440T Prosafe Trapped Key S117

03-SafetySw_5_TrapKey 5/6/2010 10:48 AM Page 3-102
Safety Switches
Trapped Key Switches
Overview
General
Principles
CNC precision cut keys

Interlocking and Control Solutions
Trapped Key InterlocksWhy Use Them? CE MarkingTested and Approved
Based upon the premise that no one key can be in two places at Only Prosafe products carry the prestigious BG mark. A sign of
once, key interlock systems can be configured to provide that a safety, independently tested by the German Berufsgenossen-
predetermined sequence of events takes place or that hazards have schaftliches Institut fr Arbeitssicherheit, "BIA." Additional tests for
been reduced before operators can become exposed to them. valve interlocks include Lloyds Certificate for fire test and salt-mist
resistance.
9-
It is a mechanical system and is therefore widely used in

applications including those where the location of plant, Over 100,000 Operations
environment or explosive atmospheres make the use of electrical Prosafe products have been subjected to independent, exhaustive
interlock systems unsuitable or expensive to install. In addition, testing. With only a small amount of lubricant added infrequently,
unique coding can be provided, leading to a greater degree of keys were inserted, rotated and removed at a rate of 12 times per
security and tamper-resistance. minute. After 100,000 operations (at 10 operations a day this is
equivalent to 27 years) the unit was functioning satisfactorily and
most importantly would "pass" only the original or equivalent new
3-Trapped Key
Why Prosafe?
key. No incorrect keys could operate the lock, underlining the unit's
In order to derive the full benefits from a trapped key interlocking
Switches
integrity as well as longevity.

system its components must be totally practical, easily maintainable
and readily available. Prosafe's unique key and code barrel gives the
ability for even complicated interlocking systems and spare parts to
be ordered from our worldwide network of distributorsfast! A first
for trapped key interlocks.
Five Unique Prosafe Benefits

Compare the following to other trapped key manufacturers:
1. All stainless interlocking and coded partsincluding the code
11-Cat. No.
barrel and internal components at no extra cost.

Index
2. Weather cap as standardno extra charge for dust caps and

seals.
3. Standard red color-coded key and ID tagsat no extra charge.
4. Custom color/text keys and ID tagsnominal extra charge.
5. A complete range of isolators, key exchange, miniature valve
interlocks and gate interlocksall using the same key principle.
The Prosafe Advantage

Logic
Stainless steel
construction.
Power
Visit our website: www.ab.com/catalogs

3-102 Publication S117-CA001A-EN-P R
Safety Switches
Overview
The Advantage
General
Weather cap supplied as
standard with color
coded tagging.
Principles
Code barrels: Factory assembled
to ensure safety integrity. Internal
components are captive within
the code barrel.
Rugged and reliable

push-pull operation
no springs or cams to fail. Tamper-resistant
screws
9-
3-Trapped Key
Switches
All stainless steel
construction
11-Cat. No.
Prosafe Keys
Index
Compact, solid and sturdy keys supplied
with dust seals and coded tagging. Optional
colors/text are available.
Logic
Power

R
Publication S117-CA001A-EN-P 3-103
Safety Switches
Overview
Design Suggestions for an Interlocking System

Plant and Machinery Interlocking
Primary hazards Auxiliary hazards Key control element Guarded area access Ancillary functions
General
(Power isolation)
Bolt lock for

sliding guards
A A B C D
A
C C
B
Rotary key switch Rotary key switch

Timed delay unit C
Solenoid key release
unit coupled to
Principles
temperature or Access lock for general duty

pressure switch sliding, hinge and lift off
A sensors guards
D
Bolt lock off device for Required when more than C

3 Port spool valve grounding and one hazard element needs 3 Port spool valve
B capacitive discharge isolation or more than one
exposure/access point Chain interlock for large or
interlocking. poorly aligned sliding, hinge
and lift off guards
Comments
Consider removal of all Consider if the hazard is removed Consider sequentially
power providing kinetic immediately i.e., interlocking all primary To gain access to the danger
energy to the system i.e., a) Machine run on due to momentum. sources of hazard so all are zone.
electrical motors, b) Pressurization of hydraulic or eliminated. In turn, releasing C
pressurized air, etc. pneumatic systems. a single key to input in key D
9-
c) Stored energy such as capacitance or control element. Additional Required when additional
Comments monitoring, isolation or functions such as
Consider factors such as static electricity. Comments
control functions such as programming/machine
run down and d) Temperature, either hot or cold, switches or solenoid locks Consider 2 key versions to provide
a) Personnel key exchange types to resetting are necessary.
environmental factors creating a hazard. may be incorporated at this
such as hazardous stage to eliminate other prevent operator lock-in (whole Comments
(explosive) atmospheres. elements. body access applications only). Two key versions
Use EEX isolator and b) Lock out devices requiring 2 keys in required at access points
timed delay units where from different sources to enable to facilitate this feature.
3-Trapped Key
necessary. controlled access.

Switches
11-Cat. No.
Index
Logic
Stainless steel
construction.
Power

Safety Switches
Overview
Illustrated Principles of Trapped Key Interlocking
General
AA AA AB AB AB AB AC AC
Principles
ETU KEX SBL DAL RKS
Isolator with timed delay Trapped key AA AB key in to retract bolt AB key in then AC To energize robot
key release Locking off ETU, from guard door. key out to open guard door. teach mode.
Release access door lock, key AB.
Sequence of Operation
1. The ETU isolator has two keys. One is a nonremovable key. The 5. Turn the second "AB" key 90 and remove it from the KEX.
other key (a "AA" coded key) can be removed after a timed Removal of this key also traps the "A" key in the KEX and
duration, which is set by a potentiometer inside the ETU isolator. prevents the restarting of the machine.
Turn the nonremovable key to turn the hazardous machine 6. Insert the "AB" key into the Dual-key Access Lock (DAL) and turn
motion off and start the timer. When the time expires, the Key it 90.
Free LED turns ON. Remove the "AA" key. 7. Turn the "AC" key 90 and remove the "C" key. Rotate the access
2. Insert the "AA" key into the Key Exchange Unit (KEX) and turn it handle to allow full body entry into the hazard zone.
9-
90. 8. Take the "AC" key into the hazard zone, insert it into the rotary
3. Turn one of the "AB" keys 90 and remove it from the KEX. This key switch (RKSE) and turn it 90 to send a signal to the machine
traps the "AA" key in the KEX and prevents the restarting of the control system, to allow the machine to operate in a slow or
machine. teach mode.
4. Insert the "AB" key into the Single-key Bolt Lock (SBL) and turn it 9. Reverse the process to return the machine to full operational
90 to gain partial body access to the machine. mode.
3-Trapped Key
Switches
Bill of Materials
Item Quantity Description Cat. No.
1 1 Single Key Time Delayed with an AA Primary Key 440T-MSTUE11AA
2 1 Key Exchange Unit, AB Primary Key, Two B Secondary Keys Trapped (included) 440T-MKEXE11AAABAB
3 1 Single Bolt Lock, AB Primary Key 440T-MSBLE10AB
4 1 Dual Access Lock, AB Primary Key, C Secondary Key Trapped (included) 440T-MDALE10ABAC
5 1 Rotary Key Switch, AC Primary Code Barrel 440T-MRKSE10AC
6 1 AA Key 440T-AKEYE10AA
11-Cat. No.
Note: Primary keys must be ordered separately, when not provided for by a previous sequential trapped key. In the example above, only one primary key must be
ordered separately. The remaining primary keys are provided by a previous sequential secondary (trapped) key.
Index
Logic
Power

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Safety Switches
Overview
Code Selection
Ordering Prosafe trapped key products requires codes to be included in the cat. no.
General
The codes are added to the end of the cat. no.

