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Testing Laboratory
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K.L.SHARMA
Joint Secretary Government of India
Fax : 011-23061451 Ministry of Health & family Welfare
Tel.: 011-23062426 Nirman Bhavan, New Delhi - 110011
MESSAGE
With the current emphasis on make in India and medical devices sector
emerging in the country, this technical concept note is both timely and encouraging.
I congratulate National Health System Resource Centre, a technical institution under
the Ministry of Health and Family Welfare, Government of India for formulating
this report. This would serve the need of government agencies, laboratories and
research institutions, as well as medical devices manufactures in a highly complex
and technical area of work.
Once in vitro testing has been completed, in Poly(methyl methacrylate) Intraocular lenses, bone cement
vivo biological testing can be done based upon Polyurethanes Catheters, pacemaker leads
the devices intended use. This testing can range
Hydogels Ophthalmological devices, Drug
from skin irritation testing to hemocompatibility
Delivery
and implantation testing. Turnaround time for
tests can range from three weeks to greater than Stainless steel Orthopedic devices, stents
Requirements of implants
- PMMA
- PVC
- Easy to make complicated - PLA/PGA
- Leachable compounds
items
- Absorb water & proteins etc. - PE
- Tailorable physical &
mechanical properties - Surface contamination - PP
Polymeric
- Surface modification - Wear & breakdown - PA
- Biodegradation - PTFE
-Immobilize cell etc.
- Difficult to sterilize
-Biodegradable - PET
- PUR
- Silicones
- Alumina
- High compression strength - High modulus (mismatched
- Zirconia(partially stabilized)
with bone)
- Wear & corrosion resistance - Silicate glass
Bioceramic - Low strength in tension
- Can be highly polished - Calcium phosphate
- Low fracture toughness
- Bioactive/inert (apatite)
- Difficult to fabricate
- Calcium carbonate
- Stainless steel (316L)
- High strength
- Co-Cr alloys
- Fatigue resistance - High moduls
- Corrosion - Ti Al V
- Wear resistance 6 4
Metallic - Metal ion sensitivity and - Au-Ag-Cu-Pd alloys
- Easy fabrication
toxicity - Amalgam (AgSnCuZnHg)
- Easy to sterilize - Metallic looking
- Ni-Ti
- Shape memory
- Titanium
Evaluation and testing in -The evaluation of exiting relevant data from all sources;
ISO 10993-
2 the risk of management -The identification of gaps in the available data set on the
1:2009
process basis of a risk analysis;
Framework for The standard provides general principle for the systematic
identification and evaluation of the potential and observed biodegradation
10 ISO 10993-9 quantification of of medical devices and for the design and performance of
potential biodegradation studies. ISO 10993-9: 2008 consider both
degradation products non- resorbable and resorbable materials
-Experimental controls;
-Preparation of extracts.
Establishment of
ISO Biological evaluation of medical devices Part 17:
18 allowable limits for
10993-17 Establishment of allowable limits for leachable substances
leachable substances
Chemical
ISO Biological evaluation of medical devices Part 18: Chemical
19 characterization of
10993-18 characterization of materials
materials
Physico-
chemical,morphological Biological evaluation of medical devices Part 19:
ISO
20 and topographical Physico-chemical, morphological and topographical
10993-19
characterization of characterization of materials
materials
Principles and methods
Biological evaluation of medical devices Part 20: Principles
ISO for immunotoxicology
21 and methods for immunotoxicology testing of medical
10993-20 testing of medical
devices
devices
S.No Standards
Biocompatibility testing and evaluation of medical The biological evaluation of any material or
devices is performed to determine the potential medical device intended for use in humans
toxicity resulting from contact of the device with forms part of a structured biological evaluation
body. The device materials should not-either programme within a risk management process
directly or though the release of their material in accordance with ISO 14971 (Application of risk
constituents-produce any local or systemic management to medical devices) as set out in the
adverse effects, be carcinogenic, or produce figure 2.1 below
Start
Yes
No No No No
Is there
Sufficient Do sufficient Are the Data
justification And/or
linically relevant data
Yes toxicology data Yes Do the data Yes Relevant Yes
exist for all chemicals apply for does and route
(chemical and biological)
for a risk in the material? to chemical of exposure?
assessment? mixtures?
