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Electric Drives Linear Motion and

and Controls Hydraulics Assembly Technologies Pneumatics Service

Axial Piston Variable Pump RA-A 92100/12.12 1/72


Replaces: 10.97

(A)A4VSG (US-Version)

Data sheet

Series 10, 11 and 30


Size 40 to 1000
Nominal pressure 5100 psi (350 bar)
Maximum pressure 5800 psi (400 bar)
Closed circuit

Contents Features
Ordering code for standard program 2 Flow and pressure side reversible (over centre operation)
Motor mode possible
Technical data 6
Low noise level
Summary of control devices 12
Long service life
Dimensions, sizes 40 to 1000 18 Drive shaft can absorb axial and radial forces
Through drive 36 High power/weight ratio
Modular design
Overview of mounting options on (A)A4VSG 37
Short response times
Permissible mass bending moment of inertia 38 Through drive and pump combinations possible
Combination pumps dimensions 39 Visual swivel angle indicator
Optional installation position
Through drive dimensions 42
Operation on HF-fluids under reduced operational data
Mounted and piped auxiliary pumps H02, H04 and H06 58 possible
Dimensiions suction port - auxiliary pumps 59
The (A)A4VSG axial piston variable pump in swashplate
H02 an H04 60 design is designed for hydrostatic drives in closed circuits.
H06 64 Flow is proportional to drive speed and displacement.
By adjusting the swashplate angle it is possible to steplessly
Valve block SDVB 68 vary the output flow.
Filter mounted in boost circuit ...F 68
Installation instructions 69
General instructions 71
For descriptions of the control devices, see separate data sheets:
RE 92056, RA 92060, RE 92072,
RA 92076, RA 92080, RA 92084
2/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Ordering code for standard program


(A)A4VS G /
01 02 03 04 05 06 07 08 09 10 11 12 13 14

Hydraulic fluid 40 71 125 180 250 355 500 750 1000


Mineral oil and HFD-fluids (no code)
01
HFA-, HFB and HFC-hydraulic fluids E

Axial piston unit


Swashplate design, variable SAE-version AA4VS
02
Metric version A4VS1)

Operation mode
03 Pump, closed circuit G

Size (NG) 40 71 125 180 250 355 500 750 1000


Displacement Vg max in3/rev 2.44 4.33 7.63 10.98 15.26 21.66 30.51 45.76 61.02
04
(cm3/rev.) (40) (71) (125) (180) (250) (355) (500) (750) (1000)

Control devices
Manual control (RE 92072) MA..
Hydraulic control, control volume dependent HM..
Hydraulic control, with servo/proportional valve (RA 92076) HS..2)
Hydraulic control, with proportional valve EO..2)

05
Hydraulic control, pilot pressure dependent (RA 92080) HD..2)3)
Electrohydraulic control
(RA 92084) EP..3)
with proportional solenoid
Pressure control, swiveling to one side of centre DR..3)4)
(RA 92060)
Pressure control for parallel operation DP..3)4)
Secondary speed control (RE 92056) DS..2)

Series
Series 1, index 0 (index 1) 10(11)5)
06
Series 3, index 0 30

Direction of rotation
Viewed on drive shaft clockwise R
07 counter clockwise L
bi-directional W3)

Seals 40 71 125 180 250 355 500 750 1000


NBR (nitrile-caoutchouc), shaft seal FKM P
08
FKM (fluor-caoutchouc) / HFD operation V

= Available = On request = Not available = Not for new projects


1) For metric version all sizes, see RE 92100
2) When operating on HF-fire resistant fluids, observe the limitations as shown in the relevant data sheets of the control devices
and the mounted valves.
3) Bi-directional rotation not possible in all cases, please observe separate data sheets for the controls
4) Operation only on one side of centre
5) Design with HD- and EP-controls in series 11
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 3/72

Ordering code for standard program


(A)A4VS G /
01 02 03 04 05 06 07 08 09 10 11 12 13 14

Drive shaft 40 71 125 180 250 355 500 750 1000


SAE parallel keyed shaft to ISO 3019-1 K
SAE splined shaft to ISO 3019-1 S
09 SAE splined shaft similar to ISO 3019-1 R
Metric parallel keyed shaft DIN 6885 P
Metric splined shaft DIN 5480 Z

Mounting flange 40 71 125 180 250 355 500 750 1000


Similar to ISO 3019-1 (SAE) 4-hole D
10
Similar to ISO 3019-2 (metric) 8-hole H

Service line ports


SAE flange ports A and B, UNC fastening thread 60
11
located on side, same side metric fastening thread 10

= Available = On request = Not available


4/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Ordering code for standard program


(A)A4VS G /
01 02 03 04 05 06 07 08 09 10 11 12 13 14

Through drive 40 71 125 180 250 355 500 750 1000


Without attachment pump, without through drive N00
With through drive for mounting an axial piston or gear pump K...
Flange Coupler for splined shaft to mount
127-4 (SAE C, 4-hole) 32-4 (SAE C) AA4VSO/G 40 15
127-4 (SAE C, 4-hole) 38-4 (SAE C-C) AA4VSO/G 71 16
152-4 (SAE D, 4-hole) 44-4 (SAE D) AA4VSO/G 125 17
152-4 (SAE D, 4-hole) 50-4 (SAE F) AA4VSO/G 180 78
165-4 (SAE E, 4-hole) 50-4 (SAE F) AA4VSO/G 250 18
165-4 (SAE E, 4-hole) 50-4 (similar to SAE F) AA4VSO/G 355 18
125, 4-hole (ISO6)) 32x2x14x9g A4VSO/G 40 31
140, 4-hole (ISO6)) 40x2x18x9g A4VSO/G 71 33
160, 4-hole (ISO6)) 50x2x24x9g A4VSO/G 125 a. 180 34
6)
224, 4-hole (ISO ) 60x2x28x9g A4VSO/G, A4CSG 250 35
224, 4-hole (ISO6)) 70x3x22x9g A4VSO/G, A4CSG 355 77
315, 8-hole (ISO6)) 80x3x25x9g A4VSO/G, A4CSG 500 43
400, 8-hole (ISO6)) 90x3x28x9g A4VSO/G, A4CSG 750 76
6)
400, 8-hole (ISO ) 100x3x32x9g A4VSO/G 1000 88
82-2(SAE A) 5/8in 16-4 (SAE A) AZPF-1X-004...022 01
82-2(SAE A) 3/4in 19-4 (SAE A-B) A10VSO 10, 18/31/52(3) 52
101-2 (SAE B) 7/8in 22-4 (SAE B) AZPN-1X-020...032,
(A)A10V(S)O 28/31/52(3) 68
12
101-2 (SAE B) 1in 25-4 (SAE B-B) PGH4, (A)A10V(S)O45/31 04
127-2 (SAE C) 1 1/4in 32-4 (SAE C) (A)A10V(S)O 71/31 07
127-2 (SAE C) 1 1/2in 38-4 (SAE C-C) PGH5, (A)A10V(S)O100/31 24
152-4 (SAE D) 1 3/4in 44-4 (SAE D) (A)A10V(S)O 140/31(2) 17
80, 2-hole (ISO6)) 3/4in 19-4 (SAE A-B) A10VSO 10/52, 18/31 B2
100, 2-hole (ISO6)) 7/8in 22-4 (SAE B) A10VSO 28/31 B3
6)
100, 2-hole (ISO ) 1in 25-4 (SAE B-B) A10VSO 45/31 B4
125, 2-hole (ISO6)) 1 1/4in 32-4 (SAE C) A10VSO 71/31 B5
160, 4-hole (ISO6)) 1 1/4in 32-4 (SAE C) A10VSO 71/32 B8
125, 2-hole (ISO6)) 1 1/2in 38-4(SAE C-C) A10VSO 100/31 B6
180, 4-hole (ISO6)) 1 1/2in 38-4 (SAE C-C) A10VSO 100/32 B9
180, 4-hole (ISO6)) 1 3/4in 44-4 (SAE D) A10VSO 140/31/32 B7
With through drive shaft, without coupler, without adapter ange,
closed with cover plate 99
Boost pump mounted
A piped auxiliary pump for the boost circuit H02
A common piped auxiliary pump for the boost and control circuit
(only for EO1 and EO1K) H04
Separately piped auxiliary pumps for the boost circuit and the con-
trol circuit (only for HD1T and HD1U) including a pressure relief H06
valve for the control circuit
Combination pumps
1. Combination pumps consisting of axial piston units for ordering example, see page 36; for summary of mounting options, see
page 37
2. If delivery with mounted gear pump is desired, please contact us
= Available = Not for new projects, please contact us, replacement A4CSG see RA 92105
= On request = Not available
6) Acc. to ISO 3019-2 metric
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 5/72

Ordering code for standard program


(A)A4VS G /
01 02 03 04 05 06 07 08 09 10 11 12 13 14

Valves 40 71 125 180 250 355 500 750 1000


Without valve block 0
13 Valve block SDVB mounted 9
Valve block SDVB 16/40 mounted7) 4

Filtration
Without filter N
Filter mounted in boost circuit F
14 Sandwich plate filter 8) Z
(for HS- and DS-control, see RA 92076 and RE 92056)
Filter mounted in boost circuit and sandwich plate filter
8) U
for HS- and DS-controls

= Available = Not for new projects, please contact us, replacement A4CSG see RA 92105
= On request = Not available
7) With direct operated flushing spool and pilot operated high-pressure relief valve
8) For the size 500 only available for the DS-control, HS see RE 92076
6/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Technical data
Hydraulic fluid Details regarding the choice of hydraulic fluid

Before starting project planning, please refer to our data sheets The correct choice of hydraulic fluid requires knowledge of the
RE 90220 (mineral oil), RE 90221 (environmentally accepta- operating temperature in relation to the ambient temperature:
ble hydraulic fluids) and RE 90223 (HF hydraulic fluids) for in a closed circuit, the circuit temperature.
detailed information regarding the choice of hydraulic fluid The hydraulic fluid should be chosen so that the operating
and conditions of use. viscosity in the operating temperature range is within the
The variable pump (A)A4VSG is suitable for operation with optimum range (opt), see shaded area of the selection dia-
HFA, HFB, HFC and HFD fluids. gram. We recommend, that the higher viscosity class
When operating with HF or environmentally acceptable is selected in each case.
hydraulic fluids, restrictions of the technical data and seals
are required acc. to RE 90223 or RE 90221. Example: At an ambient temperature of X C, an operating
When ordering, indicate the hydraulic fluid that is to be used. temperature of 140 F (60 C) is set in the circuit. In the optimum
operating viscosity range (opt, shaded area), this corresponds to
Selection diagram the viscosity classes VG 46 or VG 68; to be selected: VG 68.
Note
5000 (1000) (1000) The case drain temperature, which is affected by pressure and
3000 4635
(600) speed, is always higher than the circuit temperature. At no point
Viscosity [SUS (mm2/s)]

2000 (400)
of the component may the temperature be higher than 194 F
1000
VG

VG 68
VG 32
VG 46
VG 2

(200) (90 C), however.


10
2

If the above conditions cannot be maintained due to extreme


0

500 (100)
300
operating parameters, please contact us.
(60)
200 (40) (36)
150 170
vopt.
100 (20)
80 (16)
80
70
60 (10)
194
-13 0 20 40 60 80 100 120 140 160 180
Temperature
t [F (C)]
(-20) (-10) (0) (10) (20) (30)(40)(50)(60)(70)(80)(90)
(-25) Hydraulic fluid temperature range
in the circuit

Viscosity and temperature

Viscosity Temperature Comment


[SUS (mm2/s)]
Transport and storage Tmin 58 F(50 C) up to 12 months with standard factory preservation
Topt = +41 F to +68 F up to 24 months with long-term factory preservation
(+5 C to +20 C)
(Cold) start-up1) max = 4550 (1000) TSt 40 F (40 C) t 3 min, without load (p 725 psi (50 bar)),
n 1000 rpm
Permissible temperature difference T 45 F (25 C) between axial piston unit and hydraulic fluid
Warm-up phase < 4550 to 450 T = 40 F to 13 F for pnom, 0.5 nmax and t 15 min
(1000 to 100) (40 C to 25 C)
Operating phase
Maximum temperature +194 F (+90 C) measured at the case drain port
Continuous operation = 450 to 69 T = 13 F to +194 F measured at the case drain port,
(100 to 15) (25 C to +90 C) no restriction within the permissible data
opt = 80 to 170
(16 to 36)
Short-term operation min = < 69 to 23 Tmax +194 F (+90 C) measured at the case drain port,
(15 to 5) t < 3 min, p < 0.3 pnom
FKM shaft seal1) T +194 F (+90 C) see page 7
1) At temperatures below 13 F (25 C), an NBR shaft seal is required
(permissible temperature range: 40 F to +194 F (40 C to +90 C)).
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 7/72

Technical data
Bearing flushing Shaft seal
For the following operating conditions bearing flushing is Permissible pressure loading
required for a safe, continuous operation:
The service life of the shaft seal is influenced by the pump
Applications with water-containing special fluids due to speed and the case drain pressure. It is recommended that
limited lubricity and narrow operating temperature range the average, continuous case drain pressure of 30 psi (2 bar)
absolute at operating temperature not be exceeded (maxi-
Operation with limiting conditions for temperature and
mum permissible case drain pressure 60 psi (4 bar) absolute
viscosity
at reduced speed, see diagram). Momentary (t < 0.1 s) pressu-
With vertical installation (drive shaft facing upwards) to re spikes of up to 145 psi (10 bar) absolute are permitted. The
ensure lubrication of the front bearing and the shaft seal. service life of the shaft seal decreases with an increase in the
frequency of pressure spikes.
Bearing flushing is carried out at port "U" in the front flange
area of the variable pump. The flushing fluid flows through The case pressure must be equal to or greater than the
the front bearing and leaves the pump together with the case external pressure on the shaft seal.
drain fluid.

