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COLOR LASERJET PRO MFP

Repair Manual

OK

M176 M177
HP Color LaserJet Pro MFP M176, M177

Repair Manual
Copyright and License Trademark Credits

2013 Copyright Hewlett-Packard Microsoft, Windows, Windows XP, and


Development Company, L.P. Windows Vista are U.S. registered trademarks
of Microsoft Corporation.
Reproduction, adaptation, or translation
without prior written permission is prohibited,
except as allowed under the copyright laws.

The information contained herein is subject to


change without notice.

The only warranties for HP products and


services are set forth in the express warranty
statements accompanying such products and
services. Nothing herein should be construed
as constituting an additional warranty. HP shall
not be liable for technical or editorial errors or
omissions contained herein.

Part number: CZ165-90943

Edition 1, 10/2013
Conventions used in this guide
TIP: Tips provide helpful hints or shortcuts.

NOTE: Notes provide important information to explain a concept or to complete a task.

CAUTION: Cautions indicate procedures that you should follow to avoid losing data or damaging the
product.

WARNING! Warnings alert you to specific procedures that you should follow to avoid personal injury,
catastrophic loss of data, or extensive damage to the product.

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iv Conventions used in this guide ENWW
Table of contents

1 Removal and replacement .............................................................................................................................. 1


Removal and replacement strategy ...................................................................................................................... 2
Introduction ......................................................................................................................................... 2
Required tools ..................................................................................................................................... 2
Types of screws ................................................................................................................................... 3
Service approach ................................................................................................................................................... 4
Before performing service .................................................................................................................. 4
After performing service ..................................................................................................................... 4
Parts removal order ............................................................................................................................ 4
Removal and replacement procedures ................................................................................................................. 5
Customer-replaceable parts ............................................................................................................... 5
Toner cartridges ................................................................................................................ 5
Imaging drum .................................................................................................................... 7
Dust cover, input tray, and extension tray ....................................................................... 9
Separation pad assembly ............................................................................................... 11
Remove the separation pad assembly ........................................................ 11
Covers and external components ..................................................................................................... 12
Left cover ........................................................................................................................ 12
Document feeder, scanner, and flat cable cover (M177 model only) ........................... 14
Remove the document feeder, scanner, and flat cable cover ..................... 14
Scanner and flat cable cover (M176 model only) ........................................................... 16
Remove the scanner and flat cable cover .................................................... 14
Right cover ...................................................................................................................... 18
Top cover ........................................................................................................................ 20
Remove the top cover .................................................................................. 20
Reinstall the top cover ................................................................................. 24
Inner cover ...................................................................................................................... 28
Remove the inner cover ............................................................................... 28
Grounding cable cover and right top cover .................................................................... 30
Control panel ................................................................................................................... 32
Cartridge door ................................................................................................................. 35
Remove the cartridge door .......................................................................... 35

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Fuser cover ...................................................................................................................... 36
Remove the fuser cover ............................................................................... 36
Rear door and secondary transfer assembly ................................................................. 37
Remove the rear door and secondary transfer assembly ........................... 37
Power supply cover ........................................................................................................ 38
Remove the power supply cover .................................................................. 38
Main assemblies ................................................................................................................................ 39
Formatter PCA (M176 model) ......................................................................................... 39
Remove the formatter PCA (M176 model) .................................................. 39
Wireless PCA (M177 model) ............................................................................................ 42
Remove the wireless PCA (M177 model) ..................................................... 42
Formatter PCA (M177 model) ......................................................................................... 44
Remove the formatter PCA (M177 model) .................................................. 44
Fax PCA (M177 model) .................................................................................................... 45
Remove the fax PCA (M177 model) ............................................................. 45
Control panel FFC ............................................................................................................ 46
Remove the control panel FFC ..................................................................... 46
Engine controller assembly and formatter-engine FFC ................................................ 49
Remove the engine controller assembly and formatter-engine FFC ......... 49
Install a replacement engine controller assembly ...................................... 53
Fuser delivery assembly ................................................................................................. 54
Remove the fuser delivery assembly .......................................................... 54
Reinstall the fuser delivery assembly ......................................................... 58
Intermediate transfer belt (ITB) assembly ..................................................................... 61
Remove the ITB assembly ............................................................................ 62
Reinstall the ITB assembly ........................................................................... 71
Low-voltage power supply assembly (LVPS) and support frame ................................. 72
Remove the low-voltage power supply assembly and support frame ....... 72
Install a replacement low-voltage power supply ........................................ 77
Base plate assembly ....................................................................................................... 78
Remove the base plate assembly ................................................................ 78
Paper pickup roller .......................................................................................................... 79
Remove the pickup roller assembly ............................................................ 79
Scanner and document feeder components .................................................................................... 80
Separate the scanner lid or document feeder from the scan base ............................... 80
Scanner components ...................................................................................................... 82
Scan bezel ..................................................................................................... 82
Scan drive system ........................................................................................ 84
Scan FFC cable .............................................................................................. 85
Scan motor ................................................................................................... 87
Scanner spring assembly ............................................................................. 89

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Document feeder components ....................................................................................... 91
Document feeder (ADF) top cover ................................................................ 91
ADF core ........................................................................................................ 92
ADF separation pad ...................................................................................... 93
ADF inner tray ............................................................................................... 97
ADF input guides and gear ........................................................................... 97
ADF pre-pickup arm assembly ................................................................... 100

2 Parts and diagrams .................................................................................................................................... 101


Order parts by authorized service providers .................................................................................................... 102
Order replacement parts ................................................................................................................ 102
Related documentation and software ............................................................................................ 102
Supplies part numbers .................................................................................................................... 102
Accessories ...................................................................................................................................... 103
Customer replaceable units (CRU) kit part numbers ...................................................................... 104
Whole-unit replacement part numbers .......................................................................................... 105
How to use the parts lists and diagrams .......................................................................................................... 106
Assembly locations ........................................................................................................................................... 107
Base product (no document feeder or scanner) ............................................................................. 107
Covers, panels, and doors ................................................................................................................................. 108
Internal assemblies ........................................................................................................................................... 110
Scanner and document feeder (ADF) assemblies ............................................................................................. 112
Scanner and lid assembly (M176 model) ....................................................................................... 112
Scanner assemblies (M176 model) ................................................................................................. 114
Scan drive system assembly (M176 and M177 models) ................................................................ 116
Scanner and document feeder main assemblies (M177 model) ................................................... 118
Scanner assembly (M177 model) ................................................................................................... 120
Document feeder assembly (M177 model) .................................................................................... 122
ADF top cover assembly (M177 model) .......................................................................................... 124
Core ADF assembly (M177 model) .................................................................................................. 126
Alphabetical parts list ....................................................................................................................................... 128
Numerical parts list ........................................................................................................................................... 131

Index ........................................................................................................................................................... 135

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List of tables

Table 2-1 Order parts, accessories, and supplies ............................................................................................................ 102


Table 2-2 Related documentation and software ............................................................................................................. 102
Table 2-3 Supplies part numbers ..................................................................................................................................... 102
Table 2-4 Accessories part numbers ............................................................................................................................... 103
Table 2-5 Customer replaceable units (CRU) kit part numbers ....................................................................................... 104
Table 2-6 Whole-unit replacement part numbers ........................................................................................................... 105
Table 2-7 Locations of major components, base product ............................................................................................... 107
Table 2-8 Covers, panels, and doors ................................................................................................................................ 109
Table 2-9 Internal assemblies .......................................................................................................................................... 111
Table 2-10 Scanner and lid assembly (M176 model) ...................................................................................................... 113
Table 2-11 Scanner assemblies (M176 model) ............................................................................................................... 115
Table 2-12 Scan drive system (M176 and M177 models) ............................................................................................... 117
Table 2-13 Scanner and document feeder main assemblies (M177 model) .................................................................. 119
Table 2-14 Scanner assembly (M177 model) .................................................................................................................. 121
Table 2-15 Document feeder assembly (M177 model) ................................................................................................... 123
Table 2-16 ADF top cover assembly (M177 model) ......................................................................................................... 125
Table 2-17 Core ADF assembly (M177 model) ................................................................................................................. 127
Table 2-18 Alphabetical parts list .................................................................................................................................... 128
Table 2-19 Numerical parts list ........................................................................................................................................ 131

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List of figures

Figure 1-1 Screwdrivers ........................................................................................................................................................ 2


Figure 1-2 Remove the extension tray ................................................................................................................................. 9
Figure 1-3 Remove the dust cover ....................................................................................................................................... 9
Figure 1-4 Remove the input tray ...................................................................................................................................... 10
Figure 1-5 Remove the separation pad assembly ............................................................................................................. 11
Figure 1-6 Remove the left cover (1 of 3) .......................................................................................................................... 12
Figure 1-7 Remove the left cover (2 of 3) .......................................................................................................................... 12
Figure 1-8 Remove the left cover (3 of 3) .......................................................................................................................... 13
Figure 1-9 Remove the flat cable cover for the M177 model ............................................................................................ 14
Figure 1-10 Remove the document feeder and scanner for the M177 model (1 of 3) ..................................................... 14
Figure 1-11 Remove the document feeder and scanner for the M177 model (2 of 3) ..................................................... 15
Figure 1-12 Remove the document feeder and scanner for the M177 model (3 of 3) ..................................................... 15
Figure 1-13 Remove the flat cable cover for the M176 model .......................................................................................... 14
Figure 1-14 Remove the scanner for the M176 model (1 of 3) ......................................................................................... 14
Figure 1-15 Remove the scanner for the M176 model (2 of 3) ......................................................................................... 15
Figure 1-16 Remove the scanner for the M176 model (3 of 3) ......................................................................................... 15
Figure 1-17 Remove the right cover (1 of 3) ...................................................................................................................... 18
Figure 1-18 Remove the right cover (2 of 3) ...................................................................................................................... 18
Figure 1-19 Remove the right cover (3 of 3) ...................................................................................................................... 19
Figure 1-20 Remove the scanner hinges (1 of 2) ............................................................................................................... 20
Figure 1-21 Remove the scanner hinges (2 of 2) ............................................................................................................... 21
Figure 1-22 Remove the top cover (1 of 5) ........................................................................................................................ 21
Figure 1-23 Remove the top cover (2 of 5) ........................................................................................................................ 22
Figure 1-24 Remove the top cover (3 of 5) ........................................................................................................................ 22
Figure 1-25 Remove the top cover (4 of 5) ........................................................................................................................ 23
Figure 1-26 Remove the top cover (5 of 5) ........................................................................................................................ 23
Figure 1-27 Reinstall the top cover .................................................................................................................................... 24
Figure 1-28 Left-side cartridge lock release spring .......................................................................................................... 25
Figure 1-29 Right-side cartridge lock release spring ........................................................................................................ 25
Figure 1-30 Correct postion for the left-side cartridge lock release spring ..................................................................... 26
Figure 1-31 Correct position for the right-side cartridge lock release spring .................................................................. 26
Figure 1-32 Incorrect installation of the delivery cover .................................................................................................... 27

