTo:=32CTs:=50CDi:=0.03125mDo:=0.05mL:=1mU:=30m/s

Reynoldsnumber:

TocalculateRe,weneedhydraulicdiameter,sincethisisannularduct:

Wehave,forhydraulicdiameter:

Heattransfercoefficient:

Wehave:

Also,calculatethepressuredroppermetrelength:

Frictionfactor:

Wehave,fromEq.9.155:

0.2
f:=0.184Re (for104<Re<105(9.155))

i.e. f=0.023 (frictionfactor)

Pressuredrop:

Example9.24.Waterat20Cflowsflowsthroughatube,4cmdiameter9mlength,tubesurfacebeingmaintainedat90C.
Temperatureofwaterincreasesfrom20Cto60C.Findthemassflowrate.UseDittusBoelterequation,viz.NuD=0.023.
0.8 0.4
(ReD) Pr Takepropertiesofwateratmeanbulktemperatureof40Cas:
3 6 2
=993kg/m ,Cp=4170J/kgC),k=0.64W/(mC),v=0.6510 m s(M.U.,1996)

Solution.

Data:
4
Ti:=20CT0:=60CTs:=90CD:=0.04mL:=9m:=vi.e.=6.45510 kg/(ms)

Now,fromDittusBoelterequationwegetNusseltnumber,hencetheheattransfercoefficienththenwritingaheatbalance:

Letmbethemassflowrate(kg/s)ofwater.
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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

9.11 Summary of Basic Equations for Forced Convection

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Geometry/details Correlation Restrictions

FlatPlate,
laminarflow:

5
Hydrodynamic Re<510
boundarylayer
thickness

5
Localfriction Re<510
coefficient

5
LocalNusselt Re<510 ,Pr>0.5
number

5
AverageFrction Re<510
coefficient

5
AverageNusselt Re<510 ,Pr>0.5
number

5
LocalNusselt Re<510
numberforliquid Pe=Re.Pr
metals

FlatPlate,
turbulentflow:

5
Hydrody.b.l. Rex>510
thickness

5
Localfriction Rex>510 ,Pr>0.5
coefficient

5
LocalNusselt Rex>510 ,Pr>0.5
number

AverageFriction 5105<ReL<107
coefficient

7 9
AverageFriction 10 <ReL<10
coefficient

FlatPlate,mixed
boundarylayer:
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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

5 7
AverageFriction 510 <ReL<10
5
coefficient Rex,c =510

5 7
AverageNusselt 0.6<Pr<60,510 <ReL<10
number

7
Cylinderincross 100<Re<10
flow: Re.Pr>0.2
AverageNusselt
number

Cylinderinliquid Nucyl=1.125(RePr)0.413for1<Re.Pr<
metalcrossflow 100

Flowacrossa Forgases&liquids.
4
sphere: 3.5<Re<7.6.10
Comprehensive 0.71<Pr<380,1</s<3.2
equationof
Whitaker.
AverageNusselt
number

Fallingdrop:
AverageNusselt
no.

FlowacrossTube N>20,and0.7<Pr<500,1000<ReD_max<2
6
bank: 10
Turbulentflow
5
(ReD>210 )

FlowacrossTube Gmax=umax
banks: N=No.oftransverserows
Pressuredrop

Frictionfactorin
Eq.9.118

Frictionfactorin
Eq.9.118

Flowthrough 20<ReDp<10,000,0.34<<0.78.
packedbeds: SeetextfordefinitionofReDpand
Heattransfer
betweengasand
packings

Flowthrough Forparticleslikecylinders,
packedbeds: seetextfordefinitionofReDp
Heattransfer
betweenwallsof
bedandgas

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Flowthrough Forparticleslikespheres,40<ReDp<2000
packedbeds: seetextfordefinitionofReDp
Heattransfer
betweenwallsof
bedandgas

Flowinside L h_lam=0.05ReD Re<2300laminar


tubes: L t_lam=0.05RePrD Re>4000turbulent
Hydrodynamic L h_turb =L t_turb =10D
andthermal
entrylengths

DarcyWeisbach
equationfor
pressuredrop

Frictionfactor Laminarflowintubes

Flowinside Pr>0.6
tubes:
Nusseltno.forfully
developedlaminar
flow,constantwall
heatflux

Flowinside Pr>0.6
tubes:
Nusseltno.forfully
developedlaminar
flow,constantwall
temperature

Flowinside L/D<60
shorttubes:
Nusseltno.forfully
developedvelocity
profile,laminar
flow,constantwall
temperature

Flowinside
shorttubes:
Nusseltno.forfully
developedvelocity
profile,laminar
flow,constantwall
temperature..Sieder
Taterelation.