750
355
180
500
1000
Depending on pump size, the following flushing flows are

250
125
71

40
recommended: Size
(4) 58
Size 40 71 125 180 250

Case drain pressure pL abs [psi (bar)]


recommended qSp gpm 0.8 1.0 1.3 1.8 2.6
ushing ow (L/min) (3) (4) (5) (7) (10)
(3)
40
Size 355 500 750 1000
recommended qSp gpm 4.0 5.3 7.9 10.6
ushing ow (L/min) (15) (20) (30) (40)
(2)

These recommended ushing ows will cause a pressure drop 20


of approx. 30 psi (2 bar) (series 1) and 45 psi (3 bar) (series 3)
between the entrance to portU and the pump case ( including (1) 14.5
0 1000 2000 3000 4000
the pipe ttings.
Speed n [rpm]
Notes regarding series 30
When using external bearing flushing, the throttle screw in port U Temperature range
must be turned in to the end stop. The FKM shaft seal is permissible for case drain temperatures
from 13 F to +194 F (25 C to +90 C).
Filtration of the hydraulic fluid Note
Finer filtration improves the cleanliness level of the hydraulic For application cases below 13 F (25 C), an NBR shaft
fluid, which increases the service life of the axial piston unit. seal is required (permissible temperature range: 40 F to
+194 F (40 C to +90 C). See RE 90300-03-B.
To ensure the functional reliability of the axial piston unit, a gravi-
metric analysis of the hydraulic fluid is necessary to determine
the amount of solid contaminant and to determine the cleanli-
ness level according to ISO 4406. A cleanliness level of at
least 20/18/15 is to be maintained.
Depending on the system and the application, for the
(A)A4VSG, we recommend
Filter cartridges 20 100.
With an increasing differential pressure at the filter cartridges,
the value must not deteriorate.
"A filter mounted in the boost circuit" is optionally available with
er designation F or U.
For description, see page 68.
8/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Technical data
Operating pressure range

Pressure at service line port (pressure port) A or B Definition


Nominal pressure pnom ________ 5100 psi (350 bar) absolute Nominal pressure pnom
The nominal pressure corresponds to the maximum design
Maximum pressure pmax _______ 5800 psi (400 bar) absolute
pressure.
Single operating period ______________________________ 1 s
Total operating period _____________________________ 300 h Maximum pressure pmax
The maximum pressure corresponds the maximum operating
Minimum pressure (high-pressure side) ___ 215 psi (15 bar)
pressure within the single operating period. The sum of the
Minimum pressure (low-pressure side) single operating periods must not exceed the total operating
The minimum pressure is speed related, see diagram period.
290 (20) NG750 and 1000 Minimum pressure (high-pressure side)
260 (18) Minimum pressure at the high-pressure side (A or B) which is
Boost pressure pe [psi (bar)]

NG40 to 500 required in order to prevent damage to the axial piston unit.
230 (16)
200 (14) Minimum pressure (low-pressure side)
Minimum pressure at the low-pressure side (A or B), which is
175 (12)
Min. recommended required in order to prevent damage to the axial piston unit.
145 (10) setting
(gauge reading) Rate of pressure change RA
115 (8)
Maximum permissible rate of pressure rise and reduction du-
90 (6) ring a pressure change over the entire pressure range.
0.5 0.6 0.7 0.8 0.9 1.0
t2
Speed ratio n/nmax Single operating period t1 tn
Pressure p

Maximum pressure pmax


Rate of pressure change RA max __232000 psi/s (16000 bar/s) Nominal pressure pnom

pnom pA nom pA max


Pressure p

p
Minimum pressure (high-pressure side)

Time t
Total operating period = t1 + t2 + ... + tn
Time t

Inlet
Flow direction
Recommended boost pressure pSp
Direction Swivel range*
NG 40 71 125 180 250 355 500 750 1000 of rotation
psi 230 230 230 230 230 230 230 365 365
clockwise counter-clockwise
(bar) (16) (16) (16) (16) (16) (16) (16) (25) (25)
B to A A to B right hand
Recommended boost pressure for a common auxiliary pump for A to B B to A left hand
boost and control fluid circuit (EO1...H04)
pSp ____________________________________ 365 psi (25 bar) * cf. swivel angle indicator
15 0 15

right hand
left hand
Maximum boost pressure auxiliary pump pSp max for
MA-, HM-, HS-, EO-, DS-control ___________ 725 psi (50 bar)
HD- and EP-control _____________________ 365 psi (25 bar)
DR- and DP-control ______________________ 230 psi (16 bar)
Auxiliary pump inlet pressure, see data sheet for the mounted
auxiliary pump.
Boost pump, see page 58
Observe details on the control pressure from the respective,
separate data sheets for the control devices.
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 9/72

Notes
10/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Technical data
Table of values (theoretical values, without efficiency levels and tolerances; values rounded)
Size NG 40 71 125 180 250 355 500 750 1000
Displacement geometric, Vg max in3 2.44 4.33 7.63 11.0 15.26 21.7 30.51 45.8 61.02
per revolution (cm3) (40) (71) (125) (180) (250) (355) (500) (750) (1000)
Speed
maximum at Vg max n max rpm 3700 3200 2600 2400 2200 2000 1800 1600 1600
Flow qv max gpm 39.1 60.0 85.9 114.1 145.3 187.6 237.8 317.0 422.7
at nmax (L/min) (148) (227) (325) (432) (550) (710) (900) (1200) (1600)
at nE = 1200 rpm qVE gpm 12.7 22.5 39.6 57.0 79.3 112.5 158.5 237.8 317.0
(L/min) (48) (85) (150) (216) (300) (426) (600) (900) (1200)
at nE = 1800 rpm qVE gpm 19.0 33.7 59.4 85.6 118.9 168.8 237.7
(L/min) (72) (128) (225.9) (324) (450) (639) (900)
Power p = 5100 psi Pmax HP 115 177 255 338 431 555 704 939 1251
at nmax (350 bar) (kW) (86) (132) (190) (252) (321) (414) (525) (700) (933)
at nE = 1200 rpm PE HP 37.8 66.9 117.8 169.6 236 334.7 471.6 707.6 943.2
(kW) (28) (50) (88) (126) (175) (248) (350) (525) (700)
at nE = 1800 rpm PE HP 56.5 100.3 176.7 254.7 353.8 502.3 707
(kW) (42) (75) (131) (189) (263) (373) (525)
Torque
at Vg max and p = 5100 psi Tmax lb-ft 165 293 516 743 1032 1465 2064 3096 4127
(350 bar) (Nm) (223) (395) (696) (1002) (1391) (1976) (2783) (4174) (5565)
p = 1450 psi T lb-ft 47 83 147 212 294 417 587 881 1174
(100 bar) (Nm) (64) (113) (199) (286) (398) (564) (795) (1193) (1590)
Rotary stiffness
Drive shaft K c klb-ft/rad 57 106 175 235 322 592
(kNm/rad) (79) (146) (241) (323) (443) (814)
Drive shaft S c klb-ft/rad 49 92 141 202 267
(kNm/rad) (67) (126) (194) (278) (368)
Drive shaft R c klb-ft/rad 345
(kNm/rad) (475)
Drive shaft P c klb-ft/rad 832 1352 1985
(kNm/rad) (1145) (1860) (2730)
Drive shaft Z c klb-ft/rad 826 1317 2068
(kNm/rad) (1136) (1812) (2845)
Moment of inertia for rotary group JGR lb-ft2 0.116 0.287 0.712 1.305 2.276 4.509 7.809 15.66 28.47
(kgm2) (0.0049) (0.0121) (0.03) (0.055) (0.0959) (0.19) (0.3325) (0.66) (1.20)
Angular acceleration maximum1) rad/s2 17000 11000 8000 6800 4800 3600 2800 2000 1450
Case volume V gal 0.5 0.6 1.3 1.0 2.6 2.1 3.7 5.0 7.13
(L) (2) (2.5) (5) (4) (10) (8) (14) (19) (27)
Mass approx.
(Pump with HS4-control m lbs 93 132 236 247 485 518 739 1102 1420
without valve block) (kg) (42) (60) (107) (112) (220) (235) (335) (500) (644)
1) The data are valid for values between zero and maximum permissible speed.
Valid for external excitation (e. g. engine 2 to 8 times rotary frequency; cardan shaft twice the rotary frequency).
The limit value applies for a single pump only.
The load capacity of the connection parts must be considered.

Note
Operation above the maximum values or below the minimum values may result in a loss of function, a reduced service life or in
the destruction of the axial piston unit. We recommend testing the loads by means of experiment or calculation / simulation and
comparison with the permissible values.
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 11/72

Technical data
Permissible radial and axial forces on the drive shaft
Size 40 71 125 180 250 355 500 750* 1000
Maximum radial force Fq
for X/2 Fq max lb 225 270 360 450 450 495 560 675 786
X/2 X/2 (N) (1000) (1200) (1600) (2000) (2000) (2200) (2500) (3000) (3500)
X

Maximum axial force


Fax max lb 135 180 225 315 405 450 450 495 495
Fax
(N) (600) (800) (1000) (1400) (1800) (2000) (2000) (2200) (2200)

Note
Special requirements apply in the case of belt drives. Please contact us.
Influence on the direction of the permissible axial force:
+ Fax max = Increase in bearing life
Fax max = Reduction in bearing life (avoid)

Calculation of pump size


Vg n v Vg n V Vg = Displacement per revolution in in3 (cm3)
Flow qV =
231
[gpm]
( 1000
[L/min]
) p = Differential pressure in psi ( bar)
Vg p Vg p n = Speed in rpm
Torque T =
24 mh
[lb-ft]
( 20 mh
[Nm]
) V = Volumetric efficiency
2Tn qv p 2 T n qV p mh = Mechanical-hydraulic efficiency
Power P =
33000
=
1714 t [HP] ( 60000
=
600 t
[kW]
) t = Total efficiency (t = V mh)

Permissible input and through-drive torques


Size NG 40 71 125 180 250 355 500 750 1000
Torque Tmax lb-ft 164 291 513 739 1026 1457 2052 3078 4104
at Vg max and p = 5100 psi (350 bar)1) (Nm) (223) (395) (696) (1002) (1391) (1976) (2783) (4174) (5565)
Input torque at drive shaft, maximum2)
Splined shaft TE max lb-ft 329 583 1027 1479 2052 2133 4105 6157 8209
(Nm) (446) (790) (1392) (2004) (2782) (2890) (5566) (8348) (11130)
Keyed shaft TE max lb-ft 329 583 1027 1479 1889 2917 3835 5541 6965
(Nm) (446) (790) (1392) (2004) (2560) (3952) (5200) (7513) (9444)
Maximum through-drive torque TD max = TE max
1) Efficiency not considered
2) For drive shafts without radial force

Torque distribution
TA1 TA2
TE and TD consists as follows:
TE = TA1 + TA2 + TA3
TD = TA2 + TA3
TE
TE < TE max
1st pump 2nd pump
TD < TD max
TD

For boost pump parameters, see page 58.


12/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Summary of control devices


MA Manual control HD Hydraulic control,
(see RE 92072) pilot-pressure related
(see RA 92080)
Infinitely variable adjustment of displacement by means of a
handwheel. Infinitely variable adjustment of the pump displacement in relation
to the pilot pressure. The control is proportional to the applied
pilot pressure (difference between pilot pressure and case
pressure).
Optional:
Pilot pressure curves (HD1, HD2, HD3)
Pressure control (HD.A, HD.B, HD.D)1),
Remote pressure control (HD.GA, HD.GB, HD.G)1)
Overriding power control (HD1P)
Electric control of pilot pressure signal (HD1T)

Characteristic Characteristic
s pSt
smax

Vg Vg Vg Vg
+ +
Vg max Vg max Vg max Vg max

s pSt
smax

Schematic Schematic
X2 X1

B A B A
MB MA MB MA

E E

U K2 K3 T R(L) U P K2 K3 T R(L) M

1) Bi-directional direction of rotation not possible.


RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 13/72

Summary of control devices


EP Electrohydraulic control HM 1/2 Hydraulic control,
with proportional solenoid volume dependent
(see RA 92084) (see RA 92076)
EP control adjusts the pump displacement proportionally to The pump displacement is infinitely variable in relation to the
the current at the solenoid. Current-regulated controllers with control oil volume in ports X1 and X2
pulse-width modulation are recommended for controlling the
Application:
solenoids.
2-point control
Optional: Basic control device for servo or proportional valve control.
Pressure control (EPA, EPB, EPD)1)
Remote pressure control (EPGA, EPGB, EPG)1)

Characteristic Schematic

I A
B
MB MA

Vg Vg E
+
Vg max Vg max

U X1 K2 K3 T R(L) X2
Schematic
P
B A
MB MA
a b

U K2 K3 T R(L)
14/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Summary of control devices


HS Control system HS4 Control system,
with servo valve with proportional valve
(see RA 92076) (see RA 92076)
This infinitely variable displacement control is accomplished by The infinitely variable displacement control is accomplished by
means of a servo valve and electrical feedback of the swivel means of a proportional valve and electrical feedback of the
angle. swivel angle.
The HS4P control system is equipped with mounted pressure
Optional:
transducers, which makes it suitable for electric
Short circuit valve (HSK);
pressure and power control.
Without valves (HSE).
Optional:
With pressure transducer (HS4P);
Short circuit valve (HS4K, HS4KP);
For oil-immersed use (HS4M)

Characteristic Characteristic
U
+ +p
Umax

Vg Vg
+ +
Vg max Vg max

U p

Umax

Schematic Schematic

B A
B A MB MA T P
a
b
MB MA B A

Flushing plate
E RKV Sp
P
E RKV Sp
P I
P

S I
U P S
U

U M1 R5 R6 R7 K2 K3 T R(L) R4 R3 R2 M2 U M1 R5 R6 R7 K2 K3 T R(L) R4 R3 R2 M2
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 15/72

Summary of control devices


EO1/2 Control system DR - Pressure control
(see RA 92076) (see RA 92060)
This infinitely variable displacement control is accomplished Swiveling to one side of centre
by means of a proportional valve and electrical feedback of the The DR pressure control limits the maximum pressure at the
swivel angle. pump outlet within the control range of the pump. This max.
This makes it suitable for electric control of displacement pressure level can be steplessly set at the control valve.
Recommended setting range 50...350 bar
Optional:
Bi-directional rotation not possible.
Control pressure range (EO1, EO2)
Optional:
Short circuit valve (EO1K, EO2K)
Remote control (DRG)

Characteristic Characteristic
U
+
Umax
p

Vg Vg
+ qv min qv max
Vg max Vg max

U

Umax

Schematic Schematic

B A B A
MB MA MB MA
b a

E RKV Sp
P E

S
U

U M1 K2 K3 T R(L) M2

U M1 K2 K3 T R(L) M2
16/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Summary of control devices


DP Pressure control for parallel operation DS1 Secondary speed control
(see RA 92060) (see RE 92056)
Swiveling to one side of centre The speed control DS1 controls the secondary unit (motor)
Suitable for pressure control of multiple (A)A4VSG axial piston in such a manner, that this motor delivers sufficient torque to
units in parallel operation. maintain the required output speed. When connected to a
Bi-directional rotation not possible. constant pressure system, this torque is proportional to motor
displacement and thus also proportional to the swivel angle.

Characteristic
Characteristic

n (+)
p
n2(rpm)
n2(rpm)
qv min qv max
n (-)

Schematic Schematic

B A Mst
XD
MB MA
Flushing plate
B A
MB MA T T B A P
E
Sp
P

S
U

U M1 K2 K3 T R(L) M2
U M1 K2 K3 T R(L) M2
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 17/72

Notes
18/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Dimensions size 40 installation drawing. Dimensions in inch (mm).

