Vous êtes sur la page 1sur 272

Components Manual Issue .

01 Eng

About This Manual


428 Trakpactor

About This Manual Original Build data is used throughout the preparation of
this manual number. Components are often Plant Serial
The aim of this manual is to provide Our Dealer network Number dependant, Dealers / Distributors must however
with a comprehensive publication covering Spare parts for be aware Machines do become modified in the field. In ac-
the 428 Trakpactor Crushing plant. The manual is intended cordance with Best Practice use of plant serial numbers is
to incorporate all design changes from the Prototype ma- recommended when operating this manual .In event of dif-
chine to those manufactured to & including Serial Number ficulty please contact BL-Pegson Ltd providing Page & Item
QM018537 reference together with plant Serial Number.

The publication is presented in CD format configured for Manual is published in English Language only. Repeat cop-
electronic view utilising Adobe Portable Document Format ies of the CD or Laminated Hard Copy are available to order
(PDF) compatible with Acrobat 5.0 (PDF 1.4). Earlier ver- at a Net Dealer price of 175. Foreign language copies may
sions of Acrobat may not allow full access to the publica- be provided subject to quotation and specific order.
tion. CD includes appropriate Soft Wear package as a sepa-
rate folder. Confidential data is included intended for use between
Dealers & BL-Pegson ltd. Consequently the manual must
The manual is divided into 11 Component sections each not be copied or transmitted to any third party without the
covering a logical sub-division of the plant. Finning UK Ltd express permission of BL-Pegson ltd. The Document is in-
publications containing non-CAT parts for Powerpacks are tended to receive periodic revision to reflect anticipated &
included separately. CAT Publication covering C9 engine ongoing plant development. We reserve the write to amend
has been incorporated in this issue. the contents of this manual without notice

Extensive use of Digital imagery is made throughout the Whilst every care is taken to ensure that the information
manual together with drawings to show the arrangement in this manual is correct no liability can be accepted by the
& function of the various components so their layout may authors or publishers for loss damage or injury caused by
be clearly understood. Digital images are taken during any error in or omissions from the information given. In
assembly to improve clarity. the event of an error or omission please advise in writing
or by E-mail to
mwebsell@bl-pegson.com

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 1
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Introduction
428 Trakpactor

Safety First Service Components

Read this manual carefully & familiarise ALL relevant per- Item Description Part Number
sonnel with the arrangement of the plant together with Qty
Engine 3306 Engine C9 Engine
parts available from BL-Pegson ltd.
Fuel Fi l t er El ement 2481-0047 2481-0052 1
Please refer to Operation & Maintenance Sections provided
Fuel Fi l t er El ement 2481-0048 2481-0053 1
as original equipment with the plant prior to commencing
any work on the plant. Federal, State, National and Local Oi l Fi l t er El ement 2481-0049 1
laws and safety regulations must be complied with at all
Ai r Fi l t er El ement 2481-0050 2481-0054 1
times.
Ai r Fi l t er El ement 2481-0051 2481-0055 1

Premiertrak Hydraulic Curcuit

COPYRIGHT Suct i on Fi l t er El ement 2531-5150 1

Pres s ure Fi l t er El ement s 2531-5151 2


2002 BL-Pegson ltd. All Rights Reserved
Ret urn Fi l t er El ement 2531-5152 1

This Manual contains information and technical data which Plant Drives :- Standard HFO & Manual Clutch Equipped Plants
may not be copied distributed altered stored on electronic
Crus her Dri ve Bel t s 2441- 0482 6
media revealed to other or used for the purpose of compe-
tition either partially or in its entirety. Pump Dri ve Bel t s 2441-0412 4

Copyright to CAT & Finning UK Ltd publications re-


main the property of CAT & Finning Ltd Respectively. 428 Trakpactor Test Data :- Refer to Page 12-20

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 2
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Plant Handing
428 Trakpactor

Handing :- Components are Handed Based on Viewing Plant on Feed ( Rear) End

Feed ( Rear) End

Left Hand View Right Hand View

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 3
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Rotor Speed
428 Trakpactor

Rotor Speeds
Four Engine Pulleys are Available for the Trackpactor , 224mm PCD & 280 PCD are Supplied as Original Equipment . 300 &
315mm PCD are Available for Specific Applications by Arrangement with BL-Pegson Ltd. Pulleys Provide NOMINAL Rotor
Speeds Listed Under. Care Must be Exercised when Supplying Pulleys to Ensure the Processing Application is Compatible with
Rotor speed & Blow Bar Selection .

224 PCD (504 rpm or 28M/S) Primary Applications

280 PCD (630 rpm or 35M/S) Primary / Secondary Applications

300 PCD ( 675 rpm or 37.7 M/S) Secondary Applications

315 PCD (709 rpm or 39.5 M/S) Secondary / Asphalt Applications

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 4
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Blow Bar Replacement


428 Trakpactor

Blow Bar Materials Blow Bar Replacement


Numerous Specifications of Materials are used in Blow Bar Blow Bars are Despatched with Appropriate Bar Weight
Manufacture Usually for Very Specific Applications. BL- Marked on the Bar End
Pegson Ltd Currently Utilise the Following Materials.
To Avoid Imbalance in the rotor Blow Bars Must always be
Standard Manganese Steel: - Used for Applications Where changed as Opposite Pairs Having Matched Weight , The
High Impact Forces Occur & Steel Re-Bar Exists in Feed, MAXIMUM Weight Differential Must not exceed 0.25% of
Maximum Feed Piece & Edge Length up to 400mm Lowest Bar Weight or 0.48Kg Which ever is the Lighter.

High Manganese Steel: - Used for Applications Where High Photograph Under Illustrates an Ideal Replacement Set of
Impact Forces Occur, Maximum Feed Piece & Edge Length Blow Bars.
up to 350mm Bars of 210.4Kg + 210.5 Kg Provide One Matched Pair &
Bars of 210.6Kg + 210.7Kg Provide the Second Pair.
Hard Iron: - Used for Applications Where Abrasive Materials
are Processed as opposed to Hard Rock & Recycling

Blow Bar Arrangements


Trackpactor is of 4 Blow Bar Rotor Configuration. The
Machine Usually operates with 4 Identical Length Bars of
Matched Weight.

The Machine May operate with Rotor equipped by Oppositely


Opposed Two Short or equally Worn and Two Full Blow Bars
Operating in this Manner Throughput increases due to
Paddle Action of the Short bars & Potential for Bridging is
reduced Reduction Ratio is However Compromised. The
Arrangement is Normally Reserved for Primary Reduction
Applications.

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 5
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Section Identification
428 Trakpactor

Section 4 :- Impactor Section 3 :- Powerpack Section 2 :- Overband


Section 5 :- Vibrating Separator
Grizzly Feeder

Section 1 :- Product
Conveyor
Section 9 :- Plant
Items

Section 8 :- Electrical
Equipment

Section 7:- Hydraulic


Equipment

Section 10 :- Tracks Section 6 :- Dirt Conveyor

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 6
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Contents Section A
428 Trakpactor

About This Manual A-1 Contents Section 5 A-11

Service Components A-2 Contents Section 6 A-12

Introduction A-2 Contents Section 7 A-13

Plant Handing A-3 Contents Section 8 A-14

Rotor Speed A-4 Contents Section 9 A-15

Blow Bar Replacement A-5 Contents Section 10 , 11 & 12 A-16

Section Identification A-6

Contents Section A A-7

Contents Section 1 A-8

Contents Section 2 & 3 A-9

Contents Section 4 A-10

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 7
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Contents Section 1
428 Trakpactor

Section 1 1 -1 Impact Cradle 1 -11

Product Conveyor Arrangement 1 -2 Feed Boot Internal 1 -12

Drive Group 1 -3 Impact Bars 1 -13

Stringer :- Upper 1 -4 Feed Boot Internal Swing Beam 1 -14

Stringer :- Underside 1 -5 Feed Boot External 1 -15

Stringer :-Magnet Arrangement 1 -6 Tail Section 1 -16

Magnet Section 1 -7 Conveyor Skirt Rubbers 1 -17

Stringer :- No Magnet Arrangement 1 -8 Conveyor Guards & Cover 1 -18

Mid Section 1 -9 Conveyor Pins 1 -19

Tail Section External 1 -10 Troughing Idlers 1 -20 & 1 -21

Head Drum Bearings 1 -22 & 1 -23

Tail Drum Bearings 1 -24 & 1 -25


BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 8
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Contents Section 2 & 3


428 Trakpactor

Section 2 2-1 Section 3 3 -1

Separator Installation 2-2 Introduction 3 -2

Expanded Elevation 2-3 Powerpack & Manual Clutch 3 -3

Drive & Tension 2-4 2480-0031 Ancillaries 3 -4

2480-0045 Ancillaries 3 -5

3306 & C9 Cat Parts 3 -6

Manual Clutch Components 3 -7

Drive 3 -8

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 9
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Contents Section 4
428 Trakpactor

Section 4 :- Impactor 4 -1 Frame Liners 4 -16 Through 4-18

Frame Sections 4 -2 Shaft & Rotor Sections 4 -19

Top Section 4 -3 & 4 -4 A6984/3 Rotor Shaft 4 -20

Front Apron 4 -5 & 4 -6 A6984/60 Rotor Shaft 4 -21

Front Apron Adjustment 4 -7 Shaft & Pulley 4 -22

Back Apron 4 -8 & 4 -9 Floating Bearing 4 -23

Back Apron Adjustment 4 -10 Rotor 4 -24

Apron Liner Data 4 -11 Fixed Bearing 4 -25

Fixed Top Side 4 -12 Swing Beam Assembly 4 -26

End Door 4 -13 Swing Beam 4 -27

Movable Top Side 4 -14 Swing Beam Adjustment 4 -28

Bottom Platform 4 -15


BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 10
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Contents Section 5
428 Trakpactor

Section 5 5 -1 Bearing Mounting Assembly 5 -13

Overview 5 -2 Shaft Spacers & Body Joint 5 -14

Main Frame 5 -3 Options 5 -15

Screen Section 5 -4

Mesh Tension 5 -5

Springs 5 -6

Vibrating Unit Frame 5 -7

Vibrating Unit Drive End 5 -8 & 5 -9

Vibrating Unit Gear End 5 -10 & 5 -11

Shafts 5 -12

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 11
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Contents Section 6
428 Trakpactor

Section 6 6 -1

Dirt Conveyor Expanded View 6 -2

Head Section 6 -3 & 6 -4

Drive Group 6 -5

Tail Section 6 -6

Feed Boot 6 -7

Extended Dirt Conveyor 6 -8

Trough Rollers 6 -9

Alternative Components 6 -10

Bearings 6 -11

Conveyor Rubbers 6 -12

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 12
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Contents Section 7
428 Trakpactor

Section 7 7 -1 Bank Valve 2550-9001 7 -12

Typical Hydraulic Circuit Diagram 7 -2 Bank Valve 2550-9005 7 -13

Hydraulic Circuit Diagram 7 -3 Bank Valve 2550-9009 7 -14

Hydraulic Circuit Parts 7 -4 Hoses :- C 9 Powerpack 7 -15 & 7 -16

Hydraulic Tank 7 -5 Hose Fittings C9 Powerpack 7 -17

Hydraulic Components 7 -6 Hoses :- 3306 Powerpack 7 -18 & 7 -19

Chamber Opening Pump 7 -8 Steel Pipes & Hose Clamps 7 -20

Chamber Opening Hoses 7 -9

Bank Valves Instalation 7 -10

Bank Valves General Notes 7 -11

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 13
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Contents Section 8
428 Trakpactor

Section 8 8 -1 R R C ITC 8 -14

Control Box 3306 Powerpack 8 -2 R R C Components 8 -15 & 8 -16

Control Box C9 Powerpack 8 -3 R R C Teleradio 8 -17

Wiring Diagram Chart 8 -4 & 8 -5 R R C Components 8 -18 & 8 -19

Control Panel Front Door 8 -6 & 8 -7 Chamber Limit Switch 8 -20

Control Panel Internal ITC 8 -8 Wiring Diagram 8 -21 Through 8 -32

Control Panel Components 8 -9 & 8 -10

Control Panel Teleradio 8 -11

Control Panel Components 8 -12 & 8 -13

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 14
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Contents Section 9
428 Trakpactor

Section 9 9 -1 Dust Suppression Manifold 9 -14

Feed Hopper 9 -2 & 9 -3 Dust Spray Bars 9 -15

Impactor Feed Chute 9 -4 Plant Guards 9 -16 Through 9 -18

Impactor Side Curtain 9 -5 & 9 -6 Drive Guard 9 -19

Tool Box 9 -7 Impactor Holding Down Bolts 9 -20

Tools 9 -8 Paint Finish & Decals 9 -21

Blow Bar Ejector 9 -9 Plant User Manuals 9 -22

Dirt Chute 9 -10 & 9 -11

Maintenance Platforms 9 -12

Hydraulic Tank Platform 9 -13

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 15
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Contents Section 10 , 11 & 12


428 Trakpactor

Section 10 10 -1 Section 11 11 -1

Track Expanded View 10 -2 Refuelling Pumps 11 -2

Track Serial Location 10 -3 Dust Suppression Pump 11 -3

Drive Group 10 -4 Dust Pump Parts 11 -4

Idler & Tension Group 10 -5 AX846WEIGH Weigher 11 -5

Track & Support Rollers 10 -6 AX846WEIGH/B Weigher 11 -6

Track Components 10 -7 AX846HYPTO P T O 11 -7

Hydraulic Auxillary Drive 11 -8

Plant QM012098 & 012566 11 -9

Diagnostics 12 -1

BL-Pegson Limited , Mammoth Street, Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section A
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page A - 16
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Section 1
428 Trakpactor

Section 1 :- Product
Conveyor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 1
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Product Conveyor Arrangement


428 Trakpactor

Magnet Section

Tail Section

Drive Group

Stringer Section

Mid Section

Impact Cradle

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 2
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Drive Group

Item Part Number Description / Notes Qty


10 6 3 2
1 AX789/14 Dri ve Drum 1

2 Gre as e Pi pe :- Re fe r t o Page 1-22 & 1-23

3 He ad Drum Be ari ngs :-Re fe r t o Page 1-22 & 1-23


1 4 2432-2235 Ke y

5 2450-5505 Shri nk Di s k Coupl i ng

6 AX789/38 Torque Arm


4
7 AX789/24/1 Scrape r Bracke t Ri ght Hand
1
7A AX789/24/1A Scrape r Bracke t Le ft Hand

5 8 AX815/54/1X Te ns i one r Ri ght Hand

8A AX815/54/1 Te ns i one r Le ft Hand

9 2576-4075 Hydraul i c Mot or

10 2579-0018 Che ck Val ve

11 AX607/3/46 Te ns i one r 2

9 8 7 11

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 3
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Stringer :- Upper
428 Trakpactor

Ite m Pa rt Numbe r De scription / Note s Q ty

12 13 14 15 16A 17 12 AX843/22 Support Rope s 2

13 Dus t Cove r :- Re f e r t o P a ge 1-18 1

14 Dus t Cove r Support :- Re f e r t o P a ge 1-18 3

15 2360-0052/24.0 Conve yor Be l t 1

He a d Se ct i on Gua rd :- Re f e r t o P a ge 1-18

AX843/47/1 Cl a mp , Ski rt Rubbe r 2


16
16A
2232-1126 Bo l t
5/Cl a mp
2211-0008 Wa s he r

Ski rt Rubbe rs :- Re f e r t o P a ge 1 - 17

17 AX801/16/1 Spra y Ba r Bra cke t Le f t Ha nd


1
17A AX801/16/2 Spra y Ba r Bra cke t Ri ght Ha nd

18 Spra y Ba r :- Re f e r t o P a ge 9-15

AX789/24/3 Scra pe r Ca rri e r 1

AX607/3/46 Te ns i one r 2

22 21 20 16 17A 19 18 AX789/24/4 Scra pe r Bl a de


1
19 AX789/24/2 Scra pe r Cl a mp St ri p

2232-1128 Bo l t

2215-0014 Nut 6
Ite m Part Numbe r De scription / Note s Q ty
St ri nge r Lowe r Gua rd 2210-0017 Wa s he r
22 AX843/40/2 1
Ri ght Ha nd
St ri nge r Lowe r Gua rd 20 AX843/14/1 St ri nge r Se ct i o n 1
22A AX843/40/1 1
Le f t Ha nd
St ri nge r Se ct i on Uppe r Gua rd :- Re f e r t o pa ge 1-18
AX843/47/4 Cl a mp , Ski rt Rubbe r 2
AX843/47/2 Cl a mp , Ski rt Rubbe r 2
2232-1126 Bo l t 21 & 21A
4/Cl a mp 2232-1126 Bo l t
2211-0008 Wa s he r 7/Cl a mp
2211-0008 Wa s he r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 4
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Stringer :- Underside
428 Trakpactor

7A 8A 21A

Item Part Number Description / Notes Qty

AX843/46 Me s h Ni p Guard 1
23
2495-1196 Di s c Idl e r 1

AX804/5 Ni p Guard 2
24
2495-1130A Paral l e l Idl e r 2

25 Hi nge Pi n :- Re fe r t o Page 1-19

23 15 20 24 22A 25

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 5
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Stringer :-Magnet Arrangement


428 Trakpactor

Magnet Section

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 6
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Magnet Section

Ite m Part Numbe r De scription / Note s Q ty

26 O ve rband Se parator ;- R e fe r to Se ction 2


26 Standard Discharge ;- R ight Hand

AX843/56/1 De f l e ct or Bra cke t


27 1
AX843/56/2 Cl a mp P l a t e

27 AX843/39/1 Ma gne t Se ct i on Gua rd


1
AX843/47/3 Cl a mp , Ski rt Rubbe r

28 Ski rt Rubbe rs :- Re f e r t o P a ge 1-17

2232-1126 Bo l t
28 4/Cl a mp
2211-0008 Wa s he r
Spe cial Discharge :- Le ft Hand Fitte d to Machine s
Q M 012098
Q M012566
AX843/56/3 De f l e ct or Bra cke t
27 1
29 AX843/56/2 Cl a mp P l a t e

AX843/39/2 Ma gne t Se ct i on Gua rd


1
AX843/47/3 Cl a mp , Ski rt Rubbe r

28 Ski rt Rubbe rs :- Re f e r t o P a ge 1-17


30
2232-1126 Bo l t
4/Cl a mp
2211-0008 Wa s he r

29 AX818/121 Ba cki ng St ri p 1

AX818/33/1 She dde r P l a t e


30 1
AX818/33/2 She dde r P l a t e Bra cke t
No Magne t O ption :-Fitte d to Machine s
Q M 014445 & Q M 014446 :- R e fe r to Page 1-8

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 7
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Stringer :- No Magnet Arrangement


428 Trakpactor

Item Part Number Description / Notes Q ty


No Magnet O ption :-Fitted to Machines
Q M 014445 & Q M 014446
AX843/39/1 Magne t Se ct i on Guard
1
AX843/47/3 Cl amp , Ski rt Rubbe r

28 Ski rt Rubbe rs :- Re fe r t o Page 1-17

2232-1126 Bo l t
4/Cl amp
2211-0008 Was he r

AX843/39/2 Magne t Se ct i on Guard


1
AX843/47/3 Cl amp , Ski rt Rubbe r

28A Ski rt Rubbe rs :- Re fe r t o Page 1-17

2232-1126 Bo l t
4/Cl amp
2211-0008 Was he r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 8
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Mid Section

Item Part Number Description / Notes Qty

31 AX843/45/2 Mi d Sect i on Guard Left Hand


1
31A AX843/45/1 Mi d Sect i on Guard Ri ght Hand

AX843/47/7 Cl amp (Feed End ) Ski rt Rubbe r 2

2232-1126 Bo l t
5/Cl amp
2211-0008 Was he r

AX843/47/6 Cl amp (Mi ddl e ) Ski rt Rubbe r 2

2232-1126 Bo l t
3/Cl amp
2211-0008 Was he r

AX843/47/5 Cl amp (Sl ope) Ski rt Rubbe r 2

2232-1126 Bo l t
31 32 33 2/Cl amp
2211-0008 Was he r

32 AX843/45/3 Support Bracke t 4

33 AX846/96/1 Barge Board


1
33A AX846/96/2 Barge Board

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 9
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Tail Section External


428 Trakpactor

Item Part Number Description / Notes Qty


Uppe r Mi d Se ct i on Guard Le ft
40 AX846/90/1
Hand
1
Uppe r Mi d Se ct i on Guard Ri ght
40A AX846/90/2
Hand
41

42 Pi vot Pi ns :- Re fe r t o Page 1-19

43

Pl ant Se ri al Numbe r :- Q M008518

AX843/16/5 Tai l Frame Support St rut 2


44
Pl ant Se ri al Numbe r :- Q M010628 Through Q M018537

AX846/15 Tai l Frame Support St rut 2

40
42

41
44

43

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 10
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Impact Cradle
428 Trakpactor

Ite m Part Numbe r De scription / Note s Q ty

35 AX843/18 Impa ct Ba r Cra dl e Fra me 1

36 AX846/70 Si de Rubbe r Curt a i n 2

Pl a nt Se ri a l Numbe r :- Q M008518

AX843/11/3 Cl a mp 2
37
Pl a nt Se ri a l Numbe r :- Q M010628 Through Q M018537

AX846/41/3 Cl a mp 2

AX843/55/1 Rubbe r Support Bra cke t 1

AX843/55/2 Rubbe r Support Cl a mp 1

2232-1094 Bo l t 1
38
2211-0007
32 38 39 34 35 37 36 Wa s he r
2210-0016 1/Bol t

2217-0004 Nut

39 AX843/62 Rubbe r Curt a i n 1

Plant Se rial Numbe r Ite m 34 Q ty T Bolt Q ty

Q M008518
Q M010628 & Q M010629 AX607/513/3 6 2
Q M010882 & Q M010883
2294-2100
Q M010884 upt o & Incl udi ng
Q M018537 AX846/38 6 4

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 11
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Feed Boot Internal

Item Part Number Description / Notes Qty

45 46 47 48 49 50 51 46 52 Liners

45 AX843/13/10 Fe e d Boot Li ne rs 2

46 AX843/13/3 Fe e d Boot Li ne rs 8
53
47 AX843/13/4 Fe e d Boot Li ne rs 1

48 AX843/13/6 Fe e d Boot Li ne rs 1

49 AX843/13/9 Fe e d Boot Li ne rs 2

45 50 AX843/13/7 Fe e d Boot Li ne rs 1

51 AX843/13/5 Fe e d Boot Li ne rs 2

54 AX843/13/2 Fe e d Boot Li ne rs 1

55 AX843/13/8 Fe e d Boot Li ne rs 2

56 AX843/13/1 Fe e d Boot Li ne rs 1
Li ne r Fi xi ngs :- 4 Re qure d pe r Li ne r wi t h Exce pt i on of It e ms
48 & 50 Re qui re 3 pe r Li ne r
2210-0019 Was he r
78
2217-0007 Nut
56 55 54

52 2152-6002-2.000 Se l f Adhe s i ve St ri p
2
53 AX846/41/5 Space r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 12
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Impact Bars
428 Trakpactor

Qt-
Plant Serial Number Item 57 Qty T Bolt Qty Item 58 Qty T Bolt
y
QM008518
57 QM010628 & QM010629 AX843/12 4 2 AX843/9 2 2
58 57 QM010882 & QM010883 2294-2100 2294-2100
QM010884 upt o & Including
AX846/37 4 4 AX846/36 2 4
QM018537

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 13
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Feed Boot Internal Swing Beam

Item Part Number Description / Notes Qty

61 60 59 Chai n Curt ai n i s an Int e gral Compone nt of 428 Impact or Swi ng Be am


63 62 opt i on . For Cl ari t y t he Curt ai n i s i l l us t rat e d Ins t al l e d oppos i t e
59 2321-1002 Chai n

60 2321-1003 Chai n 2

61 2321-1004 Chai n

62 2321-1005 Chai n 7

63 AX846/79 Rubbe r Curt ai n 1

AX846/78/2 Cl amp St ri p 1

2232-1216 Bo l t s
13
2217-0007 Nut s

2210-0019 Was he rs 26

59 60 61

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 14
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Feed Boot External

Ite m P a rt Numbe r De scription / Note s Q ty


P la nt Se ria l Numbe r :- Q M008518, Q M010628 & Q M010629
Q M010882 T hrough Q M010885
65
64 AX843/11/1 Fe e d Bo o t 1
66
65 AX843/11/2 Cl a mp 1

66 AX843/11/4 Cl a mp 2

P la nt Se ria l Numbe r :- Q M011240 T hrough Q M018537


64 64 AX846/41/1 Fe e d Bo o t 1

65 AX846/41/2 Cl a mp 1
69 66 AX846/41/4 Cl a mp 2

Skirt R ubbe r C la mps


67 AX843/30/8 Cl a mp , Ski rt Rubbe r 1

67 2217-0007 Nut s
68 2210-0016 Wa s he r
3

AX843/30/1 Cl a mp , Ski rt Rubbe r 2

68 2217-0007 Nut
1 / Cl a mp
2210-0016 Wa s he r

AX843/30/2 Cl a mp , Ski rt Rubbe r 2

69 2217-0007 Nut s
2 / Cl a mp
70 2210-0016 Wa s he r

AX843/30/3 Cl a mp , Ski rt Rubbe r 2

70 2217-0007 Nut s
3 / Cl a mp
2210-0016 Wa s he r
71 71 AX843/30/5 Cl a mp , Ski rt Rubbe r 1