Each code must be two characters in length.
The first code(s) is the primary code and the last code(s), if necessary, are the secondary code(s).
Primary codes do not include the key. The key must be ordered separately or must come from a previous operation.
Secondary codes come complete with a key, as the key is trapped in the code barrel.
Use the tables on page 3-107 to select and track codes.
Ordering Example 1
Principles
440T M DALE 10
*
Two character
Secondary code (Key included)
Two character
Primary Code (Key not included)
Product Feature
Product Type (Dual-key Access Lock)
M = Machine Interlock
A = Accessory
Bulletin Number (T = Trapped Key)
9-
Order Cat. No. 440TMDALE100AAAB to get a Dual key Access Lock with an "AA" primary code and a "AB" secondary code, with a "AB" key
included.
Ordering Example 2
440T M KEXE 16
* *
3-Trapped Key
Two character
Switches

Two character
Two character
Two character
Two character
Product Feature
11-Cat. No.
Product Type (Dual-key Access Lock)

M = Machine Interlock
Index
A = Accessory
Bulletin Number (T = Trapped Key)
Order Cat. No. 440TMKEXE16AAABACACAC to get a key exchange unit with "AA" and "AB" primary codes and three "AC" secondary codes.
The "AA" and "AB" keys are not included. The three "AC" keys, which are trapped in the secondary code barrels, are included.
Logic
Stainless steel
construction.
Power

Safety Switches
Overview
Key Coding
Below is an example reference guide that is useful in selecting and
tracking codes. Start down the Aa column as the lower codes (typically Aa
to Za) are stocked. The chart continues on to Zz. Note that there are only
General
24 letters usedO & Q are not used.
Codes are ordered with upper case letters. Labels with two letter codes
will show the first letter in the upper case and the second letter in lower
case.
Principles
Application Application Application Application Application Application
Code & Date Code & Date Code & Date Code & Date Code & Date Code & Date
Aa Ab Ac Ad Ae Af
Ba Bb Bc Bd Be Bf
Ca Cb Cc Cd Ce Cf
9-
Da Db Dc Dd De Df
Ea Eb Ec Ed Ee Ef
Fa Fb Fc Fd Fe Ff
Ga Gb Gc Gd Ge Gf
Ha Hb Hc Hd He Hf
Ia Ib Ic Id Ie If
3-Trapped Key
Ja Jb Jc Jd Je Jf
Switches
Ka Kb Kc Kd Ke Kf
La Lb Lc Ld Le Lf
Ma Mb Mc Md Me Mf
Na Nb Nc Nd Ne Nf
Pa Pb Pc Pd Pe Pf
Ra Rb Rc Rd Re Rf
Sa Sb Sc Sd Se Sf
Ta Tb Tc Td Te Tf
Ua Ub Uc Ud Ue Uf
11-Cat. No.
Va Vb Vc Vd Ve Vf
Index
Wa Wb Wc Wd We Wf
Xa Xb Xc Xd Xe Xf
Ya Yb Yc Yd Ye Yf
Za Zb Zc Zd Ze Zf
Logic
Power

R
Safety Switches
Rotary Switches
Specifications (continued)
10, 11,
1000
RPSE 12, 13, 500 (1.1) 14, 16:
(2.2)
General
Weight [g (lbs)] 20:

10, 11, 1250
RKSE 850 (1.9) 14, 16:
12, 13: (2.8)
Electrical Life 100,000 operations
Constant to DIN IEC 68 Part 2-3
Climatic Test
Variable to DIN IEC 68 Part 2-30
Ambient Temperature, Operation Encased -2540 C (10104 F)
(Ui) Rated Insulation Voltage 690V
(Uimp) Rated Impulse withstand
6 kV
Principles
Voltage
S3 Intermittent Rating Duty Factor
60/40/25% = 1, 3/1, 6/2 xlu
(VDE 0530, Part 1)
Description 10
The rotary switches are used for electrical isolation of machinery to Last two digits of Cat. No. (See
11 12 13 14
Product Selection table)
improve safe access and also as teach boxes in robot cells. Once 16
the power has been turned off, the key can then be withdrawn and Rated IEC/EN/VDE 20A 32A 63A 100A
used in the next sequence of operation such as unlocking an Uninterrupted
access hatch or allowing valves to be operated. Current (Iu) UL/CSA 16A 30A 60A 100A
The rotary switch can either be mounted in a panel or purchased in IEC/EN/VDE 690V 690V 690V 1000V
an enclosure. The rotary switch is available with 4 poles, either 4 Rated Operational
UL/CSA 600V 600V 600V 600V
N.O. or 2 N.C. and 2 N.O. The 100 A 4 N.O. switch has 3 contacts Voltage (Ue) Main Switch
rated at 100 A and 1 contact rated at 20 A. Isolation 750V 750V 750V 1000V
9-
Voltage, Max.
Features AC-21A
20A 32A 63A 100A
Rated Operational IEC/EN/VDE
316L stainless steel keys Current (Ie)
Direct drive operationpositively opens contacts AC-1 SEV 20A 32A 63A 100A
Stainless steel dust cap included 3-phase
Rated Operational 4 kW 5.5 kW 15 kW 22 kW
220240V
Up to 400 A isolation Power at 50/60
3-Trapped Key
3-pole
4 N.O., 2 N.O. and 2 N.C., 3 N.O./1 N.C., 3 N.O., or 3 N.C. and Hz (AC-23A
380440V
7.5 kW 11 kW 22 kW 37 kW
IEC/EN/VDE)
Switches
neutral contacts
500690V 7.5 kW 11 kW 22 kW 37 kW
Replaceable code barrel assembly
3-phase
Rated Operational 3 kW 4 kW 11 kW 22 kW
220240V
Power at 50/60
Specifications Hz (AC-3A
3-pole
5.5 kW 7.5 kW 18.5 kW 30 kW
Safety Ratings 380440V
IEC/EN/VDE)
EN1088, IEC/EN60204-1, IEC/EN60947- 500690V 5.5 kW 7.5 kW 18.5 kW 30 kW
Standards 5-1, ISO12100-1&2, ISO14119, GS-ET- 3-phase 140V 1 HP 2 HP 5 HP 10 HP
19, AS4024.1, UL508, CSA 22.2 3-pole 240V 2 HP 5 HP 15 HP 25 HP
DOL Rating
Cat. 1 per EN 954-1 (ISO 13849-1) (UL/CSA) 480V 5 HP 10 HP 30 HP 30 HP
Category
11-Cat. No.
Suitable for Cat. 2, 3, and 4 systems

600V 5 HP 10 HP 40 HP 30 HP
CE Marked for all applicable directives,
Index
Certifications BG, cULus on contact block; C-Tick not AC-23/AC-3

250A 330A 500A 600A
required 220240V
Rated Breaking
Operating Characteristics Motor Switch
Capacity 250A 330A 500A 600A
380440V
Conduit Entry 4 x M20 (RKS only)
500690V 150A 220A 270A 300A
Mechanical Life 100,000 operations
25 A, 35 A, 63/50 A, 100 A,
Finger Protection DIN 57106/VDE 0106 T.100 Fuse Rating (GI)
max. max. max. max.
Environmental Characteristics
Rated Fuse Short Circuit Current 15 kA 15 kA 15/20 kA 25 kA
Operating Temperature [C (F)] -10+40 (14104 ) 110 416 2.53.5
Relative Humidity 95% Terminal Cross Section
mm2 single/multiple wire
Logic
Physical Characteristics
0.75 6 2.510 1.52.5
Shear Force to Key 15.1 kN (3398 lbs), max. (stranded) with sleeve
Conductor Size, mm2 minmax
Torque to Key 14 Nm (124 lbin), max. 8 AWG 6 AWG 2 AWG

Power
Stainless steel
construction.

Safety Switches
Rotary Switches
Product Selection
Type Contact Type Current Accuracy Cat. No.
4 N.O. 20 A 440T-MRKSE101
General
2 N.O. & 2 N.C. 20 A 440T-MRKSE111
4 N.O. 32 A 440T-MRKSE121
4 N.O. 63 A 440T-MRKSE131
3 N.O. & 1 N.O. 3 N.O. 100 A and 1 N.O. 20 A 440T-MRKSE141
Enclosure Mounted (RKS only) 8 N.O. 20 A 440T-MRKSE161

