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PWMSolarBatteryChargerCircuit
PostedbySwagatamMajumdarat10:18AM
Thissimple,
enhanced,5V
zerodrop
PWMsolar
battery
chargercircuit
canbeused
inconjunction
ElectronicCircuit
withanysolar
Categories
panelfor 3phase(13)
charging AlarmCircuits(37)
cellphonesor Appliances(16)
cellphone Arduino(25)
batteriesinmultiplenumbersquickly,basicallythecircuitis AudioProjects(49)
capableofcharginganybatterywhetherLiionorLeadacid Automation(6)
Ballast(5)
whichmaybewithinthe5Vrange.
BatteryCharger(91)
BicycleProjects(6)
Bluetooth(4)
ThedesignisbasedonaSMPSbuckconvertertopologyusing
Buck/Boost(20)
theICTL494(IhavebecomeabigfanofthisIC).Thanksto CarElectronics(49)
"TexasInstruments"forprovidingthiswonderfulICtous. CellPhoneProjects(22)
Chaser/Flasher(17)
Youmaywanttolearnmoreaboutthischipfromthispost ChristmasProjects(11)
whichexplainshowtomakeaPWMinverterusingICTL494 Components(13)
Datasheets(37)
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8/14/2016 PWMSolarBatteryChargerCircuitElectronicCircuitProjects
DetectorsSensors(62)
EmergencyLight(17)
FenceCharger(8)
FishAquarium(7)
FreeEnergyDevices(31)
Generators(8)
HobbyCircuits(49)
HowitWorks(16)
IC4017(71)
IC4033(2)
IC4043(1)
IC4047(10)
IC4060(47)
IC555(19)
IC741(48)
IndicatorCircuits(55)
InductionHeater(5)
InfraredProjects(13)
InverterProjects(94)
Laser(6)
LEDDriver(91)
LM317(17)
LM338(10)
LM567(4)
Medical(6)
Weknowthata5Vsolarchargercircuitcanbeeasilybuilt Meters(28)
usinglinearICssuchasLM317orLM338,youcanfindmore Microcontrollers(20)
MotorCircuits(39)
infoonthisbyreadingthefollowingarticles:
MotorcycleProjects(19)
opamp(31)
Simplesolarchargercircuit
Pets(1)
PIR(8)
Simplecurrentcontrolledchargercircuit
PowerSupply(28)
ProtectionCircuits(14)
Howeverthebiggestdrawbackwiththeselinearchargersisthe PWM(83)
emissionofheatthroughtheirbodyorthroughcasedissipation, RaspberryPi(1)
whichresultsinwastageofpreciouspower.Duetothisissue RelayChangeovers(26)
theseICareunabletoproduceazerodropvoltageoutputfor RemoteControls(36)
theloadandalwaysrequireatleast3Vhigherinputsthanthe Robotics(1)
SeaEnergy(2)
specifiedoutputs.
smps(20)
SolarProjects(70)
Thecircuitofthe5Vchargerexplainedhereiscompletelyfree
http://www.homemadecircuits.com/2015/05/5vpwmsolarbatterychargercircuit.html 2/17
8/14/2016 PWMSolarBatteryChargerCircuitElectronicCircuitProjects
fromallthesehassles,let'slearnhowanefficientworkingis SportProjects(6)
achievedfromtheproposedcircuit. SurgeSuppressors(15)
TemperatureController(12)
Thermostat(9)
Referringtotheabove5VPWMsolarbatterychargercircuit,
TimerProjects(47)
theICTL494formstheheartoftheentireapplication.
TL494(1)
TransformerlessPower
TheICisaspecializedPWMprocessorIC,whichisusedhere Supply(22)
forcontrollingabuckconverterstage,responsiblefor TransmitterCircuits(18)
convertingthehighinputvoltageintoapreferredlowerlevel TriacControl(7)
output. Tubelight(15)
Tutorial(90)
TV(2)
Theinputtothecircuitcanbeanywherebetween10and40V,
UPS(18)
whichbecomestheidealrangeforthesolarpanels.
USB(10)
VoltageDoubler(4)
ThekeyfeaturesoftheICincludes:
VoltageStabilizers(15)
WaterSensors(41)
PrecisePWMoutputwhichisadjustableasperuser Windmill(3)
specification.
InordertogenerateaccuratePWMs,theICincludesaprecise
5Vreferencemadebyusingbandgapconceptwhichmakesit
thermallyimmune.This5Vreferencewhichisachievedat
pin#14oftheICbecomesthebasevoltageforallthecrucial
triggersinvolvedwithintheICandresponsibleforthePWM
processing.
