AH-20kW 30kW Pitch Controlled Wind Turbine 2014

Qingdao Anhua New Energy Equipment Co., Ltd.
AH-20kW / 30kW pitch controlled wind turbine

2013-4-9
Add: No.69 Zhuzhou Road, Qingdao, China Tel: 0086-532-80626822

Zip code: 266101 Fax: 0086-532-80626816
Email:anhua@chinawindenergy.com http://www.chinawindenergy.com

AH-20kW / 30kW pitch controlled wind turbine
1. AH-20kW / 30kW pitch controlled wind turbine parameter.......................................................................3

1.1 AH-20kW parameter .........................................................................................................................3
1.2 AH-30kW parameter .........................................................................................................................4
2. AH-20kW / 30kW wind turbine output power curve and AEP...................................................................5
2.1 AH-20kw...........................................................................................................................................5
2.2 AH-30kw...........................................................................................................................................7
3. AH-20kW / 30kW pitch controlled wind turbine characteristics ................................................................9
3.1 AH-20kW / 30kW main parts introduction and characteristics.....................................................9
Yawing control and cable-release mechanism ..............................................................................10
3.1.1 Blade technology .................................................................................................................10
3.1.2 Pitch control technology ......................................................................................................13
3.1.3 Generator technology...........................................................................................................15
3.1.4 Rotating supporting mechanism...........................................................................................16
3.1.5 ASP system ..........................................................................................................................17
3.1.5.1 Pitch control brake system component .....................................................................17
3.1.5.2 Brake principle..........................................................................................................20
3.1.5.3 Pitch control brake process ...............................................................................................21
3.1.5.4. Pitch control brake patent design .............................................................................22
3.1.6 Anemometer and dogvane....................................................................................................24
3.1.7 Yawing control and cable-release function ..........................................................................24
3.1.7.1 Yawing brake.............................................................................................................24
4 AH-20kW / 30kW features ........................................................................................................................25
4.1 Intelligent control............................................................................................................................25
4.1.1 Intelligent protection............................................................................................................25
4.1.2 Remote monitor ...................................................................................................................25
4.1.3 Active yawing ......................................................................................................................26
4.1.4 Automatic untwisting ...........................................................................................................26
4.2 Leading centrifugal pitch controlled technology world-wide .........................................................27
4.2.1 Leading technology..............................................................................................................27
4.2.1.1 Exactly and softness regulation of pitch control .......................................................27
4.2.1.2 Long service life design ............................................................................................27
4.2.2 Generate 30% electricity more than normal wind turbine ...........................................27
4.2.2.1 Lower start up wind speed ........................................................................................27
4.2.2.2 Stable running when wind speed is higher than rated wind speed ............................27

Zip code: 266101 Fax: 0086-532-80626816

1. AH-20kW / 30kW pitch controlled wind turbine parameter
1.1 AH-20kW parameter
AH-20kW Pitch Controlled Technical Parameters
Wind rotor diameter (m) 9.2
Blade material and quantity Fiber glass reinforced * 3
Rated power / max power (w) 20k/21k
Rated wind speed (m/s) 11
Rated rotate speed (rpm) 200
Working wind speed (m/s) 3-30
Startup wind speed (m/s) 2.5
Cut-in wind speed (m/s) 3
Survived wind speed (m/s) 60
Working voltage (v) DC500V
Speed regulation method Pitch controlled + Active yawing
Stop method Pitch controlled brake +Active yawing
Generator style Three phase, permanent magnet
Wind turbine weight (kg) 985
Noise level (dB) 65
Tower height (m) 20 / 25 / 30
Tower type Monople tower, hydraulic tower (optional)
Working temperature () -35+65

Zip code: 266101 Fax: 0086-532-80626816

1.2 AH-30kW parameter
AH-30kW Pitch Controlled Technical Parameters
Wind rotor diameter (m) 10.5
Blade material and quantity Fiber glass reinforced * 3
Rated power / max power (w) 30k/35k
Rated wind speed (m/s) 12
Rated rotate speed (rpm) 130
Working wind speed (m/s) 3-30
Startup wind speed (m/s) 2.5
Cut-in wind speed (m/s) 3
Survived wind speed (m/s) 60
Working voltage (v) DC500V
Speed regulation method Pitch controlled + Active yawing
Stop method Pitch controlled brake +Active yawing
Generator style Three phase, permanent magnet
Wind turbine weight (kg) 1600
Noise level (dB) 65
Tower height (m) 20 / 25 / 30
Tower type Monople tower, hydraulic tower (optional)
Working temperature () -35+65

