Académique Documents
Professionnel Documents
Culture Documents
ABSTRACT
It was demonstrated that the stable propagation of the explosive process is possible in low-density
emulsion explosives (EEs) obtained through mixing of emulsion with a significant amount of
expanded polystyrene (or other similar) granules. Such a process takes place in the form of a
detonation-like wave of emulsion drops in explosive gas streams flowing out of the high-pressure
area of the reaction zone.
Chemical reaction in such EEs takes place in the form of surface combustion of emulsion particles
interacting with the gas stream.
A method was developed for determining parameters of decomposition of low-density EEs, and
it was demonstrated that a gradual pressure increase takes place in products during the explosion
of such EEs.
The performed analytical research allowed low-density EEs (obtained through mixing of emulsion
with a significant amount of expanded polystyrene) to be recommended for smooth blasting.
Industrial-experimental blasts at quarries of Ural and Siberia, with extreme positioning of sides
and using low-density EEs, have confirmed the viability of the recommendations given.
The obtained results are useful in the advancement of smooth blasting technology using low-
density EEs.
1. Chief Science Advisor, Global Mining Explosive-Russia LLC, 332 Sovkhoznaya Street, Vasilyevskoye Village, Yurinsky District, Mari El Republic 425378, Russia. Email: akaz2006@yandex.ru
2. Chief Engineer, Global Mining Explosive-Russia LLC, 5034 Tennisnaya Street, Selyatino village, Naro-Fominsky District, Moscow Region 143345, Russia. Email: ilmaslov@mail.ru
11TH INTERNATIONAL SYMPOSIUM ON ROCK FRAGMENTATION BY BLASTING / SYDNEY, NSW, 2426 AUGUST 2015 555
S A GORINOV AND I Y MASLOV
1 4
2 5
3 6
FIG 1 Illustration of the first series of experiments. The numbers shown indicate the sequence of actions.
covering the charges section. The form was placed transversely was 40kg/m3 and the velocity of detonation was 3440 m/s at
to the charge axis, at the distance of 500 mm from the charges density 520 kg/m3.
initiation point. The EE was prepared by mixing expanded Such a high value of VOD has determined the change
polystyrene granules with emulsion. Charge diameter in the of sensitising method. Instead of expanded polystyrene
first series of experiments was 90mm. Average diameter of granules, popcorn granules were used (expanded polystyrene
expanded polystyrene granules 12 mm. Bulk density and popcorn granules have relatively similar physical and
30kg/m3. mechanical properties).
The conclusion of the first series of experiments: at Popcorn granules with 40 kg/m3 bulk density and 8.0mm
charge density less than 0.70 g/cm3, there is no detonation average diameter were used.
transmission through the copper plate.
Charge diameters in the series of experiments with popcorn
Second series of experiments granules sensitising were 130 mm and 240 mm.
In the second series of experiments, we have measured The selection of this sensitising method was determined
the velocity of the explosive process propagation within due to the reasons discussed in the following section.
the explosive charge. Initially, 130 mm diameter charges According to (eg) Baranov, Vedin and Bondarenko (1993),
were blasted. The EE was prepared by mixing expanded who have studied detonation of ANFO + expanded polystyrene
polystyrene granules with emulsion. The average diameter of granules mixtures, polypropylene under mechanical impact
expanded polystyrene granules was 45 mm, the bulk density decomposes into acetylene, which is capable of fast exothermic
556 11TH INTERNATIONAL SYMPOSIUM ON ROCK FRAGMENTATION BY BLASTING / SYDNEY, NSW, 2426 AUGUST 2015
PHYSICAL AND TECHNICAL EVALUATION OF POSSIBILITY USING LOW-DENSITY EXPLOSIVES IN SMOOTH BLASTING
oxidation, and this fact increases the explosive efficiency of As a result of experiments, it was determined that when
such mixtures. the composition is initiated by boosters made of T-1000-L-PO
trinitrotoluene blocks, it detonates completely. At that, VOD
However, the researches of Maslov (2013) cast some
amounts to 4123 m/s, when blasting 240 mm diameter charge
suspicion upon polypropylene decomposition into acetylene (Figure 3), and to 4065 m/s, when charge diameter is 130 mm
under mechanical impact in the process of blasting EEs (Figure 4).
sensitised with expanded polystyrene granules.
