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Article history: The operating parameters for the optimum performance of a novel multistage stepped bubble column
Received 26 April 2016 humidifier design were experimentally determined. An improved humidification-dehumidification
Revised 6 March 2017 (HDH) desalination system can be obtained by integrating such a humidifier with a dehumidifier. The
Accepted 6 April 2017
relationship between the variation of the pressure drop with varying water column height at different
Available online 7 April 2017
superficial velocities of air was evaluated. A water column height of 1 cm and superficial velocity of air
of 25 cm/s provide the best humidifier performance at the lowest pressure drop. The performance of
Keywords:
single-stage, two-stage, and three-stage bubble column humidifiers was evaluated in terms of the abso-
Water desalination
Air humidification
lute humidity when the inlet water temperature is varied in the range of 3575 C. The absolute humidity
HDH system increases exponentially with increasing inlet water temperature. The percentage increase in the absolute
Multistage humidifier humidity achieved by the two-stage and three-stage bubble column humidifiers are, respectively 79%
Bubble column and 1821% higher than that achieved by the single-stage bubble column humidifier.
Electrical heating 2017 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.applthermaleng.2017.04.021
1359-4311/ 2017 Elsevier Ltd. All rights reserved.
H.M. Abd-ur-Rehman, F.A. Al-Sulaiman / Applied Thermal Engineering 120 (2017) 530536 531
utilize waste heat resources and low grade energy, low cost of the humidification process in the single-stage humidifier configuration
required construction materials, and moderate investment [9]. The is represented by the line A-B on the psychometric chart. In the
challenge is to come up with an efficient, reliable, and cost effective single-stage humidifier configuration, the water and air streams
design to harness the true potential of the HDH water desalination are homogeneously mixed in the bubble column and a large tem-
system. Several studies that explore HDH as an effective means of perature difference that increases the irreversibility of the system
brackish water desalination are available. The early designs is present. The air humidification process in the two-stage humid-
[1016] suffered from the lower efficiency of the HDH system ifier configuration is represented by the line A-20 for the second
due to their inefficient dehumidification. Therefore, the main focus stage and the line 20 -B0 for the first stage on the psychometric
of most of the later studies [1721] was to improve the dehumid- chart. As the number of stages are increased from 1 to 2, hot humid
ification process of the HDH system, and comparatively less atten- air at the exit of the second bubble column stage (represented by
tion has been paid towards the improvement of the humidification point 20 on the psychometric chart) also passes over the neighbor-
process. ing first bubble column stage (represented by line 20 -B0 on psycho-
Humidification is one of the key processes in the HDH water metric chart). The first bubble column operates at a higher
desalination system. There are many devices which can be used temperature as compared to the second column. This allows the
for the humidification process. These devices include the spray air to absorb more moisture and achieve a higher absolute humid-
tower, wetted-wall tower, packed-bed tower, and the bubble col- ity at the exit of the humidifier operated in the two-stage configu-
umn [22]. The bubble column is an innovative design of a humidi- ration. Similarly, when the humidifier is operated in the three-
fication device in which air is passed through a perforated plate to stage configuration, the air at the exit of the third bubble column
form bubbles in a hot water column. As the air bubbles move stage (represented by point 300 on the psychometric chart) also
through the hot water column, heat and mass transfer take place passes over the neighboring second bubble column stage (repre-
simultaneously. The higher rate of heat and mass transfer in bubble sented by line 300 -200 on the psychometric chart) and first bubble
columns have made them attractive to be used as multiphase reac- column stage (represented by line 200 -B00 on the psychometric
tors in metallurgical, biomedical, and chemical processes such as chart). This allows air more time for heat and mass transfer and
the Fischer-Tropsch process [23]. However, the use of bubble col- air becomes hotter and more humid at the exit of the humidifier
umn humidifiers in HDH water desalination systems is very limited. operated in the three-stage configuration.