3 N.O. + Neutral 200 A 440T-MRKSE211
Mild Steel Enclosure Mounted (RKS only)
3 N.O. 400 A 440T-MRKSE221
Principles
4 N.O. 20 A 440T-MRPSE101
2 N.O. & 2 N.C. 20 A 440T-MRPSE111
4 N.O. 32 A 440T-MRPSE121
4 N.O. 63 A 440T-MRPSE131
3 N.O. & 1 N.O. 3 N.O. 100 A and 1 N.O. 20 A 440T-MRPSE141
8 N.O. 20 A 440T-MRPSE161
3 N.O. & 3 N.C. 20 A 440T-MRPSE181
Panel Mounted 4 N.O. 40 A 440T-MRPSE201
1 Substitute the desired primary code for this symbol (key not included). See page 3-107.
9-
Type Number of Keys Contact Type Current Accuracy Cat. No.
Isolator on First Key Out
4 N.O. 20 A 440T-MMRSE1011
2 N.O. & 2 N.C. 20 A 440T-MMRSE1111
Dual key isolator 2 keys out
4 N.O. 32 A 440T-MMRSE1211
4 N.O. 63 A 440T-MMRSE1311
3-Trapped Key
4 N.O. 20 A 440T-MMRSE20111
Switches
2 N.O. & 2 N.C. 20 A 440T-MMRSE21111
Triple key isolator 3 keys out
4 N.O. 32 A 440T-MMRSE22111
4 N.O. 63 A 440T-MMRSE23111
4 N.O. 20 A 440T-MMRSE301111
2 N.O. & 2 N.C. 20 A 440T-MMRSE311111
Quad key isolator 4 keys out
4 N.O. 32 A 440T-MMRSE321111
4 N.O. 63 A 440T-MMRSE331111
4 N.O. 20 A 440T-MMRXE101
11-Cat. No.
Dual key exchange 2 N.O. & 2 N.C. 20 A 440T-MMRXE111
1 key in/ 1 key out
isolator 4 N.O. 32 A 440T-MMRXE121
Index
4 N.O. 63 A 440T-MMRXE131
4 N.O. 20 A 440T-MMRXE201
Triple key exchange 2 N.O. & 2 N.C. 20 A 440T-MMRXE211
1 key in/ 2 key out
4 N.O. 63 A 440T-MMRXE231
4 N.O. 20 A 440T-MMRXE301
Quad key exchange 2 N.O. & 2 N.C. 20 A 440T-MMRXE311
1 key in/ 3 key out
Logic
4 N.O. 63 A 440T-MMRXE331
Substitute the desired secondary code for this symbol (key included). See page 3-107.
Power

R
Safety Switches
Rotary Switches
Accessories
Description Additional Information Cat. No.
Stainless steel key 440T-AKEYE101
General
Stainless steel replacement code barrel for products other than 100 A
440T-ASCBE141
RPS/RKS units with dust cap 3-140
Stainless steel replacement code barrel for 100 A unit rotary switch 440T-ASCBE111
Stainless steel weatherproof replacement dust cap 440T-ASFC101
Cable grip, M20 conduit, accommodates cable diameter 710.5 mm
440A-A09028
(0.270.41 in.) 3-53
Adaptor, conduit, M20 to 1/2 inch NPT, plastic 440A-A09042
Supplemental Contact Block, 20 A, 1 N.O. Late Make, Early Break 1
For use with RPSE12, RPSE20 (maximum 1 per switch) 440T-AACA10
N.C. Auxiliary
Principles
Supplemental Contact Block, 20 A, 2 N.O. Late Make, Early Break For use with RPSE12, RPSE20 (maximum 1 per switch) 440T-AACA11
Supplemental Contact Block, 20 A, 1 N.O., 1 N.C. For use with RPSE13 & 14 440T-AACA20
Supplemental Contact Block, 20 A, 2 N.O. For use with RPSE13 & 14 440T-AACA21
ABS plastic enclosure For use with dual key, and dual key exchange, isolators 440T-AIPB10
Stainless steel enclosure (240x180x150 mm) For use with >20 A RPSE units (not including RPSE21 or 22) 440T-AIPB25
Stainless steel enclosure (150x150x80 mm) For use with RPSE10 & 11 440T-AIPB26
ABS plastic enclosure For use with triple/quad key, and triple/quad key exchange, isolators 440T-AIPB50
Stainless steel enclosure For use with triple/quad key, and triple/quad key exchange, isolators 440T-AIPB55
Approximate Dimensions [mm (in.)]

9-
Dimensions are not intended to be used for installation purposes.

MRKSE10 and MRKSE11 MRKSE12 and MRKSE13
175 (6.88)
100 A
3-Trapped Key
(3.93)
Switches
2 Off M4
Mounting
Holes
115 (4.52)
80 (3.14) Coded Key
85.7 (3.37) 2 Off
Weather Cap 20 mm dia.
129.2 (4.99) Cover 39 (1.53)
Mounting Centers
(0.78)
125 CRS (4.92)

Knockouts
165 (6.49)
Cover Code 24 (0.94)
4 FIXINGS
On Rear
60 (2.36) Barrel
4.5 (0.17) Face
88.4 (3.48)
Assembly
80 (3.14)
Adaptor
46 (1.81)
Plate
60 (2.36) 23 (0.9)
11-Cat. No.
4 M20 KNOCKOUTS 60 CRS 61 CRS View On A

(2 PER END) (2.35) (2.4)
Index
VIEW OF BASE FIXINGS 4 Off 20 mm (0.78)

Knockouts Typical Position
2 Off Top and 2 Off Bottom
MMRSE10 MMRSE20
130 (5.12) CRS 130 (5.12) CRS
100 (3.94) MOUNTING
HOLES 1 2
4.2 (0.17) 3 4
5 6
7 8
ISOLATOR
70 (2.76) 4 N.O. 20 A
Logic
CRS KEY FREE

144 (5.67)
168 158 PANEL
150 (6.61) (6.22) CUT-OUT
(5.91) CRS
70 (2.76)
CRS
SIX MOUNTING
246 (9.69) PANEL CUT-OUT HOLES
4.5 (0.18)
270 (10.63)
90 (3.54) CRS
69 (2.72) 89 (3.5)
90 (3.54) CRS KEYS SUPPLIED SEPERATELY
R4
max.
Power
35 (1.38) 69
CRS PANEL (2.72)
CUTOUT ISOLATOR 4 N.O. 20 A
35 (1.38)
82 CONTACTS (KEY FREE)
(3.23) SIX HOLES
CRS
4.5 (0.18) 1 2
3 4
6 97
5 (3.82)
7 8

Safety Switches
Rotary Switches
Approximate Dimensions [mm (in.)] (continued)

MRKSE14 MRKSE16
General
2 Off M4
Mounting Holes
80 External
Weather Cap (3.15)
OFF
Assembly
ON
90 crs
100
60 crs
(3.98) A
60 crs
Principles
160 (6.3) Coded Key 4 Off M4
View on A Mounting
Unit in Off Position 163 Holes
Key Removed Code Barrel (6.42) Internal
Assembly
M25/M32
Conduit Entry 100 (3.98)
85
Knockouts Adaptor Plate (3.35)
2 per end
18 (0.71)
44 crs
4 Off 20 (0.79) Dia. Knockouts Typical
Position 2 Off Top & 2 Off Bottom
250 240 100
(9.8) (9.4) (3.98) MRPSE10 and 11
9-
64 (2.51) 70.4 (2.77)
Code Barrel 16 (0.62)
Assembly
Base Mountings
96 (3.78) M4 Fixings
44.4 (1.74) Dia.

58 (2.28) Dia.
64 (2.51)
110.5 (4.35)
3-Trapped Key
Unit in On Position
Key Trapped
Switches
MRPSE 12, 13, 14 and 20
32 (1.26) 3 (0.12) max. Panel Thickness 34 (1.33)
Legend Plate 3 mm max.
16 Code Barrel 16 2 Holes Panel Thickness
(0.6) (0.6) 4.0 (0.15) Dia. 20.0 (0.78) Dia. Mounting Screws Mounting Block
Switch Unit
23
16.0 (0.62)
Hole 2 Holes (0.9)

32.0 (1.25)
20 (0.79) 4.0
11-Cat. No.
(0.15) Dia.
Panel Mounting
Details 25
Index
(0.98) Mtg. Block Panel Mounting
Weather Cap 71.5 (2.8) Details
Assembly 55.5 (2.19)
Fixing Screws Switch Unit
OFF
25
(0.98)
43
ON (1.69)
Legend
Plate Drive Adaptor
Logic
64 Square
Legend Plate Panel
Power

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Safety Switches
Rotary Switches

