DD 3000 DD 3500 DD 3600

. .

THE TRUE OEM FOR DD 3000 SERIES REFINERS

The information contained herein is intended to be a helpful tool
for identifying refiner spare parts and is based on the latest OEM
refiner design. GL&V reserves the right to modify the contents
of this book without notification.
Introduction and Table of Contents

Introduction and Table of Contents

INTRODUCTION drawings and parts lists
This book contains information

2
generated from OEM drawings
and over 50 years of experience
in DD maintenance and design.
DD3000, 3500 & 3600 Series
When ordering parts from GL&V, Base Assembly 2-1
please identify the machine's Adjusting Mechanism Housing 2-3
serial number to help your GL&V Adjusting Mechanism Gears 2-5
Customer Service Representative Duo-Flo Sliding Head Assembly 2-7
verify part numbers and identify spe- Mono-Flo Sliding Head Assembly 2-9

5
cial parts not included in this book. Pneumatic Locking Assembly 2-11
If you have questions or would like Gauge Panel 2-13
to inquire about parts pricing and Gearmotor 2 Speed 2-15
availability, call 1.800.261.9351. Gearmotor VFD 2-17 DD3600 Only
Oil Piping Assembly 20", 26" & 54" 2-19 Hub & Rotor 5-1
Rotating Assembly 20", 26" & 54" 2-21 Rotor Removal Arm Assembly 5-3
Oil Piping Assembly 34" & 42" 2-23
Rotating Assembly 34" & 42" 2-25

6
Slide Coupling 2-27

3
Maintenance
Lubrication Chart 6-1
Weights and Lifting 6-1
DD 3000 Only

Troubleshooting Chart 6-2
Hub & Rotor 3-1 Refiner Maintenance 6-3

4
DD3500 Only
Hub & Rotor 4-1
Rotor Removal Arm Assembly 4-3

Refiner Spare Parts Book 1.800.261.9351

1
JAN 2010 Rev 00
2010 GLV. All rights reserved0110. 1-2
 Base Assembly
DD3000, 3500, and 3600 Series

26
27 29
28
25 30
31
14 32
24

21

39
23 33
38 17 41
22
20 40
37 4

36

5 19
18

16
35

3
15
13
12
2

11

1
7

8 34
6
9 10

Item Description Qty Material 20" 26" 34" 42" 54"

1 Base 1 Cast Iron 33-101004-G1 30-101013-G1 31-101012-G1 32-101036-G1 34-101003-G1
2 Base Liner 1 316 33-101013-2 30-101021-2 31-101025-2 32-101051-2 34-101013-2
3 Disk Liner 1 316 -- 30-160003-2 31-110085-2 32-826003-2 34-826003-2
4 Top Outlet Liner 1 316 97-890005-G53 97-890007-G71 97-890007-G71 97-890025-G3 97-890027-G8
5 Gasket 1 Vellumoid 418022 97-809014-2D 97-809014-2D 32-809014-1 34-809010-1

2
6 Drain Liner 1 316 97-890003-G41 97-890003-G13 97-890003-G13 97-890003-G13 97-890003-G43
7 Gasket 1 Vellumoid 418026 418026 418026 34-809009-1 34-809009-1
8 Gasket 1 Vellumoid 418012 418012 418012 418012 418012
9 Special 3" Flange 1 316 30-437003-3 30-437003-3 30-437003-3 30-437003-3 30-437003-3

2-1 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00

2010 GLV. All rights reserved0110.
 Base Assembly

DD3000, 3500, and 3600 Series

Item Description Qty Material 20" 26" 34" 42" 54"
10 Hex Head Cap Screw 5/8" x 1 3/4" Lg 4 Steel NXS0205-1010 -- NXS0205-1010 NXS0205-1010 NXS0205-1010
Hex Head Cap Screw 5/8" x 2" Lg 4 Steel -- NXS0208-1010 -- -- --
11 Cover For Screw 2 316 19-151010-1 19-151010-1 19-151010-1 19-151010-1 19-151010-1
12 Hex Head Cap Screw 1/2" x 3 1/2" Lg 2 Steel NXS0167-1010 -- -- -- --
Hex Head Cap Screw 3/4" x 3 1/4" Lg 2 Steel -- NXS0262-1010 -- -- --
Soc Head Cap Screw 1/2" x 2 1/2" Lg 2 304 -- -- NXS1161-1348 -- --
Hex Head Cap Screw 3/4" x 5" Lg 2 Steel -- -- -- NXS0274-1010 --
Hex Head Cap Screw 3/4" x 6" Lg 2 304 -- -- -- -- NXS0267-1348
13 Flat Head Mach Screw 1/4" x 5/8" Lg 4 304 -- NXS3055-1348 NXS3055-1348 NXS3055-1348 NXS3055-1348
14 Inlet Flange 1 316 -- 30-606027-2 31-606049-2 32-606049-2 34-606011-2
15 Packing Box 1 316 -- 30-501007-2 31-501004-2 32-501008-2 34-501003-2
16 Packing Set 1 Braided 603071 603072 603073 603075 603866
17 Lantern Ring 1 Teflon 33-503003-1 30-503005-1 31-503005-1 97-503002-31 34-503005-1
18 Stud 1/2" x 2 7/8" Lg 4 304 97-802005-48 -- -- -- --
Stud 1/2" x 3 1/4" Lg 4 304 -- 97-802005-49 -- -- --
Stud 5/8" x 3 1/4" Lg 4 304 -- -- 97-802004-57 -- --
Stud 3/4" x 3 3/4" Lg 4 304 -- -- -- 97-802006-48 --
Stud 3/4" x 5" Lg 4 304 -- -- -- -- 97-802006-65
19 Packing Gland 1 Aluminum 33-502001-G1 30-502003-G1 31-502004-G1 32-502005-G1 34-502002-G1
20 Elastic Stop Nut 1/2" 4 316 252026 252026 -- -- --
Elastic Stop Nut 5/8" 4 316 -- -- 252028 -- --
Elastic Stop Nut 3/4" 4 316 -- -- -- 252036 252036
21 Soc Head Cap Screw 1/2" x 1 1/2" Lg 12 304 -- NXS1156-1348 -- -- --
Soc Head Cap Screw 1/2" x 1 1/4" Lg 8 304 -- -- NXS1155-1348 -- --
Soc Head Cap Screw 5/8" x 1 1/4" Lg 9 304 -- -- -- NXS1201-1348 --
Soc Head Cap Screw 5/8" x 1 3/4" Lg 12 304 -- -- -- -- NXS1203-1348
22 Clamping Ring 1 304 -- 30-507004-1 31-507003-1 32-507004-1 34-507002-1
23 Holding Device 1 304 -- 30-806002-1 30-806002-2 32-806003-1 34-806001-1
24 Hex Head Cap Screw 3/8" x 3/4" Lg 1 304 -- NXS0102-1348 NXS0102-1348 -- --
Hex Head Cap Screw 1/2" x 1 1/4" Lg 1 304 -- -- -- NXS0153-1348 NXS0153-1348
25 O-ring Retainer 1 Steel -- -- 31-806001-1 32-806002-1 --
26 Hex Head Cap Screw 3/8" x 1 1/2" Lg 6 Steel -- -- NXS0108-1010 NXS0108-1010 --
27 O-ring 1 Buna N 97-915001-64 675243 97-915001-80 675265 97-915001-28
28 Hex Head Cap Screw 1/2" x 3/4" Lg 8 316 -- NXS0151-1368 -- -- --
Hex Head Cap Screw 1/2" x 1" Lg 8 Steel -- -- NXS0152-1010 -- --
Hex Head Cap Screw 5/8" x 1 1/4" Lg 8 Steel -- -- -- NXS0203-1010 NXS0203-1010
29 Flanged Inlet 1 316 33-606010-2 -- -- -- --
30 Soc Head Cap Screw 3/8" x 1 1/2" Lg 6 Steel NXS1106-1010 -- -- -- --
31 Gasket 1 Vellumoid 33-809011-1 -- -- -- --
32 Stationary Head 1 316 33-110012-2 -- -- -- --
33 Soc Head Cap Screw 5/8" x 1 1/2" Lg 8 304 NXS1202-1348 -- -- -- --
34 Helicoil 5/8" 20 S/S 97-811028-35 -- -- -- --
Helicoil 5/8" 22 S/S -- 97-811028-35 -- -- --
Helicoil 5/8" 32 S/S -- -- 97-811028-35 -- --
Helicoil 5/8" 42 S/S -- -- -- 97-811028-35 --
Helicoil 5/8" 40 S/S -- -- -- -- 97-811028-35
35 Helicoil 3/4" 12 S/S -- 97-811028-36 -- -- --
Helocoil 1" 16 S/S -- -- 97-811028-38 -- --
Helocoil 1" 20 S/S -- -- -- 97-811028-38 --
Helocoil 1" 24 S/S -- -- -- -- 97-811028-38
36 Gasket 1 Vellumoid 418016 418014 418014 32-809015-1 34-809012-1
37 Top Outlet Cover 1 316 33-814004-G2 30-814009-G2 30-814009-G2 32-814014-2 34-814001-2
38 Lock Washer 8 Steel NWL0040-1010 NWL0048-1010 NWL0048-1010 NWL0048-1010 --
Lock Washer 12 Steel -- -- -- -- NWL0056-1010
39 Hex Head Cap Screw 8 Steel NXS0203-1010 NXS0252-1010 NXS0252-1010 NXS0252-1010 --
Hex Head Cap Screw 12 Steel -- -- -- -- NXS0299-1010
40 Spiral Trac Kit (includes item 41) 1 GLF 59-915001-G2 17-915001-G2 18-915001-G2 19-915004-G2 000741N63-10
41 Packing 2 Braided 59-915001-02 17-915001-02 18-915001-02 19-915004-02 000741N63-02

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2
2010 GLV. All rights reserved0110. 2-2
 Adjusting Mechanism Housing
DD3000, 3500, and 3600 Series

