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2016. 07. 22. Explorer & Sport Trac 4.

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Explorer,SportTrac,Mountaineer&Aviator19911994,19952001,20022005,20062010FordExplorer

Explorer&SportTrac4.0LSOHCSuperchargerKit
InstallHowToComplete

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01292014,12:39AM #1

JoinDate:Oct2013
Posts:12
moddbox

NewUser

Explorer&SportTrac4.0LSOHCSuperchargerKitInstallHowToComplete

Ok.Sotherearealotofgreat"howto"guidesonhere...butIhaven'tseenacompleteandthorough"how
to"superchargerinstallforthe4.0LSOHCengine(specificallyfor2drExplorer/SportTrac...I'mworkingon
the4drexplorerwriteupandwillpostsoon).

So...hereitgoes.IfyouobtainaModdboxInstallationkitandanyEatonM90supercharger(8995either
styleinlet),followthefollowinginstructionsandyou'regoodtogo.Notunerequired.100%boltonmod.
Youcangetyourinstallationkithere:
ModdBoxModdBoxEngineeringyourdrivingexperience@

I'vealsodecidedtopostthe"finalresult"first.Ifyoulikeit..proceedtoreadthe"howto".

Here'saroadtestofthe3.5psipulleyequippedwithnocoolingequipmentinstalled.

TESTDRIVE

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums

Here'stheDyno.215hp&237lbftattherearwheels.

DYNO

Ranger Supercharger Kit - 3.5 psi Dyno 4.0 V6

KitPhoto:

InstalledPhotos:

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums

TOOLSREQUIRED

ToolsRequired:
Standardmetricsocketset
NeedleNosePliers
T30TorxBit
FluidFunnel
FlatHeadScrewDriver
Punch
...willaddmoresoon

STOCKREFERENCEDIAGRAMS

StockThrottleCableReferenceDiagram

StockEGRSystemReferenceDiagram

StockIntakeManifoldReferenceDiagram

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums

StockAirBoxReferenceDiagram

StockThrottleReferenceDiagram

BeltDiagramReferenceDiagram(DarkBeltShowingtheModdBoxOrientation)

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums

MODDBOXSUPERCHARGERKITPARTS

ModdBoxSuperchargerBypassValve
http://modd.me/wpcontent/uploads/2013/09/CAM04401.jpg

ModdBox255lphFuelPump
http://modd.me/wpcontent/uploads/20...dbox255lph.jpg

ModdBoxHeatShield
http://modd.me/wpcontent/uploads/20...heatShield.jpg

ModdBox70mmAirFilter
http://modd.me/wpcontent/uploads/20...yAirFilter.jpg

ModdBoxThrottleCableandCruiseControlMount
http://modd.me/wpcontent/uploads/20...eInstall7.jpg

ModdBox3.0&3.5psiSuperchargerPulleys
http://modd.me/wpcontent/uploads/2013/11/CAM04371.jpg

ModdBoxSuperchargerPulleyQuickAdapter
http://modd.me/wpcontent/uploads/20...apterPully.jpg

ModdBoxPlenumBottomPlate
http://modd.me/wpcontent/uploads/20...eInstall9.jpg

ModdBoxPlenumTopPlate
http://modd.me/wpcontent/uploads/20...Install10.jpg

ModdBoxIntakeManifold
http://modd.me/wpcontent/uploads/20...Install11.jpg

ModdBoxIntakeManifoldTop
http://modd.me/wpcontent/uploads/20...Install12.jpg

ModdBoxM221.5mmEGRExtension
http://modd.me/wpcontent/uploads/2013/11/CAM04413.jpg

BlackSiliconeLiquidGasket
http://modd.me/wpcontent/uploads/2013/11/CAM04389.jpg

6pkSerpentineBelt
http://modd.me/wpcontent/uploads/2013/11/6pkBelt.jpg

1/4"ElectricalLoom

16gawire&connections

HeaterHose

FuelHose

HardwareandFittings

INSTALLATIONSTEPS

Removethenegativebatterycable(1bolt).Secureittothesideofthebatterytopreventanyaccidental
contactwiththenegativeterminal.

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RemovetheThrottleBodyCover(2bolts).IfyourmodelisequippedwithasecondCrankCaseVentilation
hose,youwillberequiredtoremovethehoseclipsonthesideoftheThrottleBodyCover(notshown
here).

