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DOI: 10.1002/cphc.

200600664

TiO2 Porous Electrodes with Hierarchical


Branched Inner Channels for Charge Transport
in Viscous Electrolytes**
Yong Zhao,[a, b] Xianliang Sheng,[a, b] Jin Zhai,*[a] Lei Jiang,[a] Chunhe Yang,[a]
Zhongwei Sun,[a] Yongfang Li,[a] and Daoben Zhu[a]

Titanium dioxide (TiO2) photoelectrodes with micro/nano hier- lytes compared to pure nanostructured films. Hierarchical
archical branched inner channels have been prepared by an elec- branched channels in the photoanodes can efficiently improve
trohydrodynamic (EHD) technique and assembled to form dye- the transport properties of redox-active species in viscous electro-
sensitized solar cells (DSSCs). Excellent penetration of ionic-liquid lytes, which is demonstrated by electrical impedance spectrosco-
electrolytes and enhanced light harvesting in the longer wave- py (EIS). The incident monochromatic photon-to-electron conver-
length region are realized within the composite-structure elec- sion efficiency (IPCE) shows that enhanced light scattering in the
trode, thus a better fill factor (ff) of 75.3 % and higher conversion composite film is of benefit for light harvesting and thus for solar
efficiency (h) of 7.1 % are obtained for viscous ionic-liquid electro- energy conversion efficiency.

Introduction

Dye-sensitized solar cells (DSSCs) have attracted much atten- As reported recently, TiO2 photoelectrodes prepared by the
tion as promising low-cost and relatively efficient devices for electrospraying method had higher photocurrents than con-
the photovoltaic conversion of solar energy.[16] Device perfor- ventional photoelectrodes because of better ionic paths in the
mance, that is, light-to-electricity conversion efficiency, is deter- TiO2 layer.[24] In our previous work, micro/nano composite pho-
mined by light collection efficiency, which is directly related to toanodes fabricated by the electrohydrodynamic technique
a given systems capability for charge separation and charge showed both better fill factors and better conversion efficiency
transport. With organic liquid electrolytes, which have high for quasi-solid-state DSSCs.[25] However, the essence of this
charge drift mobility, over 10 % conversion efficiency was ob- phenomenon was not clearly understood. Herein, instead of
tained for DSSCs,[7, 8] whereas the devices sealing and long- using the P25 TiO2 that we used as photoanode material in our
term stability with liquid electrolytes remain an important previous work, hydrothermal-synthesized anatase TiO2 nano-
issue in view of the practical application. Consequently, nonvo- particles are employed, for which a higher conversion efficien-
latile viscous ionic-liquid/polymer electrolytes, quasi-solid-state cy of 7.1 % and a fill factor of 75.3 % are attained for hierarchi-
electrolytes, and solid-state electrolytes[917] have been intro- cal thin films containing branched inner channels with viscous
duced to replace the organic liquid electrolytes. However, su- ionic-liquid electrolyte. The influence of charge transport and
perior penetration of these new electrolytes into the nanocrys- light scattering in the micro/nano composite films are investi-
talline network structure and the quick charge transport as in gated and compared to nanostructured films with and without
pure nanostructured films cannot be realized easily. On the hollow spherical voids. The EIS measurements indicate that ion
other hand, the photocurrent can be improved by increasing
the light-collection efficiency. Much effort has gone into the [a] Dr. Y. Zhao, Dr. X. Sheng, Prof. J. Zhai, Prof. L. Jiang, Prof. C. Yang,
Dr. Z. Sun, Prof. Y. Li, Prof. D. Zhu
synthesis of various sensitizers to enhance the spectral re-
Center for Molecular Science, Institute of Chemistry
sponse.[18, 19] While tuning film morphology, such as coupling Chinese Academy of Sciences
the photonic crystal layer to the electrode as a dielectric Fax: (+ 86) 10-8262-7566
mirror,[20] introducing hollow sphere voids[21] and large solid E-mail: zhaijin@iccas.ac.cn
particles[22, 23] as scattering centers is also an efficient way to [b] Dr. Y. Zhao, Dr. X. Sheng
Graduate School of the Chinese Academy of Science
improve light harvesting, and with it, conversion efficiency.
Chinese Academy of Sciences
Therefore, with porous photoanodes, where favorable penetra- Beijing 100080 (P. R. China)
tion effects of viscous and solid electrolytes predominate, fast [**] For High-Efficiency Solar Cells.
charge transport and effective light collection are attractive tar- Supporting information for this article is available on the WWW under
gets for researchers. http://www.chemphyschem.org or from the author.

