Académique Documents
Professionnel Documents
Culture Documents
Commercial/Recreational Mobile
Generator Sets
Models:
10EORDB/EORZDB
15EORDB/EORZDB
20EORDB/EORZDB
30EORZDB
40EORZDB
9EFORDB/EFORZDB
12.5EFORDB/EFORZDB
16.5EFORDB/EFORZDB
25EFORZDB
33EFORZDB
TP-6551 4/08
California Proposition 65
WARNING
Engine exhaust from this product contains chemicals
known to the State of California to cause cancer, birth
defects, or other reproductive harm.
2 TP-6551 4/08
Table of Contents
IMPORTANT SAFETY INSTRUCTIONS. Accidental Starting Servicing the fuel system. A flash
Electromechanical equipment, fire can cause severe injury or death.
including generator sets, transfer Do not smoke or permit flames or
switches, switchgear, and accessories, WARNING sparks near the fuel injection system,
can cause bodily harm and pose fuel line, fuel filter, fuel pump, or other
life-threatening danger when potential sources of spilled fuels or fuel
improperly installed, operated, or vapors. Catch fuels in an approved
maintained. To prevent accidents be container when removing the fuel line
aware of potential dangers and act or fuel system.
safely. Read and follow all safety
precautions and instructions. SAVE Accidental starting. Servicing the air cleaner. A sudden
THESE INSTRUCTIONS. Can cause severe injury or death. backfire can cause severe injury or
death. Do not operate the generator
Disconnect the battery cables before set with the air cleaner removed.
This manual has several types of safety working on the generator set.
precautions and instructions: Danger, Remove the negative (--) lead first Combustible materials. A fire can
Warning, Caution, and Notice. when disconnecting the battery. cause severe injury or death.
Reconnect the negative (--) lead last Generator set engine fuels and fuel
when reconnecting the battery. vapors are flammable and explosive.
DANGER Handle these materials carefully to
minimize the risk of fire or explosion.
Disabling the generator set. Equip the compartment or nearby area
Danger indicates the presence of a
Accidental starting can cause with a fully charged fire extinguisher.
hazard that will cause severe
severe injury or death. Before Select a fire extinguisher rated ABC or
personal injury, death, or substantial
working on the generator set or BC for electrical fires or as
property damage.
connected equipment, disable the recommended by the local fire code or
generator set as follows: (1) Move the an authorized agency. Train all
generator set master switch to the OFF personnel on fire extinguisher
WARNING
position. (2) Disconnect the power to operation and fire prevention
the battery charger. (3) Remove the procedures.
Warning indicates the presence of a battery cables, negative (--) lead first.
hazard that can cause severe Reconnect the negative (--) lead last
personal injury, death, or substantial when reconnecting the battery. Follow
property damage. these precautions to prevent starting of
Exhaust System
the generator set by an automatic
transfer switch, remote start/stop WARNING
CAUTION switch, or engine start command from a
remote computer.
Caution indicates the presence of a
hazard that will or can cause minor
personal injury or property damage. Engine Backfire/Flash
Carbon monoxide.
NOTICE Fire Can cause severe nausea,
Notice communicates installation, fainting, or death.
operation, or maintenance information WARNING
that is safety related but not hazard The exhaust system must be
related. leakproof and routinely inspected.
This manual provides operation instructions for beginning of this manual. Keep this manual with the
10--40EORDB/EORZDB and 9--33EFORDB/EFORZDB equipment for future reference.
model generator sets.
The equipment service requirements are very important
Refer to the engine operation manual for generator set to safe and efficient operation. Inspect the parts often
engine scheduled maintenance information. and perform required service at the prescribed intervals.