7 10
8
4
3

14

17 18

16 6
13

19 12
15 3
20 11 2
4
5

2 2-3 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00

2010 GLV. All rights reserved0110.
 Adjusting Mechanism Housing

DD3000, 3500, and 3600 Series

Item Description Qty Material 20" 26" 34" 42" 54"
* Adjusting Mechanism Assy 33-400024 30-400036 31-400043 32-400040 34-400019
1 Adjusting Mechanism Housing 1 Cast Iron 33-401002-1 30-401003-1 31-401004-1 32-401005-1 34-401002-1
2 Hinge Bracket 1 Cast Iron 33-862001-1 30-862001-1 31-862001-1 32-862001-1 34-862001-1
3 Sleeve Bushing 2 Bronze 610048 610262 610262 610340 610340
4 Pin 2 Steel 97-804003-18 97-804003-16 97-804003-16 97-804003-21 97-804003-21
5 Thrust Washer 2 Bronze 610400 610347 610347 610055 610055
6 Shim, Hinge Bracket 2 33-823002-1 30-823006-1 31-823005-1 32-823008-1 34-823003-1
7 Packing Ring 1 316 33-110015-2 30-110028-2 31-110068-2 32-110026-2 34-110013-G2
8 Packing, Lip Seal 69" Lg 2 Buna N 602509 -- -- -- --
Packing, Lip Seal 88" Lg 2 Buna N -- 602509 -- -- --
Packing, Lip Seal 114" Lg 2 Buna N -- -- 602514 -- --
Packing, Lip Seal 139" Lg 2 Buna N -- -- -- 602514 --
Packing, Lip Seal 177" Lg 2 Buna N -- -- -- -- 602514
9 Air Vent Fitting 1 Steel 590137 590137 590137 590137 590137
10 Flat Head Mach Screw 3/8" x 1" Lg 12 304 NXS3105-1348 -- -- -- --
Flat Head Mach Screw 3/8" x 3/4" Lg 18 304 -- NXS3103-1348 -- -- --
Flat Head Mach Screw 3/8" x 3/4" Lg 24 304 -- -- NXS3103-1348 -- --
Flat Head Mach Screw 3/8" x 3/4" Lg 40 304 -- -- -- NXS3103-1348 NXS3103-1348
11 Soc Head Cap Screw 5/8" x 2 1/2" Lg 4 Steel NXS1206-1010 -- -- -- --
Soc Head Cap Screw 3/4" x 6" Lg 4 Steel -- NXS1256-1010 NXS1256-1010 NXS1256-1010 --
Socket Head Cap Screw 1" x 7" Lg 4 Steel -- -- -- -- NXS1355-1010
12 Soc Head Cap Screw 1/2" x 3 3/4" Lg 1 Steel NXS1162-1010 -- -- -- --
Soc Head Cap Screw 5/8" x 4" Lg 1 Steel -- NXS1229-1010 -- -- --
Soc Head Cap Screw 5/8" x 5v Lg 1 Steel -- -- NXS1210-1010 NXS1210-1010 NXS1210-1010
13 Soc Head Set Screw 5/8v x 3v Lg 1 Steel NXS6215-1010 -- -- -- --
Soc Head Set Screw 3/4" x 3" Lg 1 Steel -- 161290 -- -- --
Soc Head Set Screw 3/4" x 4 3/4" Lg 1 Steel -- -- 161299 161299 161299
14 Soc Head Cap Screw 5/8" x 2 1/2" Lg 10 Steel 100177 -- -- -- --
Hex Head Cap Screw 3/4" x 3 1/2" Lg 10 Steel -- 105412 -- -- --
Hex Head Cap Screw 1" x 4" Lg 14 Steel -- -- 105584 105584 --
Hex Head Cap Screw 1" x 4 1/2" Lg 18 Steel -- -- -- -- 105588
15 Soc Head Cap Screw 5/8" x 3 1/2" Lg 2 Steel 100185 -- -- -- --
Hex Head Cap Screw 3/4" x 4 1/2" Lg 2 Steel -- NXS0265-1010 -- -- --
Hex Head Cap Screw 1" x 5" Lg 2 Steel -- -- 105595 -- --
Hex Head Cap Screw 1" x 5 1/2" Lg 4 Steel -- -- -- 105598 --
Hex Head Cap Screw 1" x 6 1/2" Lg 6 Steel -- -- -- -- 105676
16 Roll Pin 3/8" x 3" Lg 2 Steel 318737 318737 -- -- --
Roll Pin 1/2" x 3 1/2" Lg 4 Steel -- -- 318763 318763 318763
17 Scale 1 304 33-414001-1 33-414001-1 33-414001-1 33-414001-1 33-414001-1
18 Round Head Mach Screw #10 x 3/8" Lg 2 304 129205 129205 -- 129205 --
Flat Head Mach Screw #10 x 3/8" Lg 2 304 -- -- NXS3021-1348 -- 138361
19 Switch 1 97-941003-12 97-941003-12 97-941003-12 97-941003-12 97-941003-12
20 Round Head Mach Screw #10 x 2 1/4" Lg 2 Steel 128426 128426 128426 128426 128426

2
*ADJUSTING MECHANISM ASSEMBLY INCLUDES ITEMS 1-20 ADJUSTING MECHANISM GEARS PAGE 2-5 AND EITHER DUO-FLO PAGE 2-7 OR
MONO-FLO SLIDING HEAD PAGE 2-9 (LESS ITEMS 14 & 15).

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2010 GLV. All rights reserved0110. 2-4
 Adjusting Mechanism Gears
DD3000, 3500, and 3600 Series

14
13
12
11
6
8*
9
6

15

10
7*
5 4
2
5
3
1

15 12

13 11

28 17 19 21 23 24 25 26 27
16 18 20 22

2 2-5 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00

2010 GLV. All rights reserved0110.
 Adjusting Mechanism Gears

DD3000, 3500, and 3600 Series

Item Description Qty Material 20" 26" 34" 42" 54"
** Adjusting Mechanism Assy (cont)
1 Oil Level Sight Gauge 1 323041 323041 323041 323041 323041
2 Cover 1 Steel 33-408009-1 30-408008-1 31-408010-1 32-408009-1 34-408003-1
3 Pipe Plug 3/4" NPT 1 Steel EPQ0048-1010 -- -- -- --
Pipe Plug 1" NPT 1 Steel -- EPS0064-1010 EPS0064-1010 EPS0064-1010 EPS0064-1010
4 Shim 1 33-823003-1 -- 31-823006-1 32-823007-1 34-823004-1
Shim .002" 6 -- 30-823005-1 -- -- --
Shim .005" 5 -- 30-823005-2 -- -- --
5 Bearing 2 Steel 011168 011120 011065 011269 011277
6 Bearing 2 Steel 011158 011163 011163 011271 011279
*7 Worm Gear & Hub Assembly 1 Steel 001225N63-20 001225N63-21 001225N63-22 001225N63-23 001225N63-24
*8 Worm Shaft 1 Steel -- -- -- -- --
9 Key 1 Steel 97-873003-6A 97-873003-6A 97-873003-6A 97-873006C16A 97-873006C15A
10 O-ring 1 Buna N 97-915001-66 97-915001-66 97-915001-19 97-915001-16 97-915001-16
11 Laminated Shim 2 33-823004-1 31-823007-1 31-823007-1 32-823006-1 34-823005-1
12 Cover 2 Cast Iron 33-408005-1 31-408007-1 31-408007-1 32-408005-1 34-408004-1
13 Hex Head Cap Screw 3/8" x 1 1/4" Lg 8 Steel NXS0107-1010 -- -- -- --
Hex Head Cap Screw 1/2" x 1 1/2" Lg 8 Steel -- NXS0154-1010 -- -- --
Hex Head Cap Screw 1/2" x 2" Lg 8 Steel -- -- NXS0159-1010 -- --
Hex Head Cap Screw 5/8" x 1 3/4" Lg 8 Steel -- -- -- NCS0205-1010 --
Hex Head Cap Screw 3/4" x 2 1/4" Lg 8 Steel -- -- -- -- NXS0256-1010
14 Handwheel 1 97-409005-1 97-409005-1 97-409005-1 97-409005-1 97-409005-1
15 Oil Seal 2 602632 97-915002-13 97-915002-13 97-915002-4 97-915002-5
16 Collar w/Set Screw 2 Steel 356002 356002 356002 356002 356002
17 Pipe Plug 1/2" NPT 1 Steel 501020 501020 -- -- --
Pipe Plug 3/4" NPT 1 Steel -- -- EPQ0048-1010 EPQ0048-1010 EPQ0048-1010
18 Roll Pin 2 Steel 318528 318741 318528 318528 318528
19 Yoke 1 Steel 30-420002-1 30-420002-1 31-420003-1 32-420004-1 32-420004-1
20 Cover 1 Steel 33-408010-1 30-408009-1 31-408012-1 32-408010-1 34-408006-1
21 Self Tapping Screw Type F 1/4" x 3/8" Lg 4 Steel 151502 -- -- -- --
Round Head Mach Screw 1/4" x 1/2" Lg 4 Steel -- 128015 128015 128015 128015
22 Hex Nut 5/16"-18 UNC 1 Steel 227020 227020 227020 227020 227020
23 Swing C Washer w/Shoulder Screw 1 Steel 272200 272200 272200 272200 272200
24 Lever 1 304 97-802005-56 97-802005-55 97-802005-55 97-802005-57 97-802005-58
25 Ball Handle 1 Plastic 683318 683318 683318 683318 683318
26 Soc Head Set Screw 1/2" x 1 1/2" Lg 2 Steel NXS6162-1010 NXS6162-1010 NXS6162-1010 NXS6162-1010 NXS6162-1010
27 Hex Head Cap Screw 5/8" x 2 1/2" Lg 10 Steel NXS0210-1010 -- -- -- --
Hex Head Cap Screw 3/4" x 3 1/2" Lg 12 Steel -- NXS0281-1010 -- -- --
Hex Head Cap Screw 1" x 2 1/2" Lg 12 Steel -- -- NXS0352-1010 -- --
Soc Head Cap Screw 1" x 4 1/2" Lg 12 Steel -- -- -- NXS1624-1010 --
Soc Head Cap Screw 1" x 5" Lg 12 Steel -- -- -- -- NXS1351-1010
28 Pin 1 Bronze 97-804003-30 97-804003-32 97-804003-30 97-804003-31 97-804003-31

2
*ITEMS 7,8 ON THIS PAGE AND ITEM 2 ON PAGE 2-7 OR 2-9, ARE PURCHASED AS A SET ONLY.
**ADJUSTING MECHANISM GEARS ARE INCLUDED IN THE ADJUSTING MECHANISM ASSEMBLY.

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2010 GLV. All rights reserved0110. 2-6
 Duo-Flo Sliding Head Assembly
DD3000, 3500, and 3600 Series

12 11 9 10 8 6
13

14

2*
19

9
11 15 16 17 18

2 2-7 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00

2010 GLV. All rights reserved0110.
 Duo-Flo Sliding Head Assembly

DD3000, 3500, and 3600 Series

Item Description Qty Material 20" 26" 34" 42" 54"
** Adjusting Mechanism Assy (cont)
1 Sliding Head Standard Assy 1 33-110026-G2 30-110038-G2 31-110103-G3 32-110059-G3 34-110018-G2
*2 Adjusting Screw 1 Steel SEE PAGE 2-5 SEE PAGE 2-5 SEE PAGE 2-5 SEE PAGE 2-5 SEE PAGE 2-5
3 Hex Head Cap Screw 1/2" x 1 1/2" Lg 3 Steel NXS0154-1010 -- -- -- --
Soc Head Cap Screw 3/4" x 2" Lg 4 Steel -- NXS1252-1010 -- -- --
Hex Head Cap Screw 1" x 2 1/2" Lg 3 Steel -- -- NXS0352-1010 -- --
Hex Head Cap Screw 1" x 3" Lg 4 Steel -- -- -- NXS0354-1010 --
Hex Head Cap Screw 1" x 3 1/2" Lg 4 Steel -- -- -- -- NXS0355-1010
4 Grease Fitting 1/8" NPT 1 Steel -- -- A11618-01 -- --
Grease Fitting 1/4" NPT 1 Steel -- -- -- A11618-40 A11618-40
5 Pipe Plug 1/2" NPT Soc Hd 1 Steel -- -- EPX0023-1010 EPX0023-1010 EPX0023-1010
6 Disk Liner 1 316 33-110029-2 30-160002-2 31-110086-2 32-826002-2 34-826002-2
7 Outlet Cover 1 316 33-110016-2 30-110033-1 31-110073-2 32-110033-2 34-110008-2
8 Flat Head Mach Screw 1/4" x 5/8" Lg 3 304 NXS3055-1348 -- -- -- --
Flat Head Mach Screw 1/4" x 5/8" Lg 4 304 -- NXS3055-1348 NXS3055-1348 NXS3055-1348 NXS3055-1348
9 Flat Head Mach Screw 3/8" x 1 1/2" Lg 2 Steel 137170 137170 137170 137170 137170
10 Soc Head Cap Screw 3/8" x 1" Lg 8 304 NXS1103-1348 NXS1103-1348 NXS1103-1348 NXS1103-1348 NXS1103-1348
11 Key 2 Bronze 97-873042C3D 97-873044C4D 97-873044C4D 97-873044-6D 97-873054C3D
12 Helicoil 32 S/S 97-811028-35 97-811028-35 97-811028-35 97-811028-35 97-811028-35
13 Hex Head Cap Screw 3/4" x 1" Lg 8 Steel NXS0250-1010 NXS0250-1010 NXS0250-1010 NXS0250-1010 --
Hex Head Cap Screw 7/8" x 1" Lg 8 Steel -- -- -- -- NXS0297-1010
14 Cover 1 Steel 97-851001-4A 97-851001-4A 97-851001-4A 97-851001-1A 97-851001-2A
15 Grease Fitting 1/8" NPT x 45 Deg. 6 Steel A11618-02 -- -- -- --
Grease Fitting 1/8" NPT Lg Shank 6 Steel -- 590076 590076 590076 590076
16 Indicator Rod 1 304 31-434001-2 31-434001-1 31-434001-1 31-434001-1 31-434001-1
17 Hex Head Cap Screw 1/4" x 3/4" Lg 2 Steel NXS0053-1010 -- -- -- --
Hex Head Cap Screw 1/4" x 1" Lg 2 Steel -- NXS0055-1010 NXS0055-1010 NXS0055-1010 NXS0055-1010
18 Indicator Bracket 1 Bronze 33-419002-1 31-419007-1 31-419007-1 31-419007-1 31-419007-1
19 Soc Head Set Screw 1/4" x 1" Lg 2 Steel NXS1055-1010 -- -- -- --
Soc Head Set Screw 1/4" x 3/8" Lg 2 Steel -- NXS1051-1010 NXS1051-1010 NXS1051-1010 NXS1051-1010

2
*ITEM 2 ON THIS PAGE AND ITEMS 7,8 ON PAGE 2-5 ARE PURCHASED AS A SET ONLY. SEE ITEM 7 ON PAGE 2-5 FOR PART NUMBER.
**ADJUSTING MECHANISM GEARS ARE INCLUDED IN THE ADJUSTING MECHANISM ASSEMBLY.