AX843/30/4 Cl a mp , Ski rt Rubbe r 1

71A 2217-0007 Nut s


2 / Cl a mp
2210-0016 Wa s he r
72 72 AX843/30/7 Cl a mp , Ski rt Rubbe r 1

AX843/30/6 Cl a mp , Ski rt Rubbe r 1

72A 2217-0007 Nut s


2 / Cl a mp
2210-0016 Wa s he r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 15
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Tail Section

Item Part Number Description / Notes Qty


76
73 AX843/7 Tai l Drum 1

74 Be ari ngs :- Re fe r t o Page 1-17


77
75 Gre as e Pi pe :- Re fe r t o Page 1-17

76 Rubbe r Cove re d Trough Rol l e r :- Re fe r t o Page 1 -15

75 Pl ant Se ri al Numbe r :- QM008518

AX843/10 Tai l Se ct i on 1
77
Pl ant Se ri al Numbe r :- QM010628 On
73 74
AX846/4 Tai l Se ct i on 1

AX843/15/1 Scrape r Frame


1
76 78 AX843/15/2 Scrape r
79
AX843/15/3 Cl amp 2

79 301/20 Spri ng 1

78

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 16
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Conveyor Skirt Rubbers

Conveyor Skirt R ubbers Left or R ight Hand Magnet Discharge


80
Item Part Number Description / Notes Qty

Standard Machine

Head, Upper Stringer & Magnet Sections

Magne t Si de AX846/30/2 Ski rt Rubbe r & De fl e ct or 1

Pl ai n Si de AX846/30/1 Ski rt Rubbe r 1

Lower Stringer & Mid Section

Bot h Si de s AX846/30/3 Ski rt Rubbe r 2

No Magnet Option

Head & Upper Stringer Section

Bot h Si de s AX846/30/1 Ski rt Rubbe r 2

81 Lower Stringer & Mid Section

Bot h Si de s AX846/30/3 Ski rt Rubbe r 2

Feed Boot Skirt R ubbers

Item Part Number Description / Notes Qty

80 AX846/81/2 Fe e d Boot Back Rubbe r 1

81 AX846/81/1 Fe e d Boot Ski rt Rubbe r 2

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 17
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Conveyor Guards & Cover


428 Trakpactor

13
16 Right Hand Iillustrated
16A Left Hand

Plant Serial Number Item 13 Item 14 Item 16 Item 16A Item 21 Item 21A

QM008518 Through QM013491


QM013670 & QM013671
QM013722
21 Right Hand Iillustrated QM013870 AX789/65 AX789/58 AX843/31/1 AX843/31/2 AX843/38/2 AX843/38/1
QM014136 Through QM014138
21A Left Hand QM014284 & QM014285
QM014517 & QM014518

QM013492
QM013721 & QM013722
QM013942 & QM013943
AX846/76 AX846/77 AX846/74/1 AX846/74/2 AX846/75/2 AX846/75/1
QM014233 & QM014234
QM014445 & QM014446
QM014519 Through QM018537

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 18
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Conveyor Pins
428 Trakpactor

Item Part Number Description / Notes Q ty

Pl ant Se ri al Numbe r :- Q M008518

25 AX843/16/2

41 AX843/16/1
25 Pi n 2
42 AX843/16/4

43 AX843/16/3

Pl ant Se ri al Numbe r :- Q M010628 Through Q M018537

25 AX846/14/2

41 AX846/14/1
Pi n 2
42 AX846/14/4
42 43 AX846/14/3

Fas t e ne rs

41 2210-2016 Was he r 2 / Pi n

2201-0182 Spl i t pi n 1 / Pi n

43

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 19
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Troughing Idlers

Transome Trough Idler


Ruber Covered Trough Idler

1 2 1 2 1 2

Base Plate Trough Idler

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 20
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Troughing Idlers

Rubber Covered Idler Base Plate Mounted Idler T ransome Mounted Idler Demountable Idler
Plant Serial Number Component
Part Number Qty Part Number Qty Part Number Qty Part Number Qty
Compl et e Set 2495-0192 1 2495-0130 5 2495-0110 3
1 : - W i ng Rol l er 2489-1014 2489-1207 2489-1207
Fi xi ng Cl amp 2489-3001 2 2489-3001 10 2489-3001 6
QM008843 ONLY
Fi xi ng Bol t 2489-3002 2489-3002 2489-3002
2 : - Cent re
2489-1013 1 2489-1206 5 2489-1206 1
Rol l er
Fi xi ng Cl amp 2489-3003 2 2489-3003 10 2489-3003 2
Compl et e Set 2495-3002 1 2495-3001 3 2495-3000 3 AX843/20 1
QM008518 1 : - W i ng Rol l er 2489-1057 2489-1055 2489-1055 2489-1069
QM010628 Through QM014781
QM015079 Through QM015082 Fi xi ng Cl amp 2489-3005 2 2489-3005 6 2489-3005 6 2489-3005 2
QM015314 Through QM015317 Fi xi ng Bol t 2232-1072 2232-1072 2232-1072 2232-1072
QM015432
2 : - Cent re
2489-1058 1 2489-1056 3 2489-1056 3 2489-1068 1
Rol l er
Compl et e Set 2495-3002 1 2495-3001 4 2495-3000 3
QM014934 1 : - W i ng Rol l er 2489-1057 2489-1055 2489-1055
QM015046
QM015479 Through QM017752 Fi xi ng Cl amp 2489-3005 2489-3005 8 2489-3005 6 N/A
QM018537 2
Fi xi ng Bol t 2232-1072 2232-1072 2232-1072
2 : - Cent re
2489-1058 2489-1056 4 2489-1056 3
Rol l er

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 21
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Head Drum Bearings

Plant Serial Number Item 10 Item 11


QM008518
QM008843
QM010628 & QM010629
QM010882 Through QM010885
QM011240 & QM011241
QM011354 Through QM011356
QM011359 Through QM011361
QM011962 & QM011963
QM012058
QM012081
QM012098
QM012107
11 10 QM012137 & QM012138
QM012182 N/A 2421-0014
QM012297 & QM012298
QM012474 Through QM012477
QM012566
QM012707 & QM012708
QM012824
QM012946 & QM012947
QM012959 & QM012960
QM012965
QM013388
QM013670 & QM013671
QM013790
QM013870
QM014136

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 22
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Head Drum Bearings


428 Trakpactor

Plant Serial Number Item 10 Item 11 Plant Serial Number Item 10 Item 11
QM013057 QM013721 & QM013722
QM013073 & QM013074 2530-2005 2421-0014 QM013942 & QM013943
QM013386 & QM013387 QM014233 & QM014234
QM014445 & QM014446 QM014776
QM014726 QM014778 Through QM014781
QM014777 QM015046
QM014934 QM015079 Through QM015082
2530-2008 2421-0014 QM015314 & QM015315
QM015316 & QM015317
QM015432 QM015479
QM015736 & QM0015737 QM015953
QM015951 & QM015952 QM016009 & QM016010 2530-2008 2421-0014S
QM016235 Through QM016237
QM012966 QM016267 & QM016268
QM013239 QM016384
N/A 2421-0014S
QM014138 QM016494
QM014284 QM016500 Through QM016504
QM013240 QM016777 & QM016778
QM013491 & QM013492 QM017310 & QM017311
QM014137 2530-2005 2421-0014S QM017420 Through QM017422
QM014285 QM017750 Through QM017751
QM014517 Through QM014520 QM018537

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 23
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Tail Drum Bearings

Plant Serial Number Item 48 Item 48A


Q M008518
Q M008843
Q M010628 & Q M010629
Q M010882 Through Q M010885
Q M011240 & Q M011241
Q M011354 Through Q M011356
Q M011359 Through Q M011361
Q M011962 Through Q M011963
Q M012058
48 48A
Q M012081
Q M012098
Q M012107
2421-0011
Q M012137
Q M012182
Q M012298
Q M012474 Through Q M012477
Q M012566
Q M012707 & Q M012708
Q M012824
Q M012946 & Q M012947
Q M013057
Q M013073
Q M013386 & Q M013387
Q M016494
Q M013671 2530-2003 2421-0011S

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 24
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Tail Drum Bearings


428 Trakpactor

Plant Se rial Numbe r Ite m 48 Ite m 48A


Q M012138
Q M012297
Q M012959 & Q M012960
Q M012965 & Q M012966
Q M013074
Q M013239 & Q M013240
Q M013388
Q M013491 & Q M 013492
Q M013670
Q M013721 & Q M013722
Q M013790
Q M013870
Q M013942 & Q M013943
Q M014136 Through Q M014138
Q M014233 & Q M014234
Q M014284 & Q M014285
Q M014445 & Q M014446
Q M014517 Through Q M014520
Q M014726
Q M014776 Through Q M014781 2530-2008 2421-0011S
Q M014934
Q M015046
Q M015079 Through Q M015082
Q M015314 Through Q M015317
Q M015432
Q M015479
Q M015736 & Q M015737
Q M015951 Through Q M015953
Q M016009 & Q M016010
Q M016235 Through Q M016237
Q M016267 & Q M016268
Q M016384
Q M016500 Through Q M016504
Q M016777 & Q M016778
Q M017310 & Q M017311
Q M017420 & Q M017422
Q M017750 Through Q M017752
Q M018537

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 1
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 1 - 25
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Section 2
428 Trakpactor

Section 2 :- Overband Separator

BL-Pegson Limited ,Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 2 - 1
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Separator Installation
428 Trakpactor

Machine Se rial Numbe r Note s

Q M013492
Q M014445 Se pa ra t or Not i ns t a l l e d a s O ri gi ona l
Q M014446 Equi pme nt

C A B

Ite m Part Numbe r De scription / Note s Q ty

A AX818/62/1 D Sha ckl e 2

B AX818/62/2 D Sha ckl e As s e mbl y 2


Se pa ra t or :- Re fe r t o Pa ge s
C 2650-2001 1
2-3 & 2- 4

BL-Pegson Limited ,Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 2 - 2
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Expanded Elevation

Item Part Number Description / Notes Qty


1 4
C Se parat or Compl e t e 1

A&B Support Chai ns 1

2 5 1 2650-9012 Frame 1

2 2650-9011 Mot or Mount i ng Pl at e 1

3 2650-9015 Si de Pl at e Ri ght hand 1


6
3
4 2650-9013 Pe rmane nt Magne t 1

5 2650-9003 Non Dri ve Drum 1

7 6 Re fe r t o Page 2 - 4

7 2650-9014 Si de Pl at e Le ft Hand 1

8 2360-0003 Be l t 1
11
9 2650-9002 Dri ve Drum 1
10 9
10 Re fe r t o Page 2 - 4
8
2650-9005 Be ari ng

11 2650-9009 Be ari ng Space r Pl at e 1

2650-9006 Be ari ng Cap

BL-Pegson Limited ,Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 2 - 3
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Drive & Tension


428 Trakpactor

Item Part Number Description / Notes Qty


6D
6A 2650-9008 Be ari ng Take -up Pl at e 2

6B 2650-9006 Be ari ng Cap 2

6C 6C 2650-9005 Be ari ng 2

6D 2650-9007 Be ari ng Back Pl at e 2

Tension Group

6A 6B

Item Part Number Description / Notes Qty


2
2 2650-9011 Mot or Mount i ng Pl at e 1

10A 2650-9028 Mot or Coupl i ng Guard 1

10B 2650-9004 Mot or Coupl i ng 1

2650-9005 Be ari ng
10A & B 10C 1
2650-9009 Be ari ng Space r Pl at e

10D 2650-9001 Hydraul i c Mot or 1


10D
10C Drive Group

BL-Pegson Limited ,Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 2
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 2 - 4
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Section 3
428 Trakpactor

Section 3 :- Powerpack

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 1
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Introduction
428 Trakpactor

Powerpack Components Engine Components

The Powerpack Unit is manufactured in the United Kingdom Engine block components are contained in the separate CAT
specifically to meet the operational perimeters of the plant and must Publications.
be supplied with Original OEM replacement parts. The Powerpack A hard copy of CAT 3306 or C9 Manual as appropriate is
will contain items, which may not be familiar to your regional OEM provided with each plant 3306 Powered units are supported
Engine Manufactures service centres. In These circumstances by a Hard copy supplied with Each Plant.
Replacement May be obtained through BL Pegson Ltd by using the A copy of CAT PDF file covering C9 Engine is included as a
Generic Powerpack part number listed under: - supplementary folder as a component of this publication.
3306 Version is not available
2481-0076 Acoustic Canopy Part: - 428TP 3306 Engine
2481-0077 Acoustic Canopy Part: - 428TP C9 Engine After sales support for the Engine is normally available
through the Engine manufacturers regional authorised
Parts are identified using the supplementary Finning PDF folders dealer(s) who should be contacted in the first instance.
contained as a component of this manual. Part required is identified
by a page & item reference number, which MUST be confirmed at Engine Arrangement & Serial numbers MUST be confirmed at
time of enquiry together with Engine Arrangement & Serial numbers. time of placing order for Engine Parts. Transactions effected
without a serial number are performed entirely at Dealers /
Serial Numbers MUST be confirmed at time of placing order for Customers risk.
either Powerpack and/or Engine Parts. Transactions effected
Without a serial number are performed entirely at Dealers /
Customers risk. Clutch Components
Manual Clutch: - Manually actuated clutch units form an
integral part of the Powerpack unit supply. Components are
generally available through The OEM regional distribution
network. BL Pegson ltd has however developed in conjunction
with Clutch Supplier a range of Maintenance kits featuring
popular service components.

Clutch Serial number MUST be confirmed at time of placing


order. Transactions effected without a serial number are
performed entirely at Dealers / Customers risk.

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 2
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Powerpack & Manual Clutch


428 Trakpactor

Finning 3306 Powerpack Finning C9 Powerpack


2480-0031 2480-0045

Powe r Pack C lutch Group


Plant Se rial Numbe r
BLPe gson Part O EM Build BLPe gson Part O EM Build
Numbe r R e fe re nce Numbe r R e fe re nce

Q M008518 Through Q M016384


Q M016494
Fi nni ng 2W 4909
Q M016500 Through Q M016504 2480-0031 Fi nni ng 14576DO O 2481-0025
Twi nDi s k IBF314
Q M016777 & Q M016778
Q M017310 & Q M017311

Q M016493
Fi nni ng 2W 4909
Q M017420 Through Q M017422 2480-0045 Fi nni ng 15864AO O 2481-0025
Twi nDi s k IBF314
Q M017750 Through Q M018537

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 3
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

2480-0031 Ancillaries
428 Trakpactor

Item Part Number Description / Notes Qty

1 2481-0010 Cont rol Knob


1 1
2481-0009 Throt t l e Cabl e

2229-0009/0.3 Adj us t me nt Rod 2

AX789/76 Sq Was he r
2 4
2215-0018 Nut

2210-0021 Was he r 8
2 Acous t i c Canopy Part :- 428 TP 3306
3 2481-0076
Engi ne

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 4
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

2480-0045 Ancillaries
428 Trakpactor

Item Part Number Description / Notes Qty

2229-0009/0.3 Adj us t me nt Rod


2
AX789/76 Sq Was he r
1
2210-0021 Was he r 8

2215-0018 Nut 4
Acous t i c Canopy Part :- 428 TP C9
2 2481-0077
Engi ne
1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 5
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

3306 & C9 Cat Parts


428 Trakpactor

Engine Spares Item Part Number Description / Notes Q ty

3306 Engine C9 Engine 3306 Engi ne & Powe rpack


Item
B L Pegson Part Number 2481-0008 Canopy Lock

Engi ne Part s Manual :- Arabi c 2481-0014 To Be publ i s hed 2481-0022 Exhaus t El bow

Engi ne Part s Manual :- Dut ch 2481-0040 2481-0023 Fue l Cap

Engi ne Part s Manual :-French 2481-0015 2481-0042 2481-0037 Fl e xi bl e Exhaus t Be l l ows


Not i l l us t rat e d
Engi ne Part s Manual :-German 2481-0016 2481-0043 2481-0056 Igni t i on Swi t ch

Engi ne Part s Manual :- Greek 2481-0017 To Be publ i s hed 2481-0070 Is ol at or Swi t ch

Engi ne Part s Manual :- Japanes e 2481-0039 2481-0069 Ke y for Is ol at or Swi t ch

Engi ne Part s Manual :-Spani s h 2481-0018 2481-0046 2481-0005 Canopy "T" Ke y

Engi ne Part s Manual :-Rus s i an 2481-0019

Engi ne Part s Manual :-It al i an 2481-0020 2481-0044

Engi ne Part s Manual :-Port ugues e 2481-0021 2481-0045

Engi ne Part s Manual :-Engl i s h 2481-0057 2481-0041

Fuel Fi l t er El ement :- Pri mary 2481-0047 2481-0052

Fuel Fi l t er El ement :- Secondary 2481-0048 2481-0053

Oi l Fi l t er El ement 2481-0049

Ai rfi l t er El ement :- Pri mary 2481-0050 2481-0054

Ai rfi l t er El ement :- Secondary 2481-0051 2481-0055

PTO Pul l ey ( Pump Dri ve) 2443-1582

Taperl ock Bus h ( Pump Dri ve Pul l ey) 2443-8709

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 6
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Manual Clutch Components


428 Trakpactor

Manual Clutch Group Spare parts

Item Description Part Number Qty

6 Ke y Refer t o Page 3 - 8 1
6 Repai r Ki t C ont ai ni ng
Dri ve Pl at es
C ent re Pl at es
11 2451-9009 1
Beari ngs
Locknut
Lockwas her
12 Cl uch Compl et e 2481-0025 1

11

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 7
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Drive

Item Part Number Description / Notes Q ty

Manual C lutch Drive

3 2441-0482 Dri ve Be l t 6
3
2443-1673 Pul l e y 224PCD

2443-1700 Pul l e y 280PCD


4 1
2443-1707 Pul l e y 300PCD
6
2443-1713 Pul l e y 315PCD

5 2443-8337 Tape rl ock 1

6 2433-0545 Ke y 1
4
Hydraulic Pump Drive :- R efer to Section 7

2441-0412 Dri ve Be l t 2/Pump

AX801/14 Pulley 2
5

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 3
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 3 - 8
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Section 4 :- Impactor
428 Trakpactor

Section 4 :- Impactor

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 1
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Frame Sections
428 Trakpactor

Top Section

Fixed Top Side

Movable Top Side

End Door

Bottom Platform
Swing Beam

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 2
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Top Section
428 Trakpactor

2 5 8 9
1

11

7
10

13 8

12
4 3

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 3
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Top Section
428 Trakpactor

Item Part Number Description / Notes Qty Item Part Number Description / Notes Qty

1 A6984/30 Top Fabri cat i on 1 A6984/23/5 Cyl i nde r Pi n

A6984/64 Cove r Pl at e :- Uppe r 2 A6984/23/6 Was he r


6 4
2211-0007 Was he r 2211-0010 Was he r
2
2210-0016 Was he r 8/Pl at e 2230-1221 Scre w

2232-1092 Bo l t 7 Hydraul i c Cyl i nde r:- Re fe r t o Page 7-

A6984/65 Cove r Pl at e :- Lowe r 4 A6984/66 Apron Pi vot Pi n 2

2211-0007 Was he r A6984/68 Ke e p Pl at e 1/Pi n


3 8
2210-0016 Was he r 6/Pl at e 2230-1221 Scre w
2/Pi n
2232-1092 Bo l t 2211-0010 Was he r

A6984/23/3 Pi vot Pi n 9 Front Apron As s e mbl y :- Re fe r t o Page 4-5 & 4-6

4 A6984/23/4 Was he r 2 10 Front Apron Adj us t me nt :- Re fe r t o Page 4-7

2201-0182 Spl i t Pi n 11 2152-6001 Se l f Adhe s i ve St ri p 6Mt r

Toggl e Bol t :- Re fe r t o Fi xe d Top Si de & 12 Back Apron As s e mbl y :- Re fe r t o Page 4-8 & 4-9
5 10
Movabl e Top Si de 13 Back Apron Adj us t me nt :- Re fe r t o Page 4-10

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 4
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Front Apron
428 Trakpactor

15 14

16

17

18

19

20

21

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 5
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Front Apron
428 Trakpactor

Item Part Number Description / Notes Qty Item Part Number Description / Notes Qty

9 A6984/17 Front Apron As s embl y 1 A6984/9/26 Li ne r 2

2432-0577 Ke y 1/Li ne r
14 A6984/17FABSR Front Apron 1
18 A6984/25/1 Scre w
A6984/9/26 Li ner 2
2210-0023 Was he r 2/Li ne r
2432-0577 Key 1/Li ner
2217-0011 Nut
15 A6984/25/2 Screw
A6984/102 Li ne r 2
2210-0023 Was her 2/Li ner
2432-0577 Ke y 1/Li ne r
2217-0011 Nut 19 A6984/25/1 Scre w
A6984/9/28 Li ner 2 2210-0023 Was he r 2/Li ne r

2432-0577 Key 1/Li ner 2217-0011 Nut

16 A6984/25/2 Screw A6984/103 Li ne r 2

2210-0023 Was her 2/Li ner 2432-0577 Ke y 1/Li ne r

20 A6984/25/1 Scre w
2217-0011 Nut
2210-0023 Was he r 4/Li ne r
A6984/9/28 Li ner 2
2217-0011 Nut
2432-0577 Key 1/Li ner
A6984/9/25 Li ne r 2
17 A6984/25/1 Screw
A6984/25/3 Scre w
2210-0023 Was her 2/Li ner 21
2210-0021 Was he r 2/Li ne r
2217-0011 Nut 2217-0009 Nut

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 6
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Front Apron Adjustment


428 Trakpactor

Item Part Number Description / Notes Qty


28 27 10 A6984/35 Front Apron Adj us t i ng Uni t 2

St andard Fi t

A6984/23/9 Apron Conne ct i ng Pi n 2/Apron


30 26
2210-2017 Was he r
1/Pi n
2201-0165 Spl i t Pi n

22 & 34 Impact or Se ri al Numbe rs :-


29 25 QM011361
QM012098
QM012566
QM013593
A6984/67 Apron Conne ct i ng Pi n 2/Apron

2430-1040 Ci rcl i p 1/Pi n


22 23 24 25 26 27
23 A6984/12 Adj us t i ng Rod 1/Uni t

24 A6984/37 Adj us t i ng Rod Sl e e ve 1/Uni t

25 2436-9144 Di s c Spri ng 2/Uni t

26 2215-0024 Nut 1/Uni t

27 A6984/84 Prot e ct i on Cap 1/Uni t

28 2320-9003 Chai n 7 Li nks

29 2320-9004 Dog Cl i p 2/Uni t

29 2370-9003 Chai n 3 Li nks

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 7
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Back Apron
428 Trakpactor

31

32

33

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 8
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Back Apron
428 Trakpactor

Item Part Number Description / Notes Qty


31
12 A6984/18 Front Apron As s e mbl y 1

31 A6984/18FABSR Front Apron 1

A6984/9/24 Li ne r 4

32 2222-0313 Scre w
2/Li ne r
2211-0012 Was he r
32
A6984/9/28 Li ne r 4

2432-0577 Ke y 1/Li ne r

33 A6984/25/1 Scre w

2210-0023 Was he r 2/Li ne r

2217-0011 Nut
33

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 9
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Back Apron Adjustment


428 Trakpactor

Ite m Part Numbe r De scription / Note s Q ty


48 44 13 A6984/35 Ba ck Apron Adj us t i ng Uni t 2

34 Apron Conne ct i ng P i n :- Re f e r t o P a ge 4-7 It e m 22

35 A6984/11/1 Adj us t i ng Rod 1/Uni t

47 36 A6984/38 Fa bri ca t e d Se a t Re a r 1/Uni t


40 37 2436-9131 Di s c Spri ng 2/Uni t

A6984/10 Sl e e ve
38 1/Uni t
46 A6984/71 Thrus t Wa s he r

42 A6984/11/2 End Ca p 1/Uni t

39 2211-0006 Wa s he r
2/Uni t
2222-0118 Ca ps cre w
45 40 A6984/41 Spri ng Support 1/Uni t
43 41 A6984/13 Spri ng Ca p Ba ck Apron

IM.029H.4228 Spri ng
42 Rubbe r St ri p For Spri ng 1
428/3
40 41 IM.029H.4228
A6984/23/10 Te ns i on Rod P i n

43 2210-2010 Wa s he r 2/Uni t

2201-0143 Spl i t P i n

44 A6984/40 Te ns i on Rod 2/Uni t

45 A6984/39 P rot e ct i on Ca p 2/Uni t

A6984/86 Ke e p P l a t e 1/Uni t

2210-0016 Wa s he r
46
2215-0024 Wa s he r 2/Uni t

2230-1153 Scre w
39 38 37 36 35 34 47 2215-0018 Nut 1/Uni t

48 2510-3836 P l ug 1/Uni t

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 10
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Apron Liner Data


428 Trakpactor

Item Part Number Weight Kg T orque T o

A6984/9/26 43
15
A6984/25/2 725Nm (535l bf ft )

A6984/9/28 47.2
16
A6984/25/2 725Nm (535l bf ft )

A6984/9/28 47.2
17
A6984/25/1 725Nm (535l bf ft )

A6984/9/26 43
18
A6984/25/1 725Nm (535l bf ft )

A6984/102 56
19
A6984/25/1 725Nm (535l bf ft )

A6984/103 84
20
A6984/25/1 725Nm (535l bf ft )

A6984/9/25 19.8
21
A6984/25/3 420Nm (310l bf ft )

A6984/9/24 24.2
32
2222-0313 685Nm (505l bf ft )

A6984/9/28 47.2
33
A6984/25/1 725Nm (535l bf ft )