856 @ 2007 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim ChemPhysChem 2007, 8, 856 861
TiO2 Porous Electrodes

diffusion within the composite film containing con-


tinuous three-dimensional channels had superior
ionic transport properties. In addition, the measure-
ments of reflectance and IPCE spectra show that
light scattering within the composite films is of ben-
efit for enhancing light harvesting at longer wave-
lengths, which would enhance the solar energy con-
version efficiency. Based on the progress of current
research and the previous data,[25] it can be deduced
that the composite micro/nano porous structure is
of benefit for constructing high-efficiency devices
for viscous electrolytes, such as ionic-liquid and
quasi-solid-state electrolyte.

Results and Discussion


TiO2 Hierarchical Porous Film Prepared by the
EHD Method
The fabrication process of TiO2 hierarchical film is de-
scribed in the Experiment Section. In a continuous-
spraying mode, numerous copies of TiO2polymer
hybrid microspheres were deposited randomly on
the surface of fluorine-doped tin oxide (FTO) con-
ducting glass to form organicinorganic composite
films layer by layer. During the course of TiO2poly- Figure 1. a) SEM image of electrode 1 (prepared by the EHD method). b) Magnified
mer microsphere deposition under strong electric image of electrode 1. c) SEM image of electrode 2 (prepared by the doctor blade
field, lots of sub-microchannels were formed be- method). d) Magnified image of electrode 2. e) SEM image of electrode 3 with hollow
spheres. f) Magnified image of electrode 3.
tween the TiO2 microspheres in the film. After calci-
nation in air, composite thin films incorporating
micro/nano hierarchical branched inner channels
copy of the calcined composite film prepared by EHD tech-
were obtained.
nique can be found in the Supporting Information).
In order to learn more about the pore composition of three
different electrodes, the pore distribution of the electrodes
Characterization of As-Prepared TiO2 Films
was determined with nitrogen adsorption experiment. The Bar-
Three different types of films were initially examined using rettJoynerHalenda analysis of the desorption isotherms is
scanning electron microscopy (SEM) and the results are given shown in Figure 2. The pore size distribution in curve 1 implies
in Figure 1. Figure 1 a shows the surface morphology of a that electrode 1, prepared by the EHD method, has large
micro/nano composite electrode (electrode 1) prepared by the porous channels in the mesoporous (240 nm) and macropo-
EHD method. We can see clearly that the films are composed rous (> 50 nm) regions. The dominant peaks are in the meso-
of microscale and sub-microscale near-spherical clusters with pore range centered at 17 nm, while there is a broad pore dis-
diameters of 0.51 mm. In addition to the spherical clusters, tribution from 2 nm to hundreds of nanometers, which has
lots of nanopores and micropores of size 2 nm1 mm exist in also been confirmed by the SEM measurement described
this film. From the magnified image (Figure 1 b), it can be seen above. For nanostructured electrode 2, the average pore distri-
that the average size of nanopores is about 1020 nm. Fig- bution is centered at 14 nm, and the size distribution is narrow
ure 1 c shows the surface structure of pure nanostructured (240 nm). After hollow spherical voids are incorporated into
electrode (electrode 2), prepared by the simple doctor blade electrode 3, the distribution of mesopores is centered at 17 nm
technique. The nanostructured film displays a relatively flat sur- and becomes broader (270 nm) than that of electrode 2 but
face with lots of homogeneous nanopores, while the magni- remains narrower than that of electrode 1. (It must be men-
fied image (Figure 1 d) indicates that the size of nanopores is tioned that macropores larger than 200 nm in electrode 1 and
about 1020 nm. In Figure 1 e, in addition to the nanopores hollow spherical voids with diameter of 400 nm in electrode 3
(1020 nm), some hollow spheres are introduced by burning were inevitably destroyed during the course of dislodging the
out the polystyrene particles to form a porous electrode (Elec- TiO2 film from the substrate, so these data cannot be observed
trode 3). The enlarged image (Figure 1 f) shows that the aver- in Figure 2). In addition, the BrunauerEmmettTeller (BET) sur-
age diameter of microspheres is ca. 400 nm. (The transmission face areas from nitrogen adsorption experiments for electro-
electron microscopy image and X-ray diffractometry spectros- des 1, 2, and 3 are 76.4, 75.3, and 77.6 m2 g 1, respectively.

