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TCB
Guide Lines
Document Revision :
Table of Contents
1 Introduction................................................................................................ 5
2 System Limitations.................................................................................... 5
2.1 Operational Control................................................................................................... 5
2.2 Maximal 21 Stops or Openings................................................................................. 5
2.3 Fixtures..................................................................................................................... 5
3 The MCS TCB System ............................................................................ 5
3.1 General Description .................................................................................................. 5
3.2 The Elevator Control System .................................................................................... 6
4 Remote Serial Link RSL............................................................................ 7
4.1 The serial protocol of the RSL ...................................Error! Bookmark not defined.
4.2 Configuration of the RSL............................................Error! Bookmark not defined.
5 Introduction of TCB.......................................Error! Bookmark not defined.
6 Board Views and Function Overview ...................................................... 9
6.1 Part Numbers.......................................................................................................... 10
7 Features of the TCB ................................................................................ 10
Drive Interface............................................................................................................. 10
Door Interface ............................................................................................................. 10
Hardware Functions Implemented .............................................................................. 10
7.1 Connectors ............................................................................................................. 11
7.1.1 Appropriate Connectors...................................................................................... 11
7.1.2 Connectors with Signal Description .................................................................... 12
7.2 Spare Parts............................................................................................................. 15
7.2.1 Fuses.................................................................................................................. 16
7.2.2 Memory............................................................................................................... 16
7.3 Power Supply.......................................................................................................... 16
7.3.1 110VAC Inputs ................................................................................................... 17
7.3.1.1 Input Characteristics .............................................................................. 17
7.3.1.2 Signal Assignments ............................................................................... 17
7.3.2 30VDC Inputs ..................................................................................................... 17
7.3.2.1 Input Characteristics .............................................................................. 18
7.3.2.2 Signal Assignments ............................................................................... 18
7.3.3 30VDC Outputs .................................................................................................. 18
7.3.3.1 Output Characteristics for low and high side switches........................... 18
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
Central & East Europe Area
Guide Lines Page: 3 / 39
FOD BERLIN Date: 04-Jul-2000
TCB Traction Control Board
1 Introduction
The TCB was developed to meet the requirements of the flat controller series for OTIS ma-
chine room-less elevator control systems.
The TCB is used to control the operation of a single elevator car. It is basically an integra-
tion of the LCB_II and other control modules on one PCB. It was developed to meet the re-
quirements of the flat controller series of the Gien99 and Gen2-machine room-less elevator
control system (Otis2000-MRLSS) for new equipment.
It works with MCS (Modular Control System) technology.
2 System Limitations
2.3 Fixtures
The controller interfaces OTIS 2000 fixtures. For the OPTIMUS Application only one Hall
Fixture arrangements HFA is available.
The TCB Logic Board (Traction Control Board) is the kernel of the MCS-TCB System. It is
designed for Elevator Control Systems for GIEN 99 and GeN 2 elevator systems.
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
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TCB Traction Control Board
The MCS-TCB System can be used as a Simplex Controller (one unit) or a Duplex Control-
ler (two units) or a Triplex Controller (three units).
Hoistway OCSS
Signals
(safety chain)
MCSS SPB
DBSS DCSS
Interface Interface
Drive/Break Door
Signals Signals
The Traction Control Board (TCB) is the central control Unit of the system. It is a Logic
Board where all the elements necessary to control the elevator are integrated:
- Power Supply
- Discrete Inputs and Outputs
- Remote Serial Link (RSL) for Car and Hall Signals
- Serial communication line for DUPLEX or GROUP configuration
- Serial communication line for the Service and Maintenance Tool.
The TCB is mounted in the Controller Cabinet. The Controller in turn is the central location
for all the electronic elements of the system.