Series 1
Example: HM control; for exact dimensions of the control device, see separate data sheets

R(L) (11.65(296))

0.71(18) MB
5.51(140)
5.31(135)

E
K2

5.91(150)
0.98
(25)
B
8
U K2 A 6.3 )
DIA 162
3.58(91)

K3

4.33(110)
(

0.59
(15)
T MA
0.31(8)
5.91(150)
0.5(12.7) 3.62(92)
45
45

3.27(83)
Flange 127-4 E
(SAE C, 4-hole)
View X
4.94(125.5)
DIA 5.0000(127 -0.05)

1.18 (1.46(37*))

B
1.30 1.30
(33) (33)

(23.8)
0.94
15 0 15
LR
DIA 4.9980

(30)
3.11(79)

A
3.94(100)

R(L)
3/8-16UNC-2B 0.79(20)
U 0.83(21) deep 2.00
1.26 B(A) (50.8)
(32)
5.75(146) 0.98 (0.63 X
9.02(229) (25) (16*))
11.14(283)

* For HD and EP control


RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 19/72

Before finalizing your design, request a binding


Dimensions size 40 installation drawing. Dimensions in inch (mm).

Drive shafts
K Parallel keyed shaft to ISO 3019-1, SAE C S Splined shaft to ISO 3019-1, SAE C
32-4, 1 1/4 in, 12/24 DP; 14T 1)

0.3135(7.96) 0.06(1.5) 1.81


0.3125(7.94)
(35.3) (46)
1.39

1.2500(31.75)
DIA 1.2488(31.72)

1/4-20UNC-2B

1/4-20UNC-2B
0.63
0.63
(16)
(16)
1.87
1.88
(47.5) (47.7)
2.18 2.19
(55.5) (55.7)

Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J518 3/4 in 5800 (400) O
Fastening thread A/B ISO 68 3/8-16UNC-2B; 0.83(21) deep
MA , M B Measuring operating pressure A/B ISO 11926 7/16-20UNF-2B; 0.39(10) deep 5800 (400) X
T Drain ISO 119264) 7/8-14UNF-2B; 0.67(17) deep 60 (4) X5)
E Boost pressure inlet ISO 11926 3/4-16UNF-2B; 0.59(15) deep 725 (50) O
K2, K3 Fill + air bleed ISO 119264) 7/8-14UNF-2B; 0.67(17) deep 60 (4) X5)
R(L) Tank line(case drain port)
60 (4) O5)
U Bearing flushing ISO 119264) 7/16-20UNF-2B; 0.39(10) deep 100 (7) X

1) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) The countersink may be deeper than specified in the standard.
5) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 69 and 70)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
20/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Dimensions, size 71 installation drawing. Dimensions in inch (mm).

Series 1
Example: HM control; for exact dimensions of the control device, see separate data sheets

R(L) (13.15(334))

0.79(20) MB
6.26(159)
5.98(152)

E
K2

6.69(170)
0.98
(25)
B 8
U K2 A 6.3
DIA 162)

4.43(112.5)
4.17(106)

K3 (

0.59
(15)
T 6.69(170)
0.31(8) MA
0.5(12.7) 4.06(103) 45 45

3.15(80)
Flange 127-4
(SAE C, 4-hole)
E
View X
5.10(129.5)
DIA 5.0000(127-0.05)

1.34 (1.77(45*))

B
(37.5) (37.5)
1.48 1.48

(27.8)
L R

1.09
15 0 15
DIA 4.9980

(34)
3.62(92)

4.33(110)

A
R(L)
7/16-14UNC-2B 0.98(25)
U 0.87(22) deep 2.25
1.14(29) B(A) (57.2)

6.61(168) 1.06 (0.79


X
10.26(260.5) (27) (20*))
12.13(308)

* For HD and EP control


RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 21/72

Before finalizing your design, request a binding


Dimensions, size 71 installation drawing. Dimensions in inch (mm)..

Drive shafts
K Parallel keyed shaft to ISO 3019-1, SAE C-C S Splined shaft to ISO 3019-1, SAE C-C
38-4, 1 1/2 in, 12/24 DP; 17T 1)

0.3757(9.54) 0.06(1.5) 2.05


0.3748(9.52) (52)
(42.2)

DIA 1.4988(38.07)
1.66

1.5000(38.1)

7/16-14UNC-2B

7/16-14UNC-2B
1.10 1.10
(28) (28)
2.13 2.13
(54) (54)
2.44 2.44
(62) (62)

Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J518 1 in 5800 (400) O
Fastening thread A/B ISO 68 7/16-14UNC-2B; 0.87(22) deep
MA, M B Measuring operating pressure A/B ISO 11926 7/16-20UNF-2B; 0.39(10) deep 5800 (400) X
T Drain ISO 119264) 1 1/16-12UN-2B; 0.79(20) deep 60 (4) X5)
E Boost pressure inlet ISO 11926 3/4-16UNF-2B; 0.59(15) deep 725 (50) O
K2, K3 Fill + air bleed ISO 119264) 1 1/16-12UN-2B; 0.79(20) deep 60 (4) X5)
R(L) Tank line(case drain port)
60 (4) O5)
U Bearing flushing ISO 119264) 7/16-20UNF-2B; 0.39(10) deep 100 (7) X

1) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) The countersink may be deeper than specified in the standard.
5) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 69 and 70)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
22/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Dimensions size 125 installation drawing. Dimensions in inch (mm).

Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets

R(L) (15.83(402))

0.94(24)
MB
7.52(191)
7.32(186)

E
K2

7.87(200)
1.38
(35)
B
0
U K2 A 9.0 6)

5.22(132.5)
K3
4.74(120)

I A
D 28 .
(2

0.83
(21)
T
0.31(8) MA 7.87(200)
0.50(12.7) 5.00(127)
45 45

4.02(102)
Flange 152-4 E
(SAE D, 4-hole) X2
View X
6.14(156)
DIA 6.0000(152.3 -0.101 )
-0.079

1.97 (1.22(31*))

B
(41.5)(41.5)
1.63 1.63

(31.8)
L R

1.25
15 0 15
DIA 5.9975

(50)
4.41(112)

5.12(130)

A
R(L)
1/2-13UNC-2B 1.26(32)
U 0.75(19) deep 2.63
1.38(35) X1 B(A) (66.7)

7.99(205) 0.55(14)
X
(1.42(36*))
12.48(317)
14.37(365)

* For HM1-, EO1 and MA-control


RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 23/72

Before finalizing your design, request a binding

Dimensions size 125 installation drawing. Dimensions in inch (mm).


.
Drive shafts
K Parallel keyed shaft to ISO 3019-1, SAE D S Splined shaft to ISO 3019-1, SAE D
44-4, 1 3/4 in, 8/16 DP; 13T 1)

0.4383(11.13) 0.06(1.5) 2.55


0.4347(11.11) (64.7)
(49.28)
1.94

DIA1.7500(44.45)
1.7488(44.42)

1/2-13UNC-2B

1/2-13UNC-2B
1.26 1.26
(32) (32)
2.63 2.63
(66.8) (66.8)
2.94 2.94
(74.8) (74.8)

Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J518 1 1/4 in 5800 (400) O
Fastening thread A/B ISO 68 1/2-13UNC-2B; 0.75(19) deep.
MA, M B Measuring operating pressure A/B ISO 11926 7/16-20UNF-2B; 0.39(10) deep 5800 (400) X
T Drain ISO 119264) 1 5/16-12UN-2B; 0.79(20) deep 60 (4) X5)
E Boost pressure inlet ISO 11926 7/8-14UNF-2B; 0.67(17) deep 725 (50) O
K2, K3 Fill + air bleed ISO 119264) 1 5/16-12UN-2B; 0.79(20) deep 60 (4) X5)
R(L) Tank line(case drain port)
60 (4) O5)
U Bearing flushing ISO 119264) 7/16-20UNF-2B; 0.39(10) deep 100 (7) X

1) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) The countersink may be deeper than specified in the standard.
5) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 69 and 70)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
24/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Dimensions size 180 installation drawing. Dimensions in inch (mm).

Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets

(15.83(402))
R(L) R(L)

0.94(24) MB
7.32(186)

7.52(191)
E
K2

7.87(200)
(29)
1.14
B
A 0
U K2 9.0 )

5.22(132.5)
4.09(120)

K3 DIA228.6
(

0.83
(21)
0.31(8)
T MA 7.87(200)
0.49(12.5) 5.00(127)
45 45

4.02(102) E
Flange 152-4 X2
(SAE D, 4-hole)
7.42(188.5)

View X
DIA 6.0000(152.3 -0.101 )
-0.079

1.97 (1.22(31*))

B
(41.5)(41.5)
1.63 1.63
L R

15 0 15

(31.8)
DIA 5.9975

1.25
(50)
4.41(112)

5.51(140)

A
R(L)
U 1/2-13UNC-2B 1.26(32)
1.38(35) 1.06(27) deep 2.63
X1 B(A) (66.7)
8.07(205) 0.55(14) X
(1.42(36*))
12.48(317)
14.84(377)

* For MA-control
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 25/72

Before finalizing your design, request a binding


Dimensions size 180 installation drawing. Dimensions in inch (mm)..

Drive shafts
K Parallel keyed shaft to ISO 3019-1, SAE F S Splined shaft to ISO 3019-1, SAE F
50-4, 2 in, 8/16 DP; 15T 1)

0.501(12.73) 0.18(4.6) 3.41


0.500(12.70) (86.6)
(56.38)
2.22

2.0000(50.80)
DIA 1.9988(50.77)

5/8-11UNC-2B

5/8-11UNC-2B
1.42 1.42
(36) (36)
3.62 3.13
(92) (79.5)
3.94 3.44
(100) (87.5)

Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J518 1 1/4 in 5800 (400) O
Fastening thread A/B ISO 68 1/2-13UNC-2B; 1.06(27) deep
MA, M B Measuring operating pressure A/B ISO 11926 7/16-20UNF-2B; 0.39(10) deep 5800 (400) X
T Drain ISO 119264) 1 5/16-12UN-2B; 0.79(20) deep 60 (4) X5)
E Boost pressure inlet ISO 11926 7/8-14UNF-2B; 0.67(17) deep 725 (50) O
K2, K3 Fill + air bleed ISO 119264) 1 5/16-12UN-2B; 0.79(20) deep 60 (4) X5)
R(L) Tank line (case drain port)
60 (4) O5)
U Bearing flushing ISO 119264) 7/16-20UNF-2B; 0.39(10) deep 100 (7) X

1) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) The countersink may be deeper than specified in the standard.
5) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 69 and 70)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
26/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Dimensions size 250 installation drawing. Dimensions in inch (mm)

Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets

(19.09(485))
R(L)

1.26(32) MB
9.37(238)
9.17(233)

10.43(265)
K2

1.57
(40)
B
5
U K2 A K3 12.
DIA317.5)
5.94(151)

7.44(189)
(

(20.5)
0.81
T
0.31(8)
0.63(15.9) 5.98(152)
MA 10.43(265)

45 45

5.43(138)
Flange 165-4 E
(SAE E, 4-hole) X2
View
ViewXX
7.66(194.5)
DIA 6.5000(165.1-0.072)

2.17 (0.98*(25*))

B
(50.5)(50.5)
1.99 1.99

(36.5)
1.44
L R

15 0 15
DIA 6.4980

(55)
5.67(144)

6.30(160)

A
R(L)
5/8-11UNC-2B 1.50(38)
U 1.14(29) deep 3.13
1.77 X1 B(A) (79.4)
(45)
X
9.84(250) 0.67(17)
(1.85(47*))
15.28(388)
17.5(444.5)

* For HM1-, EO1 and MA-control


RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 27/72

Before finalizing your design, request a binding


Dimensions size 250 installation drawing. Dimensions in inch (mm).

Drive shafts
K Parallel keyed shaft to ISO 3019-1, SAE F S Splined shaft to ISO 3019-1, SAE F
50-4 (2 in, 8/16 DP; 15T 1)

0.501(12.73) 0.08(2) 3.52


0.500(12.70) (89.3)
(56.38)
2.22

2.0000(50.80)
DIA 1.9988(50.77)

5/8-11UNC-2B

5/8-11UNC-2B
1.42 1.42
(36) (36)
3.62 3.13
(92) (79.4)
3.93 3.44
(100) (87.4)

Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J518 1 1/2 in 5800 (400) O
Fastening thread A/B ISO 68 5/8-11UNC-2B; 1.14(29) deep
MA , M B Measuring operating pressure A/B ISO 11926 7/16-20UNF-2B; 0.39(10) deep 5800 (400) X
T Drain ISO 119264) 1 5/8-12UN-2B; 0.79(20) deep 60 (4) X5)
E Boost pressure inlet ISO 11926 1 5/16-12UN-2B; 0.79(20) deep 725 (50) O
K2, K3 Fill + air bleed ISO 119264) 1 5/8-12UN-2B; 0.79(20) deep 60 (4) X5)
R(L) Tank line (case drain port)
60 (4) O5)
U Bearing flushing ISO 119264) 7/16-20UNF-2B; 0.47(12) deep 100 (7) X

1) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) The countersink may be deeper than specified in the standard.
5) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 69 and 70)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
28/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Dimensions size 355 installation drawing. Dimensions in inch (mm).

Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets

R(L) (19.09(485))

1.26(32)
MB
9.37(238)
9.17(233)

1.32(33.5)
E
K2

10.43(265)
B
U K2 A K3 .5
12 )
6.02(153)

DIA317.5

7.52(191)
(

(20.5)
0.81
T
0.31(8) MA
0.63(15.9) 5.98(152) 10.43(265)

45 45

Flange 165-4 5.71(145) E


(SAE E, 4-hole) X2
View X
8.46(215)
DIA 6.5000(165.1-0.05)

B
(50.5)(50.5)
1.99 1.99

(36.5)
1.44
L R

15 0 15
DIA 6.4980

(55)
2.17
5.67(144)

A
7.09(180)

R(L)
5/8-11UNC-2B 1.50(38)
U 1.14(29) deep 3.13
1.65 (79.4)
(42) X1 B(A)
9.85(250) 0.67(17) X
15.55(395)
18.35(466)
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 29/72

Before finalizing your design, request a binding


Dimensions size 355 installation drawing. Dimensions in inch (mm)

Drive shafts
K Parallel keyed shaft to ISO 3019-1 R Splined shaft similar to ISO 3019-1, similar to SAE F
50-4, 2 in, 8/16 DP; 15T 1)

usable spline length 2.33


0.7510(19.07) 0.17(4.2) 3.41
(59.2)
0.7500(19.05) (86.6)
3.07
(78)

2.7500(69.85)
DIA 2.7488(69.82)

3/4-10UNC-2B

5/8-11UNC-2B
1.65 1.42
(42) (36)
3.62 3.13
(92) (79.4)
3.94 3.44
(100) (87.4)

Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J518 1 1/2 in 5800 (400) O
Fastening thread A/B ISO 68 5/8-11UNC-2B; 1.14(29) deep
MA , M B Measuring operating pressure A/B ISO 11926 7/16-20UNF-2B; 0.39(10) deep 5800 (400) X
T Drain ISO 119264) 1 5/8-12UN-2B; 0.79(20) deep 60 (4) X5)
E Boost pressure inlet ISO 11926 1 5/16-12UN-2B; 0.79(20) deep 725 (50) O
K2, K3 Fill + air bleed ISO 119264) 1 5/8-12UN-2B; 0.79(20) deep 60 (4) X5)
R(L) Tank line (case drain port)
60 (4) O5)
U Bearing flushing ISO 119264) 3/4-16UNF-2B; 0.59(15) deep 100 (7) X

1) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) The countersink may be deeper than specified in the standard.
5) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 69 and 70)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
30/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Dimensions size 500 installation drawing. Dimensions in inch (mm)..

Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets

R(L) (21.85(555))
0.83
0.6316+5
0.51(13)
MB
11.02(280)
11.14(283)

7.48(190)
U E
14
(36 .17 K2
0)

(48)
0.16
K2

7.48(190)
K3

8.86(225)

(4 .94
)
05
15

0.94
A

(24)
8x4
MA

45
5
T (=


36
0 2230'
)
1.85(47) 6.10(155)
1.97(50) 17.13(435) 7.48(190) 7.48(190)

Transport thread for


Flange 315, 8-hole eye hole M16 x 2; 27 deep DIN
similar to 580
ISO 3019-2 (metric) 5.75(146)
0.63(16)
U E
View X
7.44(189)

6.77(172)
DIA12.4016 (315 -0.081)

B
DIA9.25 (230 +5)

DIA8.86(225)

2.36 2.36
(60) (60)

(44.5)
1.75
L R
15 0 15
DIA12.3984

DIA9.06

6.69(170)

A
1.97(50)

R(L)
M20 1.97(50)
1.18(30) 0.94(24) deep 3.81
B(A) (96.8)

10.98(279) 1.97 X
20.08(510) (50)
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 31/72

Before finalizing your design, request a binding


Dimensions size 500 installation drawing. Dimensions in inch (mm).

Drive shafts
P Keyed to DIN 6885 Z Splined shaft to DIN 5480
AS22x14x125 W80x3x25x9g

1.65 1.65
0.59(15) (42) (42)
0.8661(220.052) 0.59(15)
0.12(3) 0.8641
DIA3.1508 (80+0.030 )
+0.011

3.35
(85)

M20 x 2.5 1) 2)
M20 x 2.5 1) 2)
DIA3.1500

2.99
(76)
5.12(130) 3.54
(90)

Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J5184) 2 in (high-pressure series) 5800 (400) O
Fastening thread A/B DIN 13 M20 x 2.5; 0.94(24) deep O
MA , M B Measuring operating pressure A/B DIN 3852 M18 x 1.5; 0.47(12) deep 5800 (400) X
T Drain DIN 38525) M48 x 2; 0.79(20) deep 60 (4) X6)
E Boost pressure inlet DIN 3852 M33 x 2; 0.71(18) deep 725 (50) O
K2, K3 Fill + air bleed DIN 38525) M48 x 2; 0.79(20) deep 60 (4) X6)
R(L) Tank line (case drain port) O6)
60 (4)
U Bearing flushing DIN 38525) M18 x 1.5; 0.47(12) deep 100 (7) X

1) Center bore according to DIN 332 (thread according to DIN 13)


2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) Only dimensions according to SAE J518, metric fastening thread is a deviation from standard.
5) The countersink may be deeper than specified in the standard.
6) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 68 and 69)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
32/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Dimensions size 750 installation drawing. Dimensions in inch (mm)

Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets

R(L) (24.80(630))
0.83
0.6316+5
0.51(13) MB
12.68(322)
12.48(317)

9.13(232)
U E
17.
(45 72 K2
0)

2.01
(51)
K2

9.13(232)
11.02(280)
K3

(4 9.49
)
95
1

0.87
(22)
A
T

8x
45
MA 45

(=
9.13(232) 9.13(232)

36
1.85(47) 6.34(161)

0
)
1.97(50) 23.27(591) 2230'

Transport thread for


Flange 400, 8-hole eye hole M16 x 2; 27 deep
similar to DIN 580
ISO 3019-2 (metric)
7.03(178.5)
0.63(16)
U E
View X
9.02(229)
9.09(231)
DIA15.7480 (400 -0.089)

B
DIA10.55 (263 +5)

DIA10.04(225)

2.362.36

(44.5)
(60)(60)
1.75
LR
150 15
DIA15.7445

DIA10.35

8.27(210)

A
1.97(50)

R(L)
M20 1.97(50)
0.94(24) deep 3.81
B(A) (96.8)
1.26(32)
11.85(301) 1.97 X
18.82(478) (50)
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 33/72

Before finalizing your design, request a binding


Dimensions size 750 installation drawing. Dimensions in inch (mm).

Drive shafts
P Keyed to DIN 6885 Z Splined shaft to DIN 5480
AS25x14x125 W90x3x28x9g

1.97 1.97
(50) (50)
0.71(18) 0.71(18)
0.9843(250.052)
0.18(4.5) 0.9822
DIA3.5447 (90+0.035 )
+0.013

3.74
(95)

M24 x 3 1) 2)
M24 x 3 1) 2)
DIA3.5438

3.58
(91)
5.12(130) 4.13
(105)

Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J5184) 2 in (high-pressure series) 5800 (400) O
Fastening thread A/B DIN 13 M20 x 2.5; 0.94(24) deep O
MA , M B Measuring operating pressure A/B DIN 3852 M18 x 1.5; 0.47(12) deep 5800 (400) X
T Drain DIN 38525) M48 x 2; 0.79(20) deep 60 (4) X6)
E Boost pressure inlet DIN 3852 M48 x 2; 0.79(20) deep 725 (50) O
K2, K3 Fill + air bleed DIN 38525) M48 x 2; 0.79(20) deep 60 (4) X6)
R(L) Tank line (case drain port) O6)
60 (4)
U Bearing flushing DIN 38525) M18 x 1.5; 0.47(12) deep 100 (7) X

1) Center bore according to DIN 332 (thread according to DIN 13)


2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) Only dimensions according to SAE J518, metric fastening thread is a deviation from standard..
5) The countersink may be deeper than specified in the standard.
6) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 68 and 69)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
34/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Dimensions size 1000 installation drawing. Dimensions in inch (mm)

Series 3
Example: HM control; for exact dimensions of the control device, see separate data sheets

R(L) (26.38(670))
0.83
0.6316+5
0.51(13)
13.54(344)
13.74(349)

10.16(258)
MB

9.13(232)
B U E
17.
(45 72 K2

2.01
0)

(51)
K2

9.13(232)
11.02(280)
K3

(4 9.49
)
A

95

0.87
(22)
1
MA
T

8x
4
(= 5

45
9.13(232) 9.13(232)


1.85(47) 7.99(203) 36
0
1.97(50) 25.79(655) ) 2230'

Transport thread for


Flange 400, 8-hole
eye hole M20 x 2.5; 30 deep
similar to
DIN 580
ISO 3019-2 (metric) 7.28(185)
View X
0.63(16) U E
1.97(50)
B
9.02(229)
9.09(231)
DIA15.7480 (400 -0.089)

DIA13.31 (333 +5)

1.75(44.5)
DIA12.68(322)

2.95 2.95
(75) (75)
LR
15 0 15
DIA15.7445

DIA13.11

8.86(225)

(96.8)
3.81
2.17(55)

R(L)
A
M20 1.75(44.5)
1.38 B(A) 1.18(30) deep 3.81
(35) X (96.8)
14.17(360) 2.00
(51)
21.38(543)
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 35/72

Before finalizing your design, request a binding


Dimensions size 1000 installation drawing. Dimensions in inch (mm).

Drive shafts
P Keyed to DIN 6885 Z Splined shaft to DIN 5480
AS28x16x160 W100x3x32x9g

1.97 1.97
0.71(18) (50) (50)
1.1024 (280.052) 0.71(18)
0.18(4.5) 1.1002
DIA3.9384 (100+0.035 )
+0.013

(106)
4.17

M24 x 3 1) 2)
M24 x 3 1) 2)
DIA3.9375

3.58
(91)
6.50(165) 4.13
(105)

Ports
Designation Port for Standard Size2) Maximum State
pressure
[psi (bar)]3)
A, B Service line (pressure port) SAE J5184) 2 in (high-pressure series) 5800 (400) O
Fastening thread A/B DIN 13 M20 x 2.5; 1.18(30) deep O
MA1, M B1 Measuring operating pressure DIN 3852 M18 x 1.5; 0.47(12) deep 5800 (400) X
T Drain DIN 38525) M48 x 2; 0.79(20) deep 60 (4) X6)
E Boost pressure inlet DIN 3852 M48 x 2; 0.79(20) deep 725 (50) O
K2, K3 Fill + air bleed DIN 38525) M48 x 2; 0.79(20) deep 60 (4) X6)
R(L) Tank line (case drain port) O6)
60 (4)
U Bearing flushing DIN 38525) M18 x 1.5; 0.47(12) deep 100 (7) X

1) Center bore according to DIN 332 (thread according to DIN 13)


2) Observe the general instructions on page 71 for the maximum tightening torques.
3) Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring devices and fittings.
4) Only dimensions according to SAE J518, metric fastening thread is a deviation from standard.
5) The countersink may be deeper than specified in the standard.
6) Depending on the installation position, T, K2, K3 or R(L) must be connected (see also pages 68 and 69)
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
36/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Through drive
The (A)A4VSG axial piston unit can be delivered with a through Combination pumps
drive, as shown in the type code on page 4.
The through drive version is designated by codes K 15 Independent circuits are available for the user when further
through 99. pumps are built on.
The maximum number of units in a combination pump is deter- 1. If the combination pump consists of 2 Rexroth axial piston
mined by the permissible mass bending moment, see page 38. units and these are to be supplied pre-assembled, the two
model designations are to be linked with "+".
Single pump with through drive Ordering example:
AA4VSG 125 EO1 / 30 R PKD60K169F + AA4VSG 71
If no further pumps are factory-mounted the simple type code HM1 / 10 R PSD60N000N
is sufficient.
2. If a gear pump is to be factory mounted as attachment
The delivery contents include: pump, please contact us.

For all through drives except for K 99 3. Mounted and piped auxiliary pumps (see page 58)
Coupling, fixing screws, seal and, if applicable, an intermediate Depending on the application, various auxiliary pumps and/
flange or piping are available.

For K 99 Ordering example:


With through-drive shaft, without coupling, without intermedia- AA4VSG 125 EO1 / 30R PKD60H029F
te flange; unit is closed fluid tight with pressure-tight cover. AA4VSG with a mounted auxiliary pump piped for the boost
circuit.
AA4VSG 71EO1/10R PKD60 H069F
AA4VSG with two mounted auxiliary pumps; one is piped
for the boost circuit and the other for the control circuit.
Note for control units HD.P, HD.T and HD.U:
For combination pump in tandem design AA4 + AA4, some
combinations may result in dimensional restrictions for the
mounting of the power control valve or proportional pressure
relief valve.
In the following cases, we recommend to carry out the valve
mounted on the rear pump or to consult us:
Size 40 + Size 40
Size 71 with pressure control + Size 71
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 37/72

Overview of mounting options on (A)A4VSG


Through drive - (A)A4VSG Mounting option 2. pump Through drive
Flange Coupler for splined Code (A)A4VSO/G (A)A4CSG (A)A10V(S)O/31(2) 5) A10V(S)O/52(3) Gear and vane pump available
shaft size (shaft) size (shaft) size (shaft) size (shaft) (shaft) cm3/rev on size
Flange SAE J 744 (ISO 3019-1)
82-2 (A) 1) 16-4 (5/8in, 9T) 3) K01 AZPF-1X-(R) 40...750
004...028 4)
PGH2/3(R) 5...16
19-4 (3/4in, 11T) 3) K52 18 (S)/31 10, 18 (S) 355
101-2 (B) 1) 22-4 (7/8in, 13T) 3) K68 28 (S)/31 28 (S) AZPN-1X-(D) 40...500
020...036 4)
25-4 (1in, 15T) 3) K04 45 (S)/31 45 (S) PGH4-3X(R) 71...500
20...50
127-2 (C) 1) 32-4 (1 1/4in, 14T) 3) K07 71 (S)/31 PVV/Q4/5(J) 71...1000
69...193
38-4 (1 1/2in, 17T) 3) K24 100 (S)/31 85 (S) PGH5-3X(R) 125...1000
63...250
127-4(C) 1) 32-4 (1 1/4in, 14T) 3) K15 40 (S) 71(S)32 40, 125
38-4 (1 1/2in, 17T) 3) K16 71 (S) in preparation
152-4(D) 1) 44-4 (1 3/4in, 13T) 3) K17 125 (S) 140 (S)/31/32 125...355
50-4 (2in, 15T) 3) K78 180 (S) in preparation
165-4(E) 1) 50-4 (2in, 15T) 3) K18 250 (S) 250 (S) 250, 355
355 (R) 355 (R) 355
Flange ISO 3019-2 (metric)
80, 2-hole 19-4 (3/4in, 11T) 3) KB2 18 (S)/31 10 (S) in preparation
100, 2-hole 22-4 (7/8in, 13T) 3) KB3 28 (S)/31 in preparation
25-4 (1in, 15T) 3) KB4 45 (S)/31 in preparation
125, 2-hole 32-4 (1 1/4in, 14T) 3) KB5 71 (S)/31 500
38-4(1 1/2in, 17T) 3) KB6 100 (S)/31 500, 750
125, 4-hole W 32x2x14x9g 2) K31 40 (Z) in preparation
140, 4-hole W 40x2x18x9g 2) K33 71 (Z) 500, 1000
160, 4-hole W 50x2x24x9g 2) K34 125 (Z) 500
180 (Z) 500
32-4 (1 1/4in, 14T) 3) KB8 71 (S)/32 in preparation
180, 4-hole 44-4 (1 3/4in, 13T) 3) KB7 140 (S)/31/32 500, 750
38-4 (1 1/2in, 17T) 3) KB9 100 (S)/32 in preparation
224, 4-hole W 60x2x28x9g 2) K35 250 (Z) 250 (Z) 500...1000
W 70x3x22x9g 2) K77 355 (Z) 355 (Z) 500
315, 8-hole W 80x3x25x9g 2) K43 500 (Z) 500 (Z) 500
400, 8-hole W 90x3x28x9g 2) K76 750 (Z) 750 (Z) 750, 1000
W 100x3x32x9g 2) K88 1000 (Z) 1000
1) 2 = 2-hole, 4 = 4-hole
2) to DIN 5480
3) Splined shafts acc. to ISO 3019-1 (SAEJ744)
4) Rexroth recommends special versions of the gear pumps. Please consult us.
5) If a through drive for an A10V(S)O with R-shaft is desired, please consult us.
38/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Permissible mass bending moment of inertia


Relative to the mounting flange of the main pump

m1, m2 lbs (kg) Weight of pump

l1, l2 in (mm) Distance center of gravity


m1 m2
1 1
Tm = m1 l1 + m2 l2 [lb-ft]
12 12
1 1
(Tm = m1 l1 + m2 l2 [Nm])
102 102
l1
l2

Size 40 71 125 180 250 355 500 750 1000


Permissible mass moment Tm perm. lb-ft 1327 1475 3098 3098 6859 6859 11506 14382 14382
(Nm) (1800) (2000) (4200) (4200) (9300) (9300) (15600) (19500) (19500)
Permissible mass moment at Tm perm. lb-ft 132 148 310 310 686 686 1151 1438 1438
dynam. acceleration (Nm) (180) (200) (420) (420) (930) (930) (1560) (1950) (1950)
10 g 98.1 m/sec2
Weight ((A)A4VSG...EO2...9) m lbs 108 148 251 262 536 569 789 1237 1554
(kg) (49) (67) (114) (119) (243) (258) (358) (561) (705)
Distance center of gravity l1 in 4.72 5.51 6.69 7.08 8.26 8.66 9.05 10.23 11.41
without SDVB block (mm) (120) (140) (170) (180) (210) (220) (230) (260) (290)
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 39/72

Before finalizing your design, request a binding


Combination pumps dimensions installation drawing. Dimensions in inch (mm).