Obtain service from an authorized service
Information in this publication represents data available
distributor/dealer to keep equipment in top condition.
at the time of print. Kohler Co. reserves the right to
change this publication and the products represented
without notice and without any obligation or liability Before installing a mobile generator set, obtain the
whatsoever. most current installation manual from your local
Read this manual and carefully follow all procedures distributor/dealer. Only qualified persons should
and safety precautions to ensure proper equipment install the generator set.
operation and to avoid bodily injury. Read and follow the
x:in:001:002:a
Safety Precautions and Instructions section at the
Service Assistance
D Visit the Kohler Power Systems website at East China Regional Office, Shanghai
KohlerPower.com. Phone: (86) 21 6288 0500
Fax: (86) 21 6288 0550
D Look at the labels and stickers on your Kohler product India, Bangladesh, Sri Lanka
or review the appropriate literature or documents India Regional Office
included with the product. Bangalore, India
Phone: (91) 80 3366208
D Call toll free in the US and Canada 1-800-544-2444. (91) 80 3366231
Fax: (91) 80 3315972
D Outside the US and Canada, call the nearest regional
office. Japan, Korea
North Asia Regional Office
Headquarters Europe, Middle East, Africa Tokyo, Japan
(EMEA) Phone: (813) 3440-4515
Kohler Power Systems Fax: (813) 3440-2727
3 rue de Brennus
Latin America
93200 Saint Denis
Latin America Regional Office
France
Lakeland, Florida, USA
Phone: (33) 1 49 178300
Phone: (863) 619-7568
Fax: (33) 1 49 178301
Fax: (863) 701-7131
Asia Pacific
Power Systems Asia Pacific Regional Office
Singapore, Republic of Singapore
Phone: (65) 6264-6422
Fax: (65) 6264-6455
Service-Side View
4 5 6 7 8 9 10 11 12 13 14 15 16
17
18
3
19
20
21
28 27 26 25 24 23 22
Engine-End View
29 30 31
(With Radiator Removed)
1. Fuses (F1, F2, and F3) for 10/15/20EOR(Z)DB and 16. Pressure cap (at radiator)
ADV7031-A
9/12.5/16.5EFOR(Z)DB models 17. Oil fill (front gear cover)
2. Advanced Digital Control (ADC 2100) 18. Radiator
3. Alternator cooling air inlet 19. V-belt
4. Run-Off/Reset-Auto switch 20. Oil check/dipstick
5. Fuse block (inside junction box) for 30/40EORZDB and 21. Coolant overflow bottle
25/33EFORZDB models 22. Lube oil filter
6. Runtime hour display
23. Oil drain
7. Air intake silencer/cleaner
24. Fuel feed pump
8. Fuel inlet connection
9. Fuel/water separator 25. Nameplate
10. Lifting eye 26. Circuit breaker location
11. Fuel return connection 27. Remote customer interface connector
12. Fuel filter 28. Load lead connection
13. Oil fill (engine top) 29. Water inlet connection
14. Mechanical governor 30. Water outlet connection
15. Coolant overflow tube 31. Exhaust outlet
2.1 Prestart Checklist D Visually inspect the exhaust system for exhaust leaks
(blowby). Check for carbon or soot residue on
To ensure continued satisfactory operation perform the exhaust components. Carbon and soot residue
following checks or inspections before or at each indicates an exhaust leak. Seal leaks as needed.
startup, as designated, and at the intervals specified in
the service schedule. In addition, some checks require D Ensure that the carbon monoxide detector is (1) in the
verification after the unit starts. vehicle, (2) functional, and (3) energized whenever
the generator set operates.
Air Cleaner. Check for a clean and installed air cleaner
element to prevent unfiltered air from entering the engine. For your safety: Never operate the generator set
without a functioning carbon
Air Inlets. Check for clean and unobstructed air inlets. monoxide detector(s) for your
safety and the safety of others.
Air Shrouding. Check for securely installed and
positioned air shrouding. Fuel Level. Check the fuel level and keep the tank(s)
full to ensure adequate fuel supply.
Battery. Check for tight battery connections. Consult
the battery manufacturers instructions regarding Oil Level. Maintain the oil level at or near, not over, the
battery care and maintenance. full mark on the dipstick.
Coolant Level. Check the coolant level according to Operating Area. Check for obstructions that could
the cooling system maintenance information. block the flow of cooling air. Keep the air intake area
clean. Do not leave rags, tools, or debris on or near the
Note: Block heater damage. The block heater will fail generator set.
if the energized heater element is not immersed
in coolant. Fill the cooling system before turning
on the block heater. Run the engine until it is 2.2 Angular Operation
warm, and refill the radiator to purge the air from
See Figure 2-1 for angular operation limits.
the system before energizing the block heater.