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Figure 1-33 Correct installation of the delivery cover ....................................................................................................... 27
Figure 1-34 Remove the inner cover (1 of 2) ..................................................................................................................... 28
Figure 1-35 Remove the inner cover (2 of 2) ..................................................................................................................... 29
Figure 1-36 Remove the grounding cable cover ................................................................................................................ 30
Figure 1-37 Remove the right top cover ............................................................................................................................ 31
Figure 1-38 Remove the control panel (1 of 5) .................................................................................................................. 32
Figure 1-39 Remove the control panel (2 of 5) .................................................................................................................. 32
Figure 1-40 Remove the control panel (3 of 5) .................................................................................................................. 32
Figure 1-41 Remove the control panel (4 of 5) .................................................................................................................. 33
Figure 1-42 Remove the control panel (5 of 5) .................................................................................................................. 34
Figure 1-43 Remove the cartridge door (1 of 2) ................................................................................................................ 35
Figure 1-44 Remove the cartridge door (2 of 2) ................................................................................................................ 35
Figure 1-45 Remove the fuser cover .................................................................................................................................. 22
Figure 1-46 Remove the rear door and secondary transfer assembly (1 of 2) ................................................................. 37
Figure 1-47 Remove the rear door and secondary transfer assembly (2 of 2) ................................................................. 37
Figure 1-48 Remove the power supply cover .................................................................................................................... 38
Figure 1-49 Remove the formatter PCA for the M176 model (1 of 4) ............................................................................... 39
Figure 1-50 Remove the formatter PCA for the M176 model (2 of 4) ............................................................................... 40
Figure 1-51 Remove the formatter PCA for the M176 model (3 of 4) ............................................................................... 40
Figure 1-52 Remove the formatter PCA for the M176 model (4 of 4) ............................................................................... 41
Figure 1-53 Remove the wireless PCA for the M177 model (1 of 3) ................................................................................. 42
Figure 1-54 Remove the wireless PCA for the M177 model (2 of 3) ................................................................................. 43
Figure 1-55 Remove the wireless PCA for the M177 model (3 of 3) ................................................................................. 43
Figure 1-56 Remove the formatter PCA for the M177 model (1 of 2) ............................................................................... 44
Figure 1-57 Remove the formatter PCA for the M177 model (2 of 2) ............................................................................... 44
Figure 1-58 Remove the fax PCA for the M177 model (1 of 2) .......................................................................................... 45
Figure 1-59 Remove the fax PCA for the M177 model (2 of 2) .......................................................................................... 45
Figure 1-60 Remove the control panel FFC (1 of 5) ........................................................................................................... 46
Figure 1-61 Remove the control panel FFC (2 of 5) ........................................................................................................... 42
Figure 1-62 Remove the control panel FFC (3 of 5) ........................................................................................................... 47
Figure 1-63 Remove the control panel FFC (4 of 5) ........................................................................................................... 48
Figure 1-64 Remove the control panel FFC (5 of 5) ........................................................................................................... 42
Figure 1-65 Remove the formatter-engine FFC ................................................................................................................. 49
Figure 1-66 Remove the engine controller assembly (1 of 6) ........................................................................................... 50
Figure 1-67 Remove the engine controller assembly (2 of 6) ........................................................................................... 50
Figure 1-68 Remove the engine controller assembly (3 of 6) ........................................................................................... 51
Figure 1-69 Remove the engine controller assembly (4 of 6) ........................................................................................... 51
Figure 1-70 Remove the engine controller assembly (5 of 6) ........................................................................................... 52
Figure 1-71 Remove the engine controller assembly (6 of 6) ........................................................................................... 52
Figure 1-72 Install a replacement engine controller assembly ........................................................................................ 53
Figure 1-73 Remove the fuser delivery assembly (1 of 9) ................................................................................................ 54

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Figure 1-74 Remove the fuser delivery assembly (2 of 9) ................................................................................................ 49
Figure 1-75 Remove the fuser delivery assembly (3 of 9) ................................................................................................ 50
Figure 1-76 Remove the fuser delivery assembly (4 of 9) ................................................................................................ 56
Figure 1-77 Remove the fuser delivery assembly (5 of 9) ................................................................................................ 56
Figure 1-78 Remove the fuser delivery assembly (6 of 9) ................................................................................................ 57
Figure 1-79 Remove the fuser delivery assembly (7 of 9) ................................................................................................ 57
Figure 1-80 Remove the fuser delivery assembly (8 of 9) ................................................................................................ 58
Figure 1-81 Remove the fuser delivery assembly (9 of 9) ................................................................................................ 58
Figure 1-82 Reinstall the fuser delivery assembly (1 of 3) ............................................................................................... 59
Figure 1-83 Reinstall the fuser delivery assembly (2 of 3) ............................................................................................... 59
Figure 1-84 Reinstall the fuser delivery assembly (3 of 3) ............................................................................................... 57
Figure 1-85 Remove the ITB assembly (1 of 17) ................................................................................................................ 49
Figure 1-86 Remove the ITB assembly (2 of 17) ................................................................................................................ 62
Figure 1-87 Remove the ITB assembly (3 of 17) ................................................................................................................ 63
Figure 1-88 Remove the ITB assembly (4 of 17) ................................................................................................................ 63
Figure 1-89 Remove the ITB assembly (5 of 17) ................................................................................................................ 64
Figure 1-90 Remove the ITB assembly (6 of 17) ................................................................................................................ 65
Figure 1-91 Remove the ITB assembly (7 of 17) ................................................................................................................ 65
Figure 1-92 Remove the ITB assembly (8 of 17) ................................................................................................................ 66
Figure 1-93 Remove the ITB assembly (9 of 17) ................................................................................................................ 66
Figure 1-94 Remove the ITB assembly (10 of 17) ............................................................................................................. 67
Figure 1-95 Remove the ITB assembly (11 of 17) ............................................................................................................. 67
Figure 1-96 Remove the ITB assembly (12 of 17) ............................................................................................................. 68
Figure 1-97 Remove the ITB assembly (13 of 17) ............................................................................................................. 68
Figure 1-98 Remove the ITB assembly (14 of 17) ............................................................................................................. 69
Figure 1-99 Remove the ITB assembly (15 of 17) ............................................................................................................. 70
Figure 1-100 Remove the ITB assembly (16 of 17) ........................................................................................................... 70
Figure 1-101 Remove the ITB assembly (17 of 17) ........................................................................................................... 71
Figure 1-102 Reinstall the ITB assembly ........................................................................................................................... 71
Figure 1-103 Remove the low-voltage power supply assembly and support frame (1 of 10) ........................................ 49
Figure 1-104 Remove the low-voltage power supply assembly and support frame (2 of 10) ........................................ 73
Figure 1-105 Remove the low-voltage power supply assembly and support frame (3 of 10) ........................................ 73
Figure 1-106 Remove the low-voltage power supply assembly and support frame (4 of 10) ........................................ 74
Figure 1-107 Remove the low-voltage power supply assembly and support frame (5 of 10) ........................................ 74
Figure 1-108 Remove the low-voltage power supply assembly and support frame (6 of 10) ........................................ 75
Figure 1-109 Remove the low-voltage power supply assembly and support frame (7 of 10) ........................................ 75
Figure 1-110 Remove the low-voltage power supply assembly and support frame (8 of 10) ........................................ 76
Figure 1-111 Remove the low-voltage power supply assembly and support frame (9 of 10) ........................................ 76
Figure 1-112 Remove the low-voltage power supply assembly and support frame (10 of 10) ...................................... 77
Figure 1-113 Install a replacement low-voltage power supply ........................................................................................ 77
Figure 1-114 Remove the base plate assembly ................................................................................................................ 11

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Figure 1-115 Remove the pickup roller assembly ............................................................................................................. 79
Figure 1-116 Separate the scanner lid or document feeder from the scan base (1 of 2) ................................................. 80
Figure 1-117 Separate the scanner lid or document feeder from the scan base (2 of 2) ................................................. 81
Figure 1-118 Remove the scan bezel (1 of 2) .................................................................................................................... 82
Figure 1-119 Remove the scan bezel (2 of 2) .................................................................................................................... 83
Figure 1-120 Remove the scan drive system .................................................................................................................... 84
Figure 1-121 Remove the scan FFC cable (1 of 3) .............................................................................................................. 85
Figure 1-122 Remove the scan FFC cable (2 of 3) .............................................................................................................. 86
Figure 1-123 Remove the scan FFC cable (3 of 3) .............................................................................................................. 86
Figure 1-124 Remove the scan motor (1 of 2) ................................................................................................................... 87
Figure 1-125 Remove the scan motor (2 of 2) ................................................................................................................... 88
Figure 1-126 Reinstall the scan motor .............................................................................................................................. 88
Figure 1-127 Remove the scanner spring assembly (1 of 2) ............................................................................................. 89
Figure 1-128 Remove the scanner spring assembly (2 of 2) ............................................................................................. 89
Figure 1-129 Reinstall the scanner spring assembly ........................................................................................................ 90
Figure 1-130 Remove the ADF top cover (1 of 2) ............................................................................................................... 91
Figure 1-131 Remove the ADF top cover (2 of 2) ............................................................................................................... 91
Figure 1-132 Remove the ADF core (1 of 2) ....................................................................................................................... 92
Figure 1-133 Remove the ADF core (2 of 2) ....................................................................................................................... 92
Figure 1-134 Remove the ADF separation pad assembly (1 of 3) ..................................................................................... 91
Figure 1-135 Remove the ADF separation pad assembly (2 of 3) ..................................................................................... 93
Figure 1-136 Remove the ADF separation pad assembly (3 of 3) ..................................................................................... 94
Figure 1-137 Reinstall the ADF separation pad assembly (1 of 5) .................................................................................... 94
Figure 1-138 Reinstall the ADF separation pad assembly (2 of 5) .................................................................................... 95
Figure 1-139 Reinstall the ADF separation pad assembly (3 of 5) .................................................................................... 95
Figure 1-140 Reinstall the ADF separation pad assembly (4 of 5) .................................................................................... 96
Figure 1-141 Reinstall the ADF separation pad assembly (5 of 5) .................................................................................... 96
Figure 1-142 Remove the ADF inner tray ........................................................................................................................... 97
Figure 1-143 Remove the ADF input guides and gear (1 of 3) .......................................................................................... 98
Figure 1-144 Remove the ADF input guides and gear (2 of 3) .......................................................................................... 98
Figure 1-145 Remove the ADF input guides and gear (3 of 3) .......................................................................................... 99
Figure 1-146 Remove the ADF pre-pickup arm assembly (1 of 2) .................................................................................. 100
Figure 1-147 Remove the ADF pre-pickup arm assembly (2 of 2) .................................................................................. 100
Figure 2-1 Locations of major components, base product ............................................................................................. 107
Figure 2-2 Covers, panels, and doors .............................................................................................................................. 108
Figure 2-3 Internal assemblies ........................................................................................................................................ 110
Figure 2-4 Scanner and lid assembly (M176 model) ....................................................................................................... 112
Figure 2-5 Scanner assemblies (M176 model) ................................................................................................................ 114
Figure 2-6 Scan drive system (M176 and M177 models) ................................................................................................ 116
Figure 2-7 Scanner and document feeder main assemblies (M177 model) ................................................................... 112
Figure 2-8 Scanner assembly (M177 model) ................................................................................................................... 120

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Figure 2-9 Document feeder assembly (M177 model) .................................................................................................... 122
Figure 2-10 ADF top cover assembly (M177 model) ....................................................................................................... 124
Figure 2-11 Core ADF assembly (M177 model) ............................................................................................................... 126

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1 Removal and replacement

Removal and replacement strategy

Service approach

Removal and replacement procedures

ENWW 1
Removal and replacement strategy
Introduction
This chapter describes the removal and replacement of field-replaceable units (FRUs) only.

Replacing FRUs is generally the reverse of removal. Notes are included to provide directions for difficult or
critical replacement procedures.

HP does not support repairing individual subassemblies or troubleshooting to the component level.

Never operate or service the product with the protective cover removed from the laser/scanner assembly.
The reflected beam, although invisible, can damage your eyes.

The sheet-metal parts can have sharp edges. Be careful when handling sheet-metal parts.

CAUTION: Some parts are sensitive to electrostatic discharge (ESD). Look for the ESD reminder when
removing product parts. Always perform service work at an ESD-protected workstation or mat. If an ESD
workstation or mat is not available, ground yourself by touching the sheet-metal chassis before touching an
ESD-sensitive part.

Protect the ESD-sensitive parts by placing them in ESD pouches when they are out of the product.

CAUTION: Do not bend or fold the flat flexible cables (FFCs) during removal or installation.

NOTE: To install a self-tapping screw, first turn it counterclockwise to align it with the existing thread
pattern, and then carefully turn it clockwise to tighten. Do not overtighten. If a self-tapping screw-hole
becomes stripped, repair the screw-hole or replace the affected assembly.