(A)A4VSG + (A)A4VSG

(A)A4VSG (A)A4VSG
(1st pump) (2nd pump)

Overall length A
(A)A4VSG (A)A4VSG (2nd pump)
(1st pump) NG40 NG71 NG125 NG180 NG250 NG355 NG500 NG750 NG1000
NG40 22.76(578)
NG71 23.86(606) 24.84(631)
NG125 26.06(662) 27.05(687) 29.49(749)
NG180 27.00(686) 27.99(711) 30.43(773) *
NG250 28.19(716) 29.96(761) 33.07(840) 33.78(858) 36.44(925.5)
NG355 * 31.10(790) 34.21(869) * 37.58(954.5) 38.43(976)
NG500 * 31.93(811) 34.17(868) 34.65(880) 38.74(984) 39.57(1005) 43.31(1100)
NG750 * * * * 40.71(1034) * * 49.06(1246)
NG1000 * 36.77(934) 39.02(991) 39.49(1003) 43.58(1107) 44.41(1128) 48.15(1223) 51.93(1319) 54.45(1383)

* on request
40/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Combination pumps dimensions installation drawing. Dimensions in inch (mm)..

(A)A4VSG + (A)A4VSO

(A)A4VSG (A)A4VSO
(1st pump) (2nd pump)

Overall length A
(A)A4VSG (A)A4VSO (2nd pump)
(1st pump) NG40 NG71 NG125 NG180 NG250 NG355 NG500 NG750 NG1000
NG40 22.17(563)
NG71 23.27(591) 24.41(620)
NG125 25.47(647) 26.61(676) 29.17(741)
NG180 26.42(671) 27.56(700) 30.12(765) *
NG250 27.60(701) 29.53(750) 32.76(832) 33.78(858) 36.14(918)
NG355 * 30.67(779) 33.90(861) * 37.28(947) 38.50(978)
NG500 * 31.50(800) 33.86(860) 34.65(880) 38.43(976) 39.57(1005) 43.70(1110)
NG750 * * * * 40.39(1026) * * 47.83(1215)
NG1000 * 36.34(923) 38.70(983) 39.49(1003) 43.27(1099) 44.41(1128) 48.54(1233) 50.71(1288) 53.58(1361)

* on request
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 41/72

Before finalizing your design, request a binding


Combination pumps dimensions installation drawing. Dimensions in inch (mm).

(A)A4VSG + (A)A10VSO

(A)A4VSG (A)A10VSO
(1st pump) (2nd pump)

Overall length A
(A)A4VSG (A)A10VSO.../31 (2nd pump)
(1st pump) NG18 NG28 NG45 NG71 NG100 NG140
NG40 * 19.61(498) *
NG71 * 20.87(530) 21.57(548) 22.84(580)
NG125 * 21.85(555) 23.82(605) 25.04(636) 27.87(708) 28.39(721)
NG180 * 22.80(579) 23.50(597) 25.98(660) 28.82(732) 29.33(745)
NG250 * 25.16(639) 25.87(657) 27.17(690) 30.79(782) 31.97(812)
NG355 25.87(657) 26.30(668) 27.01(686) 28.31(719) 31.93(811) 33.11(841)
NG500 * 27.99(711) 28.70(729) 30.00(762) 32.83(834) 34.13(867)
NG750 * * * 31.97(812) 34.80(884) 36.10(917)
NG1000 * * * 34.84(885) 37.68(957) *

* on request
42/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm).

K15 Flange 127-4 to ISO 3019-1 (SAE C, 4-hole)


Shaft coupler 32-4 to ISO 3019-1 (SAE C, 1 1/4 in, 12/24 DP; 14 T)3)
for mounting an AA4VSO/G 40 splined shaft
NG A1 A3 A4
M-N 40 11.61(295) 0.53(13.4) 1.74(44.3)
71 on request
M 125 14.92(379) 0.85(21.7) 1.48(37.5)
180 on request
A7 A4 A3 250 on request
A6
1) 355 on request
1)
2.95(75)

NG A5 A62) A7
40 0.51(13) M12 5.91(150)

+0.02 )
(127 +0.07
DIA 5.003
DIA 5.001
71 on request
125 0.51(13) M12 6.69(170)
.38
2.76(70)

I A 662) 180 on request


D 1
( 250 on request
355 on request

A5
45 A1 to mounting face

K16 Flange 127-4 to ISO 3019-1 (SAE C, 4-hole)


Shaft coupler 38-4 to ISO 3019-1 (SAE C-C, 1 1/2 in, 12/24 DP; 17T)3)
for mounting an AA4VSO/G 71 splined shaft
NG A1 A3 A4
M-N 71 12.72(323) 0.41(10.4) 2.05(52)
125 14.92(379) 0.41(10.4) 2.05(52)
M 180 on request
250 17.83(453) 0.41(10.4) 2.17(55)
A7 A4 A3 355 18.98(482) 0.41(10.4) 2.17(55)
A6 NG A5 A62) A7
1)
71 0.51(13) M12 6.69(170)
125 0.51(13) M12 6.69(170)
+0.02 )

180 on request
(127 +0.07
DIA 5.003
DIA 5.001

250 0.51(13) M12 6.69(170)


8 355 0.51(13) M12 6.69(170)
A 6.3 )
DI 162
(

N A5
A1 to mounting face

1) Fastening screws and O-ring seal are included in the delivery contents.
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 43/72

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm)..

K17 Flange 152-4 to ISO 3019-1 (SAE D, 4-hole)


Shaft coupler 44-4 to ISO 3019-1 (SAE D, 1 3/4 in, 8/16 DP; 13 T)3)
for mounting an AA4VSO/G 125 splined shaft, for mounting am (A)A10V(S)O 140/31(2) see page 53
NG A1 A3 A4
M-N 125 15.12(384) 0.41(10.4) 2.64(67)
180 16.06(408) 0.41(10.4) 2.64(67)
250 18.70(475) 0.41(10.4) 2.36(60)
355 19.84(504) 0.41(10.4) 2.36(60)
M
A4 A3
A6 NG A5 A62)
1)
125 0.51(13) M16
180 0.51(13) M16
250 0.51(13) M16

+0.02 )
(152.4 +0.07
355 0.51(13) M16

DIA 6.003
DIA 6.001
0
9.0
I A 8.5)
D 22
(

A5
45
A1 to mounting face

K78 Flange 152-4 to ISO 3019-1 (SAE D, 4-hole)


Shaft coupler 50-4 to ISO 3019-1 (SAE F, 2 in, 8/16 DP; 15 T)3)
for mounting an AA4VSO/G 180 splined shaft
NG A1 A3 A4
180 on request
250 on request
355 on request

1) Fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
44/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm)..

K18 Flange 165-4 to ISO 3019-1 (SAE E, 4-hole)


Shaft coupler 50-4 to ISO 3019-1 (SAE F, 2 in 8/16 DP; 15 T)3)
for mounting an AA4VSO/G or AA4CSG 250 or 355 splined shaft
NG A1 A3 A4
M-N 250 18.94(481) 1.20(30.4) 2.33(59.3)
355 20.08(510) 1.20(30.4) 2.33(59.3)
M
NG A5 A62) A7
A7 A4 A3 250 0.71(18) M20 10.43(265)
A6
1) 355 0.71(18) M20 10.43(265)

+0.03 )
10
DIA 6.504
DIA 6.501
(165.1+0.
A7

2.5
I A1 8)
D 31
(

A5
45
A1 to mounting face

1) Fastening screws and O-ring seal are included in the delivery contents.
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 45/72

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm).

K31 Flange 125, 4-hole to ISO 3019-2


Shaft coupler to DIN 5480 N32x2x14x8H
for mounting an A4VSO/G 40 splined shaft
NG A1 A3 A4
M-N 500 on request
750 on request
1000 on request
A4 A3
M NG A5 A62) A7
A6 500 on request
1) 750 on request
1000 on request

+0.02 )
NG A8

(125 +0.07
DIA 4.924
DIA 4.922
500 on request
A8

0
6.3 750 on request
DIA160)
( 1000 on request

45
A5
A1 to mounting face A7
N

K33 Flange 140, 4-hole to ISO 3019-2


Shaft coupler to DIN 5480 N40x2x18x8H
for mounting an A4VSO/G 71 splined shaft

M-N NG A1 A3 A4
500 19.88(505) 0.49(12.5) 2.38(60.5)
750 on request
A4 A3 24.72(628) 0.49(12.5) 2.54(64.5)
1000
M
A6 NG A5 A62) A7
1) 500 0.39(10) M12
750 on request
1000 0.39(10) M12 1.06(27)
+0.02 )
(140 +0.07
DIA 5.515
DIA 5.513

NG A8
A8

9 500
I A 7.0 )
D 18 0 750 on request
(
1000 11.02(280)

45
A5
A1 to mounting face A7
N

1) Fastening screws and O-ring seal are included in the delivery contents.
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
46/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm).

K34 Flange 160, 4-hole to ISO 3019-2


Shaft coupler to DIN 5480 N50x2x24x8H
for mounting an A4VSO/G 125 or 180 splined shaft
NG A1 A3 A4
M-N 500 19.88(505) 0.53(13.5) 2.36(60)
750 on request
M A4 A3 1000 24.72(628) 0.49(12.5) 2.54(64.5)
A6 NG A5 A62) A7
1) 500 0.39(10) M16
750 on request
1000 0.39(10) M16 1.06(27)

+0.02 )
(160 +0.07
DIA 6.300
DIA 6.302
7
7.8
DIA200)
(

45 A5

A1 to mounting face A7
N

K35 Flange 224, 4-hole to ISO 3019-2


Shaft coupler to DIN 5480 N60x2x28x8H
for mounting an A4VSO/G or A4CSG 250 splined shaft
NG A1 A3 A4
M-N
500 21.30(541) 0.49(12.5) 2.91(74)
A4 A3 750 23.27(591) 0.49(12.5) 2.91(74)
M A6 1000 26.14(664) 0.49(12.5) 2.74(69.5)
1)
NG A5 A62)
500 0.39(10) M20
750 0.39(10) M20
+0.03 )

1000 0.39(10) M20


10
DIA 8.823
DIA 8.820
(224 +0.

02
I A 11. )
D 28 0
(

A5
45
A1 to mounting face

1) Fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 47/72

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm).

K77 Flange 224, 4-hole to ISO 3019-2


Shaft coupler to DIN 5480 N70x3x22x8H
for mounting an A4VSO/G or A4CSG 355 splined shaft
NG A1 A3 A4
M-N
500 21.30(541) 0.49(12.5) 3.23(82)
750 on request
M A4 A3
A6 1000 26.14(664) 0.49(12.5) 3.23(82)
1)
NG A5 A62)
500 0.39(10) M20
750 on request

+0.03 )
1000 0.39(10) M20

10
DIA 8.823
DIA 8.820
(224 +0.
02
I A 11. )
D 280
(

A5
45
A1 to mounting face

K43 Flange 315, 8-hole to ISO 3019-2


Shaft coupler to DIN 5480 N80x3x25x8H
for mounting an A4VSO/G or A4CSG 500 splined shaft
NG A1 A3 A4
M-N 500 23.23(590) 2.11(53.5) 2.83(71.9)
750 on request
M A4 A3
1)
1000 28.07(713) 2.11(53.5) 2.80(71)

NG A5 A62)
A6
500 0.75(19) M20
750 on request
+0.03 )

1000 0.75(19) M20


DIA 12.406
DIA 12.403
10
(315 +0.

7
14.1 )
IA 0
D 3 6
(
8x4
5
=3(

45 )

60

2230 A5

A1 to mounting face
N

1) Fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
48/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm).

K76 Flange 400, 8-hole to ISO 3019-2


Shaft coupler to DIN 5480 N90x3x28x8H
for mounting an A4VSO/G, A4CSG 750 splined shaft
NG A1 A3 A4
M-N 750 25.79(655) 2.09(53) 4.09(104)
1000 28.66(728) 2.09(53) 4.29(109)

M A4 A3 1) NG A5 A62)
750 0.75(19) M20
A6 1000 0.75(19) M20

+0.03 )
DIA 15.752
DIA 15.749
10
(400+0.
.72
17 )
IA 50
D 4
(
8x4
5
(=

45 )
36

2230 A5

A1 to mounting face
N

K88 Flange 400, 8-hole to ISO 3019-2


Shaft coupler to DIN 5480 N100x3x32x8H
for mounting an A4VSO/G 1000 splined shaft

M-N

M 4.17 2.09
(106) (53) 1)

M202)
+0.03 )
DIA 15.752
DIA 15.749
10
(400+0.

.72
A 17 0)
I
D 45
(
8x4
5

45

2230 19

28.66(728) to mounting face
N

1) Fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 49/72

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm).