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2010 GLV. All rights reserved0110. 2-8
 Mono-Flo Sliding Head Assembly
DD3000, 3500, and 3600 Series

13
14
12
15 11
10
9
16

8
2* 7
1

17

6
3

18 4

5
19

20

21

22 9

24
25
23

26
-OR- -OR-

2 2-9 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00

2010 GLV. All rights reserved0110.
 Mono-Flo Sliding Head Assembly

DD3000, 3500, and 3600 Series

Item Description Qty Material 20" 26" 34" 42" 54"
*** Adjusting Mechanism Assy (cont) 1
1 Sliding Head Standard Mono-Flo Assy 1 33-110036-G2 30-110043-G2 31-110083-G2 32-110053-G2 34-110019-G2
*2 Adjusting Screw 1 Steel SEE PAGE 2-5 SEE PAGE 2-5 SEE PAGE 2-5 SEE PAGE 2-5 SEE PAGE 2-5
3 Outlet Liner 1 316 33-110018-2 30-110031-2 31-110069-2 32-110028-2 34-110015-2
4 Ring (replaces item 3 on unlined heads) 1 S/S 33-826002-1 30-826002-1 31-826002-0 32-826005-1 34-826001-1
5 Soc Head Cap Screw 3/8" x 1" Lg 8 304 NXS1103-1348 NXS1103-1348 NXS1103-1348 NXS1103-1348 NXS1103-1348
6 Flat Head Mach Screw 1/4" x 5/8" Lg 3 304 NXS3055-1348 -- -- -- --
Flat Head Mach Screw 1/4" x 5/8" Lg 4 304 -- NXS3055-1348 NXS3055-1348 NXS3055-1348 NXS3055-1348
7 Key 2 Bronze 97-873042C3D 97-873044C4D 97-873044C4D 97-873044-6D 97-873054C3D
8 Flat Head Mach Screw 3/8" x 1 1/2" Lg 2 Steel 137170 137170 137170 137170 137170
9 Grease Fitting 1/8" NPT x 45 Deg. 6 Steel A11618-02 -- -- -- --
Grease Fitting 1/8" NPT Lg Shank 6 Steel -- 590076 590076 590076 590076
10 Pipe (not used on unlined heads) 1 316 483416 483489 483489 483493 486498
11 Ring (not used on unlined heads) 1 316 33-11021-2 97-853003-18K 97-853003-18K 32-110032-2 34-110016-2
12 Gasket 1 Vellumoid 418016 418014 418014 32-809012-1 34-809011-1
13 Fabricated Elbow (used on lined heads) 1 316 33-606012-2 30-606028-2 30-606028-2 32-606056-2 34-606013-G2
Elbow (used on unlined heads) 1 731589 731590 731590 731591 731598
14 Hex Head Cap Screw 5/8" x 2" Lg 8 Steel NXS0208-1010 -- -- -- --
Hex Head Cap Screw 3/4" x 2" Lg 8 Steel -- NXS0254-1010 NXS0254-1010 NXS0254-1010 --
Hex Head Cap Screw 7/8" x 2 3/4" Lg 12 Steel -- -- -- -- NXS0304-1010
15 Pipe Plug 1/2" NPT Soc Head 1 Steel -- -- EPX0023-1010 EPX0023-1010 EPX0023-1010
16 Hex Head Cap Screw 1/2" x 1 1/2" Lg 3 Steel NXS0154-1010 -- -- -- --
Soc Head Cap Screw 3/4" x 2" Lg 4 Steel -- NXS1252-1010 -- -- --
Hex Head Cap Screw 1" x 2 1/2" Lg 3 Steel -- -- NXS0352-1010 -- --
Hex Head Cap Screw 1" x 3" Lg 4 Steel -- -- -- NXS0354-1010 --
Hex Head Cap Screw 1" x 3 1/2" Lg 4 Steel -- -- -- -- NXS0355-1010
17 Disk Liner 1 316 33-110029-2 30-160002-2 31-110086-2 32-826002-2 34-826002-2
18 Grease Fitting 1/8" NPT 1 Steel -- -- A11618-01 -- --
Grease Fitting 1/4" NPT 1 Steel -- -- -- A11618-40 A11618-40
19 Indicator Rod 1 304 31-434001-2 31-434001-1 31-434001-1 31-434001-1 31-434001-1
20 Hex Head Cap Screw 1/4" x 3/4" Lg 2 Steel NXS0053-1010 -- -- -- --
Hex Head Cap Screw 1/4" x 1" Lg 2 Steel -- NXS0055-1010 NXS0055-1010 NXS0055-1010 NXS0055-1010
21 Indicator Bracket 1 Bronze 33-419002-1 31-419007-1 31-419007-1 31-419007-1 31-419007-1
22 Soc Head Set Screw 1/4" x 1" Lg 2 Steel NXS1055-1010 -- -- -- --
Soc Head Set Screw 1/4" x 3/8" Lg 2 Steel -- NXS1051-1010 NXS1051-1010 NXS1051-1010 NXS1051-1010
**23 Hub Baffle Plate 14GA S/S 1 S/S 33-313003 30-313005 31-313005 32-313004 34-313004
-OR-
**24 Hub Split Cover 16GA S/S 1 S/S 33-313004 30-313004 31-313004 32-313005 34-313003
-OR-
**25 Rotating Head Cover 1 S/S 33-313002 30-313003 31-313003 32-313003 34-313002
**26 Soc Head Cap Screw 3/8" x 1" Lg 2 304 NXS1103-1348 NXS1103-1348 -- -- --
Soc Head Cap Screw 3/8" x 1 1/4" Lg 4 304 -- -- NXS1105-1348 -- --
Soc Head Cap Screw 5/8" x 1 1/4" Lg 4 304 -- -- -- NXS1201-1348 --
Soc Head Cap Screw 5/8" x 1 1/2" Lg 4 304 -- -- -- -- NXS1202-1348

2
* ITEM 2 ON THIS PAGE AND ITEMS 7,8 ON PAGE 2-5 ARE PURCHASED AS A SET ONLY. SEE ITEM 7 ON PAGE 2-5 FOR PART NUMBER.
** REFER TO REFINER CERTIFICATION SHEET FOR CORRECT APPLICATION CONTACT GL&V CUSTOMER SERVICE FOR CORRECT PART NUMBERS.
***ADJUSTING MECHANISM GEARS ARE INCLUDED IN THE ADJUSTING MECHANISM ASSEMBLY.

JAN 2010 Rev 00

2010 GLV. All rights reserved0110.
Refiner Spare Parts Book 1.800.261.9351 2-10
 Pneumatic Locking Assembly
DD3000, 3500, and 3600 Series

1 18 19 20 17 13 12 11

14
16

23

24

22
4
15

6 7
5

2
8
23 24 25

16 ITEMS 23 & 24 REPLACE ITEM 25 REPLACES ITEM 2

10 21 ITEM 3 ON 3500 & 3600 3 THE ALUMINUM UPGRADE
SERIES UPGRADES IS OVER 60% LIGHTER

2
2-11 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 Pneumatic Locking Assembly

DD3000, 3500, and 3600 Series

Item Description Qty Material 20" 26" 34" 42" 54"
* Pneumatic Lock Assy 1 33-400007-G1 30-400028-G1 31-100095-G1 32-100115-G1 34-400009-G1
1 Bearing Housing Support 1 Cast Iron -- -- 31-201005-1 32-201009-1 34-201003-1
2 Yoke Assy 1 33-420001-G1 30-420001-G1 31-420002-G1 32-420003-G1 34-420001-G1
Yoke 1 Ductil Iron 33-420001-1 30-420001-1 31-420002-1 32-420003-1 34-420001-1
3 Airmount 2 565006 565004 565002 565002 565008
4 Soc Hd Cap Screw 5/8" X 4" Lg 4 Steel 100192 -- -- -- --
Soc Hd Cap Screw 3/4" X 3" Lg 4 Steel -- 100231 -- -- --
Soc Hd Cap Screw3/4" X 3 1/2" Lg 4 Steel -- -- 100237 -- --
Soc Hd Cap Screw 7/8" X 4 1/2" Lg 4 Steel -- -- -- 100280
Soc Hd Cap Screw 7/8" X 4" Lg 4 Steel -- -- -- -- 100276
5 Shim 2 S/S -- -- 31-823008-1 -- --
6 Hex Hd Cap Screw 3/8" X 1 3/4" Lg 2 Steel 105136 -- -- -- --
Hex Hd Cap Screw 3/8" X 1 3/4" Lg 4 Steel -- 105136 -- 105136 --
Hex Hd Cap Screw 3/8" X 2" Lg 8 Steel -- -- -- -- 105138
Hex Hd Cap Screw 3/8" X 2 1/2" Lg 4 Steel -- -- 105144 -- --
Hex Hd Cap Screw 3/8" X 2 3/4" Lg 4 Steel -- -- -- -- 105148
7 Hex Hd Cap Screw 3/8" X 1 1/4" Lg 4 Steel 105128 105128 -- -- --
Hex Hd Cap Screw 3/8" X 2 1/4" Lg 4 Steel -- -- 105140 -- --
Hex Hd Cap Screw 3/8" X 2 1/2" Lg 4 Steel -- -- -- 105144
Hex Hd Cap Screw 3/8" X 2 3/4" Lg 4 Steel -- -- -- -- 105148
8 Hex Hd Nylock Cap Scr 3/4" X 3 1/2" Lg 2 Steel 205002 205002 -- -- --
Hex Hd Nylock Cap Scr 3/4" X 8" Lg 2 Steel -- -- 105462 105462 --
Hex Hd Nylock Cap Scr 1 1/4" X 3 1/2" Lg 2 Steel -- -- -- -- 105710
9 Soc Hd Cap Screw 7/8" X 3 1/2" Lg 12 Steel -- -- 100272 -- --
Soc Hd Cap Screw 1" X 3 1/2" Lg 12 Steel -- -- -- 100312 --
Soc Hd Cap Screw 1" X 5 1/2" Lg 12 Steel -- -- -- -- 100317
10 Grease Fitting 1/8" NPT 2 -- -- 590025 590025 --
11 Nipple 1/4" X 1 1/2" Lg Tube 1 Steel 97-891002-6A 97-891002-6A 97-891002-6A 97-891002-6A 97-891002-6A
12 3-Way Valve 1 697180 697180 697180 697180 697180
13 Tee 1 Brass 531019 531019 531019 531019 531019
14 Nipple 1/4" X 3 1/2" Lg 2 Steel -- -- 97-891002-13A 97-891002-13A 97-891002-13A
Nipple 1/4" X 2 1/2" Lg Tube 2 Steel 97-891002-10A 97-891002-10A -- -- --
15 Reducer 3/4" to 1/4" 2 Brass -- -- -- -- 536025
16 Elbow 2 Brass 558034 558034 558034 558034 558034
17 Pipe Plug 1/4" 1 Steel 502010 502010 502010 502010 502010
18 Tube 1/4" x 18" Lg 2 Nylon 585007 -- -- -- --
Tube 1/4" x 50" Lg 2 Nylon -- 585007 -- -- --
Tube 1/4" x 70" Lg 2 Nylon -- -- 585007 -- --
Tube 1/4" x 74" Lg 2 Nylon -- -- -- 585007 --
Tube 1/4" x 80" Lg 2 Nylon -- -- -- -- 585007
19 Clip 2 Brass -- -- 587040 587040 587040
20 Self Tapping Screw 2 Steel -- -- 135024 135024 135024
21 Roll Pin 1/2" x 2 1/2" Lg 2 Steel -- -- -- 318748 --
Roll Pin 1/2" x 4" Lg 2 Steel -- -- 318767 -- 318767
22 Retainer Plate 2 Steel 33-806001-1 30-806001-1 -- -- --
23 Spacer Block 2 33-820008-01 30-823007-01 31-816001-01 32-816002-01 34-823008-01
24 Shim 2 A10097-146 A10097-148 A10097-145 A10097-145 A10097-147
25 Yoke Upgrade/Aluminum 1 Cast Al -- -- 001840N63-01 000952N63-01 001841N63-01

2
*PNEUMATIC LOCK ASSEMBLY INCLUDES ITEMS 1-21.