A6984/62 95
116
A6984/25/4 725Nm (535l bf ft )

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 11
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Fixed Top Side


428 Trakpactor

Item Part Number Description / Notes Qty

49 A6984/28 Fi xe d Top Si de Fabri cat i on 1

49 Li ne rs :- Re fe r t o Page 4- 16 Through 4-18

2152-6001 Se l f Adhe s i ve St ri p 9Mt r

50 2025-1004 P i pe 0.90Mt r

A6984/24 Toggl e Bol t


50
2212-2008 Was he r

2211-0014 Was he r

51 2215-0020 Nut 9

2232-1286 Bo l t

2210-0021 Was he r
54 2217-0009 Nut
51 2232-1278 Bo l t

52 2210-0021 Was he r 6

2217-0009 Nut

A6984/42 Cove r 2

2232-1128 Bo l t

53 2211-0008 Was he r
4/Cove r
2210-0017 Was he r
52 53
2215-0014 Nut

54 A6984/16 Prot e ct i on Cap 3

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 12
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

End Door
428 Trakpactor

Item Part Number Description / Notes Qty

A6984/31 End Door 1

55 Li ne r :- Re fe r t o Page 4- 16 Through 4-18

2152-6001 Se l f Adhe s i ve St ri p 3Mt r

2232-1356 Bo l t

56 2210-0023 Was he r 3

2217-0011 Nut

55 56

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 13
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Movable Top Side


428 Trakpactor

Item Part Number Description / Notes Qty

A6984/29/1 Movabl e Top Si de Le ft Hand 1

57 Li ne rs :- Re fe r t o Page 4- 16 Through 4-18

2152-6001 Se l f Adhe s i ve St ri p 5Mt r


58
A6984/29/2 Movabl e Top Si de Ri ght Hand 1

58 Li ne rs :- Re fe r t o Page 4- 16 Through 4-18

2152-6001 Se l f Adhe s i ve St ri p 5Mt r


57
A6984/32/1 Uppe r Si de Door Le ft Hand 1

Li ne rs :- Re fe r t o Page 4- 16 Through 4-18

59 2232-1278 Bo l t
58
2210-0021 Was he r 3

2217-0009 Nut

59 A6984/32/1 Uppe r Si de Door Le ft Hand 1

Li ne rs :- Re fe r t o Page 4- 16 Through 4-18

60 2232-1278 Bo l t
60 2210-0021 Was he r 3

2217-0009 Nut

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 14
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Bottom Platform
428 Trakpactor

Item Part Number Description / Notes Qty

A6984/27 Bot t om Pl at form 1

61 Li ne rs :- Re fe r t o Page 4- 16 Through 4-18

2152-6001 Se l f Adhe s i ve St ri p 7Mt r

A6984/24 Toggl e Bol t 2

2212-2008 Was he r

2211-0014 Was he r

62 2215-0020 Nut
1/Bol t
2232-1289 Bo l t

2210-0021 Was he r
63 61 62 2217-0009 Nut

Swi ng Be am Chai n Curt ai n Fi t t e d t o Swi ng


63 Be am Equi ppe d Machi ne s Onl y 1
Re fe r t o Page 1-14

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 15
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Frame Liners
428 Trakpactor

65 66

67
85
69

84 69

83 70 87

82 71 88

86 81 72 89

80 73 90

Warning:- Item 70 & 71


79 78 77 76 75 74 Liner A6984/23 Must Either be Removed or Supported
Before Attempting to Remove Liners A6984/2

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 16
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Frame Liners
428 Trakpactor

Liner Liner
Item Part Number Description / Notes Qty Weight Item Part Number Description / Notes Qty Weight
KG/ liner KG/ liner
64 A6984LINERS Se t O f Li ne rs No Fas t e ne rs 1 A6984/9/3 Li ne r Pl at e 2 9.7

A6984/9/19 Li ne r Pl at e 2 13 73 2230-1285 Scre w


2/Li ne r
65 2230-1285 Scre w 2211-0012 Was he r
3/Li ne r
2211-0012 Was he r A6984/9/6 Li ne r Pl at e 2 8.4

A6984/9/21 Li ne r Pl at e 2 5.2 74 2222-0297 Scre w


2/Li ne r
66 2230-1285 Scre w 2211-0012 Was he r
2/Li ne r
2211-0012 Was he r A6984/9/9 Li ne r Pl at e 2 11.2

A6984/9/22 Li ne r Pl at e 2 5 75 2222-0297 Scre w


2/Li ne r
67 2230-1285 Scre w 2211-0012 Was he r
3/Li ne r
2211-0012 Was he r A6984/9/15 Li ne r Pl at e 2 6

A6984/9/20 Li ne r Pl at e 2 5.2 76 2230-1285 Scre w


2/Li ne r
68 2230-1285 Scre w 2211-0012 Was he r
2/Li ne r
2211-0012 Was he r A6984/9/16 Li ne r Pl at e 2 5.6

69 A6984/73 We ari ng Bar 1 165 77 2230-1285 Scre w


2/Li ne r
70 A6984/9/23 Li ne r Pl at e 1 102 2211-0012 Was he r

A6984/9/1 Li ne r Pl at e 2 A6984/9/5 Li ne r Pl at e 4 6.2

71 2230-1287 Scre w 78 2222-0297 Scre w


2/Li ne r 2/Li ne r
2211-0012 Was he r 2211-0012 Was he r

A6984/9/2 Li ne r Pl at e 2 6.4 A6984/9/8 Li ne r Pl at e 12 10.5

72 2230-1285 Scre w 79 2222-0297 Scre w


2/Li ne r 2/Li ne r
2211-0012 Was he r 2211-0012 Was he r

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 17
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Frame Liners
428 Trakpactor

Liner Liner
Item Part Number Description / Notes Qty Weight Item Part Number Description / Notes Qty Weight
KG/ liner KG/ liner
A6984/9/7 Li ne r Pl at e 2 9.5 A6984/9/17 Li ne r Pl at e 4 29

80 2222-0297 Scre w 87 2230-1287 Scre w


2/Li ne r 2/Li ne r
2211-0012 Was he r 2211-0012 Was he r

A6984/9/14 Li ne r Pl at e 2 5.6 A6984/9/13 Li ne r Pl at e 2 28.2

81 2222-0297 Scre w 88 2232-1281 Bo l t


2/Li ne r 2/Li ne r
2211-0012 Was he r 2211-0012 Was he r

A6984/9/29 Li ne r Pl at e 2 6 A6984/9/11 Li ne r Pl at e 6 30.8

82 2230-1285 Scre w 89 2232-1281 Bo l t


2/Li ne r 2/Li ne r
2211-0012 Was he r 2211-0012 Was he r

A6984/9/4 Li ne r Pl at e 4 6.2 A6984/9/12 Li ne r Pl at e 2 30.8

83 2222-0297 Scre w 90 2232-1281 Bo l t


2/Li ne r 2/Li ne r
2211-0012 Was he r 2211-0012 Was he r

A6984/9/18 Li ne r Pl at e 4 11

84 2230-1287 Scre w
4/Li ne r
2211-0012 Was he r

A6984/9/4 Li ne r Pl at e 64 6.2

85 2230-1285 Scre w
2/Li ne r
2211-0012 Was he r

A6984/9/10 Li ne r Pl at e 3 11.3

86 2230-1285 Scre w
3/Li ne r
2211-0012 Was he r

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 18
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Shaft & Rotor Sections


428 Trakpactor

Fixed Bearing

Floating Bearing

Shaft Assembly

Rotor Assembly

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 19
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

A6984/3 Rotor Shaft


428 Trakpactor

Screws To Be Tightened To A
Floating Bearing Torque Setting of 145 Nm Fixed Bearing Pulley

Screws To Be
Tightened To A
Torque Setting of
270 Nm

Position of Ballance Weight:- The Rotor Assembly to be


Ballanced at the Machiine Assembly Stage . Mild Steel Weights ,
As Required , to be welded to the Rotor Cross Bar in the
Shaft Assembly Rotor Assembly
Possition Shown.

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 20
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

A6984/60 Rotor Shaft


428 Trakpactor

Screws To Be Tightened To A
Floating Bearing Torque Setting of 145 Nm Fixed Bearing Pulley

Screws To Be
Tightened To A
Torque Setting of
95.7 Nm

Position of Ballance Weight:- The Rotor Assembly to be


Ballanced at the Machiine Assembly Stage . Mild Steel Weights ,
As Required , to be welded to the Rotor Cross Bar in the
Shaft Assembly Rotor Assembly
Possition Shown.

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 21
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

428 Trakpactor Shaft & Pulley

Shaft Arrange me nt By IMPAC T O R Se rial Numbe r

Impactor Se rial Numbe r R otor & Shaft Arrange me nt Ite m Part Numbe r De scription Q ty

A6984/4 Sha f t 1
Sha f t P a rt s
2510-3861 P l ug 4

Q M008942 91 2443-1800 P ul l e y 1
Q M010340 & Q M010341
A6984/3 92 2443-8391 P ul l e y Locki ng Ri ng 1
Q M010572 Through Q M010575
Q M011204 P ul l e y P a rt s A6984/22 P ul l e y Cl a mp P l a t e 1

93 2232-1204 Bo l t 2

2211-0010 Wa s he r 2

A6984/4 Sha f t 1
Sha f t P a rt s
2510-3861 P l ug 4

91 AX846/113 P ul l e y 1

Q M011205 Through Q M017681 A6984/60 92 2450-8060 P ul l e y Locki ng Ri ng 1

P ul l e y P a rt s A6984/59 Sha f t End Di s c 1

93 2222-0188 Ca ps cre w 2

2211-0010 Wa s he r 2

91

92

93

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 22
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Floating Bearing
428 Trakpactor

Item Part Number Description / Notes Qty


94
A6984/52 Be ari ng Hous i ng Cove r Pl at e 1

94 2222-0187 Caps cre w


6
2211-0008 Was he r
99 100 101
A6984/5 Be ari ng Hous i ng 1
95
2530-1008 Gre as e Ni ppl e 1

2222-0356 Caps cre w 2

96 2210-0023 Was he r 2

98 2217-0011 Nut 2

96A 2222-0356 Caps cre w 2

A6984/4 Rot or Shaft 1


97 97
2510-3861 Pl ug 4

98 2430-1101 Ci rcl i p 1

96 99 2416-0417 Be ari ng 1

A6984/8 Out e r Labyri nt h


1
2530-1008 Gre as e Ni ppl e
100
96A
2222-0188 Caps cre w
6
2211-0008 Was he r
95
101 IM.027F.4228 Inne r Labyri nt h 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 23
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Rotor
428 Trakpactor

Item Part Number Description / Notes Qty


102
102 A6984/76H Rot or Hard Face d 1

A6984/81 Rot or End Cap 2


103 6/End
104 2226-0795 Scre w
Cap
103A ( Not
2450-5108 Locki ng As s e mbl y 2
Il l us t rat e d)
105 104 IM.020.4228 Axi al Se curi ng Pl at e 8

A6984/23/7 Axi al Se curi ng Pl at e Pi n

105 A6984/23/8 Was he r 8


106
2201-0165 Spl i t Pi n

106 IM.024.4228 Rot or Prot e ct i on Cap 16

107

Item 107 :- Blow Bars :- Refer Also to Page A-3 for Bar Weight Requirement
Standard
High Manganese Hard Iron
Manganese
Long Bl ow Bar A6984/78 A6984/80 A6984/3
103
Short Bl ow Bar A6984/77 A6984/79 A6984/82

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 24
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Fixed Bearing
428 Trakpactor

Item Part Number Description / Notes Qty

A6984/5 Be ari ng Hous i ng


95 1
2530-1008 Gre as e Ni ppl e
108
2222-0356 Caps cre w

96 2210-0023 Was he r 2

2217-0011 Nut
109
96A 2222-0356 Caps cre w 2
99
A6984/4 Rot or Shaft 1
97
2510-3861 Pl ug 4
101 99 2416-0417 Be ari ng 1

101 IM.027F.4228 Inne r Labyri nt h 1

110 A6984/7 Out e r Labyri nt h Fi xe d 2


1/Labyri -
97 2530-1008 Gre as e Ni ppl e
108 nt h
2222-0188 Caps cre w 6/Labyri -
2211-0008 Was he r nt h

109 IM.027D.4228 Inne r Labyri nt h 1


96
110 A6984/6 Spaci ng Col l ar 1
95
96A

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 25
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Swing Beam Assembly


428 Trakpactor

111

Item Part Number Description / Notes Qty


112
111 A6984/26 Swi ng Beam Pi vot Bar 1

112 Swi ng Beam :- Refer t o Page 4-27

113 113 Swi ng Beam Adjus t ment :- Refer t o Page 4-28

114 A6984/51 Swi ng Beam Locat i ng Sl eeve 2

114

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 26
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Swing Beam
428 Trakpactor

Item Part Number Description / Notes Qty


116
111 A6984/26 Swi ng Be am Pi vot Bar 1

114 A6984/51 Swi ng Be am Locat i ng Sl e e ve 2


A6984/43/1 & Swi ng Be am Frame C/W She ar
115 1
A6984/43/2 Bl ock
A6984/62 Li ne r Pl at e 1

A6984/25/4 Scre w 4
115
115
116 2210-0023 Was he r
1/Scre w
114 2217-0011 Nut

111 2432-0577 Ke y 2

117

119

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 27
BL-Pegson Ltd 2002
Components Manual Issue.01 Eng

Swing Beam Adjustment


428 Trakpactor

Ite m P a rt Numbe r De scription / Note s Q ty

37 2436-9131 Di s c Spri ng 4
123 117 127 45 A6984/39 P ro t e ct i o n Ca p 1/U ni t

A6984/86 Ke e p P l a t e 1

2210-0016 Wa s he r
46
2215-0024 Wa s he r 2

2230-1153 Scre w

48 2510-3836 P l ug 1/U ni t
Adj us t i ng Be a m U ni t
A6984/44 1
117 Co mpri s i ng
48 A6984/77 Adj us t i ng Be a m 1

A6984/85/1 Adj us t i ng Be a m P i vo t P i n
120
118 A6984/85/2 Wa s he r 2

2201-0182 Spl i t P i n
118 A6984/23/13 Swi ng Be a m Co nne ct i ng P i n
46 119
( I l l us t ra t e d o n A6984/23/14 Wa s he r 1
P a ge 4-28)
2201-0182 Spl i t P i n

120 A6984/47/1 Adj us t i ng Ro d 1

121 A6984/71 Thrus t Wa s he r 1

122 A6984/48 Spri ng Suppo rt 1


45 125 122
119 123 A6984/10 Sl e e ve 1

A6984/47/2 End Ca p 1
126
124 2211-0006 Wa s he r
2
2222-0118 Ca ps cre w
41 A6984/49 Te ns i o n Ro d 1

125 2215-0018 Nut


2/U ni t
2210-0021 Wa s he r

I M.030H.4228 Spri ng
37 126 1
Rubbe r St ri p f o r Spri ng
428/4
I M.030H.4228
A6984/56 Dus t Co ve r P l a t e
1
A6984/57 Rubbe r

127 2230-1288 Scre w


124 123 121 117 2210-0021 Wa s he r 2

2215-0018 Nut

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 4
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 4 - 28
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Section 5
428 Trakpactor

Section 5 :- Vibrating
Grizzly Feeder

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 1
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Overview
428 Trakpactor

Feeder Frame

Screen Section

Vibrating Unit

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 2
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Main Frame
428 Trakpactor

Item Part Number Description / Notes Qty

1 620/513 Fe e de r Frame 1

Main Frame
1
Main Frame is Manufactured as
a Single Component complete
with Pan Liners and Grizzly
Sections Welded in Position

Replacement Grizzlys or Pan


Liners are NOT available as
Spares

Grizzly Spacing

Standard Grizzly spacings


Measured at discharge End Are
First Section 46mm
Discharge Section 55mm
Plant Serial Number QM 010883
Both Sections Modified in
Production to 45mm Spacing

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 3
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Screen Section
428 Trakpactor

Item Part Number Description / Notes Qty

Screen Options

432/1 Me s hcl ot h t o Pas s 10mm


2 432/2 Me s hcl ot h t o Pas s 20mm

432/3 Me s hcl ot h t o Pas s 30mm


2 1
432/4 Me s hcl ot h t o Pas s 40mm

432/5 Me s hcl ot h t o Pas s 50mm

620/516 Rubbe r Bl anki ng Mat

620/515 Me s h Support 1

2236-4203 Bol t & Nut


3 4
2212-2005 Was he r

2315-0005 Cappi ng Rubbe r 1.2Mt

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 4
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mesh Tension
428 Trakpactor

Item Part Number Description / Notes Qty

620/514 Me s h Te ns i one r 1

2211-0012
4 Was he r
2210-0021 4

2215-3018 Nut

2210-0021 Was he r

5 2215-3018 Nut 2

2230-1290 Scre w

5 4

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 5
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Springs
428 Trakpactor

Item Part Number Description / Notes Qty


Feed End Springs:-
Plant Serial Numbers :- QM008518 T hrough QM012107
84AV13 Spri ng :- Inne r

6 301/13 Spri ng :- O ut e r 4
6
428/1 Rubbe r St ri p for Spri ng 301/13

Plant Serial Numbers :- QM012137 T hrough QM018537

301/13 Spri ng :- O ut e r
6 4
428/1 Rubbe r St ri p for Spri ng 301/13

Discharge End Springs

301/13 Spri ng
4
7 428/1 Rubbe r St ri p for Spri ng 301/13

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 6
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Vibrating Unit Frame


428 Trakpactor

8 9

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 7
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Vibrating Unit Drive End


428 Trakpactor

14

10

11

13 12 15 16 17

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 8
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Vibrating Unit Drive End


428 Trakpactor

Ite m Part Numbe r De scr iption / Note s Q ty

8 629/269 Uni t Hous i ng 1

8A 2531-1021 Bre a t he r 1

629/151 Cove r Pl a t e
1
2147-0027 Ga s ke t
9
2230-1150 Scre w
24
2211-0008 Wa s he r

629/160 Dri ve End Cove r


1
2147-0027 Ga s ke t

2230-1122 Scre w
24
10 2211-0007 Wa s he r

326/11 Spe ci a l Bol t :- Mot or Mount i ng


4
2217-0005 Nut

2147-4001 Ga s ke t 1

11 Hydra ul i c Mot or :- Re fe r t o Pa ge 5-15

12 2510-3864 Pl ug Re ce s s e d He a d

13 2538-5152 Si ght Gl a s s 1

14 2510-9848 Ma gne t i c Pl ug

Coupl i ng :- Re fe r t o Pa ge 5-15
15
331/58 Ke y
1
16 629/9 O i l Fl i nge r

18HS39 Re t a i ni ng Wa s he r 1
Drive End Section View 17 325/20 Scre w 2

2201-0054 Locki ng W i re 0.25Mt r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 9
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Vibrating Unit Gear End


428 Trakpactor

14

8A

13

18

12

19 17

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 10
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Vibrating Unit Gear End


428 Trakpactor

Item Part Number Description / Notes Qty

8A Bre at he r :- Re fe r t o Page 5 -9 1

12 Pl ug :- Re fe r t o Page 5 -9 2

13 Si ght Gl as s :- Re fe r t o Page 5 -9 1

14 Magne t i c Pl ug :- Re fe r t o Page 5 - 9 1

17 Re t ai ni ng Was he r :- Re fe r t o Page 5 - 9 2

629/47 Ge ar End Cove r 1

2147-0027 Gas ke t 1
18
2230-1150 Scre w
24
2211-0008 Was he r

18HS54 Ge ar
19 2
18HS50 Ke y

Gear End Section View

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 11
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Shafts
428 Trakpactor

20

25-27

21

22

23

24

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 12
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Bearing Mounting Assembly


428 Trakpactor

Item Part Number Description / Notes Qty


25 629/159 Locki ng Ri ng 4

20 2232-1279 Bo l t
40
2217-0009 Nut

21 629/155 Dri ve Shaft 1


26
22 629/154 Dri ven Shaft 1

23 629/270 Count erwei ght :- Negat i ve 4

325/18 Scre w
4
24 2212-2006 Was he r

2001-0054 Locki ng W i re 2Mt r

629/156 Beari ng Cap 4

25 325/45 Scre w 32

27 2201-0054 Locki ng W i re 2.4Mt r

26 2416-1909 Beari ng 4

629/153 Beari ng Mount i ng

27 629/163 "O" Ri ng :- Out e r 4

629/162 "O" Ri ng :- Inne r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 13
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Shaft Spacers & Body Joint


428 Trakpactor

28

30

29

Frame & Vibrating Unit Joint

Item Part Number Description / Notes Qty

28 629/158 Beari ng Spacer :- Dri ven Si de


2
Shaft Spacers 29 629/157 Beari ng Spacer :- Dri ve Si de

2236-4278 Bol t & Nut


30 18
2212-2006 Was her

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 14
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Options
428 Trakpactor

Item Part Number Descr iption / Notes Qty

Pl ant Se ri al Numbe r :- QM008518

2576-4074 Hydraul i c Mot or 1

11 2577-0001 A da pt o r 1

Pl ant Se ri al Numbe r:- QM010629 t hrough QMN018537

2576-4002 Hydraul i c Mot or 1

Pl ant Se ri al Numbe r :- QM008518

629/253 Coupl i ng 1

2450-8059A Ins e rt 1
15
Pl ant Se ri al Numbe r:- QM010629 t hrough QMN018537

629/174 Coupl i ng 1

2450-8059A Ins e rt 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 5
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 5 - 15
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Section 6
428 Trakpactor

Section 6 :- Dirt Conveyor

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 6 - 1
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Dirt Conveyor Expanded View


428 Trakpactor

Head Section

Feed Boot

Drive Group

Tail Section

Head Drum Drive Illustrated Tail Drum Drive Illustrated

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 6 - 2
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Head Section
428 Trakpactor

Ite m Part Numbe r De scription / Note s Q ty


9 1 1 Ax815/120 Ni p Gua rd 1

2 AX789/45/1 He a d Cove r 1

AX789/39/1 Scra pe r Ca rri e r


8
AX789/39/2 Scra pe r Bl a de 1

AX789/39/3 Scra pe r Cl a mp St ri p
7 3
2232-1128 Bo l t

3 2210-0017 Wa s he r 6

2215-0014 Nut

6 4 Scra pe r Bra cke t :- Re fe r t o Pa ge 6 - 10 1

11 10 5 Torque Arm :- Re fe r t o Pa ge 6- 10 1
5 4 2
6 AX818/110/1X Te ns i one r 1

7 AX789/32 He a d Fra me 1

AX789/30/1 Cyl i nde r Pi vot Pi n 4

8 2210-0021 Wa s he r 8

2201-0016 Spl i t Pi n 4

2564-5015 Fol d Cyl i nde r


9 2
2564-9316 Ma i nt e na nce Ki t

10 AX833/15 Cyl i nde r Prot e ct i on Cove r 2

AX789/30/1 Pi vot Pi n 2

11 2201-0021 Wa s he r 2/Pi n

2201-0183 Spl i t Pi n 1/Pi n

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 6 - 3
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Head Section
428 Trakpactor

Item Part Number Description / Notes Qty

AX815/6 Ni p Guard
12 1
AX607/658/3 Idl e r :- Paral l e l

13 AX818/110/1 Te ns i one r Le ft Hand 1

14 Scrape r Bracke t :- Re fe r t o Page 6- 12 2

15 AX607/3/46 Te ns i one r 2

Head Drum Drive Illustrated 15 14 12 13

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 6 - 4
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Drive Group
428 Trakpactor

Ite m Part Numbe r De scription / Note s Q ty

15 Dri ve Drum :- Re fe r t o Pa ge 6- 11 1

16 He a d Drum Be a ri ng :- Re fe r t o Pa ge 6-10 2

6 17 Coupl i ng Gua rd :- Re fe r t o Pa ge 6-10

18 2450-5503 Shri nk Di s k Coupl i ng 1

19 2432-2194 Ke y

4 5 Torque Arm :- Re fe r t o Pa ge 6- 10 1

20 2576-4078 Mot or 1

20 5 18 19 16 15 17

Head Drum Drive Illustrated

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 6 - 5
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Tail Section
428 Trakpactor

Item Part Number Description / Notes Qty

21 Greas i ng Ki t :- refer t o Page 6 - 11 1

22 Tai l Drum :- refer t o Page 6-10 1

23 Tai l Beari ng :- Refer t o Page 6-11 2

24 Trough Idl ers :- Refer t o Page 6 - 9 5


25
25 Tai l Frame :- Refer t o Page 6 - 10 1

24

23

22 21

Head Drum Drive Illustrated

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 6 - 6
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Feed Boot
428 Trakpactor

Ite m Part Numbe r De scription / Note s Q ty

Plant Se rial Numbe r Q M008518


29 26 AX843/691/1 Fe e d Boot 1

AX843/51/4 Cl a mp , Ski rt Rubbe r 1

2217-0005 Nut
27
2211-0008 2
Wa s he r
26 2210-0017

AX843/51/3 Cl a mp , Ski rt Rubbe r 2

2217-0005 Nut
28
2211-0008 3/Cl a mp
Wa s he r
2210-0017

27 28 AX843/51/2 Cl a mp , Ski rt Rubbe r 2

2217-0005 Nut
29
2211-0008 3/Cl a mp
Wa s he r
2210-0017

Plant Se rial Numbe r Q M010628 O n

26 AX846/5/1 Fe e d Boot 1

Ite m Part Numbe r De scription / Note s Q ty


AX846/5/4 Cl a mp , Ski rt Rubbe r 1

2217-0005 Nut
AX846/5/2 Cl a mp , Ski rt Rubbe r 2 27
2211-0008 3
2217-0005 Nut
29
Wa s he r
2211-0008 2/Cl a mp 2210-0017
Wa s he r
2210-0017 AX846/5/3 Cl a mp , Ski rt Rubbe r 2