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
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TCB Traction Control Board
LCB II
RSL-
4 Car * 1
* P10
* RSL-
* 4 Master EPROM
RSL-
4 Hall * 1
* P9
*
* 4
Machine Room
* * * * * * * * * * * * * * * * IIIIII * * * * * * * * * * * * * * * *
1 4 1 4 1 4 1 4
IIIIII
P1 P2 P3 P4 1 32 Address 4 1 4 1 4 1 4 1 4 1 32 Address 7
J1 P1 P2 P3 P4 J1
* 1 * 1
* P6 *
* 5 P5 1
P6 P5
4
* 5 1
* * 4 Discrete Inputs
* * * * * * * * Pin 2 of Plugs P1 ... P4
4 4
Discrete Outputs
Pin 4 of Plugs P1 ... P4
* * * * * * * * * * * * * * * * IIIIII * * * * * * * * * * * * * * * *
1 4 1 4 1 4 1 4 Address 5
IIIIII
1 32 1 4 1 4 1 4 1 4
P1 P2 P3 P4 J1 P1 P2 P3 P4 1 32 Address 8
J1
* 1 * 1
* * Addr. range: 4 ... 63
P6 5 P5 1 P6 P5
* * 5 1
4 4
* * * * * * * * * *
0 3 0 3
Position
Indicator
* * * * * * * * * * * * * * * * IIIIII * * * * * * * * * * * * * * * *
1 4 1 4 1 4 1 4 1 32 Address 6 1 4 1 4 1 4 1 4
IIIIII
P1 P2 P3 P4 J1 P1 P2 P3 P4 1 32 Address 9
J1
* 1
* 1
* P6 *
* 5 P5 1 P6 P5
4 * 5 1
* * * * * * 4
* * * *
RS14-Board
1
1 (slave)
LT1 LT1
4 4
COP Hall
Serial Data Line Terminator
The serial data line consists of two signals for Clock and Data (L1, L2) and the Power Sup-
ply (30 VDC, GND).
5
Serial Data Line Remote Station x 0 3 Position
Indicator
All discrete TCB-Signals operated with RSL are listed in the I/O-List.
The I/O-List contains for each signal the Remote Station Address (Addr.) and
Bits (B1 B4). In addition an Invert Bit determines if a low-active signal is connected.
The differentiation between Output Signals (E1 E4) and Input Signals (E5 E8) is auto-
matically done by Clock Cycle number of the RSL-System and has not to be defined in the
I/O-List.
The configuration of the I/O-List is free programmable and stored in the EEPROM of the
TCB. The Service Tool Function SETUP-RSL can be used to set up the EEPROM (see:
Service Tool Manual).
Hall 1
8
Link
5
RS14 Board
0 3 Example 1:
Position Indicator
Configuration of a RS14 for Hall Link,
Wiring of Example 1 Direction Indicator (UHDI, DHDI)
Brake/Thermosw.
Thermocont.
SCS-3
P20M
REM Interface
P1M
DBR
PX4
110VAC Car Interface
P3M
30VDC Car Interface
OS
Brake Interf. Board
P22M
P6T
REMSL Hoistw.
Safety Switches
RTD/RRD
4.9E
P5T
P102C
P101C
P19M
P39M
P10H
P73M
SKL2
ERO
P4M
Normal
P1H
P2H
Mode
Relevelling
Circuit
Status LEDs
Fuse2: RTD
400mAT
Fuse2: SBU
2,50 AT
TUEV
Relevelling
Test switches
Fuse4: VRS_CAR
6,30 AT
Fuse3: VRS_HWY
6,30 AT
P3 PY1
30VDC OVF/ PRS
110VAC OVF Intf.
EPO Interf. Outp.
REMSL Interface
EPO Interf. Input
Coded Interface
110VAC signals
Service 24VDC +
110VAC OVF
Group
P1XX
P1YY
P102
P100
PY2
PX3
PX2
PX1
PX5
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
Central & East Europe Area
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FOD BERLIN Date: 04-Jul-2000
TCB Traction Control Board
Drive Interface
Door Interface
VF-Door Dive interface only. AC-Relay driver circuits for front and Rear Door removed.
EPFL-1, extended power capability for RSL supply voltage ( 2 * 2.00A). Separate fusing for
car and hoistway link.
q Relevelling circuit integrated
q Direct plugging through onboard Wago connector field
q VF-Drive power down control
q Remote Tripping Function
q Remote Resetting Function for Tripping Device
q REM
q Emergency power operation ( A D)
q 1TH, 2TH sensing
q EFO input
q FAN-2
q DFCR output for BDC (break down contact)
q Direct interface for DO2000 (DCSS5)
q WWJSS4.9E through P5T, P6T
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
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TCB Traction Control Board
6.1 Connectors
The appropriate connectors may be of type crimp/snap-in for the factory or cage-clamp for
the field.