MMRXE10 and MMRXE11
100 (3.94)
General
MOUNTING
HOLES
4.2 (0.17)
ISOLATOR
MRXE10 - 4 N.O. 20 A
MRXE11 - 2 N.O./2 N.C. 20 A
70
(2.76)
A PRIMARY
150
Principles
(5.91)
SECONDARY
B
70
(2.76)
MADE IN GBR
87 (3.43)
90 (3.54)
MMRXE30 MRKSE22
270 (10.63)
95 (3.74)
9-
130 (5.12) 130 (5.12)
450 (17.72) 280 (11.02)
168 158
(6.61) (6.22)
3-Trapped Key
63
Switches
(2.48)
600
(23.62)
56 56
(2.2) 56 (2.2) 56 (2.2)
SIX MOUNTING
HOLES 4.5 (0.18) SECONDARY SECONDARY SECONDARY
KEY #1 KEY #2 KEY #3 PAINTED
STEEL
PRIMARY
KEY CABINET
ISOLATOR HANDLE SINGLE KEY

BOLTLOCK
11-Cat. No.
Index
ISOLATOR ON FIRST
1 2 SECONDARY KEY
3 4
5 6
7 8
Logic
Power

Safety Switches
Rotary Switches

MRPSE16
3 (0.12) max. Panel Thickness
General
32 (1.26)
16 16
Code Barrel
(0.6) (0.6)
46 (1.8) Dia.
23
Hole 2 Holes (0.9)
20 (0.79) 4.0 (0.15) Dia.
Principles
Panel Mounting Details
25 Switch Unit
(0.98)
Weather Cap
Mounting. Block
Assembly
Fixing Screws
OFF
ON
9-
Legend Drive Adaptor
Plate Panel
Typical Wiring
3-Trapped Key
Diagrams Shown with Key Free
Switches
1 2 1 2 1 2 (100A) 1 2
3 4 3 4 3 4 (100A) 3 4
5 6 5 6 5 6 (100A) 5 6
7 8 7 8 7 8 (20A) 7 8
MRKSE10 and MRPSE10 MRKSE11 and MRPSE11 MRKSE14 and MRPSE14 9 10

MRKSE12 and MRPSE12 MMRSE11 and MMRXE11
11-Cat. No.
MRKSE13 and MRPSE13 MMRSE21 and MMRXE21 11 12
----------- and MRPSE20 MMRSE31 and MMRXE31
Index
MMRSE10 and MMRXE10 13 14
1 2
MMRSE12 and MMRXE12
MMRSE22 and MMRXE22 MRKSE16 and MRPSE16
MMRSE30 and MMRXE30
MMRSE33 and MMRXE33
9 10
Logic
11 12
MRKSE18 and MRPSE18

Power

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Safety Switches
Solenoid Release Units
Specifications
Safety Ratings
EN1954-1, IEC/EN60204-1,EN1088,
General
IEC/EN60947-5-1, ISO13849-1,
Standards
ISO12100-1&2, ISO14119, GS-ET-19,
AS4024.1
CE Marked for all applicable directives
Certifications
and BG
Operating Characteristics
Solenoid Voltage 24V DC, 110V AC, 230V AC
DC Types: 6.5 W continuous
Solenoid Power
AC Types: 6V A continuous
Principles

Utilization Category
Description Electrical Characteristics See rotary power switches.
The solenoid release unit is used for electrical isolation of machinery Environmental & Physical Characteristics
to improve safe access. It consists of a rotary power switch and a Shear Force to Key 15.1 kN (3398 lbs), max.
solenoid. The trapped key can be removed once an external signal
is given to its internal solenoid locking mechanism. An indicator light Torque to Key 14 Nm (124 lbin), max.
on the solenoid release unit indicates when the trapped key can be Trapped Key Components: 316L
removed; that is, when power is applied to the solenoid. The stainless steel
Material
solenoid signal only needs to be present when key removal is Steel Face Plate: 316L stainless steel
Optional Box: ABS plastic
necessary. The solenoid is rated for 100% duty cycle. Power to the
solenoid can be removed after the trapped key is removed. Operating Temperature [C (F)] 040 (32104 )
9-
Relative Humidity 95%

Rotating the trapped key causes the isolating power switch to
change state; the normally open contacts open and the normally
closed contacts (if applicable) will close.
The trapped key can then be used in the next sequence of the
operation.
3-Trapped Key
Features
Switches
Direct drive operationpositively opens contacts

Integral solenoid monitoring
Key trapped until release signal is applied
LED or NEON "key free" indication
316L stainless steel construction
24V DC, 110V AC or 230V AC solenoid options
Weatherproof stainless steel dust cap as standard
UL and CSA Approval on switches
Single or multiple key units available (contact factory)
11-Cat. No.

Index
Logic
Stainless steel
construction.
Power

Safety Switches
Product Selection
Type Solenoid Voltage Contacts Current, Nom Cat. No.
2 N.O. & 2 N.C. 440T-MSRUE111
General
20 A
440T-MSRUE101
24V DC 4 N.O.
32 A 440T-MSRUE121
3 N.O. & 3 N.C. 20 A 440T-MSRUE131
2 N.O. & 2 N.C. 440T-MSRUE221
20 A
440T-MSRUE201
4 N.O.
110V AC 32 A 440T-MSRUE231
3 N.O. & 3 N.C. 20 A 440T-MSRUE141
Single key out
4 N.O. 63 A 440T-MSRUE241
Principles
2 N.O. & 2 N.C. 440T-MSRUE331
20 A
440T-MSRUE301
230V AC
4 N.O. 32 A 440T-MSRUE341
63 A 440T-MSRUE351
2 N.O. & 2 N.C. 440T-MSRUE441
110V DC 4 N.O. 20 A 440T-MSRUE401
3 N.O. & 3 N.C. 440T-MSRUE461
4 N.O. 440T-MS2097D11
20 A
2 N.O. & 2 N.C. 440T-MS2097A11
Dual key out 24V DC
32 A 440T-MS2097G11
4 N.O.
63 A 440T-MS2097J11
9-
4 N.O. 440T-MS3417D111
20 A
2 N.O. & 2 N.C. 440T-MS3417A111
Triple key out 24V DC
32 A 440T-MS3417G111
4 N.O.
63 A 440T-MS3417J111
4 N.O. 440T-MS3418D1111
20 A
3-Trapped Key
2 N.O. & 2 N.C. 440T-MS3418A1111
Quad key out 24V DC
32 A 440T-MS3418G1111
Switches
4 N.O.
63 A 440T-MS3418J1111
1 Substitute the desired primary code for this symbol (key not included). See 3-107.
Accessories
440T-ASCBE141
11-Cat. No.
Stainless steel replacement code barrel with dust cap 3-140
Index
For use with single key out 20 A units 440T-AIPB10
Optional plastic enclosure
For use with single key out 32 A units 440T-AIPB22
Optional ABS plastic enclosure For use with triple/quad key out units 440T-AIPB50
Optional stainless steel enclosure For use with triple/quad key out units 440T-AIPB55
1 Substitute the desired primary code for this symbol (key not included). See 3-107.
Logic
Power

R
Safety Switches

MSRUE13 MS2097
General
100 (3.94) 270 (10.63)

90 (3.54) 130 (5.12) 130 (5.12)
158
70 (6.22)
(2.76) 168 144 (5.67)
(6.61) CUTOUT
24V DC
SOLENOID
(11 W) 150 63
(5.91) (2.5)
Principles
246 (9.69) CUTOUT

70
(2.76)
KEY#1 KEY#2
69
6 HOLES (2.72)
97 (3.82) 4.2 (0.17)
90 (3.54) ISOLATOR CONTACTS SOLENOID MONITOR SOLENOID MONITOR
CRS 3 N.O./3 N.C. 20 A (KEY FREE) SOLENOID SWITCHES (KEY TRAPPED) SWITCHES (KEY TRAPPED)
SOLENOID
R4 1 2 95
35 max.
(1.38) 3 4 (3.74)
CRS PANEL 5 6 24V DC SOLENOID
66 CUTOUT 7 8 LOCKING KEY #1
(2.6) 9 10 1 2 24V DC
9-
35 11 12 24V DC ISOLATOR 3 4
INPUT
(1.38) 82 SIX HOLES INPUT 4 N.O. 20 A 5 6
7 8
CRS (3.23) 4.5 (0.18)
MSRUE35 MS3417
100 (3.94) 270 (10.63)
90 (3.54)
130 (5.12) 130 (5.12) 230V AC
SOLENOID
3-Trapped Key
Switches
70
(2.76)
168 158
(6.61) (6.22)
230V AC
SOLENOID
(17VA) 150
(5.91)
ISOLATOR AND SOLENOID 4 N.O. 32 A