0.48<Pr<16,700
0.0044<(/s)9.75

Flowinside
shorttubes:
LocalNusseltno.
forfullydeveloped
velocityprofile,
laminarflow,
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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

constantwallheat
flux.

0.25 4 4
Flowinside f=0.316Re for210 <Re<8<10
0.2 4 5
tubes: f=0.184Re for10 <Re<10 .
2
Frictionfactorfor f=(0.79In(Re)1.64) for3000<Re<5
6
smoothpipes 10

Flowinside Relativeroughness,(/D)isknown
tubes:
Frictionfactorfor
roughpipe

Reynolds
analogy

Colburnanalogy

0.8 n
Flowinside Nu=0.023Re Pr for0.7<Pr<160,Re DittusBoelterequation0.6<Pr<160
tubes: >10,000 Re>10,000L/D>10
Turbulentflow: n=0.4whenfluidisbeingheated,and
Nusseltnumber n=0.3whenfluidisbeingcooled

7
Flowinside SiederTateeqn.0.7<Pr<16,700,6000<Re<10
tubes:
Turbentflow:
Nusseltnumber,
whenthereis
propertyvariation

Flowinside Fitstheexperimentaldatabettern=0.11forheating
tubes: offluids,n=0.25forcoolingoffluids,n=0for
Turbulent constantheatflux,b /s=Ts/Tb ,temperaturein
flow:Nusselt Kelvin
number

0.827 5
Flowofliquid Nu=4.82+0.0185Pe 3600<Re<9.0510 ,100<Pe<10,000
metalsinside
smoothpipes:
constantsurface
heatflux.

0.85 0.93
Flowofliquid Nu=6.3+(0.0167Re Pr ) Recentcorrelationwhichfitsexperimentaldata
metalsinside better.
smoothpipes:
constantsurface
heatflux.

0.8
Flowofliquid Nu=5.0+0.025Pe forTs=constant,Pe
metalsinside >100.
smoothpipes:
constantsurface
temperature.

Helicallycoiled D=diameteroftube
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Turbulentflow:
Hausensrelation

9.12 Summary
Convectionisthemodeofheattransferwithfluidmotion.Ifthefluidmotioniscausedbydensitydifferencesasaresultof
temperaturedifferences,thenitiscallednaturalconvectioninstead,ifthefluidmotionisimposedduetoapumporfan,thenitis
calledforcedconvection.Also,theflowmaybelaminarorturbulentinlaminarflow,theflowisorderedandthedifferentlayers
offluidflowparalleltoeachotherinanorderlymanner.Inturbulentflow,theflowischaoticandtheflowishighlydisorderedand
thereismixingbetweendifferentlayersoffluidasaresultofchunksoffluid(eddies)movingbetweenlayers.Dimensionless
numberthatcharacterizestheflowaslaminarorturbulentistheReynoldsnumber.

Inthischapter,westudiedtheprinciplesofforcedconvectionandstatedafewcorrelationsforexternalflowonflatplates,cylinders
andspheres,andalsoforinternalflowthroughcircularandnoncircularpipes.

Mathematicalanalysisofconvectionproblemiscomplicatedsincethetemperatureprofilehastobesolvedinconjunctionwiththe
fluidflowrelations.Boundarylayerconceptsimplifiesthisproblemtosomeextent.Boundarylayerisaverythin,stagnantfluidlayer
thatadherestothewallsurfacewhereinthevelocityandtemperaturegradientsaresignificant.Thus,theflowfieldisconsideredtobe
madeupoftworegions,oneaboundarylayerregionandtheother,aninviscidregion.Derivationofboundarylayerequationsand
theirsolutiontothesimplecaseofaflatplatewasexplainedinsomedetail.Furthersimplificationwiththemethodofintegral
equationswasalsodemonstrated.

Centralprobleminconvectionheattransfersituationistofindouttheheattransfercoefficient,h.Heattransfercoefficientis
generallyrepresentedintermsofthedimensionlessNusseltnumber,Nu.So,intheanalysis,ouraimistogetarelationforNusselt
number.ByDimensionalAnalysis,itwasshownthatinforcedconvection,NusseltnumberisexpressedasfunctionofReynoldsand
Prandtlnumbers.

