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ABSTRACT
The problem of the refractory nature of gold-bearing sulphide ores is described and possible pre-
treatments are reviewed. Among them, bioleaching is an interesting one from an environmental point
of view, but up to the present the process has been too slow. The IBES (Indirect Bioleaching with
Effect Separation) process improves the kinetics of the bioleaching by means of a physical separation
of the chemical and biological effects involved in what we call the indirect contact mechanism. This
permits the enhancement of each stage. This process, which has been developed for the treatment of
high-grade sulphide flotation concentrates, is proposed for the pretreatment of gold-bearing sulphide
ores.
1. I N T R O D U C T I O N
1.1 Refractoriness
microanalysis. Even fine grinding may fail to liberate the gold for recovery by
cyanide leaching, in which case we define it as "physical" refractoriness. This
kind of refractoriness is due to the inability of cyanide ions to gain access to
the submicron size gold particles inside the dense sulphide grains [ 5-7 ].
The refractoriness is called "chemical" in nature if the gangue matrix can
react with, for example, sulphide minerals, which decompose to species which
combine with and deplete the cyanide available to dissolve gold.
The presence of some intermediate species, such as ferrous iron, sulphide
ion, thiosulphates and arsenites, can consume vital oxygen for gold dissolu-
tion in cyanide. Furthermore, these species tend to reprecipitate the gold al-
ready oxidized [ 8 ].
In all cases, an oxidative pretreatment that breaks up the sulphide is re-
quired before cyanidation, in order to render gold amenable to the subse-
quent cyanide leaching.
[
v
NaCN
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GOld Recovery
CONCENTRATE
i v Reagent
~ CHEMICALLEACHING
~4~Sol!tion preparation1
S/L I
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t IWastedisposalI
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"ANIO'ION I NaCN
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Gold Recovery
Fig. 2. Block diagram of the chemical leaching process.
CONCENTRATE
~Preeonditioning I
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~ox PRESSURE I ~ o~
IDATIVE LEACHING[ ~ steam
I
F
vl
S/L I o [Waste dieposal]
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E CYIOATION f NaCN
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CONCENTRATE
Air~ i
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STAGE ~ I Sulphurie Acid
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G o l d Recovery
1.3.4 Bioleaching
An alternative to the aforementioned methods can be found in bacterial
leaching (Fig. 4), a biological process whereby the leaching of sulphide min-
erals is catalyzed by microorganisms.
2. BIOLEACHING AS A PRETREATMENT
H3 AsO3 -1-2Fe2 ( 804 ) 3 "JI-H2 O ~ H 3AsO4 -t- 2FeSO4 -t-Ha 804 (4)
According to the indirect contact mechanism of arsenopyrite, reactions (5)
and (6) are possible. The first one, leading to elemental sulphur formation,
is the most probable. The cycle is closed by the bacterial oxidation of the
produced ferrous iron and elemental sulphur (7 and 8 ):
2FeAsS+ 2Fe2 (SO4) 3 + 3H2 O + 5/202 --.2H3AsO4 + 6FeSO4 + 2S (5)
2FeAsS+ 2Fe2 (SO4)3 + 4 H 2 0 + 602 ~2H3AsO4 + 4FeSO4 -J-H2504 (6)
Table 1 shows the results of some recent laboratory bioleaching tests [ 28-
35 ]. In all of the cases the contact between ores, nutrient media and bacteria
was carried out simultaneously. It can be seen that Thiobacillusferrooxidans
is the most commonly used. Generally, the use of the thermophilic ones is not
justified from an economic point of view.
In most cases the gold recovery following bioleaching pretreatment has been
spectacularly enhanced. Nevertheless, the results are poor from a kinetic point
of view because reaction time ranges between 1 and several weeks.
The extent of the oxidation required to obtain high extraction yields of gold
depends on the nature of the sulphide and the type of gold-sulphide associa-
tion. The arsenopyrite is oxidized at a greater rate than pyrite because it has
a lower electrode potential [ 36 ], so that the gold is released faster if it is as-
sociated to arsenopyrite. Moreover, galvanic contact of pyrite-arsenopyrite
leads to a preferential oxidation of the latter, acting as the anode, and passi-
vation of pyrite (the more noble) acting as the cathode. In this way, Table 1
shows bioleaching times between 2-10 d, if gold is mainly distributed in an
arsenopyrite matrix, and times between 1 and 5 weeks if it is distributed in a
pyrite matrix.
In general, only a partial sulphide oxidation is required for complete gold
liberation. This is because although gold is distributed throughout the sul-
phide matrix, fine gold particles are associated with structural dislocations in
the sulphide lattice, which are preferred sites of corrosion. This means that
even refractory ores and concentrates where gold is evenly distributed among
pyrite may respond to selective bacterial oxidation [ 37 ]. Besides, bacterial
attack of the sulphide appears to be preferential in gold-rich regions because
gold acts like the cathode in the gold-sulphide association [ 34,38 ].