70 ON FIRST KEY ISOLATOR
(2.76)
11-Cat. No.
Index
6 HOLES
4.2 (0.17)
92 (3.62)
90 (3.54) ISOLATOR CONTACTS
CRS 4 N.O. 63 A (KEY FREE)
1 2 230V AC
35 R4
max. 3 4 INPUT
(1.38)
CRS PANEL 5 6
66 CUTOUT 8
7
(2.6)
35
35
(1.38) SOLENOID
CRS 82 SIX HOLES
CRS (3.23) 4.5 (0.18)
SOLENOID MONITOR
SWITCHES (KEY TRAPPED)
Logic
Typical Wiring
MC MC Gnd
+
Power

Safety Switches
Electronic Timed-Delay Units
Specifications
Safety Ratings
IEC/EN60204-1,EN1088, IEC/EN60947-
General
Standards 5-1, ISO13849-1, ISO12100-1&2,
ISO14119, GS-ET-19, AS4024.1
Category Cat. 1 per EN 954-1 (ISO 13849-1)
Certifications
and BG
Solenoid Voltage 24V DC, 110V AC, and 230V AC
Principles
Time Delay 0.1 s30 min
Environmental & Physical Characteristics
Operating Temperature [C (F)] 040 (32104 )
Description
The Electronic Timed-delay Unit (ETU) is used in applications that
require an elapsed time to occur before allowing access to a Shear Force to Key 15.1 kN (3398 lbs), max.
hazardous area. The ETU uses an CU1 control unit timer to execute Torque to Key 14 Nm (124 lbin), max.
the timing sequence. Turning a nonremovable key initiates the timer. Trapped key components: 316L stainless
When the CU1 times out, its output energizes an internal solenoid, steel
which then allows the removal of either one or two trapped keys. Material Face plate: 316L stainless steel
Optional box: ABS plastic or stainless
The Single-key Timed delay Unit (STU) has one trapped key. After steel
the CU1 preset time has expired, the single trapped key can be
9-
removed and used to continue the next sequence in allowing
access to the hazard. The single key must be returned to the STU
and trapped to allow the nonremovable key to re-initiate the hazard.
The Dual-key Timed delay Unit (DTU) has two trapped keys. After
the CU1 preset time has expired, both keys can be removed and
used to continue the next sequences in allowing access to the
hazard. Both keys must be returned to the DTU and trapped to
3-Trapped Key
allow the nonremovable key re-initiate the hazard.
Switches
Features
Timed-delay output up to 40 minutes
Single key or dual key
316L stainless steel keys
Category 1 Stop
11-Cat. No.
Index
Logic
Stainless steel
construction.
Power

R
Safety Switches
Electronic Timed-Delay Units
Product Selection
Type Solenoid Voltage Contact Set 1 Contact Set 2 Cat. No.
3 N.O. 40 A 1 N.O. 20 A 440T-MSTUE101
General
24V DC
2 N.O. 20 A 1 N.C. 20 A 440T-MSTUE111
Single key out 3 N.O. 40 A 1 N.O. 20 A 440T-MSTUE201
110V AC
Panel mounted 2 N.O. 20 A 1 N.C. 20 A 440T-MSTUE221
3 N.O. 40 A 1 N.O. 20 A 440T-MSTUE301
230V AC
2 N.O. 20 A 1 N.C. 20 A 440T-MSTUE331
3 N.O. 40 A 1 N.O. 20 A 440T-MDTUE1011
24V DC
2 N.O. 20 A 1 N.C. 20 A 440T-MDTUE1111
Dual key out 3 N.O. 40 A 1 N.O. 20 A 440T-MDTUE2011
110V AC
Principles
Panel mounted 2 N.O. 20 A 1 N.C. 20 A 440T-MDTUE2211

3 N.O. 40 A 1 N.O. 20 A 440T-MDTUE3011
230V AC
2 N.O. 20 A 1 N.C. 20 A 440T-MDTUE3311
1 Substitute the desired primary code for this symbol (key not included). See 3-107 for code selection.
Accessories
Stainless steel replacement code barrel with dust cap 3-140 440T-ASCBE141
9-
For use with 20 A units 440T-AIPB20

Optional stainless steel enclosure For use with all units 440T-AIPB46
3-Trapped Key

Switches

250 (9.84)
226 (8.90)
216 (8.50) 90 (3.54)
118 (4.65)
Optional ABS Box

70 (2.76)
(440T-AIPB20) for
20 Amp Isolator
160 (6.30)
150 (5.91)
One Key for STU

11-Cat. No.
(key not included)

70 (2.76)
Index
Nonremovable Key
Two Keys for DTU

(keys not included)
98 (3.86) 95 (3.74)
300 (11.81) 110 (4.33)

8 Holes 4.6
(0.18) Dia.
Logic
230 (9.06)
Optional ABS Box

(440T-AIPB23) for
40 Amp Isolator
Power

Safety Switches
Stopped Motion Units
Specifications
Safety Ratings
EN1954-1, IEC/EN60204-1, EN1088,
General
IEC/EN60947-5-1, ISO13849-1,
Standards
ISO12100-1&2, ISO14119, GS-ET-19,
AS4024.1
Category Cat. 3 per EN 954-1 (ISO 13849-1)
Certifications
and BG
Description
The Stopped Motion Unit (SMU) is used in applications that require
the detection of stopped motion of mechanical parts of a machine.
Principles
The SMU uses inductive proximity sensors to detect motion and the Solenoid Voltage 24V DC, 110V AC, and 230V AC
CU2 control unit to monitor the sensors. Time Delay 0.1 s40 min
The CU2 requires a PNP and an NPN output type proximity sensors. Zero Speed Sensors 2x inductive sensors
When the proximity sensors stop detecting movement, the CU2 Environmental & Physical Characteristics
activates its output, powering an internal solenoid. With the solenoid Operating Temperature [C (F)] 040 (32104)
energized, one or two trapped keys can be removed from the SMU.
The removable trapped keys (one or two) can be used to continue Shear Force to Key 15.1 kN (3398 lbs)
the next sequence in allowing access to the hazardous area.
Torque to Key 14 Nm (124 lbin)
See the CU2 control unit for details on setting the delay time. Trapped key components: 316L stainless
Additional proximity sensors can be found in the Sensors catalog. steel
Face plate: 316L stainless steel
Material Optional box: ABS plastic or stainless
9-
steel
Features Inductive sensors: stainless steel barrel,
Stopped motion detection plastic face
NPN and PNP proximity sensors Mounting Tamper resistant screws
Timed-delay output up to 40 minutes Weight 2.0 kg (4.4 lbs)
Category 1 Stop
3-Trapped Key
Switches
11-Cat. No.
Index
Logic

Power
Stainless steel
construction.

R
Safety Switches
Stopped Motion Units
Product Selection
Type Solenoid Voltage Contact Set 1 Contact Set 2 Cat. No.
3 N.O. 40 A 1 N.O. 20 A 440T-MSMSE101
General
24V DC
2 N.O. 20 A 1 N.C. 20 A 440T-MSMSE111
Single key out 3 N.O. 40 A 1 N.O. 20 A 440T-MSMSE201
110V AC
Panel mounted 2 N.O. 20 A 1 N.C. 20 A 440T-MSMSE221
3 N.O. 40 A 1 N.O. 20 A 440T-MSMSE301
230V AC
2 N.O. 20 A 1 N.C. 20 A 440T-MSMSE331
3 N.O. 40 A 1 N.O. 20 A 440T-MDMSE1011
24V DC
2 N.O. 20 A 1 N.C. 20 A 440T-MDMSE1111
Dual key out 3 N.O. 40 A 1 N.O. 20 A 440T-MDMSE2011
110V AC
Principles
Panel mounted 2 N.O. 20 A 1 N.C. 20 A 440T-MDMSE2211

3 N.O. 40 A 1 N.O. 20 A 440T-MDMSE3011
230V AC
2 N.O. 20 A 1 N.C. 20 A 440T-MDMSE3311
Accessories
Description Size [mm] Type Additional Information Cat. No.
Stainless steel replacement code
440T-ASCBE141
barrel with dust cap 3-140
9-
Stainless steel weatherproof

440T-ASFC101
replacement dust cap

500 mA fuseBussmann Cat.
500 mA @ 250V NA 440R-A31562
No. ETF-500 mA
Optional stainless steel enclosure For use with all units 440T-AIPB46
3-Trapped Key
NPN 872C-D3NN12-E2
12
Switches
PNP 872C-D3NP12-E2
Inductive Proximity Sensor, NPN 872C-D5NN18-E2
18 page 5-57
Three-wire, DC PNP 872C-D5NP18-E2
NPN 872C-D10NN30-E2
30
PNP 872C-D10NP30-E2
11-Cat. No.

