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DelayedCokingTechnology
TechnologyList
Date20:36:39Click3465
OilRefiningTechnology
PetrochemicalTechnology
NewEnergyTechnology
1Introduction
Thedelayedcokingtechnologyisathermalcrackingprocesstoupgradeandconvertpetroleumresidue,asphalt,orslopoilintogas,
naphtha,gasoilandpetroleumcoke.Itmainlyconsistsofheater(furnace),cokingdrums,fractionatingsectionandgasrecovering
section.
2FeaturesofTechnology
Premiumpetroleumcoke(needlecoke)canbeproduced.
Doublefired,multipointsteam(orwater)injection,onlinespalling,didirectionsteam/airdecokingandothertechniquesenablea3year
runlengthoftheheaterand5%savingofenergy.
Theautomationandsafetyinterlockdesigntechniquesforsteamstripping,waterquench,cokecooling,hydraulicdecokingandoil/gas
preheatingoperationsofthecokedrumsnotonlyreduceworkintensityandensuresafeoperation,butalsocreateconditionsforreducing
thedrumcycletimeto16~18hours.
Thequenchoilinjectionandantifoamingagentinjectiontothetopofcokedrum,andtheslopoilandsludgerefiningtechniques
providetheproperinjectionposition,injectionvolumeandrelativeprotectionmeasures,preventingthecokedrumfoamingandthecoke
finecarryoverintofractionator.
Duringtheprocessfromsteamstrippingtowaterquench,theoilvaporandsteamenterablowdownsystem,whichtreatsthevaporand
steaminclosedmodebystages.Theblowdownsystemcannotonlyrecoveroilandwaterandreduceenvironmentalpollution,butalso
processthesimilaroilandwastewaterofthewholerefinery
Theoil/gaspreheatingprocessofcokedrumwithnocokeparkingvalveimprovestheoil/gaspreheatingflowscheme,reducesthe
deformationofcokedrumduringoil/gaspreheatingandshortensthetimeofoil/gaspreheating.
Equipmentimprovementofcokedrum:Overheadellipticalheadinsteadofsphericalheadisdesignedforthecokedrum,increasingthe
effectivevolumeofcokedrum.Thetransitionsectionbetweenskirtandshellconnectionisforgepiecestructureinsteadofoverlay
structure,extendingfatiguelife.Thealloysteelandcladdingareusedinsteadofcarbonsteel,improvingcorrosionresistance.
Thehighefficiencyinternalsimprovetheseparationaccuracyandoperationflexibility,andreducecokefinecarryover.
ThefractionatorrecycleoiluppercirculationwashingandlowersprayingwashingtechniquesreducethecokefinecarryoverinHCGOand
otherproducts,improvingthefeedpropertyfordownstreamunits.Thelowrecycleratiooperationandflexiblerecycleratioadjustment
arefulfilledatthesametime.
Thecokecoolingwaterandcokecuttingwateraretreatedseparatelyinclosedsystemsandrecycledforreuse.Allthetreatedcoke
coolingwaterisrecycledforreusetoprotectenvironment.
Owingtothedevelopmentoflargescaleunitengineeringtechniques,thesingleunitcapacitycanreach1.40~1.60Mt/y.
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2017516
3CommercialExperience
SINOPEChasindependentlydesignedanderectedmorethan50unitswithatotalprocessingcapacityof36MMTA.inthepast50years.33
unitshavebeendesigned(includingrevamped)andconstructedinthepasttenyears.Thereare4unitsintotalcapacityabove1.6MMTA
delayedcokingunithasbeenputintocommercialoperation.A5.2MMTAdelayedcokingunitisunderdesigningandconstruction.
4TechnologicalServices
Turnkeyprojectorprocessdesignpackagecanbeprovidedaswellastechnicalconsulting,trainingandonsiteservices.
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