LoosenthehoseclampanddisconnecttheIntakeTubefromtheStockAirBoxAssembly.

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LoosenthehoseclampanddisconnecttheIntakeTubefromtheThrottleBody.

DisconnecttheCrankCaseVentHose(s)andremovetheIntakeTube.SettheIntakeTubeasideforlater
use.SomemodelshaveasecondCrankCaseVentHose.Formoreinformation,seetheStockSetup
Diagramsprovidedatthebeginningofthisinstructionmanual.

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RemovetheBrakeBoosterLinefromthebackoftheIntakeManifold.Tapeandlabelifnecessary.

UnplugthecableconnectedtotheIACValve.

UnboltandremovetheIACValve(2bolts).SettheIACValveasideforlateruse.

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UnplugtheVaclineconnectedtotheEGR.TapeandlabeltheVacLineifnecessary.

UnbolttheEGRValve(212mmbolts).

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RemoveEGRValvebydisconnectingtheEGRTube.SettheEGRValveasideforlateruse.

UnplugtheTPSSensor.Tapeandlabeltheplugifnecessary.

RemovetheThrottleCablefromtheThrottleBodyValve.Thecablecanbeslippedfreebymanually
actuatingthevalve90degreesandprovidingslackinthecable.

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UnbolttheThrottleBodyValve(4bolts).SettheThrottleBodyValveasideforlateruse.

DisconnecttheThrottleCableandtheCruiseControlCable.

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DisconnecttheelectricalwiremountfromtheleftsideoftheIntakeManifold.

LocatetheplasticRadiatorRockShieldlocatedunderneaththeenginebay.Removetheboltsandsetit
aside.

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LocatetheplasticRadiatorDrainValveatthebottompassengersideoftheRadiator.Turnthisplugand
releaseonlyapproximatelya3/4gallonofcoolantfluid(~3L).Thisistoallowtheremovalandrelocation
ofcoolantlinesintheproceedingsteps.

RemovetheHVACHeaterHoses(2x1/4diameter)andtheIntakeManifoldEngineVacLine(5/8
diameter)fromtheHoseConnectorFitting.Tapeandlabelthehosesifnecessary.

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RemovetheHoseConnectorFitting.SettheHoseConnectorFittingasideforlateruse.

Locatethe15/8diameterRadiatortoThermostatCoolantHose.

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RelocatetheCoolantHosetobeinfrontoftheOilCapandaroundtheACLineasillustrated.Cut
approximately5to6offofthehoseandresecureittotheradiator.

Besurethehosewillnotconflictwiththebelt.IfnotequippedwithAC,securethehosewithrestraining
strapsifnecessary.Donotdisposeofthe15/8hose.Theremaininghosewillbeneededinalaterstep.

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RemovetheFuelInjectionVacLinelocatedontherightsideoftheIntakeManifold.Tapeandlabelitif
necessary.

PryofftheIgnitionWireMountlocatedatthetopoftheIntakeManifold.

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UnbolttheIgnitionWireFlangeMount.

WiththeIgnitionWireFlangeMountdisconnectedfromtheIntakeManifold,proceedtoprytheIgnition
WireFlangeMountapproximately2inchestowardthedriverside.Thisadditionalclearancewillaidinthe
removalofthestockIntakeManifoldaswellasprovidingamplespaceforthefutureEGRValve.

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UnbolttheVacuumRegulator(2bolts)locatedtowardsthefrontdriverssideoftheIntakeManifold.

RemovetheFuelVaporReturnLine.Thisfittingisequippedwithasimplepushstylefitting.Simplypushin
thelargecurvedshapeandthefittingshouldpulloff.

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RemovetheThrottleCableandCruiseControlCableMount(2bolts).

LoosentheIntakeManifoldBolts(12T30Torxbolts).Notethattheseboltsdonotremovecompletely.
OnceturnedoutoftheEngineBlock,theboltsremainconnectedtotheIntakeManifold.Caution:Youdo
notwanttostripthesebolts.ItisadvisabletoinspecttheTorxheadsanduseavacuumtoremoveanydirt
thatmayhaveaccumulatedinsidethehead.Itmaybenecessarytouseamachinistscribeorsimilar
pointedobjecttoloosenandvacuumoutanydirtthatmayberesidinginsidetheTorxheadsbefore
attemptingtoremove.