Zip code: 266101 Fax: 0086-532-80626816

2. AH-20kW / 30kW wind turbine output power curve and AEP
2.1 AH-20kw
Wind speed (m/s) Output power (w)

3 269
4 790
5 1733
6 3163
7 5139
8 7743
9 11065
10 15143
11 19931
12 22000
13 22000
14 22000
15 22000
16 22000
17 22000
18 22000
19 22000
20 22000
21 22000
22 22000

Zip code: 266101 Fax: 0086-532-80626816

Output power P(w)
25000
20000
15000
P (w)
10000
5000
0
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
Wind speed (m/s)
Anual electricity production
120000
Electricity prodcution (kwh
100000
80000
60000
40000
20000
0
3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10
Wind speed (m/s)

Zip code: 266101 Fax: 0086-532-80626816

2.2 AH-30kw
Wind speed (m/s) Output power (w)

3 448
4 1224
5 2549
6 4538
7 7278
8 10859
9 15404
10 21047
11 27361
12 32993
13 34000
14 34000
15 34000
16 34000
17 34000
18 34000
19 34000
20 34000
21 34000
22 34000

Zip code: 266101 Fax: 0086-532-80626816

output power
P(w)
40000
35000
30000
25000
20000
15000
10000
5000
0
0 2 4 6 8 10 12 14 16 18 20 22 24
wind speed (m/s)
Anual electricity production
200000
Electricity prodcution (kwh
180000
160000
140000
120000
100000
80000
60000
40000
20000
0
3 3.5 4 4.5 5 5.5 6 6.5 7 7.5 8 8.5 9 9.5 10
Wind speed (m/s)

Zip code: 266101 Fax: 0086-532-80626816

3. AH-20kW / 30kW pitch controlled wind turbine characteristics
3.1 AH-20kW / 30kW main parts introduction and characteristics
No. Name No. Name

1 Pitch control bear system 11 Wind inspection bracket
2 Nose cone 12 PLC(SIMENS) control center
3 Pitch control fly sticks 13 RV gear box
4 Pitch controlled blade 14 Connecting flange for tower
5 Pitch controlled hub 15 Yawing -brake system
Safety controller system drave by
6 Inner rotor PMG 16
hydraulic equipment
7 Engine room 17 Pitch control-brake system
8 Anemometer 18 Rotating drive system
Protection system for yawing soft
9 Dogvane 19
starting
10 Engine room cover

Zip code: 266101 Fax: 0086-532-80626816

Wind turbine main configuration:
No. Main components

1 Blade
2 Pitch controlled mechanism
3 Generator
4 Rotating support mechanism
5 ASP automatic protection system
6 Anemometer and dogvane
7 Yawing control and cable-release mechanism
3.1.1 Blade technology
Blade specification
Item 20kW 30kW
Blade length 4.2m 4.9m
Blade weight 63kg 80kg
Material Reinforced fire-glass
Quantity 3 pieces
Weather-proof treatment US imports 3M protection film
Blade raw material US Ashland colophony
Gel coat US Ashland gel coat
Bond US imports Plexus
A.

Zip code: 266101 Fax: 0086-532-80626816

B. Blade strength
ANE blade was approval by Denmark professional testing institution; No damage with 400KG pilling
force for over 3 minutes.

Zip code: 266101 Fax: 0086-532-80626816

C. Blade protection
Leading edge protection finishing: reduce 10% wind rotor noise, good anti-corrosion capability, prolong
service life effectively.
D. Wind rotor balance debug regulation

Every set of blades will be tested as follow before leaving the factory
(1). Static balance check after assembling blade and hub
(2). Blade face runout check after assembling blade and hub
(3). Angle check after assembling blade and hub

Zip code: 266101 Fax: 0086-532-80626816

(4). Single blade gravitational moment check
3.1.2 Pitch control technology
Pitch control travel 45mm

Answer speed at rated wind speed of pitch controlled t2s
Startup rotating speed of first-degree pitch control 5010rpm
Startup rotating speed of second-degree pitch control 20010rpm
Spring of pitch controlled mechanism Over 100 million time service life
Anhua pitch controlled wind turbine, is a patented product and pioneer in China. The self-developed
centrifugal pitch controlled mechanism of Wind turbine adjusts blade pitch following wind rotor rotating
speed, and keep wind turbine at rated rotating speed. The wind turbine has a stable output power and safe
running and is maintenance free.
A. Double degree pitch control. It takes account of lower startup wind and speed and regulation at gale.