For this reason, experiments using expanded polystyrene DISCUSSION OF EXPERIMENTAL DATA
with high velocity of detonation may be interpreted as an Let us assume that detonation processes in low-density
appearance of the properties of expanded polystyrene according EEs sensitised with expanded polystyrene granules are
to (eg) Baranov, Vedin and Bondarenko (1993), which does not described by the shock wave excitation model presented in
correspond with the opinion of the authors of this study. the Annex.
Lets introduce the designation:
The EE was prepared by mixing of the specified emulsion
(EM) with popcorn granules (PPC) at volume ratio: 4 EM and to
7 PPC. Mixture density was 600 kg/m3 (this density value is kp =
t oo
due to additional airing of mixture in the process of mixing).
where:
The external appearance of experimental charge in a is the initial EE density
cardboard shell of 130 mm diameter is shown in Figure 2. is the EE density at the start of decomposition process
(see appendix)
In our case, evaluation of k (EE compression factor) was
performed by extrapolation of calculated k values for the
range of Emulpor densities 1.01.27 g/cm3 to the area of low
charge densities. The graph of k is shown in Figure 5. The
analytical dependence of k from the initial density:
k 1,45 - 0,37oo
where:
is taken in g/cm3
At = 0.6 g/cm3, k = 1.23.
FIG 2 External appearance of experimental charge The calculation of VOD of the EE through the methods
in cardboard shell of 130 mm diameter. presented in the Annex, at = 600 kg/m3 and bulk density
FIG 3 Distance passed by the detonation wave plotted against time. EE density 600 kg/m3. Charge diameter
240 mm. Velocity of detonation (VOD) = 4123 m/s. Booster T-1000-L-P block.
11TH INTERNATIONAL SYMPOSIUM ON ROCK FRAGMENTATION BY BLASTING / SYDNEY, NSW, 2426 AUGUST 2015 557
S A GORINOV AND I Y MASLOV
FIG 4 Distance passed by the detonation wave plotted against time. EE density 600 kg/m3.
Charge diameter 130 mm. Velocity of detonation (VOD) = 4065 m/s. Booster T-1000-L-P block.
558 11TH INTERNATIONAL SYMPOSIUM ON ROCK FRAGMENTATION BY BLASTING / SYDNEY, NSW, 2426 AUGUST 2015
PHYSICAL AND TECHNICAL EVALUATION OF POSSIBILITY USING LOW-DENSITY EXPLOSIVES IN SMOOTH BLASTING
f p
2c k 1 u* of explosive gases with relation to the emulsion matter:
# f k + 1 K ap gas p c m
2c
c
(2)
2t ogas + o
D
m1cair. t x1 m2cstream t f
Ksh .w.
, Kstream =
1 f m e ce t e f m e ce t e
_c a + 1i]k + 1g t u 2 c
tf = f p
k
k 1
b + K+ at o l 1
gas c
a *
(3) 1, cair, x = heat conductivity factor, heat capacity and
2t ogasD 2 k K+ a
density of air in the blast wave
c-1
2, cstream, f = heat conductivity factor, heat capacity and
_c a + 1i] k + 1g t a u*2
k-c
density of explosive gases in the streams head end
f p
k 1 c
Tf = 2k TB f k + 1 p
c
(4) e, ce, e = heat conductivity factor, heat capacity and
k+1 K+ atogas 2t ogasD2 density of the emulsion
Tsh.w. = temperature of air in the blast wave
where: The condition for occurrence of detonation transmission
a = 1.2 is the adiabatic exponent of air in the blast wave by the streams of explosive gases flowing out of the high-
TB = the temperature of explosion products pressure area will take place in case:
The stream of explosive gases flowing out from the high-
pressure area generates a blast wave in the air that is between <tchem.r., (8)
the granules and inside them (porosity 9598 per cent).This
blast wave and the following stream of hot explosive gases where:
flow around the matrix emulsion fog. If these drops inflame tchem.r. = duration time of chemical reaction in the high-
during the period less than the duration of explosives pressure area
decomposition process in the area of violent chemical reaction In the case under consideration:
(the high-pressure area), then propagation of the explosive
process throughout the low-density EE will be determined by Rdr
the propagation speed of this ignition process. t chem.r. = (9)
v comb.