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2010 GLV. All rights reserved0110. 2-12
 Gauge Panel
DD3000, 3500, and 3600 Series

12 3 4 15 22 21

20

12

18 9

10

11

8
19
5
14
2
17
16
24 13 23 15

2
2-13 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 Gauge Panel

DD3000, 3500, and 3600 Series

Item Description Qty Material 20" 26" 34" 42" 54"
* Piping and Panel Assy 1 33-600002-G1 30-600012-G1 31-600013-G1 32-400045-G1 32-400045-G2
1 Panel Assy 1 33-400006-G1 30-400027-G2 31-400013-G2 32-400019-G3 34-400004-G2
2 Gauge Mounting Bracket 1 HRS 33-4190003-1 30-419006-1 31-419005-1 32-419007-1 34-419002-1
3 Control Box Cover 1 Steel 33-408004-1 30-408006-1 31-419006-1 32-419008-1 34-419003-1
4 Vinyl Foam 2 603960 -- 603960 603960 603960
5 Needle Valve 1 Brass 697808 697808 697808 697808 697808
6 Elbow 1 Brass 558015 530010 530010 463405 530012
7 Pan Head Mach Screw #6 x 3/8" Lg 6 SS 135016 135016 135016 -- --
Dome Rivet 1/8" 6 Alum -- -- -- 340440 340440
8 Pressure Gauge 3 739014 739014 739014 739014 739014
9 Inlet 1 42-801008-770 42-801008-770 42-801008-770 42-801008-770 42-801008-770
10 Outlet 1 42-801008-771 42-801008-771 42-801008-771 42-801008-771 42-801008-771
11 Gland Water 1 42-801008-789 42-801008-789 42-801008-789 42-801008-789 42-801008-789
12 Round Head Mach Screw #10 x 3/8" Lg 12 304 129205 129205 129205 129205 --
Round Head Mach Screw 1/4" x 3/8" Lg 12 304 -- -- -- -- 129010
** Pneumatic Safety System 1 -- 42-402210-G1 42-402210-G1 42-402210-G1 42-402210-G1
13 Enclosure Panel 1 Plastic 462571 462571 462571 462571 462571
14 Round Head Mach Screw #10 x 3/4" Lg 4 304 129218 129218 129218 129218 129218
15 Elbow 2 Brass 558015 558015 558015 558015 558015
16 Pressure Switch 2 459457 459457 459457 459457 459457
17 Round Head Mach Screw 1/4" X 1/2" Lg 4 Steel -- NXS5053-1010 NXS5053-1010 NXS5053-1010 NXS5053-1010
18 Pipe Nipple 1/4" X 2" Lg 1 Steel 97-891002-9A 97-891002-9A -- -- --
Pipe Nipple 1/4" X 2" Lg 1 Steel -- -- 97-891002-11Q -- --
Pipe Nipple 3/8" X 3" Lg 2 Steel -- -- -- 97-891003-7A 97-891003-7A
19 Tee Parker 1 Brass 566030 566030 566030 -- --
20 Pressure Transmitter 2 304 675203 675203 675203 675203 675203
21 Pressure Filter & Regulator 1 739214 739214 739214 739214 739214
22 Pressure Switch 2 458968 458968 458968 458968 458968
23 O-ring 1 Viton -- 458374 458374 458374 458374
24 Conduit Connector 1 584027 584027 584027 584027 584027

2
*PIPING AND PANEL ASSEMBLY INCLUDES ITEMS 1-24.
**PNEUMATIC SAFETY SYSTEM INCLUDES ITEMS 13-24.

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2010 GLV. All rights reserved0110. 2-14
 Gearmotor - 2 Speed
DD3000, 3500, and 3600 Series

2
2-15 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 Gearmotor - 2 Speed

DD3000, 3500, and 3600 Series

Item Description Qty Material 20" 26" 34" 42" 54"
* Gearmotor & Clutch Assy 1 33-400023-G1 30-400035-G1 31-400042-G1 32-400039-G1 34-400018-G1
1 Gearmotor 460 V, 3 Ph, 60 Hz 1 30-912049-1 30-912049-1 31-912056-1 19-912003-1 19-912003-1
2 Clutch Assembly 1 97-421001-1 97-421001-1 97-421001-3 97-421001-5 97-421001-5
3 Shear Pin 2 HRS 33-424004-1 30-424005-1 31-424005-1 32-424005-1 34-424005-1
4 Spacer 1 HRS -- -- 31-417001-1 -- --
5 Hex Head Cap Screw 1/2" X 1 1/4" Lg 4 Steel 105212 105212 -- -- --
Hex Head Cap Screw 1/2" X 2" Lg 4 Steel -- -- 105228 -- 105228
Hex Head Cap Screw 1/2" X 1 1/2" Lg 4 Steel -- -- -- 105216 --

2
OTHER VOLTAGES AND HZ AVAILABLE.
*GEARMOTOR & CLUTCH ASSEMBLY INCLUDES ITEMS 1-5.

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2010 GLV. All rights reserved0110. 2-16
 Gearmotor - VFD (Variable)
DD3000, 3500, and 3600 Series

1
10

7
5
8 4

6
13

11

12

14 15

2
2-17 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 Gearmotor - VFD (Variable)

DD3000, 3500, and 3600 Series

Item Description Qty Material 20" 26" 34" 42" 54"
* VFD Gearmotor & Adapter Assy 1 000724N63-G1 000724N63-G1 000724N63-G2 000724N63-G3 000724N63-G7
1 Motor- 1 HP, 460V, 3 Ph, 60 Hz 1 A11233-161 A11233-161 A11233-161 -- --
Motor- 2 HP, 460V, 3 Ph, 60 Hz 1 -- -- -- A11233-155 --
Motor- 3 HP, 460V, 3 Ph, 60 Hz 1 -- -- -- -- A11233-166
2 Adapter, Kit C Face 1 Cast Iron 456033 456033 -- -- --
Adapter, C Face 1 Steel -- -- 19-816005-1 19-816005-1 --
Adapter, Kit C Face 1 Steel -- -- -- -- A11630-01
3 Coupling Kit 5/8" Bore x .60 Spline 1 694075 694075 -- -- --
Coupling Kit 5/8" Bore x .75 Spline 1 -- -- 694074 -- --
Coupling Kit 7/8" Bore x .75 Spline 1 -- -- -- 694073 --
4 Cap Screw, Hex Head, 3/8-16 x 1-1/4" 1 Steel 105128 105128 -- -- --
Cap Screw, Hex Head, 3/8-16 x 1-1/4" 4 Steel -- -- 105128 105128 --
5 Lockwasher, 3/8" 4 Steel 297030 297030 -- -- --
Lockwasher, 3/8" 4 Steel -- -- 297030 297030 --
6 Cap Screw, Hex Head #10-24 x 2-1/4" 4 Steel 105009 105009 -- -- --
Cap Screw, Hex Head 1/2-13 x 1-3/4" 4 Steel -- -- NXS0157-1010 NXS0157-1010 --
7 Nut, Hex Full, #10-24 4 Steel 227200 227200 -- -- --
Nut, Hex Full, 1/2-13 4 Steel -- -- 227050 227050 --
8 Washer, Flat, #10 4 Steel NW00010-1010 NW00010-1010 -- -- --
Lockwasher, #10 4 Steel 297200 297200 -- -- --
Lockwasher, 1/2" 4 Steel -- -- 297040 297040 --
**9 VFD Drive 2 HP, 460 V, 60 Hz, 3 Ph 1 000590N63-10 000590N63-10 000590N63-10 000590N63-10 --
VFD Drive 3 HP, 460 V, 60 Hz, 3 Ph 1 -- -- -- -- A11233-165
**10 Line Reactor 460 V, 50/60 Hz 1 A11036-103 A11036-103 A11036-103 A11036-103 A11036-104
11 Gear Reducer 1 97-912039-4 97-912039-4 97-912039-7 97-912039-6 97-912039-6
12 Cap Screw, Hex Head, 1/2 -13 x 1-1/4" 4 Steel 105212 105212 -- -- --
Cap Screw, Hex Head, 1/2 -13 x 2" 4 Steel -- -- 105228 -- 105228
Cap Screw, Hex Head, 1/2 -13 x 1- 1/2" 4 Steel -- -- -- 105216 --
13 Pin, Shear 1 HRS 33-424004-1 30-424005-1 31-424005-1 32-424005-1 34-424005-1
14 Spacer 1 Steel -- -- 31-417001-1 -- --
15 Clutch 1 97-421001-1 97-421001-1 97-421001-3 97-421001-5 97-421001-5

2
OTHER VOLTAGES AND HZ AVAILABLE.
*VFD GEARMOTOR & ADAPTER ASSEMBLY INCLUDES ITEMS 1-15.
**ITEMS 9 & 10 SHIPPED LOOSE.

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2010 GLV. All rights reserved0110. 2-18
 Oil Piping Assembly (20", 26" & 54")
DD3000, 3500, and 3600 Series

1 20" DIAMETER

4
14
5
13
6
12

7
11

8 7 9 10

1 26" AND 54" DIAMETER

14
3 7
9
13
4 12

15 11

7
10
8

2
2-19 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 Oil Piping Assembly (20", 26" & 54")

DD3000, 3500, and 3600 Series

Item Description Qty Material 20" 26" 54"
1 Vent Fitting 1 Steel 590137 590137 590137
2 Oil Level Gauge Block 1 Steel 30-209023-1 30-209023-1 30-209023-1
3 Level Gauge 1 323052 323052 323052
4 Nipple 1/2" Close 1 Steel 97-891004-1A 97-891004-1A 97-891004-1A
5 Reducing Bushing 3/4" x 1/2" 1 Brass 563030 -- --
6 Coupling 3/4" 1 Steel 510030 -- --
7 Barbed Fitting 2 Steel 463469 463469 463469
8 Hose 3/4" ID 1 460412 460412 460412
9 Connector 3/4" 1 Steel 502624 502624 502624
10 Pipe Plug 1/2" 1 Steel 501020 -- --
Pipe Plug 1" 1 Steel -- 498520 --
Pipe Plug 1 1/4" 1 Steel -- -- 501035
11 Reducing Tee 1/2" x 1/2" x 3/4" 1 Steel 566515 -- --
Tee 1" 1 -- 566518 --
Tee 1 1/4" 1 -- -- 566593
12 Nipple 1/2" x 7" Lg 1 Steel 97-891004-10A -- --
Nipple 1" x 4" Lg 1 Steel -- 97-891006-4A --
Nipple 1 1/4" x 5" Lg 1 Steel -- -- 97-891007-6A
13 Reducing Bushing 1 1/4" x 1/2" 1 536522 -- --
Reducing Bushing 1" x 3/4" 1 -- 536515 --
Reducing Bushing 1 1/4" x 3/4" 1 -- -- 456404
14 Round Head Mach Screw 1/4" x 2" Lg 2 Steel 128055 128055 128055
15 Reducing Elbow 3/4" x 1/2" 1 -- 464116 731555

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2
2010 GLV. All rights reserved0110. 2-20
 Rotating Assembly (20", 26" & 54")
DD3000, 3500, and 3600 Series

28
31 19
26 24
25 20
16
29
30

27
17
18
INSTALL
ITEM 23
IN BASE
23
3

22
32

7
21
14

15
12
2
13

8
11

10 6
1
9 4 5

2
2-21 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 Rotating Assembly (20", 26" & 54")