K01 Flange 82-2 (SAE A) to ISO 3019-1


Shaft coupler for splined shaft 16-4 SAE A, 5/8 in, 16/32 DP; 9T3)
for mounting an external gear pump AZPF-1X-004...022 (see RA 10089)
Bosch Rexroth recommends a special version of the gear pumps, please contact us
NG A1 A3 A4
M-N
40 10.43(265) 0.41(10.4) 1.02(25.9)
for NG180 to 500 A4 A3 71 11.54(293) 0.41(10.5) 0.96(24.5)
M 125 13.74(349) 0.41(10.3) 1.10(28)

+0.02 )
A6

(82.55 +0.05
180 14.69(373) 0.41(10.3) 1.10(28)

DIA 3.252
DIA 3.251
250 17.05(433) 0.41(10.5) 1.18(30)
355 18.19(462) 0.41(10.5) 1.18(30)
500 19.88(505) 0.39(10) 1.30(33)
750 21.85(555) 0.39(10) 1.30(33)
1000 on request

NG A5 A62) A7
40 0.39 (10) M10 0.71(18)
1) 71 0.39 (10) M10 0.59(15)
125 0.39 (10) M10 0.63(16)
DIA 4.19 180 0.39 (10) M10
(106.5) 250 0.39 (10) M10 0.45(11.5)
45 A5
355 0.39 (10) M10
A1 to mounting face A7 500 0.39(10) M10
750 0.39 (10) M10
N 1000 on request

K52 Flange 82-2 (SAE A) to ISO 3019-1


Shaft coupler for splined shaft 19-4 SAE A-B, 3/4 in, 16/32 DP; 11T3)
for mounting an A10VSO 18/31 splined shaft S (see RA 92711)
or A10VSO 10/52 or 18/53 splined shaft S (see RA 92703)
NG A1 A3 A4
M-N 40 on request
A4 A3 71 on request
M 125 on request
A6
+0.02 )
(82.55 +0.05

180 on request
DIA 3.252
DIA 3.251

250 on request
355 18.19(462) 0.39(10) 1.31(33.4)
500 on request
750 on request
1000 on request

NG A5 A62)
40 on request
1)
71 on request
125 on request
DIA 4.19 180 on request
(106.5) 250 on request
45 A5
355 0.39 (10) M10
A1 to mounting face
500 on request
N 750 on request
1000 on request

1) 2 fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
50/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm).

K68 Flange 101-2 (SAE B) to ISO 3019-1


Shaft coupler for splined shaft 22-4 SAE B, 7/8 in, 16/32 DP; 13T3)
for mounting an external gear pump AZPN-1X020...032 (see RE 10091) or an A10VO 28/31 and 52(53) or AA10VSO 28/31
splined shaft S (see RA 92701, 92703 or 92711) Bosch Rexroth recommends special versions of the gear pumps, please contact us
NG A1 A3 A4
M-N 40 11.49(292) 0.41(10.4) 0.91(23.1)
A4 A3 71 12.76(324) 0.41(10.4) 1.38(35.1)
M 125 13.74(349) 0.81(20.5) 0.91(23)
A6
180 14.69(373) 0.81(20.5) 0.91(23)
250 17.05(433) 0.81(20.5) 0.91(23)
1) 355 18.19(462) 0.81(20.5) 0.91(23)
500 19.88(505) 0.43(11) 1.61(41)

+0.02)
750 on request

DIA 4.002
DIA 4.001
(101.6 +0.05
1000 on request
A8

NG A5 A62) A7
40 0.39(10) M12
71 0.39(10) M12
125 0.39(10) M12 0.63(16)
DIA 5.75 180 0.39(10) M12
(146) 250 0.39(10) M12 0.45(11.5)
45 A5
355 0.39(10) M12
A1 to mounting face A7 500 0.39(10) M12
750 on request
N 1000 on request

K04 Flange 101-2 (SAE B) to ISO 3019-1


Shaft coupler for splined shaft 25-4 SAE B-B, 1 in, 16/32 DP; 15T3)
for mounting an A10VO 45/31 and /52 (53) or AA10VSO 45/31 splined shaft S (see RA 92701, RA 92703 or
RA 92711) or an internal gear pump PGH4 (see RE 10227)
NG A1 A3 A4
M-N 40 on request
for NG250 to 500 71 12.76(324) 0.41(10.3) 1.41(35.7)
A4 A3
M 125 15.00(381) 0.89(22.7) 1.14(29)
A6 180 14.69(373) 0.41(10.3) 1.55(39.4)
250 17.05(433) 0.82(20.9) 1.08(27.5)
1)
for NG40 355 18.19(462) 0.82(20.9) 1.08(27.5)
and 71 500 19.88(505) 0.80(20.4) 1.14(29)
and 180
+0.02)

750 on request
(101.6 +0.05
DIA 4.002
DIA 4.001

to 500
1000 on request

NG A5 A62) A7
40 on request
71 0.39(10) M12
125 0.39(10) M12
DIA 5.75 180 0.39(10) M12
(146) 250 0.39(10) M12 0.42(11.5)
45 A5
355 0.39(10) M12
A1 to mounting face A7 500 0.39(10) M12
750 on request
N 1000 on request

1) 2 fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 51/72

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm).

K07 Flange 127-2 (SAE C) to ISO 3019-1


Shaft coupler for splined shaft 32-4 SAE C, 1 1/4 in, 12/24 DP; 14 T3)
for mounting an A10VO 71/31 or AA10VSO 71/31 splined shaft S (see RA 92701 or RA 92711)
NG A1 A3 A4
71 12.72(323) 0.95(24.2) 1.54(39.1)
125 14.92(379) 0.85(21.7) 1.48(37.5)
180 15.97(403) 0.85(21.7) 1.48(37.5)
250 17.05(433) 0.87(22) 1.42(36)
for NG500 to 1000 M-N 355 18.19(462) 0.87(22) 1.42(36)
500 19.88(505) 0.76(19.3) 1.59(40.3)
A4 A3 750 21.85(555) 0.76(19.3) 1.59(40.3)
M
A6 1000 24.72(628) 0.41(10.4) 2.15(54.6)

1) NG A5 A62) A7
71 0.53(13) M16
125 0.53(13) M16

)
DIA 5.003
DIA 5.001
(127 +0.02
+0.07
180 0.53(13) M16
A8

250 0.53(13) M16 0.45(11.5)


355 0.53(13) M16
500 0.51(13) M16
750 0.51(13) M16 0.91(23)
for NG355 1000 0.51(13) M16 0.98(25)
DIA 7.13 NG A8
(181)
45 A5 71
A1 to mounting face 125
A7
180
N 250
355
500
750 9.84(250)
1000 11.02(280)

1) 2 fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
52/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

K24 Flange 127-2 (SAE C) to ISO 3019-1


Shaft coupler for splined shaft 38-4 SAE C-C, 1 1/2 in, 12/24 DP; 17 T3)
for mounting an A10VO 100/31 or AA10VSO 100/31 splined shaft S (see RA 92701 or RA 92711)
or an A10VO 85/52(53) splined shaft S (see RA 92703) or a PGH5 internal gear pump (see RE 10227)
NG A1 A3 A4
125 14.92(379) 0.41(10.4) 2.05(52)
180 15.87(403) 0.41(10.4) 2.05(52)
250 17.83(453) 0.41(10.4) 2.17(55)
355 18.98(482) 0.41(10.4) 2.17(55)
500 19.88(505) 0.40(10.3) 2.23(56.7)
M-N 750 21.85(555) 0.40(10.3) 2.23(56.7)
1000 24.72(628) 0.41(10.4) 2.23(56.6)
A4 A3
M for NG500 to 1000 NG A5 A62) A7
125 0.51(13) M16
A6 1) 180 0.51(13) M16
250 0.51(13) M16
355 0.51(13) M16

+0.02 )
DIA 5.003
DIA 5.001
(127+0.07
500 0.51(13) M16
A8

78.13 750 0.51(13) M16 0.91(23)


DIA1 81)
(1 1000 0.51(13) M16 0.98(25)

NG A8
125
180
45 250
A5
355
A1 to mounting face A7 500
N
750 9.84(250)
1000 11.02(280)

1) 2 fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 53/72

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm).

K17 Flange 152-4 (SAE D) to ISO 3019-1


Shaft coupler for splined shaft 44-4 SAE D, 1 3/4 in, 8/16 DP; 13 T)3)
for mounting an A10VO 140/31 or AA10V(S)O 140/31 splined shaft S
(see RA 92701 or RA 92711)
NG A1 A3 A4
M-N 125 15.12(384) 0.41(10.4) 2.64(67)
180 16.06(408) 0.41(10.4) 2.64(67)
A4 A3 250 18.70(475) 0.41(10.4) 2.36(60)
M A6 355 19.84(504) 0.41(10.4) 2.36(60)
1)
500 20.87(530) 0.41(10.4) 2.50(63.6)
750 22.83(580) 0.41(10.4) 2.50(63.6)
1000 on request

+0.02 )
(152.4 +0.07
DIA 6.003
DIA 6.001
NG A5 A62)
0
9.0 125 0.51(13) M16
DIA 8.5)
2 180 0.51(13) M16
(2
250 0.51(13) M16
355 0.51(13) M16
500 0.51(13) M16
45 750 0.51(13) M16
A5
1000 on request
A1 to mounting face
N

KB5 Flange 125, 2-hole to ISO 3019-2


Shaft coupler for splined shaft 32-4 SAE C, 1 1/4 in, 12/24 DP; 14 T3)
for mounting an A10VSO 71/31 splined shaft S see RE 92711
NG A1 A3 A4
500 19.88(505) 0.76(19.3) 1.59(40.4)
M-N 750 on request
1000 on request
M
A6 A4 A3 NG A5 A62) A7
1)
500 0.39(10) M16
750 on request
1000 on request
+0.02 )
(125 +0.07
DIA 4.924
DIA 4.922

NG A8
A8

9 500
7.0
DIA 80) 750 on request
(1 1000 on request

45 NG500 A5
A1 to mounting face A7

1) Fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) To ANSI B92.1a-1976, 30 pressure angle, at base, ank centering, t class 5
54/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in mm.

KB6 Flange 125, 2-hole to ISO 3019-2


Shaft coupler for splined shaft 38-4 SAE C-C, 1 1/2 in, 12/24 DP; 17 T3)
for mounting an A10VSO 100/31 see RE 92711
NG A1 A3 A4
500 19.88(505) 0.43(11) 2.20(56)
M-N 750 21.85(555) 0.43(11) 2.20(56)
1000 on request
M
for NG500 and 750 A4 A3 NG A5 A62)
7.09(180) 500 0.39(10) M16
1) 750 0.39(10) M16
1000 on request

+0.02 )
(125 +0.07
DIA 4.924
DIA 4.922
A6

N A5
A1 to mounting face

KB7 Flange 180, 4-hole to ISO 3019-2


Shaft coupler for splined shaft 44-4 SAE D, 1 3/4 in, 8/16 DP; 13 T3)
for mounting an A10VSO 140/31/32 splined shaft S see RE 92711 (RE 92714)
NG A1 A3 A4
500 20.87(530) 0.41(10.4) 2.48(63)
M-N
750 22.83(580) 0.41(10.4) 2.48(63)
A4 A3 1000 on request
for NG500 to 750
A6 NG A5 A62)
M
1) 500 0.39(10) M16
750 0.39(10) M16
1000 on request
+0.02 )
(180 +0.07
DIA 7.089
DIA 7.087

2
8.8
DIA 24)
(2

45
A5

N A1 to mounting face

1) 2 or 4 fastening screws and O-ring seal are included in the delivery contents
2) Thread according to DIN 13, observe the general instructions on page 71 for the maximum tightening torques.
3) According to ANSI B92.1a, 30 pressure angle, flat root, side fit, tolerance class 5
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 55/72

Notes
56/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm).

K99 Sizes 40 to 355


with through-drive shaft, without shaft coupler, without adapter flange, closed with fluid-tight and pressure-tight cover

Shown without cover M-N


M A17 A4
A10
A7 A7
A11
A8
1)

20
A6

A14
A13
A12
A15
A6

Spline profile 4x A5
N to DIN 5480
see table
A9
A16
A1 to mounting face
A2 to mounting face

NG
Main pump A1 A2 A4 A5 A6 A7 A8
40 10.43(265) 11.10(282) 2.020.04(51.31) M12 x 25 1.46(370.2) 1.46(370.2) 0
71 11.54(293) 12.28(312) 1.890.04(481) M12 x 25 1.67(42.30.2) 1.77(450.5) 0.61(15.40.15)
125 13.74(349) 14.57(370) 1.960.04(49.71) M14 x 30 1.85(47) 1.85(47) 0
180 14.69(373) 15.51(394) 1.960.04(49.71) M14 x 30 1.85(47) 1.85(47) 0
250 17.05(433) 18.07(459) 2.420.04(61.41) M20 x 40 2.48(63) 2.48(63) 0
355 18.19(462) 19.25(489) 2.420.04(61.41) M20 x 40 2.48(63) 2.48(63) 0

NG
Main pump A9 A10 A11 A12 A13 A14
40 0.71(18) 0.35(9) 0.09(2.3+0.1) DIA4.65(118) DIA4.13g9(105g9) DIA3.840.016(97.60.4)
71 0.71(18) 0.35(9) 0.11(2.7+0.1) DIA5.12(130) DIA4.57g9(116g9) DIA4.1890.016(1060.4)
125 0.71(18) 0.28(7) 0.09(2.3+0.1) DIA5.39(137) DIA4.88g9(124g9) DIA4.570.016(1160.4)
180 0.71(18) 0.28(7) 0.09(2.3+0.1) DIA5.39(137) DIA4.88g9(124g9) DIA4.570.016(1160.4)
250 1.02(26) 0.35(9) 0.09(2.30.1) DIA7.09(180) DIA6.50g9(165g9) DIA6.180.016(1570.4)
355 1.02(26) 0.35(9) 0.09(2.3+0.1) DIA7.09(180) DIA6.50g9(165g9) DIA6.180.016(1570.4)

NG Spline profile 1) O-ring for retrofitting


Main pump A15 A16 A17 to DIN 5480 (not included in the delivery contents)
40 DIA2.05(52) 1.73(44 0.55(14) W25 x 1.25 x 18 x 9g 99 x 3 70 SH A
71 DIA2.48(63) 1.54(39) 0.63(16) W30 x 1.25 x 22 x 9g 110.72 x 3.53 70 SH A
125 DIA2.76(70) 1.81(46) 0.87(22) W35 x 1.25 x 26 x 9g 118 x 2 70 SH A
180 DIA2.76(70) 2.24(57) 0.98(25) W35 x 1.25 x 26 x 9g 118 x 2 70 SH A
250 DIA3.46(88) 2.52(64) 1.35(34.2) W42 x 1.25 x 32 x 9g 160 x 2 70 SH A
355 DIA3.46(88) 2.52(64) 1.35(34.3) W42 x 1.25 x 32 x 9g 160 x 2 70 SH A

Sizes 500 to 1000, see page 57


RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 57/72

Before finalizing your design, request a binding


Through drive dimensions installation drawing. Dimensions in inch (mm).

