Académique Documents
Professionnel Documents
Culture Documents
Problem
The printed image visually appears undesirably blotchy, streaky or non-uniform.
Description
Print mottle is usually the result of uneven ink lay or non-uniform ink absorption
across the paper surface, especially visible in mid-tone imagery or areas of
uniform color such as solids and continuous-tone screen builds. This visible
non-uniformity may be the result of differential ink gloss, density, or color of the
printed ink film, or it may be a variable function of randomly connected and
disconnected mid-tone dots. Mottle is most often described in terms of its
more specific root cause by mottle type.
Printers Mottle
Ink Trap Mottle
Back-trap Mottle
Water Interference Mottle
Plain Paper Mottle
Printers Mottle
The result of a misconfigured press that transfers an inconsistent ink
film to the paper. This potential mottle cause should be the first focus
for trouble-shooting.
Insure solvent and blanket compatibility to minimize potential for swelling and
embossing. Maintain proper and consistent caliper, packing, and torque
specs. Avoid mixing blanket types.
Blanket Packing Inspect packing for uniform basestock formation and
caliper accuracy.
Impression Squeeze Check for weak or excessive impression squeeze.
Back-off impression squeeze until image breaks, then increase minimally to
optimize print.
Cyan/magenta ink traps, such as blue-sky image, are notorious for back-trap
mottle potential as is any situation where poor ink trap transfers through
subsequent units of print. Adjust ink tacks or transpose ink sequence as
necessary. (Refer to Ink Trap Mottle).
The more units of print, the greater the potential for back-trap mottle.
Optimize sequence to minimize the number of units on impression. This may
be of particular concern running web offset where open units subsequent to
the first unit of print must run on wet impression.
Non-uniform drainage of ink into the paper or non-uniform paper absorbency.
Excessively heavy ink film on the rolls also demands excessive water to the plate.
Increase impression cylinder squeeze and compare print integrity.
Non-porous paper or substrate surface can not absorb water quick enough
from unit to unit or carry and transfer water effectively. Low or non-absorbent
substrates demand less water to the plate.
Paper surface does not absorb water uniformly from unit-to-unit. Excess
water on the sheet surface negates uniform ink transfer.
Causes
Paper manufacturing process variables such as uneven coat weight, binder
migration, wire/felt patterns, poor basestock formation, or fiber clumps.
Non-uniform surface absorption of the paper.
Non-uniform basesheet contributing to gloss variation and surface galvanization.
Optical incompatibility between basesheet and coating.
Wrong paper surface choice for the job.
Print Mottle (continued)