No No No No
Biological evaluation
complete
Haemocompatibility
Category Contact (<24 h)
Implantation
Sensitization
Genotoxicity
B-Prolonged
(24 h to 30 days)
C-Permanent
(>30 days)
A X X X
Skin B X X X
C X X X
A X X X
Mucosal mem-
Surface Device B X X X
brane C X X X X X
Breached or A X X X
compromised B X X X
C X X X X X
surface
A X X X X X
Blood path,
B X X X X X
indirect C X X X X X X
External Com- A X X X
Tissue/bone/
municating de- B X X X X X X X
dentin C X X X X X X X
vice
A X X X X X
Circulating
B X X X X X X X X
blood C X X X X X X X X
A X X X
Tissue/bone B X X X X X X X
C X X X X X X X
Implant device
A X X X X X X X
Blood B X X X X X X X X
C X X X X X X X X
A laminar flow cabinet or laminar flow closet or tissue culture hood is a carefully
enclosed bench designed to prevent contamination of semiconductor wafers,
Laminar Flow
1 biological samples, or any particle sensitive device. Air is drawn through a HEPA
Bench
filter and blown in a very smooth, laminar flow towards the user. The cabinet is
usually made of stainless steel with no gaps or joints where spores might collect.
A microscope is an instrument used to see objects that are too small for the
Microscope- naked eye. The science of investigating small objects using such an instrument
3
binocular is called microscopy. Microscopic means invisible to the eye unless aided by a
microscope
Cryogenic storage vessels are specialized types of vacuum flask used for storing
Cryogenic storage
8 cryogens (such as liquid nitrogen or liquid helium), whose boiling points are
vessel
much lower than room temperature.
Ultraviolet lamp- Ultraviolet radiation is widely used for killing bacteria or producing
10 Laboratory fluorescence.
purpose
2 CO2 Incubator
3 Microscope-binocular
4 Autoclave
5 ETO Sterilization
9 Thermometer
14 Basic OT Equipment
Test method
LAB Category Test Name
/Standard
6 Auto Stainer
Staining area
7 Coverslipper
8 Fully Automated Rotary Microtome-sectioning equipment
Sectioning area-
Soft tissue 9 Water Bath
10 Precision saw
Sectioning area-
Hard tissue 11 Grinder
Biomaterials Testing
S. No. Description
Equipment
3 Optical profilometer
-Smaller, designed for lighter loads than the stainless steel XY Table
Administrative
Procedures QA Processes
volume of work and as a back-up for each assay. If the Sample preparation.
laboratory is part of a larger organization, such as a Description of methods, including validation
research organization, its position and relationship of results.
with the other units should also be clearly described
Quality control.
within its structure. The laboratory has a responsibility
to ensure that the quality and credibility of its results Maintenance and calibration records of
are of the utmost quality. equipment.
Besides the physical completion of the laboratory, Job descriptions, including responsibilities
procedures such as SOPs, quality control program, and continuing competence of individual
participation in proficiency (both internal and external) technical staff.
programs and use of reference materials are needed to Training records of technical staff, covering
be put in place to ensure that laboratory consistently which methods they can perform, level of
produces results of a high accuracy. These procedures training, whether they can perform a method
should guarantee that all aspects of the analytical independently or under supervision, and
process are performed efficiently and are traceable. their ability to train others, etc.
This should be documented in a set of SOPs that form
the basis of the Quality Management System (QMS). Traceability and storage of raw data.
Procedures should ensure that the laboratory can Cleaning procedures for the laboratory.
prioritize and organize its workload and guarantee The presence and implementation of these procedures
the quality of results produced. In the initial phase, from the initiation of the laboratory will positively affect
however, the focus should be on aspects that directly the quality of the results, and can be used as a starting
influence the quality of the results. These includes: point for the implementation of a comprehensive
Acceptance criteria for samples. quality system.