Birds View:
REM Interface
P22M Signal Type
8 HL2 Output
7 30VDC Output
6 HL1 Output
SCS-3
5 REM*SAF+ Output P20M Signal Type
7 n.c.
Brake / Thermo Switch
P1M Signal Type 6 OSU.1 Output
5 HL1 Output 5 PE
Thermocontact DBR
PX4 Signal Type
3 /1TH Input
2 DBR-RT1 Output
1 n.c.
P6T 3 2 1
Normal Mode
P5T 3 2 1
4 P1YY:4 4 P1XX:4
3 /NUG 3 NUG1
2 /NU 2 /NU
1 /NUSD 1 NUSD1
12 B+ Input 12 n.c.
12 2LV Output
11 1LV Output
10 /2LS Output
30VDC OVF / PRS
9 /1LS Output PX5 Signal Type
8 DS5 Input 8 30V_MAN Output
PY1 1 2 3 4 5
Z31 : EPROM
1 / 2- Mbit
F2: RTD
400mAT
Z32: EEPROM
8K * 8
F1: SBU
2.5AT
F4: VRS_CAR
6.30AT
F3: VRS_HWY
6.30AT
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
Central & East Europe Area
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FOD BERLIN Date: 04-Jul-2000
TCB Traction Control Board
6.2.1 Fuses
6.2.2 Memory
The TCB uses two separate 23VAC inputs to generate all necessary low voltages DC lev-
els. Note that the unregulated DC voltages will be directly influenced by the main power
voltage. Voltage drops caused by long distribution line length ( RSL) must be considered.
F4
PY1.4 RF
5VDC Logic & SVT Supply
P3.1,2,6
PY1.5
P101C.4
VRS_CAR
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
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TCB Traction Control Board
The board has ten 110VAC inputs available which monitor the status of the safety chain.
The input level converter provide optical isolation between the high and low the voltage
side. The 110VAC input voltages refer to HL1/CRET.
6.3.1.1 Input Characteristics
Parameter Unit min. typ. max.
High level input voltage VAC 82.00 121.00
Low level input voltage VAC 0.00 44.00
High level input current mA 4.40
Low level input current mA 0.66
Signal line length m 300.00
Twenty 30VDC inputs are available with reference to HL2 (PCB -GND). The input level con-
verters have no opto-isolation.
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
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TCB Traction Control Board
(*) The input signal voltages are clamped to HL2 and +30VDC against voltage spikes by
diodes. Do not use other supply voltages than +30V from the TCB for the input signals.
Otherwise reverse supply via the inputs in an un-powered condition of the PCB may be the
result. (**) An input filter provides a short inrush current of about 60mA for 50s. This will
help to clean relay contacts.
6.3.2.2 Signal Assignments
Name Input Output Device monitored
1 1LV P101C.5 PX1.11 Door zone level sensor 1
2 2LV P101C.6 PX1.12 Door zone level sensor 2
3 UIS P101C.11 PX5.1 Up direction impulse sensor
4 DIS P101C.12 PX5.2 Down direction impulse sensor
5 IP PX1.8 Magnet switch IP
6 1LS* P101C.7 PX1.9 Limit switch 1
7 2LS* P101C.8 PX1.10 Limit switch 2
8 EFO PX5.5 Emergency firemen operation switch
9 DS1 PX1.5 Drive State 1 for OVFWW
10 DS2 PX1.6 Drive State 2 for OVFWW
11 DS3 PX1.7 Drive State 3 for OVFWW
12 DS4 PX5.3 Drive State 4 for OVFWW
13 Spare_IN_B PX5.4 Spare Input
15 NUSD* Via P1XX.1 MCS EPO Interface
16 NU* Via P1XX.2 MCS EPO Interface
17 NUG* Via P1XX.3 MCS EPO Interface
The outputs are designed as open drain high side and low side switches to drive external
relays.
