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HERVE Introduction to Oil & Gas facilities Design

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Welcome!

2015 Herv Baron


HERVE Introduction to Oil & Gas facilities Design
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This presentation comes with sound on YouTube at:

https://youtu.be/VuxGo_vpkg0

2015 Herv Baron


HERVE Training objectives & scope
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To get familiar with how Oil & Gas facilities Projects are developed

To get familiar with how Oil & Gas facilities design is conducted

To get familiar with the work of each Engineering discipline

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HERVE Training Agenda
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Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines


o PROCESS
o PLANT LAYOUT
o EQUIPMENT
o SAFETY & ENVIRONMENT
o CIVIL
o PIPING
o PIPELINE

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o INSTRUMENTATION
o ELECTRICAL
HERVE Training Agenda
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Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines


o PROCESS
o PLANT LAYOUT
o EQUIPMENT
o SAFETY & ENVIRONMENT
o CIVIL
o PIPING
o PIPELINE

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o INSTRUMENTATION
o ELECTRICAL
HERVE Project development phases
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Step 1

Pre-Project/Conceptual

Objective: Define the


business opportunity, select
technology, estimate cost

Content: technical
assessment, develop process
design, milestone schedule,
cost estimate

Deliverables: Functional
requirements, Process
design, +/-30% cost

2015 Herv Baron


estimate, milestone
schedule

By: Company
HERVE Project development phases
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Step 1 gate

Pre-Project/Conceptual

Objective: Define the


business opportunity, select
technology, estimate cost

Content: technical
assessment, develop process
design, milestone schedule,
cost estimate

Deliverables: Functional
requirements, Process
design, +/-30% cost

2015 Herv Baron


estimate, milestone
schedule

By: Company
HERVE Project development phases
BARON

Step 1 gate Step 2

Pre-Project/Conceptual Front End Engineering Design


(FEED)

Objective: Define the Objective: refine cost estimate,


business opportunity, select prepare EPC phase
technology, estimate cost

Content: technical Content: Develop Plant design


assessment, develop process (P&IDs, layout etc.)
design, milestone schedule,
cost estimate

Deliverables: Functional Deliverables: +/-10% cost


requirements, Process estimate, Technical exhibits of
design, +/-30% cost EPC Contract, Project schedule

2015 Herv Baron


estimate, milestone
schedule

By: Company By: Contractor


HERVE Project development phases
BARON

Step 1 gate Step 2 gate

Pre-Project/Conceptual Front End Engineering Design


(FEED)

Objective: Define the Objective: refine cost estimate,


business opportunity, select prepare EPC phase
technology, estimate cost

Content: technical Content: Develop Plant design


assessment, develop process (P&IDs, layout etc.)
design, milestone schedule,
cost estimate

Deliverables: Functional Deliverables: +/-10% cost


requirements, Process estimate, Technical exhibits of
design, +/-30% cost EPC Contract, Project schedule

2015 Herv Baron


estimate, milestone
schedule

By: Company By: Contractor


HERVE Project development phases
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Step 1 gate Step 2 gate Step 3

Pre-Project/Conceptual Front End Engineering Design Project Execution (EPC)


(FEED)

Objective: Define the Objective: refine cost estimate, Objective: Delivery of the Plant
business opportunity, select prepare EPC phase ready for Start-Up
technology, estimate cost

Content: technical Content: Develop Plant design Content: Detail Engineering,


assessment, develop process (P&IDs, layout etc.) Procurement, Construction
design, milestone schedule,
cost estimate

Deliverables: Functional Deliverables: +/-10% cost Deliverables: Mechnically


requirements, Process estimate, Technical exhibits of completed Plant, ready for Start-
design, +/-30% cost EPC Contract, Project schedule Up

2015 Herv Baron


estimate, milestone
schedule

By: Company By: Contractor By: Contractor


HERVE Project development phases
BARON

Step 1 gate Step 2 gate Step 3

Pre-Project/Conceptual Front End Engineering Design Project Execution (EPC)


(FEED)

Objective: Define the Objective: refine cost estimate, Objective: Delivery of the Plant
business opportunity, select prepare EPC phase ready for Start-Up
technology, estimate cost