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LiftouttheIntakeManifold.

Caution:DonotdropanythingintotheIntakePorts.BeforeProceeding,filltheIntakePortswithragsor
papertowel.Cleanandvacuumtheareaifnecessary.BesuretocleantheEngineBlocksmatingfaces.

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Youarenowreadytobeingmoddingyour4.0LJ

ObtaintheprovidedModdBoxstainlesssteelSuperchargerPulleyAdaptor.SlipthesuperchargerAdapter
ontoyourEatonM90Superchargershaftuntilitbinds(eitheran8993ovalor9495rectangularstyle
M90).Thepulleyisdesignedtohaveaninterferencefitwhichwillcausethepulleytojamonceitslips
halfwayontotheshaft.UsethestockEatonM90Superchargerlocknuttoratchetthepulleydownthe
remaininglengthoftheshaftuntiltheAdapterhitsthestopontheshaft.Youmayalsowanttouseapress
ifyouhaveoneavailable.Itisrecommendedthatyouusealowtorquesettingonanairorelectric
hammerratchettosuckthepulleydowntothestop.Ifyoudonothaveanautomaticratchet,youmay
carefullyuseapieceofsoftlumbertostopthemotionofthesuperchargerrotors.Thiswillallowyouto
ratchetdownthesuperchargerlocknutwithastandardratchet.Caution:Besurethatnodebrisfallsinto
yourEatonM90Supercharger.Thetolerancesonyoursuperchargerareonlyafewthousandthsofaninch
andmaybedamagedifmaterialfallsorgetssuckedintothesuperchargerhousing.Evenrotatingthe
rotorsbyhandcanoftenpullenoughairtosuckdebrisintotherotors.Useavacuumtoclearyourrotors
priortoinstallation.

ObtaintheprovidedModdBox6PKCustomPulleyandslipitontotheSuperchargerPulleyAdaptor.Usethe
providedM5x16mmsocketheadcapscrews.

LocatetheprovidedBlackLiquidGasket.ApplyathinbeadofthegaskettotheEatonM90Supercharger
flangeasillustrated.

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums

ObtaintheModdBoxPlenumTopPlateandboltittothebaseoftheEatonM90Supercharger&Pulley
Assembly.UsetheprovidedM8x40mmsocketheadcapscrews.Cleananyexcessgasketmaterial.

Usetheextra15/8diameterRadiatorHosethatwasremainingfromapreviousstep.Measureoutand
cutalengthofhoseasisrequiredforyoursupercharger:
Forthe9495EatonM90Supercharger(rectangularinlet):17/8
Forthe8993EatonM90Supercharger(ovalinlet):25/8
Useoneofthe2stainlesshoseclampstosecurethehosetothePlenumTopPlate.Looselyplacethe
other2diameterstainlesshoseclamponthehose.Placetheentireassemblyasideforlateruse.

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ObtaintheModdBoxPlenumBasePlate.ApplyasmallbeadoftheprovidedBlackLiquidGasketaround
eachIntakePortholeasshown.

Caution!ThePlenumBasePlateisNOTreversible.BeforeplacingthePlenumBasePlateontheEngine
Block,besurethewiderridgedimension(shownbelow)isplacedatthebackoftheenginebaytowards
thefirewall.Ifthisisreversed,yoursuperchargerpulleywillnotlineupwithyourotherenginepulleys.
Optional:IfyouhavepurchasedaModdBoxIntercoolerKit,removethe1/4NPTplugsandreplacethem
withtheprovided1/4NPThosefittings.RefertotheModdBoxIntercoolerKitInstallationManualfor
furtherinstructions.

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PlacethePlenumBasePlateontotheEngineBlockinthecorrectorientation(showninthepreviousstep).
AligntheInletPortswiththePlenumBottomPlateholes.UsethesuppliedM6x30mmsocketheadcap
screwsandlooselyboltdownthePlenumBasePlatetotheEngineBlock(youwillneedtoverifythe
alignmentofthesuperchargerpulleybeforetighteningthebolts).