6.3.3.1 Output Characteristics for low and high side switches
Parameter Unit min. typ. max.
Switching voltage VDC VRS (38V)
Output current mA 250.00
Saturation voltage VDC 0.50
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
Central & East Europe Area
Guide Lines Page: 19 / 39
FOD BERLIN Date: 04-Jul-2000
TCB Traction Control Board
If a Single Raiser is requested the SOM directs the Group Link (Up/Down Hall Buttons and
Lamps) of a DUPLEX or GROUP Controller to one of the controllers (1). A Single Raiseris
only one Hall Button Panel for two (or more) elevators. In case of a RSL (1) failure the SOM
will switch the Group Link automatically to the other controller (2).
Elevator 1 Elevator 2
TCB TCB
4 4 4
4
4 4
SOM
Standard
Address
63/4
6.5.1.1 General
The RS-11 board is a member of the Remote Station family. It provides one discrete input
and one discrete open collector output. An on-board 24VDC regulator is foreseen to supply
an indicator (Lamp or LED). The input and the output are accessible by a small 4-pole AMP
connector. A pre-manufactured cable allows an easy and quick connection to the call but-
tons. 6 jumpers allow to select the board in an address range from 4 to 63.
The board incorporates the hardware to interface to the Remote Serial Link and to one car
hall button with an integrated tell tale lamp. The board provides a regulated voltage of
24VDC which is available at P1.3. Because of the heat dissipation capability of the TO220
regulator the output current is derated to 50 mA at max. average VRS supply voltage and
max. ambient temperature.
The output is an open collector low side switch. The load which must not be purely capaci-
tive can be connected to the 24VDC output or to VRS. In any case, the output transistor is
not able to withstand a short of the load, although the LM7824 regulator provides a short
circuit protection. An inductive load can only be used if a free-wheeling diode is attached.
The discrete input In1 at P1.2 accepts 24 VDC or VRS as logic high input voltage. The 6-bit
jumper permits to program the address of the RS-11 in the range of 4 to 63.
J1
Address
Jumper
P1
24 VDC
Input /
Output
P6
RSL In
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
Central & East Europe Area
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FOD BERLIN Date: 04-Jul-2000
TCB Traction Control Board
6.5.2.1 General
The RS-14 board provides four discrete inputs and four discrete open collector outputs On-
board 24VDC regulators are foreseen to supply indicators (Lamps or LEDs). The inputs
and the outputs are accessible by a small 4/5-pole AMP connector. Pre-manufactured ca-
bles allow an easy and quick connection to call buttons. The RS-14 is available in two ver-
sions: B1 and B2. B1 is the basic version, while B2 allows a wire B2 allows a wire lenght up
to 150m for the discrete inputs. It also provides increased current (2 * 125mA instead of 2 *
80mA) for the 24VDC regulated outputs.
The board incorporates the hardware to interface to the Remote Serial Link and to up to four
call buttons with integrated tell tale lamps. P5 can connected to a position indicator. The
board provides the regulated 24VDC voltage to supply up to four indicators with 40mA each
(2 * 80mA, 2 * 125mA).
The outputs OUT1 OUT4 are open collector low side switches. The load, which must not
be purely capacitive, can be connected to the 24VDC output or to VRS. In any case, the
output transistor is not able to withstand a short circuit protection. An inductive load can only
be used if a free-wheeling diode is attached. The discrete inputs In1 In4 accept 24VDC or
VRS as a logic high input voltage. A 6-bit jumper permits to program the address of the RS-
14 in the range of 4 to 63.
P1 P2 P3 P4
Call Call Call Call J1
button button button button Address
cable cable cable cable Jumper
P6
RSL-
cable
P5
Position
Indicator cable
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
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TCB Traction Control Board
P1 P4
Pin 1 RTN
Pin 2 Input
Pin 3 24 VDC
Pin 4 Output
P5
Pin 1 VRS
Pin 2 RTN
Pin 3 PID
Pin 4 PIR
Pin 5 PIC
P6
Pin 1 Data Line 1
Pin 2 DL 2
Pin 3 RTN
Pin 4 30 V (VRS)
a) Resistive load, max. 40mA continous current for a lamp load. No capacitive load is
permitted. A free-wheeling diode must be attached for an inductive load.
b) Heat-up time until nom. current (40mA) is reached.