We shall evaluate the ignition time of emulsion drops
where:
according to the methodology of Vilyunov (1984).
Rdr is the average radius of an emulsion drop
Induction time of ignition of an emulsion drop (when it is
vcomb is the velocity of ablation combustion
blown over by the air blast wave and the stream of explosive
gases) will be found from the following equations (we assume For determination of the velocity of ablation combustion,
that due to exceptionally short duration of ignition process, Andreev, Ershov and Lukyanchikov (1979) have suggested a
radiant energy plays the leading role in its realisation): relation:
1 1
cRT S2 E 1 - 0, 2 H H + 0.36H2H t 2 Xu 2 3
x = xj ta ta = exp d RT n xj = (5) vcomb. = f e p f * p (10)
EQv z 1 - 0.8b tf Rdr
S
11TH INTERNATIONAL SYMPOSIUM ON ROCK FRAGMENTATION BY BLASTING / SYDNEY, NSW, 2426 AUGUST 2015 559
S A GORINOV AND I Y MASLOV
560 11TH INTERNATIONAL SYMPOSIUM ON ROCK FRAGMENTATION BY BLASTING / SYDNEY, NSW, 2426 AUGUST 2015
PHYSICAL AND TECHNICAL EVALUATION OF POSSIBILITY USING LOW-DENSITY EXPLOSIVES IN SMOOTH BLASTING
At that, gradual pressure increase is observed in explosive Vilyunov, V N, 1984. Theory of Ignition of Condensed Substances, p 189
decomposition products, which is advantageous for smooth (Nauka: Novosibirsk).
blasting. Vlasov, O E, 1957. Foundations of Blast Action Theory, p 408 (VIA).
Industrial-experimental testing has demonstrated the Zeldovich, Y B and Raizer, Y P, 1966. Physics of Blast Waves and High-
efficiency of using low-density EEs in smooth blasting at temperature Hydrodynamic Phenomena, p 688 (Nauka).
OAO Uralasbest (OJSC) quarry.
The research results allow obtaining useful information for APPENDIX
the creation of new types of low-density EEs and validation of
smooth blasting technology using such explosives. Physical-mathematical model describing
detonation in the EE sensitised with gas pores
REFERENCES
Andreev, V V, Ershov, A P and Lukyanchikov, L A, 1979. Two-phase
or expanded polystyrene granules
low-velocity detonation of porous explosive, Physics of Combustion According to Kolganov and Sosnin (2009), the value of
and Explosion, 15(1):8993. detonation pressure in the EE sensitised with gas pores has
Baranov, E G, Vedin, A T and Bondarenko, I F, 1993. Low-density
104 MPa degree, and EEs have ten to 25 percent porosity. This
Explosives for Open-cast Mining, p 107 (Nedra). pressure does not create instantaneous decomposition of the
EE; therefore, this explosive may be considered insensitive
Baum, F A, Stanyukovich, K P and Shekhter, B I, 1959. Physics of
before the start of decomposition.
Explosion, p 800 (Fizmatgiz).
For the case, in which the emulsion is a continuous
Caroll, M M and Holt, A C, 1972. Static and dynamic pore-collapse
relation for ductile porous materials, J Appl Phys, 43(4):16261636. dispersion medium for gas pores or expanded polystyrene
granules, the following detonation process model is taken
Cook, , 1980. The Science of Industrial Explosives, translated from
(Gorinov, 2010a; Kutuzov and Gorinov, 2011).
English, p 453 (Nedra).
During the initial period, under the action of detonation
Davydov, V Y, Dubnov, L V and Grishkin, A M, 1992. Universal
thermo-dynamical criterion of efficiency of explosives, Physics of
wave, the EE matter flows into pores. At that, density of the
Combustion and Explosion, 28(4):102107. matter is considered constant, and the change of the mediums
density is explained by porosity decrease (Caroll and Holt,
Dunin, S Z and Surkov, V V, 1979. Dynamics of pore collapse in blast
1972; Dunin and Surkov, 1979).
wave front, Applied Mathematics and Mechanics, 43:511518.