Required tools
#2 Phillips screwdriver with a magnetic tip and a 152-mm (6-inch) shaft length

Small flat-blade screwdriver

Torx drivers, sizes T8, T9, and T10

Needle-nose pliers

ESD strap (if one is available)

Penlight

CAUTION: Always use a Phillips screwdriver (callout 1). Do not use a pozidrive screwdriver (callout 2) or any
motorized screwdriver. These can damage screws or screw threads.

Figure 1-1 Screwdrivers

2 Chapter 1 Removal and replacement ENWW


CAUTION: Do not pull directly on the wires to disconnect them. Always pull on the plastic body of a
connector to avoid damaging the connector wires.

Types of screws
WARNING! Make sure that components are replaced with the correct screw type. Using an incorrect screw
(for example, substituting a long screw for the correct shorter screw) can cause damage to the product or
interfere with product operation. Do not intermix screws that are removed from one component with the
screws that are removed from another component.

ENWW Removal and replacement strategy 3


Service approach
Before performing service
WARNING! Turn the product off, wait 5 seconds, and then remove the power cord before attempting to
service the product. If this warning is not followed, severe bodily injury and damage to the device can result.
The power must be on for certain functional checks during troubleshooting. However, the power supply
should be disconnected during parts removal.

Remove the toner cartridges. See Toner cartridges on page 5.

Remove the imaging drum. See Imaging drum on page 7.

Remove all paper.

Remove the dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray
on page 9.

Place the product on an ESD mat (if available).

After performing service


Reinstall the dust cover, input tray, and extension tray.

Return all paper to the tray.

Plug in the power cable and turn on the product.

Reinstall the toner cartridges.

Reinstall the imaging drum.

Parts removal order


If multiple components must be removed to gain access to an assembly, the first step of the removal
procedure lists all of the components that must be removed to gain access to that assembly. Use these lists
to determine which parts must be removed before removing other parts.

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Removal and replacement procedures
Customer-replaceable parts
Toner cartridges

1. Lift the scanner assembly.

2. Open the top cover.

3. Remove the toner cartridge.

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4. Close the top cover.

5. Rotate to the next cartridge to be removed.


LCD Control panel: Press the Rotate
Cartridges button to move to the next OK

cartridge. Repeat this process until all the X

toner cartridges are removed.


Touchscreen control panel: Touch the
Supply icon for the cartridge to be removed.
The cartridges rotate to the selected
cartridge. Repeat this process until all the
toner cartridges are removed.
NOTE: The top cover must be closed to rotate
the cartridges.

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Imaging drum

1. Lift the scanner assembly.

2. Open the top cover.

3. Remove the dust cover from the tray.

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4. Open the front cover.

5. Lift the two levers that hold the imaging drum.

6. Remove the imaging drum.

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Dust cover, input tray, and extension tray
1. Lift the extension tray (callout 1) away from the product.

Figure 1-2 Remove the extension tray

2. Lift the dust cover (callout 1) away from the product.

Figure 1-3 Remove the dust cover

ENWW Removal and replacement procedures 9


3. Pull the input tray (callout 1) out from the front of the product and remove it.

Figure 1-4 Remove the input tray

Reinstallation tip When reinstalling the input tray, align the tabs on the tray with the slots on the
product.

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Separation pad assembly

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Remove the separation pad assembly


1. Rotate the product onto the rear side.

WARNING! The ADF portion of the document feeder is not captive and can open when the product is
placed face up. Make sure to support the ADF when handling the product.

NOTE: Dirt and debris can scratch the surface of the product. Make sure to place the product face up
on a clean work space or on a clean soft cloth.

2. Remove two screws (callout 1) and the separation pad assembly (callout 2).

Figure 1-5 Remove the separation pad assembly

ENWW Removal and replacement procedures 11


Covers and external components
Left cover
1. Open the following doors:

Rear door

Front door

Top door

2. Remove two screws (callout 1).

Figure 1-6 Remove the left cover (1 of 3)

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3. Starting at the rear vertical edge, release four tabs (callout 1) and remove the left cover.

Figure 1-7 Remove the left cover (2 of 3)


1

1
NOTE: Before proceeding, take note of the locations of the tabs (callout 1) on the back side of the
cover. When reinstalling the left cover, align the all of the tabs with the slots.

Figure 1-8 Remove the left cover (3 of 3)

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Document feeder, scanner, and flat cable cover (M177 model only)

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Left cover. See Left cover on page 12.

Remove the document feeder, scanner, and flat cable cover

1. Release two tabs (callout 1), and then remove the flat cable cover (callout 2).

Figure 1-9 Remove the flat cable cover for the M177 model

2. Disconnect one FFC (callout 1), and remove one grounding screw (callout 2).

CAUTION: Do not bend or fold the flat flexible cables (FFCs) during removal or installation. Also, do
not straighten pre-folds in the FFCs.

Figure 1-10 Remove the document feeder and scanner for the M177 model (1 of 3)

2
1

14 Chapter 1 Removal and replacement ENWW


3. Use a flat-blade screwdriver to press up on the tab inside the hinge (callout 1). While pressing the tab,
hit the front edge of the scanner (callout 2) with your hand to release the tab.

Figure 1-11 Remove the document feeder and scanner for the M177 model (2 of 3)

2
1

4. Repeat the previous step with the remaining hinge.

5. Lift the assembly up and away from the hinges (callout 1).

Figure 1-12 Remove the document feeder and scanner for the M177 model (3 of 3)

ENWW Removal and replacement procedures 15


Scanner and flat cable cover (M176 model only)

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Left cover. See Left cover on page 12.

Remove the scanner and flat cable cover

1. Release two tabs (callout 1), and then remove the flat cable cover (callout 2).

Figure 1-13 Remove the flat cable cover for the M176 model

2. Disconnect one FFC (callout 1).

CAUTION: Do not bend or fold the flat flexible cables (FFCs) during removal or installation. Also, do
not straighten pre-folds in the FFCs.

Figure 1-14 Remove the scanner for the M176 model (1 of 3)

16 Chapter 1 Removal and replacement ENWW


3. Use a flat-blade screwdriver to press up on the tab inside the hinge (callout 1). While pressing the tab,
hit the front edge of the scanner (callout 2) with your hand to release the tab.

Figure 1-15 Remove the scanner for the M176 model (2 of 3)

4. Repeat the previous step with the remaining hinge.

5. Lift the assembly up and away from the hinges.

Figure 1-16 Remove the scanner for the M176 model (3 of 3)

ENWW Removal and replacement procedures 17


Right cover
1. Open the following doors:

Rear door

Front door

Top door

2. Remove one screw (callout 1).

Figure 1-17 Remove the right cover (1 of 3)

18 Chapter 1 Removal and replacement ENWW


3. Starting on the rear vertical edge, release five tabs (callout 1) and remove the right cover.

Figure 1-18 Remove the right cover (2 of 3)

1
NOTE: Before proceeding, take note of the locations of the tabs (callout 1) on the back side of the
cover. When reinstalling the right cover, align the all of the tabs with the slots.

Figure 1-19 Remove the right cover (3 of 3)

ENWW Removal and replacement procedures 19


Top cover

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Left cover. See Left cover on page 12.

Document feeder (M177 model only), scanner, and flat cable cover. See Document feeder, scanner, and
flat cable cover (M177 model only) on page 14 or Scanner and flat cable cover (M176 model only)
on page 16.

Right cover. See Right cover on page 18.

Remove the top cover


1. Remove two screws (callout 1), and remove the hinges.

Figure 1-20 Remove the scanner hinges (1 of 2)

20 Chapter 1 Removal and replacement ENWW


Figure 1-21 Remove the scanner hinges (2 of 2)

2. Remove two screws (callout 1).

Figure 1-22 Remove the top cover (1 of 5)

ENWW Removal and replacement procedures 21


3. Release the arm (callout 2) from the top cover (callout 1).

Figure 1-23 Remove the top cover (2 of 5)

2
4. Release two tabs (callout 1) on the fuser cover.

Figure 1-24 Remove the top cover (3 of 5)

22 Chapter 1 Removal and replacement ENWW


5. Lift the delivery cover up (callout 1) and separate it from the fuser cover (callout 2).

Figure 1-25 Remove the top cover (4 of 5)


1

6. Lift the top cover (callout 1), and then slide the top cover (callout 2) toward the front of the product to
remove it.

CAUTION: Be careful not to damage the cartridge lock release springs. See Figure 1-28 Left-side
cartridge lock release spring on page 25 and Figure 1-29 Right-side cartridge lock release spring
on page 25.

Figure 1-26 Remove the top cover (5 of 5)

2 1

ENWW Removal and replacement procedures 23


Reinstall the top cover
Reattach the delivery cover (callout 2) while the top cover (callout 1) is closed.

Figure 1-27 Reinstall the top cover


1

24 Chapter 1 Removal and replacement ENWW


Be careful not to damage the cartridge lock release springs.

Figure 1-28 Left-side cartridge lock release spring

Figure 1-29 Right-side cartridge lock release spring

ENWW Removal and replacement procedures 25


Make sure the cartridge lock release springs are positioned correctly. The left spring sits in the center
slot of the top cover hinge (callout 1). The right spring sits in the right slot of the top cover hinge
(callout 2).

Figure 1-30 Correct postion for the left-side cartridge lock release spring

Figure 1-31 Correct position for the right-side cartridge lock release spring

26 Chapter 1 Removal and replacement ENWW


Make sure that there is not a gap between the delivery cover and the top cover, and that the delivery
cover is fully seated.

Figure 1-32 Incorrect installation of the delivery cover

Figure 1-33 Correct installation of the delivery cover

ENWW Removal and replacement procedures 27


Inner cover

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Left cover. See Left cover on page 12.

Document feeder (M177 model only), scanner, and flat cable cover. See Document feeder, scanner, and
flat cable cover (M177 model only) on page 14 or Scanner and flat cable cover (M176 model only)
on page 16.

Right cover. See Right cover on page 18.

Top cover. See Top cover on page 20.

Remove the inner cover


1. Rotate the spring (callout 1) and the arm (callout 2) towards the rear of the printer together and remove
them.

Figure 1-34 Remove the inner cover (1 of 2)

28 Chapter 1 Removal and replacement ENWW


2. Remove three screws (callout 1) and one self-tapping screw (callout 2), and then remove the inner
cover (callout 3).

Figure 1-35 Remove the inner cover (2 of 2)

ENWW Removal and replacement procedures 29


Grounding cable cover and right top cover

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Left cover. See Left cover on page 12.

Document feeder (M177 model only), scanner, and flat cable cover. See Document feeder, scanner, and
flat cable cover (M177 model only) on page 14 or Scanner and flat cable cover (M176 model only)
on page 16.

Right cover. See Right cover on page 18.

Top cover. See Top cover on page 20.

Remove the grounding cable cover and the right top cover
1. Remove one screw (callout 1) and the grounding cable cover (callout 2).

Figure 1-36 Remove the grounding cable cover


1

30 Chapter 1 Removal and replacement ENWW


2. Remove one screw (callout 1) and the right top cover (callout 2).

Figure 1-37 Remove the right top cover

2 1

ENWW Removal and replacement procedures 31


Control panel

CAUTION: ESD sensitive.

NOTE: Although the photos in this procedure show the M177 model, the steps are the same for the M176
model.

1. Disconnect one grounding screw (callout 1).

Figure 1-38 Remove the control panel (1 of 5)

2. With a small flat-blade screwdriver, remove the cover (callout 1) from the top of the control panel.

Figure 1-39 Remove the control panel (2 of 5)

32 Chapter 1 Removal and replacement ENWW


3. With a small flat-blade screwdriver, remove the cover (callout 1) from the back of the control panel.

Figure 1-40 Remove the control panel (3 of 5)

4. Press down on the top edge of the control panel to separate it from the control panel cover.

Figure 1-41 Remove the control panel (4 of 5)

ENWW Removal and replacement procedures 33


5. Disconnect one FFC (callout 1) from the control panel.

CAUTION: Do not bend or fold the flat flexible cables (FFCs) during removal or installation. Also, do
not straighten pre-folds in the FFCs.