There are only a very few studies [2428] that have investigated
the bubble column as a humidifier for HDH water desalination. 2. Experimental setup and procedure
Moreover, a single-stage design was used in all previously per-
formed experimental investigations of the bubble column humidi- A laboratory scale setup shown in Fig. 3 and Fig. 4 was designed
fier. In the single-stage design, the water and air streams are and built to investigate the performance of the proposed humidi-
homogeneously mixed in the bubble column and a large tempera- fier. Fig. 3 depicts a schematic illustration of the proposed humid-
ture difference that increases the irreversibility in the system is ifier and Fig. 4 shows a photograph of the actual experimental
present. Therefore, a novel multistage bubble column humidifier setup. The enclosure of the multistage experimental setup was
shown in Fig. 1 is proposed and implemented in this study. In constructed using 10 mm thick Plexiglas sheet. Plexiglas is a trans-
the multistage configuration, the water and air stream paths are parent thermoplastic material that has a thermal conductivity of
segmented to provide a lower temperature difference in each 0.19 W/m K. The use of transparent material allows the observa-
stage. Consequently, a lower irreversibility is present in the sys- tion of the process inside the unit during experiments. Another
tem. Other advantages of this design are its stepped configuration advantage of using Plexiglas is its low thermal conductivity which
that allows the water stream to maintain a minimum desirable reduces the heat loses from the system. Plexiglas was also used to
water column height and the water flowing through the stages construct the three bubble columns of 300 mm 300 mm cross
under the force of gravity. A minimum water depth in the bubble section in a stepped configuration. Air is passed through the perfo-
columns results in a lower air side pressure. rated plates to form bubbles in a pool of hot water in the bubble
The multistage stepped configuration also helps in attaining a columns. The perforated plates of 300 mm 300 mm in cross sec-
higher absolute humidity by both heating and humidifying the tion were made from a 2 mm thick black acrylic Plexiglas sheet.
air throughout its full path inside the humidifier. Fig. 2 depicts Each perforated plate splits a bubble column into lower and upper
the air humidification process in the humidifier operated in the compartments. Air is introduced using a 400 W blower with an
single-stage, two-stage, and three-stage configurations. The air adjustable flow rate to the lower compartment of each bubble col-
Fig. 1. (a) Proposed design of the multistage bubble column humidifier, and (b) Segmented water and air streams along the steps of the multistage humidifier design.
532 H.M. Abd-ur-Rehman, F.A. Al-Sulaiman / Applied Thermal Engineering 120 (2017) 530536
Fig. 2. Psychometric chart for the air humidification process in the humidifier operated in the single-stage, two-stage, and three-stage configurations. [The experiments were
conducted at a water column height of 3 cm, inlet water temperature of 60 C, inlet air temperature of 32 C, relative humidity of 50% of air at the inlet, and superficial velocity
of air of 25 cm/s.]
Fig. 3. Schematic diagram of the experimental setup. (1) Air blower; (2) Orifice meter; (3) Manometer; (4, 9, 10, 11) Thermocouples, (5) Perforated plates; (6) Heated water
supply; (7) Throttle valve; (8) Rotameter; (12) Humidifier air outlet.
umn through a 25 mm diameter CPVC pipe. The lower compart- 2.1. Experimental procedure
ment of each bubble column is used to distribute the air stream
uniformly through the perforated plate. The upper compartment The experiment is commenced by blowing air using the air
of each bubble column is used as a pool for the hot water through blower (1). If water is introduced without blowing air first,
which air is passed to form bubbles. the water will flow through the perforated plates (5).
H.M. Abd-ur-Rehman, F.A. Al-Sulaiman / Applied Thermal Engineering 120 (2017) 530536 533
The volumetric flow rate of air from the blower is adjustable meter that is designed and installed according to the ISO 5167
and is measured by an orifice meter (2) connected to a benchmark design recommendations. The orifice flow meter is
manometer (3) to measure the pressure drop across the orifice connected to a U-tube manometer that has a range of 0.150 cm
plate, allowing the calculation of the air flow rate. The dry-bulb/ H2O with an accuracy of 0.1 cm. The U-tube manometer provides
wet-bulb temperatures of the air stream are measured using K- the pressure drop across the orifice plate that is used to calculate
type thermocouples (4) before air enters the humidifier. the volumetric flow rate of the air. The volumetric flow rate of
When air is flowing through the perforated plates, the heated the air is divided by the cross-sectional area of the bubble column
water is introduced to the tanks (6). The volumetric flow rate to get the superficial velocity of air. The uncertainty in the mea-
of water is measured using a rotameter (8) adjusted to the sured values of the superficial velocity of air is 0.79 cm/s. The val-
desired value by a throttle valve (7). Temperature of water is ues of the superficial velocity of air are cross checked with the help
measured using a thermocouple (9) before water enters the of hot wire anemometer that has a range of 025.4 m/s with an
humidifier. accuracy of 1.5% of full scale.