In the process of inflow, local heating of the explosive and
Gorinov, S A, 2010a. Theoretical evaluation of detonation parameters
of granemites, Mining Research and Information Bulletin, 8:121130. its combustion takes place, and this results in a detonation
process development. Due to asymmetry of the process of
Gorinov, S A, 2010b. Approximating method of detonation parameters
the explosives inflow into a pore, before the start of chemical
calculation for low-density ammonium nitrate explosives, Mining
Research and Information Bulletin, 10:244256.
reactions, the medium acquires a certain velocity towards the
direction of detonation wave propagation. Decomposition
Gorinov, S A, Kuprin, V P and Kovalenko, I L, 2009. Evaluation processes start and take place within an already moving
of detonation ability of emulsion explosives, in High-Energy
medium. The value of this velocity is determined by the value
Processing of Materials, pp 1826 (Dnepropetrovsk).
of time interval between the moment of detonation wave
Gorinov, S A and Maslov, I Y, 2011. Thermal-physical properties approaching to the pore, and the moment corresponding
of non-sensitized emulsion matrix a component of emulsion
to the start of decomposition. The lower such interval is, the
explosives, Mining Research and Information Bulletin, 12:1720.
lower the mediums motion velocity will be at the moment of
Kolganov, E V and Sosnin, V A, 2009. Industrial Emulsion Explosives its detonative decomposition. Because of that, such velocity
(Compositions and Properties), 592 (GosNII Kristall: Dzerzhinsk).
increment is low in individual explosives characterised by high
Kudzilo, S, Kokhlichek, P, Trzhchinsky, V A and Zeeman, S, 2002. sensitivity, and the medium is considered stationary at the
Operational characteristics of emulsion explosives, Physics of moment of decomposition. However, such velocity increment
Combustion and Explosion, 38(4):95102. may be quite significant (hundreds of metres per second) for
Kukin, P P, Yushin, V V, Yemelyanov, S G, Kolesnikova, T M, Popov, explosives with relatively low sensitivity (Gorinov, 2010b).
V M, Protasov, V V, Severenchuk, P N and Shulga, L V, 2014.
The change of the EEs state in P-V coordinates will be as
Theory of Combustion and Explosion, p 435 (Urait).
shown in Figure 6.
Kutuzov, B N and Gorinov, S A, 2011. Physical-technical foundations
for creating emulsion and granulated explosives and means for
OA section characterises the process of the mediums inflow
their initiation, Mining Research and Information Bulletin, 7:3452. into a pore. At this section, the explosive acquires additional
motion velocity towards the direction of detonation wave
Kuznetsov, V A, 2010. Validation of drilling and blasting technology
propagation. Point corresponds to the moment of start of
at quarries and open-cast mining and construction workings
based on deformational zoning of blasting benches, abstract of exothermic reaction of the explosive in the pore (or on the
the Doctoral thesis in Engineering Science, Moscow Mining pores surface). Back pressure occurs in the mediums pores,
University, p 43. the medium starts perceiving the load as a non-porous matter
Landau, L D and Stanyukovich, K P, 1945. On studying detonation (Zeldovich and Raizer, 1966). Pressure rises steeply in the
of condensed explosives, Reports of the USSR Academy of Sciences, medium (according to the law of Hugoniot adiabat). This
45(9):399402. process is described by AC section. Simultaneously, explosive
Maslov, I Y, 2013. Increasing the efficiency of blasting preparation of
decomposition starts radially from the centres of hot points.
enclosing rocks at Kuzbass open casts with the use of emulsion At point , confluence of combustion spheres takes place.