Figure 1-42 Remove the control panel (5 of 5)

34 Chapter 1 Removal and replacement ENWW


Cartridge door

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Remove the cartridge door


1. Open the front door halfway, and remove one tapping screw (callout 1).

Figure 1-43 Remove the cartridge door (1 of 2)

2. Slide the hinge (callout 1) and the front door (callout 2) toward the left of the product and remove them
together.

Figure 1-44 Remove the cartridge door (2 of 2)

ENWW Removal and replacement procedures 35


Fuser cover

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Left cover. See Left cover on page 12.

Document feeder (M177 model only), scanner, and flat cable cover. See Document feeder, scanner, and
flat cable cover (M177 model only) on page 14 or Scanner and flat cable cover (M176 model only)
on page 16.

Right cover. See Right cover on page 18.

Top cover. See Top cover on page 20.

Remove the fuser cover


1. Release two tabs (callout 1) on the fuser cover (callout 2).

Figure 1-45 Remove the fuser cover

1
2. Lift the fuser cover up and remove it.

36 Chapter 1 Removal and replacement ENWW


Rear door and secondary transfer assembly

Before proceeding, remove the following components:


Left cover. See Left cover on page 12.

Right cover. See Right cover on page 18.

Remove the rear door and secondary transfer assembly

1. Remove one screw (callout 1) and the bushing (callout 2).

Figure 1-46 Remove the rear door and secondary transfer assembly (1 of 2)

2. Pull out the shaft (callout 1) and remove the rear door assembly and secondary transfer assembly
(callout 2).

Figure 1-47 Remove the rear door and secondary transfer assembly (2 of 2)

ENWW Removal and replacement procedures 37


Power supply cover

Before proceeding, remove the following components:


Left cover. See Left cover on page 12.

Right cover. See Right cover on page 18.

Rear door and secondary transfer assembly. See Rear door and secondary transfer assembly
on page 37.

Remove the power supply cover


Remove two screws (callout 1) and the power supply cover (callout 2).

Figure 1-48 Remove the power supply cover

1 2

38 Chapter 1 Removal and replacement ENWW


Main assemblies
Formatter PCA (M176 model)

CAUTION: ESD sensitive.

Before proceeding, remove the following components:


Left cover assembly. See Left cover on page 12.

Remove the formatter PCA (M176 model)


1. Disconnect one FFC (callout 1).

Figure 1-49 Remove the formatter PCA for the M176 model (1 of 4)

ENWW Removal and replacement procedures 39


2. Remove one screw (callout 1), and remove the FFC guide (callout 2).

NOTE: The FFC guide might look slightly different, but the procedure is the same.

Figure 1-50 Remove the formatter PCA for the M176 model (2 of 4)

3. Disconnect two connectors (callout 1) and one FFC (callout 2).

Figure 1-51 Remove the formatter PCA for the M176 model (3 of 4)

40 Chapter 1 Removal and replacement ENWW


4. Remove four screws (callout 1), and then remove the formatter PCA.

Figure 1-52 Remove the formatter PCA for the M176 model (4 of 4)

ENWW Removal and replacement procedures 41


Wireless PCA (M177 model)

CAUTION: ESD sensitive.

Before proceeding, remove the following components:


Left cover. See Left cover on page 12.

NOTE: The FFC guide may look different than the one shown in this procedure.

Remove the wireless PCA (M177 model)

1. Disconnect one FFC (callout 1) from the formatter PCA.

CAUTION: Do not bend or fold the flat flexible cables (FFCs) during removal or installation. Do not
straighten pre-folds in the FFCs.

Figure 1-53 Remove the wireless PCA for the M177 model (1 of 3)

42 Chapter 1 Removal and replacement ENWW


2. Carefully remove the FFC from the cable guides (callout 1).

NOTE: The FFC guide might look slightly different, but the procedure is the same.

Figure 1-54 Remove the wireless PCA for the M177 model (2 of 3)

3. Remove one screw (callout 1), and then remove the wireless PCA and the FFC guide (callout 2).

NOTE: The wireless PCA holder might look slightly different, but the procedure is the same.

Figure 1-55 Remove the wireless PCA for the M177 model (3 of 3)

ENWW Removal and replacement procedures 43


Formatter PCA (M177 model)

CAUTION: ESD sensitive.

Before proceeding, remove the following components:


Left cover. See Left cover on page 12.

Wireless PCA. See Wireless PCA (M177 model) on page 42.

Remove the formatter PCA (M177 model)

1. Disconnect two connectors (callout 1), and then disconnect two FFCs (callout 2).

Figure 1-56 Remove the formatter PCA for the M177 model (1 of 2)

2. Remove three screws (callout 1), and then remove the formatter PCA.

Figure 1-57 Remove the formatter PCA for the M177 model (2 of 2)

44 Chapter 1 Removal and replacement ENWW


Fax PCA (M177 model)

CAUTION: ESD sensitive.

Before proceeding, remove the following components:


Left cover. See Left cover on page 12.

Wireless PCA. See Wireless PCA (M177 model) on page 42.

Remove the fax PCA (M177 model)

1. Remove one FFC (callout 1).

Figure 1-58 Remove the fax PCA for the M177 model (1 of 2)

2. Remove four screws (callout 1), and remove the fax PCA (callout 2).

Figure 1-59 Remove the fax PCA for the M177 model (2 of 2)

2
1

ENWW Removal and replacement procedures 45


Control panel FFC

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Left cover. See Left cover on page 12.

Document feeder (M177 model only), scanner, and flat cable cover. See Document feeder, scanner, and
flat cable cover (M177 model only) on page 14 or Scanner and flat cable cover (M176 model only)
on page 16.

Right cover. See Right cover on page 18.

Top cover. See Top cover on page 20.

Inner cover. See Inner cover on page 28.

Grounding cable cover and right top cover. See Grounding cable cover and right top cover on page 30.

Control panel. See Control panel on page 32.

Cartridge door. See Cartridge door on page 35.

Remove the control panel FFC

1. Remove one tapping screw (callout 1), and slide the hinge (callout 2) to the right to remove it.

Figure 1-60 Remove the control panel FFC (1 of 5)

2 1

46 Chapter 1 Removal and replacement ENWW


2. Remove three black screws (callout 1) and the scanner cover (callout 2).

Figure 1-61 Remove the control panel FFC (2 of 5)


1

3. Remove one tapping screw (callout 1) and the spring holder (callout 2).

Figure 1-62 Remove the control panel FFC (3 of 5)

ENWW Removal and replacement procedures 47


4. Remove one screw (callout 1) and the control panel assembly (callout 2).

Figure 1-63 Remove the control panel FFC (4 of 5)

2
1

5. Disconnect one FFC (callout 1) from the formatter PCA, and then carefully remove the FFC from the
cable guides (callout 2).

CAUTION: Do not bend or fold the flat flexible cables (FFCs) during removal or installation. Do not
straighten pre-folds in the FFCs.

NOTE: The FFC guide might look slightly different from the figure, but the procedure is the same.

Figure 1-64 Remove the control panel FFC (5 of 5)

48 Chapter 1 Removal and replacement ENWW


Engine controller assembly and formatter-engine FFC

CAUTION: ESD sensitive.

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Left cover. See Left cover on page 12.

Document feeder (M177 model only), scanner, and flat cable cover. See Document feeder, scanner, and
flat cable cover (M177 model only) on page 14 or Scanner and flat cable cover (M176 model only)
on page 16.

Right cover. See Right cover on page 18.

Top cover. See Top cover on page 20.

Inner cover. See Inner cover on page 28.

Wireless PCA (M177 model only). Wireless PCA (M177 model) on page 42.

Formatter PCA. See Formatter PCA (M176 model) on page 39 or Formatter PCA (M177 model)
on page 44.

Fax PCA. See Fax PCA (M177 model) on page 45.

Remove the engine controller assembly and formatter-engine FFC

1. Disconnect the formatter-engine FFC (callout 1) and release the cables from the cable guides (callout 2).

Figure 1-65 Remove the formatter-engine FFC

ENWW Removal and replacement procedures 49


2. Remove four screws (callout 1) and one black screw (callout 2), and then remove the PCA plate (callout
3).

Figure 1-66 Remove the engine controller assembly (1 of 6)

3. Release one tab (callout 1) and remove the cable cover (callout 2).

Figure 1-67 Remove the engine controller assembly (2 of 6)

50 Chapter 1 Removal and replacement ENWW


4. Release one boss (callout 1) and remove the switch cover (callout 2).

Figure 1-68 Remove the engine controller assembly (3 of 6)

5. Disconnect all of eleven connectors (callout 1) on the engine controller PCA.

Figure 1-69 Remove the engine controller assembly (4 of 6)

ENWW Removal and replacement procedures 51


6. Remove five screws with washer (callout 1) and one tapping screw (callout 2).

Figure 1-70 Remove the engine controller assembly (5 of 6)

7. Release two tabs (callout 1) and remove the engine controller PCA (callout 2).

Figure 1-71 Remove the engine controller assembly (6 of 6)

52 Chapter 1 Removal and replacement ENWW


Install a replacement engine controller assembly
Release one tab (callout 1), remove the guide (callout 2) from the discarded engine controller assembly
(callout 3), and then install the guide on the replacement assembly.

Figure 1-72 Install a replacement engine controller assembly

3
1

ENWW Removal and replacement procedures 53


Fuser delivery assembly

CAUTION: ESD sensitive.

NOTE: If the imaging drum was not removed before servicing the product, remove it now. See Imaging
drum on page 7.

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Left cover. See Left cover on page 12.

Document feeder (M177 model only), scanner, and flat cable cover. See Document feeder, scanner, and
flat cable cover (M177 model only) on page 14 or Scanner and flat cable cover (M176 model only)
on page 16.

Right cover. See Right cover on page 18.

Top cover. See Top cover on page 20.

Inner cover. See Inner cover on page 28.

Fuser cover. See Fuser cover on page 36.

Remove the fuser delivery assembly

1. Make sure the silver dot is visible in the center fuser opening before removing the fuser delivery
assembly. If it is not visible, turn the product on and off again to reset the fuser.

CAUTION: If the silver dot is not visible and the fuser delivery assembly is removed, the gears will not
be aligned and it will be difficult to reinstall the fuser delivery assembly.

Figure 1-73 Remove the fuser delivery assembly (1 of 9)

54 Chapter 1 Removal and replacement ENWW


2. Disconnect the formatter-engine FFC (callout 1) and release the cables from the cable guides (callout 2).

Figure 1-74 Remove the fuser delivery assembly (2 of 9)

3. Remove four screws (callout 1) and one black screw (callout 2), and then remove the PCA plate (callout
3).

Figure 1-75 Remove the fuser delivery assembly (3 of 9)

ENWW Removal and replacement procedures 55


4. Release one tab (callout 1) and remove the cable cover (callout 2).

Figure 1-76 Remove the fuser delivery assembly (4 of 9)

5. Disconnect one connector (callout 1).

Figure 1-77 Remove the fuser delivery assembly (5 of 9)

56 Chapter 1 Removal and replacement ENWW


6. Disconnect five connectors (callout 1), and then release the cables (callout 2) from the cable guides
(callout 3).

Figure 1-78 Remove the fuser delivery assembly (6 of 9)

3
2

7. Press the cartridge release lever (callout 1) and rotate the toner cartridge carousel toward the front of
the product to make more room to remove the fuser delivery assembly.

Figure 1-79 Remove the fuser delivery assembly (7 of 9)

ENWW Removal and replacement procedures 57


8. Remove six screws (callout 1).

Figure 1-80 Remove the fuser delivery assembly (8 of 9)

9. Lift the fuser delivery assembly to remove it (callout 1).

Figure 1-81 Remove the fuser delivery assembly (9 of 9)

Reinstall the fuser delivery assembly


When reinstalling the fuser delivery assembly, be sure the drive cam (callout 1) for fuser pressure
release is positioned as shown below and meets the matching fuser part (callout 2).