Another conclusion from these experiments is that continuous operations
BIOTECHNOLOGICALTECHNIQUES FOR REFACTORY GOLD ORES 389
TABLE 1
substantially reduce the bioleaching time. This fact is due to the absence of
the lag phase of bacterial growth in these processes.
A number of pilot plants and even semi-commercial operations for the bio-
leaching of refractory ores and concentrates are known (Table 2 ). However,
these operations require residence times of the order of days to get an extrac-
tion of gold of 90% in the following cyanidation stage. These long residence
times cause excessive operational costs [ 39-43 ] and so it is desirable to im-
prove the bioleaching kinetics.
3. I M P R O V E M E N T O F B I O L E A C H I N G K I N E T I C S
Pilot plants and semi-commercial operations for the bioleaching of refractory ores and concentrates
?.
z
N
BIOTECHNOLOGICAL TECHNIQUES FOR REFACTORY GOLD ORES 391
CONCENTRATE ] H~SO4
i pH
[ Fe(IIl) conditioning
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CHEMICAL
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Fe(III)[
vi
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S/L I Fe(II) BIO-OXIDATION
s e p a r a t i o n ~ STAGE
Washing
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Water
1CYANIDATION1 402
NaCN
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Gold recovery
growth of the autotrophic bacteria. The result is that, after few days, the activ-
ity of the culture decreases. In addition, bacteria also need a suitable supply
of CO2 and 02, the former as the only source of carbon and the latter as the
last acceptor of electrons.
The biological process (ferrous iron bio-oxidation) can take place using
one of two different models: suspended bacterial populations or supported
bacterial films. It has been proved that the oxidative efficiency of Thiobacil-
lus ferrooxidans attached to solid surfaces is higher than for suspended pop-
ulations, probably because microorganism adsorption to a surface in close
proximity to the nutrients saves the bacteria energy otherwise used to move
against the nutrient concentration gradient [45 ].
Two types of reactor design, where bacteria are attached to supports, have
been tested: the packed-bed bioreactor and the rotating biological contactor
(RBC).
The packed-bed bioreactor consists of columns or heaps randomlypacked
with particles (generally an inert solid) and its design tries to achieve an as
large as possible contact surface between the solution and the bacterial film.
Sometimes forced aeration is installed [46 ].
The RBC unit consists of a group of disks mounted on a shaft above a semi-
cylindrical trough. The disks rotate around the shaft in such a way that half
of the surface of each disk is submerged in the solution and the other half is
in contact with the atmosphere where CO2 and 02 are more easily diffused.
The IBES (indirect bioleaching with effect separation) process (Fig. 5),
that has been developed for the treatment of bulk flotation concentrates of
non-ferrous sulphides, applies the physical separation of the biological and
chemical stages [47,48 ]. The process has shown an excellent flexibility with
regard to the mineral feed composition and the level of the bacterial activity
has remained high and invariable during a period of continuous operation.
This is in spite of the high metal concentrations of the liquors [49].
A semi-industrial pilot plant of this process is being tested in order to carry
out an economic evaluation. This pilot plant, which has been set up in Rio-
tinto Mines, Spain, has a capacity of 1.2 t/d.
The chemical stage is carried out in stirred reactors at 60 C. After the first
chemical reaction stage, a solid-liquid separation of the pulp takes place in
settlers or in filters. The liquor is then passed through a heat exchanger and
fed to a bioleaching heap, where the ferric iron is regenerated by the Thioba-
cillusferrooxidans bacterium at room temperature. After a conditioning stage,
involving pH adjustment and repulping, five chemical leaching stages take
place in a cascade of reactors.
The selective dissolution of Zn from a C u / Z n concentrate ( 15:9 ) has been
tested in this demonstration plant. A total of 85% of Zn and 16% of Cu ex-
tractions were obtained in 12 h of residence time (chemical+biological
stages). An oxidation rate of 27 g Fe ( I I ) / h / m 2 of heap was achieved. The
BIOTECHNOLOGICALTECHNIQUESFORREFACTORYGOLDORES 393
energy cost was only 100 KWh/t concentrate and the contribution of reagents
to the operating cost was almost nil.
At this moment the application of the IBES process to refractory gold-bear-
ing ores is being studied. Batch and semi-continuous tests have already shown
the viability of this process for the pretreatment of arsenopyrite-pyrite gold-
bearing concentrates [ 50 ]. A refractory gold concentrate, assaying 20 ppm
Au, 25.1 ppm Ag, 12% As, 15.8% Fe and 10.3% S has been tested. The main
mineralogical species have been identified as arsenopyrite, pyrite and silica
by XRD, optical microscopy and SEM. After 1 h of leaching with ferric sul-
phate (6 g/l) at 80C, p H = 1.25 and 5.5 mg of silver (Ag2SO4) as a catalyst,
35% of the arsenic was extracted. Bacterial cultures adapted to silver and to
high arsenic concentrations are able to regenerate the ferric ion required for
the chemical stage. After ferric sulphate pretreatment, 85% of gold recovery
by cyanidation was obtained; in contrast to 54% achieved by direct
cyanidation.
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