QUICK REFERENCE INDEX

Edition: September 2009

Revision: September 2009
Publication No. SM0E-1D22G0
A GENERAL INFORMATION
B ENGINE
GI
EM
General Information
Engine Mechanical A
LU Engine Lubrication System
CO
EC
Engine Cooling System
Engine Control System
B
FL
EX
Fuel System
Exhaust System C
ACC Accelerator Control System
C TRANSMISSION/
TRANSAXLE
CL
MT
Clutch
Manual Transmission
D
D DRIVELINE/AXLE TF
PR
Transfer
Propeller Shaft E
FFD Front Final Drive
RFD
FAX
Rear Final Drive
Front Axle
F
G
RAX Rear Axle
E SUSPENSION FSU Front Suspension
RSU Rear Suspension

F BRAKES
WT
BR
Road Wheels & Tires
Brake System
H
I
PB Parking Brake System
BRC Brake Control System
G STEERING PS Power Steering System

H RESTRAINTS
MS
SB
Manual Steering System
Seat Belts J
K
SRS Supplemental Restraint System (SRS)
I BODY BL Body, Lock & Security System
GW Glasses, Window System & Mirrors
EI
IP
Exterior & Interior
Instrument Panel L
SE Seat
J AIR CONDITIONER MTC Manual Air Conditioner
K ELECTRICAL SC Starting & Charging System
LT Lighting System
DI Driver Information System
WW Wiper, Washer & Horn
LAN LAN System
AV Audio Visual & Telephone System
PG Power Supply, Ground & Circuit Elements
L MAINTENANCE MA Maintenance

2009 NISSAN MEXICANA, S.A. DE C.V.

All rights reserved. No part of this Service Manual may be reproduced or stored in a retrieval system, or transmitted in any
form, or by any means, electronic, mechanical, photo-copying, recording or otherwise, without the prior written permission
of Nissan Mexicana S.A DE C.V. -1
 FOREWORD
This manual contains maintenance and repair procedures for the
2010 NISSAN D22.

In order to assure your safety and the efficient functioning of the vehicle,
this manual should be read thoroughly. It is especially important that the
PRECAUTIONS in the GI section be completely understood before starting
any repair task.

All information in this manual is based on the latest product information

at the time of publication. The right is reserved to make changes in specifi-
cations and methods at any time without notice.

IMPORTANT SAFETY NOTICE

The proper performance of service is essential for both the safety of
the technician and the efficient functioning of the vehicle.
The service methods in this Service Manual are described in such a
manner that the service may be performed safely and accurately.
Service varies with the procedures used, the skills of the technician
and the tools and parts available. Accordingly, anyone using service
procedures, tools or parts which are not specifically recommended
by NISSAN must first be completely satisfied that neither personal
safety nor the vehicles safety will be jeopardized by the service
method selected.

-2
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FAX: (52) (55) 56-28-27-26

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 QUICK REFERENCE CHART: D22 LCV
2010

QUICK REFERENCE CHART: D22 LCV

Engine Tune-up Data: KA24DE INFOID:0000000005818720

Cylinder arrangement In-line 4

Displacement 2,389 cm3 (145.78 cu in)
Bore and stroke 89 x 96 mm (3.50 x 3.78 in)
Valve arrangement DOHC
Firing order 1-3-4-2
Compression 2
Number of piston rings
Oil 1
Number of main bearings 5
Compression ratio 9.2

COMPRESSION PRESSURE
Unit: kPa (kg/cm2, psi)/300 rpm

Standard 1,226 (12.5, 178)

Minimum 1,030 (10.5, 149)
Differential limit between cylinders 98 (1.0, 14)

Engine Tune-up Data: YD25DDTi INFOID:0000000005818719

GENERAL SPECIFICATIONS

Cylinder arrangement In-line 4

Displacement 3 2,488 (151.82)
Unit: cm (cu in)
Bore and stroke Unit: mm (in) 89.0 x 100 (3.504 x 3.937)
Valve arrangement DOHC
Firing order 1-3-4-2
Compression 2
Number of piston rings
Oil 1
Number of main bearings 5
Compression ratio 16.5
Standard 3,100 (31, 31.6, 450)
Compression pressure
Minimum 2,500 (25, 25.5, 363)
Unit: kPa (bar, kg/cm2, psi)/200 rpm
Differential limit between cylinders 490 (4.9, 5.0, 71)

Valve timing

EM120
 QUICK REFERENCE CHART: D22 LCV
2010
Unit: degree
a b c d e f
224 212 2 30 -2 46

DRIVE BELTS
Belt Deflection:

Belt deflection with 98 N (10 kg, 22 lb) force applied* mm (in)

Applied belt
New Adjusted Limit for re-adjusting
7.0 - 8.0 9.5 - 10.5
A/C compressor belt 12.0 (0.472)
(0.276 - 0.315) (0.374 - 0.413)
6.5 - 7.5 8.0 - 9.5
Generator and water pump belt 12.5 (0.492)
(0.256 - 0.295) (0.315 - 0.374)
6.5 - 7.5 8.0 - 10.0
Power steering pump belt 11.5 (0.453)
(0.256 - 0.295) (0.315 - 0.394)
*: When engine is cold.