NOTE: These parts should be aligned if the product was turned on and off before removing the fuser
delivery assembly.

58 Chapter 1 Removal and replacement ENWW


Figure 1-82 Reinstall the fuser delivery assembly (1 of 3)

Figure 1-83 Reinstall the fuser delivery assembly (2 of 3)

ENWW Removal and replacement procedures 59


Press the cartridge release lever (callout 1) and rotate the toner cartridge carousel toward the front of
the product to make more room to reinstall the fuser delivery assembly.

Figure 1-84 Reinstall the fuser delivery assembly (3 of 3)

Thread all of the fuser cables through the opening in the chassis, and then insert the left side of the
fuser delivery assembly.

60 Chapter 1 Removal and replacement ENWW


Intermediate transfer belt (ITB) assembly

CAUTION: ESD sensitive.

NOTE: If the imaging drum was not removed before servicing the product, remove it now. See Imaging
drum on page 7.

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Left cover. See Left cover on page 12.

Document feeder (M177 model only), scanner, and flat cable cover. See Document feeder, scanner, and
flat cable cover (M177 model only) on page 14 or Scanner and flat cable cover (M176 model only)
on page 16.

Right cover. See Right cover on page 18.

Top cover. See Top cover on page 20.

Inner cover. See Inner cover on page 28.

Fuser cover. See Fuser cover on page 36.

Rear door and secondary transfer assembly. See Rear door and secondary transfer assembly
on page 37.

Wireless PCA (M177 model only). Wireless PCA (M177 model) on page 42.

Formatter PCA. See Formatter PCA (M176 model) on page 39 or Formatter PCA (M177 model)
on page 44.

Fax PCA. See Fax PCA (M177 model) on page 45.

ENWW Removal and replacement procedures 61


Remove the ITB assembly
1. Disconnect the formatter-engine FFC (callout 1) and release the cables from the cable guides (callout 2).

Figure 1-85 Remove the ITB assembly (1 of 17)

2. Remove four screws (callout 1) and one black screw (callout 2), and then remove the PCA plate (callout
3).

Figure 1-86 Remove the ITB assembly (2 of 17)

62 Chapter 1 Removal and replacement ENWW


3. Release one tab (callout 1) and remove the cable cover (callout 2).

Figure 1-87 Remove the ITB assembly (3 of 17)


2

4. Disconnect one connector (callout 1), and release the cable (callout 3) from the cable guides (callout 2).

Figure 1-88 Remove the ITB assembly (4 of 17)

ENWW Removal and replacement procedures 63


5. Release one tab (callout 1) and remove the rear door arm (callout 2) on the left side.

Figure 1-89 Remove the ITB assembly (5 of 17)

64 Chapter 1 Removal and replacement ENWW


6. Unhook the catching part of the ITB fixing spring (callout 1) and turn the spring (callout 2) toward the
front side.

Figure 1-90 Remove the ITB assembly (6 of 17)

1
2

Figure 1-91 Remove the ITB assembly (7 of 17)

ENWW Removal and replacement procedures 65


7. Turn the ITB fixing part (callout 1) toward the front side.

Figure 1-92 Remove the ITB assembly (8 of 17)

Figure 1-93 Remove the ITB assembly (9 of 17)

66 Chapter 1 Removal and replacement ENWW


8. Release two tabs (callout 1), and remove the spring cover (callout 2).

Figure 1-94 Remove the ITB assembly (10 of 17)

9. Release one tab (callout 1), and remove the rear door arm (callout 2) on the right side.

Figure 1-95 Remove the ITB assembly (11 of 17)

ENWW Removal and replacement procedures 67


10. Pull out the cables (callout 1).

Figure 1-96 Remove the ITB assembly (12 of 17)


1

68 Chapter 1 Removal and replacement ENWW


11. Unhook the catching part of the ITB fixing spring (callout 1) and turn the spring (callout 2) toward the
front side.

Figure 1-97 Remove the ITB assembly (13 of 17)

1
2

Figure 1-98 Remove the ITB assembly (14 of 17)

ENWW Removal and replacement procedures 69


12. Rotate the ITB fixing part (callout 1) so that it faces out of the product.

Figure 1-99 Remove the ITB assembly (15 of 17)

Figure 1-100 Remove the ITB assembly (16 of 17)

70 Chapter 1 Removal and replacement ENWW


13. Pull the ITB assembly (callout 1) straight out of the product.

CAUTION: Avoid touching the black plastic transfer belt. Skin oils on the belt can cause print-quality
problems.

Figure 1-101 Remove the ITB assembly (17 of 17)

Reinstall the ITB assembly


Before reinstalling the ITB, rotate the small white gear on the left side of the assembly so the gap in the
gear (callout 1) lines up with the gap on the frame.

Figure 1-102 Reinstall the ITB assembly

Reinstall the right-side spring before reinstalling the spring on the left.

ENWW Removal and replacement procedures 71


Low-voltage power supply assembly (LVPS) and support frame

CAUTION: ESD sensitive.

Before proceeding, remove the following components:


Left cover. See Left cover on page 12.

Right cover. See Right cover on page 18.

Rear door and secondary transfer assembly. See Rear door and secondary transfer assembly
on page 37.

Power supply cover. See Power supply cover on page 38.

Remove the low-voltage power supply assembly and support frame

1. Disconnect the formatter-engine FFC (callout 1) and release the cables from the cable guides (callout 2)

Figure 1-103 Remove the low-voltage power supply assembly and support frame (1 of 10)

72 Chapter 1 Removal and replacement ENWW


2. Remove four screws (callout 1), one black screw (callout 2), and the PCA plate (callout 3).

Figure 1-104 Remove the low-voltage power supply assembly and support frame (2 of 10)

3. Disconnect two connectors (callout 1).

Figure 1-105 Remove the low-voltage power supply assembly and support frame (3 of 10)

ENWW Removal and replacement procedures 73


4. Disconnect one connector (callout 1), and then release two tabs (callout 2) and remove the core holder
(callout 3).

Figure 1-106 Remove the low-voltage power supply assembly and support frame (4 of 10)

2
3

5. Place the product rear-side up

6. Remove four screws (callout 1).

Figure 1-107 Remove the low-voltage power supply assembly and support frame (5 of 10)

7. Return the product to the upright position.

74 Chapter 1 Removal and replacement ENWW


8. Remove three screws (callout 1), and then separate the low-voltage power supply assembly (callout 2)
from the product.

CAUTION: Do not attempt to completely remove the low-voltage power supply. The power supply is
still connected to the product by three internal connectors.

Figure 1-108 Remove the low-voltage power supply assembly and support frame (6 of 10)

9. Release the cables (callout 2) from the cable guide (callout 1), and then pull the wire harness through
the hole in the chassis.

Figure 1-109 Remove the low-voltage power supply assembly and support frame (7 of 10)

2 1

ENWW Removal and replacement procedures 75


10. Disconnect three connectors (callout 1) and remove the low-voltage power supply (callout 2).

Figure 1-110 Remove the low-voltage power supply assembly and support frame (8 of 10)

1 2

11. Gently release two tabs (callout 1) and remove the support frame (callout 3) from the low-voltage
power supply (callout 2).

Figure 1-111 Remove the low-voltage power supply assembly and support frame (9 of 10)

1
2

76 Chapter 1 Removal and replacement ENWW


12. Remove four screws (callout 1) from the low-voltage power supply PCA, and remove the PCA from the
assembly.

Figure 1-112 Remove the low-voltage power supply assembly and support frame (10 of 10)

Install a replacement low-voltage power supply


Gently release two tabs (callout 1) and remove the support frame (callout 3) from the low-voltage power
supply (callout 2). Install the support frame on the replacement assembly.

Figure 1-113 Install a replacement low-voltage power supply

1
2

ENWW Removal and replacement procedures 77


Base plate assembly

Before proceeding, remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Separation pad assembly. See Separation pad assembly on page 11.

Remove the base plate assembly

1. Turn the product face up.

WARNING! The ADF portion of the document feeder is not captive and can open when the product is
placed face up. Make sure that to support the ADF when handling the product.

NOTE: Dirt and debris can scratch the surface of the product. Make sure that to place the product face
up on a clean work space or on a clean soft cloth.

2. Remove four screws (callout 1), and then remove the base plate (callout 2).

Figure 1-114 Remove the base plate assembly

78 Chapter 1 Removal and replacement ENWW


Paper pickup roller

Remove the following components:


Dust cover, input tray, and extension tray. See Dust cover, input tray, and extension tray on page 9.

Separation pad assembly. See Separation pad assembly on page 11.

Base plate assembly. See Base plate assembly on page 78.

Remove the pickup roller assembly


Release two tabs (callout 1) and remove the pickup roller (callout 2).

Figure 1-115 Remove the pickup roller assembly

ENWW Removal and replacement procedures 79


Scanner and document feeder components
This section describes replacement and removal of individual scanner and document feeder components.

Before proceeding, remove the following components:


M177 model: Document feeder, scanner, and flat cable cover. See Document feeder, scanner, and flat
cable cover (M177 model only) on page 14.

M176 model: Scanner and flat cable cover. See Scanner and flat cable cover (M176 model only)
on page 16.

Separate the scanner lid or document feeder from the scan base
NOTE: The photos in the following procedure are of a model that has a document feeder. Other models
might look slightly different, but the procedure is the same.

1. Document feeder models only: Pull the document-feeder cable through the opening.

Figure 1-116 Separate the scanner lid or document feeder from the scan base (1 of 2)

80 Chapter 1 Removal and replacement ENWW


2. Open the scanner lid or document feeder, and tilt it slightly forward. Push down and back on each of the
two hinges to release them.

NOTE: This step requires some force, but it is easier to first tilt the scanner lid or document feeder
forward.

Figure 1-117 Separate the scanner lid or document feeder from the scan base (2 of 2)

ENWW Removal and replacement procedures 81


Scanner components
Before proceeding, separate the scanner lid or document feeder from the scan base. See Separate the
scanner lid or document feeder from the scan base on page 80.

Scan bezel

NOTE: The photos in the following procedure are of a model that has a document feeder. Other models
might look slightly different, but the procedure is the same.

CAUTION: Perform these procedures in a dust-free environment.

CAUTION: The components inside of the scan assembly are not captive when the bezel is removed.

1. Place the scan assembly glass-side-down, and remove three Torx T9 screws (callout 1).

Figure 1-118 Remove the scan bezel (1 of 2)

82 Chapter 1 Removal and replacement ENWW


2. Turn the scan assembly over, and remove five Torx T10 screws (callout 1), and lift the scan bezel
(callout 2) off the scan assembly.

Figure 1-119 Remove the scan bezel (2 of 2)

ENWW Removal and replacement procedures 83


Scan drive system

Before proceeding, remove the following components:


Scan bezel. See Scan bezel on page 82.

NOTE: The photos in the following procedure are of a model that has a document feeder. Other models
might look slightly different, but the procedure is the same.

CAUTION: Perform these procedures in a dust-free environment.

CAUTION: The components inside of the scan assembly are not captive when the bezel is removed.

Remove the scan drive system

1. Lift the scan drive system out of the scanner, and turn it over.

CAUTION: The scan drive system is still connected to the scanner assembly by the FFC.

2. Disconnect the two FFC connectors (callout 1) and unthread the FFC from the guide (callout 2), and then
remove the scan drive system.

Figure 1-120 Remove the scan drive system

84 Chapter 1 Removal and replacement ENWW


Scan FFC cable

Before proceeding, remove the following components:


Scan bezel. See Scan bezel on page 82.

Scan drive system. See Scan drive system on page 84.

NOTE: The photos in the following procedure are of a model that has a document feeder. Other models
might look slightly different, but the procedure is the same.