PlaceandaligntheEatonM90SuperchargerandPlenumTopPlateAssemblyontothePlenumBasePlate.
Visuallyinspectthealignmentofthesuperchargerpulleyandtheotherenginepulleys.Amissalignmentof
approximately1/16isacceptableduetothelengthofpulleytotheadjacentpulleysandthelackofribs
ontheidlerpulley.Ifthealignmentofyourpulleyismorethanapproximately1/16,youcanfinetunethe
alignmentofthePlenumBasePlate.SimplyadjustthePlenumBottomPlateasrequired(theyarefitted
withslottedholes)andtorqueitdowntotheEngineBlock.
LocatetheHVACHeaterHoses(2x1/4diameter)thatwereremovedfromtheHoseConnectorFittingand
theIntakeManifoldinapreviousstep.ThehosesneedtobereconnectedtotheHoseConnectorFittingin
anewlocationapproximately3abovetherearpassengersideInletPortontheengineblock(InletPortto
combustionchamber).Reviewtheillustrationbelowforreference.

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums

Cutthe1/4diameterHVACHeaterHosethatoriginatesfromnearthefirewall.Besuretoleaveatleasta
fewextrainchestoallowroomforerror.Reconnectthe1/4?diameterhosetotheHoseConnectorFitting.
Note:Youcanconnecttoeither1/4?barbonthefitting.

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TheIntakeManifoldEngineVacline(the5/8diameterhosethatwasconnectedtotheHoseConnector
FittingandIntakeManifold)willneedtobeshortenedandreconnectedtotheHoseConnectorFitting.This
5/8VaclineconsistsofrubberhoseANDplasticrigidtubethatrunsaroundbehindtheIntakeManifold.
Theplasticsectionofthislinerunningalongthefirewallneedstobecutatapproximatelythecenterlineof
theIntakeManifold.Referencethephotobelowandproceedtocutthe5/8plastictube.Usetheprovided
pieceof5/8hose(9length)andconnectoneendtothe5/8plasticlineandtheothertotheHose
ConnectorFitting.Securebothendsofthehosewithahoseclamp.

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(Note:thesecond1/4?hoseshownwillbedescribedinthenextstep)

Locatetheremaining1/4diameterHVACHeaterHose(itoriginatesfrominbehindthealternatoras
illustrated).Removeandreplacethishosewiththeprovided1/4hose(24long).Connecttheotherhose
endtotheHoseConnectorFitting.Securebothhoseswithhoseclamps.

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RemovetheragsorpapertowelsinyourEngineInletPortsthenproceedwiththeinstallationofthe
SuperchargerAssembly.ApplyathinbeadofBlackLiquidGasketalongthePlenumBasePlate(already
alignedandboltedtotheEngineBlock).Caution:Besuretoapplygasketmaterialaroundalltheboltholes
(asillustratedinthephotobelow).Thegasketmaterialmustbeextendedtotheinsideedgeofthemating
faceasshownonthebottomleftofthephotobelow.FailuretodosowillresultinaleakinyourIntake
ManifoldAssembly.

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(Note:Enginerags/papertowelsremovedfromengineportspriortoinstallingPlenumTopPlate)

ObtaintheEatonM90SuperchargerAssembly(alreadyassembledinapreviousstep).Placetheassembly
ontothePlenumBasePlateandboltitdownwiththeprovidedM6x30mmflangebolts.Caution:Donot
dropanythingintothe15/8hoseonthePlenumTopPlate.DebrismayfallintoyourEngineInletPorts.
Placeasmallragorpapertowelintothehosetomakesurenothingfallsin(makesuretheragdoesnot
fallin).

InstallthestockIACValveontotheModdBoxIntakeManifoldusingtheM6x12mmsocketheadcap
screws.

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ProceedwiththeModdBoxIntakeManifoldinstallationbyadjustingtheillustratedhosesasdescribed
below.

ClearthefutureThrottleCableandCruiseControlCablelocationofanyloosehose,ignitioncables,
electricalwires,fittings,etc.Besuretofastenthesecomponentssecurelyandawayfromtheactionofthe
throttlebody.Caution:Failuretokeepthisareaclearcouldresultinyourthrottlestickingopen!Besure
thisareaiskeptclearandthatallcomponentsintheenginebayarekeptsecure.

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NotetheorientationoftheHoseConnectorfittinginrelationshiptotheModdBoxIntakeManifold.