K99 Sizes 500 to 1000


with through-drive shaft, without shaft coupler, without adapter flange, closed with fluid-tight and pressure-tight cover

Shown without cover

M M-N
4.4090.008 4.4090.008
(112 +0.2
0.2 ) (112 +0.2
0.2 )
M16; 0.94(24) deep O-Ring
2.8350.008 A7 165 x 3

2.7830.008
2.362 0.008

(72 +0.2 included in supply


0.2 )

0.2 )
1.8500.008
2.8350.008

(70.7+0.2
0.2 )

0.2 )
(72 +0.2
(60+0.2

0.2 )

(47 +0.2
3.9370.008 3.9370.008
0.2 ) (100 0.2 )
+0.2

DIA6.30 +0.008
+0.028

DIA 6.6535
6.6551
(169 +0.4 )
20

+0.2)
(160+0.7
A6
(100 +0.2

2.362 0.008

0.008
0.2)

2.7830.008
(60+0.2

0.2 )
(47 +0.2

0.2 )
1.850

(70.7+0.2
Spline profile 4xM16x30
2.7830.008 to DIN 5480
(70.7+0.2
0.2 )
see table
2.7830.008 A5 0.09(2.3)
3.465 0.008 (70.7+0.2
0.2 ) 0.39(10)
(88+0.2
0.2 ) 3.4650.008 0.43(11)
(88+0.2
0.2 )
A4 A3
N A1 to mounting face
A2 to mounting face

NG
Main pump A1 A2 A3 A4 A5
500 19.88(505) 20.47(520) 2.87(73) 1.61(41) M20; 0.94(24) deep
750 21.85(555) 22.72(577) 2.87(73) 1.61(41) M20; 0.94(24)4 deep
1000 24.72(628) 25.71(653) 2.95(75) 1.97(50) M20; 1.18(30) deep

NG Spline profile
Main pump A6 A7 to DIN 5480
500 DIA4.53(115) 2.95(75) W55 x 1.25 x 42 x 9g
750 DIA4.53(115) 2.95(75) W55 x 1.25 x 42 x 9g
1000 DIA5.593(142) 2.56(65) W65 x 1.25 x 50 x 9g

Sizes 40 to 355 see page 56.


58/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Mounted and piped auxiliary pumps H02, H04 and H06


Factory mounted and piped are the following auxiliary pumps:
Code
desig- Size (A)A4VSG 40 71 125 180 250 355 500 750 1000
nation
A piped auxiliary pump for the boost circuit
H02 Auxiliary pump type AZPF AZPN AZPG PGH5
Size 11 16 25 32 40 80 100 160 200
A common piped auxiliary pump for the boost and control circuit (only EO1 and EO1K)
H04 Auxiliary pump type AZPF AZPN AZPG
Size 16 25 40
Separately piped auxiliary pumps for the boost circuit and the control circuit (only for HD1T and HD1U)
including a pressure relief valve for the control circuit 1)
Auxiliary pump
AZPF AZPN AZPG PGH5
Boost circuit type
H06
Size 11 16 25 32 40 80 100 160 200
Auxiliary pump
Control AZPF PGF2
type
circuit
Size 08 11
Note: The different leakage rates of the gear pump at various speeds must be considered in all cases.
Additional technical data sheets are available for the technical data of the gear pumps:
AZPF: RA 10089
AZPN: RE 10091
AZPG: RE 10093
PGF2: RE 10213
PGH5: RE 10227

Note: The AZPF, AZPN and AZPG series are special versions of gear pumps for mounting on axial piston pumps. They are adap-
ted to fit onto the through drive shaft end and the flange mounting pattern on axial piston pumps.
1) DB 10 K2-4X/50YV
pressure setting to 725 psi (50 bar)
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 59/72

Before finalizing your design, request a binding


Dimensions suction port - auxiliary pumps installation drawing. Dimensions in inch (mm).

Ports S, S1 and S2 (for selection, see page 58)


Views Z and W from pages 62 and 66
AZPF, PGF2 AZPN AZPG PGH5

A13
45 45 A15

A14
A12
A13

A14
A12
A14 A15 A14 A15 A13 A15
(A17 for S2)
A12 (A16 for S2) A12
(A18 for S2)
RA 10089 or RE 10213 RE 10091 RE 10093 RE 10227

Ports1)
NG S, S1 S2 (2nd auxiliary pump - control pump)
40 Square flange Square flange
71 Square flange Square flange
125 SAE 1 in (standard pressure series) Square flange
180 SAE 1 in (standard pressure series) Square flange
250 SAE 1 in (standard pressure series) Square flange
355 SAE 2 in (standard pressure series) Square flange
500 SAE 2 1/2 in (standard pressure series) Square flange
750 SAE 3 in (standard pressure series) Square flange
1000 SAE 3 1/2 in (standard pressure series) Square flange
1) Observe the general instructions on page 71 for the maximum tightening torques.

Dimensions
(2nd auxiliary pump - control pump)
NG A12 A13 A14 A15 for S and S1 A16 for S2 A17 for S2 A18 for S2
40 DIA157(40) DIA0.79(20) M6; 0.51(13) deep M6; 0.51(13) deep DIA0.79(20) DIA1.57(40)
71 DIA157(40) DIA0.79(20) M6; 0.51(13) deep M6; 0.51(13) deep DIA0.79(20) DIA1.57(40)
125 2.06(52.4) 1.03(26.2) DIA1.02(26) M10; 0.55(14) deep M6; 0.51(13) deep DIA0.79(20) DIA1.57(40)
180 2.06(52.4) 1.03(26.2) DIA1.02(26) M10; 0.55(14) deep M6; 0.51(13) deep DIA0.79(20) DIA1.57(40)
250 2.06(52.4) 1.03(26.2) DIA1.02(26) M10; 0.63(16) deep M6; 0.51(13) deep DIA0.79(20) DIA1.57(40)
355 3.06(77.8) 1.69(42.9) DIA2.01(51) M12; 0.83(21) deep M6; 0.39(10) deep DIA0.79(20) DIA1.57(40)
500 3.5(88.9) 2(50.8) DIA2.52(64) M12; 0.91(23) deep M6; 0.39(10) deep DIA0.79(20) DIA1.57(40)
750 4.19(106.4) 2.44(61.9) DIA2.99(76) M16; 1.18(30) deep M6; 0.39(10) deep DIA0.79(20) DIA1.57(40)
1000 4.75(120.7) 2.75(69.9) DIA3.50(89) M16; 1.18(30) deep M6; 0.39(10) deep DIA0.79(20) DIA1.57(40)
60/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Complete schematic H02


(A)A4VSG with an auxiliary pump for the boost circuit, valve block and filter

Example: H029F with EO2K


Sizes 40 to 180 (other sizes on request)

B K1 A

4.2

MB1 MA1
4.1

MSp 4
4.3 b a
MA
MB
2.2
1.1
2.1
5.1 5 RkV Sp
2.4 P

1 2 2.3
S
U

3
U M1 R5R6R7 K2 K3 T R(L) R4R3R2 M2 S

Ports
Designation Port for State
A, B Service line (pressure port) O
S Suction - auxiliary pump O
K1 Outlet circuit flushing O
R(L) Fill and air bleed (case drain port) O
K2, K3 Fill and air bleed (case drain port) X
T Drain X
MA, M B, MA1, M B1 Measuring operating pressure X
P Control pressure O
SP Accumulator - control pressure X
MSp Measuring flushing pressure X
M1, M2 Measuring control pressure X
RkV Control fluid return line X
U Bearing flushing X
R2...R7 Air bleeding of stroking chamber X

For components, see page 61; for dimensions, see pages 62 and 63
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 61/72

Complete schematic H04


AA4VSG with a common auxiliary pump for boost and control circuit, valve block and filter

Example: H049F with EO1


Sizes 40, 71, 125 and 250

B K1 A

4.2

MB1 MA1
4.1

MSp 4
4.3
MA
MB
b a

1.1
2.2
RkV 2.4 P
5.1 5
2 2.3
1 S
U

3
U M1 K3 K2 T R(L) M2 S

Component
Item Order designation Information
1 Variable pump AA4VSG 40-180 AA4VSG
1.1 Boost check valves standard for AA4VSG
2 Hydraulic control device EO2K or EO1 See RA 92076
2.1 Short circuit valve (for EO.K)
2.2 4/3-directional proportional valve
2.3 Inductive pos. transducer (actual value transmitter)
2.4 Adapter plate
3 An auxiliary pump for the boost circuit only (mounted and piped) H 02 or For selection, see page 54

A common, mounted and piped auxiliary pump for the boost and H 04
control circuit (only for EO1 and EO1K)
4 Valve block SDVB 16 for AA4VSG 40 to 180 9 For NG250 to 500 SDVB
4.1 Main high pressure relief 30, switching type 1 is used
and for NG750 and 1000,
4.2 Flushing valve
SDVB 50 is used acc. to
4.3 Check valve RE 95533
5 Boost circuit filter F See page 69
5.1 Optical contamination indicator
Control electronics are not included in delivery contents, please order separately

For dimensions, see page 62


62/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Dimensions H02 9F and H04 9F installation drawing. Dimensions in inch (mm).

(A)A4VSG with an auxiliary pump, valve block and filter


Example: sizes 40 to 180

2
Mounting -
5 clockwise
MB rotation
A2

K3 K2

A11
K2 B
A
A11

A7
A1

S
T MA

K1 MA1 MB1
4 Mounting -
A8 counter-clockwi- MB1 MA1
se rotation for NG180 Msp for NG180

A9
5 Pressure relief port A Pressure relief port B
(port B for NG 180) (port A for NG 180)
1
A6
A10

R(L) S

U
Z*
A3
A4
A5

* View Z, see page 59


Values and ports, see page 63; components, see page 61
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 63/72

Before finalizing your design, request a binding


Dimensions H02 9F and H04 9F installation drawing. Dimensions in inch (mm).

(A)A4VSG with an auxiliary pump, valve block and filter

Ports
Designation Port for Standard Maximum pressure State
[bar]1)
S See data sheet for auxiliary pump; for selection, see page 58
K1 Flushing ISO 11926 / DIN 3852-1 5 O
M Sp Measuring flushing pressure ISO 11926 / DIN 3852-1 50 X
MA1, M B1 Measuring operating pressure DIN 3852-1 400 X
1)Momentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring equipment
and fittings.
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
For other ports, see dimensions of base pump (A)A4VSG beginning on page 16 and separate data sheet of the control unit.

Ports2)
NG K1 M SP MA1, M B1
40 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
71 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
125 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
180 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
250 1 5/16-12UN-2B; 0.79(20) deep 7/8-14UNF-2B; 0.67(17) deep M14 x 1.5; 0.47(12) deep
355 1 5/16-12UN-2B; 0.79(20) deep 7/8-14UNF-2B; 0.67(17) deep M14 x 1.5; 0.47(12) deep
500 M33 x 2; 0.71(18) deep M22 x 1.5; 0.55(14) deep M14 x 1.5; 0.47(12) deep
750 M48 x 2; 0.79(20) deep M14 x 1.5; 0.47(12) deep M18 x 1.5; 0.47(12) deep
1000 M48 x 2; 0.79(20) deep M14 x 1.5; 0.47(12) deep M18 x 1.5; 0.47(12) deep
2) Observe the general instructions on page 71 for the maximum tightening torques.

Dimensions
NG A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11
40 6.85(174) 9.69(246) 5.75(146) 12.28(312) 14.13(359) 6.89(175) 4.53(115) 14.41(366) 15.83(402) 1.65(42) 0.62(15.7)
71 7.01(178) 10.43(265) 6.61(168) 13.43(341) 15.63(397) 7.13(181) 4.53(115) 15.35(390) 16.65(423) 1.65(42 0.62(15.7)
125 7.80(198) 11.73(298) 8.07(205) 15.91(404) 18.31(465) 7.91(201) 6.77(172) 17.72(450) 19.02(483) 1.81(46) 0.74(18.75)
(9.45(240))3)
180 7.80(198) 11.73(298) 8.07(205) 17.01(432) 19.57(497) 9.21(234) 7.01(178) 17.72(450) 20.00(508) 1.81(46) 0.74(18.75)
(9.17(233))3)
250 12.48(317) 13.58(345) 9.84(250) 19.95(506.6) 22.84(580) 9.65(245) 8.31(211) 17.72(450) 25.71(653) 2.36(60) 0.90(22.9)
355 12.56(319) 13.58(345) 9.84(250) 22.5(571.5) 26.77(680) 10.39(264) 8.54(217) 18.35(466) 25.94(659) 4.15(105.3)
500 13.90(353) 15.43(392) 11.06(281) 24.72(628) 28.62(727) 14.57(370) 7.99(203) 20.08(510) 27.76(705) 4.15(105.3)
750 17.56(446) 16.81(427) 11.93(303) 27.28(693) 32.32(821) 15.47(393) 14.65(372) 23.27(591) * 4.15(105.3)
1000 17.56(446) 17.95(456) 14.25(362) 30.51(775) 35.91(912) 16.81(427) 14.65(372) 25.79(655) * 4.15(105.3)
* On request
3) With HD.D and HD.G control
64/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Complete schematic H06 9F


AA4VSG with a separately auxiliary double pump for boost and control circuit, valve block and filter

Example: H069F with HD1DT


Sizes 40 to 180 (other sizes on request)

B K1 A

4.2 2.5
a b

MB1 MA1
X2
4.1 X1

2.4

MSp 4
4.3 2.1
MB MA 2.2
1.1
2.3
5.1 5

1 2
R
3.2
Pst

3 3.1
U K2 K3 T R(L) M S1 S2

Ports

Designation Port for State


A, B Service line (pressure port) O
S1, S2 Suction - auxiliary pump O
K1 Outlet circuit flushing O
R(L) Fill and air bleed (case drain port) O
K2, K3 Fill and air bleed (case drain port) X
T Drain X
MA, M B, MA1, M B1 Measuring operating pressure X
M Measuring stroking chamber pressure X
PSt, X1, X2 Measuring pilot pressure X
R Return line O
MSp Measuring flushing pressure X
U Bearing flushing X

For components, see page 65; for dimensions, see pages 66 and 67
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 65/72

Components H06 9F
AA4VSG with a separate double auxiliary pump for boost and control circuit, valve block and filter

Example: H069F with HD1DT


Sizes 40 to 180 (other sizes on request)

Components
Item Ordering code Information
1 Variable pump AA4VSG 40-180 AA4VSG
1.1 Boost check valves standard for AA4VSG
2 Hydraulic control device HD1DT See RA 92080
2.1 Control device
2.2 Pressure control valve, port A
(port B for counter-clockwise rotation)
2.3 Pressure control valve, port B
(port A for counter-clockwise rotation)
2.4 Sandwich plate for mounting proportional valve
2.5 Proportional pressure relief valve
Auxiliary pump for the boost circuit H 06
3 For selection, see page 58
(mounted and piped)
3.1 Auxiliary pump for the control circuit
(mounted and piped)
3.2 Pressure relief valve, control circuit DB 10 K2-4X/50YV
4 Valve block SDVB 16 for AA4VSG 40-180 9 For NG250 to 500 SDVB
4.1 Pressure relief 30, operating type 1 is used
and for NG750 and 1000,
4.2 Flushing valve
SDVB 50 is used acc. to
4.3 Check valve RE 95533
5 Boost circuit filter F See page 69
5.1 Optical contamination indicator

For dimensions, see pages 66 and 67


66/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Before finalizing your design, request a binding


Dimensions H06 9F installation drawing. Dimensions in inch (mm).