Index

250 (9.84)
226 (8.90)
216 (8.50) 90 (3.54)
118 (4.65)
Optional ABS Box

70 (2.76)
(440T-AIPB20) for
20 Amp Isolator
160 (6.30)
150 (5.91)
One Key for STU

(key not included)
70 (2.76)
Nonremovable Key
Logic
Two Keys for DTU

(keys not included)
98 (3.86) 95 (3.74)
300 (11.81) 110 (4.33)

8 Holes 4.6
(0.18) Dia.
230 (9.06)
Power
Optional ABS Box

(440T-AIPB23) for
40 Amp Isolator

Safety Switches
Exchange Units
Specifications
Safety Ratings
EN1088, ISO12100-1&2, ISO14119,
Standards
General
AS4024.1
Cat. 3 per EN 954-1 (ISO 13849-1)
Category
cULus and TV
Certifications
and BG; C-Tick not required
Operating Temperature [C (F)] -40+200 (-40+392 )
Principles
Shear Force to Key 15.1 kN (3398 lbs), max.
Torque to Key 14 Nm (124 lbin), max.
Description Relative Humidity 95%
The key exchange unit (KEX) is used in an interlocking sequence to Material 316L stainless steel
link together other devices in the Prosafe range and caters to more
complex operating sequences.
The operating principle is such that no secondary keys can be Optional Key Exchange Cabinets
removed from the unit until all primary keys have been inserted, Length Width Depth
rotated, and trapped. The primary keys remain trapped until all Number of Keys [mm (in.)] [mm (in.)] [mm (in.)] Cat. No.
secondary keys have been re-inserted, rotated, and trapped. Painted Mild Steel
It is typically used in applications where there is more than one 711 way (max) 400 (15.7) 300 (11.8) 200 (7.87) 440T-AIPB30
9-
access way to the hazardous area, and each access way must be 1215 way (max) 400 (15.7) 400 (15.7) 210 (8.26) 440T-AIPB33
open at the same time. The key exchange unit accomplishes this by
1625 way (max) 600 (23.6) 600 (23.6) 210 (8.26) 440T-AIPB34
allowing one or more keys to be inserted which then releases
multiple keys out. Stainless Steel
1215 way (max) 400 (15.7) 400 (15.7) 210 (8.26) 440T-AIPB40
A typical process may require a rotary key switch to turn a motor
off. The key from the rotary switch is removed and inserted into a 1625 way (max) 600 (23.6) 600 (23.6) 210 (8.26) 440T-AIPB44
KEX. The KEX then releases three keys which would allow
3-Trapped Key
simultaneous access to the hazard area through three different
gates. This KEX is described as 1 key in 3 keys out. The keys in are
Switches
considered primary codes, so the keys are not included in the KEX.
The keys out are considered secondary codes, so the keys are
included.
Features
A range of off-the-shelf units in various combinations
Primary key(s) in release secondary keys simultaneously on units
up to six ways
11-Cat. No.
Index
Logic
Stainless steel
Power
construction.

R
Safety Switches
Exchange Units
Product Selection
Key Exchange Units
Number of Keys Keys In and Out Cat. No.
General
2 way 1 key in 1 key out 440T-MKEXE10

3 way 1 key in 2 keys out 440T-MKEXE11
Principles

9-

3-Trapped Key

Switches

Specify the codes individually for each primary key in (key not included) and for each secondary key (key included). See 3-107 for code selection.
Consult factory for other configurations of keys in and keys out.
Accessories
11-Cat. No.
Index
Mild steel cabinet for 7-11-way units 440T-AIPB30

Mild steel cabinet for 12-15-way units 440T-AIPB33
Optional Key Exchange Cabinet Mild steel cabinet for 16-25-way units 440T-AIPB34
Stainless steel cabinet for 12-15-way units 440T-AIPB40
Stainless steel cabinet for 16-25-way units 440T-AIPB44

Logic

(4, 5 or) 6 Way Key Exchange Unit
200 (7.87)
169 ( 6.65)
(2) 3 Way Key Exchange Unit 4 Fixing Holes
200 (7.87) 8.6 (0.33) Dia. Key Exchange Cabinets
(painted mild steel or stainless steel)
111 (4.37)
169 ( 6.65)
56
27.5 (2.20)
(2.18)
(1.08)
55.5
27.5
4 Fixing Holes (1.08)
Power
185 ( 7.28) 8.6 (0.33) Dia. 185 ( 7.28)

L
87 (3.43)
87 (3.43)
W D

Safety Switches
Bolt Interlocks
Specifications
Safety Ratings
EN1088, ISO12100-1&2, ISO14119,
Standards
General
AS4024.1
Cat. 1 per EN 954-1 (ISO 13849-1)
Category
Suitable for Cat. 2, 3, or 4 systems
Certifications
Mechanical: -40+200 (-40+392)
Operating Temperature [C (F)] Electrical: -20+80 (-4+176 )
Solenoid: -20+60 (-4+140)
Principles
Description Torque to Key 14 Nm (124 lbin), max.
The bolt interlocks are designed to allow access to hazardous areas
when an appropriate key is inserted into the interlock. These bolt
interlocks are manufactured in 316L stainless steel to provide a SBL: 0.60 (1.32)
Weight [kg (lbs)]
DBL: 1.10 (2.43)
rugged, industrial grade method of helping prevent access through
gates. Material 316L stainless steel
SBL: 2 x M5 counterbored from top or
One advantage of the bolt interlocks is that there is no need to run
2 x M5 from underside with M5 nuts
power wires to the gate. Power is disconnected by a trapped key Mounting
DBL: 4 x M5 counterbored from top or
rotary switch on a control panel and the key is then hand-carried to 4 x M5 from underside with M5 nuts
the gate by the operator.
9-
Bolt Diameter 15 mm (0.59 in.)
The Single Bolt interlock (SBL) is designed to be used to access
hazardous areas where partial body exposure is required. The SBL
is not shipped with a key. If two keys are needed for partial body
access, select the Dual Bolt interlock (DBL) that requires both keys
to be trapped to operate. This version of the DBL does not include
the keys.
3-Trapped Key
When whole body access is needed, the DBL, with one primary key
and one secondary trapped key (included) should be used. The
Switches
secondary key serves the function of a personnel key. This DBL
allows the operator to carry the personnel key into the hazardous
area. When the operator returns from the hazardous area and
returns the personnel key to the DBL, the locking sequence can be
reversed and the process re-started.
Features
Various extensions of bolt
11-Cat. No.
Direct drive push/pull operation
Index
Fitted with tamper resistant screws
Solenoid and electric versions
Multiple key options

Logic
Stainless steel
construction.
Power

R
Safety Switches
Bolt Interlocks
Product Selection - Mechanical

Type Trapped Key Condition Bolt Retracted [mm (in.)] Bolt Extended [mm (in.)] Cat. No.
0 14 (0.55) 440T-MSBLE101
General
3 (0.11) 17 (0.66) 440T-MSBLE111

Single key Key trapped to retract bolt
6 (0.23) 20 (0.78) 440T-MSBLE121
13 (0.51) 27 (1.06) 440T-MSBLE131
0 14 (0.55) 440T-MDBLE1011
3 (0.11) 17 (0.66) 440T-MDBLE1111
Both keys trapped to retract bolt
6 (0.23) 20 (0.78) 440T-MDBLE1211
13 (0.51) 27 (1.06) 440T-MDBLE1311
Dual key
0 14 (0.55) 440T-MDBLE141
Principles
3 (0.11) 17 (0.66) 440T-MDBLE151