Wearealsointerestedinthedragforcebetweenthefluidandtheplateandthepressuredropoccursinthepipeifafluidisflowing
throughit.Thisisrelatedtotheshearstressatthewalls,whichinturn,isexpressedintermsofaskinfrictioncoefficientfortheflat
plateandafrictionfactorforinternalflowthroughapipe.Wesolvethemomentumequationtogettheshearstressandthefriction
coefficient,andbysolvingtheenergyequationwegetthetemperatureprofileandthustheheattransfercoefficient.

Thereisasimilarityinthegoverningequationsofmomentumandenergytransfer.Thisleadstotheideaofanalogybetween
momentumandheattransferandwehaveextremelyusefulanalogiessuchasReynoldsanalogyandColburnanalogy.Particularlyfor
roughtubes,anestimateofheattransfercoefficientiseasilymadejustbytheknowledgeoffrictioncoefficient,withthehelpofthese
analogies.

Mostoftheconvectioncorrelationsareempirical,deducedasresultoflargeamountofexperimentaldata.Severalempirical
correlationsforlaminaraswellasturbulent,forcedconvection,formanypracticallyimportantsituationshavebeenpresentedinthis
chapter.

Inthenextchapter,westudyaboutheattransferwithnaturalconvection.

Questions

1.Explainthedifferencebetweennaturalandforcedconvectioninlaminarandturbulentflow.

[M.U.]

2.Writeshortnotesonhydrodynamicandthermalboundarylayers.Whatistheimportanceoftheseboundarylayersinheat
transfer?

[M.U.]

3.Explaintheprincipleofdimensionalanalysis.Whatareitsadvantagesandlimitations?

[M.U.]

4.StateBuckinghamtheorem.

[M.U.]
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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

5.Usingdimensionalanalysis,deriveanexpressionforheattransfercoefficientinforcedconvectionintermsofNusseltnumber,
ReynoldsnumberandPrandtlnumbers.

[M.U.]

6.Explainthephysicalsignificanceof:(a)Reynoldsnumber(b)Prandtlnumber,and(c)Nusseltnumber

[M.U.]

7.Writeashortnoteonapplicationsofdimensionalanalysis.

[M.U.]

8.WriteashortnoteonReynoldsanalogybetweenmomentumandheattransfer,withreferencetoaflatplate.

[M.U.]

9.Inflowacrossacylinder,whatismeantbyfrictiondragandpressuredrag?Atwhatpointonthecylinderistheheattransfer
maximum?
10.Showthatforflowinsideacirculartube,Reynoldsnumbercanbewrittenas:Re=4.m/(Dm)
11.StatethegenerallyacceptedvaluesofcriticalReynoldsnumbersatwhichtheflowchangesfromlaminartoturbulentfor:(a)a
flatplate(b)flowacrossacircularcylinder(c)flowacrossasphere,and(d)flowinsideacircularpipe.
12.Commentonthehydrodynamicandthermalentrylengthsforlaminarandturbulentflowsforanoilinsideacircularpipe.How
wouldtheycompareforaliquidmetal?
13.Whatisthedifferencebetweenfrictionfactorandfrictioncoefficient?
14.Howispressuredropinatuberelatedtothefrictionfactor?
15.Inacirculartube,whereistheheattransfercoefficienthigher,attheentryorexit?Why?
16.Doestheroughnessoftubesurfaceaffecttheheattransferin(a)laminarflow(b)turbulentflow.Explainyouranswer.

Problems

1.Glycerineat10Cflowsoveraflatplate,6mlong,maintainedat30Cwithavelocityof1.5m/s.Determinethetotaldragforce
3
andtheheattransferrateovertheentireplateperunitwidth.Propertiesofglycerineat20Care:=1264kg/m ,v=1180
6 2
10 m /s,Pr=12,500,k=0.2861W/(mK)andCp=2387J/(kgK).
2.Wateratat30Cisflowingwithavelocityof4m/salongthelengthofalong,flatplate,0.3mwide,maintainedat10C.