ChemPhysChem 2007, 8, 856 861 @ 2007 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim www.chemphyschem.org 857
J. Zhai et al.

system of the human body constructed by main vessels and


capillary vessels, should be capable of facilitating charge trans-
port in viscous electrolytes. But electrode 2 (Figure 3 c), with
only nanochannels (thin lines), which are like single capillary
vessels, may not be suited for charge transport in viscous elec-
trolytes. As for electrode 3, although hollow spherical voids
have been introduced into the nanoporous structure, single
micropores (Figure 3 d) may not match the continuous micro-
pore channels in electrode 1 for charge transport. The hypoth-
esis of ionic diffusion for different electrodes can be proven
from the different device performances discussed below.

Photovoltaic Behavior of Dye-Sensitized Solar Cells


The photovoltaic performances of electrodes 1, 2 and 3 were
evaluated at one condition chosen to simulate sunlight
Figure 2. BJH pore-size distributions calculated from N2 desorption iso- (AM1.5, 100 mW cm 2). Figure 4 shows the current density
therms. Curve 1 &: electrode 1 with micro/nano composite structure (V: pore
volume, D: pore diameter). Curve 2 N: nanostructured electrode 2. Curve 3
*: electrode 3 containing spherical voids.

According to the character of film formation in the EHD pro-


cess, the film morphologies from SEM images, and BJH pore-
size analysis, the idealized schematic depictions of the three
electrodes are drawn in Figure 3 to illustrate their structural

Figure 4. Photocurrentvoltage plots of DSSCs measured with viscous elec-


trolyte A. The sensitizer was N3 (ruthenium dye). The cell active area was
0.2 cm2 and the light intensity was 100 mW cm 2. 1) Electrode 1 with micr
nano-composite structure; 2) nanostructured electrode 2; 3) electrode 3 con-
taining spherical voids.

Figure 3. Schematic depiction of the pore structure of electrodes. a) Elec- versus voltage (IV) curves of DSSCs based on different photo-
trode 1; b) magnified view of a section of electrode 1; c) electrode 2; d) elec- anodes with viscous electrolyte. Three to four devices for every
trode 3 (thick line: microchannel; thin line: nanochannel). type of photoanode were tested. Table 1 summarizes the pho-
toelectrical parameters and the deviation of each average
value. The data in parentheses in Table 1 are the highest
specialties. Figure 3 a shows the micro/nano composite film values, which are shown here. The short-circuit photocurrent
formed by the EHD technique. Lots of sub-micropores are density (Jsc), open-circuit photovoltage (Voc) and fill factor (ff) of
formed among the interstices of TiO2 sub-microspheres, hence composite electrode 1 with viscous electrolyte A (see Experi-
forming the continuous microchannels (thick lines). Figure 3 b mental Section for composition) are 13.8 mA cm 2, 0.691 V, and
shows a magnified version of a section of Figure 3 a. Micro- 75.3 %, respectively, yielding an overall conversion efficiency of
spheres formed by the EHD method are composed of nanopar- 7.1 %. For electrode 2, based on pure nanostructured channels,
ticles. The nanopores between the nanoparticles form continu- the corresponding device parameters (Jsc, Voc, ff, and h) are
ous nanochannels (thin lines). The hierarchical branched inner 13.0 mA cm 2, 0.636 V, 68.4 %, and 5.7 %, respectively. For elec-
channels composed of continuous micropores (thick lines) and trode 3, containing hollow-sphere structures, the Jsc, Voc and ff
nanopores (thin lines) in electrode 1, like the blood circulation value are 12.5 mA cm 2, 0.645 V, and 72.8 %, respectively, h =

858 www.chemphyschem.org @ 2007 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim ChemPhysChem 2007, 8, 856 861
TiO2 Porous Electrodes

Table 1. Device performances of DSSCs with electrodes 1, 2 and 3 for vis-


cous electrolyte A.[a]

Device Jsc Voc [V] ff [%] h [%]


[mA cm 2]
electrode 1 13.5  0.3 0.688  0.03 75  0.3 6.9  0.2
(13.8) (0.691) (75.3) (7.1 )
electrode 2 12.6  0.4 0.632  0.04 68.1  0.3 5.4  0.3
(13.0) (0.636) (68.4) (5.7)
electrode 3 12.4  0.3 0.642  0.03 72.4  0.4 5.7  0.2
(12.5) (0.645) (72.8) (5.8)

[a] Three or four devices for every type of photoanodes were tested. The
light intensity was 100 mW cm 2. The values reported here are the aver-
age data of four cells with deviations, while the maximum values are
given parentheses.