Content: technical Content: Develop Plant design Content: Detail Engineering,


assessment, develop process (P&IDs, layout etc.) Procurement, Construction
design, milestone schedule,
cost estimate

Deliverables: Functional Deliverables: +/-10% cost Deliverables: Mechnically


requirements, Process estimate, Technical exhibits of completed Plant, ready for Start-
design, +/-30% cost EPC Contract, Project schedule Up

2015 Herv Baron


estimate, milestone
schedule

By: Company By: Contractor By: Contractor


HERVE Project execution overall view
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Design Procurement Manufacturing Shipping

Construction &
Installation Inspection & tests Hand-over
erection

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HERVE Training Agenda
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Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

2015 Herv Baron


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HERVE
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HERVE
HERVE Engineering organisation
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Engineering

Process

Safety

Equipment / Mechanical

Plant Layout

Piping

Civil

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Instrumentation and Control
Electrical
HERVE Training Agenda
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Project development phases: the role of Engineering

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

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HERVE Engineering document register
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Document number Document title Document
revision

A 1 48104 Service building instrument. rooms cables routing B

A 2 48102 Trouble shooting diagrams D

A 3 48134 F&G system architecture drawing E

A 4 50100 Instrument index B

A 7 50003 Spec for instrument installation works and service C

A 8 50960 Instrument Data sheets for temperature switches B

A 9 50110 Requisition for pressure relief valves B

M 1 62059 General plot plan B

M 2 62020 Piping details standard C

M 2 62070 Piping general arrangement Area 1 D

M 4 60100 Special items list D

M 5 62250 Piping isometrics booklet C

M 6 60000 Pipes and fittings thickness calculation A

M 6 62351 Calculation note CN1 - piping stress analysis A

M 7 60001 General piping specification C

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M 8 60103 Data sheets for station piping material B

M 9 60200 Requisition for pipes F


HERVE Engineering document codification
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Discipline code
A Instrumentation & Control
C Civil engineering
Document number Document title Document
revision Revision index E Electrical
Serial number
G Project general documents
A 1 48104 Service building instrument. rooms cables routing B J Mechanical
A 2 48102 Trouble shooting diagrams D K Safety
A 3 48134 F&G system architecture drawing E M Piping & Layout

A 4 50100 Instrument index B


P Processes
S Steel Structures
A 7 50003 Spec for instrument installation works and service C
V Vessels Heat exchangers
A 8 50960 Instrument Data sheets for temperature switches B
W Materials Welding
A 9 50110 Requisition for pressure relief valves B

M 1 62059 General plot plan B


Document type
M 2 62020 Piping details standard C
1 Installation drawings
M 2 62070 Piping general arrangement Area 1 D
2 Detail drawings
M 4 60100 Special items list D
3 Diagrams
M 5 62250 Piping isometrics booklet C
4 Lists Bill of Quantities
M 6 60000 Pipes and fittings thickness calculation A 5 Isometrics

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M 6 62351 Calculation note CN1 - piping stress analysis A 6 Calculation notes
M 7 60001 General piping specification C 7 Specifications
M 8 60103 Data sheets for station piping material B 8 Data sheets

M 9 60200 Requisition for pipes F


9 Requisitions
HERVE The common engineering deliverables
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2015 Herv Baron


HERVE Training Agenda
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Project development phases: the role of Engineering

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines

2015 Herv Baron


HERVE Plant Design
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Business case

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HERVE Plant Design
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Business case

Process
Simulations
PFD,
HMB

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HERVE Process Design, PFD, HMB
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HERVE Plant Design
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Business case

Process
Simulations
Process
PFD,
Equipment
HMB
sizing /
specification

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HERVE Process Equipment sizing & Data Sheet
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HERVE Process Equipment sizing & Data Sheet
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HERVE Plant Design
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Business case

Process
Simulations
Process
PFD,
Equipment
HMB
sizing /
specification Equipment design by
vendors

2015 Herv Baron


HERVE Plant Design
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Business case