DD3000, 3500, and 3600 Series

Item Description Qty Material 20" 26" 54"
* Rotating Assy 1 33-300008-G1 30-300007-G1 34-300008-G1
** Shaft Assy 1 33-306008-G1 30-306014-G1 34-306008-G1
1 Shaft 1 1140 33-306008-1 30-306014-1 34-306008-1
2 Key 1 Steel 97-873009C22A 97-873030C7A 97-783013C10A
3 Key 1 Steel 97-873009C21A 97-873030C7A 97-873207C2A
4 Sleeve 1 304 33-312010-1 30-312009-1 34-312008-1
Sleeve 1 Bronze -- 30-312009-2 --
5 Sleeve - Hard Faced 1 316 59-312003-1 30-312013-1 34-312009-1
6 Helicoil Insert 1 S/S -- 97-811027-41 --
7 Locknut 1 Steel 97-220002-21 A10230-26 97-220002-37
8 Locknut 1 Steel 97-220002-22 97-220002-27 97-220002-38
9 Excluder 1 Buna N 97-205001-2 97-205001-3 97-205001-6
10 Bearing 1 Steel 011178 011190 011273
11 Lockwasher 1 Steel 97-219001-4 97-219002-27 --
Lockplate 1 Steel -- -- 670118
12 Shoulder Collar 1 Steel 33-206002-1 30-206002-1 --
13 Bearing 1 Steel 010610 010621 011275
14 Bearing Adapter 1 Steel 630060 630080 --
15 Lockwasher 1 Steel A10230-120 A10230-126 --
Lockplate 1 Steel -- -- 670116
16 Quill 1 Steel 33-202002-1 30-202003-1 34-202002-1
17 Gasket 1 Vellumoid 33-809009-1 30-809008-1 34-809005-1
18 End Cover - Inboard 1 Bronze 33-203007-1 -- 34-203007-1
End Cover - Inboard 1 304 -- 30-203012-1 --
19 End Cover - Outboard 1 Cast Iron 33-203005-1 30-203009-1 34-203005-1
20 Key 1 Steel 97-873023C17A 97-873101-2A 97-873148-4A
21 Soc Head Cap Screw 1/2" x 2 1/2" Lg 6 Steel 100126 -- --
Hex Head Cap Screw 1/2" x 3 1/4" Lg 8 Steel -- 105248 --
Hex Head Cap Screw 3/4" x 5" Lg 12 Steel -- -- 105436
22 Lockwasher 1/2" 6 Steel 297040 -- --
Lockwasher 1/2" 8 Steel -- 297040 --
23 O-Ring 1 Buna N 97-915001-64 675243 97-915001-28
24 Gasket 1 Vellumoid 33-809008-1 30-809007-1 34-809004-1
25 Soc Head Cap Screw 1/2" x 1 1/2" Lg 6 Steel 100114 -- --
Hex Head Cap Screw 1/2" x 1 1/2" Lg 8 Steel -- 105216 --
Hex Head Cap Screw 3/4" x 2 3/4" Lg 12 Steel -- -- 105400
26 Lockwasher 1/2" 6 Steel 297040 -- --
Lockwasher 1/2" 8 Steel -- 297040 --
27 Pipe Plug 1/4" NPT Soc Head 1 Cast Iron 502010 502010 --
Pipe Plug 1/4" NPT Soc Head 1 Steel -- -- 502403
28 Pipe Plug 3/4" NPT Soc Head 1 Steel 502310 EPS0048-1010 --
Pipe Plug 3/4" NPT Soc Head 1 Steel -- -- 498515
29 Pipe Plug 1/4" NPT Soc Head 1 Steel 502010 502010 --
Pipe Plug 1/2" NPT Soc Head 1 Cast Iron -- -- 501020
30 Pipe Plug 1/4" NPT Soc Head 1 Steel 502010 -- --
31 Pipe Plug 1/4" NPT Soc Head 1 Steel -- -- 502403
32 Pipe Plug 3/4" NPT Sq Head 1 Steel -- -- 498515

2
*ROTATING ASSEMBLY INCLUDES ITEMS 1-29.
** SHAFT ASSEMBLY INCLUDES ITEMS 1-8.

JAN 2010 Rev 00

2010 GLV. All rights reserved0110.
Refiner Spare Parts Book 1.800.261.9351 2-22
 Oil Piping Assembly (34" & 42")
DD3000, 3500, and 3600 Series

10

10
5

6
6 5

5 7 9 1 2 4 7 8
8
2
4

2
2-23 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 Oil Piping Assembly (34" & 42")

DD3000, 3500, and 3600 Series

Item Description Qty Material 34" 42"
1 Oil Hole Cover 2 Steel 323020 323020
2 Oil Level Gauge Block 2 Steel 31-209027-1 31-209027-1
3 Level Gauge 2 323052 323052
4 Nipple 1/2" Close 2 Steel 97-891004-1A 97-891004-1A
5 Barbed Fitting 4 Steel 463469 463469
6 Hose 3/4" ID 1 460412 460412
7 Pipe Plug 1/2" 2 Steel 497013 497013
8 Reducing Tee 1/2" x 1/2" x 3/4" 2 Steel 566515 566515
9 Round Head Mach Screw 1/4" x 2" Lg 4 Steel 128055 128055
10 Elbow Adapter 3/4" 2 Steel 731574 731574

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2
2010 GLV. All rights reserved0110. 2-24
 Rotating Assembly (34" & 42")
DD3000, 3500, and 3600 Series

26
29 28
23
8
21
25 30 27
22

24

1
3

15

20 19

17

16
12
6 10
11
13
31

14 INSTALL
18 ITEM 31
IN BASE
5 4 9

2
2-25 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 Rotating Assembly (34" & 42")

DD3000, 3500, and 3600 Series

Item Description Qty Material 34" 42"
* Rotating Assy 1 31-300023-G2 32-300021-G1
** Shaft Assy 1 31-306015-G1 32-306018-G1
1 Shaft 1 1140 31-306015-1 32-306018-1
2 Key 1 Steel 97-873012C30A 97-783013C11A
3 Key 1 Steel 97-873030C8A 97-873034C11A
4 Sleeve 1 304 -- 32-312017-1
Sleeve 1 Bronze 31-312004-1 --
5 Sleeve - Hard Faced 1 316 31-312018-1 32-312021-1
6 Helicoil Insert 1 S/S 97-811027-41 97-811027-41
7 Locknut 1 Steel 97-220001-7 97-220002-33
8 Locknut 1 Steel 97-220001-8 97-220001-6
*** Inboard Bearing Assy 1 31-200012-G1 32-200012-G1
9 Excluder 1 Buna N 97-205001-4 97-205001-5
10 Bearing 1 Steel 011261 011267
11 Lockwasher 1 Steel 97-219001-7 97-219002-33
12 Bearing Housing - Inboard 1 Cast Iron 31-201006-1 32-201005-G1
13 Gasket 1 Vellumoid 31-809010-1 32-809009-1
14 End Cover - Inboard 1 Bronze 31-203012-1 32-203015-1
15 Key 1 Steel 97-873011C42A 97-873011C28A
16 Hex Head Cap Screw 5/8" x 4" Lg 8 Steel 105340 105340
Hex Head Cap Screw 5/8" x 4" Lg 10 Steel 105340 105340
17 Lockwasher 5/8" 8 Steel 297050 --
Lockwasher 5/8" 10 Steel -- 297050
18 Pipe Plug 1/2" NPT Soc Head 1 Brass 502309 502309
19 Expansion Plug 3/4" Dia 1 Steel 502506 502506
20 Pipe Plug 1/4" NPT 1 Steel 502010 502010
**** Outboard Bearing Assy 1 31-200008-G1 32-200008-G1
21 Bearing 1 Steel 011183 011265
22 Lockwasher 1 Steel 97-219001-6 97-219001-9
23 End CoverOutboard 1 Cast Iron 31-203009-1 32-203011-1
24 Bearing HousingOutboard 1 Cast Iron 31-201007-1 32-201007-1
25 Key 1 Steel 97-873011C40A 97-873011C4A
26 Lockwasher 5/8" 6 Steel 297050 --
Lockwasher 5/8" 8 Steel -- 297050
27 Gasket 1 Vellumoid 31-809011-1 32-809011-1
28 Hex Head Cap Screw 5/8" x 1 3/4" Lg 6 Steel 105304 --
Hex Head Cap Screw 5/8" x 1 3/4" Lg 8 Steel -- 105304
29 Pipe Plug 1/2" NPT Soc Head 1 Cast Iron 502308 502308
30 Pipe Plug 1/4" NPT 1 Steel 502010 502010
31 O-Ring 1 Buna N 97-915001-80 675265

2
*ROTATING ASSEMBLY INCLUDES ITEMS 1-31.
**SHAFT ASSEMBLY INCLUDES ITEMS 1-8.
***INBOARD BEARING ASSEMBLY INCLUDES ITEMS 9-20.
****OUTBOARD BEARING ASSEMBLY INCLUDES ITEMS 21-30.

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2010 GLV. All rights reserved0110. 2-26
 Slide Coupling
DD3000, 3500, and 3600 Series

MOTOR HALF
2**
COUPLING

REFINER HALF
1**
COUPLING

2
2-27 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 Slide Coupling

DD3000, 3500, and 3600 Series

Item Description Qty Material 20" 26" 34" 42" 54"
**1 Drive Coupling, Refiner Half 1
Coupling, Refiner Half, # 3 1/2 FMS 1 97-913055-2 -- -- -- --
Coupling, Refiner Half, # 4 FMS 1 -- 97-913055-3 -- -- --
Coupling, Refiner Half, # 4 1/2 FMS 1 -- 97-913055-5 97-913055-5 -- --
Coupling, Refiner Half, # 5 FMS 1 -- 97-913054-1 97-913054-2 -- --
Coupling, Refiner Half, # 5 1/2 FMS 1 -- -- -- 97-913055- 6 --
Coupling, Refiner Half, # 8 FMS 1 -- -- -- -- 97-913051-1
**2 Drive Coupling, Motor Half, Rough Bore 1
Coupling, Motor Half, R Bore #3 1/2 HSM 1 97-913060-G1 -- -- -- --
Coupling, Motor Half, R Bore #4 HSM 1 -- 97-913061-G1 -- -- --
Coupling, Motor Half, R Bore #4 1/2 HSM 1 -- 97-913062-G1 97-913062-G1 -- --
Coupling, Motor Half, R Bore #5 HSM 1 -- 97-913056-G1 97-913056-G1 -- --
Coupling, Motor Half, R Bore #5 1/2 HSM 1 -- -- -- 97-913063-G1 --
Coupling, Motor Half, R Bore #8 HSM 1 -- -- -- -- 97-913058-1
3 Guard 1
Coupling Size #3 1/2 1 Steel 97-824354-11 -- -- -- --
Coupling Size #4 1 Steel -- 97-824354-10 -- -- --
Coupling Size #4 1/2 1 Steel -- 97-824354-10 97-824354-9 -- --
Coupling Size #5 1 Steel -- -- 97-824354-9 -- --
Coupling Size #5 1/2 1 Steel -- -- -- 97-824354-8 --
Coupling Size #8 1 Steel -- -- -- -- 97-824354-7

2
** THESE ARE RECOMMENDED SIZES. REFER TO REFINER CERTIFICATION SHEET FOR SIZE. CONTACT GL&V CUSTOMER SERVICE FOR CORRECT PART
NUMBERS. REFINER AND MOTOR HALF COUPLINGS TYPICALLY PURCHASED AS A COMPLETE ASSEMBLY.

JAN 2010 Rev 00

2010 GLV. All rights reserved0110.
Refiner Spare Parts Book 1.800.261.9351 2-28
 DD3000 Hub & Rotor
DD3000 ONLY

2 9 8 7

6
3
4

11
10

12

3
3-1 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 DD3000 Hub & Rotor

DD3000 ONLY
Item Description Qty Material 20" 26" 34" 42" 54"
1 Rotating Head 1 SS 33-311008-2 30-311012-2 31-311023-2 32-311026-2 34-311011-2
2 Hub, Duo-Flo 1 SS 33-310004-2 30-310010-2 31-310004-2 32-310004-2 34-310002-2
3 Key 1 Steel 97-873202-2 97-873202-7 97-873202-8 97-873202-9 97-873202-10
4 Soc Head Cap Screw 3/8" x 1" Lg 1 Steel NXS1103-1010 -- NXS1103-1010 -- --
Soc Head Cap Screw 3/8" x 5/8" Lg 1 Steel -- NXS1109-1010 -- -- --
Soc Head Cap Screw 3/8" x 1 1/4" Lg 1 Steel -- -- -- NXS1105-1010 --
Soc Head Cap Screw 3/8" x 1 3/4" Lg 1 Steel -- -- -- -- NXS1108-1010
5 Soc Head Set Screw 3/8" x 1 1/4" Lg 2 316 -- -- NXS1105-1368 -- --
Soc Head Set Screw 1/2" x 1 1/2" Lg 2 316 -- -- -- NXS1156-1368 NXS1156-1368
6 Soc Head Cap Screw 3/4" x 1 1/2" Lg 8 304 NXS1251-1348 -- -- -- --
Soc Head Cap Screw 3/4" x 2" Lg 8 304 -- NXS1252-1348 -- -- --
Soc Head Cap Screw 1" x 2" Lg 8 304 -- -- NXS1361-1348 -- --
Soc Head Cap Screw 1" x 2 1/2" Lg 8 304 -- -- -- 101255 --
Soc Head Cap Screw 1" x 3 1/2" Lg 10 304 -- -- -- -- 101253
7 Soc Head Cap Screw 3/4" x 2" Lg 1 304 NXS1252-1348 -- -- -- --
Soc Head Cap Screw 1 1/4" x 3" Lg 1 304 NA 101262 101262 101262 101262
8 Hub Retainer 1 316 33-325001-2 30-325001-2 31-325001-2 32-325001-2 34-325001-2
9 Roll Pin 1/4" x 1" Lg 1 304 319018 -- -- -- --
Roll Pin 5/16" x 1 1/8" Lg 1 304 -- 319022 319022 -- --
Roll Pin 3/8" x 1 1/4" Lg 1 304 -- -- -- 319028 319028
10 Collar Bolt 1/2" x 1" Lg 16 316 97-811039-1 -- -- -- --
Collar Bolt 5/8" x 1 1/4" Lg 20 316 -- 97-811039-2 -- -- --
Collar Bolt 5/8" x 1 1/4" Lg 24 316 -- -- 97-811039-2 -- --
Collar Bolt 5/8" x 1 1/4" Lg 30 316 -- -- -- 97-811039-2 --
Collar Bolt 5/8" x 1 1/2" Lg 40 316 -- -- -- -- 97-811039-3
11 Refiner Plate Set CUSTOMER SPECIFIC - CONTACT GL&V FOR QUOTE
12 Lifting Bracket 1 Steel 30-831001 30-831001 31-831003 32-831002 34-831002