PIDATA, PICLK
Unit Parameter Min. Typ. Max.
VOL VDC Iload = 1mA 8.00
VOH VDC Isource = 1mA 7.00 VRS
PIRTN
Unit Parameter Min. Typ. Max.
VRef VDC IRef= 0.1mA 3.50 4.50
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
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FOD BERLIN Date: 04-Jul-2000
TCB Traction Control Board
6.5.3.1 General
The RS-18 board provides eight discrete inputs / outputs and a RSL standard serial position
indicator interface. The board is intended to be operated with existing fixtures in modernized
installations as well as with new equipment control systems. Two Versions, C1 and C2, are
available to allow a space saving and ease board fixing. While both version are electrically
compatible, version C2 will be hold in a Phoenix PCB holder for 35 mm DIN rail mounting
with straight WAGO connectors. The version C1 is equipped with angled WAGO connectors
to fit into the WAGO connector field in NE controllers. The discrete I/O lines may have an
extend up to 300m. Various loads like relais, lamps, solenoids and R/C loads can be
switched by the open drain outputs. The I/Os are protected against field typical impacts as
voltage spikes, overload and shorts.
The RS-18 has 8 I/Os, accessible by WAGO connectors. The I/Os are arranged in two
groups with four I/Os (group A and B). Each group is controlled by one ICU chip. Both ICUs
share the address line A1 to A6. The ICU for group A is hard-wired to an even address (n)
while the ICU for group B is always dedicated to the odd address (n+1). This permits to
move a board address wise through the range of 4 to 62 with 2 consecutive addresses. If a
conflict with other Remote Station occurs the L1 data driver for n and n+1 may be discon-
nected separatly from the RSL by the switches EE (Enable Even) and EO (Enable Odd).
The position indicator interface is always driven by ICU-A. Note that the ICUs will continue
to pass data to the outputs and to the position indicator even if n and/or n+1 are disabled.
P1 P2 P6
RSL cable RSL cable 30V / GND
P5
Position
Indicator
Interface
P3 P4
Inputs Group A + B Outputs Group A + B
Field Component Manual Part: 4 - AA3
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TCB Traction Control Board
P3 Inputs
Pin 1 Input 1
Pin 2 Input 2
Pin 3 Input 3
Pin 4 Input 4
Pin 5 Input 5
Pin 6 Input 6
Pin 7 Input 7
Pin 8 Input 8
P4 Outputs
Pin 1 Output 1
Pin 2 Output 2
Pin 3 Output 3
Pin 4 Output 4
Pin 5 Output 5
Pin 6 Output 6
Pin 7 Output 7
Pin 8 Output 8
P6 Supply Voltage
Pin 1 Ground GND
Pin 2 Ground GND
Pin 3 30 V (VRS)
Pin 4 30 V (VRS)
Field Component Manual Part: 4 - AA3
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Vintage: 01 / 1
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TCB Traction Control Board
The two switching blocks SW1 and SW2 allow to set the RS-18 into various configurations.
See table below for the assigned functions.
Note 1: The ICU inputs will sense the appropriate output level.
Note 2: If the input is left open the ICU inputs will always sense a logical 1.
Note 3: If the input is left open the ICU inputs will always sense a logical 0.
Note 4: The ICU input is independent from the output level.
Obove figures shows the N+2 Wiring Principle which can be found in old elevator installa-
tions. The principle is based on only one wire for lamp driving and the call button. The
maximum number of wires required is N+2. The RS-18 is prepared to be interfaced quickly
to this kind of wiring if only the controller is to be replaced during a modernization. The RS-
18 incorporates pull-up resistors to maintain the call functions if the lamps (working also as
external pull-up resistors) burn out.
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
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TCB Traction Control Board
The 8 discrete open drain outputs are organized in two groups with each 4 channels. The
RS-18 will accept various types of loads and provides short circuit and overload protection.
Due to this protecrions there are some restrictions on what can be successfully switched by
the RS-18.