CAUTION: Perform these procedures in a dust-free environment.

CAUTION: The components inside of the scan assembly are not captive when the bezel is removed.

Remove the scan FFC cable

1. From the bottom of the scan assembly, push the tab on the FFC cover through the opening.

Figure 1-121 Remove the scan FFC cable (1 of 3)

ENWW Removal and replacement procedures 85


2. Pull the FFC cover off of the FFC.

Figure 1-122 Remove the scan FFC cable (2 of 3)

3. Unthread the FFC through the ferrite and the guides (callout 1), and then loosen the adhesive to remove
the FFC (callout 2).

Figure 1-123 Remove the scan FFC cable (3 of 3)

1
2

86 Chapter 1 Removal and replacement ENWW


Scan motor

Before proceeding, remove the following components:


Scan bezel. See Scan bezel on page 82.

Scan drive system. See Scan drive system on page 84.

CAUTION: Perform these procedures in a dust-free environment.

Remove the scan motor

1. On the bottom of the scan drive system, remove one Torx T10 screw (callout 1), and lift off the metal
bracket (callout 2).

Figure 1-124 Remove the scan motor (1 of 2)

ENWW Removal and replacement procedures 87


2. Pull the motor straight up to remove it (callout 1).

Figure 1-125 Remove the scan motor (2 of 2)

Reinstallation tip When reinstalling the scan motor, position the metal bracket so the tab is visible in the
notch on the opposite side of the scan drive system.

Figure 1-126 Reinstall the scan motor

88 Chapter 1 Removal and replacement ENWW


Scanner spring assembly

Before proceeding, remove the following components:


Scan bezel. See Scan bezel on page 82.

Scan drive system. See Scan drive system on page 84.

CAUTION: Perform these procedures in a dust-free environment.

Remove the scanner spring assembly

1. Release one tab (callout 1).

Figure 1-127 Remove the scanner spring assembly (1 of 2)

2. Pivot the spring assembly away from the scan drive chassis.

Figure 1-128 Remove the scanner spring assembly (2 of 2)

ENWW Removal and replacement procedures 89


Reinstallation tip When reinstalling the scanner spring assembly, position the spring at each end so that
the short wire rests in the notch on the bottom of the scan drive chassis.

Figure 1-129 Reinstall the scanner spring assembly

90 Chapter 1 Removal and replacement ENWW


Document feeder components
Before proceeding, separate the scanner lid or document feeder from the scan base. See Separate the
scanner lid or document feeder from the scan base on page 80.

Document feeder (ADF) top cover

1. Open the ADF top cover. Use a small flat blade screwdriver to release one hinge pin (callout 1), and then
fully open the ADF cover.

Figure 1-130 Remove the ADF top cover (1 of 2)

2. Slide the cover toward the rear of the ADF to release the rear hinge pins, and then lift up to remove the
cover.

Figure 1-131 Remove the ADF top cover (2 of 2)

ENWW Removal and replacement procedures 91


ADF core

Before proceeding, remove the following components:


ADF top cover. See Document feeder (ADF) top cover on page 91.

Remove the ADF core

1. At the rear of the ADF core, carefully feed the wire harness (callout 1) through the slot in the guides
(callout 2).

Figure 1-132 Remove the ADF core (1 of 2)

2. Open the ADF core, and then flex the chassis to release one hinge pin (callout 1). Lift the ADF core
(callout 2) straight up to remove it.

Figure 1-133 Remove the ADF core (2 of 2)

92 Chapter 1 Removal and replacement ENWW


ADF separation pad

Remove the ADF separation pad


1. Open the ADF top cover. Use a small flat blade screwdriver to release one hinge pin (callout 1), and then
fully open the ADF cover.

Figure 1-134 Remove the ADF separation pad assembly (1 of 3)

2. Push down on the edges of the assembly (callout 1), and then move it toward the right side of the
product (callout 2).

Figure 1-135 Remove the ADF separation pad assembly (2 of 3)

1
2

ENWW Removal and replacement procedures 93


3. Remove the assembly.

Figure 1-136 Remove the ADF separation pad assembly (3 of 3)

Reinstall the ADF separation pad assembly

1. Place the base of the spring (callout 1) on the pedestal (callout 2).

Figure 1-137 Reinstall the ADF separation pad assembly (1 of 5)

94 Chapter 1 Removal and replacement ENWW


2. Place the assembly hinge pins in the slots in the ADF core.

Figure 1-138 Reinstall the ADF separation pad assembly (2 of 5)

3. Slightly slide the assembly down and into the slots in the product to engage the hinge pins.

Figure 1-139 Reinstall the ADF separation pad assembly (3 of 5)

ENWW Removal and replacement procedures 95


4. Locate the upper locking pins.

NOTE: When the assembly is correctly installed, these pins are engaged in a slot in the ADF core, and
the spring underneath the assembly keeps the assembly in the raised position.

Figure 1-140 Reinstall the ADF separation pad assembly (4 of 5)

5. Push down on the assembly until the pins reach the bottom of the slot in the ADF core, and then slightly
slide the assembly toward the left side of the product to engage the locking pins in the closed slot.
Release the assembly.

CAUTION: The pins on the assembly are fragile and can easily be broken off. Do not force the
assembly into place, or the pins might break.

TIP: Slightly tip the assembly and engage one pin, and then tip the assembly in the opposite direction
to engage the second pin.

Figure 1-141 Reinstall the ADF separation pad assembly (5 of 5)

96 Chapter 1 Removal and replacement ENWW


ADF inner tray

Before proceeding, remove the following components:


ADF top cover. See Document feeder (ADF) top cover on page 91.

ADF core. See ADF core on page 92.

Remove the ADF inner tray


Remove three Torx T10 screws (callout 1), and then lift the ADF inner tray off.

Figure 1-142 Remove the ADF inner tray

ADF input guides and gear

Before proceeding, remove the following components:


ADF top cover. See Document feeder (ADF) top cover on page 91.

ADF core. See ADF core on page 92.

ADF inner tray. ADF inner tray on page 97.

ENWW Removal and replacement procedures 97


Remove the ADF input guides and gear
1. Pull the input-guide gear (callout 1) straight up to remove it

Figure 1-143 Remove the ADF input guides and gear (1 of 3)

2. Slide each ADF input guide all the way outward.

Figure 1-144 Remove the ADF input guides and gear (2 of 3)

98 Chapter 1 Removal and replacement ENWW


3. Push each guide down, rotate it, and push it through the slot to remove it.

Figure 1-145 Remove the ADF input guides and gear (3 of 3)

ENWW Removal and replacement procedures 99


ADF pre-pickup arm assembly

Before proceeding, remove the following components:


ADF top cover. See Document feeder (ADF) top cover on page 91.

ADF core. See ADF core on page 92.

ADF inner tray. ADF inner tray on page 97.

Remove the ADF pre-pickup arm assembly


1. Release two tabs (callout 1).

Figure 1-146 Remove the ADF pre-pickup arm assembly (1 of 2)

2. Lift the pre-pickup arm assembly up to remove it.

Figure 1-147 Remove the ADF pre-pickup arm assembly (2 of 2)

100 Chapter 1 Removal and replacement ENWW


2 Parts and diagrams

Order parts by authorized service providers

How to use the parts lists and diagrams

Assembly locations

Covers, panels, and doors

Internal assemblies

Scanner and document feeder (ADF) assemblies

Alphabetical parts list

Numerical parts list

ENWW 101
Order parts by authorized service providers
Order replacement parts
Table 2-1 Order parts, accessories, and supplies

Order supplies and paper www.hp.com/go/suresupply

Order genuine HP parts or accessories www.hp.com/buy/parts

Order through service or support providers Contact an HP-authorized service or support provider.

Related documentation and software

Table 2-2 Related documentation and software

Item Description Part number

HP Color LaserJet Pro MFP M176, M177 User Guide Product user guide CF548-90908

HP Color LaserJet Pro MFP M176, M177 Repair Manual English repair manual (this CZ165-90943
manual)

HP Color LaserJet Pro MFP M176, M177 Troubleshooting Manual English troubleshooting CZ165-90944
manual

HP Color LaserJet Pro MFP M176, M177 Removal and Simplified Chinese manual CZ165-90945
Troubleshooting Manual

Supplies part numbers


Table 2-3 Supplies part numbers

Item Description Part number

HP 130A Black LaserJet Toner Cartridge Replacement black toner cartridge CF350A

HP 130A Cyan LaserJet Toner Cartridge Replacement cyan toner cartridge CF351A

HP 130A Magenta LaserJet Toner Cartridge Replacement magenta toner cartridge CF352A

HP 130A Yellow LaserJet Toner Cartridge Replacement yellow toner cartridge CF353A

Imaging drum Replacement imaging drum CE314A

102 Chapter 2 Parts and diagrams ENWW


Accessories
Table 2-4 Accessories part numbers

Item Description Part number

Power Cord, straight (AB2) 220V10A China 8121-0943

(AB0) 110V - 13A Taiwan 8121-0964

(AB1, BBU, B19, AAZ) 220V - 10A Korea, EU generic 8121-0731

(ACJ) 220V - 6A India 8121-0564

(BBU, B19) 220V - 10A UK, Asia Pacific Countries/Regions 8121-0739

(BGM) 220V - 10A Australia, New Zealand 8121-0837

(ABT) 220V - 10A Israel 8121-1004

(ABY) 220V - 10A Denmark 8121-0733

(ACQ) 220V - 10A South Africa 8121-0737

(BAZ) 220V - 10A Switzerland 8121-0738

(AC4, 696) 110V - 10A Brazil 8121-1071

(AC8) 220V - 10A Argentina 8121-0729

(201, 202, 697, AAZ, ABM, AKV, B1H, BGJ) 110V - 10A North America 8121-0740

(697, AAZ, AKV) 220V - 10A South America, Chile, Peru 8121-0735

(BBU) 220/110V - Thailand, Philippines 8121-0734

Phone cord (M177 model) Israel - Unique cord 8120-8913

Switzerland - Unique cord 8121-0844

Korea - Unique cord 8120-8908

4 wire RJ-11 phone cord (Europe, Middle East, Africa) 8120-8922

2-wire RJ-11 phone cord (rest of world) 8121-0811

USB cable Cable Assembly USB A-B; 28 AWG-twisted ROHS (M176 model) 8121-0868

Cable Assembly USB A-B 1.0-M-LG ROHS (M177 model) 8121-1058

Other Adapter, PTT/RJ11, UK, Black (BGM required with 8121-0811) 234441-032

ENWW Order parts by authorized service providers 103


Customer replaceable units (CRU) kit part numbers
Table 2-5 Customer replaceable units (CRU) kit part numbers

Item Description Part number

Kit, separation pad install replacement Separation pad CF547-65010

Instruction sheet

Kit, paper pickup tray install replacement Paper pickup tray CF547-65011

Instruction sheet

Kit, paper deliver tray install replacement Paper delivery tray CF547-65012

Instruction sheet

Kit, dust cover install replacement Dust cover CF547-65013

Instruction sheet

104 Chapter 2 Parts and diagrams ENWW


Whole-unit replacement part numbers
NOTE: Whole-unit replacement products include the formatter PCA.

Table 2-6 Whole-unit replacement part numbers

Item Description Replacement part Exchange part number


number

HP Color LaserJet Pro MFP M176n 110 V CF547-67901 CF547-69001

220 V CF547-67902 CF547-69002

HP Color LaserJet Pro MFP M177fw 110 V CZ165-67901 CZ165-69001

220 V, Asia Pacific Countries/Regions CZ165-67903 CZ165-69003

220 V, Europe CZ165-67904 CZ165-69004

ENWW Order parts by authorized service providers 105


How to use the parts lists and diagrams
CAUTION: Be sure to order the correct part. When looking for part numbers for electrical components, pay
careful attention to the voltage that is listed. Doing so will make sure that the part number selected is for the
correct model.