The desired temperature of water is achieved using four electri-
cally heated elements of 1.2 kW power each, combined with a
thermostat. Hot water at the desired temperature is introduced 3. Results and discussion
to the bubble column chambers where the air flowing through
the perforated plates forms bubbles in the pools of hot water. One of the major challenges in the experimental investigation of
Air is heated and humidified until it reaches the exit of the a bubble column humidifier is the optimization of the geometric
humidifier (12) by the simultaneous heat and mass transfer to features of the perforated plates, so that a lower pressure drop is
the air bubbles as they rise through the hot water columns. achieved without water leakage through the perforations. Hence,
Dry-bulb/wet-bulb temperatures of the hot and humid air are three different perforated plates were designed and tested. The
recorded using thermocouples (11) at the exit of the humidifier. geometric features of the three perforated plates used during the
experimental work are listed in Table 1.
A data acquisition system consisting of five NI 9213 thermocou- The three designs of perforated plates were tested at different
ple modules installed in a NI cDAQ-9178 USB chassis is connected superficial velocities of air and the results are shown in Fig. 5.
to a computer. Thermocouple readings are displayed and stored The minimum pressure drop was achieved using Design 1 due to
using Labview program. Real-time processed thermocouple read- the larger hole diameter and higher open area ratio compared to
ings are taken every 2 s and the average temperature measured the other two designs. However, water leakage was observed from
by each thermocouple is recorded every 5 min using the developed the perforations during the experiments. The hole diameter was
Labview program. reduced from 3 mm to 2 mm in Design 2 keeping the number of
The uncertainty in the measured value is calculated as the root holes the same as in Design 1, i.e., 105 holes to overcome water
sum square of the fixed error of the instrumentation and the ran- leakage. Although Design 2 was effective in preventing water leak-
dom error observed during different measurements [29]. The age from the perforations, the pressure drop is high. The high pres-
water temperature as well as the dry-bulb/wet-bulb temperatures sure drop is due to the low open area ratio in Design 2. Thus, the
of air are measured with K-type thermocouples that have the range number of 2-mm holes was increased to 149 in Design 3. The
of 267316 C with an accuracy of 0.1 C. The estimated uncer- higher number of holes increases the open area ratio and reduces
tainty of the thermocouples along with the data acquisition system the pressure drop as compared to Design 2. Moreover, no leakage
is 0.25 C. The absolute humidity of air is determined using the was observed with Design 3 during the experiment. Therefore,
psychometric calculations of the dry-bulb/wet-bulb temperatures Design 3 was selected as the best choice for the experimental
at different locations in the humidifier. The uncertainty in the mea- setup.
sured values of the absolute humidity is 0.93%. The volumetric After selecting the best design of the perforated plate (i.e.,
flow rate of the water is measured using the float type rotameter Design 3), experiments were performed to determine the optimum
that has a range of 17 L/min with an accuracy of 5% of full scale. values of superficial velocity of air and water column height that
The volumetric flow rate of air is measured using an orifice air flow gives the best performance of the humidifier. Initially, the humid-
534 H.M. Abd-ur-Rehman, F.A. Al-Sulaiman / Applied Thermal Engineering 120 (2017) 530536
Table 1
Geometric features of the three designs of the perforated plates tested.
Number of holes Hole Diameter (mm) Pitch size (mm) Open Area Ratio (%)
Design 1 105 3 25 0.77
Design 2 105 2 25 0.33
Design 3 149 2 20 0.49
Fig. 6. Influence of the water temperature on the absolute humidity at different superficial velocities of air at a water column height of; (a) 1 cm, (b) 3 cm, and (c) 5 cm.
H.M. Abd-ur-Rehman, F.A. Al-Sulaiman / Applied Thermal Engineering 120 (2017) 530536 535
3.1
18
2.8
2.5 15
2.2
12
1.9
1.6 9
1.3
6
1
1 2 3
Number of stages 3
225 225
200 200
175 175
150 150
125 125
100 100
75 75
50 50
25 25
0 0
35 40 45 50 55 60 65 70 75 40 45 50 55 60 65 70 75 80 85
Water Temperature [C] Water Temperature [C]
Fig. 8. Variation of the absolute humidity with the inlet water temperature for the Fig. 10. Comparison of the difference in the vapor content as a function of the water
single-stage, two-stage, and three stage-configurations. temperature obtained in the present study with those published in the literature.
536 H.M. Abd-ur-Rehman, F.A. Al-Sulaiman / Applied Thermal Engineering 120 (2017) 530536
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Acknowledgment bubbling humidification, in: Advances in Computer Science, Intelligent System
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