There are no restrictions using resistive types of loads as LEDs and resistors. Electric
bulbs should have a quick thermal response and their incrush current should not be greater
then appr. 14 times the nominal max. current (Inrush_max = 64 DC).
Although the RS-18 provides an output voltage clamping capacibility, inductive loads like
relais and solenoids must have a free-wheeling diode attached!
The RSL-Master has to be terminated with a load of 25 Ohm and 1F. The maximum length
of the RSL-Trunk is 300 meter.
The TCB-RSL is configured in the way that two RSL-Links (Catr and Hall) (max. 150m
each) are connected to one RSL-Master. The termination of each TCB-RSL Link is done
with Line Terminator LT1 (75 Ohm / 0.33 F).
TCB
RSL Master
LT1 LT1
LT1: 75 / 0.33 F
Field Component Manual Part: 4 - AA3
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TCB Traction Control Board
7 Floor Arrangements
At Gen2 normally the Normal Runs are performed. Only in case of 2 floors a different run
profile (short run) in the range of 1 LS or 2 LS is used.
1. Normal Run
This run profile is used for all runs between the floors independent on the floor distance
(the minimum floor distance has to be kept).
2. Short Run
This profile is perform if two floors are used in the range of 1 LS or 2 LS.
front rear
5: (Normal Run)
5
4: (Normal Run)
4
3: (Normal Run
3 with reduce profile)
2 2: (Normal Run
with reduce profile)
1: (Normal Run)
1
0 0: (Short Run)
The type of run is selected by the Allowed Mask separately for each floor. Please refer to
the Service Tool Manual for more information.
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
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TCB Traction Control Board
7.2 Openings
The numbering system of openings and levels is different from the floor counting.
Car fixtures are related to the floor levels, separately for front and rear. Hall fixtures are re-
lated to the opening numbers.
The following four examples for simplex configurations explain the relationship between
levels and openings:
Level 4 4 8 9 5 6 4
Level 3 3 6 7 4 3
Level 2 2 4 5 2 3 2
Level 1 1 2 3 1 1
Level 0 0 0 1 0 0
Count the front- and rear-doors for each level beginning at front/level 0.
For groups (duplex / triplex) it is absolutely necessary that doors at corresponding locations
are assigned to the same opening number in each hoistway. If there are doors in the build-
ing which are not served by all cars of the group, the remaining cars have to have Dummy
Doors at this locations:
Level 4 6 7 6 7 6 7
Level 3 4 5 4 5 4 5
Level 2 2 3 2 3 2 3
Level 1 1 1 1
Level 0 0 0 0
Dummy Doors
The Dummy Doors are programmed using the first Allowed Mask. Please refer to the
Service Tool Manual for more information.
Field Component Manual Part: 4 - AA3
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TCB Traction Control Board
8 Functional Modules
The door bypass circuit is available on versions BA1 and BA2. It allows to move the car
safely within the re-leveling zone of the door. The key elements of the circuits are three
safety relays equipped with one breaking contact and three making contacts.
+
24V
R*
Door Bypas
LV1_C
330Ohm
880F LVC_D
+
DFC
5.48K
P102C.5
LVCT-Ele-
ment
R* R* R*
PCB area according
requirements in
SW11 SW10 SW9 EN-81 Appendix H
(manual disable of (manual disable of (manual disable of
LV1 relay LV2 relay LVC relay . 24V
Normally closed Normally closed Normally closed
LVC_C
Rv Rv
SE
1LV_ISO 2LV_ISO LVC-Relay
logic control To logic
Optional disable of LV1 and Resistors Rv are not R* are used for distance
LV2 relays under software mounted on production control purposes
control ( increase of me- versions
chanical endurance)
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TCB Traction Control Board
The re-leveling zone is physically marked by a magnet stripe which is attached to each
door. Two magnet sensors 1LV and 2LV sense the magnet. The door zone is true if the two
sensors show a true signal simultaneously. Both signals control the relays LV1, LV2 and
LVC.
Requirements: The circuit must be able to tolerate three consecutive failures before a dan-
gerous situation may occur. A dangerous situation is given if the car enters the next stop
and the door bypass is established outside the re-leveling zone.