Skirt R ubbe rs 2217-0005 Nut


28
27 AX846/32/2 Re a r Ski rt 1 2211-0008 3/Cl a mp
Wa s he r
28 & 29 AX846/32/1 Si de Ski rt 2 2210-0017

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 6 - 7
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Extended Dirt Conveyor


428 Trakpactor

Item Part Number Description / Notes Qty

Plant Serial Number 010883

33 AX815/94 Tai l Frame 1

AX833/12 St ri nge r Mi d Se ct i on 1

AX833/27/1 Pi vot Pi n 2nd Fol d


31
2210-0023 Was he r 2

2201-0163 Spl i t Pi n

Trough Idl e r :- Re fe r t o Page 6- 9 7


32 32 AX846/44 W i re Rope As s e mbl y 2
36 33
AX833/27/2 Re movabl e Pi vot Pi n 2nd Fol d

33 2210-0023 Was he r 2

2201-0163 Spl i t Pi n

34 AX833/13 He ad Frame 1
30
2360-0062/12.8 Conve yor Be l t 1

Ax815/67 Di s k Idl e r Guard


35 1
34 AX607/658/2 Di s k Idl e r
35 36 AX846/46 Hoppe r Lugs 2
31

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 6 - 8
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Trough Rollers
428 Trakpactor

Ba se P la te Mounte d Idle r
C ompone nt P a rt Numbe r Q ty
Co mpl e t e Se t AX815/31 5
1 : - W i ng Ro l l e r 2489-1010
Fi xi ng Cl a mp 2489-3001 10
Fi xi ng Bo l t 2489-3002
2 : - Ce nt re
2489-1012 5
Ro l l e r
Fi xi ng Cl a mp 2489-3003 10

1 2

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 6 - 9
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Alternative Components
428 Trakpactor

Plant Serial Number Item Number Part Number Description Qty

4 AX789/40/1 Scraper Bracket Ri ght Hand 1


QM008518
5 AX789/41 Torque Arm 1
QM010628 & QM010629
QM010882 12 AX789/40/1A Scraper Bracket Left Hand 1
QM010884 & QM010885
QM011240 & QM011241 14 AX789/13 Dri ve Drum 1
QM011354 Through QM011356
QM011359 Through QM011361 16 NFI
QM011962 & QM011963
19 AX789/12
QM012081
22 AX789/31 Tai l Frame 1

4 AX815/91/2 Scraper Bracket Ri ght Hand 1

5 AX815/90 Torque Arm 1


QM012058
QM012098 12 AX815/91/1 Scraper Bracket Left Hand 1
QM012107
QM012137 & QM012138 14 AX815/92 Dri ve Drum 1
QM012182
QM012297 Through QM014285 16 AX815/82
QM014517 Through QM018537
19 AX789/13

22 AX815/81 Tai l Frame 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 6 - 10
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Bearings
428 Trakpactor

Be a ring & Gre a se Kit O ptions By P la nt Se ria l Numbe r

P la nt Se ria l Numbe r Ite m 16 Ite m 23 Q ty Ite m 21 Q ty


Q M008518
Q M010628 & Q M010629
Q M010882
Q M010884 & Q M010885
Q M011240 & Q M011241 2421-0010 2421-0012 2 N/A 1
Q M011354 Thro ugh Q M011356
Q M011359 Thro ugh Q M011361
Q M011962 & Q M011963
Q M012081
Q M010883
Q M012058
Q M012098
Q M012107
Q M012137 & Q M012138
Q M012182
Q M012297 & Q M012298
Q M012476 & Q M012477
Q M012566
Q M012707 Thro ugh Q M012959 2421-0010 2421-0010 2 2530-2006 1
Q M013057
Q M013073 & Q M013074
Q M013239 & Q M013240
Q M013386 Thro ugh Q M013387
Q M013491
Q M013670 & Q M013671
Q M013790
Q M014284 & Q M014285
Q M014516 & Q M014517
Q M012960
Q M012965 & Q M012966
Q M013492
Q M013721 & Q M013722
Q M013870 2421-0010S 2421-0010S 2 2530-2007 1
Q M013942 & Q M013943
Q M014136 Thro ugh Q M014138
Q M014233 & Q M014234
Q M014519 Thro ugh Q M018537

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 6 - 11
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Conveyor Rubbers
428 Trakpactor

Item Part Numbe r Description / Note s Q ty

37 AX846/32/1 Ski rt Rubbe r :- Re a r 1


37
38 AX846/32/2 Ski rt Rubbe r :- Si de 2

39 2360-0062/8.2 Conve yor Be l t 1

AX815/75 Si de s ki rt Rubbe r 2
38
AX815/76/1 Cl amp Pl at e 1

2232-1128 Bo l t

2215-0014 Nut 2

2210-0017 Was he r

AX815/76/1 Cl amp Pl at e 1

40 39 2232-1128 Bo l t

2215-0014 Nut 2

40 2210-0017 Was he r

AX815/76/3 Cl amp Pl at e 1

2232-1128 Bo l t

2215-0014 Nut 2

2210-0017 Was he r

AX815/76/4 Cl amp Pl at e 1

2232-1128 Bo l t

2215-0014 Nut 2

2210-0017 Was he r

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 6
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 6 - 12
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Section 7
428 Trakpactor

Section 7:- Hydraulic


Equipment

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 1
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Typical Hydraulic Circuit Diagram


428 Trakpactor

P M H J
E L

N E

F
G

B C

D A

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 2
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Circuit Diagram


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 3
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Circuit Parts


428 Trakpactor

Item Part Number Description / Notes Qty

A Hydraul i c Tank : -Re fe r t o Page 7- 5 & 7-7 1

B Pumps :- Re fe r t o Page 7- 6 & 7-7 2

C Pre s s ure Fi l t e r :- Re fe r t o Page 7-6 & 7-7 2

D Cool e r :- Re fe r t o Page 7- 6 & 7- 7 1

E Track Mot ors :- Re fe r t o Page 10-4 2

F 2 Bank Val ve :- Re fe r t o Page 7- 12 & 7-14 1

G 4 Bank Val ve :- Re fe r t o Page 7-13 1

H Fe e de r Mot e r :- Re fe r t o Page 5-8 & 5-15 1

J Di rt Be l t Mot or :- Re fe r t o Page 6-5 1

K 2553-3010 Count e rbal l ance Val ve 2

L Fol d Cyl i nde r :- Re fe r t o Page 6-3 2

M Magne t Mot or :- Re fe r t o Page 2-4 1


Magne t Fl ow Cont rol :- Re fe r t o Page 7- 6 &
N 1
7-7
P Mai n Conve yor Mot or :- Re fe r t o Page 1-3 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 4
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Tank
428 Trakpactor

5 8 5 3 2

2
1

6
11

1 7 9 4 6

4 7

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 5
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Components
428 Trakpactor

Pump Drive

11

7
13 14

15 16 17
12

Hydraulic Pumps Pressure Filters & Pressure Alarm

Suction Filter & Cooler


Magnet Flow Control

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 6
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor

Ite m Part Numbe r De scription Q ty Ite m Part Numbe r De scription Q ty

1 AX843/6 Hydra ul i c Ta nk 1 12 2552-0024 Ma gne t Fl ow Cont rol 1

2 2531-5153 Bre a t he r 1 13 AX801/14 Pump Pul l e y 2

2579-0009 Re t urn Li ne Fi l t e r 14 2441-0412 Dri ve Be l t 4

2573-6001 Hydra ul i c Pump 2


2531-5151 Fi l t e r El e me nt
3 1
15 2573-6001A Fi t t i ngs Ki t for 2573-6001
2538-0053 Ga uge 1/ Pump
2576-9010 Pump Se a l Ki t
2580-8007 "O " Ri ng Ki t
2531-5057 Pre s s ure Fi l t e r 2
4 2580-8005 Ins pe ct i on Door 1
2531-5152 Fi l t e r El e me nt
5 2589-2032A Fl oa t Swi t ch 1 16
2538-7100 Indi ca t or 1 / Fi l t e r
6 2589-2003 Le ve l Indi ca t or 1
2531-5057/A Fi t t i ngs Ki t for 2531-5057
2531-5154 Suct i on Fi l t e r
2666-0002 Pre s s ure Swi t ch
2531-5150 Fi l t e r El e me nt
17 2520-6410 Te e 1
7 2538-0054 Ga uge 1
2520-6254 Bus h
2580-8010 "O " Ri ng Ki t

TBA Fi t t i ngs Ki t

8 2552-6561 Q R Coupl i ng 1

9 2520-8002 Fl a nge & Ada pt or 1

10 AX815/29 Ai r Cool e r Cl a mp 2

Cool e r 2592-0001
11 1
Fa n & Mot or 2592-9003

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 7
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Chamber Opening Pump


428 Trakpactor

Item Part Number Description Qty

2573-9002 Mot ori s e d Pump Uni t

2573-9003 DC Mot or
18 1
2573-9004 Pump Uni t

2573-9005 Se al Ki t

18 19 2631-1002
Cabl e 1
20 2631-1001

22 2553-2013 Te s t Poi nt 1

23 2520-6559 Te e 2

20 19 23

22 21

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 8
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Chamber Opening Hoses


428 Trakpactor

24 Hose
R eference Hose T ype Insert T ype Length mm
Number
Ho s e 5

Ho s e 6
1170
Ho s e 7

Ho s e 8 ST/ST
R2AT-06
Ho s e 9
4000
Hos e 10

Hos e 11 6680
24
Hos e 12 ST/90S 2200
Item
Description Qty
Part Number
2520-6571 3/8BSP M/M Ni ppl e 9

2520-6604 1/2BSP M/M 1

2520-TBA 1/2BSP M/F Swe pt 90 El bow 1

2520-TBA Te e Fe mal e Run 2

2520-TBA Te e Fe mal e Branch 1

2500-1015 3/8 Se al 15

2500-1018 1/2 Se al 5

2500-1011 1/4 Se al 3

2520-6565 3/8 BSP Ext Bul khe ad 2

2520-TBA 3/8 BSP M/F Bl ock El bow 9

2520-TBA 1/4 BSP F/F Bl ock El bow 1

2520-6605 1/4 BSP - 3/8 BSP M/M 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 9
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Bank Valves Instalation


428 Trakpactor

Pressure Switch

Check Valve
Part Number 2579-0018

2 Bank Valve 4 Bank Valve


2550-9001 & 2550-9009 2550-9005

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 10
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Bank Valves General Notes


428 Trakpactor

Row A
Bank Valves
BL-Pegson Ltd recommend any repair to the Bank
valve is performed by Danfoss approved service
centre who maintain the necessary clean
operational environment and specialist tooling.
Before removal, both the Bank Valve & the
surrounding areas must be cleaned and hoses /
pipe end blanked off to prevent contamination.
Row B
For customers operating in remote areas a range
of components are available from BL-Pegson Ltd
through the local dealer. Each segment of a bank
valve is identified through a simple Alpha Numeric
grid system as illustrated. Row C

E NO PS

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 11
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Bank Valve 2550-9001


428 Trakpactor

R ow A R ow B R ow C
Valve
Section
Part No Seals Part No Seals Spool Part No Seals

PS:- Pump
N/A N/A 2550-8002 2550-9034 N/A N/A N/A
Side
Row A
1 :- LH
2550-6004 2550-9017 2550-9019 2550-9025 2550-9023 2550-6010 2550-9018
T rack
2 :- Main
2550-6006 2550-9017 2550-6008 2550-9025 2550-9026 2550-6010 2550-9018
Conveyor

E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A

Bolt Kit &


2550-9036
Seals

Row B T est Point 2553-2013 Note :- T est Point is located under Part 2550-8002

Bank Valve Supplied as Original Equipment to


Plant Serial Numbers
Row C
QM008518
QM010628 Through QM012107
QM012182
QM012474 & QM012475

PS 1 2 E

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 12
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Bank Valve 2550-9005


428 Trakpactor

R ow A R ow B R ow C
Valve
Section
Part No Seals Part No Seals Spool Part No Seals

PS:- Pump
N/A N/A 2550-8002 2550-9034 N/A N/A N/A
Row A Side
1 :- R H
2550-6004 2550-9019 2550-9023
T rack

2 :- Feeder 2550-6005 2550-9027

3 :- Dirt 2550-9017 2550-9025 2550-6010 2550-9018


Conveyor 2550-6008
4 :- Dirt 2550-6006 2550-9030
Conveyor
Fold
Row B
E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A

Bolt Kit &


2550-8004
Seals

Lever 2550-9032

T est Point 2553-2013 Note :- T est Point is located under Part 2550-8002

Row C

Bank Valve Supplied as Original Equipment to All 428


Trakpactors upto & including QM018537
PS 1 2 3 4 E

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 13
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Bank Valve 2550-9009


428 Trakpactor

R ow A R ow B R ow C
Valve
Section
Part No Seals Part No Seals Spool Part No Seals

PS:- Pump
N/A N/A 2550-8002 2550-9034 N/A N/A N/A
Side
Row A 1 :- LH
2550-6004 2550-9019 2550-9023
T rack
2550-9017 2550-9025 2550-6010 2550-9018
2 :- Main
2550-6006 2550-6008 2550-6013
Conveyor

E :- End N/A N/A 2550-8003 2550-9035 N/A N/A N/A

Bolt Kit &


2550-9036
Seals

T est Point 2553-2013 Note :- T est Point is located under Part 2550-8002
Row B

Bank Valve Supplied as Original Equipment to


Plant Serial Numbers
Row C

QM012137 & QM012138


QM012297 & QM012298
QM012476 Through QM018537

PS 1 2 E

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 14
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hoses :- C 9 Powerpack
428 Trakpactor

Hose R eference Hose R eference


Hose T ype Insert T ype Length mm Hose T ype Insert T ype Length mm
Number Number
Ho s e 1 R1AT-24 1.1/2 ST/ 2" 3000 90 Fl ange 1660 Hos e 20 R9R-12 36/25/12 Mal e / 3/4 90S 2360

Ho s e 2 R1AT-24 1.1/2 ST/ 2" 3000 90 Fl ange 660 Hos e 21 R9R-12 36/25/12 Mal e / 3/4 90S 2410

Ho s e 3 R1AT-32 1.1/2ST / 2" 90S 680 Hos e 22 R2AT-08 7/8 JIC ST /7/8 JIC 90S 2120

Ho s e 4 R9R-12 ST/90S 360 Hos e 23 R2AT-08 1/2 ST / 7/18JIC ST 5100

Ho s e 5 R9R-12 ST / 1" 3000 ST Fl ange 970 Hos e 24 R2AT-04 ST / 90S 460

Ho s e 6 R9R-12 90S / 1" 3000 ST Fl ange 830 Hos e 25 R2AT-04 ST / 90S 460

Ho s e 7 R2AT-04 1/4BSP ST / 7/16 JIC ST 1270 Hos e 26 R2AT-06 ST / 90S 250

Ho s e 8 R9R-12 36/25/12 Mal e / 3/4 90S 865 Hos e 27 R2AT-06 ST / 90S 300

Ho s e 9 R9R-12 36/25/12 Fe mal e / 3/4 90S 1680 Hos e 28 R2AT-06 ST / 90S 250

Hos e 10 R2AT-12 36/25/12 Mal e / 3/4 90S 850 Hos e 29 R2AT-06 ST / 90S 300

Hos e 11 R2AT-06 ST/90S 630 Hos e 30 R2AT-06 ST / 90S 3600

Hos e 12 R2AT-12 36/25/12 Mal e / 3/4 ST 3800 Hos e 31 R2AT-06 ST / 90S 1900

Hos e 13 R9R-12 36/25/12 Mal e / 3/4 ST 1200-ARM Hos e 32 Not Appl i cabl e

Hos e 14 R9R-12 36/25/12 Mal e / 3/4 ST 1200-ARM Hos e 33 R2AT-12 ST / 90S 4100

Hos e 15 R2AT-06 ST/90S 1800 Hos e 34 R2AT-12 ST / 90S 6610

Hos e 16 R2AT-06 ST/90S 1700 Hos e 35 R2AT-12 ST / ST 2090

Hos e 17 R2AT-04 3/8 STF / 7/16 JIC 90S 1800 Hos e 36 R2AT-08 ST / 90S 5350

Hos e 18 R9R-12 ST / ST 2200-ARM Hos e 37 R2AT-08 ST / 90S 5350

Hos e 19 R9R-12 ST / ST 2200-ARM Hos e 38 R2AT-12 ST / ST 900

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 15
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Hoses :- C 9 Powerpack

Hose R eference Hose R eference


Hose T ype Insert T ype Length mm Hose T ype Insert T ype Length mm
Number Number
Hos e 39 R2AT-12 ST / ST 820

Hos e 40 R2AT-06 ST / ST 930

Hos e 41 R2AT-06 ST / ST 700

Hos e 42 R2AT-06 ST /45 700

Hos e 43 R2AT-06 ST /45 900 AX846HOSEC9 Compl e t e Hos e & Fi t t i ng Ki t

Hos e 44 R2AT-12 ST / 90S 1050

Hos e 45 R2AT-12 ST / 90S 1070

Hos e 46 R2AT-12 ST / 90S 3000

Hos e 47 R2AT-06 ST / 90S 6540

Hos e 48 R2AT-06 ST / ST 7000

Hos e 49 R2AT-12 ST / 90S 3000

Hos e 50 R2AT-08 ST / ST 2600


Hoses Identification Number

Hos e 51 R2AT-06 ST / 45 1850

Hos e 52 R2AT-06 ST / 45 1850

Hos e 53 R2AT-06 ST / 45 1490

Hos e 54 R2AT-06 ST / 45 1490

Hos e 55 R2AT-12 ST / ST 1000

Hos e 56 R2AT-12 ST / 90S 2000

Hos e 57 R2AT-12 ST / ST 1050

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 16
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hose Fittings C9 Powerpack


428 Trakpactor

Ite m Ite m
De scription Q ty De scription Q ty
Part Numbe r Part Numbe r
2520-6002 1/4 BSP M/ M Ni ppl e 4 2520-6573 3/4 BSP M/F Swe pt 9 0 10

2520-6571 3/8 BSP M/M Ni ppl e 5 2520-6622 3/8 Te e F/F/F 2

2520-6004 1/2 BSP M/M Ni ppl e 10 2520-6624 3/8 Te e M/M/M 2

2520-6585 3/4 BSP M/M Ni ppl e 22 2520-TBA 3/8 BSP Te e M/M/F 2

2520-6635 1/8 BSP / 1/4 BSP M/M Ni ppl e 2 2520-6599 3/8 BSP Te e M/F/M 3

2520-6089 1/4 BSP / 3/8 BSP M/M Ni ppl e 6 2520-TBA 1/2 BSP Te e M/M/F 1

2520-6606 3/8 BSP / 1/2 BSP M/M Ni ppl e 6 2520-6574 3/4 BSP Te e M/F/M 2

2520-6575 3/4 BSP / 1 BSP M/M Ni ppl e 2 2520-6588 1.1/4 Te e F/F/F 1

2520-6034 1 BSP / 1.1/4 BSP M/M Ni ppl e 2 2520-6285 3/8 BSP Bul khe a d 7

2520-TBA 1.1/4 BSP - 1.1/4 BSPT M/M Ni ppl e 1 2520-6291 3/4 BSP Bul khe a d 3

2520-6608 3/8 BSP M/F Ni ppl e 2 T BA T BA 5

2520-6609 3/4 BSP M/F Ni ppl e 5 2520-6619 3/4 BSP Ba nj o 1

2520-6596 3/8 BSP M/F Bl ock El bow 90 4 2520-6026 1/2 BSP / 3/4 BSP M/M Ni ppl e 8

2520-6611 1/2 BSP M/F Bl ock El bow 90 2

2520-6580 3/4 BSP M/F Bl ock El bow 90 6

2520-6578 3/4 BSP M/F Swe pt 45 2

2520-6612 1/4 BSP M/F Swe pt 90 4

2520-6563 3/8 BSP M/F Swe pt 90 11

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 17
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hoses :- 3306 Powerpack


428 Trakpactor

Hose R eference Hose R eference


Hose T ype Insert T ype Length mm Hose T ype Insert T ype Length mm
Number Number
Ho s e 1 R1AT-24 1.1/2 ST/ 2" 3000 90 Fl ange 1840 Hos e 20 R9R-12 36/25/12 Mal e / 3/4 90S 1850
Ho s e 2 R1AT-24 1.1/2 ST/ 2" 3000 90 Fl ange 1200 Hos e 21 R9R-12 36/25/12 Mal e / 3/4 90S 1900
Ho s e 3 R1AT-32 1.1/2ST / 2" 90S 760 Hos e 22 R2AT-08 7/8 JIC ST /7/8 JIC 90S 2120
Ho s e 4 R9R-12 ST/90S 800 Hos e 23 R2AT-08 1/2 ST / 7/18JIC ST 5100
Ho s e 5 R9R-12 90S / 1" 3000 ST Fl ange 710 Hos e 24 R2AT-04 ST / 90S 460
Ho s e 6 R9R-12 90S / 1" 3000 ST Fl ange 800 Hos e 25 R2AT-04 ST / 90S 460
Ho s e 7 R2AT-04 1/4BSP ST / 7/16 JIC 90S 1000 Hos e 26 R2AT-06 ST / 90S 250
Ho s e 8 R9R-12 36/25/12 Mal e / 3/4 90S 930 Hos e 27 R2AT-06 ST / 90S 300
Ho s e 9 R9R-12 36/25/12 Fe mal e / 3/4 90S 1680 Hos e 28 R2AT-06 ST / 90S 250
Hos e 10 R2AT-12 36/25/12 Mal e / 3/4 90S 850 Hos e 29 R2AT-06 ST / 90S 300
Hos e 11 R2AT-06 ST/90S 630 Hos e 30 R2AT-06 ST / 90S 3600
Hos e 12 R2AT-12 36/25/12 Mal e / 3/4 ST 3800 Hos e 31 R2AT-06 ST / 90S 1900
Hos e 13 R9R-12 36/25/12 Mal e / 3/4 ST 1200-ARM Hos e 32 Not Appl i cabl e
Hos e 14 R9R-12 36/25/12 Mal e / 3/4 ST 1200-ARM Hos e 33 R2AT-12 ST / 90S 4100
Hos e 15 R2AT-06 ST/90S 1800 Hos e 34 R2AT-12 ST / 90S 6100
Hos e 16 R2AT-06 ST/90S 1700 Hos e 35 R2AT-12 ST / ST 2090
Hos e 17 R2AT-04 3/8 STF / 7/16 JIC 90S 1800 Hos e 36 R2AT-08 ST / 90S 5350
Hos e 18 R9R-12 ST / ST 2200-ARM Hos e 37 R2AT-08 ST / 90S 5350
Hos e 19 R9R-12 ST / ST 2200-ARM Hos e 38 R2AT-12 ST / ST 900

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 18
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hoses :- 3306 Powerpack


428 Trakpactor

Hose R eference
Hose T ype Insert T ype Length mm
Number
Hos e 39 R2AT-12 ST / ST 820

Hos e 40 R2AT-06 ST / ST 930

Hos e 41 R2AT-06 ST / ST 700

Hos e 42 R2AT-06 ST /45 850

Hos e 43 R2AT-06 ST /45 950


Hoses Identification Number
Hos e 44 R2AT-12 ST / 90S 1050

Hos e 45 R2AT-12 ST / 90S 1070

Hos e 46 R2AT-12 ST / ST 1230

Hos e 47 R2AT-06 ST / 90S 6540

Hos e 48 R2AT-06 ST / ST 7000

Hos e 49 R2AT-12 ST / ST 1230

Hos e 50 R2AT-08 ST / ST 2600

Hos e 51 R2AT-06 ST / 45 1850

Hos e 52 R2AT-06 ST / 45 1850


Warning :- 3306 Powerpack Hoses
Hos e 53 R2AT-06 ST / 45 1490
Individual machines are Modified.
Hos e 54 R2AT-06 ST / 45 1490
Always Establish Fittings , Hose
Hos e 55 R2AT-12 ST / ST 1000 Length & Specification from existing
hose before supply of replacement
Hos e 56 R2AT-12 ST / 90S 2000 parts
Hos e 57 R2AT-12 ST / ST 1050

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 19
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Steel Pipes & Hose Clamps


428 Trakpactor

Item Part Number Description Qty

25 26 25 AX843/20 St e e l Pi pe Ki t 1

Hos e Cl amp Li s t

2512-5015 19mm Twi n Cl amp 19

2512-5017 22mm Twi n Cl amp 11

2512-5020 28mm Twi n Cl amp 13

26 2512-5018 25mm Twi n Cl amp 11

2512-3006 12mm Si ngl e Cl amp 11

2512-5010 15mm Twi n Cl amp 4

2512-3016 15mm Si ngl e Cl amp 2

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 7
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 7 - 20
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Section 8
428 Trakpactor

Section 8 :- Electrical
Equipment

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 1
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Control Box 3306 Powerpack


428 Trakpactor

Item Part Number Description / Notes Qty


Powerpack 1 AX846/110 Cont rol Box 1
Refer to Section 3
2 AX846/110/1 Cont rol Box Li d 1