Wheel Alignment 2WD (Unladen*1) INFOID:0000000005818718

KA24DE YD25DDTi
195/R14 225/70/R15 195/R14
Minimum -013' (-0.22) 005 (0.08) 005 (0.08)

Camber Nominal 017' (0.28) 025 (0.42) 025 (0.42)

Degree minute (Decimal degree) Maximum 047' (0.78) 055 (0.92) 055 (0.92)
Left and right difference 45' (0.75) or less 45 (0.75) or less 45 (0.75) or less
Minimum 002' (0.03) 001 (0.02) 006 (0.10)

Caster Nominal 032' (0.53) 029 (0.48) 036 (0.60)

Degree minute (Decimal degree) Maximum 102' (1.03) 059 (0.98) 106 (1.10)
Left and right difference 45' (0.75) or less 45 (0.75) or less 45 (0.75) or less
Minimum 843' (8.72) 835 (8.58) 835 (8.58)
Kingpin inclination
Nominal 913' (9.22) 905 (9.08) 905 (9.08)
Degree minute (Decimal degree)
Maximum 943' (9.72) 935 (9.58) 935 (9.58)

SFA234AC

Minimum 2 (0.08) 2 (0.08) 2 (0.08)

Distance (A B)
Radial tire Nominal 3 (0.12) 3 (0.12) 3 (0.12)
mm (in)
Total toe- Maximum 4 (0.16) 4 (0.16) 4 (0.16)
in Minimum 11' (0.18) 11 (0.18) 11 (0.18)
Angle (left plus right)
Degree minute (Decimal Radial tire Nominal 16' (0.27) 16 (0.27) 16 (0.27)
degree)
Maximum 20' (0.33) 20 (0.33) 20 (0.33)
 QUICK REFERENCE CHART: D22 LCV
2010
KA24DE YD25DDTi
195/R14 225/70/R15 195/R14
Inside
Degree Minimum 3612' (36.20) 3224 (32.40) 3148 (31.80)
minute (Deci- Nominal 3812' (38.20) 3424 (34.40) 3348 (33.80)
Wheel mal degree)
turning an- Full turn*2 Maximum 3812' (38.20) 3424 (34.40) 3348 (33.80)
gle
Outside Minimum 3248' (32.80) 290' (29.00) 2836 (28.60)
Degree
Nominal 3448' (34.80) 310' (31.00) 3036 (30.60)
minute (Deci-
mal degree) Maximum 3448' (34.80) 310' (31.00) 3036 (30.60)

AWEIA0105ZZ

Vehicle 120 - 124 (4.72 - 111 - 115 (4.37 - 115 - 119 (4.53 -
Lower arm pivot height (H) mm (in)
posture 4.88) 4.53) 4.69)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Wheel turning force (at circumference of steering wheel) of 98 to 147 N (10 to 15 kg, 22 to 33 lb) with engine idle.

Wheel Alignment 4WD (Unladen*1) INFOID:0000000005818717

Minimum 006 (0.10)

Camber Nominal 036 (0.60)

Degree minute (Decimal degree) Maximum 106 (1.10)
Left and right difference 45 (0.75) or less
Minimum 140 (1.67)

Caster Nominal 210 (2.17)

Degree minute (Decimal degree) Maximum 240 (2.67)
Left and right difference 45 (0.75) or less
Minimum 1018 (10.30)
Kingpin inclination
Nominal 1048 (10.80)
Degree minute (Decimal degree)
Maximum 1118 (11.30)

SFA234AC
 QUICK REFERENCE CHART: D22 LCV
2010
Minimum 3 (0.12)
Distance (A B)
Radial tire Nominal 4 (0.16)
mm (in)
Maximum 5 (0.20)
Total toe-in
Minimum 15 (0.25)
Angle (left plus right)
Radial tire Nominal 20 (0.33)
Degree minute (Decimal degree)
Maximum 25 (0.42)
Minimum 3100 (31.00)
Inside
Degree minute (Deci- Nominal 3300 (33.00)
mal degree)
Wheel turning an- Maximum 3300 (33.00)
Full turn*2
gle Minimum 2900 (29.00)
Outside
Degree minute (Deci- Nominal 3100 (31.00)
mal degree)
Maximum 3100 (31.00)

ASU019

Vehicle posture Lower arm pivot height (H) mm (in) 45.5 - 49.5 (1.791 - 1.949)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Wheel turning force (at circumference of steering wheel) of 98 to 147 N (10 to 15 kg, 22 to 33 lb) with engine idle.