1 2
3 GM28707A-C
1. LED display
2. Up and down arrow buttons (use for setup and adjustment
only)
3. Generator set master switch
4. Select button (use for setup and adjustment only)
Figure 2-3 ADC 2100 Control
Control or Indicator Item Description
LED display
p y Runtime hours Displays total generator set runtime hours.
Crank indication Displays CC_1, CC_2, or CC_3 to indicate the first, second or third attempt to start the
engine. The last digit flashes during the crank cycle rest periods.
Fault codes Flashes a 2- or 3-letter fault code to indicate various fault conditions. See Section 2.4.5.
Software version See the Generator Set Installation Manual.
Keypad Select and arrow The keypad is used for controller setup and adjustment only. Have setup and adjustments
buttons performed only by an authorized distributor/dealer. The setup and adjustment functions are
password-protected.
Generator set master Three-position Switch functions as the generator set operation and controller reset switch.
switch switch
2. Disconnect the generator set from the load using Controller Fuse. A replaceable 10-amp fuse protects
the line circuit breaker or ATS. See the safety the controller circuitry. If the controller display is dark,
precautions at the beginning of this manual before check the battery and battery connections and then
proceeding. check the controller fuse. Replace the fuse if it is blown.
3. Identify and correct the cause of the fault Relay Fuse. A replaceable 10-amp fuse protects the
shutdown. See the safety precautions at the engine relays. If the generator set does not crank, check
beginning of this manual before proceeding. Refer the battery and battery connections and then check the
to Section 4, Troubleshooting. relay fuse. Replace the fuse if it is blown.
4. Start the generator set by moving the generator set Auxiliary Winding Fuse. A replaceable 10-amp fuse
master switch to RUN. Test operate the generator for 4 lead generator sets (20 amp fuse for 12 lead
set to verify that the cause of the shutdown has generator sets) protects the alternator.
been corrected.
5. Shut the generator off by moving the generator set 2.5.3 Fuse Block (30/40EORZDB and
master switch to the OFF/RESET position. 25/33EFORZDB Models)
6. Reconnect the generator set to the load using the The junction box contains the fuse block. See
line circuit breaker or ATS. Figure 1-1 for locations. Always identify and correct the
cause of a blown fuse before restarting the generator
7. Move the generator set master switch to the AUTO set. Refer to section 4, Troubleshooting, for conditions
position for startup by remote transfer switch or
that may indicate a blown fuse. Obtain service from an
remote start/stop switch.
authorized distributor/dealer. See Figure 2-7.
Note: The controllers LED display remains off
until an engine start command is received.
3.1 General Maintenance Note: The engine and generator set may use both
American Standard and metric hardware. Use
the correct size tools to prevent rounding of the
WARNING bolt heads and nuts.
Disabling the generator set. Accidental starting can If the generator set operates under dusty or dirty
cause severe injury or death. Before working on the conditions, use dry compressed air to blow dust out of
generator set or connected equipment, disable the generator
the alternator. With the generator set running, direct the
set as follows: (1) Move the generator set master switch to the
OFF position. (2) Disconnect the power to the battery charger. stream of air in through the cooling slots at the alternator
(3) Remove the battery cables, negative (--) lead first. end.
Reconnect the negative (--) lead last when reconnecting the
battery. Follow these precautions to prevent starting of the Routine Maintenance. Refer to the following generator
generator set by an automatic transfer switch, remote set service schedule, the engine service schedule, and
start/stop switch, or engine start command from a remote the runtime hours shown on the ADC 2100 to determine
computer.
when to schedule routine maintenance. Service more
frequently generator sets that are subject to extreme
WARNING weather or dusty or dirty conditions.
SAE 10W
Service
Grade
20W
10W30
1-933
15W40 1. Max level
2. Min level
#20
Figure 3-2 Oil Level Check
#30
Note: Do not operate the set if the oil level is below the
#40
Min mark or above the Max mark.
F 0 20 40 60 80 100 F
Operating Temperature
TP-5856-1
d. Place an oil collection container below the oil Japan JIS. No. K2204-2
drain and remove the oil drain plug.