3 2301-0001 Lock 1

1 4 2685-0001 Eme rge ncy St op St at i on 1

5 2683-2110 Audi bl e Warni ng Uni t 1

6 Cont rol Pane l :- Re fe r t o Page s 8 - 6 To 8 - 13 1


2 7 2563-0001 Gas St rut 2
Powerpack Control
Panel Refer to Section 3

7
3

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 2
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Control Box C9 Powerpack


428 Trakpactor

Item Part Number Description / Notes Qty


Powerpack
1 AX846/117 Cont rol Box 1
Refer to Section 3
2 AX846/117/1 Cont rol Box Li d 1

3 2301-0001 Lock 1
1 4 2685-0001 Eme rge ncy St op St at i on 1

5 2683-2110 Audi bl e Warni ng Uni t 1

6 Cont rol Pane l :- Re fe r t o Page s 8 - 6 To 8 - 13 1


2
7 2563-0001 Gas St rut 2

Powerpack Control
Panel Refer to Section 3

7
3

4
6

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 3
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Wiring Diagram Chart


428 Trakpactor

Parts Reference Wiring Parts Reference Wiring


Panel MK Plant Serial Numbers Panel MK Plant Serial Numbers
Page Diagram Page Page Diagram Page
QM012298
Mk1 8-21 QM08518 QM012946 & QM012947
QM010628 QM012959 & QM012960
MK2 8-9 8-22 QM012965 & QM012966
QM010882 & QM010883
QM013239 & QM013240
MK3 8-23 QM010629 Mk8 8-10 8-29 QM013387
QM013670 & QM013671
QM010884 & QM010885 QM013790
MK4 8-24 QM011240 & QM011241 QM013870
QM011354 & QM011355 QM014136 Through QM014138
QM011356 QM014284 & QM014285
QM011359 Through QM011361 QM013491 & QM013492
QM011962 & QM011963 QM013721 & QM013722
QM012058 QM013942 & QM013943
MK5 8-25 QM014233 & QM014234
QM012081
QM012098 QM014517 Through QM014520
QM012107 QM014726
QM014776 Through QM014781
QM012182 MK9T 8-30
8-10 QM014934
QM012137 QM015046
QM012474 Through QM012477 QM015079 Through QM015082
QM012566 8-12 QM015314 Through QM015317
MK6 8-26
QM012707 & QM012708 QM015736 & QM015737
QM012824 QM015951 Through QM015953
QM013057 QM016235 Through QM016237
QM012138 QM015479
QM016009 & QM016010
MK7 8-27 QM013073 & QM013074
QM016267 & QM016268
QM013386 Mk10 8-31
QM016494
QM012297 QM016500 Through QM016504
Mk7A 8-28
QM013388 QM016777 & QM016778

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 4
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Wiring Diagram Chart


428 Trakpactor

Parts R eference Wiring


Panel MK Plant Serial Numbers
Page Diagram Page
QM016384
QM017310 & QM017311
Mk11 8-13 8-32
QM017420 & QM017422
QM017750 Through QM017752

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 5
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Control Panel Front Door

9 8 13

12 10 14

11

8 11

9 12 15 16 17
Typical Control Station
Mk1 through 3 are not Equipped
with Item 13
Typical
Panel Doors
Mks 1
Through 9
10

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 6
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Control Panel Front Door


428 Trakpactor

Mk 10 & 11 Panel
8

19

9
14

10 11 12 13 18

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 7
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Control Panel Internal ITC


428 Trakpactor

23
20

24

25
21

26

22/31

Control Panel Internal View


Typical of Panel MK1 Through Mk8

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 8
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Control Panel Components


428 Trakpactor

MK 1 MK 2 & 3
C ontrol P a ne l Spa re C ompone nts C ontrol P a ne l Spa re C ompone nts
Ite m P a rt Numbe r De scription Q ty Ite m P a rt Numbe r De scription Q ty

8 2683-2101 Eme rge ncy St o p But t o n 1 8 2683-2101 Eme rge ncy St o p But t o n

9 No t Fi t t e d 9 2683-2119 3 P o s i t i o n St a yput Swi t ch

10 2683-2103 2 P o s i t i o n Swi t ch 10 2683-2103 2 P o s i t i o n Swi t ch 1


3 P o s i t i o n Spri ng Re t urn 3 P o s i t i o n Spri ng Re t urn
11 2683-2104 1 11 2683-2104
Swi t ch Swi t ch
12 2683-2111 Bl a ck P us h But t o n 12 2683-2111 Bl a ck P us h But t o n

13 No t Fi t t e d 13 No t Fi t t e d

2683-2109 Fe e de r Spe e d Co nt ro l 2683-2109 Fe e de r Spe e d Co nt ro l


14 1 14 1
2683-2113 Kno b 2683-2113 Kno b

15 2683-2117 Gre e n St a rt But t o n 15 2683-2117 Gre e n St a rt But t o n

16 2683-2118 Re d St o p But t o n 16 2683-2118 Re d St o p But t o n

17 2683-2116 Co nt ro l St a t i o n As s e mbl y 1 17 2683-2116 Co nt ro l St a t i o n As s e mbl y 1

18 No t Fi t t e d 18 No t Fi t t e d

19 2683-2149 Ke y 19 2683-2149 Ke y
1 1
20 2683-2108 Ti me r 20 2683-2108 Ti me r

2683-2106 11 P i n Re l a y 2683-2106 11 P i n Re l a y

2683-2106A Ba s e U ni t f o r 2683-2106 2683-2106A Ba s e U ni t f o r 2683-2106


21 21
2683-2107 8 P i n Re l a y 2683-2107 8 P i n Re l a y

2683-2107A Ba s e U ni t f o r 2683-2107 2683-2107A Ba s e U ni t f o r 2683-2107

22/31 RRC Mo dul e :- Re f e r To P a ge 22/31 RRC Mo dul e :- Re f e r To P a ge

23 2683-2100 Fus e Se t 23 2683-2100 Fus e Se t

24 2683-2114 Eme rge ncy St o p Re l a y 1 24 2683-2114 Eme rge ncy St o p Re l a y 1

25 2683-2144 Ant i cra nk Re l a y 25 2683-2144 Ant i cra nk Re l a y

26 2686-9026 Cha s s i s So cke t 26 2686-9026 Cha s s i s So cke t

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 9
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Control Panel Components


428 Trakpactor

MK 4 T hrough MK7A MK 8
C ontrol P a ne l Spa re C ompone nts C ontrol P a ne l Spa re C ompone nts
Ite m P a rt Numbe r De scription Q ty Ite m P a rt Numbe r De scription Q ty

8 2683-2101 Eme rge ncy St o p But t o n 8 2683-2101 Eme rge ncy St o p But t o n

9 2683-2119 3 P o s i t i o n St a yput Swi t ch 9 2683-2119 3 P o s i t i o n St a yput Swi t ch

10 2683-2103 2 P o s i t i o n Swi t ch 10 2683-2103 2 P o s i t i o n Swi t ch


3 P o s i t i o n Spri ng Re t urn 3 P o s i t i o n Spri ng Re t urn
11 2683-2104 11 2683-2104
Swi t ch Swi t ch
1 1
12 2683-2111 Bl a ck P us h But t o n 12 2683-2111 Bl a ck P us h But t o n

13 2683-2121 Red Indi cator Uni t 13 2683-2121 Red Indi cator Uni t

2683-2109 Fe e de r Spe e d Co nt ro l 2683-2109 Fe e de r Spe e d Co nt ro l


14 14
2683-2113 Kno b 2683-2113 Kno b

15 2683-2117 Gre e n St a rt But t o n 15 2683-2117 Gre e n St a rt But t o n

16 2683-2118 Re d St o p But t o n 16 2683-2118 Re d St o p But t o n

17 2683-2116 Co nt ro l St a t i o n As s e mbl y 1 17 2683-2116 Co nt ro l St a t i o n As s e mbl y 1

18 No t Fi t t e d 18 No t Fi t t e d

19 2683-2149 Ke y 19 2683-2149 Ke y
1 1
20 2683-2108 Ti me r 20 2683-2108 Ti me r

2683-2106 11 P i n Re l a y 2683-2106
No t Fi t t e d
2683-2106A Ba s e U ni t f o r 2683-2106 2683-2106A
21 21
2683-2107 8 P i n Re l a y 2683-2107 8 P i n Re l a y

2683-2107A Ba s e U ni t f o r 2683-2107 2683-2107A Ba s e U ni t f o r 2683-2107

22/31 RRC Mo dul e :- Re f e r To P a ge 22/31 RRC Mo dul e :- Re f e r To P a ge

23 2683-2100 Fus e Se t 23 2683-2100 Fus e Se t

24 2683-2114 Eme rge ncy St o p Re l a y 1 24 2683-2114 Eme rge ncy St o p Re l a y 1

25 2683-2144 Ant i cra nk Re l a y 25 2683-2144 Ant i cra nk Re l a y

26 2686-9026 Cha s s i s So cke t 26 2686-9026 Cha s s i s So cke t

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 10
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Control Panel Teleradio


428 Trakpactor

20 21 24 25 23 20 21 24 25 27 23

26

26
22/
Control Panel Internal View Mk9 T , & Mk10 Control Panel Internal View Mk11

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 11
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Control Panel Components


428 Trakpactor

MK 9T MK 10T
C ontrol P a ne l Spa re C ompone nts C ontrol P a ne l Spa re C ompone nts
Ite m P a rt Numbe r De scription Q ty Ite m P a rt Numbe r De scription Q ty

8 2683-2101 Eme rge ncy St o p But t o n 8 2683-2101 Eme rge ncy St o p But t o n

9 2683-2146 3 P o s i t i o n St a yput Swi t ch 9 2683-2146 3 P o s i t i o n St a yput Swi t ch

10 2683-2103 2 P o s i t i o n Swi t ch 10 2683-2103 2 P o s i t i o n Swi t ch


3 P o s i t i o n Spri ng Re t urn 3 P o s i t i o n Spri ng Re t urn
11 2683-2104 11 2683-2104
Swi t ch Swi t ch
1 1
12 2683-2111 Bl a ck P us h But t o n 12 2683-2111 Bl a ck P us h But t o n

13 2683-2121 Red Indi cator Uni t 13 2683-2121 Red Indi cator Uni t

2683-2109 Fe e de r Spe e d Co nt ro l 2683-2109 Fe e de r Spe e d Co nt ro l


14 14
2683-2113 Kno b 2683-2113 Kno b

15 2683-2117 Gre e n St a rt But t o n 15 2683-2117

16 2683-2118 Re d St o p But t o n 16 2683-2118 No t Fi t t e d

17 2683-2116 Co nt ro l St a t i o n As s e mbl y 1 17 2683-2116

18 No t Fi t t e d 18 2683-2102 St a rt / St o p But t o n 3

19 2683-2149 Ke y 19 2683-2149 Ke y
1 1
20 2683-2108 Ti me r 20 2683-2108 Ti me r

2683-2106 2683-2106
No t Fi t t e d No t Fi t t e d
2683-2106A 2683-2106A
21 21
2683-2107 8 P i n Re l a y 2683-2107 8 P i n Re l a y
7 7
2683-2107A Ba s e U ni t f o r 2683-2107 2683-2107A Ba s e U ni t f o r 2683-2107

22/ RRC Mo dul e :- Re f e r To P a ge 22/ RRC Mo dul e :- Re f e r To P a ge

23 2683-2100 Fus e Se t 23 2683-2100 Fus e Se t

24 2683-2114 Eme rge ncy St o p Re l a y 1 24 2683-2114 Eme rge ncy St o p Re l a y 1

25 2683-2145 Ant i cra nk Re l a y 25 2683-2145 Ant i cra nk Re l a y

26 2686-9023 Cha s s i s So cke t 26 2686-9023 Cha s s i s So cke t

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 12
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Control Panel Components


428 Trakpactor

MK 11
C ontrol P a ne l Spa re C ompone nts
Ite m P a rt Numbe r De scription Q ty

8 2683-2101 Eme rge ncy St o p But t o n

9 2683-2146 3 P o s i t i o n St a yput Swi t ch

10 2683-2103 2 P o s i t i o n Swi t ch
3 P o s i t i o n Spri ng Re t urn
11 2683-2104
Swi t ch
1
12 2683-2111 Bl a ck P us h But t o n

13 2683-2121 Red Indi cator Uni t

2683-2109 Fe e de r Spe e d Co nt ro l
14
2683-2113 Kno b

15 2683-2117

16 2683-2118 No t Fi t t e d

17 2683-2116

18 2683-2102 St a rt / St o p But t o n 3

19 2683-2149 Ke y
1
20 2683-2108 Ti me r

2683-2106
No t Fi t t e d
2683-2106A
21
2683-2107 8 P i n Re l a y
7
2683-2107A Ba s e U ni t f o r 2683-2107

22/ RRC Mo dul e :- Re f e r To P a ge

23 2683-2100 Fus e Se t

24 2683-2114 Eme rge ncy St o p Re l a y


1
25 2683-2145 Ant i cra nk Re l a y

26 2686-9023 Cha s s i s So cke t

27 2683-2114 P o we r Suppl y Re l a y

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 13
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

R R C ITC
428 Trakpactor

28

29

30

32 31

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 14
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

R R C Components
428 Trakpactor

Plant Serial Numbers Plant Se rial Numbe rs


QM008518 Q M012137 & Q M012138
QM010628 & QM010629 Q M012297 & Q M012298
QM010882 T hrough QM010885 Q M012476 T hrough Q M012959
QM011240 & QM011241 Q M013057 T hrough Q M013074
QM011354 T hrough QM012107 Q M013386 T hrough Q M013388
QM012182 Q M013670 & Q M013671
Q M013790
QM012474 & QM012475
Ite m Part Numbe r De scription / Note s Q ty
Item Part Number Description / Notes Qty
Sys t e m O bs ol e t e Cont a ct BL-Pe gs on Lt d Re ga rdi ng
Sys t e m O bs ol e t e Cont act BL-Pe gs on Lt d Re gardi ng R R C Unit 2686-0020
R R C Unit 2686-0011 Re pl a ce me nt
Re pl ace me nt Gre e n Band
Green Band Spa re s Ava i l a bl e a s l i s t e d
Spare s Avai l abl e as l i s t e d
28 2686-0017 Cha rge r Pl a nt Mount e d
28 2686-0017 Charge r Pl ant Mount e d
29 EU Us e 2686-0021 Tra ns mi t e r :- EU
29 EU Us e 2686-0021 Trans mi t e r :- EU
USA Us e 2686-0027 Tra ns mi t e r :- USA
USA Us e 2686-0027 Trans mi t e r :- USA 1
1 30 EU Us e 2686-0028 Ae ri a l Buffe r :- EU
30 EU Us e 2686-0028 Ae ri al Buffe r :- EU
USA Us e 2686-0029 Ae ri a l Buffe r :- USA
USA Us e 2686-0029 Ae ri al Buffe r :- USA
22/31 Us e 2686-0030 Dri ve r Modul e
22/31 Us e 2686-0030 Dri ve r Modul e
Import a nt Not e s
Import ant Not e s
EU & USA It e m 15/27 MUST be s uppl i e d compl e t e wi t h i t e m26
EU & USA It e m 15/27 MUST be s uppl i e d compl e t e wi t h i t e m26 USA It e m 25 MUST be s uppl i e d compl e t e wi t h It e m 26
USA It e m 25 MUST be s uppl i e d compl e t e wi t h It e m 26 32 Us e 2686-9011 Umbi l i ca l 6 Pi n 1
32 Us e 2686-9011 Umbi l i cal 6 Pi n 1 O t he r Spa re s

O t he r Spare s VGF Re mot e St op/St a rt


2686-0016
Long Ra nge
VGF Re mot e St op/St art
2686-0016 2686-0018 Ma i n Cha rge r Europe
Long Range
2686-0018 Mai n Charge r Europe Ge ne ra l Spa re s 2686-0019 Re cha rga bl e Ba t t e ry 1
Ge ne ral Spare s 1
2686-0019 Re chargabl e Bat t e ry 2686-0022 Ma i ns Cha rge r UK

2686-0022 Mai ns Charge r UK 2686-9022 Ke y for Tra ns mi t e r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 15
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

R R C Components
428 Trakpactor

Plant Serial Numbers Plant Serial Numbers


QM012965 QM012960
QM014285 QM012966
QM014780 QM013239 & QM013240
QM013721
Item Part Number Description / Notes Qty QM013870
QM014136 T hrough QM014138
R R C Unit EU 2686-0025 Track Cont rol Ki t :- EU QM014284
QM014776
28 2686-0017 Charger Pl ant Mount ed QM014781

29 2686-0013 Trans mi t er :- EU 1 Item Part Number Description / Notes Qty

R R C Unit USA 2686-0026 Track Cont rol Ki t


30 2686-0028 Aeri al Buffer :- EU
28 2686-0017 Charge r Pl ant Mount e d
22/31 Us e 2686-0030 Dri ver Modul e 1
29 2686-0027 Trans mi t e r :- USA
Import ant Not es
30 2686-0029 Ae ri al Buffe r :- USA
EU It em 15/27 MUST be s uppl i ed compl et e wi t h i t em26
Common Part s
Ot her Spares
22/31 Us e 2686-0030 Dri ve r Modul e 1
32 Us e 2686-9011 Umbi l i cal 6 Pi n Import ant Not e s
2686-0018 Mai n Charger Europe USA It e m 15/27 MUST be s uppl i e d compl e t e wi t h i t e m26

2686-0019 Rechargabl e Bat t ery 1 32 Us e 2686-9011 Umbi l i cal 6 Pi n


General Spares
2686-0022 Mai ns Charger UK 2686-0018 Mai n Charge r Europe

2686-9022 Key for Trans mi t er 2686-0019 Re chargabl e Bat t e ry 1


Ge ne ral Spare s
2686-0022 Mai ns Charge r UK

2686-9022 Ke y for Trans mi t e r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 16
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

R R C Teleradio
428 Trakpactor

22/37

33

2686-9003 2686-9024

22/37 36 35 34

36A

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 17
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

R R C Components
428 Trakpactor

Plant Se rial Numbe rs Plant Serial Numbers


Q M013491 & Q M013492 Q M013942 & Q M013943
Q M013722 Q M014233 & Q M014234
Q M014517 T hrough Q M014520 Q M014445 & Q M014446
Q M014777 T hrough Q M014779 Q M014726
Q M014934 T hrough Q M015432
Ite m Part Numbe r De scription / Note s Q ty Q M015736 T hrough Q M015953
Q M016235 T hrough Q M016237

R R C Unit 2686-0023 T rack C ontrol Kit Item Part Number Description / Notes Q ty

33 2686-9011 Umbi l i ca l 6 Pi n 1
R R C Unit 2686-0031 T rack C ontrol Kit

2686-9004 Tra ns mi t e r
33 2686-9011 Umbi l i cal 6 Pi n 1
34
2686-9022 Ke y 2
2686-9004 Trans mi t e r
34
35 2686-9008 Ant e nna & Ca bl e
2686-9022 Ke y 2

36 2686-9007 12V Ci ga r Ca bl e Cha rge r


1 35 2686-9008 Ant e nna & Cabl e
24V/12V Ci ga r Ca bl e
36A 2686-9025
Cha rge r
36 2686-9007 12V Ci gar Cabl e Charge r

22/37 2686-9003 Re ce i ve r 1
24V/12V Ci gar Cabl e
36A 2686-9025
Charge r

22/37 2686-9003 Re ce i ve r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 18
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

R R C Components
428 Trakpactor

Plant Se rial Numbe rs


Q M015479
Q M016009 & Q M016010
Q M016267 T hrough Q M018537

Ite m Part Numbe r De scription / Note s Q ty

R R C Unit 2686-0034 T rack C ontrol Kit

33 2686-9010 Umbi l i ca l 15 Pi n 1

2686-9004 Tra ns mi t e r
34
2686-9022 Ke y 2

35 2686-9008 Ant e nna & Ca bl e

12V Ci ga r Ca bl e
36 2686-9007
Cha rge r
1
24V/12V Ci ga r Ca bl e
36A 2686-9025
Cha rge r

22/37 2686-9003 Re ce i ve r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 19
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Chamber Limit Switch


428 Trakpactor

Item Part Number Description / Notes Qty


40 38 2683-2142 l i mi t s wi t ch 1

39 A6984/21/2 Bracke t 1

40 A6984/21/2 Cove r 1
39

38

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 20
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mk1 Wiring Diagram


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 21
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mk2 Wiring Diagram


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 22
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mk3PTO Wiring Diagram


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 23
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mk4 Wiring Diagram


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 24
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mk5 Wiring Diagram


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 25
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mk6 Wiring Diagram


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 26
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mk7 Wiring Diagram


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 27
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mk7A Wiring Diagram


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 28
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mk8 Wiring Diagram


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 29
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mk9 Wiring Diagrams


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 30
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mk10 Wiring Diagrams


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 31
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Mk11 Wiring Diagrams


428 Trakpactor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 8
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 8 - 32
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Section 9
428 Trakpactor

Section 9 :- Plant
Items

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 1
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Feed Hopper

Item 1

Feed Hopper Plant Serial Number

AX843/5 Q M008518

Q M010628 & Q M010629


Q M010882 Through Q M010885
Q M011240 & Q M011241
Q M011354 Through Q M011356
Q M011359 Through Q M011361
Q M011962 & Q M011963
Q M012058
Q M012081
AX846/2
Q M012098
Q M012107
Q M012137 & Q M012138
Q M012182
Q M012474 Through Q M012477
Q M012566
Q M012707 & Q M012708
Q M012824

Q M012297 & Q M012298


AX846/72 Q M012946 & Q M012947
Q M012959 Through Q M018537

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 2
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Feed Hopper
428 Trakpactor

Item 1 :- Hopper C omponents

C omponent Part Number Description / Notes Q ty

AX843/5

Hopper AX843/5 Hoppe r Uni t 1


Warning: -
AX846/2 AX846/24 Liners Are Optional & Not Compatible with
Plants Equipped with Extension Plates AX846/8.
Hopper AX846/2/1 Ho p p e r 1 AX846/8 Extension Plates Are Optional & Unsuitable
for Hopper AX843/5
AX846/24 Li ne r Se t 1
Note: - Possible Distortion of Base Hopper with use
AX842/24/4 Li ne r :- Re ar 1
may Necessitate Additional Fitting work to Complete
liner Plates AX846/24/3 Li ne rs :- Fe e d End installation of Both liners & Extension Plates

AX846/24/2 Li ne r :- Mi ddl e 2

AX846/24/1 Li ne rs :- Di s charge End

AX846/72

Hopper AX846/72/1 Ho p p e r 1

Hoppe r Ext e ns i on Pl at e s

Full Set AX846/8 Ext e ns i on Pl at e s 1

AX846/8/1 Hoppe r Ext e ns i on Ri ght Hand

AX846/8/2 Hoppe r Ext e ns i on Le ft Hand


1
AX846/8/3 Back Pl at e

AX846/8/4 T i e Ba r

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 3
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Impactor Feed Chute


428 Trakpactor

Item Part Number Description / Notes Qty


2
2 AX843/43/1 Chai n Curt ai n Frame 1

AX843/61 Rubber Curt ai n


1
3 AX843/43/2 Clamp

3 2232-1130 Bo l t
7
2211-0008
Was her
4 2210-0017

AX843/8/1 Feed Chut e 1


4
AX843/8/2 Li ner Pl at e 1

5 AX846/16 Defl ect or Pl at e 1

2226-0821 Screw CSK 5/pl at e

2211-0008
4 & 5 Fi xi ngs Was her
2210-0017 1/Screw

2217-0005 Nut

2321-1001 Chai n Curt ai n St rand


6
2232-1214 Bo l t

6 2217-0007 Nut 13

5 2211-0010
Was her
2211-0010

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 4
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Impactor Side Curtain


428 Trakpactor

11

7
12
15

8
13
16

9
14
17

10

Dirt Chute Side Detail


10A

Impactor Side Detail

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 5
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Impactor Side Curtain


428 Trakpactor

Item Part Number Description / Notes Qty Item Part Number Description / Notes Qty

Plant Serial Number QM008518 Plant Serial Number From QM010628

7 AX843/8/3 7

8 A6984/20/2 8

9 A6984/20/1 Cl amp Pl at e 2 9 Common Part s :- Re fe r t o Tabl e Oppos i t e


10 A6984/20/3 10
10A (Not 10A (Not
A6984/20/4
Il l us t rat e d) Il l us t rat e d)
11 11 AX846/72/2
Not Fi t t e d Cl amp Pl at e 2
12 12 AX846/72/3

13 AX843/58 Rubber C urtai n 2 13 AX843/58 Rubber C urtai n 2

14 AX843/17/3 4 14 AX846/3/3 4

15 AX843/17/5 15 AX846/3/5
Cl amp Pl at e Cl amp Pl at e
16 AX843/17/4 2 16 AX846/3/4 2

17 AX843/11/4 17 AX846/41/4
Fi xi ngs :- 2 Re qui re d It e m 7 , 10 , 10A,14 ,15 & 17 Fi xi ngs :- 2 Re qui re d It e m 7 , 10 , 10A,14 ,15 & 17
3 Re qui re d It e m 16 3 Re qui re d It e m 16
4Re qui re d It e m 8 4Re qui re d It e m 8
5 Re qui re d It e m 9 5 Re qui re d It e m 9
2232-1094 Bolt :- Not Requi red Item 17 2232-1094 Bolt:- Not Requi red Items 14 through 17

2211-0007 2211-0007
Washer 1/Fi xi ng Washer 1/Fi xi ng
2210-0016 2210-0016

2217-0004 Nut 2217-0004 Nut

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 6
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Tool Box
428 Trakpactor