Process
Simulations
Process
PFD,
Equipment
HMB
sizing /
specification Equipment design by
vendors

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Fluids composition Material selection and
& conditions specifications
HERVE Plant Design
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Business case

Process
Simulations
Process Plant Layout
PFD,
Equipment
HMB
sizing /
specification Equipment design by
vendors

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Fluids composition Material selection and
& conditions specifications
HERVE Plant Design
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HERVE Plant Design
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Utility Units Design
Business case
Utility consumption

Process
Simulations
Process Plant Layout
PFD,
Equipment
HMB
sizing /
specification Equipment design by
vendors

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Fluids composition Material selection and
& conditions specifications
HERVE Plant Design
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Utility Units Design
Business case
Utility consumption

Process Electrical power


Simulations generation & distribution
Process Plant Layout
PFD,
Equipment
HMB
sizing /
specification Equipment design by
vendors

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Fluids composition Material selection and
& conditions specifications
HERVE Electrical design
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HERVE Electrical design
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HERVE Electrical design
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Turbogenerator

Switchgear

Transformer

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HERVE Plant Design
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Utility Units Design
Business case
Utility consumption

Process Electrical power


Simulations generation & distribution
Process Plant Layout
PFD,
Equipment
HMB
sizing /
specification Equipment design by Civil design
vendors

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Fluids composition Material selection and
& conditions specifications
HERVE Civil Foundation Drawings
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2015 Herv Baron


HERVE Plant Design
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Utility Units Design
Business case
Utility consumption

Process Electrical power


Simulations generation & distribution
Process Plant Layout
PFD,
Equipment
HMB
sizing /
specification Equipment design by Civil design
vendors

2015 Herv Baron


Fluids composition Material selection and
& conditions specifications
HERVE Plant Design
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Utility Units Design
Business case
Utility consumption

Process Electrical power


Simulations generation & distribution
Process Plant Layout
PFD,
Equipment
HMB
sizing /
specification Equipment design by Civil design
vendors

P&IDs

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Fluids composition Material selection and
& conditions specifications
HERVE P&ID
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Compare the
information shown on

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the PFD and the P&ID
HERVE Plant Design
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Utility Units Design
Business case
Utility consumption

Process Electrical power


Simulations generation & distribution
Process Plant Layout
PFD,
Equipment
HMB
sizing /
specification Equipment design by Civil design
vendors

Piping Routing
P&IDs

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Fluids composition Material selection and
& conditions specifications
HERVE Piping isometric drawing
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2015 Herv Baron


HERVE Plant Design
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Utility Units Design
Business case
Utility consumption

Process
Simulations
Process Plant Layout
PFD,
Equipment
HMB
sizing /
specification Equipment design by Civil design
vendors

Piping Routing
P&IDs
Instrumentation &

2015 Herv Baron


Control design

Fluids composition Material selection and


& conditions specifications
HERVE Instrumentation design
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2015 Herv Baron


HERVE Plant Design
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Utility Units Design
Business case
Utility consumption

Process
Simulations
Process Plant Layout
PFD,
Equipment
HMB
sizing /
specification Equipment design by Civil design
vendors

Structural steel
Piping Routing
design
P&IDs
Instrumentation &

2015 Herv Baron


Control design

Fluids composition Material selection and


& conditions specifications
HERVE Structural steel design
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2015 Herv Baron


HERVE Structural steel design drawings
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2015 Herv Baron


HERVE Plant Design
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Utility Units Design
Business case
Utility consumption

Process
Simulations
Process Plant Layout
PFD,
Equipment
HMB
sizing /
specification Equipment design by Civil design
vendors

Structural steel
Piping Routing
design
P&IDs
Instrumentation &

2015 Herv Baron


Control design

Fluids composition Material selection and


& conditions specifications
HERVE Training Agenda
BARON

Project development phases

Engineering: Organisation, Documents

Plant design overview

The engineering disciplines


o PROCESS
o PLANT LAYOUT
o EQUIPMENT
o SAFETY & ENVIRONMENT
o CIVIL
o PIPING
o PIPELINE

2015 Herv Baron


o INSTRUMENTATION
o ELECTRICAL

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