Note: Never store diesel fuel in galvanized containers;
e. Allow time for the engine oil to drain completely. diesel fuel and the galvanized coating react
chemically to produce flaking that quickly clogs
f. Replace the oil drain plug. filters or causes fuel pump or injector failure.
2. Replace the oil filter. Note: Avoid storing fuel for more than one month. Take
special precautions to keep all dirt, water, and
a. Remove the oil filter by rotating it other contaminants out of fuel to prevent the
counterclockwise with an oil filter wrench. growth of microbes. Microbes form slime that
clogs the fuel filter and lines.
b. Apply a light coat of clean oil to the rubber seal
of the new oil filter. Note: Do not run the generator set out of fuel because
the fuel lines will draw in air and necessitate
c. Install the new oil filter following the instructions bleeding the fuel system before restarting the
provided with the filter. unit.
Note: Dispose of all waste materials (engine
oil, fuel, filter, etc.) in an environmentally
safe manner.
The quality and condition of the fuel largely determine At the interval specified in the service schedule, drain
the filters useful life. Replace the fuel filter element as the water from the fuel/water separator. Hold a suitable
listed in the service schedule. Section 1 shows the container beneath the fuel/water separator and push up
typical location of a fuel filter. Use the applicable on the drain valve. See Figure 3-4. Release the valve
procedure below to replace the fuel filter. when fuel (free of water) flows from the fuel/water
separator.
Fuel Filter Cleaning/Replacement Procedure Fuel/Water Separators Element Replacement
1. Close the fuel supply valve. Procedure
At the interval specified in the service schedule, replace
2. Loosen the fuel filter by turning it counterclockwise.
the fuel/water separator element.
Remove the fuel filter and use rags to clean up
spilled fuel oil. Dispose of the fuel filter in an 1. Close the fuel valve at the nearest point to the water
approved manner. filter inlet or at the fuel tank.
3. Clean the contact surface of the fuel oil filter 2. Remove the water drain plug (or push up the drain
adapter. valve) and allow water and fuel to flow into a
suitable container.
4. Lightly lubricate the gasket surface of the new fuel
filter with fresh fuel oil. Thread the filter on the Note: Depending upon the location of the fuel valve, a
adapter until the gasket makes contact; considerable amount of fuel may drain out.
hand-tighten the filter an additional one-half turn.
Wash hands after any contact with fuel oil. 3. Remove the separators element from the mounting
head by twisting in a counterclockwise direction.
5. Open the fuel supply valve.
4. Remove the bowl from the fuel/water separator
6. Bleed the system. See Section 3.4.4, Bleeding the element. Wipe the excess fuel from the bowl and
Fuel System. the O-ring. Do not discard the bowl or O-ring.
5. Operate the engine until the thermostat opens and Adjust the tension of the alternator/fan belt so that the
the radiator upper hose becomes hot. belt can be depressed about 12.7 mm (0.5 in.) when
applying finger pressure. Use the following procedure
6. Stop the engine and allow it to cool. to adjust the belt.
7. Remove the radiators pressure cap.
2
8. Add coolant to the radiator to just below the 1
overflow tube on the filler neck.
3.10 Storage Procedure 1. Fill the fuel tank with #2 diesel fuel.
Perform the following storage procedure before taking a 2. Condition the fuel system with compatible
generator set out of service for three months or longer. additives to control microbial growth.
Follow the engine manufacturers recommendations, if
3. Change the fuel filter/separator and bleed the fuel
available, for fuel system and internal engine
system.
component storage.
3.10.4 Exterior
3.10.1 Lubricating System
Prepare the exterior for storage as follows:
Prepare the engine lubricating system for storage as
follows: 1. Clean the exterior surface of the generator set.
1. Run the generator set for a minimum of 30 minutes 2. Seal all engine openings except for the air intake
to bring it to normal operating temperature. with nonabsorbent adhesive tape.
2. Stop the generator set. 3. To prevent impurities from entering the air intake
and to allow moisture to escape from the engine,
3. With the engine still warm, drain the oil from the secure a cloth over the air intake.
crankcase.
4. Mask electrical connections.
4. Remove and replace the oil filter.
5. Spread a light film of oil over unpainted metallic
5. Refill the crankcase with oil suited to the climate. surfaces to inhibit rust and corrosion.
6. Run the generator set for two minutes to distribute
the clean oil. 3.10.5 Battery
7. Stop the generator set. Perform battery storage after all other storage
procedures.