Item Part Number Description / Notes Qty

18 AX846/107 Tool Box

19 AX846/107/1 Tool Box Li d 1

20 2301-0001 Lock

Tool Box Cont ent s :- Refer t o Page 9-8


18

20

19

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 7
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Tools
428 Trakpactor

Item Part Number Description / Notes Qty

21 A6984/50/2
Rot or Locki ng Pi n 1
21A A6984/50/1

22 2968-4101 Greas e Gun 1

23 A6984/23/12 Safet y Pi n 2

24 2960-0024 Spanner 1

2320-9003 Chai n 2.5


25
2320-9004 Dog Cl i p 1

26 Umbi l i cal Cont rol ;- Refer t o Sect i on 8

27 Pl ant Us er Manual :- Refer t o Page 9-22 1


21 22 23 21A 24 25 26 27

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 8
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Blow Bar Ejector


428 Trakpactor

Item Part Number Description / Notes Qty

2971-2002 Bl ow Bar Eject or Uni t


28 28
2971-2005 Spacer Bar Set

Ho s e
29
29 Ho s e

30 2971-2003 Seal Ki t

31 2971-2004 Pi n As s embl y 1

32 2971-2005/A Spacer Bar 160mm

31 33 2971-2005/B Spacer Bar 320mm

34 2971-2005/C Spacer Bar 480mm

35 2971-2005/D Spacer Bar 640mm

36 2971-2005/E Spacer Bar 800mm


30
34

33 36

32 35

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 9
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Dirt Chute
428 Trakpactor

Item Part Number Description / Notes Qty


37 38 39 40
Plant Serial number ;- QM008518

AX843/17/1 Di rt Chut e Uni t


37 1
AX843/19/1 Fl i p Door

AX843/17/3 Cl amp 2

38 2232-1094 Bo l t
2/Cl amp
2210-0016 Was he r

39 AX846/35 Rubbe r 1

AX843/17/2 Cl amp Pl at e

40 2232-1094 Bo l t 7/Cl amp

2210-0016 Was he r

41 AX843/19/2 Handl e 1

42 2421-5021 Be ari ng 2

43 AX843/17/3 Support Pl at e 2

AX846/33 Rubbe r
1
AX843/11/2 Cl amp St ri p

2232-1128 Bo l t
44
2211-0008
Was he r 5
2210-0013
41 42 43 37 44
2217-0005 Nut

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 10
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Dirt Chute
428 Trakpactor

Item Part Number Description / Notes Qty


37 38 39 40 From Plant Serial Number :- QM010628

AX846/3/1 Di rt Chut e Uni t


37 1
AX846/6/1 Fl i p Door

AX846/6/3 Cl amp 2

38 2232-1094 Bo l t
2/Cl amp
2210-0016 Was he r

39 AX846/35 Rubbe r 1

AX846/3/2 Cl amp Pl at e

40 2232-1094 Bo l t 7/Cl amp

2210-0016 Was he r

41 AX846/6/2 Handl e 1

42 2421-5021 Be ari ng 2

43 AX846/3/6 Support Pl at e 2

AX846/33 Rubbe r
1
AX846/41/2 Cl amp St ri p

2232-1128 Bo l t
44
2211-0008
Was he r 5
2210-0013
41 42 43 37 44
2217-0005 Nut

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 11
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Maintenance Platforms
428 Trakpactor

Item Part Number Description / Notes Qty

45 AX843/37 Upper Pl at form Handrai l 1

AX843/28 Upper Pl at form


46 1
AX843/34 Fl oor Panel

AX843/29 Wal kway St eps


47 1
AX843/32 Mount i ng Bracket 45
48 AX843/35 Handrai l 1

AX843/23 Lower Pl at form

AX843/25
49 Mount i ng Bracket 1 46
AX843/27

AX843/33 Fl oor Panel

50 AX789/49/4 Platform Safety Gate 1

51 AX843/12/3 Wel ded St ep 1 47

52 AX843/42 L a dde r 1

53 AX843/36 Handrai l 1

AX843/49 Crusher Platform 2

54 AX843/53/1 Fill in Plate 1


48 49 50 51 52 53 54
AX843/53/2 Fill In Plate :- Floating 1

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 12
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Tank Platform


428 Trakpactor

Item Part Number Description / Notes Qty

55 AX843/50/1
Fl oor Panel 1
56 AX843/50/2

AX843/41/2 Acces s Ladder Bot t om Sect i on


55 56 57 1
AX843/41/1 Acces s Ladder Top Sect i on

58 AX789/52/3 Hand Gri p 1

58

57

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 13
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Dust Suppression Manifold


428 Trakpactor

59 62

63

60 60

61 61

Item Part Number Description Qty Item Part Number Description Qty
OBSOLETE Re pl ace d By
59 AX723/7 62 T BA Mani fol d Ki t 1
Compos i t e Mani fol d Ki t
60 2556-3001 Gat e Val ve 3 63 AX815/132/1 Mani fol d Support Bracke t 2
61 2550-1004 Bal l Val ve 3 60 2556-3001 Gat e Val ve 3
Not Il l us t rat e d T BA Fi t t i ngs Ki t 1 61 2550-1004 Bal l Val ve 3

Fabricated Inlet Composite Inlet


Manifold Manifold

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 14
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Dust Spray Bars

Part Number
Location
Item 63 :- Spray Item 64 : -
Qty Qty
Bar Kit Spray Jet
63 Crus he r Di s charge AX815/12/1 1 AX796DUST02 4

Product Conve yor He ad AX815/12/3 1 AX796DUST02 2

64

Typical Dust Spray Bar

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 15
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

PlantGuards
428 Trakpactor

65 33* 66 70

67
78 72 68 71
69
33A* 40*

75

67A
73 77 74

73 70A 40A* 69A 68A

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 16
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

PlantGuards
428 Trakpactor

65 68 69C 69D 67 67A 68A 73 40A*

75 71 77

78

73

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 17
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

PlantGuards
428 Trakpactor

Ite m Part Numbe r De scription / Note s Q ty Item Part Number Description / Notes Qty
33* & 33A*
Re fe r t o Se ct i on 1 It e ms 33 , 33A , 40 & 40A
69B AX846/104 Tunne l Top Pl at e 3rd Se ct i on
40* & 40A*
69C AX846/103 Tunne l Top Pl at e 2nd Se ct i on
65 AX846/92/1 Cool e r Gua rd 1
69D Ax846/102 Tunne l Top Pl at e 1s t Se ct i on
66 AX846/93 Tunne l Ins pe ct i on Gua rd 1
70 AX846/87/1
AX843/101/1 Tunne l 3rd Se ct i on Tai l Drum Guard 1
67 1
AX846/101/3 Cl a mp St ri p 70A AX846/86/2

AX846/101/2 Tunne l 3rd Se ct i on


Di rt Conve yor Tai l Se ct i on Si de
AX846/105/1 1
67A 1 71 Guard
AX846/101/3 Cl a mp St ri p
AX846/105/2 Bracke t 2
AX846/99/1 Tunnel 2nd Secti on
1 72 AX846/94 Cont rol Box Guard 1
68 AX846/99/2 Cove r
73 AX846/88 Di rt Conve yor Rol l e r Guard 2 1
AX846/99/3 Cl a mp 5

AX846/100/1 Tunnel 2nd Secti on 74 AX846/86 Di rt Conve yor Rol l e r Guard 1 1


1
68A AX846/100/2 Cove r 75 AX846/104 Val ve Guard 1

AX846/100/3 Cl a mp 5 AX846/114/1 Di rt Conve yor Tai l Drum Guard


76 1
AX846/98/1 Tunne l 1s t Se ct i on 1 AX846/114/2 Cl amp
AX846/98/3 Bracket 1
2 77 AX846/91/1 Di rt Conve yor Re ar Guard 1
69 AX846/98/4 Bracket 2
No Di rt Conve yor O pt i on It e ms 76 & 77 Re pl ace d By:-
AX846/98/5 C lamp 2
76 AX846/111 Tai l Drum Guard 1
AX846/98/6 Washer 6
77 AX846/112 Di rt Chut e Bl l anki ng Pane l 1
AX846/98/2 Tunne l 1s t Se ct i on 1

AX846/98/6 Bra cke t 3 78 AX843/52 VGF Mot or Cove r 1


2
69A AX846/98/7 Bra cke t 2
AX846/9-
AX846/98/5 Cl a mp
8/8
Wa s he r 6

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 18
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Drive Guard
428 Trakpactor

79 80

3306 & C9 Powerpack Driven Plants

Item Part Number Description Qty

AX846/106 Fl ywheel Guard Dri ve Si de


79
AX846/106/5 Gri l l 1

80 AX843/63 Hand Rai l

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 19
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Impactor Holding Down Bolts


428 Trakpactor

Item Part Number Description / Notes Qty

F Front Hol di ng Down Bol t

2232-1351 Bo l t 4

2210-0024 Was her


1/Bol t
2217-0011 Nut
F A6984/53/1 Shi m :- 4mm
R As
A6984/51/1 Shi m :- 10mm Requi red

R Rear Hol di ng Down Bol t

2232-1351 Bo l t 4

2210-0024 Was her


1/Bol t
2217-0011 Nut

A6984/53/2 Shi m :- 4mm As


A6984/51/2 Shi m :- 10mm Requi red

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 20
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Paint Finish & Decals


428 Trakpactor

Paint Finish Warning Label Kits

Plant Plant Colour T rack Colour Decal Colour Language Part Number

St andard Bl ue RAL5015 RAL7015 Ye l l o w Dut ch AX846LABELDU

QM010883 RAL9001 W ITH RAL3002 Sri pe Bl ue Engl i s h AX846LABELUK

QM015046 RAL9001 Bl ue Fre nch AX846LABELFR

Decal Set Part Number Ge rman AX846LABELGE

St andard Se t AX846DECALUK It a l i a n AX846LABELIT

Port ugue s e AX846LABELPO

Spani s h AX846LABELSP

Warning:- Plant parts are supplied in Primer


or Suppliers Standard Colour unless Quoted & Warning Labels are available as
Ordered otherwise Complete kits only

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 21
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Plant User Manuals


428 Trakpactor

Page 9-8 Item 27


428 T rakpactor 428 Impactor
Language
Part Number Part Number
Ame ri can UM428US UMIMP428US

Dut ch UM428DU UMIMP428DU

Engl i s h UM428UK UMIMP428UK

Fre nch UM428FR UMIMP428FR

Ge rman UM428GE UMIMP428GE

It a l i a n UM428IT UMIMP428IT

Port ugue s e UM428PO UMIMP428PO

Spani s h UM428SP UMIMP428SP

Powe rPack & Engi ne Manual s :- Re fe r t o Se ct i on 3

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618
Section 9
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 9 - 22
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Section 10
428 Trakpactor

Section 10 :- Tracks

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 1
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Track Expanded View


428 Trakpactor

Drive Group
Idler & Tension Group

Track & Support Rollers

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 2
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Track Serial Location


428 Trakpactor

S Traks Serial Number


Location
T Traks Currently Not
Fitted to Trakpactor

Warning :- Track Serial number MUST be


confirmed Prior to Supply of Spare Parts

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 3
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Drive Group
428 Trakpactor

2 Item 1 Warning :-
It is Recommended that the Track Drive Unit
& Hydraulic Motor are NOT Opened in Site
Conditions
Gearbox units are Only Supplied Complete
with Motor

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 4
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Idler & Tension Group

4 5 6

Item 6 Warning :
Do Not Attempt
to Dismantle Recil Units.
Specialist Workshop
Equipment is Necessary

8 9 10 11

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 5
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor Track & Support Rollers

12 13

14

16
Track Shoes
Standard Track Shoe Width is 400 mm
Plant Serial Number QM 015046 manufactured
with Shoe Width of 500mm
15

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 6
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Track Components
428 Trakpactor

Part Numbe r Part Number


"S" T rack Q "S" T rack "S" T rack "S" T rack
Ite m Q Q De scription Item QT Description
Se rial No T Se rial Nos Serial No Serial No QT QT
T "T " T racks T Y "T " T racks
182119- Y 182388 100484 - 182083 Y Y
Y Y
182387 O nward 182082 Onwards
2372-0001 2 2372-0106 2 N/A Mot or & Ge a rbox 10 AX818TRAKS01 A da pt o r
2372-0002 40 2372-0107 32 N/A Ca ps cre w 11 2372-0103 2 N/A Te ns i one r Se al Ki t
N/A N/A Spri ng Wa s he r 2372-0017 16 N/A Lowe r Rol l e r
N/A 2372-0078 2 N/A A da pt o r 12 2372-0018 64 N/A Bo l t
1 N/A 2372-0079 2 N/A Bonde d Se a l 2372-0019 64 N/A Was he r
AX818TRAKS04 2 N/A St a nd O ff Pi pe Track Chai n
13 2372-0006 2 N/A
Compl e t e
2372-0105 N/A Hydra ul i c Mot or
14 2372-0010 N/A Re pai r Li nk Ki t
2372-0087 4 2372-0088 4 N/A Ge a rbox Dra i n Pl ug
Track Shoe 400
2372-0007 98 N/A
N/A N/A Wa s he r W i de
Track Shoe 500
2372-0003 2 2372-0108 2 N/A Sprocke t 2372-0104 98 N/A
15 W i de

2 2372-0004 32 2372-0109 40 N/A Bo l t 2372-0008 392 N/A Track Shoe Bol t

N/A N/A Spri ng Wa s he r 2372-0009 392 N/A Track Shoe Nut


Mot i on Cont rol Mas t e r Pi n &
2550-9003 2 N/A 16 2372-0011 2 N/A
Va l ve Col l ars
3
Not Fi t t e d Tra ns fe r Pl a t e Torque Setti ngs

4 2372-0012 2 N/A Front Idl e r Item Torque to

N/A N/A 2372-0002

5 2372-0013 2 N/A Yoke 2372-0004 Torque to 615Nm ( 454lbs ft)

N/A 2372-0007
Re coi l /
6& 7 2372-0014 2
Te ns i one r
N/A 2372-0008 Torque to 358Nm ( 264lbs ft)
Gre a s e r for
8 AX818TRAKS02 2 N/A 2372-0018 Torque to 314Nm ( 232lbs ft)
Te ns i one r
9 AX818TRAKS03 2 N/A Ga s ke t for Gre a s e r 2372-0109 Torque to 393Nm ( 290lbs ft)

BL-Pegson Limited , Mammoth Street , Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 10
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 10 - 7
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Section 11
428 Trakpactor

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 11 - 1
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Refuelling Pumps
428 Trakpactor

Item Part Number Description / Notes Q ty

1 1 2573-7002 Pump & Mot or 1

Mode l 23540-1330

1A 2573-7006 Se rvi ce Ki t 1
Name Plate
1B 2573-7007 Rot or 1

Mode l s VM 050-2112 & VM050-2122

1A 2573-7008 Se rvi ce Ki t 1
2
1B 2573-7009 Rot or 1

Hos e Compone nt s

2 2573-7003 90 De g Hos e Be nd 2

3 2573-7004 Hos e Ki t 1
3
4 2573-7005 St rai ne r 2

Not e :- Pump Mode l Numbe r cont ai ne d on name Pl at e MUST be confi rme d a


at t i me of pl aci ng O rde r . Trans act i ons pe rforme d wi t hout a mode l numbe r are
e ffe ct e d e nt i re l y at De al e rs / Cus t ome rs Ri s k

4
Refuelling Pump

Kit Part Numbers


2573-7001 & 2573-7010

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 11 - 2
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Dust Suppression Pump


428 Trakpactor

Ite m Part Numbe r De scription / Note s Q ty

Dus t Suppre s i on P ump Ins t a l l e d As O ri gi ona l Fi t t o Ma chi ne s


Q M013388
Q M014136
Q M014780
Q M017751
Q M017752

1 Pump Unit :- Re f e r t o P a ge 11-4 1

C ommon C ompone nts

2 AX818/112 Support Bra cke t 2

3 Ins t a l l a t i on Ki t 1

4 Ma ni f ol d :- Re f e r t o P a ge 9 - 13

1 2 3 4

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 11 - 3
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Dust Pump Parts


428 Trakpactor

Item Part Number Description / Notes Qty


Dust Suppresion Pump 2576-9003:-Ins t al l e d on Machi ne s
Dust Suppresion QM013388
Pump QM014136
QM014780
2576-9003
1 2576-9001 Wat e r Pump 1

2 2576-9002 Cont rol Val ve 1

3 2576-9008 Hydraul i c Mot or 1


Coupl i ng
4 2576-9009 1
( Loc at e d unde r Cove r Pl at e )
1 4 3 2 5 Dust Suppresion Pump 2575-2002:- Ins t al l e d on Machi ne s
QM017751
QM017752
1 2575-2003 Wat e r Pump 1

2 2575-2007 Fl ow Cont rol Val ve 1

Dust Suppresion 3 2575-2004 Hydraul i c Mot or 1


Pump Coupl i ng
2575-2002 4 2575-2005 1
( Loct ae d unde r Cove r Pl at e )

5 2575-2008 By Pas s Val ve 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 11 - 4
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

AX846WEIGH Weigher
428 Trakpactor

Belt Weigher Plant Serial Numbers


QM010629 1
2366-0002
QM012960
Item Part Number Description / Notes Qty

Belt Weigher
2
2366-0002 We i ghe r Uni t 1

1 AX846W EIGH/FAB We i ghe r Support Fabri cat i ons 1

2366-0015 Load Ce l l 250Lb 2


3
Us e 2366-0016 Int e grat or BW 100 24VDC 1

4 2366-0014 Spe e d Se ns or 1

R ollers

AX843/20 Trough Idl e r Se t 1


W i ng Rol l e r:- Re fe r t o Se ct i on 4
2
1
Fi xi ng Cl amp:- Re fe r t o
2
Se ct i on 1
2
Fi xi ng Bol t :- Re fe r t o Se ct i on 1 2
Ce nt re Rol l e r:- Re fe r t o
1
Se ct i on 1
Fi xi ng Cl amp:- Re fe r t o
2
Se ct i on 1
3 2495-1130A Idl e r :- Paral l e l 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 11 - 5
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

AX846WEIGH/B Weigher
428 Trakpactor

Belt Weigher Plant Serial Numbers


Q M012137
2366-0009 Q M012966
Q M014517
Item Part Number Description / Notes Q ty Graphic to be Added
Belt Weigher

2366-0009 We i ghe r Uni t 1

AX846/12 We i ghe r Support Bracke t 1

Load Ce l l 250Lb 2

Int e grat or BW 100 24VDC 1

Spe e d Se ns or 1

R ollers

AX843/20 Trough Idl e r Se t 1

W i ng Rol l e r 2

Fi xi ng Cl amp 2

Fi xi ng Bol t 2

Ce nt re Rol l e r 1

Fi xi ng Cl amp 2

2495-1130A Idl e r :- Paral l e l 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 11 - 6
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

AX846HYPTO P T O
428 Trakpactor

Ite m Part Numbe r De scription / Note s Q ty

1 2 AX846HY DP TO
Hydra ul i c P owe r Ta ke O f f
1
It e ms
1 2550-5001 Di ve rt e r Va l ve 1

2 2552-6555 1/2" Fl a t Fa ce d Coupl i ng 2

2552-6556 1/2" Fl a t Fa ce d Coupl i ng 2

3 2552-6557 3/8" Fl a t Fa ce d Coupl i ng 1

2552-6558 3/8" Fl a t Fa ce d Coupl i ng 1

3
Auxillary Power take off supplied with following Machine

QM 010629 & QM 010883

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 11 - 7
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Auxillary Drive


428 Trakpactor

Ite m Part Numbe r De scription / Note s Q ty

1 2573-3036 Si ngl e P ump 1


1 Fi t t i ngs Ki t :- Bra nch's t o
2573-3036/A 1
Ho s e s
2573-3036/B Fi t t i ngs Ki t :- Bra nche s 1

2 2550-5001 Di ve rt e r Va l ve 1

2550-5001/A Fi t t i ngs Ki t :- Va l ve t o Hos e s 1

3 2550-7003 Re l i e f Va l ve 1

3 2 2550-5001/A Fi t t i ngs Ki t :- Va l ve t o Hos e s 1

4 2552-6555 1/2" Fl a t Fa ce d Coupl i ng 1

2552-6556 1/2" Fl a t Fa ce d Coupl i ng 1

2552-6559 3/4" Fl a t Fa ce d Coupl i ng 2

2552-6560 3/4" Fl a t Fa ce d Coupl i ng 2


5 ( No t
2683-2139 Cont rol St a t i on 1
Il l us t ra t e d)

Hose Part
Hose T ype Insert T ype Length mm Qty
Number
2527-5005 R2AT-3/4 ST/ ST 800 1

2527-5006 R2AT-3/4 ST/ ST 2800 2

2527-5007 R2AT-3/4 ST/90S 2000 1


Hydraulic Auxillary Drive supplied with following Machine
2527-5008 R2AT-3/4 ST/90S 5700 1
QM 014285 2527-5103 R2AT- 1/2 ST/90K 6000 1

2527-5200 R1AT- 1.1/4 ST/90K 1500 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 11 - 8
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Plant QM012098 & 012566


428 Trakpactor

Item Part Number Description / Notes Qty

Pl ant s are Modi fi e d i n Accordance W i t h Spe ci fi cat i on AX846MATRA

AX846/52/2 Cl amp 1

AX846/59 Rubbe r Curt ai n 1

AX846/60 St op Swi t ch Guard 1 1

AX846/61 St op Swi t ch Guard 2 1

AX846/62/1 Re t urn Idl e r Support Bracke t 1

AX846/62/2 Re t urn Idl e r Support Bracke t 1

AX846/63 Rubbe r Support Bracke t 1

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 11
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com
Page 11 - 9
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Diagnostics
428 Trakpactor

Diagnostics

This Section covers possible malfunctions of the Plant, Identifies the fault, indicates possible cause(s) and provides the initial
procedure to remedy the occurrence or establish a source from which a detailed investigation can be undertaken.

The Section should be considered as a Guide only to a possible fault which must always be confirmed by customer prior to supply
of spare parts.

Procedures referenced in this section are contained in Plant Users Manual supplied with the Machine

It is the responsibility of the Owner , End User, Safety Officer and / or Fitter to ensure any work is performed by a suitably
qualified competent person and in accordance with all Statutory and any other regulations.

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 1
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Diagnostics
428 Trakpactor

Section 1 & 6 Conveyors

Symptom Possible Fault Correction


Belt Tracking off Centre Belt Tension Not Even Adjust Belt Tension
Troughing & Parallel Idlers Out of Square Adjust Trough Sets and/or Parallel
Roller Alignment
Conveyor Belt Obstructed Clear Obstruction, Adjust & train
Belt

Screeching Noise when Belt Is Running Lack Of Bearing lubrication Check Grease Pipes & Replace as
Required
Check Bearings & Replace as
Required
Conveyor Belt Obstructed Clear Obstruction, Adjust & Train
Belt
Scrapers In-correctly Adjusted Adjust Scrapers or Replace if Worn
Trough or Parallel Rollers Failed Replace Rollers
Conveyor Belt Slipping on Head Drum Tension or Replace Belt
Stone(s) Trapped on Structure, Drums or Rollers Clear Obstruction

Belt Fails to Run Drive Coupling Broken or Loose Replace or Tighten Coupling
Valve Actuator Failure Replace Actuator
Electrical Failure Check Circuit (s)
Slipping or Broken Pump Drive Belts Adjust Drive or Replace Belts
Drive Motor Failed Replace Motor
Pump Failed Replace Pump
Conveyor Belt Broken Replace Belt
Spool Valve Sticking Remove & Clean or Replace

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 2
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Diagnostics
428 Trakpactor

Section 2 Overband Separator

Symptom Possible Fault Correction

Belt Tracking off Centre Belt Tension Not Even Adjust Belt Tension
Drums Out of Square Adjust Drum Alignment
Separator Belt Obstructed Clear Obstruction, Adjust & train
Belt

Screeching Noise when Belt Is Running Lack Of Bearing lubrication Check Bearings , Re grease &
Replace as Required
Separator Belt Obstructed Clear Obstruction, Adjust & train
Belt

Belt Fails to Run Drive Coupling Broken or Loose Replace or Tighten Coupling
Speed Control Valve Failure Adjust or Replace Valve
Drive Motor Failed Replace Motor
Separator Belt Broken Replace Belt

Excess Tramp Metal Entering Product Excessive Volumes of Metal In Feed Stock Pre Clean Feed Material
Clogged Magnet Check & Repair Separator Drive
In-correct Suspension Height following a repair Check Support Chain Orientation
In-correct Discharge handing following a repair Check Handing & Change

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 3
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor

Section 3

Symptom Possible Fault

Engine Will Not Crank Over 3 Way Switch On Panel Door In Pump Position
Faulty Contact on 3 Way Switch
Impactor Door Not Properly Closed
Limit Switch on Impactor Door Faulty
Battery Terminals Loose
Ignition Switch Faulty
Starter Motor Faulty
Pump Button Engaged
Faulty Contact on Pump Button

Engine Cranks over But Fails to Start Remote On/Off Switch in ON Position with Remote Switched OFF
Contact on Remote On/Off Switch Faulty
Remote Control Faulty
Emergency Stop Engaged
Hydraulic Oil Level Low
Timer 1 Faulty
Link Wire in 6 Pin Plug Loose or Disengaged
Poor Contact on 6 Pin Plug
CAT Relay Faulty in Engine Compartment
Over-Ride Switch Fault
Relay or Relay Block Faulty
Fuel Solenoid Heard When Over-Ride Switch Operated Fault is Within Engine
Fuse 1 Blown

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 4
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Engine Shutdown Fault


428 Trakpactor Diagnosis

Check 24V DC Supply Check Emergency


Machine Will Not Start Check All Emergency
Control Panel to Fuse Yes Stop Relay ES No
Check Fuse Is Relay Energised Stop Buttons
Machine Cuts Out

No Yes
Check Supply From
Engine

Does The Pre-Start Check Timer


No Operation
Alarm Sound
Check Lubrication Oil
Level

Yes
No Are Relays Energised Check Stop Button On
On
Check Lubrication Oil The Transmitter
Level Sensor

Is The Remote Control


Yes Switch On Or Off
Is Plug on Side Of Is Umbilical Plugged
Panel Correctly in & Stop Button
Inserted Released ? Off Will Engine Start ?