AA4VSG with a separate double auxiliary pump for boost and control circuit, valve block and filter
Example: sizes 40 to 180

Mounting -
A8 clockwise rotation

MB X1
2 X2
5 K3
A2

3 3.1
R
K2

A11
A16

A18
K2 B
A
A11
A16

A7
A1

S1 S2
T MA

4 K1 5
MA1 MB1
Mounting -
MB1 MA1
counter clockwise
rotation
for NG180 Msp for NG180
A9

Pressure relief port A Pressure relief port B


(port B for NG 180) (port A for NG 180)
3.2
1
R
A6
A19
A17
A10

R(L) S1 S2

A3 Z* W*
A4
A5

* For views Z and W, see page 59


For values and ports, see page 67; for components, see page 65
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 67/72

Before finalizing your design, request a binding


Dimensions H06 9F installation drawing. Dimensions in inch (mm).

AA4VSG with a separate double auxiliary pump for boost and control circuit, valve block and filter

Ports
Designation Port for Standard Maximum pressure State
[psi(bar)]1)
S1, S2 See data sheet for auxiliary pump; for selection, see page 58
K1 Flushing ISO 11926 / DIN 3852-1 75(5) O
M Sp Measuring flushing pressure ISO 11926 / DIN 3852-1 725(50) X
MA1, M B1 Measuring operating pressure DIN 3852-1 5800(400) X
1)Moomentary pressure spikes may occur depending on the application. Keep this in mind when selecting measuring equipment
and fittings.
O = Must be connected (plugged on delivery)
X = Plugged (in normal operation)
For other ports, see dimensions of base pump AA4VSG beginning on page 18 and separate data sheet of the control unit.

Ports2)
NG K1 M SP MA1, M B1
40 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
71 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
125 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
180 7/8-14UNF-2B; 0.67(17) deep 9/16-18UNF-2B; 0.51(13) deep M14 x 1.5; 0.47(12) deep
250 1 5/16-12UN-2B; 0.79(20) deep 7/8-14UNF-2B; 0.67(17) deep M14 x 1.5; 0.47(12) deep
355 1 5/16-12UN-2B; 0.79(20) deep 7/8-14UNF-2B; 0.67(17) deep M14 x 1.5; 0.47(12) deep
500 M33 x 2; 0.71(18) deep M22 x 1.5; 0.55(14) deep M14 x 1.5; 0.47(12) deep
750 M48 x 2; 0.79(20) deep M14 x 1.5; 0.47(12) deep M18 x 1.5; 0.47(12) deep
1000 M48 x 2; 0.79(20) deep M14 x 1.5; 0.47(12) deep M18 x 1.5; 0.47(12) deep
2) Observe the general instructions on page 71 for the maximum tightening torques.

Dimensions
NG A1 A2 A3 A4 A5 A6 A7 A8 A9
40 6.85(174) * 5.75(146) 12.28(312) 15.83(402) * 4.53(115) * *
71 7.01(178) * 6.61(168) 13.39(340) 17.24(438) * 4.53(115) * *
125 7.80(198) 11.89(302) 8.07(205) 15.91(404) 19.69(500) 9.41(239) 9.45(240) 21.61(549) 21.81(554)
180 7.80(198) 11.89(302) 8.07(205) 17.01(432) 20.91(531) 9.29(236) 9.17(233) 23.78(604) 23.97(609)
250 12.48(317) 13.23(336) 9.84(250) 19.96(507) 24.60(625) 9.57(243) 6.57(167) 26.54(674) 26.42(671)
355 12.56(319) 13.23(336) 9.84(250) 22.48(571) 30.71(780) 10.39(264) 8.58(218) 32.52(826) 32.76(832)
500 13.90(353) 15.98(406) 10.98(279) 24.73(628) 32.58(827.5) 14.53(369) 7.99(203) 35.96(888) 35.24(895)
750 17.56(446) 16.65(423) 11.85(301) 27.28(693) 36.28(921.5) 15.43(392) 14.65(372) 39.13(994) 39.37(1000)
1000 17.56(446) 17.48(444) 14.17(360) 30.51(775) 39.86(1012.5) 16.77(426) 14.65(372) 42.68(1084) 42.95(1091)
NG A10 A11 A16 A17 A18 A19
40 1.65(42) 0.62(15.7) 0.62(15.7) 1.65(42) * *
71 1.65(42 0.62(15.7) 0.62(15.7) 1.65(42) * *
125 1.81(46) 0.74(18.75) 0.62(15.7) 1.65(42) 2.23(56.7) 2.42(61.5)
180 1.81(46) 0.74(18.75) 0.80(20.25) 1.65(42) 2.41(61.3) 2.42(61.5)
250 2.36(60) 0.90(22.9) 0.80(20.25) 1.65(42) 2.23(56.7) 2.42(61.5)
355 4.15(105.3) 0.21(5.4) 0.30(7.7) 2.07(52.5) 1.90(48.2) 2.83(72)
500 4.15(105.3) 0.30(7.7) 2.07(52.5) 1.31(33.3) 2.83(72)
750 4.15(105.3) 0.30(7.7) 2.07(52.5) 1.90(48.2) 2.83(72)
1000 4.15(105.3) 0.30(7.7) 2.07(52.5) 1.90(48.2) 2.83(72)
* On request
68/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Valve block SDVB Filter mounted in boost circuit...F


The following versions are mounted standard: If a filter is factory mounted in the boost circuit
(ordering code: F), the following filters (with electric optical
Valve block SDVB 16 for AA4VSG sizes 40 to 180, contamination indicator) are used depending on the size of the
axial piston units:
SDVB 30 operating type 1 for (A)A4VSG sizes 250 to 500 and
Sizes 40 and 71: _____________ LFBN/HC60G20D1.0/V-L24
SDVB 50 for A4VSG sizes 750 and 1000
Sizes 125 and 180: __________ LFBN/HC110G20D1.0/V-L24
For technical data and detailed information, see RE 95533
Sizes 250 and 355: __________ LFBN/HC240G20D1.0/V-L24
Size 500: __________________ LFBN/HC330G20D1.0/V-L24
Sizes 750 and 1000: _________ LFBN/HC660G20D1.0/V-L24
Please contact us for further details on the filter
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 69/72

Installation instructions
General Below-reservoir installation (standard)

During commissioning and operation, the axial piston unit must Below-reservoir installation means that the axial piston unit is
be filled with hydraulic fluid and air bled. This must also obser- installed outside of the reservoir below the minimum fluid level.
ved following a relatively long standstill as the axial piston unit
may drain back to the reservoir via the hydraulic lines. 1 2
SB SB
The commissioning must be carried out at low speed and wit-
ht min ht min
hout load until the system has been air bled completely.
hmin
Especially when mounted with the "drive shaft upwards" (ex- hmin amin
amin
amples 6 and 12) , bearing flushing is necessary for lubrication
to
zu S* tozuS*
S*
of the front bearing and of the shaft seal at port U. T
See page 7. R(L)

The case drain fluid in the pump housing must be directed to K3


the reservoir via the highest available drain port (T, R(L), K2, K3).
K2
For combinations of multiple units, make sure that the respec-
tive case pressure in each unit is not exceeded. In the event of T R(L)
pressure differences at the drain ports of the units, the shared
drain line must be changed so that the minimum permissible 3 4
case pressure of all connected units is not exceeded in any SB SB
situation. If this is not possible, separate drain lines must be laid
ht min ht min
if necessary.
hmin hmin
To achieve favorable noise values, decouple all connecting lines amin amin
using elastic elements and avoid above-reservoir installation. zu
to S*
S* tozuS*
S*
In all operating conditions, the suction and case drain lines must K2 B(A) K3
flow into the reservoir below the minimum fluid level. At version
R(L)
with mounted attachment pump the permissible suction height
15 0 15

hS results from the overall loss of pressure; it must not, however,

15 0 15
R(L)
be higher than hS max = 31.50 inch (800 mm).
The minimum suction pressure at port S may not fall below K3 B(A) K2
0.8 bar absolute in operation.
With mounted attachment pumps, please refer to the data sheet 5 6
for details on the minimum suction pressure, see page 58. SB SB

ht min ht min
Installation position
hmin hmin
See the following examples 1 to 12. amin amin
Further installation positions are available upon request. zu S*
to
zu S*
to
Recommended installation position: 1 and 2. T U
R(L)
Instructions
Before installation, fill the pump case with the pump in a K2 R(L)
K2
horizontal position. Port T to the reservoir plugged. Filling
option when mounted with shaft end upward: fill via R(L) and T
air bleed at T, then plug port R(L).
To achieve an optimum control function, the stroking
chambers must be bled via the highest available air bleed port Installation Fill / air bleed case
R2 to R7 depending on the installation position for HM, HS, position
HS4 and EO. 1 R(L)
At installation positions 3, 4, 9 and 10 an influence on the 2 T; plug R(L)
control characteristics can be expected. Gravity, unit weight 3 K2; plug R(L)
and case pressure can cause minor shifts in control characte- 4 K3; plug R(L)
ristics and changes in response time.
5 R(L)
6 T; plug R(L)
* With a mounted attachment pump, please observe the details
in the corresponding data sheet, see page 58
Key, see page 70
70/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

Installation instructions
Above-reservoir installation Installation Fill / air bleed case
Above-reservoir installation means that the axial piston unit is position
installed above the minimum fluid level of the reservoir. 7 R(L)
A check valve in the case drain line is to be avoided. 8 T; plug R(L)
Exceptions maybe permissible, please consult us first. 9 K2; plug R(L)
10 K3; plug R(L)
7 8
11 R(L)
R(L) T 12 T; plug R(L)
B
K2 S Suction port
K2 T, K2, K3, R(L) Fill + air bleed
zu S* (case drain port)
zuS*
to S* to
T A SB R(L) SB A, B Pressure port

ht min ht min U Port for bearing flushing

hmin amin SB Baffle (baffle plate)


hmin amin
ht min Minimum permissible immersion depth
(7.87 inch (200 mm))
9 10 hmin Minimum permissible spacing from suction
port to reservoir bottom (3.94 inch (100 mm))
K2 B(A) K3 amin When designing the reservoir, ensure
R(L) adequate spacing between the suction line
and the case drain line. This prevents the
15 0 15

15 0 15

R(L) heated, return flow from being drawn directly


B(A) back into the suction line.
K3 K2
to
zu S* to
zu S*
SB SB
ht min h t min
hmin amin amin h min

11 12

B A
T U
R(L)
K2
K2
R(L)
to
zuS*
S* T tozuS*S*
SB SB
h t min h t min
amin h min amin h min

* With a mounted attachment pump, please observe details on


suction height or minimum inlet pressure from the data sheet
for the attachment pump, see page 58
RA-A 92100/12.12 (A)A4VSG Series 10, 11 and 30 Bosch Rexroth Corp. 71/72

General instructions
Ports Maximum permissible Required WAF
tightening torque of the tightening torque of the hexagon socket of the
Standard Size of thread female threads MG max threaded plugs MV threaded plugs
ISO 11926 3/8-24 UNF-2B 15 lb-ft 5 lb-ft 5/32 in
20 Nm 7 Nm
9/16-18 UNF-2B 59 lb-ft 18 lb-ft 1/4 in
80 Nm 25 Nm
3/4-16 UNF-2B 118 lb-ft 46 lb-ft 5/16 in
160 Nm 62 Nm
7/8-14 UNF-2B 177 lb-ft 94 lb-ft 3/8 in
240 Nm 127 Nm
1 1/16-12 UN-2B 266 lb-ft 108 lb-ft 9/16 in
360 Nm 147 Nm
1 5/16-12 UN-2B 398 lb-ft 146 lb-ft 5/8 in
540 Nm 198 Nm
1 5/8-12 UN-2B 708 lb-ft 236 lb-ft 3/4 in
960 Nm 320 Nm
1 7/8-12 UN-2B 885 lb-ft 288 lb-ft 3/4 in
1200 Nm 390 Nm
DIN 3852-1 M10 x 1 22 lb-ft 9 lb-ft1) 0.20 in
30 Nm 12 Nm1) 5 mm
M14 x 1.5 59 lb-ft 26 lb-ft1) 0.25 in
80 Nm 35 Nm1) 6 mm
M18 x 1.5 103 lb-ft 44 lb-ft1) 0.31 in
140 Nm 60 Nm1) 8 mm
M22 x 1.5 154 lb-ft 59 lb-ft1) 0.39 in
210 Nm 80 Nm1) 10 mm
M27 x 2 243 lb-ft 99 lb-ft1) 0.47 in
330 Nm 135 Nm1) 12 mm
M33 x 2 398 lb-ft 229 lb-ft1) 0.67 in
540 Nm 310 Nm1) 17 mm
M42 x 2 531 lb-ft 265 lb-ft1) 0.87 in
720 Nm 360 Nm1) 22 mm
M48 x 2 664 lb-ft 295 lb-ft1) 0.94 in
900 Nm 400 Nm1) 24 mm

1) The tightening torques apply for screws in the dry state as received on delivery and in the lightly oiled state for installation.
72/72 Bosch Rexroth Corp. (A)A4VSG Series 10, 11 and 30 RA-A 92100/12.12

General instructions
The (A)A4VSG pump is designed to be used in closed circuits.
Project planning, installation and commissioning of the axial piston units requires the involvement of qualified personnel.
Before using the axial piston unit, please read the general instruction manual (RE 90300-B) completely and thoroughly.
If necessary, these can be requested from Bosch Rexroth.
During and shortly after operation, there is a risk of burns on the axial piston unit and especially on the solenoids.
Take appropriate safety measures (e.g. by wearing protective clothing).
Depending on the operating conditions of the axial piston unit (operating pressure, fluid temperature), the characteristics may shift.
Service line ports (pressure ports):
- The ports and fastening threads are designed for the specified maximum pressure. The machine or system manufacturer must
ensure that the connecting elements and lines correspond to the specified application conditions (pressure, flow,
hydraulic fluid, temperature) with the necessary safety factors.
- The service line ports and function ports can only be used to accommodate hydraulic lines.
The data and notes contained herein must be adhered to.
The product is not approved as a component for the safety concept of a general machine according to ISO 13849.
The following tightening torques apply:
- Fittings:
Observe the manufacturer's instruction regarding the tightening torques of the fittings used.
- Mounting bolts:
For mounting bolts with metric ISO thread according to DIN 13 or thread according to ASME B1.1, we recommend checking the
tightening torque in individual cases in accordance with VDI 2230.
- Female thread of the axial piston unit:
The maximum permissible tightening torques MG max are maximum values of the female thread and must not be exceeded.
For values, see the page 71 table.
- Threaded plugs:
For the metallic threaded plugs, supplied with the axial piston unit, the required tightening torques of threaded plugs MV apply.
For values, see the page 71 table.

Bosch Rexroth Corporation Bosch Rexroth Corporation Bosch Rexroth Corporation


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