1.Calculatethefollowingquantitiesatx=0.3m:

(i)boundarylayerthickness(ii)localfrictioncoefficient(iii)averagefrictioncoefficient(iv)localshearstressdueto
friction(v)thicknessofthermalboundarylayer(vi)localconvectionheattransfercoefficient(vii)averageheattransfer
coefficient(viii)rateofheattransferfromtheplatebetweenx=0andx=x,byconvection,and(ix)totaldragforceon
theplatebetweenx=0andx=0.3m
5
2.Also,findoutthevalueofxc (i.e.thedistancealongthelengthatwhichtheflowturnsturbulent,Rec =510 ).
3 6 2
Propertiesofwateratafilmtemperatureof20Care:=1000kg/m ,v=1.00610 m /s,Pr=7.02,k=0.5978W/(mK)
andCp=4178J/(kgK).

3.Considerwaterflowingat30Coveraflatplate1mx1msize,maintainedat10Cwithafreestreamvelocityof0.5m/s.Plot
thevariationoflocalheattransfercoefficientalongthelengthifheatingstartsfrom0.25mfromtheleadingedge.
4.Airatapressureof3atm.and200Cflowsoveraflatplate(1mlongx0.3mwide),atavelocityof7m/s.Iftheplateis
maintainedat40C,findouttherateofheatremovedcontinuouslyfromtheplate.[Hint:heatisremovedfromboththe
surfacesoftheplate.Propertiesk,,Prdonotvarymuchwithpressure,but,variesaspertheIdealgaslaw,viz.=p/(RT),
temperatureinKelvin.]
3 6 2
Propertiesofairat1atm.andafilmtemperatureof120Care:=0.898kg/m ,v=25.4510 m /s,Pr=0.686,k=
0.03338W/(mK)andCp=1009J/(kgK).

5.Inproblem4,applytheColburnanalogytoestimatethedragforceexertedontheplate.
6.Dryairatatatmosphericpressureand30Cisflowingwithavelocityof2m/salongthelengthofaflatplate,(size:1mx0.5
m),maintainedat90C.

UsingBlasiusexactsolution,calculatethetheheattransferratefrom:

(a)thefirsthalfoftheplate(b)fullplate,and(c)nexthalfofplate.

7.Airat25Candatmosphericpressureisflowingwithavelocityof2.5m/salongthelengthofaflatplate,maintainedat55C.
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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

(i)hydrodynamicboundarylayerthicknessat20cmand40cmfromtheleadingedgebytheapproximatemethod(ii)mass
entrainmentratebetweenthesetwosectionsassumingacubicvelocityprofile,and(iii)heattransferredfromthefirst40cmof
theplate.

8.Anairstreamat20Candatmosphericpressure,flowswithavelocityof4m/soveranelectricallyheatedflatplate(size:0.6m
x0.6m),heaterpowerbeing1kW.Calculate:

(i)theaveragetemperaturedifferencealongtheplate(ii)heattransfercoefficient,and(iii)temperatureoftheplateatthe
trailingedge

9.SodiumPotassiumalloy(25%+75%),at250C,flowswithavelocityof0.5m/soveraflatplate(size:0.3mx0.1m),
maintainedat550C.Calculate:

(i)thehydrodynamicandthermalboundarylayerthicknesses(ii)localandaveragevalueoffrictioncoefficient(iii)heat
transfercoefficient,and(iv)totalheattransferrate
6 2
PropertiesofNakalloyatafilmtemeratureof400Care:=775kg/m3,v=0.30810 m /s,Pr=0.0108,k=22.1W/
(mK)andCp=1000.6J/(kgK).

10.Athinplateoflength2mandwidth1.5misexposedtoaflowofairparalleltoitssurfacealongthe2mside.Thevelocityand
temperatureofthefreestreamflowofairare3m/sand20Crespectively.Theplatesurfacetemperatureis90C.Determine
thelengthwisemeanlocalheattransfercoefficientattheendoftheplateandtheamountofheattransferred.Takethefollowing
propertiesofairat20C:
6 2
v=15.0610 m /s,Pr=0.703,k=0.0259W/(mK),andusetherelation:
0.5 1/3
Nuavg=0.664.ReL .Pr .

[M.U.]