Figure 5. Electrical impedance spectra of 1) electrode 1 (~ magnitude and ~


5.8 %. Of the three different electrodes, composite electrode 1 phase), 2) electrode 2 (& magnitude and & phase) and 3) electrode 3 (* mag-
nitude and * phase) measured with the viscous electrolyte A with an illumi-
gives the highest values for both fill factor and h.
nation of 100 mW cm 2. The inset is an enlarged plot of the low-frequency
In order to confirm that composite photoelectrodes with hi- section. Film thickness is about 10 mm. The frequencies are average data
erarchical porous channels can enhance the conversion effi- with a deviation of  0.03 Hz.
ciency indeed, another viscous electrolyte (electrolyte B; see
also the Experimental Section) was also used to fabricate
DSSCs. Similar results are obtained (see the Supporting Infor-
mation), again indicating that composite porous channels in is presented in the forms of Bode plots. Strikingly, the low fre-
the film enhance conversion efficiency. The electrode 1, 2, and quency for electrode 2, shown in Bode phase plots, is 0.12 Hz,
3 give similar values of the BET surface area, which confirms and 0.31 Hz for electrode 3, while for electrode 1 (prepared by
that there is no obvious difference among the amount of ab- the EHD method), the low frequency increases to 0.49 Hz. The
sorbed dye molecules for the three electrodes. Consequently, frequencies showed here are for the average data with a devia-
these phenomena should be attributed to the increased pene- tion of  0.03 Hz. Obviously, the capability of ionic diffusion in
tration of the viscous electrolyte and the thus remarkably im- hierarchical branched inner channels is best for viscous electro-
proved charge-transport properties of micro/nano composite lytes, leading to the best fill factors for micro/nano composite
photoanodes with hierarchical branched channels. photoanodes. It must be mentioned that though electrode 3
incorporates hollow spherical voids on a sub-micrometer scale,
according to EIS measurements, independent micropores in
Electrochemical Impedance Measurements for Ion Transport
the film cannot facilitate better ion-diffusion behavior than is
in Viscous Electrolytes
found for electrode 1 with its continuous micro/nano porous
The transport kinetics of the redox couple in the porous TiO2 network.
film is an important process for cell function. For the organic On the other hand, a Voc of 0.691 V for electrode 1, 0.636 V
liquid electrolytes with high drift mobility of charge, the trans- for electrode 2, and 0.645 V for electrode 3 are obtained with
port kinetics are fast enough to regenerate (i.e. reduce) the electrolyte A; thus, electrode 1 with hierarchical branched
dye in these three electrodes, and no change is observed with micro/nano channels gives the largest value of Voc. As reported,
modification of the film structure. If the electrolytes are vis- photovoltage and photocurrent are influenced by the film
cous, as when using ionic liquids as solvents, their diffusion ki- thickness in DSSC systems, which can be ascribed to the rapid
netics in the porous channels will become the key and limiting concentration increase of the recombination centers (traps) off-
step in photocurrent generation. Dye molecules are active setting that of the injection centers (dye species), that is, the
under light irradiation, and the transport of I3 /I ions to and recombination rate grows faster than the injection rate does
from the counter electrode is not fast enough to fully regener- with the increasing film thickness.[2731] Herein, composite
ate the dye molecules in nanostructured electrodes; lower porous structures not only enhance the transportation proper-
photocurrent and a smaller fill factor are obtained. ties of redox-active species but also reduces the numbers of
It has been pointed out that the properties of ionic diffusion the traps, and thus increases the photovoltage. In addition, the
in the electrolyte films can be ascertained by impedance meas- internal resistance for the composite electrode should be
urements. The minimum-frequency peak at low-frequency lower than for the nanostructured electrode, since the ions can
range can be correlated to the Nernst diffusion-limited process diffuse quickly to the counter electrode; at the same time, the
in the electrolyte. The higher the low-frequency peak is, the faster ion transport in the hierarchical structure can decrease
quicker the ion diffuses.[26] Figure 5 shows typical EI spectra. the charge recombination between the electron and the I3
The inset is an enlarged plot at the low frequency; the figure ion, resulting in higher photovoltage and a higher fill factor.

ChemPhysChem 2007, 8, 856 861 @ 2007 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim www.chemphyschem.org 859
J. Zhai et al.