Refiner Spare Parts Book 1.800.261.9351

3
JAN 2010 Rev 00
2010 GLV. All rights reserved0110. 3-
 DD3500 Hub & Rotor
DD3500 ONLY

SEE NOTE BELOW

5
2 1

SEE NOTE BELOW

6
13 3

7
8 4

16 15
14
9

12
10 11

MAINTENANCE TIP:
- SINGLE DOT ON ONE SIDE, DOUBLE DOT ON OTHER SIDE;
THOSE ARE "LIFE CYCLE INDICATORS". SHOULD THE ROTATING
HEAD NEED TO BE REVERSED, ALSO REVERSE THE HUB
SUCH THAT THE SAME QUANTITY OF DOTS ARE SHOWN.

4
4- Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 DD3500 Hub & Rotor

DD3500 ONLY
Item Description Qty Material 20" 26" 34" 42" 54"
1 Rotating Head 1 SS 33-311010-01 30-311014-01 31-311025-01 32-311027-1 34-311012-01
2 Splined Hub 1 HT SS 33-310006-01 17-310009-01 18-310009-01 19-310004-1 34-310007-01
3 End Cap 1 316 59-325017-01 000047N63-01 18-325008-01 19-325006-1 34-325002-01
4 Cap Screw, Soc Head 3/4"-10 x 2" Lg 1 316 NXS1252-1368 -- -- -- --
Cap Screw, Soc Head 1 1/4"-7 x 2 1/2" Lg 1 316 -- NXS1400-1368 NXS1400-1368 NXS1400-1368 NXS1400-1368
5 Pilot Bushing 1 316 17-880008-01 17-880008-01 19-880014-01 19-880014-01 19-880014-01
6 Dowel Pin 1 316 A11237-10 A11237-10 A11237-05 A11237-05 A11237-05
7 Cap Screw Hex Head 5/8"-11 x 2" Lg 2 304 NXS0208-1348 -- -- -- --
8 Retainer Plate 2 33-806001-1 -- -- -- --
9 Stop Block 2 33-820007-01 -- -- -- --
10 Spacer Block 2 33-820008-01 30-823007-01 31-816001-01 32-816002-01 34-823008-01
11 Shim 2 A10097-146 A10097-148 A10097-145 A10097-145 A10097-147
12 Hex Head Cap Scr 3/8"-16UNC x 1 1/4" Lg 2 304 NXS0107-1348 -- -- -- --
Hex Head Cap Scr 3/8"-16UNC x 1 1/2" Lg 4 Steel -- NXS0108-1010 -- -- --
Hex Head Cap Scr 3/8"-16UNC x 1 3/4" Lg 4 Steel -- -- -- NXS0109-1010 --
Hex Head Cap Scr 3/8"-16UNC x 2 1/2" Lg 4 Steel -- -- NXS0112-1010 -- --
Hex Head Cap Scr 3/8"-16UNC x 3" Lg 4 Steel -- -- -- -- NXS0114-1010
13 Key 1 1/4" x 1" x 3.88" Lg 1 CF4140 -- 001234N63-01 -- -- --
14 Hex Head Cap Scr 3/4"-10 x 3 1/2" Lg 2 Steel -- 205002 -- -- --
Hex Head Cap Scr 3/4"-10 x 6 1/2" Lg 2 Steel -- -- A10163-79 -- --
Hex Head Cap Scr 3/4"-10 x 6" Lg 2 Steel -- -- -- A10163-01 --
15 Collar Bolt 1/2" x 1" 64 304 97-811039-1 -- -- -- --
Collar Bolt 5/8" x 1 1/4" 80 304 -- 97-811039-2 -- -- --
Collar Bolt 5/8" x 1 1/4" 96 304 -- -- 97-811039-2 -- --
Collar Bolt 5/8" x 1 1/4" 120 304 -- -- -- 97-811039-2 -
Collar Bolt 5/8" x 1-1/2" 160 304 -- -- -- -- 97-811039-2
16 Refiner Plate Set CUSTOMER SPECIFIC - CONTACT GL&V FOR QUOTE

Refiner Spare Parts Book 1.800.261.9351

4
JAN 2010 Rev 00
2010 GLV. All rights reserved0110. 4-
 DD3500 Rotor Removal Arm Assembly
DD3500 ONLY

35 4
14 10
12
8 24 5
6
11
26 3
16

18
22 17

1 19

31

15

25 21
9
29
2 28 30 20
13
7
34 33 32 27 23

4
4- Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 DD3500 Rotor Removal Arm Assembly

DD3500 ONLY
Item Description Qty Material 20" 26" 34" 42" 54"
* Rotor Removal Arm Assy 1 33-830003-G2 30-830003-G2 31-830003-G2 32-830002-G2 000589N63
1 Bracket Hinge 1 Steel 33-862002-G1 000122N63-10 31-880001-G1 000033N63-G1 000846N63-10
2 Removal Arm 1 Steel 33-857004-G1 30-880002-G1 31-880002-G1 000035N63-G1 000847N63-10
3 Removal Hub 1 Steel 33-830001-G1 000125N63-01 18-830013-G1 19-830004-G1 000666N63-10
4 Lock Plate & Spear Assy 1 Steel 33-830002-G1 000123N63-10 18-830014-G1 19-830003-G1 --
Retainer Plate 1 Steel -- -- -- -- 34-880002-01
5 Center Stud 1 304 -- -- -- -- 000665N63-01
6 Center Nut 1 316 -- -- -- -- 000213N63-10
7 Hinge Rod 1 316 33-862003-01 32-880002-3 32-880002-2 000034N63-01 000664N63-01
8 Oilite Bushing 2 -- -- -- A0163-810 A0163-162
9 Oilite Thrust Washer 1 -- -- A0164-20 A0164-22 610055
Oilite Thrust Washer 2 -- A0164-20 -- -- --
10 Oilite Thrust Washer 1 A0164-17 -- -- -- --
11 Nameplate 1 316 M100527-01 M100527-01 M100527-01 M100527-01 M100527-01
12 Rd Hd Mach Screw #10 X 1/2" Lg 4 304 NXS5026-1348 NXS5026-1348 NXS5026-1348 NXS5026-1348 NXS5026-1348
13 Warning Label 1 Vinyl PS10712 PS10712 PS10712 PS10712 PS11152
14 Hex Head Cap Screw 5/8" X 1 1/2" Lg 4 Steel NXS0204-1010 -- -- -- --
Hex Head Cap Screw 3/4" X 2 1/2" Lg 4 Steel -- NXS0257-1010 -- -- --
Hex Head Cap Screw 1" X 2 1/2" Lg 4 Steel -- -- NXS0352-1010 NXS0352-1010 --
Hex Head Cap Screw 1" X 3 1/2" Lg 4 Steel -- -- -- -- A0163-14
15 Roll Pin 1/4" X 1 3/4" Lg 2 316 A0266-167 -- -- -- --
Roll Pin 1/2" X 1 3/4" Lg 1 304 -- 319032 319032 319032 --
Roll Pin 1/2" X 3" Lg 5 304 -- -- -- -- A0266-163
16 Removal Arm Yoke 1 Steel 33-880002-01 33-880002-01 32-880001-1 32-880001-1 --
17 Rod 1 Steel -- -- R000064-1020 R000064-1020 --
Hex Head Cap Screw 7/8" X 2" Lg 1 Steel NXS0301-1010 NXS0301-1010 -- -- --
18 Roll Pin 1/4" X 2 1/2" Lg 2 304 -- -- A0266-150 A0266-150 --
19 Lock Clip 1 Steel 33-880005-01 33-880005-01 19-880007-01 19-880007-01 --
20 Lanyard 1 S/S A10422-01 A10422-01 A10422-01 A10422-01 --
21 Rd Head Mach Screw #10-24 X 1/2" Lg 1 Steel NXS5003-1010 -- -- -- --
Rd Head Mach Screw #10-24 X 3/8" Lg 1 Steel -- NXS5002-1010 -- -- --
Rd Head Mach Screw #10-24 X 3/4" Lg 1 Steel -- -- -- NXS5005-1010 --
Rd Head Mach Screw #10-32 X 3/4" Lg 1 Steel -- -- NXS5028-1010 -- --
22 Flat Washer 5/8" 4 Steel NW00040-1010 -- -- -- --
Flat Washer 3/4" 4 Steel -- NW00048-1010 -- -- --
Flat Washer 1" 12 Steel -- -- NW00064-1010 -- --
Flat Washer 1" 4 Steel -- -- -- NW00064-1010 --
Spacer 1/8" 2 Steel -- -- -- -- 000689N63-03
Spacer 1/4" 2 Steel -- -- -- -- 000689N63-02
Spacer 1/2" 2 Steel -- -- -- -- 000689N63-01
23 Roll Pin 1/4" X 1 3/4 Lg 2 316 A0266-167 A0266-167 -- -- --
24 Rod 1 Steel 33-862004-01 33-862004-01
Soc Head Cap Screw 1" x 5" Lg 2 Steel -- -- NXS1351-1010 NXS1351-1010 --
Top Pin 1 304 -- -- -- -- 000667N63-01
25 Hex Nut 1 1/4" 7UNC 2 Steel -- -- -- -- NNH0080-1010
26 Jack Nut 1 Bronze -- -- -- -- 000669N63-01
27 Bottom Pin 1 304 -- -- -- -- 000668N63-01
28 Push/Pull Rods 2 Steel 33-880013-G1 17-880007-G1 18-880018-G1 19-880013-G1 000670N63-10
29 Hex Nut 3/8" 2 Steel NNH0024-1010 -- -- -- --
Hex Nut 5/8" 2 Steel -- -- NNH0040-1010 -- --
Hex Nut 3/4" 2 304 -- -- -- -- NNH0048-1348
Hex Nut 1" 2 Steel -- -- -- NNH0064-1010 --
30 Hex Nut 1/4" 1 Steel NNH0016-1010 NNH0016-1010 NNH0016-1010 NNH0016-1010 --
31 Hex Head Cap Screw 1/4" x 3/4" Lg 1 Steel NXS0053-1010 NXS0053-1010 -- -- --
Hex Head Cap Screw 1/4" x 1/2" Lg 1 Steel -- -- NXS0051-1010 NXS0051-1010 --
32 Grease Fitting 2 Steel A11618-01 A11618-01 A11618-01 A11618-01 A11618-01
33 Round 3/4" x 6 1/4" Lg 1 Steel R000048-S2122 R000048-S2122 -- -- --
34 Pin 5/16" x 2 1/2" Lg 1 Steel A0266-301 A0266-301 -- -- --

4
35 Set Screw 5/16" x 1/2" Lg 2 Steel -- -- -- NXS6081-1010 --
36 Field Installation Kit 33-826003-G1 30-830005-G1 31-830005-G1 32-830004-G1 34-826008-G1
*ROTOR REMOVAL ARM ASSEMBLY INCLUDES PARTS 1-35.