11.A10cmdiametersteampipe,whosesurfaceisat90Cpassesthroughanareawherethewindisblowingacrossthepipeata
velocityof40km/hatatemperatureof10Candpressureof1atm.Determinetherateofheatlossfromthepipeperunit
length.
12.A6mmdiameterelectricalcablecarriesacurrentof60Ampanditsresistanceis0.002ohm/metre.Determinethesurface
temperatureofthecableifairatatemperatureof10Cblowsacrossthecablewithavelocityof50km/h.
13.Anincandescentbulb(60W)canbeconsideredasasphereof10cmdiameter.Only10%oftheenergysuppliedisconvertedto
lightandtheremaining90%oftheenergyisconvertedtoheat.Ifairat20Cblowsacrossthebulbwithavelocityof2.5m/s,
determinetheequilibriumtemperatureoftheglassbulb.
14.Aspheresuspendedinanairstreamisusedasspeedmeasuringdevice.A12mmdiametersphere,whensuspendedinanair
streamflowingat40C,maintainsasurfacetemperatureof50C,whiledissipatinganelectricalenergyof0.6W.Calculatethe
airspeed.
15.A1.5cmdiameterballbearingatatemperatureof100Ciscooledbypassingwateratatemperatureof15Cat0.3m/soverit.
Calculatethevalueofaveragesurfaceheattransfercoefficientbetweentheballbearingandwater.
16.Inapackedbedheatexchanger,airisheatedfrom30Cto370Cbypassingitthrougha10cmdiameterpipe,packedwith
spheresof6mmdiameter.Theflowrateis18kg/h.Pipesurfacetemperatureismaintainedat420C.Determinethelengthof
bedrequired.(Hint:Inthiscase,heatistransferredbetweenthegasandthewallsofthebed).
17.Inaregenerator,(1mdiax2mlong),sphericalrockfillingsofdiameter=25mm,areusedtoheatupair.Voidfractionofthis
bedis40%.Initially,therockfillingsareat25Candtheairisat85C,flowingintheaxialdirectionwithaflowrateof1.2kg/s.
Calculatethevalueofheattransfercoefficient(Hint:Inthiscase,heatistransferredbetweenthegasandthesphericalfillings).
18.Atube15mmIDismaintainedataconstanttemperatureof60C.Waterisflowinginsidethetubeatarateof10g/s.
Temperatureofwateratentryis20Candatadistanceof1mfromentrythetemperatureis40C.Computetheaveragevalue
ofNusseltnumberusingtheappropriatecorrelations.
19.Waterat20Cflowsthrougha15mmID,4mlongtubewithavelocityof2m/s.Tubewallismaintainedataconstant
temperatureof90C.Whatistheheattransfercoefficientandthetotalamountofheattransferred,iftheexittemperatureof
wateris60C?Also,calculatethepressuredrop.
20.If,inproblem15,threeGlobevalvesareintroducedinthepipeline,whatwillbethenewpressuredropvalue?
21.Waterat20Cflowsthrougha15mmID,4mlongtubewithavelocityof2m/s.Tubewallismaintainedataconstantheatflux
byelectricalheating.Whatistheheattransfercoefficientandthetotalamountofheattransferred,andthetemperatureoftube
wallattheexit,iftheexittemperatureofwateris60C?
22.Inaheatexchanger,waterflowsthroughalong2.2cmIDcoppertubeatabulkvelocityof2m/sandisheatedbysteam
condensingat150Contheoutsideofthetube.Thewaterentersat15Candleavesat60C.Findtheheattransfercoefficient
0.8 0.4
forwater.Usetheempiricalrelation:Nu=0.023.Re Pr .Physicalpropertiesofwateratthemeanbulktemperatureof
3
37.5Care:=990kg/m ,=0.00069kg/(ms),Pr=0.0108,k=0.63W/(mK)andCp=4160J/(kgK).[M.U.]
23.Awaterheaterconsistsofathickwalledtubeof20mmIDand40mmOD,insulatedontheoutsidesurface.Electricalheating
5 3
withinthewallprovidesauniformheatgenerationrateof510 W/m .Wateratarateof0.15kg/sentersat20Candleaves
at70C.Calculatethelengthoftuberequired.Whatisthelocalheattransfercoefficientattheexit,iftheinnerwallsurface
temperatureatexitis80C?
24.Waterisflowingthroughatubeof6mmIDatarateof4kg/s.Aconstantheatfluxof250Wpermetrelengthisprovidedat
thesurface.Ifthewaterentersat20Candexitsat70C,whatisthelengthoftuberequired?Also,whatisthesurface
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25.Liquidsodiumistobeheatedfrom170Cto230Catarateof2kg/sina2.5cmdiametertube,heatedelectricallyonits
surface.(Constantheatflux).Calculatethelengthoftuberequiredifthewalltemperatureisnottoexceed280C.Propertiesof
3 2
sodiumataveragebulktemperatureof200Care:=903kg/m ,v=0.506m /s,Pr=0.0075,k=81.41W/(mK)andCp=
1327.2J/(kgK).
26.Asquareductof20cmsidecarriescoolairat10Coveralengthof25m.Averagevelocityatentranceis1.5m/s.Ifthewallsof
ductaremaintainedat30C,determinetheoutlettemperatureofair.
27.Waterflowsthrougharoughpipeof40mmIDand3mlength.Relativeroughness,(/D)forpipe=0.004.Inlettemperature
ofwateris20Candtheinletflowvelocityis1.5m/s.Determinetheoutlettemperatureandalsothepressuredrop.
28.Consideratubebank,madeoftubesof10mmOD,inaninlinearrangement,longitudinalspacingandtransversespacingbeing
15mmand17mmrespectively.Airisheatedfrom20Cto40Cbypumpingitthroughthistubebank.Airapproachesthetube
bankwithavelocityof4m/s,andthetubewallsaremaintainedataconstanttemperatureof150C.Ifthereare10tuberows,
whatistheaverageheattransfercoefficientandthepressuredrop?
29.Waterat20Cflowsacrossatubebundleatafreestreamvelocityof20m/s.ODofthetubesis8cm.Longitudinaland
transversespacingsare22.5cmeach.Tubesareinastaggeredarrangement.Ifthetubesurfacesaremaintainedat50C,
estimatetheheattransfercoefficient.
30.Engineoilistobecooledfrom150Cto90Cinanannulusof15mmIDand30mmOD.Flowvelocityis1m/s.Temperature
ofinsidetubewallismaintainedat25C.Determinetheheattransfercoefficientandthelengthoftuberequired.Propertiesof
3 6 2
engineoilatameanbulktemperatureof120Care:=828kg/m ,v=1210 m /s,Pr=175,k=0.1349W/(mK)andCp
=2307J/(kgK).
31.Waterisflowingattherateof20kg/min.throughatubeofinnerdiameter2.5cm.Thesurfaceofthetubeismaintainedat
100C.Ifthetemperatureofwaterincreasesfrom25Cto55C,findthelengthoftuberequired.Followingempiricalrelation
canbeused:
0.8 0.4
Nu=0.023Re Pr .Physicalpropertiesofwatercanbetakenfromthefollowingtable:

[M.U.]

Example9.2.Airispassingthrougharectangularductofsize20cmx30cmatavelocityof8m/sandatemperatureof40C.
6 2
Propertiesofairat40Care:thermalconductivity(k)=0.02755W/(mK),kinematicviscosity(v)=16.9610 m /s,andthe
Nusseltnumberiscalculatedbyanempiricalrelationtobe450.Findouttheconvectiveheattransfercoefficient.

Solution.

Data:

a=0.3m lengthofflowpassagecrosssection

b=0.2m breadthofflowpassagecross
section

V=8m/s velocityofflow

6 2
n=16.9610 m /s kinematicviscosityofairat40C

k=0.02755W/(mK) thermalconductivityofairat40C

Nu=450 Nusseltnumber

Equivalentdiameter:

Forarectangularcrosssection:

i.e.de=0.24mequivalentdiameterofflowpassage
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ReynoldsNumber:

SinceRe>4000,flowisturbulent

Convectiveheattransfercoefficient:

SinceitisgiventhatNu=450,wecanwrite,fromthedefinitionofNusseltsnumber:

Example9.5.Ethyleneglycolat25Cisflowingwithavelocityof0.2m/salongthelengthofaflatplate,6mlong,maintainedat
95C.

Calculate:

(i)hydrodynamicboundarylayerthicknessandthermalboundarylayerthicknessatthetrailingedgeofplate(ii)totaldragperunit
widthononesideofplate(iii)localheattransfercoefficientattheendofplate,and(iv)totalheatflowratefromthesurfaceperunit
width.

Solution.