6 (0.23) 20 (0.78) 440T-MDBLE161
Primary key trapped, secondary 13 (0.51) 27 (1.06) 440T-MDBLE171
key free to retract bolt 0 14 (0.55) 440T-MDBLJ141
Dual Key with Secondary Ejector 3 (0.11) 17 (0.66) 440T-MDBLJ151
Key 6 (0.23) 20 (0.78) 440T-MDBLJ161
13 (0.51) 20 (0.78) 440T-MDBLJ171
0 14 (0.55) 440T-MTBLE10111
3 (0.11) 17 (0.66) 440T-MDBLE11111
Three keys trapped to retract bolt
6 (0.23) 20 (0.78) 440T-MTBLE12111
13 (0.51) 27 (1.06) 440T-MTBLE13111
9-
0 14 (0.55) 440T-MTBLE1411
Two primary trapped, one 3 (0.11) 17 (0.66) 440T-MTBLE1511
Triple key
secondary key free to retract bolt 6 (0.23) 20 (0.78) 440T-MTBLE1611
13 (0.51) 27 (1.06) 440T-MTBLE1711
0 14 (0.55) 440T-MTBLE181
One primary trapped, two 440T-MTBLE191
3-Trapped Key
3 (0.11) 17 (0.66)
secondary keys free to retract
6 (0.23) 20 (0.78) 440T-MTBLE201
Switches
bolt
13 (0.51) 27 (1.06) 440T-MTBLE211
0 14 (0.55) 440T-MQBLE101111
3 (0.11) 17 (0.66) 440T-MQBLE111111
Four keys trapped to retract bolt
6 (0.23) 20 (0.78) 440T-MQBLE121111
13 (0.51) 27 (1.06) 440T-MQBLE131111
Quad key
0 14 (0.55) 440T-MQBLE14111
Three primary trapped, one 3 (0.11) 17 (0.66) 440T-MQBLE15111
secondary key free to retract bolt 6 (0.23) 20 (0.78) 440T-MQBLE16111
11-Cat. No.
13 (0.51) 27 (1.06) 440T-MQBLE17111

Index
Substitute the desired secondary code for this symbol (key included). See 3-107 for code selection.
Product Selection - Electrical
Contact Type Type Trapped Key Condition Bolt Retracted [mm (in.)] Bolt Extended [mm (in.)] Cat. No.
0 14 (0.55) 440T-MSBSE101
3 (0.11) 17 (0.66) 440T-MSBSE111
Free key to retract bolt
6 (0.23) 20 (0.78) 440T-MSBSE121
13 (0.51) 27 (1.06) 440T-MSBSE131
Single key
440T-MSBSE331
Logic
0 14 (0.55)
3 (0.11) 17 (0.66) 440T-MSBSE341
Key trapped to retract bolt
6 (0.23) 20 (0.78) 440T-MSBSE351
2 N.C. & 1 N.O. 13 (0.51) 27 (1.06) 440T-MSBSE361
break before make 0 14 (0.55) 440T-MDBSE1011
Both keys trapped to 3 (0.11) 17 (0.66) 440T-MDBSE1111
retract bolt 6 (0.23) 20 (0.78) 440T-MDBSE1211
13 (0.51) 27 (1.06) 440T-MDBSE1311
Dual key
0 14 (0.55) 440T-MDBSE141
Power
Primary key trapped, 3 (0.11) 17 (0.66) 440T-MDBSE151

secondary key free to
retract bolt 6 (0.23) 20 (0.78) 440T-MDBSE161
13 (0.51) 27 (1.06) 440T-MDBSE171

Safety Switches
Bolt Interlocks
Product Selection - Solenoid

Trapped Key Bolt Retracted Bolt Extended
Solenoid Voltage Contact Type Type Condition [mm (in.)] [mm (in.)] Cat. No.
General
0 14 (0.55) 440T-MSBUE101
Free key to retract 3 (0.11) 17 (0.66) 440T-MSBUE111
bolt 6 (0.23) 20 (0.78) 440T-MSBUE121
13 (0.51) 27 (1.06) 440T-MSBUE131
Single key
0 14 (0.55) 440T-MSBUE331
Key trapped to retract 3 (0.11) 17 (0.66) 440T-MSBUE341
bolt 6 (0.23) 20 (0.78) 440T-MSBUE351
2 N.C. & 1 N.O. 13 (0.51) 27 (1.06) 440T-MSBUE361
24V DC
Principles
break before make 0 14 (0.55) 440T-MDBUE1011
Both keys trapped to 3 (0.11) 17 (0.66) 440T-MDBUE1111
retract bolt 6 (0.23) 20 (0.78) 440T-MDBUE1211
13 (0.51) 27 (1.06) 440T-MDBUE1311
Dual key
0 14 (0.55) 440T-MDBUE141
Primary key trapped, 3 (0.11) 17 (0.66) 440T-MDBUE151
secondary key free to
retract bolt 6 (0.23) 20 (0.78) 440T-MDBUE161
13 (0.51) 27 (1.06) 440T-MDBUE171
Accessories
9-
Stainless steel replacement code barrel with dust cap 440T-ASCBE141
3-140
Stainless steel ejector key 440T-AKEYE131
3-Trapped Key
Switches
MSBLE10, 11, 12, and 13 MDBLE10, 11, 12, and 13
FIXING HOLES M5 C'BORES
15.8
M5 CLEARANCE, CBORED 3.5 (0.14) (0.62) 57.7 (2.27)
11-Cat. No.
44.3 28.5 (1.12) 20 48.5
(1.74) & 30 (1.18) (0.79)
Index
44.3 30 (1.18) 19.8 14.6 48.5 (1.91)
PITCHES
(1.74) & 28.5 (1.12) (0.78) (0.57) (1.91)
PITCHES
3.5 (0.14) 3.5 (0.14)
5.8
15.8 (0.23) 30.5 (1.2) 57.7 (2.27) 25.3 (1)
(0.62) 14.6 22.8
(0.57) (0.9)
36.3 (1.43)
KEY #2 KEY #1 30
WEATHER CAP 12 (1.18)
M5 LOCKING (0.47)
SCREW
Logic
3 PADS FOR 3.9 124 (4.88)

UNDER PANEL (0.15) 30 (1.18)
25.4 (1) MOUNTING 92
(3.62)
55 X BOLT PROJECTION
(2.17) FRONT FIXINGS
TAPPED M5 14 mm (0.55 in.) THROW
30
(1.18)
12 (0.47)
Type X [mm (in.)]
30 (1.18) FRONT FIXING POINTS 440T-MDBLE10 0 (0)
TAPPED M5 59.7 (2.35)
CRS
65.5 (2.58) 440T-MDBLE11 3 (0.12)
440T-MDBLE12 6 (0.24)
Power
440T-MDBLE13 13 (0.51)

R
Safety Switches
Bolt Interlocks

General
MDBLE14, 15, 16, and 17 MTBLE10, 11, 12, and 13

M5 C'BORES 181 (7.13)
15.8 15.8 57.7 (2.27) 57.7 (2.27)
(0.62) 57.7 (2.27) (0.62)
28.5 (1.12) 28.5 (1.12) 48.5

44.3 & 30 (1.18) 20 48.5 & 30 (1.18)
(1.74) PITCHES (0.79) (1.91) (1.91)
CRS
3.5 (0.14) 3.5 (0.14)

M5 CLEARANCE
Principles
5.8 (0.23) 30.5 (1.2) 57.7 (2.27) X mm RETRACTED

14 mm (0.55 in.) THROW
25.3 (1)
22.8
(0.9)
PRIMARY #3 PRIMARY #2 PRIMARY #1
14.6
30 (0.57)
SECONDARY PRIMARY
12 (1.18)
(0.47) 30
(1.18)
124 (4.88) 12 (0.47)
30 (1.18)
5.8
X BOLT PROJECTION (0.23)
9-
14 mm (0.55 in.) THROW

FRONT FIXINGS 14.6 Type X [mm (in.)]
TAPPED M5 (0.57)
440T-MTBLE10 0 (0)
Type X [mm (in.)] 440T-MTBLE11 3 (0.12)
440T-MDBLE14 0 (0) 440T-MTBLE12 6 (0.24)
440T-MDBLE15 3 (0.12) 440T-MTBLE13 13 (0.51)
3-Trapped Key
440T-MDBLE16 6 (0.24)
Switches
440T-MDBLE17 13 (0.51)
MQBLE10, 11, 12, and 13 MSBSE10, 11, 12, and 13

239 (9.41) 15 (0.59)
15.8 73.8 (2.91) M5 CLEARANCE
15.8 57.7 (2.27) 57.7 (2.27) 57.7 (2.27) M5 C'BORES (0.62) 4 (0.16) 8
(0.62) (0.31)
14.6
(0.57)
11-Cat. No.
28.5 (1.12) 48.5

& 30 (1.18) (1.91) 28.5 (1.12) 58
Index
CRS & 30 (1.18) 19.8 40

PITCHES (0.78) (1.57) (2.28)
M5 CLEARANCE
5.8
X mm RETRACTED (0.23)
14 mm (0.55 in.) THROW 30.5 (1.2)
X mm RETRACTED 59.7 (2.35)
14 mm (0.55 in.) THROW 145 (5.71)
SECONDARY
SAFETY CONTACTS
PRIMARY #4 PRIMARY #3 PRIMARY #2 PRIMARY #1
14.6
(0.57)
Logic
29.5
(1.16) SWITCH LID
12 (0.47)
5.8 (0.23)
Type X [mm (in.)]