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TaketheModdBoxIntakeManifoldAssemblyandconnecttheHoseConnector(alreadyconnectedtotwo
1/4?hosesandone5/8hose)usingtheM5x10mmsocketheadcapscrews.

LocatetheStockThrottleCableandCruiseControlCable(ifequipped).ConnectthecablestotheModdBox
CableMountasillustrated.SnapintheThrottleCabletotheslotonthepassengerside.TheCruiseControl
Cablemustbesnappedintothedriversideslot.

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(Note:Contrarytothephoto,itseasiertoboltontheThrottleBodyaftertheassemblyisboltedtothe
supercharger)

LocateyourThrottlePositionSensorPlugandIdleAirControlValvePlug.

Carefullyexposethewiresfromtheplasticguardandelectricaltape.

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TaketheIdleAirControlValvePlugWireandcutitapproximately3fromtheplugend.Splicein
approximately3ofwiretoextendthewiretothenewIAClocationandplugitin.Usetheprovidedtie
downstosecurethewireawayfromanymovingparts.Caution:Makesureyoudonotreversethepolarity
ofthewires.

ApplythesuppliedLiquidGaskettotheModdBoxIntakeManifoldasillustrated.

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Lineupthe15/8SuperchargerBypassHoseandpresstheassemblydown.Securethe2HoseClampto
theSuperchargerBypassValve.Caution:DonotdropanythingintotheSuperchargerBypassopeningin
thePlenumTopPlate.Itmayfallintoanengineinletportwhichcouldcausedamagetoyourengine.
Removeanyragorpapertowelthatyoumayhaveplacedinthetube.

(Note:ItmaybeeasiesttohavethetubeconnectedtothePlenumTopPlateassuggestedearlier)

BoltdowntheModdBoxIntakeManifoldAssemblytothebackofthesuperchargerusingtheprovided
M8x25mmsocketheadcapsscrews.

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BolttheStockThrottleBodyontothetheIntakeManifoldasshownusingtheprovidedM6x16mmsocket
headcapsscrews.

LocatetheTPSplugwireandcutitapproximately3fromtheplugend.Spliceinapproximately3ofwire

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums
toextendthewiretothenewIAClocationandplugitin.Usetheprovided1/4"loomandtiedownsto
securethewireawayfromanymovingparts.Caution:Makesureyoudonotreversethepolarityofthe
wires.

PlaceathinbeadofBlackLiquidGasketontheModdBoxIntakeManifoldsmatingfaceasillustrated.

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums

PlaceandboltuptheModdBoxIntakeManifoldCoverwiththeprovidedM6x12mmsocketheadcap
screws.

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums

LocateandconnecttheBrakeBoosterHosetotheprovided3/8barblocatedonthebackdriversideofthe
ModdBoxIntakeManifold.

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums

LocatetheFuelInjectionVacLineandconnectittothe3/8barblocatedbesidetheSuperchargerBypass
Valve.

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums

LocatetheFuelVaporReturnLine.Cutoffthepressfitconnectionandreconnectittotheremaining3/8
barbontheModdBoxIntakeManifold.Securethehoseswiththeprovidedhoseclamps.

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LocatetheStockEGRValve.ConnectthevalvetotheprovidedStainlessSteelEGRExtension.

UsetheprovidedM8x25mmboltsandsecuretheEGRValvetotheModdBoxIntakeManifoldasillustrated.

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ReconnecttheEGRVacLine.

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Usetheprovided5/8hose(16long)andconnectoneendtotheCrankCaseVentilationTube.TheStock
CrankCaseVentilationTubecanberemovedbypressingtheplasticspringreleaseontheendofthefitting.

ConnecttheotherendoftheCrankCaseVentHosetotheStockIntakeTube.Securebothendswitha
hoseclamp.

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RemoveyourvehiclesStockAirboxAssembly(seestockdiagramsformoredetails).Useasawtocutthe
StockMAFTubeapproximately1infrontoftheMAFmount.ReconnecttheMAFtubetotheStockIntake
Tube.PlugtheMAFbackintotheelectricalsocket.Seeillustrationbelow.