8. Check the oil level and adjust, if needed.
1. Place the generator set master switch in the OFF
position.
3.10.2 Cooling System
Prepare the cooling system for storage as follows: 2. Disconnect the battery(ies), negative (--) lead first.
Section or
Publication
Starts hard
Excessive or
abnormal noise
No controller
display
Cranks but
does not start
No or low
output voltage
Stops
suddenly
Lacks power
Overheats
Low oil
pressure
High fuel
consumption
Does not
crank
Probable Causes Recommended Actions Reference*
Controller
Generator set master switch in the Move the generator set master switch to the correct Section 2
x x
OFF position position (RUN or AUTO).
Section 4 Troubleshooting
10--20EOR(Z)DB/9--16.5EFOR(Z)DB Replace the blown controller fuse. If the fuse blows Section 2, W/D
x x
Models: Controller fuse (F3) blown again, troubleshoot the controller.[
10--20EOR(Z)DB/9--16.5EFOR(Z)DB Replace the blown relay interface board fuse. If the fuse Section 2, W/D
Models: The relay interface board blows again, troubleshoot the controller.[
fuse (F2) blown
x x
30--40EORZDB/25--33EFORZDB
Models: The relay interface board
fuse (F6) blown
10--40EOR(Z)DB/9--33EFOR(Z)DB Replace the blown auxiliary winding fuse. If the fuse Section 2, W/D
x Models: The auxiliary winding fuse blows again, troubleshoot the controller.[
(F1) blown
x x Controller circuit breaker tripped Reset the controller circuit breaker. Section 2
Controller master or start/stop switch Replace the controller master switch.
x
inoperative
x Controller fault Troubleshoot the controller.[ Gen. S/M
Remote stop command received from Check the remote switch position.
x
a remote switch or ATS
30--40EORZDB/25--33EFORZDB Replace the blown auxiliary winding fuse. If the fuse Section 2, W/D
x
Models: The battery fuse (F4) blown blows again, contact an authorized distributor/dealer.[
Cooling System
x x Air openings clogged Clean the air openings.
High temperature shutdown Allow the engine to cool down. Then troubleshoot the Sec. 3, Eng. O/M
x
cooling system.
x Low coolant level shutdown Restore the coolant to normal operating level. Section 3
x Coolant level low Restore the coolant to normal operating level. Section 3
x Thermostat inoperative Replace the thermostat. Eng. S/M
x Cooling water pump inoperative Tighten or replace the belt. Replace the water pump. Eng. O/M or S/M
30--40EORZDB/25--33EFORZDB Replace the blown auxiliary winding fuse. If the fuse Section 2, W/D
Models: The radiator fan 1 fuse (F2) blows again, contact an authorized distributor/dealer.[
x or the radiator fan 2 fuse (F3) blown
(optional with enclosed, unit-mounted
radiator)
* Sec./Sectionnumbered section of this manual; ATSAutomatic Transfer Switch; Eng.Engine; Gen.Generator Set; I/MInstallation Manual; O/MOperation Manual; S/MService Manual;
S/SSpec Sheet; W/DWiring Diagram
[ Have an authorized service distributor/dealer perform this service.
TP-6551 4/08
Trouble Symptoms
TP-6551 4/08
Section or
Publication
Starts hard
Excessive or
abnormal noise
No controller
display
Cranks but
does not start
No or low
output voltage
Stops
suddenly
Lacks power
Overheats
Low oil
pressure
High fuel
consumption
Does not
crank
Probable Causes Recommended Actions Reference*
Electrical System (DC circuits)
Battery connections loose, corroded, Verify that the battery connections are correct, clean, and Section 3
x x
or incorrect tight.
Battery weak or dead Recharge or replace the battery. The spec sheet Section 3, S/S
x x
provides recommended battery CCA rating.
Engine harness connector(s) not Disconnect the engine harness connector(s) then W/D
x x
locked tight
TP-6551 4/08 reconnect it to the controller.
x Fault shutdown Reset the controller. Section 2
x x Starter/starter solenoid inoperative Replace the starter or starter solenoid. Eng. S/M
Engine
x x x x Air cleaner clogged Clean or replace the filter element. Section 2
x x x x x Compression weak Check the compression.[ Eng. S/M
Engine overload Reduce the electrical load. See the generator set I/M
x x x x x
installation manual for wattage specifications.