TheICconsistsofapairofoutputswhichcanbeeither
configuredtooscillatealternatelyinatotempoleconfiguration,
orbothatatimelikeasingleendedoscillatingoutput.Thefirst
optionbecomessuitableforpushpulltypeofapplicationssuch
asininvertersetc.
Howeverforthepresentapplicationasingleendedoscillating
outputbecomesmorefavorableandthisisachievedby
groundingpin#13oftheIC,alternativelyforachievingapush
pulloutputpin#13couldbehookedupwithpin#14,wehave
discussedthisinourpreviousarticlealready.
TheoutputsoftheIChasaveryusefulandaninterestingset
http://www.homemadecircuits.com/2015/05/5vpwmsolarbatterychargercircuit.html 3/17
8/14/2016 PWMSolarBatteryChargerCircuitElectronicCircuitProjects
upinternally.Theoutputsareterminatedviatwotransistors
insidetheIC.Thesetransistorsarearrangedwithanopen
emitter/collectoracrossthepin9/10andpins8/11respectively.
Forapplicationswhichrequireapositiveoutput,theemitters
canbeusedastheoutputs,whichareavailablefrompins9/10.
ForsuchapplicationsnormallyanNPNBJToranNmosfet
wouldbeconfiguredexternallyforacceptingthepositive
frequencyacrossthepin9/10oftheIC.
InthepresentdesignsinceaPNPisusedwiththeICoutputs,
anegativesinkingvoltagebecomestherightchoice,and
thereforeinsteadofpin9/10,wehavelinkedpin8/11withthe
outputstageconsistingofthePNP/NPNhybridstage.These
outputsprovidesufficientsinkingcurrentforpoweringthe
outputstageandfordrivingthehighcurrentbuckconverter
configuration.
PWMControl
ThePWMimplementation,whichbecomesthecrucialaspect
forthecircuitisachievedbyfeedingasamplefeedbacksignal
totheinternalerroramplifieroftheICthroughitsnoninverting
inputpin#1.
ThisPWMinputcanbeseenhookedupwiththeoutputfrom
thebuckconverterviathepotentialdividerR8/R9,andthis
feedbackloopinputstherequireddatatotheICsothattheIC
isabletogeneratecontrolledPWMsacrosstheoutputsinorder
tokeeptheoutputvoltageconsistentlyat5V.
Otheroutputvoltagecanbefixedbysimplyalteringthevalues
ofR8/R9asperonesownapplicationneeds.
CurrentControl
TheIChastwoerroramplifierssetinternallyforcontrollingthe
PWMinresponsetoexternalfeedbacksignals.Oneoftheerror
http://www.homemadecircuits.com/2015/05/5vpwmsolarbatterychargercircuit.html 4/17
8/14/2016 PWMSolarBatteryChargerCircuitElectronicCircuitProjects
ampisusedforcontrollingthe5Voutputsasdiscussedabove,
theseconderrorampisemployedforcontrollingtheoutput
current.
R13formsthecurrentsensingresistor,thepotentialdeveloped
acrossitisfedtooneofinputspin#16oftheseconderroramp
whichiscomparedbythereferenceatpin#15setontheother
inputoftheopamp.
Intheproposeddesignitissetat10ampthroughR1/R2,
meaningincasetheoutputcurrenttendstoincreaseabove
10amps,thepin16canbeexpectedtogohigherthanthe
referencepin15initiatingtherequiredPWMcontractionuntilthe
currentisrestrictedbacktothespecifiedlevels.
BuckPowerConverter
Thepowerstageshowninthedesignisastandardpowerbuck
converterstage,usingahybridDarlingtonpairtransistors
NTE153/NTE331.
ThishybridDarlingtonstagerespondstothePWMcontrolled
frequencyfrompin8/11oftheICandoperatethebuck
converterstageconsistingofahighcurrentinductorandahigh
speedswitchingdiodeNTE6013.
Theabovestageproducesaprecise5voutputensuring
minimumdissipationandaprefectzerodropoutput.
Thecoilortheinductorcanbewoundoveranyferritecore
usingathreeparallelstrandsofsuperenameledcopperwire
eachwithadiameterof1mm,theinductancevaluecanbe
anywherenear140uHfortheproposeddesign.