NOTE: In this manual, the abbreviation PCA stands for printed circuit-board assembly. Components
described as a PCA might consist of a single circuit board or a circuit board plus other parts, such as cables
and sensors.

The figures in this chapter show the major subassemblies in the product and their component parts. A parts
list table follows each exploded view assembly diagram. Each table lists the item number, the associated
part number, and the description of each part. If a part is not listed in the table, it is not a field replacement
unit (FRU).

106 Chapter 2 Parts and diagrams ENWW


Assembly locations
Base product (no document feeder or scanner)
Figure 2-1 Locations of major components, base product

1
13
2
12
3
11
4
10

9 5
8
6

Table 2-7 Locations of major components, base product

Item Description Item Description

1 Upper cover assembly 8 Rear cover assembly

2 Right upper cover assembly 9 Fuser cover

3 Right cover 10 Input tray

4 Control panel cover 11 Dust cover

5 Inner cover assembly 12 Cartridge door

6 Left cover assembly 13 Output extension tray

7 Power supply cover assembly

ENWW Assembly locations 107


Covers, panels, and doors
Figure 2-2 Covers, panels, and doors
10

11
A03
A02
A06
5

1
6

8 A03

A04 9

A05
3 A01

7
A02

12

108 Chapter 2 Parts and diagrams ENWW


Table 2-8 Covers, panels, and doors

Ref Description Part number Qty

1 Cover, fuser RC3-5345-000CN 1

2 Cover, right RC3-5348-000CN 1

3 Door, cartridge RC3-5357-000CN 1

4 Left cover assembly RL1-3930-000CN 1

5 Right upper cover assembly RL1-3936-000CN 1

6 Upper cover assembly RM2-0138-000CN 1

7 Operation panel assembly RM2-0142-000CN 1

8 Rear cover/secondary transfer assembly RM2-0162-000CN 1

9 Power supply cover assembly RM2-0164-000CN 1

10 Extension tray assembly RM2-0168-000CN 1

11 Cover, flat cable RC3-5353-000CN 1

12 Cover, dust RC3-5146-000CN 1

Control panel assembly2 line LCD (M176 model) (not shown) CF547-60109 1

Control panel assemblytouchscreen (M177 model) (not shown) CF547-60110 1

Fax rubber cap (M177 model) (not shown) CZ185-40001 1

ENWW Covers, panels, and doors 109


Internal assemblies
Figure 2-3 Internal assemblies
3 A25

(J106)
(J302) (J107)
(J119)
A21
2
A15
(J130)
A30 A25
7
8

A17 A09 A25A18 A25


A08 A14
9
A04
A03 A25
A25 A07
A02
(J201) A01
A12 A25
A13
A05
A06
1
A25
A23

5 A10
A28
A29
A28
A27 A11 A16
A20 A28
A22 A25
11
A24
A19
(J5) 10
(J7)

A26 6
A31
A25
4

110 Chapter 2 Parts and diagrams ENWW


Table 2-9 Internal assemblies

Ref Description Part number Qty

1 Roller, paper pick-up RL1-2671-000CN 1

2 Intermediate transfer belt assembly (ITB) RM2-0175-000CN 1

3 Fuser delivery assembly (110-127 V) RM2-0157-000CN 1

3 Fuser delivery assembly (220240 V) RM2-0167-000CN 1

4 Base plate assembly RM2-0160-000CN 1

5 Separation pad assembly RM2-0170-000CN 1

6 Main tray assembly RM2-0144-000CN 1

7 Inner cover assembly RM2-0139-000CN 1

8 Support, frame RC3-0230-000CN 1

9 Cover, grounding cable RC3-5365-000CN 1

10 Low voltage power supply assembly (110-127V) RM2-7292-000CN 1

10 Low voltage power supply assembly (220-240V) RM2-7293-000CN 1

11 Engine controller PCA RM2-7300-000CN 1

Fax moduleAsia/US (M177 model) (not shown) CF206-60001 1

Fax moduleEU (M177 model) (not shown) CF207-60001 1

Fax moduleBrazil (M177 model) (not shown) CF208-60001 1

PCA, formatter (M176 model) (not shown) CF547-60001 1

PCA, formatter (M177 model) (not shown) CZ165-60001 1

WiFi board (M177 model) (not shown) 1150-7957 1

ENWW Internal assemblies 111


Scanner and document feeder (ADF) assemblies
Scanner and lid assembly (M176 model)
Figure 2-4 Scanner and lid assembly (M176 model)
3

112 Chapter 2 Parts and diagrams ENWW


Table 2-10 Scanner and lid assembly (M176 model)

Ref Description Part number Qty

1 Scanner assembly (M176 model) CF547-60108 1

2 Lid, document CF547-60111 1

3 Scanner/lid assembly CF547-60101 1

Scanner/lid assembly (bulk pack) (not shown) CF547-60107 1

CAUTION: Replace the internal scanner assemblies only in a dust-free environment.

ENWW Scanner and document feeder (ADF) assemblies 113


Scanner assemblies (M176 model)
Figure 2-5 Scanner assemblies (M176 model)
5

6 7

114 Chapter 2 Parts and diagrams ENWW


Table 2-11 Scanner assemblies (M176 model)

Ref Description Part number Qty

3 SSA FFC Cable, 20 Pin CZ165-60106 1

4 Scan bezel assembly CF547-60112 1

6 Scan drive system assembly CZ181-60104 1

7 Scanner base assembly CF547-60102 1

CAUTION: Replace the internal scanner assemblies only in a dust-free environment.

ENWW Scanner and document feeder (ADF) assemblies 115


Scan drive system assembly (M176 and M177 models)
Figure 2-6 Scan drive system (M176 and M177 models)

9
8

10 7

11 6

12 4

3
2

13

116 Chapter 2 Parts and diagrams ENWW


Table 2-12 Scan drive system (M176 and M177 models)

Ref Description Part number Qty

7 Motor/encoder assembly CN503-60006 1

13 Scanner with spring assembly CZ181-60113 1

CAUTION: Replace the internal scanner assemblies only in a dust-free environment.

ENWW Scanner and document feeder (ADF) assemblies 117


Scanner and document feeder main assemblies (M177 model)
Figure 2-7 Scanner and document feeder main assemblies (M177 model)
3

118 Chapter 2 Parts and diagrams ENWW


Table 2-13 Scanner and document feeder main assemblies (M177 model)

Ref Description Part number Qty

1 Scanner assembly (M177 model) CZ165-60109 1

2 Auto document feeder assembly CZ165-60112 1

3 Scanner/ADF assembly CZ165-60101 1

Scanner/ADF assembly (bulk pack) (not shown) CZ165-60107 1

CAUTION: Replace the internal scanner assemblies only in a dust-free environment.

ENWW Scanner and document feeder (ADF) assemblies 119


Scanner assembly (M177 model)
Figure 2-8 Scanner assembly (M177 model)
6

5
7

4
3

8
2
9

120 Chapter 2 Parts and diagrams ENWW


Table 2-14 Scanner assembly (M177 model)

Ref Description Part number Qty

4 SSA FFC Cable, 20 Pin CZ165-60106 1

5 Scan bezel assembly CZ165-60115 1

7 Scan drive system assembly CZ181-60104 1

9 Scanner base assembly CZ165-60102 1

CAUTION: Replace the internal scanner assemblies only in a dust-free environment.

ENWW Scanner and document feeder (ADF) assemblies 121


Document feeder assembly (M177 model)
Figure 2-9 Document feeder assembly (M177 model)

122 Chapter 2 Parts and diagrams ENWW


Table 2-15 Document feeder assembly (M177 model)

Ref Description Part number Qty

1 ADF base CZ165-60111 1

2 Core ADF assembly CZ181-60107 1

3 ADF top cover assembly CZ165-60110 1

ENWW Scanner and document feeder (ADF) assemblies 123


ADF top cover assembly (M177 model)
Figure 2-10 ADF top cover assembly (M177 model)
4

2
5

124 Chapter 2 Parts and diagrams ENWW


Table 2-16 ADF top cover assembly (M177 model)

Ref Description Part number Qty

5 Assembly pre-pick arm CB780-60032 1

6 Top cover with guide assembly CZ165-60116 1

ENWW Scanner and document feeder (ADF) assemblies 125


Core ADF assembly (M177 model)
Figure 2-11 Core ADF assembly (M177 model)

2 1

126 Chapter 2 Parts and diagrams ENWW


Table 2-17 Core ADF assembly (M177 model)

Ref Description Part number Qty

2 Separator pad CB780-60009 1

ENWW Scanner and document feeder (ADF) assemblies 127


Alphabetical parts list
Table 2-18 Alphabetical parts list
Description Part number Table and page

ADF base CZ165-60111 Document feeder assembly


(M177 model) on page 123

ADF top cover assembly CZ165-60110 Document feeder assembly


(M177 model) on page 123

Assembly pre-pick arm CB780-60032 ADF top cover assembly (M177


model) on page 125

Auto document feeder assembly CZ165-60112 Scanner and document feeder


main assemblies (M177 model)
on page 119

Base plate assembly RM2-0160-000CN Internal assemblies on page 111

Control panel assembly2 line LCD (M176 model) (not shown) CF547-60109 Covers, panels, and doors
on page 109

Control panel assemblytouchscreen (M177 model) (not shown) CF547-60110 Covers, panels, and doors
on page 109

Core ADF assembly CZ181-60107 Document feeder assembly


(M177 model) on page 123

Cover, dust RC3-5146-000CN Covers, panels, and doors


on page 109

Cover, flat cable RC3-5353-000CN Covers, panels, and doors


on page 109

Cover, fuser RC3-5345-000CN Covers, panels, and doors


on page 109

Cover, grounding cable RC3-5365-000CN Internal assemblies on page 111

Cover, right RC3-5348-000CN Covers, panels, and doors


on page 109

Door, cartridge RC3-5357-000CN Covers, panels, and doors


on page 109

Engine controller PCA RM2-7300-000CN Internal assemblies on page 111

Extension tray assembly RM2-0168-000CN Covers, panels, and doors


on page 109

Fax moduleAsia/US (M177 model) (not shown) CF206-60001 Internal assemblies on page 111

Fax moduleBrazil (M177 model) (not shown) CF208-60001 Internal assemblies on page 111

Fax moduleEU (M177 model) (not shown) CF207-60001 Internal assemblies on page 111

Fax rubber cap (M177 model) (not shown) CZ185-40001 Covers, panels, and doors
on page 109

Fuser delivery assembly (110-127 V) RM2-0157-000CN Internal assemblies on page 111

Fuser delivery assembly (220240 V) RM2-0167-000CN Internal assemblies on page 111

Inner cover assembly RM2-0139-000CN Internal assemblies on page 111

Intermediate transfer belt assembly (ITB) RM2-0175-000CN Internal assemblies on page 111

128 Chapter 2 Parts and diagrams ENWW


Table 2-18 Alphabetical parts list (continued)
Description Part number Table and page

Left cover assembly RL1-3930-000CN Covers, panels, and doors


on page 109

Lid, document CF547-60111 Scanner and lid assembly (M176


model) on page 113

Low voltage power supply assembly (110-127V) RM2-7292-000CN Internal assemblies on page 111

Low voltage power supply assembly (220-240V) RM2-7293-000CN Internal assemblies on page 111

Main tray assembly RM2-0144-000CN Internal assemblies on page 111

Motor/encoder assembly CN503-60006 Scan drive system (M176 and


M177 models) on page 117

Operation panel assembly RM2-0142-000CN Covers, panels, and doors


on page 109

PCA, formatter (M176 model) (not shown) CF547-60001 Internal assemblies on page 111

PCA, formatter (M177 model) (not shown) CZ165-60001 Internal assemblies on page 111