Data:

L=6.0m lengthofflatplate

W=1.0m widthofflatplate

Ts=95C surfacetemperatureofplate

Ta=25C freestreamtemperatureof
air

U=0.2m/s velocityofethyleneglycol

filmtemperature

Propertiesofethyleneglycolaretobetakenatthefilmtemperatureof60C.Weget,fromdatatables:

3
r=1087.66kg/m densityofethyleneglycolat60C

Cp=2562J/(kgK) specificheatofethyleneglycolat60C

6 2
v=4.7510 m /s kinematicviscosityofethyleneglycolat60C

k=0.260W/(mK) thermalconductivityofethyleneglycolat60C

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Pr=51 Prandtlnumber

(i)Hydrodynamicandthermalboundarylayerthicknessatthetrailingedgeofplate:

Now,characteristicdimensiontocalculateReynoldsnumberislengthofplate:

5
Thisvalueislessthan510 so,theboundarylayerislaminarandtheequationsderivedaboveareapplicable:

Hydrodynamicboundarylayerthickness,:

Thicknessofthernalboundarylayer:

Wehave:

(ii)AveragefrictioncoefficientCa:

(iii)Totaldragforceontheplatebetweenx=0andx=6.0m

(iii)Localconvectionheattransfercoefficientattheendofplate:

Wehave:

(iv)Totalheatflowratefromthesurfaceperunitwidth:

FromEq.9.40,averageheattransfercoefficientbetweenx=0andx=Lisequaltotwicethevalueoflocalheattransfercoefficientat
x=L

Example9.10.SodiumPotassiumalloy(25%+75%),at300C,flowswithavelocityof0.4m/salongaflatplate(size:0.3m
2
0.1m),heatedwithuniformheatfluxof1500kW/m .Calculate:(i)heattransfercoefficient,(ii)theaveragetemperaturedifference
alongtheplate,and(iii)temperatureoftheplateatthetrailingedge.

Solution.

Data:

Ta=300C freestreamtemperatureofNaK
alloy

U=0.4m/s velocityofNaKalloy

L=0.3m lengthofplate

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W=0.1m widthofplate

2
qs=1500103W/m heatflux

Notethatpropertieshavetobeevaluatedatthefilmtemperaturehowever,sincethetemperatureoftheplateisnotconstant,but
variesalongthelength,weshallstarttheanalysistakingthepropertiesofNaKalloyat300Candthenrefinethevalueslater.

6 2
v=0.36610 m /s kinematicviscosityofNaKalloyat300C

k=22.68W/(mK) thermalconductivityofNaKalloyat
300C

Pr=0.0134 PrandtlnumberNaKalloyat300C

(i)Localandaverageheattransfercoefficient:

Now,characteristicdimensiontocalculateReynoldsnumberis:x=0.3m

5
Thisvalueislessthan510 so,theboundarylayerislaminarandweshallapplyEq.9.70,

i.e.

Therefore,averagevalueofheattransfercoefficient:

ha=2hL

3 2
i.e. ha=7.712710 W/(m C) averagevalueofheattransfer
coefficient

(ii)Therefore,averagetemperaturedifference:

Now,refinetheresultstakingpropertyvaluesatthenewfilmtemperatureof:

Then,

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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

ThisvalueoflocalNusseltnumberisnotmuchdifferentfromthevaluegotearlier.

So,wesettleforthevalueofhLas:

Therefore,averagevalueofheattransfercoefficient

ha=2hL

3 2
i.e. ha=7.80910 W/(m C) averagevalueofheattransfer
coefficient

(iii)temperatureoftheplateatthetrailingedge

Example9.15.Airat27Cand1atmflowsoveraflatplate(L=1m,W=0.5m)withavelocityof4m/s.Totaldragforceactingon
3
isfoundfromexperiment,tobeF D=2010 N.UsingReynoldsColburnanalogy,estimatethecorrespondingaverageheattransfer
coefficientforthissituation.

Solution.

Data:

Ta=27C freestreamtemperatureofair

U=4m/s velocityofair

L=1.0m lengthofplate

W=0.5m widthofplate

3
F D=2010 N dragforce

Propertiesofairat27C:

Cp=1006J/kgK specificheatofair

Pr =0.708 Prandtlnumberof
air

3
r=1.177kg/m densityofair

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Wehave,byReynoldsColburnAnalogy:

Now,skinfrictioncoefficientCfaisdeterminedfromdefinitionofdragforce,viz.