Exhaust system leak Inspect the exhaust system. Replace the inoperative Section 3, I/M
x
exhaust system components.[
Exhaust system not securely installed Inspect the exhaust system. Tighten the loose exhaust Section 3, I/M
x
system components.[
Overspeed shutdown Reset the controller. If the overspeed fault occurs again,
x
contact the distributor/dealer.
x x Valve clearance incorrect Adjust the valves.[ Eng. S/M
x Vibration excessive Tighten all loose hardware.
30--40EORZDB/25--33EFORZDB Replace the blown auxiliary winding fuse. If the fuse Section 2, W/D
x x Models: The sub relay fuse (F5) blows again, contact an authorized distributor/dealer.[
blown
* Sec./Sectionnumbered section of this manual; ATSAutomatic Transfer Switch; Eng.Engine; Gen.Generator Set; I/MInstallation Manual; O/MOperation Manual; S/MService Manual;
S/SSpec Sheet; W/DWiring Diagram
[ Have an authorized service distributor/dealer perform this service.
Section 4 Troubleshooting
33
34
Trouble Symptoms
Section or
Publication
Starts hard
Excessive or
abnormal noise
No controller
display
Cranks but
does not start
No or low
output voltage
Stops
suddenly
Lacks power
Overheats
Low oil
pressure
High fuel
consumption
Does not
crank
Probable Causes Recommended Actions Reference*
Fuel System
x x Fuel tank empty or fuel valve shut off Add fuel and move the fuel valve to the ON position.
Section 4 Troubleshooting
x x x x Fuel filter restriction Clean or replace the fuel filter. Eng. O/M
x Fuel solenoid inoperative Troubleshoot the fuel solenoid.[ Eng. S/M
x x x Air in fuel system (diesel only) Bleed the diesel fuel system. Eng. O/M
Fuel or fuel injectors dirty or faulty Clean, test, and/or replace the inoperative fuel injector.[ Eng. S/M
x x x
(diesel only)
Fuel injection timing out of adjustment Adjust the fuel injection timing.[ Eng. S/M
x x x x
(diesel only)
Fuel feed or injection pump inoperative Rebuild or replace the injection pump.[ Eng. S/M
x x x
(diesel only)
Generator
AC output circuit breaker open Reset the breaker and check for AC voltage at the
x
generator side of the circuit breaker.
Overcrank shutdown Reset the controller. If the overcrank fault occurs again,
x
contact the distributor/dealer.
Transfer switch test switch in the OFF Move the transfer switch test switch to the AUTO ATS O/M
x
position position.
Wiring, terminals, or pin in the exciter Check for continuity. Gen. S/M, W/D
x
field open
Main field (rotor) inoperative (open or Test and/or replace the rotor.[ Gen. S/M
x
grounded)
x Stator inoperative (open or grounded) Test and/or replace the stator.[ Gen. S/M
x Vibration excessive Tighten loose components.[
Lube System
Oil level low Restore the oil level. Inspect the generator set for oil Eng. O/M
x x x
leaks.
x Low oil pressure shutdown Check the oil level. Eng. O/M
Crankcase oil type incorrect for Change the oil. Use oil with a viscosity suitable for the Eng. O/M
x x x x
ambient temperature operating climate.
* Sec./Sectionnumbered section of this manual; ATSAutomatic Transfer Switch; Eng.Engine; Gen.Generator Set; I/MInstallation Manual; O/MOperation Manual; S/MService Manual;
S/SSpec Sheet; W/DWiring Diagram
[ Have an authorized service distributor/dealer perform this service.
TP-6551 4/08
Section 5 Wiring Diagrams
WARNING WARNING
The following list contains abbreviations that may appear in this publication.