Influence of the Light-Scattering Effect on the


Photoelectrical Character of DSSCs

Another important factor that is influenced by the composition


of the films is the light-harvesting efficiency. By introducing
large nanoparticles or spherical voids, the light absorption
range can be extended, and the light-harvesting efficiency can
be enhanced through light scattering.[21, 23] Reflectance meas-
urements of three types of sensitized electrodes are shown in
Figure 6. Nanostructured electrode 2 shows the lowest scatter-

Figure 7. Photocurrent action spectra of composite electrode 1 and nano-


structured electrode 2 with electrolyte A.

hollow spheres, which counteract the light scattering effect.


Composite structures with hierarchical channels balance these
two effects of ion transport and light scattering, and thereby
obtain optimal photoelectrical action.

Conclusions
A simple and effective hierarchical structure is introduced into
Figure 6. Measured diffuse reflectance of sensitized films. 1) electrode 1 with nanocrystalline thin films to provide a new way to improve
micro/nano composite structure. 2) nanostructured electrode 2. 3) elec-
charge transport and light harvesting, while a conversion effi-
trode 3 containing spherical voids.
ciency h = 7.1 % and a fill factor ff = 75.3 % were attained for
viscous electrolytes. This result means that photoelectrical per-
ing. After micro/nano composite structure is introduced into formance can be tuned by changing the composite porous
electrode 1, the scattering is enhanced clearly, and higher con- structure, which will give a good strategy for the fabrication of
version efficiency is obtained, because light-scattering macro- photoelectrodes suited for highly viscous electrolytes. The idea
pores are incorporated into the TiO2 thin film to extend the of film-structure modulation will provide a promising new way
photoresponse to red region. A photocurrent action spectrum to approach high-efficiency devices.
for electrodes 1 and 2 with ionic-liquid electrolyte A is shown
in Figure 7. Electrode 1 shows enhanced red-region absorption
as a result of light scattering. But it cannot be deduced that
Experimental Section
the improvement of photocurrent is only decided by the light- Preparation of Dye Sensitized Solar Cells: Two methods were em-
scattering effect; the better ionic diffusion may also decrease ployed to prepare TiO2 thin films. Method 1: Micro/nano composite
the loss of charge transport, resulting in better photocurrent electrode 1 was fabricated by the EHD technique.[25] The TiO2 col-
generation. loidal suspension was composed of ethanol (5 mL), poly(vinyl alco-
hol) (PVA, MW = 22,000) water solution (1 g, 33 wt %), titanium sol
The kinetics of ion transport and light-collection efficiency
(6.6 mL, 0.1 g mL 1; anatase TiO2 nano-particles were hydrothermal-
influence each other, and there must be a balance to achieve ly synthesized according to ref. [33]). The suspension was sprayed
the best photovoltaic performance. If the pores are too large, onto the conducting FTO glass slides with block layer (the prepara-
despite easy ion transport for viscous electrolytes and favora- tion method of which is described elsewhere[25]). Then, the TiO2
ble light-scattering, the thin films cannot absorb enough dye composite films were calcined at 450 8C for 1 hour in air. The
molecules for light harvesting; if the pores are too small, the whole EHD process was operated in air. Method 2: Nanostructured
transport kinetics of redox species limit the charge-transfer films (electrode 2) were prepared by the doctor blade technique,
rate, and the light-scattering effect is lost, even as the amount which employed the colloidal TiO2 suspension used above, spread-
ing it evenly onto the conducting glass. The 10-mm thin films were
of absorbed dye increases.[7, 32] As a result, electrode 3 shows
obtained after repeating the above procedure several times. The
the strongest scattering effect among the three types of thin nanostructured electrodes with hollow spheres (electrode 3) were
films, but it does not obtain the highest conversion efficiency. prepared according to ref. [21]: Monodisperse polystyrene (PS)
This can be ascribed to the decrease of surface area and light spheres with a radius of 200 nm were dispersed in the TiO2 colloi-
loss owing to back scattering arising from the presence of dal suspension used as above in a ratio of 1: 20 by weight using

860 www.chemphyschem.org @ 2007 Wiley-VCH Verlag GmbH & Co. KGaA, Weinheim ChemPhysChem 2007, 8, 856 861
TiO2 Porous Electrodes

an ultrasonic bath. the doctor blade method was used to prepare [4] M. Adachi, Y. Murata, J. Takao, J. T. Jiu, M. Sakamoto, F. M. Wang, J. Am.
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