Figure 3.2: Air circulation system in a BSC Class II cabinet (Type B2)
Corridor Corridor
Medical/chemi-
cal storage
Lab 1 Lab 2 Lab 3 Lab 4
30x30
Reception Changing
Room Lab 8 Lab 7 Lab 6 Lab 5
Corridor Corridor
Standard Test
Method for
This test method assesses the corrosion susceptibility of
Conducting Cyclic
small, metallic, implant medical devices, or components
Potentiodynamic
thereof, using cyclic (forward and reverse) potentiodynamic
Polarization
polarization. Examples of device types that may be evaluated
9 ASTM F2129: Measurements
by this test method include, but are not limited to, vascular
to Determine
stents, ureteral stents (specification F 1828), filters, support
the Corrosion
segments of endovascular grafts, cardiac occluders, aneurysm
Susceptibility of
or ligation clips, staples, and so forth.
Small Implant
Devices
Implants for surgery -- Wear This standard defines a test procedure for the rel-
of total intervertebral spinal ative angular movement between articulating
disc prostheses -- Part 1: components, and specifies the pattern of the ap-
ISO 18192-
1 Loading and displacement plied force, speed and duration of testing, sample
1:2011:
parameters for wear testing configuration and test environment for use for the
and corresponding environ- wear testing of total intervertebral spinal disc pros-
mental conditions for test theses.
Annexure 4
Spine stimulator test (for orthopaedic implants)
Annexure 5
Total knee wear test(for orthopaedic implants)
Standard Test
This test method characterizes the distortion and signal loss
Method for
artifacts produced in a magnetic resonance (MR) image by a
ASTM F2119- Evaluation of MR
4 passive implant (implant that functions without the supply
07(2013): Image Artifacts
of electrical or external power). Anything not established to
from Passive
be MR-Safe or MR-Conditional is excluded.
Implants
Standard Practice
for Marking Medical
Devices and Other This international standard applies to the practice of marking
5 ASTM F2503-13: Items for Safety of items that might be used in the magnetic resonance (MR)
in the Magnetic environment.
Resonance
Environment
[2] Biomaterials Associated Infection,Immunological Aspects and Antimicrobial Strategies, Moriarty, Fintan,
Zaat, Sebastian A.J., Busscher, Henk J. (Eds.), 2013, XIV, 565 p. 69 illus., 40 illus. in color. http://www.
springer.com/materials/biomaterials/book/978-1-4614-1030-0
[4] www.bioneeds.in
[6] http://en.wikipedia.org/wiki/Biocompatibility
[7] http://en.wikipedia.org/wiki/Biomaterial
[8] http://www.pacificbiolabs.com/downloads/Booklet%20Biocompatibility.pdf
[9] http://www.chop.edu/service/laboratories/explore-chop-labs/labs-microbiology/
[10] (Source: ASTM F1980 - 07) Document available on ASTM web site: http://www.astm.org
[11] http://elteklabs.com/about-us/eltek-international-university/what-is-accelerated-aging/
[12] http://www.toxictorts.com/index.php/hazardous-occupations/laboratory-technician-health-and-safety-
hazards
[13] http://www.hc-sc.gc.ca/dhp-mps/md-im/standards-normes/md_rec_stand_im_norm_lst-eng.php
[14] http://www.iso.org/iso/catalogue_detail.htm?csnumber=53819
[15] http://www.iso.org/iso/products/standards/catalogue_ics_browse.htm?ICS1=11&ICS2=040&ICS3=40&
[16] http://www.exponent.com/Medical-Implant-Wear-Fatigue-Corrosion-Testing-Capabilities/
[17] http://www.astm.org/search/fullsite-search.html?query=G71#48625586
[18] http://www.lbl.gov/ritchie/Library/PDF/Cordis-Biomaterials.pdf
[19] http://www.emdt.co.uk/article/testing-transcatheter-heart-valve-devices
[20] http://work.alberta.ca/documents/OHS-WSA-handbook-laboratory-workers.pdf