Power supply cover assembly RM2-0164-000CN Covers, panels, and doors


on page 109

Rear cover/secondary transfer assembly RM2-0162-000CN Covers, panels, and doors


on page 109

Right upper cover assembly RL1-3936-000CN Covers, panels, and doors


on page 109

Roller, paper pick-up RL1-2671-000CN Internal assemblies on page 111

Scan bezel assembly CF547-60112 Scanner assemblies (M176


model) on page 115

Scan bezel assembly CZ165-60115 Scanner assembly (M177 model)


on page 121

Scan drive system assembly CZ181-60104 Scanner assemblies (M176


model) on page 115

Scan drive system assembly CZ181-60104 Scanner assembly (M177 model)


on page 121

Scanner assembly (M176 model) CF547-60108 Scanner and lid assembly (M176
model) on page 113

Scanner assembly (M177 model) CZ165-60109 Scanner and document feeder


main assemblies (M177 model)
on page 119

Scanner base assembly CF547-60102 Scanner assemblies (M176


model) on page 115

Scanner base assembly CZ165-60102 Scanner assembly (M177 model)


on page 121

Scanner with spring assembly CZ181-60113 Scan drive system (M176 and
M177 models) on page 117

Scanner/ADF assembly CZ165-60101 Scanner and document feeder


main assemblies (M177 model)
on page 119

ENWW Alphabetical parts list 129


Table 2-18 Alphabetical parts list (continued)

Description Part number Table and page

Scanner/ADF assembly (bulk pack) (not shown) CZ165-60107 Scanner and document feeder
main assemblies (M177 model)
on page 119

Scanner/lid assembly CF547-60101 Scanner and lid assembly (M176


model) on page 113

Scanner/lid assembly (bulk pack) (not shown) CF547-60107 Scanner and lid assembly (M176
model) on page 113

Separation pad assembly RM2-0170-000CN Internal assemblies on page 111

Separator pad CB780-60009 Core ADF assembly (M177


model) on page 127

SSA FFC Cable, 20 Pin CZ165-60106 Scanner assemblies (M176


model) on page 115

SSA FFC Cable, 20 Pin CZ165-60106 Scanner assembly (M177 model)


on page 121

Support, frame RC3-0230-000CN Internal assemblies on page 111

Top cover with guide assembly CZ165-60116 ADF top cover assembly (M177
model) on page 125

Upper cover assembly RM2-0138-000CN Covers, panels, and doors


on page 109

WiFi board (M177 model) (not shown) 1150-7957 Internal assemblies on page 111

130 Chapter 2 Parts and diagrams ENWW


Numerical parts list
Table 2-19 Numerical parts list
Part number Description Table and page

1150-7957 WiFi board (M177 model) (not shown) Internal assemblies on page 111

CB780-60009 Separator pad Core ADF assembly (M177


model) on page 127

CB780-60032 Assembly pre-pick arm ADF top cover assembly (M177


model) on page 125

CF206-60001 Fax moduleAsia/US (M177 model) (not shown) Internal assemblies on page 111

CF207-60001 Fax moduleEU (M177 model) (not shown) Internal assemblies on page 111

CF208-60001 Fax moduleBrazil (M177 model) (not shown) Internal assemblies on page 111

CF547-60001 PCA, formatter (M176 model) (not shown) Internal assemblies on page 111

CF547-60101 Scanner/lid assembly Scanner and lid assembly (M176


model) on page 113

CF547-60102 Scanner base assembly Scanner assemblies (M176


model) on page 115

CF547-60107 Scanner/lid assembly (bulk pack) (not shown) Scanner and lid assembly (M176
model) on page 113

CF547-60108 Scanner assembly (M176 model) Scanner and lid assembly (M176
model) on page 113

CF547-60109 Control panel assembly2 line LCD (M176 model) (not shown) Covers, panels, and doors
on page 109

CF547-60110 Control panel assemblytouchscreen (M177 model) (not shown) Covers, panels, and doors
on page 109

CF547-60111 Lid, document Scanner and lid assembly (M176


model) on page 113

CF547-60112 Scan bezel assembly Scanner assemblies (M176


model) on page 115

CN503-60006 Motor/encoder assembly Scan drive system (M176 and


M177 models) on page 117

CZ165-60001 PCA, formatter (M177 model) (not shown) Internal assemblies on page 111

CZ165-60101 Scanner/ADF assembly Scanner and document feeder


main assemblies (M177 model)
on page 119

CZ165-60102 Scanner base assembly Scanner assembly (M177 model)


on page 121

CZ165-60106 SSA FFC Cable, 20 Pin Scanner assemblies (M176


model) on page 115

CZ165-60106 SSA FFC Cable, 20 Pin Scanner assembly (M177 model)


on page 121

CZ165-60107 Scanner/ADF assembly (bulk pack) (not shown) Scanner and document feeder
main assemblies (M177 model)
on page 119

ENWW Numerical parts list 131


Table 2-19 Numerical parts list (continued)
Part number Description Table and page

CZ165-60109 Scanner assembly (M177 model) Scanner and document feeder


main assemblies (M177 model)
on page 119

CZ165-60110 ADF top cover assembly Document feeder assembly


(M177 model) on page 123

CZ165-60111 ADF base Document feeder assembly


(M177 model) on page 123

CZ165-60112 Auto document feeder assembly Scanner and document feeder


main assemblies (M177 model)
on page 119

CZ165-60115 Scan bezel assembly Scanner assembly (M177 model)


on page 121

CZ165-60116 Top cover with guide assembly ADF top cover assembly (M177
model) on page 125

CZ181-60104 Scan drive system assembly Scanner assemblies (M176


model) on page 115

CZ181-60104 Scan drive system assembly Scanner assembly (M177 model)


on page 121

CZ181-60107 Core ADF assembly Document feeder assembly


(M177 model) on page 123

CZ181-60113 Scanner with spring assembly Scan drive system (M176 and
M177 models) on page 117

CZ185-40001 Fax rubber cap (M177 model) (not shown) Covers, panels, and doors
on page 109

RC3-0230-000CN Support, frame Internal assemblies on page 111

RC3-5146-000CN Cover, dust Covers, panels, and doors


on page 109

RC3-5345-000CN Cover, fuser Covers, panels, and doors


on page 109

RC3-5348-000CN Cover, right Covers, panels, and doors


on page 109

RC3-5353-000CN Cover, flat cable Covers, panels, and doors


on page 109

RC3-5357-000CN Door, cartridge Covers, panels, and doors


on page 109

RC3-5365-000CN Cover, grounding cable Internal assemblies on page 111

RL1-2671-000CN Roller, paper pick-up Internal assemblies on page 111

RL1-3930-000CN Left cover assembly Covers, panels, and doors


on page 109

RL1-3936-000CN Right upper cover assembly Covers, panels, and doors


on page 109

RM2-0138-000CN Upper cover assembly Covers, panels, and doors


on page 109

132 Chapter 2 Parts and diagrams ENWW


Table 2-19 Numerical parts list (continued)

Part number Description Table and page

RM2-0139-000CN Inner cover assembly Internal assemblies on page 111

RM2-0142-000CN Operation panel assembly Covers, panels, and doors


on page 109

RM2-0144-000CN Main tray assembly Internal assemblies on page 111

RM2-0157-000CN Fuser delivery assembly (110-127 V) Internal assemblies on page 111

RM2-0160-000CN Base plate assembly Internal assemblies on page 111

RM2-0162-000CN Rear cover/secondary transfer assembly Covers, panels, and doors


on page 109

RM2-0164-000CN Power supply cover assembly Covers, panels, and doors


on page 109

RM2-0167-000CN Fuser delivery assembly (220240 V) Internal assemblies on page 111

RM2-0168-000CN Extension tray assembly Covers, panels, and doors


on page 109

RM2-0170-000CN Separation pad assembly Internal assemblies on page 111

RM2-0175-000CN Intermediate transfer belt assembly (ITB) Internal assemblies on page 111

RM2-7292-000CN Low voltage power supply assembly (110-127V) Internal assemblies on page 111

RM2-7293-000CN Low voltage power supply assembly (220-240V) Internal assemblies on page 111

RM2-7300-000CN Engine controller PCA Internal assemblies on page 111

ENWW Numerical parts list 133


134 Chapter 2 Parts and diagrams ENWW
Index

A cover, flat cable drum


accessories removing 14, 16 removing imaging 7
ordering 102 cover, fuser dust cover
ADF removing 36 removing 9
removing 14 cover, grounding cable
ADF core removing 30 E
removal 92 cover, inner ECU (engine controller assembly)
ADF input guides and gear removing 28 removing 49
removal 97 cover, left electrostatic discharge (ESD) 2
ADF pre-pickup arm assembly removing 12 engine controller assembly
removal 100 cover, power supply removing 49
ADF separation pad removing 38 ESD electrostatic discharge (ESD) 2
removal 93 cover, right extension tray
ADF top cover removing 18 removing 9
removal 91 cover, right top
after-service checklist 4 removing 30 F
automatic document feeder cover, top fax PCA
removing 14 removing 20 removing 45
covers FFC, control panel
B locations 108 removing 46
base plate parts list 108 FFC, formatter-engine
removing 78 removing 49
before-service checklist 4 D field-replaceable units (FRUs)
diagrams replacing 2
C covers. panels, and doors 108 flat cable cover
cartridge door document conventions iii removing 14, 16
removing 35 document feeder formatter PCA (M176 model)
cartridges removing 14 removing 39
part numbers 102 document feeder top cover formatter PCA (M177 model)
removing toner 5 removal 91 removing 44
cautions iii door, cartridge formatter-engine FFC
control panel removing 35 removing 49
removing 32 door, front front door
control panel FFC removing 35 removing 35
removing 46 door, rear FRUs (field-replaceable units)
conventions, document iii removing 37 replacing 2
cover, dust doors fuser cover
removing 9 parts list 108 removing 36

ENWW Index 135


fuser delivery assembly output extension tray right cover
removing 54 removing 9 removing 18
right top cover
G P removing 30
grounding cable cover panels roller, paper pickup
removing 30 parts list 108 removing 79
paper pickup roller
I removing 79 S
imaging drum paper tray scan bezel
part numbers 102 removing 9 removal 82
removing 7 part numbers scan drive system
inner cover imaging drum 102 removal 84
removing 28 toner cartridges 102 scan FFC cable
input tray whole-unit replacement 105 removal 85
removing 9 parts scan motor
installation 2 assemblies 0 removal 87
screws 2 cover locations 108 scanner (M176)
See also replacing parts door locations 108 removing 16
intermediate transfer belt (ITB) panel locations 108 scanner (M177)
assembly PCA, engine controller assembly removing 14
removing 61 removing 49 scanner spring assembly
ITB (intermediate transfer belt) PCA, fax removal 89
assembly removing 45 screwdrivers, required 2
removing 61 PCA, formatter (M176 model) screws
removing 39 installing 2
L PCA, formatter (M177 model) types of 3
laser/scanner removing 44 secondary transfer assembly
cautions for servicing 2 PCA, wireless removing 37
left cover removing 42 separation pad
removing 12 power supply cover removing 11
location removing 38 service approach 4
assemblies 0 static, precautions for 2
low-voltage power supply assembly R supplies
(LVPS) rear door ordering 102
removing 72 removing 37 part numbers 102
LVPS (low-voltage power supply) removing parts support frame
assembly about 2 removing 72
removing 72 after-service checklist 4
before-service checklist 4 T
M service approach 4 T2 assembly
main assemblies tools, required 2 removing 37
removing 39 repair approach 4 tips iii
replacing parts toner cartridges
N about 2 part numbers 102
notes iii after-service checklist 4 removing 5
before-service checklist 4 tools, required 2
O screws 2 top cover
ordering service approach 4 removing 20
product documents 102 tools, required 2 tray, extension
supplies and accessories 102 removing 9
whole-unit replacement 105

136 Index ENWW


tray, paper
removing 9
troubleshooting
service approach 4

W
warnings iii
wireless PCA
removing 42

ENWW Index 137


138 Index ENWW
2013 Hewlett-Packard Development Company, L.P.

www.hp.com

*CZ165-90943*
*CZ165-90943*
CZ165-90943

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