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 5
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

428 Trakpactor

Section 3

Symptom Possible Fault

Engine Starts But Stops When Over-Ride Switch Released Engine Overheated
Engine Temperature Sender Faulty
Engine Oil Pressure Low
Engine Oil Pressure Sender Faulty

Section 4 Impactor

Symptom Possible Fault Correction

Machine Stops Power Failure Check Powerpack & Repair


Broken Drive Belts Replace Drive Belts
Impactor Blocked Refer to Blocked and/or Stalled
Impactor Situation
Clutch Out of Adjustment Adjust Clutch

Excessive Speed Variations Drive Belt Sipping Inspect Drive Belts Re-tension or
Replace
Clutch Slipping Inspect , Adjust or repair Clutch
Engine Speed Incorrect Refer to Operating Instructions

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 6
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Diagnostics
428 Trakpactor

Section 4 Impactor

Symptom Possible Fault Correction


Low Capacity Speed Incorrect Refer to Operating Instructions
Incorrect Drive Tension Adjust and /or Replace Drive Belts
Incorrect Clutch Adjustment Adjust Clutch
Incorrect Impact Apron Setting Adjust Apron(s) Setting
Sticky Material Remove Clay and/or Fines From
Feed
Lack of Raw Material, Erratic Feed, or Correct Grading & Condition Of
Feed Oversize, Inclusion of Fines Feed Material
Over Feeding Machine Causing Grinding Reduce Feed Rate
Not Impacting

Excessive Vibration Rotor Out of Balance Blow Bars Unevenly Worn,


Broken , Unevenly Balanced or
Outside Weight Tolerances
Machine / Plant out of level Check Levels & Correct
Impactor Blocked Refer to Blocked and/or Stalled
Impactor Situation , Clean Machine

Localised Wear Spare Parts of Differing Specifications Fit Genuine Spare Parts
Fine Particle Attrition Reduce Rotor Speed if Practical

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 7
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Diagnostics
428 Trakpactor

Section 4 Impactor

Symptom Possible Fault Correction


Uneven Wear Uneven Feeding Check Feeder for Blockages
Check Feed Chute Chain Curtain
for Blockages
Check Impactor and /or Plant
Levels
Protrusions In Casing Investigate Liners for protrusions
& rectify
Feed Not Perpendicular to Rotor Axis Check Feeder for Blockages
Check Feed Chute Chain Curtain
for Blockages
Check Impactor and /or Plant
Levels
Check Rotor Shaft Alignment
Swing Bear Grinding Path not Parallel with Rotor Adjust Alignments

Difficulty in Adjusting Settings Corroded Bolt Threads on Adjusting Mechanisms Clean Threads or Replace Items
Packing of Material Between Components Remove Packed Material
Keep All Adjustable Parts Clean
Stone Trapped Clean Out

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 8
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Diagnostics
428 Trakpactor

Section 4 Impactor

Symptom Possible Fault Correction


Excessive Wear Loose Wear Plates Check Wear Plates & Adjust
Tighten Securing Bolts and /or
Replace liner Plates
Change to Feed Characteristics Change Blow Bar Specification
Excessive Moisture Endeavour to dry material prior to
Crushing
Material Very Abrasive Change Blow Bar Specification
Excessive Fines In Feed Material Clean Feeder Grizzly Section
Blend Feed Material to Provided a
Graded Feed
Impactor Operating Below Minimum Recommended Adjust Apron (s) Setting
Crusher Speed High Refer to Operating Instructions
Over Feeding Reduce Feed Rate
Rotor speed To High Reduce Rotor Speed
Incorrect grade of Wear Parts for Application Change Wear parts to Suit
Application

Excess Bearing Temperature Excessive or Inadequate Lubrication Investigate & Correct Lubrication
Procedures, Replace Bearings as
Required.
Mechanical Failure Of Bearing Investigate & Replace Broken &
Damaged Components.
Incorrect Bearing Clearance Check Bearing & Shaft Assembly
For Correct Clearances

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 9
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Diagnostics
428 Trakpactor

Section 5 : Feeder

Symptom Possible Fault Correction

Feeder not Operating Motor Coupling or Insert Failed Replace Coupling & Insert
Drive Motor Failed Replace Motor
Valve Actuator Failure Replace Actuator
Pump Failure Investigate & Replace Pump(s) as
Required
Speed Switch Incorrectly Set Adjust Speed Control
Mechanical Failure of Vibrating Unit Remove Cover plate , Investigate &
Repair
Spool Sticking Clean or Replace
Electrical Fault Investigate & Repair

Excessive Speed Variations Motor Coupling or Insert Failing Replace Coupling & Insert as
Required
Speed Control Fault or Electrical Fault Investigate & Repair
Actuator Fault

Excessive Carry over of Fines Grizzly Section Blocked Clean Grizzly and / or Replace
With Increased Bar Spacing
Cartridge
Excessive Fines In Feed Material Blend Feed Material to Provided a
Graded Feed
Feeder Speed to Slow Adjust Feeder Speed
Material Wet

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 10
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Diagnostics
428 Trakpactor

Section 7 : Hydraulics

Symptom Possible Fault Correction

No Response From Hydraulic System Low Oil Level Top up Hydraulic System
Blocked Filters Check Hydraulic Fluid & Replace
as required
Change Filter Elements
Hydraulic Pump(s) Failed Replace Pump(s)
Restricted or Broken Hose(s) Replace Hose(s) as Required

Machine Operating Slowly - No Visible Oil Low Oil Level Top Up Hydraulic System
Leaks Incorrect Hydraulic Fluid Drain Tank , Flush System &
Replace with Correct Fluid
Blocked Filters Check Hydraulic Fluid & Replace
as required
Change Filter Elements
Worn Control valve Replace Valve
Worn Pump(s) Replace Pump(s)
Engine Performance Not to Consult Engine Manual Fault
Standard Finding Section

Excessive Noise From Hydraulic Pump(s) Blocked Filters Change Filter Elements
Pump Cavitating Top Up Hydraulic Fluid
Air Ingress through Loose Connections Tighten All Joints
Worn Pump(s) Replace Pump(s)
Incorrect Hydraulic Fluid Drain Tank , Flush System &
Replace with Correct Fluid

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 11
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Trouble
428 Trakpactor Shooting

Feeder Slow

Check Hydraulic Pump Belts

Is The Feeder Slow Without The Dirt Conveyor Running

Feeder Still Slow Feeder Now At Correct Speed

There is No Problem with the Feeder Circuit . The Dirt Conveyor Must Be Running To Fast .
Check & Record Feeder Speed
Set The Dirt Conveyor Belt Speed to 75 Metres / Minute

Check & Record Feeder Speed With &


Check & Record Standby Pressure
Without Dirt Conveyor Running

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 12
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Trouble
428 Trakpactor Shooting

Check & Record Standby


Pressure

Standby Pressure OK Standby Pressure Low

Operate the Feeder Manually. Set the Stanby Pressure to 28Bar


Is The Feeder Speed OK

Yes Feeder Speed Slow Feeder Speed OK


Check Voltage Supply to Actuator . Should be 75% of
Supply Voltage . If not Problem is Electrical

Feeder Speed Slow

If Voltage is Correct

Check Spool Limit Screws . Less than 13mm Will Restrict Oil Flow

Spool Sticking Remove &


Actuator Faulty
Inspect
Limit Screws Correct . Feeder Still Slow Reset Limit Screws . Feeder OK

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 13
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Trouble
428 Trakpactor Shooting

Limit Screws Correct . Feeder Still Slow

Dead Head Feeder Circuit & Check Relief Valve is at 180 BAR

Pressure OK Pressure Low . Adjust to 180 BAR . (1 Turn = 100BAR Approximatly)

Fit Flow Meter in Feeder Circuit & Check Flow Feeder Speed OK

Flow Measuring Less Than 45 Litres/Min


Flow Measuring Approx 50 Litres/Min .
Feeder Moror at Fault

Check flow Going to Bank Valve

50 Litres / Min
Less Than 45 Litres/Min Bank Valve at Fault
Pump at Fault

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 14
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Trouble
428 Trakpactor Shooting

Product Conveyor Running Slow

Check & Record Belt Speed

Check Hydraulic Pump Belts

The Belt is Still Slow .


Screw in the Needle valve on The HFO 7 back Off 1/4 Turn

The Belt is Still Slow .


The Belt is now Running at The Correct Speed
Check The standby Pressure . Adjust if it Below 28 BAR

The Belt is Still Slow .


Check the Running Pressure of the Belt . It should be Approximate
100 BAR

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 15
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Trouble
428 Trakpactor Shooting

The Belt is Still Slow .


Check the Running Pressure of the Belt . It should be Approximate
100 BAR

The Running Pressure is High The Running Pressure is OK

Slacken Off the Belt so the Head Drum can Turn Without the Belt

If the Pressure has Dropped there is a Problem with the Belt If the Pressure is Still High There is a Problem with the Motor or There
I.E Trapped stone , Tension to High , Skirt Rubbers to Tight is a Restriction in the Hydraulic Line

Check Spool Limit Screws . Less than 13mm Will Restrict Oil Flow

The Limit Screw is Correct . The Belt is Still Slow The Belt is Now Running at the Correct Speed

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 16
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Trouble
428 Trakpactor Shooting

The Limit Screw is Correct . The Belt is Still Slow

Dead head the Conveyor Circuit . You Should Register 238 BAR from the Test point . Back
off thr Relief & reset if Pressure is Low

Operate The Belt Manually The Belt is Now Running at the Correct Speed

No Change in the Belt Speed If Belt is now Running at the Correct


Fit a Flow Meter in the Product Speed Either the Actuator is at Fault or
Conveyor Line . Flow Should The Spool is Sticking
Register Approximatly 70 Litres / Min

Less than 65 Litres/ Min . Fit the Flow 70 Litres.


Meter After The Pump The Product Conveyor is at Fault

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 17
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Hydraulic Trouble
428 Trakpactor Shooting

Less than 65 Litres/ Min . Fit the Flow


Meter After The Pump

Less Than 65 Litres/ Min 70 Litres / Min

Track the Machine There is an Internal Leak Within The


If There is 90 Litres / Min There is a Bank Valve
Fault Within the Load Scensing

Less Than 90 Litres/ Min


The Pump is at Fault

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 18
BL-Pegson Ltd 2002
Components Manual Issue .01 Eng

Test Data
428 Trakpactor

R eading Tolerance Limits


Item Measured P osition / Time
R equired Upper Lower

Front 29 30 28
Stand B y P ressure- B A R
Rear 29 30 28

Front 300 310 290


P ump Stall P ressure - B A R
Rear 300 310 290

Start N/A N/A N/A


Ri ght Hand Track Fast Runni ng
- BAR
Runni ng <150 150 N/A

Start N/A N/A N/A


Left Hand Track Fast Runni ng -
BAR
Runni ng <150 150 N/A

Start <180 180 60


P roduct C onveyor P ressure -
BAR
Runni ng <110 110 N/A

P roduct C onveyor B elt Speed -M/MIN 120 125 115

Start <100 100 40


D i rt C onveyor P ressure - B A R
Runni ng <60 60 N/A

D i rt C onveyor B elt Speed - M/MIN 77 80 75

Start <180 180 N/A


Feeder P ressure - B A R
Runni ng <80 80 N/A

Feeder Speed Wi thout D i rt C onveyor - RP M >900 930 900

Feeder Speed Wi th D i rt C onveyor - RP M <900 910 885

Feeder Throw mm 11 11 9.5

Impactor D oor P ressure 140 150 130

P roduct C onveyor Stall P ressure 220 230 215

P roduct C onveyor P ressure S wi tch <210 210 205

Feeder S low Speed (rpm) <400 400 N/A

BL-Pegson Limited , Mammoth Street ,Coalville, Leicester , LE67 3GN, United Kingdom.
Main Switchboard Phone :- +44 (0)1530 518600 Main Switchboard Fax :- +44 (0) 1530 518618 Section 12
Quarry Spares Department Phone :- +44 (0) 1530 518666 , Fax +44 (0) 1530 518651
E-mail :- sales@bl-pegson.com Website:- www.bl-pegson.com Page 12 - 19
BL-Pegson Ltd 2002
OEM BL - PEGSON

OEM PART NO 2480-0031

OEM MODEL 428 Trakpactor

ENGINE MODEL 3306TA 300HP @ 1800RPM

TRANSMISSION CLUTCH IBF314

SPECIFICATION 15039A01

15039A01
STATEMENT (Please Read)
IMPORTANT - Many of the parts listed in this manual are NOT SOURCED FROM
CATERPILLAR.

Finning works closely with your OEM manufacturer to provide a complete Power Pack
for the installation. Many of the parts detailed in this manual are manufactured in the
United Kingdom for Finning (UK) Ltd. As such they are NOT available or warrantable by
the local Caterpillar Dealer Network. Specifically they are: Canopy, Base, Wiring Loom.

Non-Caterpillar items are identified with 12345E00 or 00000001E part numbers . These
parts can only be ordered from your OEM Parts Manager. In case of difficulty, contact
Finning (UK) Ltd. Power Systems - Industrial OEM Group, for assistance.

e-mail powersystems@finning.co.uk
Fax 00 +44 (0)1543 461 773.

IMPORTANT - Your Caterpillar engine MUST BE REGISTERED FOR WARRANTY with your
local Caterpillar dealer. Failure to do so will result in extensive delays and frustration
while cover is established.

Please complete the "Engine Delivery Service Record" and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar's web page at www.cat.com. This
can be found under the engines tab, then select service & support followed by the
engine warranty registration link.

Your Caterpillar engine is equipped with factory fitted attachments that are supported
by your local Caterpillar dealer. In the construction of the Power Pack "wear items",
"controls", "instrumentation" are mainly Caterpillar parts, identified by part number
format "1N1234" or "123-1234".

Your local Caterpillar dealer can be located using the website www.cat.com

Due to continual development this manual is subject to change without notice . Whilst every effort has been made to ensure
accuracy, Finning (UK) Ltd. accepts no liability for errors or omissions in this document.
Index

Section

A. Canopy Enclosure

B. Engine Hardware 1 (Left Hand Side)

C. Engine Hardware 2 (Right Hand Side)

D. Base

E. Air Cleaner System

F. Exhaust System

G. Wiring / Control Panel

H. Battery / Control Box

I. Miscellaneous

J. Change Level
Diagram 1
L
Left And Right Are Denoted By Viewing
RADIATOR

The Power Pack From The Drive Shaft SHAFT


See Diagram 1

R
Canopy A

15039A01 Canopy
Canopy A

Item No. Qty Part No. Description


1 1 OOOO292E Roof Panel
2 1 OOOO293E Corner Panel
3 1 OOOO294E Corner Panel
4 1 OOOO295E Radiator Plenum/Guard Panel
5 1 OOOO296E Door Left Hand Removable
6 1 OOOO296E Door Right Hand Removable
7 1 OOOO297E Upper Right Hand Panel
8 1 OOOO298E Upper Left Hand Panel
9 1 OOOO299E Left Hand Front Corner Panel
10 1 OOOO3OOE Right Hand Front Corner Panel
11 1 OOOO3O1E Centre Panel(Not Shown)
12 1 O5174DOO Radiator Filler Cover(Not Shown)
13 1 12888DOO Exhaust Outlet Cover
14 1 O5519DOO Literature Pocket(Not Shown)
15 1 OOOO3O2E Rear Lower Plate
16 1 OOOO3O3E Rear Upper Plate
17 1 OOOO3O4E Roof Rear Panel
18 1 OOOO3O5E Rear Right Hand Corner Panel
19 1 OOOO3O6E Rear Left Hand Corner Panel
20 1 OOOO3O7E Rear Left Hand Door Removable
21 1 OOOO3O5E Rear Right Hand Cover Plate
22 1 7N0718 Isolator
23 SBV25 19 X3 MM Foam Gasket
24 3 O5177EOO 3 Way Lock
25 6 O5211EOO Round Rod
26 6 M5 X25 Pan Head Screw
27 16 M6 X 16hex Set Bolt
28 16 M6 Washer
29 6 M10 X 30 Countersunk Screw
30 44 M10 X 20 Hex Set Bolt
31 10 M10 X 30 Hex Set Bolt
32 54 M10 Washer
33 54 M10 Nyloc Nut
34 2 O8O23EOO Label 'Clutch Warning'
35 1 1O97OEOO Label 'Cat Power'
36 1 5P-2506 Literature
37 3 O5762EOO 5"' Tee Key
38

15039A01 Canopy
Engine Hardware 1 B

15039A01 Engine Hardware 1


Engine Hardware 1 B

Item No. Qty Part No. Description


1 1 O5599EOO Remote Oil Filter Bracket
2 1 1O925EOO . Sump Plug Tapped 1/2" Pipe Thread
3 1 2A3398 Gasket
4 1 6V3866 Valve 1/2" Pipe Thread
5 1 GP119 Hose 19mm Bore Wp 20 Bar Length 15 Cm
6 2 O5791EOO Clamp
7 2 SP1262 Hose Length 18 Cm
8 2 O5575DOO Tube
9 4 8T4984 Clamp
10 1 CHH 16MM Radiator Drain Pipe
11 1 O591EOO Clamp
12 1 5726EOO 28.6 Clear Pipe Length 150 Cm
13 1 OOOOO29E Stubshaft
14 6 3/8" X 1 3/4" UNC Hex Set Bolt
15 1 12745EOO Pulley (SPB 280 4gr)
16 1 O3O2OEOO Taper Bush 2 3/4"
17 1 O4159EOO Fan Spacer (Modified)
18 6 5/16 " X 5" Hex Set Bolt
19 6 Washer

15039A01 Engine Hardware 1


Engine Hardware 2 C

15039A01 Engine Hardware 2


Engine Hardware 2 C

Item No. Qty Part No. Description


1 1 O5192EOO Radiator Support
2 2 13411EOO Pump Support Bracket
3 4 OOOOO28M Pump Tensioning Bolts
4 8 M12 X 40 Hex Set Bolt
5 8 M12 Nyloc Nut
6 16 M12washer
7 12 M16 Washer
8 1 2N0379 Flexible Fuel Lines
9 1 14477EOO Fuse Bracket
10 1 6T3645 60 Amp Fuse
11 2 3/8" X 1" UNC Hex Set Bolt
12 1 11483EOO Governor Cable Mounting Bracket
13 1 13121EOO Governor Cable
1 13122EOO Vernier Control Head
14 1 O5187DOO Clutch Support
15 8 M16 X 40 Hex Set Bolt
16 8 M16 Nyloc Nut
17 16 M16 Washer
18 1 OOOOO33M Clutch Lever Extension
19 1 O519ODOO Adapter Exhaust
20 1 5L-8484 Gasket
21 1 OOOOO21M Fan Guard(Modified)
22 2 Nut Plate (Clutch/Rear Support)
23 2 Nut Plate (Radiator/Front Support )
Items 22 / 23 Are Under The Engine Support Channel
24 1 OOOOO3OM Bearing Block
25 2 M10 x 75 Hex Set Bolt
26 2 M10 x 50 Hex Set Bolt
27 2 M10 Nyloc Nut
28 1 14428EOO Clutch Lever Support Bracket (Modified)
29 1 2W4909 Clutch (CAT Parts Manual)

15039A01 Engine Hardware 2


Base D

15039A01 Base
Base D

Item No. Qty Part No. Description


1 2 Battery Locator Point
2 2 Power Take Off Mounting Bracket
3 2 Setting Bracket
4 1 Fuel Feed Pipe/Adapter 3/4" X 3/8" BSP
5 1 Fuel Return Pipe/Adapter 3/4" X 3/8" BSP
6 2 Fuel Socket 3/4" BSP
7 1 OO214L1O Fuel Filler Collar
8 1 OO216E1O Fuel Filter
9 1 OO215E1O Filler Cap
10 1 Drain Socket 1 1/4" BSP
11 1 Drain Plug 1 1/4" BSP
12 1 Oil Drain Cap 3/4" BSP
13 1 Oil Hose Connector
14 1 Oil Drain Socket 3/4" BSP
15 1 OOOO3O9E Kick Plate (Side) Removed For Clarity
16 1 OOOO31OE Kick Plate (End) Removed For Clarity
17 1 Bracket Valve Bank
18 2 Bracket Filter Housing
19 2 Pump Position Bracket
20 1 Connection Box Mounting Bracket
21 8 Kick Plate Supports
22 2 Radiator Support
23 2 Engine Mounting Channel
24 1 6T3670 Fuel Sender (Modified To Suit)
25 1 051-4733 Gasket
26 5 M4 X 16 Pan Head Screw
27 1 Socket 3/4" BSP
28 1 Plug 3/42 BSP
29 1 Electric Pump Mounting Bracket

15039A01 Base
Air Cleaner E

15039A01 Air Cleaner


Air Cleaner E

Item No. Qty Part No. Description


1 1 6C5405 Precleaner Hood Assy (CAT Parts Manual)
2 1 6I0272 Air Cleaner Assy (CAT Parts Manual)
3 1 OOOOO13M Support Bracket Adapter
4 1 114-3540 Gasket (Air Cleaner)
5 1 O3875E1O 90 Elbow
6 1 OOOOO29M Pipe Air Inlet
7 2N3322 Service Indicator (Not Shown)
8 1 5P2817 Tube Hose Length 18 Cm
9 4 5P0599 Clamp
10 4 M10 X 30 Hex Set Bolt
11 12 M10 Nyloc Nut
12 24 M10 Washer
13 8 M10 X 20 Hex Set Bolt
14 1 5P2817 Hose 150CM (Ref. Exhaust)

15039A01 Air Cleaner


Exhaust F

15039A01 Exhaust
Exhaust F

Item No. Qty Part No. Description


1 1 O4533E1O Bellows 125 n.b. Single Assy
2 2 O4533E1O Clamp 5" (Bellows)
3 1 O5689E1O Elbow Intermediate Exhaust
4 1 8S6783 Clamp 5"
5 1 OOOOO19M Silencer Modified Cat Muffler
6 1 O5693EOO Adapter Ejector Hose/Muffler
7 1 5P2817 Hose 150CM
8 2 5P0597 Clamp
9 1 12776EOO Lagging Muffler/Elbow (Not Shown)
10 1 O5691EOO Elbow Exhaust Outlet
11 1 7S4413 Rain Cap
12 1 6F8814 Clamp
13 4 M10 X 20 Hex Set Bolt
14 4 M10 Nyloc Nut
15 4 M10 Washer
16 2 3/8 X 3/4 UNC Hex Set Bolt
17 2 M10 X 50 Hex Set Bolt (Clamp)
18 2 M10 Nut (Clamp)

15039A01 Exhaust
Control Panel G

15039A01 Control Panel


Control Panel G

Item No. Qty Part No. Description

1 2 6T3644 20 Amp Circuit Breaker


2 1 6T3643 15 Amp Circuit Breaker
3 6 Pan Head Screw
4 1 105-1457 Volt Gauge
5 1 7GO685 Fuel Gauge
6 1 9X1117 Tacho (Digital)
7 2 7G9730 Light
8 2 7N9967 Bulb
9 1 6L5079 Light Switch
10 1 8M2777 Terminal Rail 6 Way (Other Side)
11 2 Pan Head Screw
12 2 Locking Nut
13 1 4W0483 Water Temperature Gauge
14 1 4W2065 Oil Pressure Gauge
15 1 9D3721 Override Switch
16 1 9W1077 Ignition Switch
17 1 8J4785 Ignition Switch Plate
18 1 O4798E1O Label
19 1 14475EOO Instrument Front Panel

15039A01 Control Panel


PURPLE ORANGE/PURPLE
24v TERMINAL RAIL.
WATER TERMINALS 0v & 3A - FOR BELT WEAR
B SOLENOID OIL TEMP (6 WAY, MAX 16 AMPS)
LAMP PRESS TERMINAL 10A FOR - REMOTE CONTROL
OVERRIDE 0v 3A 0v 10A 0v 16A LAMP TERMINAL 16A - FOR OIL COOLER
IG R I S
+ -
I S ALL ABOVE SWITCHED BY IGNITION

BROWN
ST
G - + 10A & 16A NEUTRALS TO BE TAKEN FROM STARTER
M PANEL BULB G
START

RED
BULLET BULB

BLACK
SWITCH F CONN LIGHTS
SEE DETAIL

ORANGE
ORANGE
ORANGE BLACK

ORANGE

RED
BROWN BROWN BROWN
RED RED
GREY GREY
YELLOW YELLOW

PINK
Wiring Control Panel

FIXING
VOLTMETER CLAMP

TACHO
I S

ORANGE
BLUE
20 20 15 I FUEL S SETTING 3
FUSE FUSE
G

BLACK
G
A B

EARTH
BLACK

BLACK
ORANGE
GREY
ORANGE/PURPLE 24 WAY PLUG
BLACK/GREEN

WHITE
GREEN 1
13
EARTH
BLUE
BLACK 2

YELLOW
BLACK/YELLOW
BLACK/GREY
17

16
BLUE TACHO PICK-UP 11
REMOTE MOUNTED HORIZONTAL PANEL BLACK TACHO PICK-UP
EARTH TACHO PICK-UP 23
VIEWED FROM REAR. (14475D00)
ORANGE/PURPLE OIL SWITCH
BLACK ETR
BLACK/YELLOW CUSTOMER EARTH
BLACK/GREY CUSTOMER EARTH
GREEN FUEL SENDER
CUSTOMER SWITCH BLACK/GREEN FUEL SENDER
(NORMALLY CLOSED) OVERRIDE PURPLE ETR SOLENOID 15
SWITCH BLUE OIL SENDER
4
BULLET WHITE WATER SENDER
RELAY ENERGISE F