Thusthis5VPWMsolarbatterychargercircuitcanbe
consideredasanidealandextremelyefficientsolarcharger
circuitforalltypesofsolarbatterychargingapplications.
http://www.homemadecircuits.com/2015/05/5vpwmsolarbatterychargercircuit.html 5/17
8/14/2016 PWMSolarBatteryChargerCircuitElectronicCircuitProjects
Labels:BatteryCharger,PWM,SolarProjects
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20COMMENTS:
PRITAMBHOWMIK May12,2015at1:04PM
Iamgonnamakesolarprojects.Butneverboughta
solarpanel.Howmuchinrsthesolarpanelof12v
Reply
Replies
SWAGATAMMAJUMDAR May12,2015at1:26PM
http://www.homemadecircuits.com/2015/05/5vpwmsolarbatterychargercircuit.html 7/17
8/14/2016 PWMSolarBatteryChargerCircuitElectronicCircuitProjects
Reply
RBTTECHDEPOT January25,2016at8:25PM
Whataboutfor12Vbattery?
Reply
Replies
SWAGATAMMAJUMDAR
January26,2016at7:06PM
adjustR8
RBTTECHDEPOT February2,2016at12:34PM
canyousuggestanearestvalueforR8?
SWAGATAMMAJUMDAR
February2,2016at6:42PM
youwillhavetoverifyit
practically, you may replace it with a 10k
presetandsetitaccordingly.
RBTTECHDEPOT February4,2016at7:34PM
okthankyou..
Reply
http://www.homemadecircuits.com/2015/05/5vpwmsolarbatterychargercircuit.html 8/17
8/14/2016 PWMSolarBatteryChargerCircuitElectronicCircuitProjects
SHAILESHLOKHANDE January31,2016at11:50PM
SirIwanttoknowsolarpanelspecificationrequired
forchargingmobilebattery
Reply
Replies
SWAGATAMMAJUMDAR
February1,2016at4:58PM
you can try a 8V,
500mA panel, but make sure to a voltage
regulatorwithit
Reply
BOATENGDANSOJOSEPH March9,2016at9:00PM
HelloSirpls.WhichoftheresistorsistheR8,Rtor
Ref.Thanks
Reply
Replies
SWAGATAMMAJUMDAR
March10,2016at4:29PM
Pleaseclickthediagram
to enlarge, and you will be able to locate
themeasily
Reply
http://www.homemadecircuits.com/2015/05/5vpwmsolarbatterychargercircuit.html 9/17
8/14/2016 PWMSolarBatteryChargerCircuitElectronicCircuitProjects
BEACONLIGHT March16,2016at8:52PM
SameisthecasewithPIN1??
waitingforyourresponse.........
Reply
Replies
SWAGATAMMAJUMDAR
March17,2016at9:48AM
I'll correct the diagram
andpostitsoon,thanks!
BEACONLIGHT March17,2016at1:05PM
http://www.homemadecircuits.com/2015/05/5vpwmsolarbatterychargercircuit.html 10/17
8/14/2016 PWMSolarBatteryChargerCircuitElectronicCircuitProjects
SWAGATAMMAJUMDAR
March18,2016at9:07AM
Instead of TIP36, I
would recommend BD140 or 2N2907 or
anyothersimilarsmallerBJT.
BEACONLIGHT March19,2016at1:31AM
Reply
BEACONLIGHT March23,2016at11:40PM
HelloSir,
TheCctwasworkingfine
Iuseda10KvariableatR8......and9.1KatR2
O/Pslidingbetweenzeroandinputvoltage(19V).
ItchargedfourLiIoncells.......atconstantvoltage
of14.8V.
http://www.homemadecircuits.com/2015/05/5vpwmsolarbatterychargercircuit.html 11/17
8/14/2016 PWMSolarBatteryChargerCircuitElectronicCircuitProjects
Anysuggestionplz..transistorsarefineTL494is
OK
Reply
Replies
SWAGATAMMAJUMDAR
March24,2016at10:57AM
Hellobeaconlight,
Reply
ANONYMOUS May22,2016at3:00PM
HelloSir,
Problem1:
Cells I am using as power source are not
http://www.homemadecircuits.com/2015/05/5vpwmsolarbatterychargercircuit.html 12/17
8/14/2016 PWMSolarBatteryChargerCircuitElectronicCircuitProjects
Problem:2
Please suggest best possible CCT for charging
mobilebatteryfromthebatterysource.
i need such type of cct which does not dissipate
heat....cctotherthan7805,LM338,317......meansit
wouldbeefficientandwillnotwasteenergyasheat.
Problem:3
HowdoicheckAmpereatO/Pofthiscct......???
Waitingforyourkindsuggestion.
Reply
Replies
SWAGATAMMAJUMDAR May22,2016at8:02PM
Hello,
http://www.homemadecircuits.com/2015/05/5vpwmsolarbatterychargercircuit.html 13/17
8/14/2016 PWMSolarBatteryChargerCircuitElectronicCircuitProjects
http://www.homemade
circuits.com/2015/10/calculatinginductor
valueinsmps.html
youwillneedtooptimizethepotsperfectly
inordertogettheexpectedresults
Reply
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