A, amp ampere CG center of gravity fglass. fiberglass
ABDC after bottom dead center CID cubic inch displacement FHM flat head machine (screw)
AC alternating current CL centerline fl. oz. fluid ounce
A/D analog to digital cm centimeter flex. flexible
ADC analog to digital converter CMOS complementary metal oxide freq. frequency
adj. adjust, adjustment substrate (semiconductor) FS full scale
ADV advertising dimensional cogen. cogeneration ft. foot, feet
drawing Com communications (port) ft. lbs. foot pounds (torque)
AHWT anticipatory high water conn. connection ft./min. feet per minute
temperature cont. continued g gram
AISI American Iron and Steel CPVC chlorinated polyvinyl chloride ga. gauge (meters, wire size)
Institute crit. critical
ALOP anticipatory low oil pressure gal. gallon
CRT cathode ray tube gen. generator
alt. alternator CSA Canadian Standards
Al aluminum genset generator set
Association GFI ground fault interrupter
ANSI American National Standards CT current transformer
Institute Cu copper GND, ground
(formerly American Standards gov. governor
Association, ASA) cu. in. cubic inch
cw. clockwise gph gallons per hour
AO anticipatory only
CWC city water-cooled gpm gallons per minute
API American Petroleum Institute
cyl. cylinder gr. grade, gross
approx. approximate, approximately
D/A digital to analog GRD equipment ground
AR as required, as requested
DAC digital to analog converter gr. wt. gross weight
AS as supplied, as stated, as
suggested dB decibel HxWxD height by width by depth
ASE American Society of Engineers dBA decibel (A weighted) HC hex cap
ASME American Society of DC direct current HCHT high cylinder head temperature
Mechanical Engineers DCR direct current resistance HD heavy duty
assy. assembly deg., degree HET high exhaust temperature
ASTM American Society for Testing dept. department hex hexagon
Materials dia. diameter Hg mercury (element)
ATDC after top dead center DI/EO dual inlet/end outlet HH hex head
ATS automatic transfer switch DIN Deutsches Institut fur Normung HHC hex head cap
auto. automatic e. V. HP horsepower
aux. auxiliary (also Deutsche Industrie hr. hour
A/V audiovisual Normenausschuss) HS heat shrink
avg. average DIP dual inline package hsg. housing
AVR automatic voltage regulator DPDT double-pole, double-throw HVAC heating, ventilation, and air
AWG American Wire Gauge DPST double-pole, single-throw conditioning
AWM appliance wiring material DS disconnect switch HWT high water temperature
bat. battery DVR digital voltage regulator Hz hertz (cycles per second)
BBDC before bottom dead center E, emer. emergency (power source) IC integrated circuit
BC battery charger, battery EDI electronic data interchange ID inside diameter, identification
charging EFR emergency frequency relay IEC International Electrotechnical
BCA battery charging alternator e.g. for example (exempli gratia) Commission
BCI Battery Council International EG electronic governor IEEE Institute of Electrical and
BDC before dead center EGSA Electrical Generating Systems Electronics Engineers
BHP brake horsepower Association IMS improved motor starting
blk. black (paint color), block EIA Electronic Industries in. inch
(engine) Association in. H2O inches of water
blk. htr. block heater EI/EO end inlet/end outlet in. Hg inches of mercury
BMEP brake mean effective pressure EMI electromagnetic interference in. lbs. inch pounds
bps bits per second emiss. emission Inc. incorporated
br. brass eng. engine ind. industrial
BTDC before top dead center EPA Environmental Protection int. internal
Agency int./ext. internal/external
Btu British thermal unit
EPS emergency power system I/O input/output
Btu/min. British thermal units per minute
ER emergency relay IP iron pipe
C Celsius, centigrade
ES engineering special, ISO International Organization for
cal. calorie engineered special
CARB California Air Resources Board Standardization
ESD electrostatic discharge J joule
CB circuit breaker est. estimated
cc cubic centimeter JIS Japanese Industry Standard
E-Stop emergency stop k kilo (1000)
CCA cold cranking amps etc. et cetera (and so forth)
ccw. counterclockwise K kelvin
exh. exhaust kA kiloampere
CEC Canadian Electrical Code
cfh cubic feet per hour
ext. external KB kilobyte (210 bytes)
F Fahrenheit, female
cfm cubic feet per minute
Use the log below to keep a cumulative record of required services were performed. Enter hours to the
operating hours on your generator set and the dates nearest quarter hour.