Without involvement of relay LVC
If 1LV and 2LV are true the relays LV1 and LV2 will be operated and the making contacts
LV1_C and LV2_C will bridge the door safety contacts and will allow to move the car within
the door zone.
If the car would leave the door zone one of the signals 1LV or 2LV would become false, de-
energizing the relay LV1or LV2. One of the safety contacts would open to interrupt the door
bypass.
Failure scenarios
Without involvement of the relay LVC the circuit will only tolerate one failure ( first failure
welding of one making contact or failure of one sensor)
A second failure ( welding of the second safety contact, failure of one sensor) will lead to
permanent activation of the door bypass and dangerous situations. Both failures can not be
detected.
Need for self supervision
The relay LVC has been introduced as an element to cover the three failure level require-
ment. LVC has an active contact in the door bypass and allows the operation of LV1 and
LV2 only after certain dynamic IF- conditions.
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
Central & East Europe Area
Guide Lines Page: 36 / 39
FOD BERLIN Date: 04-Jul-2000
TCB Traction Control Board
Initial condition:
1. SW9 SW11 ( test switches ) are closed
2. Car is in between two landings approaching next stop
3. LVC_logic_control is high ( inactive )
Signals 1LV, 2LV are inactive
LV1, LV2, LVC de-energized; all N.O. contacts are open; all N.C. contacts are closed
Car approaches the re-leveling zone at t = 0ms (UIS, DIS signal become active):
t= 0ms : LVC relay will be logically enabled; LVC_logic_control = low ( active ).
t = 100ms LVCT-Element is charged up; Relays LVC is pulled (via LV1_D, LV2_D )
LVC_D is open; LVC_A,B,C are closed
Car enters the re-leveling zone:
t = 500ms : 1LV sensor enters the re-leveling zone
t = 520ms relay LV1 is pulled in ( because LVC_A has been closed)
LV1_D is open and LV1_B closed
(The relay LVC is now supplied by the LVCT element, because the 24VDC supply was cut by LV1)
The software controlled relays REL3 can cut the 110VAC power for the VF-Dive. The cur-
rent wiring keeps the sheave brake upward permanently under power. As a future option the
Jumper R20 may be removed to control the power to the SBU by software.
II = 0.20A
PX3.1 To VF-Drive
PY2.9 .1
II = 1.40A
110VAC/max. 1.6A F1 To Sheave Brake
P3M.4 Upwards
PY2.2
PDR_L
PY2.3
1RTR
1RRR
110VAC/max. 0.3A to Remote Trigger
P10H. Device
PY2.1 RF
F2
to Remote
P10H. Resetting Device
PY2.1
HL1 Controlled by 1RTR_OUT_L II = 0.0A
PY2. The relais can only be operated if the 30V_MAN_CTRL
button has ben pressed in order to energize the coils. This
Controlled by 1RRR_OUT_L procedure avoids false triggering by software
TRO
Controlled by TRO_L
P102C.
P4M.1
1RTR
Field Component Manual Part: 4 - AA3
OTIS No.: GAA26800BAI_FC1
Vintage: 01 / 1
Central & East Europe Area
Guide Lines Page: 39 / 39
FOD BERLIN Date: 04-Jul-2000
TCB Traction Control Board
The correct function of the re-leveling relays must be tested periodically by the code
authorities. For the test procedure please refer to the field instruction manual and the con-
troller drawing GAA21100AA. Three switches ( SW9, SW10 and SW11) are foreseen to
verify the functionality of the safety relays REL5 ((LVC), REL6 (LV2) and REL7 (LV1). The
switches are located in the low voltage power supply section of the PCB. No switches are
present in version BA3.
The test of the door bypass circuits must be done with power applied in order to be able to
operate the relays. Although SW9 SW11 are properly located, please be aware that
harmful voltage levels (110VAC) are present on the PCB. Please refer to the section 6.2
which shows board areas of higher potentials.
10 Handling Precautions
ESD sensitive components are present on the board. Handle and install the board in an
ESD protected environment.
11 Probing
For voltage test at the Wago connector contacts do not use normal multimeter probes. This
may weaken the contact and in turn damage the board. Special test adapters from Wago
are available. 231-661 for 5.00mm and 231-552 for 7.50mm.