Zip code: 266101 Fax: 0086-532-80626816

B. Joint bearing of pitch controlled mechanism main parts protection. It extends service life
C. Blade bearing room protection. We build a independent bearing lubrication room to ensure bearing
lubrication.

Zip code: 266101 Fax: 0086-532-80626816

3.1.3 Generator technology
Generator technology
Item 20kW 30kW
Rated voltage DC500V
Rated/maximum output power 20/21kW 30/35Kw
Stator external diameter 400mm 520mm
Generator shaft diameter 85mm 120mm
Generator weight 385kg 650kg
Outline dimension 460460500mm 650650700mm
Stator iron cone material Cold-rolled silicon steel sheet
Generator shaft material 40Cr
A. Inner rotor design with good tightness. Level of protection: IP54

B. Radial tile-shaped permanent magnet rotor magnetic circuit structure: flux density is 10-15% higher
than traditional Tangential magnetic circuit.
C. Generator fractional slot winding: generator design adopts fractional slot winding; lower output
harmonic component of generator; lower waveform distortion; lower startup resist moment. All of these
make wind turbine startup with lower wind speed.
D. Special electromagnetic load design: not only consider of generator capacity, but also improve

Zip code: 266101 Fax: 0086-532-80626816

generators overload capacity by 1.5 times.
E. Larger cooling area: generator cooling area is over 2.5 times comparing with Stator outer circumference
area. The temperature rise is always lower than 85 degree with long time running with 1.2 times to full
output power.
F. Cold-rolled non-oriented silicon steel sheet: Lower generator iron loss
G. Independent design stator piece: more reasonable generator stator cell structure. Lower current density
H. Higher fixed voltage adjustable rate: Fixed voltage adjustable rate is over 45%. Lower cut-in wind
speed; Easier for grid-connection inverter power design.
I. High structure strength: generator case can bear some damaged working condition such as single blade
fly out. 1.5 times safety ratio
J. Permanent magnet direct-drive structure: no gear case, low failure rate.
3.1.4 Rotating supporting mechanism
(1) It adopts a special rotating system which is suitable for small and medium wind turbine. Good stable
ability for yawing.
(2) It adopts yawing brake mechanism. It helps gear box to avoid tired which be caused by wind rotor
pressure. This makes yawing mechanism have a longer service life.

Zip code: 266101 Fax: 0086-532-80626816

3.1.5 ASP system
3.1.5.1 Pitch control brake system component
Pitch control brake system mainly including five parts:

Pitch control wind rotor
Brake mechanism
Auto brake PLC controller
Auto winch
Anemometer
(1) Pitch control wind rotor

In brake system, pitch control wind rotor change blade angle into negative angle, remove wind pressure on
wind rotor, and slow down wind rotor rotating speed, wind rotor lose power.
Wind rotor
Wind rotor blade axis

Zip code: 266101 Fax: 0086-532-80626816

Blade angle change direction

Zip code: 266101 Fax: 0086-532-80626816

(2) Brake mechanism

After wind rotor lose power and slow down, brake mechanism will brake wind rotor axis, wind rotor stop
rotating.
1-Brake drum 2-Pitch control rod 3-Brake shoes 4-Pitch control mechanism

Zip code: 266101 Fax: 0086-532-80626816

(3) Auto brake PLC controller

Auto brake PLC controller detects wind speed, voltage, current, grid power state and other signals, and
control wind turbine brake or running.
3.1.5.2 Brake principle
Auto brake principle

Zip code: 266101 Fax: 0086-532-80626816

(1) Over wind speed brake:
PLC controller detect wind speed, when wind speed is over 18m/s, PLC controller send brake signal, brake
relay close, brake mechanism start brake. When PLC controller detects in position signal, stop braking.
(2) Over voltage brake:

PLC controller detects wind turbine controller voltage signal, when voltage is over 560VDC, PLC
controller send brake signal, brake mechanism start brake. When PLC controller detects in position signal,
stop braking.
(3) Over current brake:

PLC controller detects wind turbine output current signal, when current is over 45A, PLC controller send
brake signal, brake mechanism start brake. When PLC controller detects in position signal, stop braking.
(4) Grid power failure brake:

PLC controller detects grid power signal, when there is a grid power failure, PLC controller will send
brake signal, brake wind turbine and send alarm signal.
(5) Brake release

After PLC controller finish brake, it will continue detect average wind speed in 45minutes, if wind pseed is
less than 12m/s, PLC will send brake release signal, brake mechanism start to release brake. When PLC
controller detect in position signal, stop brake releasing.
3.1.5.3 Pitch control brake process
(take over wind speed as example to explain pitch control brake process)
(1) Anemometer detects wind speed signal, and send wind speed signal to Auto brake PLC controller,
(2) Auto brake PLC controller receives wind speed signal, and send brake signal out,
(3) Auto winch receive brake signal and start,
(4) Wind rotor blade angle change into negative angle by auto winch, wind rotor lose power, rotating speed
slow down,

Zip code: 266101 Fax: 0086-532-80626816

(5) Brake mechanism start, brake wind turbine
3.1.5.4. Pitch control brake patent design
Pitch control brake method is ANE patent product, patent certification as below:

Zip code: 266101 Fax: 0086-532-80626816


Zip code: 266101 Fax: 0086-532-80626816

3.1.6 Anemometer and dogvane
Dogvane
Dogvane insects the real wind direction. When the PLC control center test that the wind turbine is diverged
with main wind direction about 15 in continuous 2 minutes, the control center will start up lift-yawing or
right yawing to find the right wind direction. When is test that the wind turbine faces to right wind
direction, it stops yawing.
Anemometer
3.1.7 Yawing control and cable-release function

3.1.7.1 Yawing brake
1When the PLC control center tests the immediately wind speed comes up to 25m/s, it will send
yawing order to make wind turbine avoid wind direction about 90 degrees.
When PLC control center tests that pitch controlled brake is failure, it will send order to make wind
turbine diverge wind direction about 90 degrees. This ensure wind turbine safety. 4.1.7.2 Yawing
cable-release
When the wind turbine runs for a long time, the cable may be twine because of the long working time and
wind direction changeable. When the yawing cable-release inspection mechanism tests that wind turbine
rotates 2 circumferences which is calculative in one wind direction, it will rotate in negative direction.

Zip code: 266101 Fax: 0086-532-80626816

Rotating mechanism
Twine quantity
4 AH-20kW / 30kW features
4.1 Intelligent control
The main control center of 20kW/30kW pitch controlled wind turbine is an innovated
intelligent electrical system, admitting the best wind turbine control technology and combing
pitch controlled wind turbine characteristics. The hardware was chose by the best
international supplier, running stable, strong anti-interference ability. The software adopts
redundancy control strategy to ensure system running safe and reliable. System has strong
extendibility; it can match with all kinds of famous brand inverter and remote monitor
module. It meet client's requirement of one-stop service.
4.1.1 Intelligent protection
15 redundancy safety protection measurements: Yawing brake protection for power failure,
such as over voltage, over current, over rotating speed, over temperature, low pressure and so
on; sensor failure protection for voltage, current, rotating speed, wind speed, wind direction;
system failure emergency brake protection for yawing and pitch control failure; protection for
"inverter is out of net"; stop at over wind speed; restart function as low wind speed and so on.
All of these measurements ensure wind turbine running safety and reliable.
4.1.2 Remote monitor
User can monitor the wind turbine system by internet or mobile net at real time. User can
learn wind turbine running station at first time.

Zip code: 266101 Fax: 0086-532-80626816

4.1.3 Active yawing
Find wind direction automatic

The dogvane can inspect wind direction at real time then ensure wind turbine finding right
wind direction intelligent. Finding wind intelligent strategy not only ensures the output power,
but also avoids yawing parts abrades because of finding wind direction frequency.
4.1.4 Automatic untwisting
Double cable untwisting protection, ensures wind turbine's cable untwisting forever.