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2010 GLV. All rights reserved0110. 4-4
 DD3600 Hub & Rotor
DD3600 ONLY

5
2 SEE NOTE BELOW

4
7
3
6

9
10

15
11

14
16
12 13 17

MAINTENANCE TIP:
- SINGLE DOT ON ONE SIDE, DOUBLE DOT ON OTHER SIDE;
THOSE ARE "LIFE CYCLE INDICATORS". SHOULD THE ROTATING
HEAD NEED TO BE REVERSED, ALSO REVERSE THE HUB
SUCH THAT THE SAME QUANTITY OF DOTS ARE SHOWN.

5
5-1 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 DD3600 Hub & Rotor

DD3600 ONLY
Item Description Qty Material 20" 26" 34" 42" 54"
1 Rotating Head 1 SS 000373N63-01 000695N63-01 000257N63-01 000207N63-01 000857N63-01
2 Splined Hub 1 HT SS 000370N63-01 000696N63-01 000253N63-01 000208N63-01 000856N63-01
3 End Cap 1 316 000372N63-01 001235N63-01 000255N63-01 000219N63-01 000859N63-01
4 Splined Spacer Outboard 1 316 000371N63-01 000697N63-01 000805N63-01 000279N63-1 000858N63-10
5 Splined Spacer Inboard 1 316 -- -- 000804N63-01 -- 000872N63-01
6 Cap Screw, Soc Hd 3/4"-10 X 2" Lg 1 316 NXS1252-1368 -- -- -- --
Cap Screw, Soc Hd 1-1/4"-7 X 2-1/2" Lg 1 316 -- NXS1400-1368 NXS1400-1368 NXS1400-1368 NXS1400-1368
7 Dowel Pin 1 316 A11237-05 A11237-05 A11237-05 A11237-05 A11237-05
8 Key 1 CF4140 97-873009-C22R 001234N63-01 97-873012C30R 97-873013C11R 97-873013C10R
9 Cap Screw Hex Hd 5/8"-11 X 2" Lg 2 304 NXS0208-1348 -- -- -- --
10 Retainer Plate 2 33-806001-1 -- -- -- --
11 Stop Block 2 33-820007-01 -- -- -- --
12 Spacer Block 2 S1010 33-820008-01 30-823007-02 31-816001-01 32-816002-02 000861N63-01
13 Shim 2 -- A10097-148 A10097-145 A10097-145 A10097-147
14 Hex Hd Cap Scr 3/8"-16UNC X 1 1/4" Lg 2 304 NXS0107-1348 -- -- -- --
Hex Hd Cap Scr 3/8"-16UNC X 1-1/2" Lg 4 Steel -- NXS0108-1010 -- -- --
Hex Hd Cap Scr 3/8"-16UNC X 2-1/2" Lg 4 Steel -- -- NXS0112-1010 -- --
Hex Hd Cap Scr 3/8"-16UNC X 1-3/4" Lg 4 Steel -- -- -- NXS0109-1010 --
Hex Hd Cap Scr 3/8"-16UNC X 3" Lg 4 Steel -- -- -- -- NXS0114-1010
15 Hex Hd Cap Scr 3/4"-10 X 3-1/2" Lg 2 Steel -- 205002 -- -- --
Hex Hd Cap Scr 3/4"-10 X 6-1/2" Lg 2 Steel -- -- A10163-79 -- --
Hex Hd Cap Scr 3/4"-10 X 6" Lg 2 Steel -- -- -- A10163-79 --
Hex Hd Cap Scr 1-1/4"-7UNC X 4-1/2" Lg 2 Steel -- -- -- -- NXS0410-1010
16 Collar Bolt 1/2" x 1" 64 304 97-811039-1 -- -- -- --
Collar Bolt 5/8" x 1-1/4" 80 304 -- 97-811039-2 -- -- --
Collar Bolt 5/8" x 1-1/4" 96 304 -- -- 97-811039-2 -- --
Collar Bolt 5/8" x 1-1/4" 120 304 -- -- -- 97-811039-2 --
Collar Bolt 5/8" x 1-1/2" 160 304 -- -- -- -- 97-811039-2
17 Refiner Plate Set CUSTOMER SPECIFIC - CONTACT GL&V FOR QUOTE

Refiner Spare Parts Book 1.800.261.9351

5
JAN 2010 Rev 00
2010 GLV. All rights reserved0110. 5-
 DD3600 Rotor Removal Arm Assembly
DD3600 ONLY

23
9
7
4
22
3
18

10
21

20

11 5

6
19
16
17

12

27 21

22
1 23
24 26

25
14 15

8
13

11

5
5- Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
 DD3600 Rotor Removal Arm Assembly

DD3600 ONLY
Item Description Qty Material 20" 26" 34" 42" 54"
* Rotor Removal Arm Assy 1 001880N63 001746N63 001727N63 000773N63 000883N63
1 Hinge Bracket 1 Steel 33-862002-G1 000122N63-10 31-880001-G1 000775N63-10 000846N63-10
2 Removal Arm 1 Steel 33-880002-01 001748N63-10 001728N63-10 000774N63-10 000885N63-10
Support Bracket 1 Steel 33-857004-G1 -- -- -- --
3 Removal Hub 1 Steel 001879N63-10 001749N63-10 001737N63-10 000209N63-10 000884N63-10
4 Retainer Plate Assy 1 Steel 001882N63-10 001750N63-10 001740N63-10 000233N63-10 000886N63-10
5 Center Stud 1 304 -- 000231N63-01 000231N63-01 000231N63-01 000665N63-01
6 Center Nut 1 316 -- 000213N63-10 000213N63-10 000213N63-10 000213N63-10
7 Top Pin 1 304 -- 000705N63-01 000211N63-01 000211N63-01 000667N63-01
Round 3/4" X 5 15/16" Lg 1 S2122 33-862004-01 -- -- -- --
8 Bottom Pin 1 304 -- 000701N63-01 000212N63-01 000212N63-01 000668N63-01
Round 3/4" X 6 1/4" LG 1 S2122 R000048-S2122 -- -- -- --
9 Jack Nut 1 Bronze -- 000702N63-01 000226N63-01 000226N63-01 000669N63-01
Hex Hd Cap Scr 7/8"-9 X 2" Lg 1 Steel NXS0301-1010 -- -- -- --
10 Hinge Rod 1 316 33-862003-01 32-880002-3 32-880002-2 000778N63-01 000664N63-01
11 Oilite Bushing 2 -- A0163-164 A0163-165 A0163-810 A0163-162
12 Oilite Thrust Washer 1 A0164-17 -- -- -- --
13 Oilite Thrust Washer 1 -- A0164-30 A0164-31 A0164-22 610055
14 Name Plate 1 316 M100527-01 M100527-01 M100527-01 M100527-01 M100527-01
15 Rd Head Mach Scr #10-32UNC X 1/2" Lg 2 304 NXS5026-1348 NXS5026-1348 NXS5026-1348 NXS5026-1348 NXS5026-1348
16 Warning Sign 1 Vinyl PS11152 PS11152 PS11152 PS11152 PS11152
17 Hex Head Cap Scr 5/8"-11 X 1 1/2" Lg 4 Steel NXS0204-1010 -- -- -- --
Hex Head Cap Scr 3/4" X 2" LG 4 Steel -- NXS0254-1010 -- -- --
Hex Head Cap Scr 1"-8UNC X 2 1/2" Lg 4 Steel -- -- NXS0352-1010 NXS0352-1010 --
Hex Head Cap Scr 1"-8UNC X 3" Lg 4 Steel -- -- -- -- A10163-70
18 Roll Pin 1/4" Dia X 1 3/4" Lg 4 S/S A0266-167 -- -- -- --
Roll Pin 1/2" Dia X 1 3/4" Lg 1 304 -- 319032 -- -- --
Spring Pin 1/2" Dia X 2 1/2" Lg 1 S/S -- -- A0266-156 -- --
Spring Pin 1/2" Dia X 3" Lg 1 S/S -- -- -- -- A0266-163
19 Spring Pin 1/2" Dia X 2 1/2" Lg 5 S/S -- -- -- A0266-156 --
Spring Pin 1/2" Dia X 2" Lg 4 S/S -- -- -- -- A0266-165
20 Hex Nut 1"-8UNC 2 Steel -- NNH0064-1010 NNH0064-1010 NNH0064-1010 --
Hex Nut 1 1/4"-7UNC 2 Steel -- -- -- -- NNH0080-1010
21 Push/Pull Rod 2 Steel 33-880013-G1 000706N63-01 000232N63-01 000232N63-01 001134N63-10
22 Hex Nut 3/8"-16UNC 2 Steel NNH0024-1010 -- -- -- --
Hex Nut 5/8"-11UNC 2 316 -- NNH0040-1348 -- -- --
Hex Nut 3/4"-10UNC 2 316 -- -- NNH0048-1368 NNH0048-1368 --
Hex Nut 1"-8UNC 2 Steel -- -- -- -- NNH0064-1010
23 Flat Washer 5/8" 2 316 -- NW00040-1348 -- -- --
24 Hex Soc Set 3/8"-16UNC X 1/2" Lg Cup Pt 2 Steel -- NXS6100-1010 NXS6100-1010 -- --
Hex Soc Set 3/8"-16UNC X 1" Lg Cup Pt 2 Steel -- -- -- NXS6158-1010 NXS6158-1010
25 Flat Washer 5/8" 4 Steel NW00040-1010 -- -- -- --
Spacer 1/8" 4 Steel -- -- -- -- 000689N63-03
26 Grease Fitting 1/8" 2 Steel A11618-01 -- -- -- A11618-01
27 Roll Pin 5/16" Dia X 2 1/2" Lg 1 Steel A0266-301 -- -- -- --
28 Field Installation Kit 33-826003-G1 30-830005-G1 31-830005-G1 32-830004-G1 34-826008-G1

5
*ROTOR REMOVAL ARM ASSEMBLY INCLUDES PARTS 1-27.

JAN 2010 Rev 00 Refiner Spare Parts Book 1.800.261.9351

2010 GLV. All rights reserved0110. 5-4
 Lubrication and Weights
MAINTENANCE

Recommended
Refiner Component Lubricant Type Lubricant Changes or Equivalent
Rotating Assembly Premium grade rust and oxidation First oil change after 10 to 14 days.
inhibiting gear oil. Change every 3 months after that.
Below 66C (150F) AGMA #3 Shell Morlina #100
(417-510 SUS @ 38C/100F)
Above 66C (150F) AGMA #5 Shell Morlina #220
(918-1120 SUS @ 38C/100F)
Adjusting Mechanism AGMA #8 premium grade gear oil with First oil change after 10 to 14 days. Shell OMALA #680
extreme pressure additive containing no Change every 3 months after that.
lead.
(2837-3467 SUS @ 38C/100F)
Sliding Head A premium quality, non-soap grease Every 3 months Shell DARINA EP-0
NGLI No. 0 with good load carrying ability.
Bearing Housing Bore A premium quality, non-soap grease Every 3 months Shell DARINA EP-0
NGLI No. 0 with good load carrying ability.
Coupling AGMA #8 premium grade gear oil with First oil change after 10 to 14 days. Shell OMALA #680
Fill each half separately. extreme pressure additive containing no Change every 3 months after that.
Do not use grease. lead.
(2837-3467 SUS @ 38C/100F)
Gearmotor See Vendor Data First oil change after 10 to 14 days. MOBILUBE 600W
Gearcase Change every 6 months after that.
Top Motor Bearings When changing oil in gearcase. Shell ALVANIA RL #2

DD3000 Refiner Major Assembly and Component Weights

20 26 34 42 54
(508 mm) (660 mm) (864 mm) (1067 mm) (1372 mm)