explosives sensitized with expanded polystyrene granules, PhD Next, the change of pressure takes place along section
thesis in Engineering Science, Moscow Geological Prospecting contained in Michelsons line . Point (Chapman-Jouguet
University, p 132. point) corresponds to the point of tangency between line
Maslov, I Y, 2014. Evaluation of characteristic density of emulsion and LN curve, which describes the expansion of detonation
explosives sensitized with expanded polystyrene granules, products. From Figure 6, one can see that in case of decrease of
Mining Research and Information Bulletin, 6:310. Vo value, M point ordinate increases, and in case of increase, it
11TH INTERNATIONAL SYMPOSIUM ON ROCK FRAGMENTATION BY BLASTING / SYDNEY, NSW, 2426 AUGUST 2015 561
S A GORINOV AND I Y MASLOV
RTH
PH _VH - ai = (S5)
n
where:
PH = pressure of explosive gases in the Chapman-Jouguet
point
TH = temperature of explosive gases in the Chapman-
Jouguet point
n = average molar mass of explosive gases
We approximate the Hugoniots curve for explosive gases P
= P(V) by two-polytropic approximation in accordance with
the suggestion by Landau and Stanyukovich (1945):
FIG 6 Change of the EEs state in P-V coordinates. Voo initial specific volume Vi k V k V c
P = Pi d n at Vi # V # V* and P = Pi e i o c * m at V 2 V* (S6)
of explosive; Vo specific volume in the point of start of chemical reactions. V V* V
where:
_TB - T0 i R :/ bicrv_ X i_TBi + 3 / fj p jD = GQV
i (S7)
a= 18 / bi ai + / fj a jB where:
G (S4)
cr V_ i i ^T*h = relative molar heat capacity of Xi gas at temperature
X
where: T*
562 11TH INTERNATIONAL SYMPOSIUM ON ROCK FRAGMENTATION BY BLASTING / SYDNEY, NSW, 2426 AUGUST 2015
PHYSICAL AND TECHNICAL EVALUATION OF POSSIBILITY USING LOW-DENSITY EXPLOSIVES IN SMOOTH BLASTING
(S11)
(S18)
For calculations, we take (Gorinov, Kuprin and Kovalenko,
2009):
where:
R0 = gas pore radius
V* / K+ a (S12)
= size of emulsion particles
where: Pf = detonation wave front pressure value
Et + is the parameter characterising the volume of gaseous c, c, CC = density, heat conductivity factor and specific heat
explosion products at the point of compound in two- capacity of ammonium nitrate, correspondingly
polytropic description P = P(V) of gaseous explosion = internal friction factor of ammonium nitrate
products = density of the EEs matrix
Based on empirical data processing K+ 4.4 (Gorinov, = initial porosity of the emulsion part of the
2010b). explosive
Within the scope of two-polytropic approximation, in T
| 0 = rise of the EE temperature (due to friction) necessary
accordance with the energy conservation law, assuming for beginning of explosive combustion reaction
incompressibility of solid reaction products, and at charge T = value is determined from the equation:
diameter not less than the extreme value, we get:
(S19)
where:
T* = 523 K (the temperature of start of autocatalytic
reaction of ammonium nitrate decomposition
(Kolganov and Sosnin, 2009)
= initial temperature of the EE
w1 and w2 = specific areas of water films, and of
(S13)
ammonium nitrate on surfaces of shear cracks,
correspondingly
where:
L1 and L2 = specific heats of water vaporisation
U = velocity acquired by the matter at OA section of V-
diagram (Figure 6) and of ammonium nitrate decomposition,
correspondingly
U/D = value is determined under the momentum
conservation law, and in this case: k = thermal activity factor:
b b -1 m1c1t1
U fd 1 - 1 nk -
D
= t
00
t0 / t j pf tk + / t j p (S14) kf =
mece te
(S20)
j j 0 j j
P* +
t
o
D2 (S16) R = universal gas constant
k+1
W = mass velocity of the explosives matter behind
In the case the EE is sensitised with gas pores, o is determined the blast wave front
from the equation by Gorinov, Kuprin and Kovalenko (2009): U = mass velocity increment at section of PV-
diagram (Figure 6)
t0 = zt00 + ]1 - zg t* (S17) 1, 1 = factor of adiabatic curve, average molecular
weight of bubble gases, correspondingly
where: c1 + 1 n1
t1 = t1o ]W - U g2 ( t1 initial density of gases in
O
00 = initial density of the explosive
_c + 1i R
2
= non-porous density of the explosive 1 the bubble)
z = ratio of the porosity of the explosive at the moment The measured velocity of detonation (VOD in laboratory
of start of decomposition to the initial porosity system of coordinates) is equal to:
For such EEs, z is determined from the equation (Gorinov,
2010a): D* = D + U (S22)
11TH INTERNATIONAL SYMPOSIUM ON ROCK FRAGMENTATION BY BLASTING / SYDNEY, NSW, 2426 AUGUST 2015 563
S A GORINOV AND I Y MASLOV
564 11TH INTERNATIONAL SYMPOSIUM ON ROCK FRAGMENTATION BY BLASTING / SYDNEY, NSW, 2426 AUGUST 2015