Zip code: 266101 Fax: 0086-532-80626816

4.2 Leading centrifugal pitch controlled technology world-wide
4.2.1 Leading technology
4.2.1.1 Exactly and softness regulation of pitch control
Information input source of pitch control is the wind rotor rotating speed, it make sure the
response quick and regulate softness
4.2.1.2 Long service life design
System adopts mechanical part, floating connection, full range of lubrication protection. Less
system malfunctions and better environmental suitability.
4.2.2 Generate 30% electricity more than normal wind turbine
4.2.2.1 Lower start up wind speed
Double degree pitch control mechanism ensures blade have an optimum startup degree. Wind
rotor can be started with 2m/s wind speed.
4.2.2.2 Stable running when wind speed is higher than rated wind speed
The blade angle is minus value under pitch controlled when wind speed is over than rated
wind speed. It makes system have a stable rated output power.

Zip code: 266101 Fax: 0086-532-80626816


Zip code: 266101 Fax: 0086-532-80626816

AH-20kW 30kW Pitch Controlled Wind Turbine 2014

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Qingdao Anhua New Energy Equipment Co., Ltd.

AH-20kW / 30kW pitch controlled wind turbine

Qingdao Anhua New Energy Equipment Co., Ltd.

Add: No.69 Zhuzhou Road, Qingdao, China Tel: 0086-532-80626822

AH-20kW / 30kW pitch controlled wind turbine

1. AH-20kW / 30kW pitch controlled wind turbine parameter.......................................................................3

Add: No.69 Zhuzhou Road, Qingdao, China Tel: 0086-532-80626822

1.1 AH-20kW parameter

AH-20kW Pitch Controlled Technical Parameters

Wind rotor diameter (m) 9.2

Blade material and quantity Fiber glass reinforced * 3

Rated power / max power (w) 20k/21k

Rated wind speed (m/s) 11

Rated rotate speed (rpm) 200

Working wind speed (m/s) 3-30

Startup wind speed (m/s) 2.5

Cut-in wind speed (m/s) 3

Survived wind speed (m/s) 60

Working voltage (v) DC500V

Speed regulation method Pitch controlled + Active yawing

Stop method Pitch controlled brake +Active yawing

Generator style Three phase, permanent magnet

Wind turbine weight (kg) 985

Noise level (dB) 65

Tower height (m) 20 / 25 / 30

Tower type Monople tower, hydraulic tower (optional)

Working temperature () -35+65

Add: No.69 Zhuzhou Road, Qingdao, China Tel: 0086-532-80626822

AH-30kW Pitch Controlled Technical Parameters

Wind rotor diameter (m) 10.5

Blade material and quantity Fiber glass reinforced * 3

Rated power / max power (w) 30k/35k

Rated wind speed (m/s) 12

Rated rotate speed (rpm) 130

Working wind speed (m/s) 3-30

Startup wind speed (m/s) 2.5

Cut-in wind speed (m/s) 3

Survived wind speed (m/s) 60

Working voltage (v) DC500V

Speed regulation method Pitch controlled + Active yawing

Stop method Pitch controlled brake +Active yawing

Generator style Three phase, permanent magnet

Wind turbine weight (kg) 1600

Noise level (dB) 65

Tower height (m) 20 / 25 / 30

Tower type Monople tower, hydraulic tower (optional)

Working temperature () -35+65

Add: No.69 Zhuzhou Road, Qingdao, China Tel: 0086-532-80626822

Wind speed (m/s) Output power (w)

Add: No.69 Zhuzhou Road, Qingdao, China Tel: 0086-532-80626822

Output power P(w)

Wind speed (m/s)

Anual electricity production

Add: No.69 Zhuzhou Road, Qingdao, China Tel: 0086-532-80626822

Wind speed (m/s) Output power (w)

Add: No.69 Zhuzhou Road, Qingdao, China Tel: 0086-532-80626822

Anual electricity production

Add: No.69 Zhuzhou Road, Qingdao, China Tel: 0086-532-80626822

3.1 AH-20kW / 30kW main parts introduction and characteristics

No. Name No. Name

Add: No.69 Zhuzhou Road, Qingdao, China Tel: 0086-532-80626822

No. Main components

3.1.1 Blade technology