20 A FUSE CONN
ORANGE RELAY ENERGISE
M M 5
BULLET YELLOW RELAY OUTPUT
20 F GREY RELAY OUTPUT
CONN
PINK START SOLENOID 3
ORANGE
SEE NOTE A
RED IGNITION
14
18

25 mm DIA PMA
G

10
NOTES:- CONDUIT TO PLUG
A. FOR CUSTOMER ACCESS TO ENGINE SHUTDOWN CIRCUIT, BREAK ORANGE 24
Wiring Engine Loom G

MAGNETIC
PICKUP
7W3355GRP
CAT
CONNECTOR

1 BLACK

BLUE 2 RED
(PIN) BLACK 6
(SOCKET) 3

PURPLE/ORANGE
TACHO CABLE NOT
TO EXCEED 3.6m. OIL PRESSURE
CUT SCREEN WIRE BLUE SENDER OIL PRESS
302010 C NO SWITCH
NC
SCREENED 2 CORE BLUE 122-1522

CAT
WATER TEMP CONNECTOR
WHITE SENDER
GN5926
1
6
24 WAY SOCKET 2 WHITE
WATER TEMP
1 ORANGE/PURPLE 3 BLACK SWITCH
5 5N8857
RED
13 NO C NC

2 PURPLE

17 PURPLE
ORANGE/PURPLE
16 5
BLACK
11 RACK
BLACK/YELLOW SOLENOID ENERGISE
2W8198 TO RUN
23
BLACK/GREY
7
FUEL LEVEL
SENDER BLACK/ORANGE
6T3670

BLACK/PURPLE
GASKET
514733

15 3 4
RED/ORANGE

GREEN
PINK
4 7
BLACK/GREEN
STARTER
2
5 MOTOR
PURPLE
KEY ISOLATOR
RED

SWITCH 7N718
3 BLUE (KEY 8H5306)
BLACK
BLACK

14 WHITE
18 4
ORANGE
3P4358 3
10
YELLOW
BLACK

24 GREY ISOLATION SOLENOID


(ENERGISE TO RUN)
6 PINK
20 RED
BLACK

1
RED 60 RED
1
25 mm DIA PMA 2
CONDUIT TO ENGINE

45A
ALTERNATOR DENOTES WIRES RUN WITHIN LOOM AND
NOT TO CONNECTOR. NUMBERS SHOW
EACH END. (SEE SHEET 2)

15039A01 Wiring Engine Loom


5 PURPLE
POS 3
CAT CONNECTOR WHITE
5.0 RING - YELLOW
BATTERY CABLES
PURPLE/ORANGE
WATER TEMP PART NO 0000031M
POS 2
SENDER
6 WATER PLASTIC PROTECTIVE
12mm
SHEATH
SWITCH RING

PLASTIC PROTECTIVE 10mm


SHEATH RING
6 OIL PRESS
SWITCH
PLASTIC -PROTECTIVE
ORANGE/PURPLE 12mm
-
SHEATH
THESE WIRES ARE RUN WITHIN THE LOOM POS 1 - RING
10mm
ONLY AND NOT TO THE CONNECTOR CAT CONNECTOR
RING
(NUMBERS SHOW EACH END) BLUE PURPLE/ORANGE
POS 2
Wiring Conduit Layout

5mm RING
OIL BLACK RED
SENDER
GREEN -
5mm RING -
FUEL
3 RED/ORANGE SENDER
8mm RING
RELAY 4
ORANGE BLACK/GREEN
BLACK +BLACK/ORANGE 5mm RING 7
5mm RING
ON SAME 5mm RING
14475E00 YELLOW +GREY (LINKED) BLACK/PURPLE ETR
ON SAME 8mm RING (LINKED) 5mm RING
PANEL SOLENOID

SPECIAL 2 OFF PURPLE


ON SAME 5mm RING
TACHO PLUG
5 1
SPIRABAND
SPIRABAND
RED
6mm RING
ALTERNATOR

CONN BOX (14431D00) STARTER MOTOR


WITH PLUG & SOCKET
SOLENOID (NEG)
1 2
3 PINK RED
5mm RING 5mm RING RED
FUSE
2 4 7 5mm RING
RED/ORANGE
12mm RING
RED BLACK/ORANGE +BLACK/PURPLE
STARTER MOTOR ON SAME 12mm RING (LINKED)
RED 12mm RING
12mm RING BLACK/GREY +BLACK/YELLOW
SOLENOID ON SAME 12mm RING (LINKED)
G

Wiring Conduit layout


This Page Intentionally Left
Blank.
Battery /Control Box H

15039A01 Battery Control Box


Battery Control Box H

Item No. Qty Part No. Description

BATTERY ARRANGEMENT

1 2 FIN5004 Battery
2 1 Upper Battery Tray (Ref. 0000001E)
3 1 Lower Battery Tray (REF. 0000001E)
4 2 O5189DOO Battery Clamp Angle
5 4 O5189DOO Battery Clamp Bar
6 8 M6 Nut
7 1 OOOOO31M Battery Lead Set

PLUG AND SOCKET CONNECTION BAR

10 1 405-607 24 Way Plug (Not Shown For Clarity)


11 1 405-613 24 Way Socket
12 1 816-287 Wire Clamp Nut (Inside Connection Box)
13 1 SC 25G Coupler
14 1 330-4995 Conduit Connector
15 1 14585DOO Connection Box Mounting Bracket
16 1 14431DOO Connection Box
17 4 M5 X 16 Pan Head Screw(Connection Box)
18 4 M4 X 16 Pan Head Screw(Socket)
19 1 PAHD235 25mm Diameter Conduit
20 1 3P4358 Relay
21 2 7P7913 AV Mounts
22 4 1/4" UNC Nyloc Nut
23 4 1/4" Washer

15039A01 Battery Control Box


Miscellaneous I

Item No. Qty Part No. Description


1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

15039A01 Miscelaneous
This Page Intentionally Left
Blank.
Change Level Information J

Section G Page17
Loom Changed From Spiral Band To Conduit Protection
Wire Colours Changed From Single To By Colour
Relay Moved From Engine to Plug and Socket Connection Bar
Please Refer To Change Level Wiring Diagrams

Canopy Section A Page 1/2


Right Hand Corner Panel Width Decreased From 320 Top 290 Width
On Door Aperture Side Item 10
Left Hand Corner Panel Width Decreased From 320 Top 290 Width
On Door Aperture Side Item 9
Door Width Increased From 975 To 1005 Item 5
Door Width Increased From 975 To 1005 Item 6
Upper Right Panel Increased From 984 To 1014 Item 7
Upper Left Panel Increased From 984 To 1014 Item 8

Please Quote Engine Serial Number, Page, Item Number and also
Dimension of Item Required
All Dimension Are in Millimetres

Change Level
Wiring Engine Loom J
15039A00

Change level
Wiring Engine Loom J
15039A00

MAGNETIC
PICKUP
7W3355GRP
CAT
CONNECTOR

1 BLACK

BLUE 2 RED
(PIN) BLACK 6
(SOCKET) 3
TACHO CABLE NOT
TO EXCEED 3.6m. OIL PRESSURE
SENDER

PURPLE
CUT SCREEN WIRE BLUE OIL PRESS
302010 C NO SWITCH
NC
SCREENED 2 CORE BLUE 122-1522

CAT
WATER TEMP CONNECTOR
WHITE SENDER
GN5926
1
6
24 WAY SOCKET 2 WHITE
WATER TEMP
1 ORANGE 3 BLACK SWITCH
5 5N8857
RED
13 NO C NC

2 PURPLE

17 PURPLE
ORANGE
16 5
BLACK
11 RACK
BLACK SOLENOID ENERGISE
2W8198 TO RUN
23
BLACK
7
FUEL LEVEL
SENDER BLACK
6T3670
GASKET
514733
BLACK

15 3 4
GREEN
PINK
4 7
BLACK
RED

STARTER
2
5 MOTOR
PURPLE
KEY ISOLATOR
RED

SWITCH 7N718
3 BLUE (KEY 8H5306)
BLACK
BLACK

14 WHITE
18 4
ORANGE
3P4358 3
10
YELLOW
BLACK

24 GREY ISOLATION SOLENOID


(ENERGISE TO RUN)
6 PINK
20 RED
BLACK

1
RED 60 RED
1
25 mm DIA PMA 2
CONDUIT TO ENGINE

45A
ALTERNATOR DENOTES WIRES RUN WITHIN LOOM AND
NOT TO CONNECTOR. NUMBERS SHOW
EACH END. (SEE SHEET 2)

Change Level
PURPLE ORANGE
24v TERMINAL RAIL.
WATER TERMINALS 0v & 3A - FOR BELT WEAR
B SOLENOID OIL TEMP (6 WAY, MAX 16 AMPS)
LAMP PRESS TERMINAL 10A FOR - REMOTE CONTROL
OVERRIDE 0v 3A 0v 10A 0v 16A TERMINAL 16A - FOR OIL COOLER
IG R LAMP
+ - I S
I S ALL ABOVE SWITCHED BY IGNITION
ST

BROWN
G - + 10A & 16A NEUTRALS TO BE TAKEN FROM STARTER
START M PANEL BULB G
BULLET

RED
BULB

BLACK
SWITCH F CONN LIGHTS
15039A00

SEE DETAIL

ORANGE
ORANGE
ORANGE BLACK

ORANGE

RED
BROWN BROWN BROWN
RED RED
GREY GREY
YELLOW YELLOW

PINK
FIXING
VOLTMETER CLAMP

TACHO
Wiring Control Panel

I S

ORANGE
BLUE
20 20 15 I FUEL S SETTING 3
FUSE FUSE
G

BLACK
G
A B

EARTH
BLACK

BLACK
ORANGE
GREY
ORANGE 24 WAY PLUG
BLACK

WHITE
GREEN 1
13
EARTH
BLUE
BLACK 2

YELLOW
BLACK
BLACK
17

16
BLUE TACHO PICK-UP 11
REMOTE MOUNTED HORIZONTAL PANEL BLACK TACHO PICK-UP
EARTH TACHO PICK-UP 23
VIEWED FROM REAR. (14475D00)
ORANGE OIL SWITCH
BLACK ETR
BLACK CUSTOMER EARTH
BLACK CUSTOMER EARTH
GREEN FUEL SENDER
CUSTOMER SWITCH BLACK FUEL SENDER
(NORMALLY CLOSED) OVERRIDE PURPLE ETR SOLENOID 15
SWITCH BLUE OIL SENDER
BULLET
4
RELAY ENERGISE F
WHITE WATER SENDER
20 A FUSE CONN
ORANGE RELAY ENERGISE
M M 5
BULLET YELLOW RELAY OUTPUT
20 F GREY RELAY OUTPUT
CONN
PINK START SOLENOID 3
ORANGE
SEE NOTE A RED IGNITION
14
18
25 mm DIA PMA 10
NOTES:- CONDUIT TO PLUG
A. FOR CUSTOMER ACCESS TO ENGINE SHUTDOWN CIRCUIT, BREAK ORANGE 24
WIRE BULLET CONNECTOR, (BETWEEN 20A FUSE AND OVERRIDE SWITCH ON 6
J

PANEL), AND ADD N/C SWITCH (24V 5A)


WARNING!! 20
VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE RUN
Finning Branch Network - United Kingdom
For Address & telephone information visit our website -- www.finning.co.uk
Power Pack-Non CAT Parts Manual

OEM BL - PEGSON

OEM PART NO 2480-0045

OEM MODEL 428 Trakpactor

ENGINE MODEL C-9 300HP @ 1800RPM

TRANSMISSION CAT 2W4909

SPECIFICATION CAH0036
STATEMENT (Please Read)

IMPORTANT - Many of the parts listed in this manual are NOT SOURCED FROM
CATERPILLAR.

Finning works closely with your OEM manufacturer to provide a complete Power Pack for
the installation. Many of the parts detailed in this manual are manufactured in the United
Kingdom for Finning (UK) Ltd. As such they are NOT available or warrantable by the local
Caterpillar Dealer Network. Specifically they are: Canopy, Base, Wiring Loom.

Non-Caterpillar items are identified with 12345E00 or 00000001E part numbers . These
parts can only be ordered from your OEM Parts Manager. In case of difficulty, contact
Finning (UK) Ltd. Power Systems - Industrial OEM Group, for assistance.

e-mail powersystems@finning.co.uk
Fax 00 +44 (0)1543 461 773.

IMPORTANT - Your Caterpillar engine MUST BE REGISTERED FOR WARRANTY with


your local Caterpillar dealer. Failure to do so will result in extensive delays and frustration
while cover is established.

Please complete the "Engine Delivery Service Record" and return it to your nearest
Caterpillar dealer OR complete the form on Caterpillar's web page at www.cat.com. This
can be found under the engines tab, then select service & support followed by the engine
warranty registration link.

Your Caterpillar engine is equipped with factory fitted attachments that are supported by
your local Caterpillar dealer. In the construction of the Power Pack "wear items",
"controls", "instrumentation" are mainly Caterpillar parts, identified by part number format
"1N1234" or "123-1234".

Your local Caterpillar dealer can be located using the website www.cat.com

Due to continual development this manual is subject to change without notice . Whilst every effort has been made to ensure
accuracy, Finning (UK) Ltd. accepts no liability for errors or omissions in this document.
Index

Section
A. Canopy Enclosure 1 (Left Hand Side)

B. Canopy Enclosure 2 (Right Hand Side)

C. Engine Hardware 1 (Left Hand Side)

D. Engine Hardware 2 (Right Hand Side)

E. Base 1 (Left Hand Side)

F. Base 2 (Right Hand Side)

G. Air Cleaner System

H. Exhaust System

I. Wiring Loom / Instrument Panel Diagram 1

J. Change Level L
RADIATOR

Left and Right are denoted by viewing the Power


Shaft
Pack from the drive shaft. See diagram 1.

R
Section A

Canopy 1
CAH0036

12 14

11 15

2 7

1 16

4 9

10
5

Item No. Qty. Part No. Description


1 1 Left Hand Radiator Corner Panel
2 1 Radiator Roof Panel
3 1 Radiator Filler Cap Cover
4 1 Left Hand Lower Side Panel
5 1 Left Hand Mid Corner Panel
6 1 Support Angle
7 1 Centre Panel
8 1 Left Hand Rear Corner Panel
9 1 Upper Clutch Cover Plate
10 1 Lower Clutch Cover Plate
11 1 Roof Lower Side Panel
12 1 Roof
13 2 Roof Hinge
14 2 Gas Strut
15 1 Support Locking Bar
16 Service Indicator (REF, Aircleaner)
17 1 Isolator Cover Plate
18 1 114-4285 Label 'Isolator Key'
19 1 7N0718 Isolator
20 1 8H8648 Isolator Plate

CAH00036 Canopy 1
Section B

Canopy 2
CAH0036

5 1

2
4
3

Item No. Qty. Part No. Description


1 1 Radiator Louver Panel
2 1 Right Hand Radiator Corner Panel
3 1 Right Hand Lower Side Panel
4 1 Right Hand Mid Corner Panel
5 1 Right Hand Rear Corner Panel
6 1 Fuel Filler Cover Plate
7 2 Handle
8 4 Handle End Stay
9 2 Catch Roof Retainer
10 1 O8023EOO Label 'Warning Clutch'
11 2 0000224E Label 'Welding Warning'
12 2 396-4979 Label 'Caution Hot'
13 4 M8 X 40 Hex Set Bolt
14 4 M8 Nyloc Nut
15 6 M10 X 30 Countersunk Screw
16 44 M10 X 20 Hex Set Bolt
17 44 M10 Washer
18 50 M10 Nyloc Nut
19 16 M6 X 16 Hex Set Bolt
20 16 M6 Washer

CAW0036 Canopy 2
Section C

Engine Hardware 1
CAH0036

12 13 15 16
8

4
10
5
11
6
13

1
9
2

3 14

Item No. Qty. Part No. Description


1 1 Pulley
2 8 8T0356 M10 x 160 Hex Set Bolt
3 8 6V5839 M10 Washer
4 1 4N2571 Fan
5 1 Fan Spacer
6 6 0L1352 3/8 x 3 1/4" Hex Set Bolt
7 6 6V5839 M10 Washer
8 1 Fan Guard
9 1 CAC Lower Pipe
10 1 7E8629 Hump Hose
11 2 144O367 Clamp
12 1 7E8630 Hump Hose
13 6 9X2201 Clamp
14 1 5P1471 Breather Pipe Length 300 CM
15 1 5P-6442 Vent Hose Length 70 CM
16 2 1P4278 Clamp

CAH0036 Engine Hardware 1


Section D

Engine Hardware 2
CAH0036

17 16 11

9
3
1
4 0
1
5 5

6 1

20 2

18 14

13 15

Item No. Qty. Part No. Description


1 1 Radiator Support Frame
2 1 00000716E Radiator
3 1 CAC Upper Pipe
4 2 144O367 Clamp
5 1 7E8629 Hump Hose
6 2 9X2201 Clamp
7 1 7E8630 Hump Hose
8 4 9X2201 Clamp
9 1 109-5351 2"-2 1/2" Adapter Hose
10 1 8T6703 Clamp
11 1 Upper Water Pipe
12 1 4N7431 Hose
13 1 Lower Water Pipe
14 2 4N7431 Hose
15 7 8T6675 Clamp
16 1 5P-1251 Shunt Pipe Length 97 CM
17 2 8T4983 Clamp
18 1 2W4909 Clutch (CAT Parts Manual)
19 1 Clutch Support Plate
20 1 Clutch Lever Extension

CAH0036 Engine Hardware 2


Section E

Base 1
CAH0036

1
8

9 4

7 5

Item No. Qty. Part No. Description


1 1 Fuel Feed Pipe/Adapter
2 1 Fuel Return Pipe/Adapter
3 1 Valve Bank / Filter Housing Bracket
4 1 6T367O Fuel Sender (Modified To Suit)
5 1 O51-4733 Gasket
6 5 M4 X 16 Pan Head Screw
7 2 Pump Positioning Bracket
8 2 Pump Support Bracket
9 4 Pump Tensioning Bolts
10 8 M12 X 40 Hex Set Bolt
11 8 M12 Nyloc Nut
12 16 M12 Washer
13 8 M16 Washer

CAH0036 Base 1
Section F

Base 2
CAH0036

4
8

6 3

7
1
1 2
5
Item No. Qty. Part No. Description
1 1 Drain Socket 1 1/4" BSP
2 1 Drain Plug 1 1/4" BSP
3 1 Oil Drain Pipe
4 1 Water Drain Pipe
5 1 Filter Housing Bracket
6 1 Fuel Filter
7 1 Filler Cap
8 1 Clutch Handle Support
9 1 Bearing Block
10 2 M10 x 75 Hex Set Bolt
11 2 M10 x 50 Hex Set Bolt
12 4 M10 Nyloc Nut
13 1 Socket 3/4" BSP
14 1 Plug 3/4 BSP
15 1 Kick Plate

CAH0036 Base 2
Section G

Air Cleaner System


CAH0036

1 1
3 4

1
1
1 1
2
1
2 0
7
3
8

Item No. Qty. Part No. Description


1 1 6N8588 Hood Precleaner Assembly
2 1 1922O72 Air Cleaner Group
3 1 Support Plate
4 4 M10 x 30 Hex Set Bolt
5 4 M10 Washer
6 4 M10 Nut
7 1 135-6261 6" Clamp
8 1 1W4877 6" - 5" Adapter
9 1 5P0599 5" Clamp
10 1 Air Cleaner Pipe
11 1 193-2781 4" Hose Elbow
12 2 5P0599 Clamp
13 1 5P1471 Hose Length 300 CM
14 2 8T6703 Clamp
Service Indicator Fittings REF. Canopy 1 Item 16
15 1 2N1287 Elbow
16 1 9X3821+9X2372 Hose Assembly
17 1 3S1099 Elbow
18 1 5L3233 Filter Fitting
19 1 8N2694 Service Indicator

CAH0036 Air Cleaner


Section H

Exhaust
CAH0036

1
1
1
0
1
2
1
7
2

3
5
4

Item No. Qty. Part No. Description


1 1 4W916O Clamp
2 1 Elbow Exhaust Modified
3 1 Bellows 125 NB Single Assembly
4 2 Clamp
5 1 Elbow Intermediate Exhaust
6 1 8H2758 Clamp
7 1 Muffler Assembly
8 1 Bracket
9 2 5/8" x 1 1/2" Hex Set Bolt
10 1 8H2758 Clamp
11 1 8S6782 Stack
12 1 Heat Shield
13 6 M10 x 30 Hex Set Bolt
14 6 M10 Washer
15 1 Adapter Ejector Hose/Muffler
16 2 3/8" x 3/4" Hex Set Bolt
17 1 5P1471 Hose Length 600 CM
18 2 8T6703 Clamp
19
20

CAH0008 Exhaust
Section I

Battery
CAH0036

4
2

Item No. Qty. Part No. Description


1 2 FIN 6010 Battery
2 1 Battery Clamp
3 2 Battery Clamp Bar
4 8 M6 Nut

CAH0036 Battery
Section I

Fuse Bracket
CAH0036

7 1

4
8

1
0

1
1

Item No. Qty. Part No. Description


1 1 Fuse Bracket
2 3 M10 x 30 Hex Set Bolt
3 3 M10 Washer
4 1 Face Plate
5 6 M6 x 16 Hex Set Bolt
6 6 M6 Washer
7 1 7F8035 50 AMP Fuse
8 1 6T3643 15 AMP Breaker
9 1 DT06-2S SMM Connector
10 1 6T3646 80 AMP Breaker
11 1 3E7294 105 AMP Breaker
12 1 125-1302 Relay
13 1 1W9070 Diode

CAH0036 Fuse Bracket


Section I

Control Panel
CAH0036

7 6 5 7

4 3 3 4

8
12

9
13

10
14

11
15

16 17

Item No. Qty. Part No. Description


1 1 Control Panel Box
2 1 Control Panel
3 2 1 AMP Breaker
4 2 Breaker Holder
5 1 2N2371 Red Lamp
6 1 141-9228 Orange Lamp
7 2 7N5876 Bulb
8 1 133485O EMS Panel
9 1 110-7884 Scroll Switch
10 1 110-7884 PTO Up/Down Switch
11 1 6T3643 15 AMP Breaker
12 1 8D2676 US / Metric Switch
13 1 3N5716 Maintenance Reset Switch
14 1 7CO685 Fuel Gauge
15 1 3EO156 Ignition Switch
16 1 5P8500 Key
17 1 9W1951 Engine Service Connector
18 1 7C3659 Terminal Strip 10 Way
19 1 3N5714 Relay
20 1 4W8787 Relay Base

CAH0036 Control Panel


Section I

Control Panel
CAH0036

CAH0036 Wiring
ORANGE 150/ ORANGE NOTES:-
A
WARNING!!
ORANGE 150/ ORANGE VOLTAGE DROP, CURRENT RISES AS CUSTOMER CIRCUIT CABLE
B RUN INCREASES!!
ORANGE 150/ ORANGE
C 4 METRE LONG LOOM
25mm DIA PMA CONDUIT
HD16 -3 -96S

RED RED
3
HEATER C/B. ( C9 ONLY )
RED
BLACK
HEATER 4
RELAY
105A
TO FRONT
RED C9 ONLY PANEL
RED
CAH0036

1
324 - 65S2
CUSTOMER SUPPLY C/B. BLACK 2
RED
Engine Loom

60A
RED
BATTERY ISOLATOR
SWITCH 7N718
RED
(KEY 8H5306)

ALTERNATOR C/B.
STARTER
RED MOTOR +VE SWITCHED

80A BLACK
RED

RED
UNSWITCHED

ORANGE
ECM SUPPLY C/B.
ELECTRONIC

ORANGE
EARTH STUD.

ORANGE
15A
RED

BLACK
SMMS PINK
YELLOW

BLACK
BLACK
RED

COOLANT
ORANGE (167)
LEVEL SENSOR A A
BLACK WHITE (E452) DT04 - 3P
- + C C
FIT DIODE
1W 9070 75A BROWN (T993)
B B

BLACK / GREEN

RED
ALTERNATOR
RED FUEL LEVEL
SENDER
BLACK
GREEN
2
DTO6 - 2S
YELLOW
1

CAH0036 Wiring
Section I
Section I

Link Lead
CAH0036

7 A
6 B
26 C
24 D
13 E
39 F
30 G
29 H
27 J
2 K
12 L

28 P

14 M
33 N

36
15
8
A
11
C
9
B
1
31
32 A A
C C
B B

A
C
A C B
B

A C B 2 1

CAH0036 Wiring
Section J

Change Level
CAH0036

Please Quote Engine Serial Number, Section, Item Number and also
Dimension of Item Required
All Dimension Are in Millimetres

CAH0036 Change Level


Finning Branch Network - United Kingdom
For Address & telephone information visit our website -- www.finning.co.uk

Centres d'intérêt liés