General Specification (Rear) INFOID:0000000005818716

Suspension type Rigid axle with semi-elliptic leaf spring

Shock absorber type Double-acting hydraulic

Brake Specifications INFOID:0000000005818711

Unit: mm (in)

Applied model KA24DE YD25DDTi

Brake model CL28VD
Cylinder bore diameter number of pistons 42.8 (1.685) x 2
Front brake Pad 146.6 x 48.5 x 10
Length width thickness (5.77 x 1.909 x 0.39)
Rotor outer diameter thickness 260 x 26 (10.2 x 1.02)
Brake model LT26 LT30
Cylinder bore diameter 22.22 (7/8)
Rear brake 249.6 x 40 x 5.5 (9.83 x 1.57 x 296.5 x 50 x 6.1 (11.65 x 1.97
Lining length width thickness
0.217) x 0.240)
Drum inner diameter 260.0 (10.23) 295.0 (11.61)
Master cylinder Bore diameter 25.40 (1)
 QUICK REFERENCE CHART: D22 LCV
2010
Booster model M195T M215T
Brake booster Pri: 205 (8.07) Pri: 230 (9.06)
Diaphragm diameter
Sec: 180 (7.09) Sec: 205 (8.07)
Recommended brake fluid DOT 3

Load Sensing Valve INFOID:0000000005818712

LOAD SENSING VALVE

Load Sensing Valve spring length spring lenght "L" (center to center) 163.4 mm (6.43 in)

Disc Brake INFOID:0000000005818713

Unit: mm (in)

Brake model CL28VD

Wear limit minimum thickness 2.0 (0.079)
Pad
Standard pad thickness 10 (0.39)
Rotor repair limit Minimum thickness 24.0 (0.945)
Rotor runout Maximum 0.07 (0.0028)
Rotor thickness variation Maximum 0.02 (0.0008)

Drum Brake INFOID:0000000005818714

Unit: mm (in)

Brake model LT26 LT30

Minimum thickness 1.5 (0.059)
Lining wear limit
Standard thickness 5.5 (0.217) 5.8 (0.228)
Maximum inner diameter 261.5 (10.30) 296.5 (11.67)
Drum repair limit
Out-of-round limit 0.03 (0.0012)

Brake Pedal INFOID:0000000005818715

Unit: mm (in)

Transmission M/T
Free height H* 191 - 201(7.52 - 7.91)
Depressed height D
105 (4.13)
[under force of 490 N (50 kg, 110 lb) with engine running]
Clearance C between pedal stopper and threaded end of stop lamp switch or ASCD
0.3 - 1.0 (0.012 - 0.039)
brake switch
Pedal free play At pedal pad 1.0 - 3.0 (0.039 - 0.118)
*: Measured from surface of metal floor to pedal pad
 QUICK REFERENCE CHART: D22 LCV
2010
Fluids and Lubricants INFOID:0000000005818683

Capacity (Approximate)
Liter Imp measure
KA24DE 3.5 3-1/8 qt
With oil filter change 2WD 5.6 4-7/8 qt
YD25DDTi
Engine oil 4WD 4.3 3-3/4 qt
Drain and refill KA24DE 3.3 2-7/8 qt
Without oil filter
2WD 5.3 4-5/8 qt
change YD25DDTi
4WD 4.0 3-1/2 qt

KA24DE 4.1 3-5/8 qt

Dry engine (engine overhaul)

2WD 6.3 1-3/8 gal

YD25DDTi
4WD 5.0 4-3/8 qt
KA24DE 7.7 6-3/4 qt
Cooling system (with reservoir)
YD25DDTi 9.4 8-1/4 qt
Reservoir tank 0.8 3/4 qt
KA24DE 2.0 1-3/4 qt
Manual transmission gear oil 2WD 3.05 2-5/8 qt
YD25DDTi
4WD 5.1 4-1/2 qt
Transfer fluid TX15B 2.2 2 pt

Front 1.3 2-1/4 pt

C200 without
1.3 2-1/4 qt
Differential gear oil LSD

Rear
C200 with LSD 1.3 2-1/4 pt

M216
Power steering fluid 1.0 - 1.1 35.2 - 38.7 oz
Brake and clutch fluid
Multi-purpose grease