Complete Refiner less 2268 kg 3402 kg 6123 kg 11,340 kg 18,144 kg

Optional Removal Arm (5000 lbs) (7500 lbs) (13,500 lbs) (25,000 lbs) (40,000 lbs)
114 kg 128 kg 150 kg 255 kg 427 kg
Removal Arm-Optional (250 lbs) (280 lbs) (330 lbs) (560 lbs) (938 lbs)
Rotating Assembly 397 kg 839 kg 726 kg 898 kg 3629 kg
(875 lbs) (1850 lbs) (1600 lbs) (1980 lbs) (8000 lbs)
Door Casting 273 kg 555 kg 978 kg 1864 kg 2791 kg
(600 lbs) (1220 lbs) (2150 lbs) (4100 lbs) (6140 lbs)
Door with Complete 557 kg 1046 kg 1691 kg 3410 kg 5487 kg
Adjusting Mechanism (1225 lbs) (2300 lbs) (3720 lbs) (7500 lbs) (12,070 lbs)
Sliding Head 194 kg 326 kg 444 kg 1000 kg 1910 kg
(427 lbs) (717 lbs) (975 lbs) (2200 lbs) (4200 lbs)
Plates, one-piece or 30 kg 82 kg 91 kg 222 kg 290 kg
segmented, each circle (66 lbs) (180 lbs) (200 lbs) (490 lbs) (640 lbs)
Rotating Head with Disks 136 kg 340 kg 503 kg 1021 kg 1733 kg
(300 lbs) (750 lbs) (1110 lbs) (2250 lbs) (3820 lbs)
Hub 16 kg 26 kg 78 kg 80 kg 175 kg
(34 lbs) (54 lbs) (171 lbs) (175 lbs) (385 lbs)
Packing Box -- 35 kg 59 kg 91 kg 141 kg
-- (77 lbs) (128 lbs) (200 lbs) (309 lbs)
Coupling 65 kg 180 kg 180 kg 240 kg 700 kg
(142 lbs) (397 lbs) (397 lbs) (527 lbs) (1542 lbs)
Coupling Guard 45 kg 54 kg 73 kg 90 kg 109 kg

6
(98 lbs) (118 lbs) (161 lbs) (198 lbs) (240 lbs)
Gear Motor 37 kg 93 kg 119 kg 180 kg 180 kg
(81 lbs) (205 lbs) (262 lbs) (396 lbs) (396 lbs)

6-1 Refiner Spare Parts Book 1.800.261.9351 JAN 2010 Rev 00

2010 GLV. All rights reserved0110.

PROBLEM
Low throughput
Premature plate wear
Uneven plate wear
Sliding head will not move.
Gearmotor runs.
Cant load refiner
Short bearing life
Premature packing failure
Short sleeve life
Erratic motor load
Plate-to-plate contact
Bearing overheating
Excessive vibration
JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
CAUSE
Worn plates
Wrong plate pattern
Incorrect plate installation
Plugged lines
Incorrect motor rotation
Tramp metal
Plate-to-plate contact
Air bags inflated
Contaminated stock
Corrosion
Worn spline
Refiner out of tram
High or low stock velocity
Bent shaft
Bearings off-center
Sliding head pads not lubricated
Broken shear pin
Poor sliding head seal
Low stock flow interlock
High pressure interlock
Broken shear pin
Refiner out of tram
Low stock flow interlock
Low stock consistency
Coupling misaligned
Bearing over/under lubricated
Too much oil in coupling
Bent shaft
Poor foundation
Improper motor mounting
Follower too tight
Wrong packing
Improper run-in
Low seal water flow
Tight or misaligned follower
Low seal water pressure
Contaminated seal water
Incorrect packing box clearance
Refiner out of tram
Broken meter
Incorrect plate installation
Variations in consistency or flow
Worn adjusting mechanism
Misaligned coupling
Refiner out of tram
Low consistency
Low flow
Incorrect plate installation
Bearing over/under lubricated
Improper oil
Coupling misaligned
Bent shaft
Cracked shaft
Disks not balanced
Refiner Spare Parts Book 1.800.261.9351
Troubleshooting Chart
MAINTENANCE
SOLUTION
Replace plates.
Replace with correct plate pattern.
Check mounting surfaces and coil-type thread repair inserts. Are plates in the correct
order? Are segments properly matched?
Check inlet and outlet flow. Clear lines.
Check rotation. Rewire for correct rotation.
Install HD cleaner
Correct underlying problem. See Plate-to-plate contact section below.
Check and correct switch/solenoid. Ensure airbags are not full of water.
Select proper alloy
Select proper alloy
Replace rotor or hub or both.
Realign (tram) rotor.
Adjust flow rate
Straighten or replace shaft.
Realign
Grease sliding head.
Determine cause of shear pin breakage. Replace broken shear pin.
Repair or replace seal.
Provide sufficient stock to refiner.
Determine cause of high pressure. Correct cause.
Determine cause of shear pin breakage. Replace broken shear pin.
Realign (tram) rotor.
Provide sufficient stock to refiner.
Increase stock consistency.
Check and correct coupling alignment.
Clean and lubricate bearing to the proper level.
Check and clean coupling. Fill to proper level.
Straighten or replace shaft.
Repair or replace foundation.
Correct motor mounting.
Loosen and readjust packing gland.
Install correct packing.
Replace packing and redo run-in.
Set seal water flow to 46 lpm (11.5 gpm).
Loosen and readjust packing gland.
Set seal water pressure to 105 kPa (15 psi (above stock inlet pressure.)
Use clean, filtered water for packing seal water.
Realign shaft through packing box.
Realign (tram) rotor.
Test and replace meter.
Check mounting surfaces and coil-type thread repair inserts. Are plates in the correct
order? Are segments properly matched?
Stabilize feed to the refiner.
Rebuild adjusting mechanism.
Check and correct coupling alignment.
Realign (tram) rotor.
Increase stock consistency.
Increase flow to the refiner.
Check mounting surfaces and coil-type thread repair inserts. Are plates in the correct
order? Are segments properly matched?
Clean bearing and lubricate to the proper level.
Check Lubrication Section of manual and fill with the correct oil.
Check and correct coupling alignment.
Straighten or replace shaft.
6
Replace shaft.
Check disks and rebalance.
6-2
 Refiner Maintenance 14 Steps
MAINTENANCE
Inspect the grease fittings and shear pin hole. An incorrect pin
(see Shear Pins later in this section)
Inspect the packing sleeve can cause damage to the refiner. An
oversize or misshaped hole can cause the
high torque gearmotor to break the pin.
Inspect the disk mounting surfaces
2 Inspect the grease fittings for the
Check the inlet pressure bearing housing bores. If the fittings are
dry, the bearing housing bores may not
Check the stock recirculation line have adequate lubrication to allow the
bearing assembly to move freely. This
can prevent the rotor from floating.
Proper maintenance is important for
Note: DD3500 and DD3600 refiners
trouble-free operation of a refiner. Proper fix the position of the bearing assembly.
preventive maintenance involves more The latest splined rotor and hub upgrade
ensures rotor position is not affected by
than lubrication. Refiners are often missed
a non-floating bearing assembly.
during routine maintenance for a number
of reasons. A refiner usually runs 24 3 Inspect the quill/bearing housing for
excessive heat. If the housing is too hot to
hours a day, 7 days a week.They are
hold your hand on, the bearing is probably
perceived as predictable or automatic. going to fail soon. The causes of excessive
Usually located in a remote part of the bearing heat can include:
The bearing was not set up properly.
mill. Usually monitored from a distant
The bearing housing is out of align-
control room. It is not seen, so it is not ment.
thought of. The shaft-to-bearing fits are not to
specification.
A refiner does need routine main-
Excessive vibration due to a bent
tenance. The best way to ensure that this shaft.
maintenance gets done is to do regular
4 Inspect the sliding head for vibration
inspections. An inspection should be
or pulsing. This is a sign of excessive wear
performed every six months. If it can be in the adjustment mechanism. The refiner
done more often, it is even better. This may not load up properly because of this
problem.The following is the procedure
inspection can usually be performed
for checking the backlash (play) in the
during a scheduled shutdown by one of adjusting mechanism.
our qualified field technicians. Use a magnetic base to mount a dial
indicator to the door casting. Set the
This inspection is fairly simple. It
indicator plunger against the sliding
will generally take less than half a day. head.
The easiest way to perform this routine Turn the handwheel and count how
many turns it takes to move the head
inspection is with the following 14-step
1.5mm (.060"). This is count A.
plan.These steps are a guide. Turn the handwheel the opposite
direction and count how many turns
1 Inspect the grease fittings for the it takes to return the dial indicator
sliding head. If the fittings are dry, the to zero. This is count B.
sliding surfaces may have experienced Subtract count A from count B.
undue wear. This can lead to tilting This is how much backlash (play) is in
of the head. This can cause the shear the adjusting mechanism.
6
pin to break. Also check the shear pin
6-3 Refiner Spare Parts Book 1.800.261.9351
In many cases, what first appears to be
a problem with the refiners controller
may be related to excessive backlash in
the adjusting mechanism. If the backlash
is greater than 2 turns, the refiner may
not run consistently. The controller may
cause the gearmotor to hunt. It will keep
moving the sliding head trying to find
the correct adjustment. The excessive
backlash prevents the controller from
setting the sliding head at the best position.
5 Check the coupling for free move-
ment. There should be no grease in the
coupling. The coupling provided with
GL&V refiners use oil. Grease can re-
strict the movement of the shaft. This
will lead to damage to the refiner. Look
for uneven wear on Disks 3 and 4. This is a
sign that the coupling is not moving freely.
Note: DD3500 and DD3600 refiners
are unaffected with grease in the cou-
pling. The latest splined rotor and hub
upgrade ensures rotor position is not
affected by grease in the coupling.
6 Inspect the packing sleeve for grooving.
This can prevent the shaft from moving
freely. Note: DD3500 and DD3600
refiners are unaffected from a worn
packing sleeve. The latest splined rotor
and hub conversion ensures rotor position
is not affected by a worn packing sleeve.
7 Check the alignment (tram) of the
rotating head. Misalignment can cause
excessive wear of the bearing surfaces
of the bearing housing, and a decrease
in the refiners performance. Severe mis-
alignment (.5mm [.020"]) can cause a
broken shaft. The procedure for checking
the alignment (tramming) of the rotating
head is:
Mount a dial indicator on the ro-
tating head. Set the plunger against
the machined face of the base casting
that the door closes against.
Take readings at the 12, 3, 6 and 9
oclock positions. The difference in the
dial indicator readings (TIR or total
indicator runout) should be less than
.05mm (.002").
JAN 2010 Rev 00
2010 GLV. All rights reserved0110.

8 Check the face of the hub for runout.
The procedure for this is:
Use a magnetic base to mount a
dial indicator to the base casting.
Set the plunger against the face of
the hub.
Rotate the hub and note the readings
on the dial indicator. A difference
(TIR or total indicator runout) of
more than .025mm (.001") indicates
a bent flange, bent shaft or both.
9 Inspect the disk mounting surfaces
of the stationary, rotating and sliding
heads. Built-up stock can leave a
corroded outline of the disk on the
mounting surface. If this corrosion has
occurred, the surface will have to be
remachined so that it is flat and parallel.
10 Check the coil-type thread inserts
on the plate mounting surfaces. If
these are not seated properly, they
can cause high spots. These high spots
interfere with proper disk installation.
This can lead to plate clashing and
damage.
JAN 2010 Rev 00
2010 GLV. All rights reserved0110.
11 Inspect the condition of the tapped
holes for the door. Inspect both the coil-
type thread inserts and the threads
they are screwed into. These threads
can corrode. Once this underlying ma-
terial is damaged, the inserts are not
properly supported. At high operating
pressures these corroded threads can
fail. This could allow the door to open.
If the door opens during operation, it
can cause serious injury or death. All
door bolts must have solid engagement.
The length of this engagement should
be two times the diameter of the bolt.
For example, 25mm (1") bolts need
50mm (2") of solid engagement.
12 Inspect the airbags for cracking and
leaks. Ensure the Airbags are not full
of water due to water in the air system
from poor separation. Verify there is
adequate air supply and that the airbag
solenoid is functioning properly. Con-
stantly inflated airbags can lead to pre-
mature plate wear. Airbags completely
filled with water will not deflate properly
and can lead to premature plate wear.
Refiner Spare Parts Book 1.800.261.9351
MAINTENANCE
Note: DD3500 and DD3600 refiners
eliminate the pneumatic airbag locking
system.The latest splined rotor and hub
upgrade ensures accurate rotor position.
13 Check the inlet pressure. Excessive
inlet pressure (above 445 kPa [65 psi])
can cause excessive wear on the #1 and
#2 disks. It can also cause packing leak-
age or premature wear. Inlet pressure
should be around 205 kPa (30 psi).
Note: DD3500 and DD3600 refiners
are unaffected by inlet pressure. The
latest splined rotor and hub upgrade
ensures rotor position is not affected
by inlet pressure.
14 Check the stock recirculation line, if
one is used (not shown). Confirm that
it is working properly. An improperly
working recirculation system can cause
a build-up of pressure in the refiner.
6
6-4
E-mail: refiners@glv.com Call us @ 800.261.9351 find it all @ www.glv.com