(Note:SomemodelswillbeequippedwithaflangebetweentheairboxandtheMAF)

ConnectthedownstreamsideoftheStockIntakeTubetotheThrottleBody.Securebothhoseclamps.

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums

BolttheModdBoxIntakeHeatShieldtotheboltlocatedbehindthepassengersideheadlightassembly.
SecuretheIntakeShieldtotheradiatorcoolanthosewiththeprovidedstrap.Placeyour70mmModdBox
ColdAirIntakeFiltertotheStockMAFTubeandsecurethehoseclamp.

ReplacetheStockFuelPumpwiththeModdbox255lphFuelPump.Seedescriptionhere:
InstallInstructions4.0LV6Cologne@ModdBox

ReinstallRadiatorRockShield.Replacethe3/4gallon(~3L)ofcoolantbacktointotheradiatorcap.

SlackyourBeltTensionerusinga3/8BoxWrenchorBeltRemovalTool.RemovetheStockbeltand
replaceitwiththeModdBox6PKBeltasillustratedbelow.

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Optional.Obtainyourstockthrottlebodycover.Cutthecoverasshowninthebelowdiagram.Removeone
M6boltfromyourModdBoxIntakeManifoldCoverandboltdownthethrottlebodycover.

CONNECTIONCHECKLIST

EGRVacLine
EGRElectricalPlug
EGRStainlessLine
CrankCaseVentHose(maybe2dependingonyourmodel)
IACElectricalPlug
TPSElectricalPlug
Electricalwires(fromsideofIntakeManifold)shouldbesecuredawayfromtheThrottleCableandCruise
Controlcables.
FuelVaporReturnLine
FuelInjectionVacuumLine
BrakeBoosterLine

moreeditstocome...forthemostuptodateinformation...clickhere:
InstallInstructions4.0LV6Cologne@ModdBox

Lasteditedbymoddbox01312014at02:50PM.Reason:addedkitphoto

01292014,06:53AM #2

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JoinDate:Jun2009
shorod Location:CedarRapids,IA
Posts:3,634

Postmaster

Greatinfo,andlookslikeaniceproduct.I'dbeenlookingaroundtoseeifanyonemakesakitforthe
Aviator.Ifigureitcan'tbemuchdifferentfromasuperchargedMustangCobra/Mach1....

Rod

01292014,10:30AM #3

JoinDate:Oct2013
Posts:12
moddbox

NewUser

@shorod(rod)

Thanksforyoucomments.IftheengineisthesameintheCobra/mach1itprobablyisn'tmuchdifferent.
Fordlovestocopy/paste.

Unfortunatelywedonothaveanyproductsforthe4.6.Bestofluckinyoursearch.

01312014,02:36PM #4

JoinDate:Oct2013
2steptalon Posts:8

NewUser

Thankyouforsuchadetailedcontribution!A+

01312014,02:52PM #5

JoinDate:Oct2013
Posts:12
moddbox

NewUser

@2steptalon
Yourcommentsaremuchappreciatedasitwasalotofworkputtingthisintoforumformat!

05162014,10:31PM #6

JoinDate:Oct2013
Posts:12
moddbox

NewUser

update:fixedvideolinkfromblog

RangerTestDriveLink

Low Boost Ranger Test Drive - Moddbox Supercharger Kit 4.0 V6

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2016. 07. 22. Explorer & Sport Trac 4.0L SOHC Supercharger Kit - Install How To Complete - Ford Truck Enthusiasts Forums
Hereisan8psidyno.Weactuallyhaveabunchmoremodscomingsoonthatcanmakemuchmorehp

*ps.Thats+8hp&+23hpovertheMustangGT

05262014,09:42PM #7

JoinDate:May2014
AceFord7 Posts:11

NewUser

Verynice!YoumightwanttopostthisontheExplorerForumaswell(Ifyouhaven'talready)I'msure
they'lldrooloverthis

05262014,11:12PM #8

JoinDate:Oct2013
Posts:12
moddbox

NewUser

Quote:

OriginallyPostedbyAceFord7
Verynice!YoumightwanttopostthisontheExplorerForumaswell(Ifyouhaven'talready)I'm
surethey'lldrooloverthis

Thanksforthecomment!Wehavealreadyposted...andIthinkthey'realreadydrooling Wehavethe
0610Explorers/SportTracscomingoutinthenext3060daystoo!

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