Now,applyingEq.a:

Example9.19.Airat1barand20Cflowsacrossa10mmdiameterspherewithafreestreamvelocityof5m/s.Surfaceofsphereis
maintainedat80C.Determinethevalueofconvectioncoefficientandtheheatlossfromthesphere.

Solution.

Data:

Ts=80C spheresurface
temperature

Ta=20C airtemperature

U=5m/s velocityofair

D=0.01m diameterofsphere

WeshalluseWhitakerscorrelationforasphere,viz.

Here,rememberthatReynoldsnumberisevaluatedatfreestreamtemperature.

PropertiesatfreestreamtemperatureTa

6 2
v=15.710 m /s kinematicviscosity

k=0.0251W/(mK)

Pr=0.71

6 2
a=18.2410 Ns/m dynamicviscosityat
20C

6 2
And,atTw=80C w=20.7910 Ns/m dynamicviscosityat
80C
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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

Reynoldsnumber:

Nusseltsnumber

Then,fromEq.9.97wehave

Heattransfercoefficient:

HeattransferrateQ:

2
Q=h(D )(TsTa)W heattransfer
rate

i.e. Q=1.382W heattransfer


rate

Alternatively:useMcAdamsequation.,viz.


0.6
Nusph=0.37Re for17<Re<70,000(9.95)

Here,allfluidpropertiesmustbetakenatthefilmtemperatureof:Tf=50C

6 2
At50C v=18.510 m /s kinematicviscosity

k=0.0272W/(mK) thermalconductivity

Therefore,

And,fromEq.9.95,wehave:

Nusph=
0.6
0.37Re
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10/1/2016 Chapter9.ForcedConvectionFundamentalsofHeatandMassTransfer

i.e. Nusph=42.392

And,heattransfercoefficientis:

2
i.e.h=115.305W/(m K)heattransfercoefficient

Thisisabout57%higherthanthevaluecalculatedearlier.

Example9.22.Wateratanaveragetemperatureof50Cpassesthrougharectangularductof3cm1.5cmsizeatavelocityof5
cm/s.Whatisthepressuredropifthelengthofductis20m?

Solution.

Data:

Ta=50C averagetemperatureof
water

b=0.03m widthofduct

a=0.015m heightofduct

L=20m lengthofduct

U=0.05m/s velocityatentry

Weneedthepropertiesofwaterataveragetemperatureof50C:

3
=988.1kg/m densityofwater

3
=0.54710 kg/(ms) dynamic
viscosity

Reynoldsnumber:

TocalculateRe,weneedhydraulicdiameter,sincethisisrectangularduct:

Wehave,forhydraulicdiameter:

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Frictionfactor:

ReferTable9.8or9.9forvalueoffrictionfactor

Pressuredrop:

Therefore,pressuredropisgivenby

i.e.p=42.522Papressuredropfor20mlengthofduct.

Example9.31.Waterflowsthroughatube,2.5cmdiameterataflowrateof1lit./s.Tubesurfaceismaintainedat90C.
Temperatureofwaterincreasesfrom30to70C.Findthelengthoftuberequired.UseDittusBoelterequationviz.NuD=0.023.
0.8 0.4
(ReD) .Pr Takepropertiesofwateratmeanbulktemperatureof50Cas:
3 6 2
=988.1kg/m ,Cp=4178J/(kgC),k=0.6474W/(mC),v=0.55610 m /s

Solution.

Data:

Ti=30C inlettemperatureofwater

To=70C exittemperatureofwater

Ts=90C constantsurface
temperature

D=0.025m innerdiameterofpipe

3 3
V=110 m /s volumeflowrateofwater

Reynoldsnumber:

Heattransfercoefficient:

Wehave:

Lengthoftuberequired:

Thisisdeterminedfromaheatbalance:

Massflowrate,

Heatgainedbywater=heattransferredbetweenthepipesurfaceandthewater

Temperaturedifferencebetweenthepipesurfaceandthebulktemperatureofwatergoesonvaryingalongthelengthoftubeweuse
LMTDtobeaccurate.(Meantemperatureofwaterbetweeninletandexitalsocouldbeused,butanswerwillnotbeveryaccurate).
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Byheatbalance:

Ifweconsiderthedifferencebetweenthesurfacetemperatureandthemeanofinletandexittemperatureofwater,insteadofLMTD:

Then,byheatbalance:

Comparethetwovaluesoflengthrequired.

AgainnotethatconsideringLMTDismoreaccurate.

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