440T-MQBLE10 0 (0) Type X [mm (in.)]
440T-MQBLE11 3 (0.12) 440T-MSBSE10 0 (0)
440T-MQBLE12 6 (0.24) 440T-MSBSE11 3 (0.12)
Power
440T-MQBLE13 13 (0.51) 440T-MSBSE12 6 (0.24)

440T-MSBSE13 13 (0.51)

Safety Switches
Bolt Interlocks

General
MDBSE10, 11, 12, and 13 MSBUE33, 34, 35, and 36
3.5 (0.14) TYP. SAFETY AUXILIARY
28.5 (1.12) CONTACTS CONTACTS 28.5 (1.12)
& 30 (1.18) & 30 (1.18) M5 SLOTS
PITCHES 6 X M5
3.5 (0.14)
PITCHES TYP.
44.3 14.6 40 58
(1.74) (0.57) (1.57) (2.28)
44.3 14.6 40 59
(1.74) (0.57) (1.57) (2.32)
X mm EXTENDED
14 mm (0.55 in.) RETRACTED 8 (0.31)
Principles
15.8 (0.62) 57.7 (2.27) 73.6 (2.9) 15.8 (0.62) 73.6 (2.9) 8 (0.31)
30.5 (1.2) 57.7 (2.27) 30.5 (1.2)

PRIMARY
SECONDARY KEY KEY SUPPLIED SEPERATELY
KEY
SPARTAN SWITCH MODULE

TROJAN 5 M20 CONDUIT 24V DC SOLENOID
SWITCH MODULE ENTRIES
M20 CONDUIT
ENTRY
30 25.4 (1)
(1.18) 25.4 (1)
12 (0.47) 12 (0.47)
5.8 (0.23) 202.4 (7.97) 5.8 (0.23)

X mm EXTENDED
9-
Y mm RETRACTED 176 (6.93)
Type X [mm (in.)]
440T-MDBSE10 0 (0) Type X [mm (in.)] Y [mm (in.)]
440T-MDBSE11 3 (0.12) 440T-MSBUE33 14 (0.55) 0 (0)
440T-MDBSE12 6 (0.24) 440T-MSBUE34 17 (0.67) 3 (0.12)
440T-MDBSE13 13 (0.51) 440T-MSBUE35 20 (0.79) 6 (0.24)
3-Trapped Key
440T-MSBUE36 27 (1.06) 13 (0.51)
Switches
MDBUE14, 15, 16, and 17
28.5 (1.12)
& 30 (1.18) 3.5 (0.14) TYP.
PITCHES 6 x M5
44.3 58
11-Cat. No.
14.6 40
(1.74) (0.57) (1.57) (2.28)
Index
15.8 (0.62) 57.7 (2.27) 73.6 (2.9) 8
(0.31)
30.5 (1.2) 57.7 (2.27)
SECONDARY
KEY
PRIMARY
KEY
SPARTAN
SWITCH MODULE
24V DC SOLENOID
M20
CONDUIT
25.4 (1) ENTRY
12 (0.47)
Logic
5.8 (0.23)
14 mm (0.55 in.) EXTENDED
0 mm (0 in.) RETRACTED 233 (9.17)
Power

R
Safety Switches
Access/Chain Interlocks
Specifications
Safety Ratings
EN1088, ISO12100-1&2, ISO14119,
Standards
General
AS4024.1
Cat. 1 per EN 954-1 (ISO 13849-1)
Category
Certifications
Mechanical: -40+200 (-40+392 )
Operating Temperature [C (F)] Electrical: -20+80 (-4+176 )
Solenoid: -20+60 (-4+140)
Principles

Description
Misalignment Tolerance 10 mm (0.39 in.)
The access interlocks are designed to allow access to hazardous
areas when an appropriate key is inserted into the interlock. These
access interlocks are manufactured in 316L stainless steel to Torque to Key 14 Nm (124 lbin), max.
provide rugged, industrial grade method of helping prevent access Material 316L stainless steel
through gates. They are actuated by either a lever or a rod which is SAL and SCL: 2 or 4 x M5 counterbored
connected to chain. from top or 2 or 4 x M5 from underside
with nuts
One advantage of the access interlocks is that there is no need to Mounting
DAL and DCL: 4 or 6 x M5 counterbored
run power wires to the gate. Power is disconnected by a trapped from top or 4 or 6 x M5 from underside
key rotary switch on a control panel and the key is then hand- with nuts
9-
carried to the gate by the operator. SAL and SCL: 0.8 (1.8)
Weight [kg (lbs)]
The Single-key Access Lock (SAL) and Single-key Chain Lock (SCL) DAL and DCL: 1.35 (3)
are designed to be used to access hazardous areas where partial
body exposure is required. If two keys are needed for partial body
access, select the Dual-key Access Lock (DAL) or Dual-key Chain
Lock (DCL) with both keys trapped.
3-Trapped Key
When whole body access is needed, the DAL or DCL, with one key
trapped and one key free should be used. The secondary key
Switches
serves the function of a personnel key. The DAL and DCL allow the
operator to carry the personnel key into the hazardous area. When
the operator returns from the hazardous area and returns the
personnel key to the DAL or DCL, the locking sequence can be
reversed and the process restarted.
Features
Direct drive operation
11-Cat. No.

Index
Stainless steel dust cap as standard

Solenoid and electric versions
Logic
Stainless steel
construction.
Power

Safety Switches
Product Selection - Mechanical

Type Actuator Type Trapped Key Condition Cat. No.
Lever Key trapped to release lever 440T-MSALE101
General
Single key Chain Key trapped to release chain 440T-MSCLE101
Extended Lever Key trapped to release lever 440T-MSALE201
Lever Key trapped to release lever 440T-MSALE111
Single key with padlock hasp
Chain Key trapped to release chain 440T-MSCLE111
Primary key trapped, secondary key free to
440T-MDALE101
Lever release lever
Both keys trapped to release lever 440T-MDALE1111
Dual key
440T-MDCLE101
release chain
Principles
Chain
Both keys trapped to release chain 440T-MDCLE1111
Dual key with padlock hasp Lever 440T-MDALE451
release lever
Lever Primary key trapped, secondary spring eject 440T-MDALJ101
Dual key with eject key
Chain key 440T-MDCLJ101
One primary trapped, two secondary keys
Lever 440T-MTALE111
free to release lever
Triple key
One primary trapped, two secondary keys
Chain 440T-MTCLE111
free to release chain
9-
Contact Type Type Actuator Type Trapped Key Condition Cat. No.
Both keys trapped to release
440T-MDASE2111
lever
Lever
Primary key trapped, secondary
440T-MDASE201
key free to release lever
3-Trapped Key
2 N.C. & 1 N.O.
Dual Key
break before make Both keys trapped to release
440T-MDCSE2111
Switches
chain
Chain
440T-MDCSE201
key free to release chain
Accessories
11-Cat. No.
Index
Replacement actuator type lever 440T-ACAD10
Replacement actuator type chain 440T-ACHA10
Logic
Power

R
Safety Switches

Dimensions not intended to be used for installation purposes.
MSALE10 MSALE11
General
24.4 25.4 (1)

(0.96)
12.7 (0.5) 12.7 (0.5)
28.5 (1.12) HASP EXTENDED
PITCH 3.5 (0.14) CRS 28.5 (1.12) 3.5 (0.14) CRS
PITCH CATCH FREE
MIN.
MIN.
28.5 (1.12) 44.5 48.5
& 30 (1.18) (1.75) (1.91) 28.5 (1.12)
CRS & 30 (1.18)
44.5 48.5
CRS (1.75) (1.91)
35.3 (1.39) 10
PITCH M5 C'BORED (0.39) 10 (0.39)
Principles
MAX. 35.3 (1.39)

FIXINGS PITCH
MAX.
CATCH ASSY FOR 440T-MSCLE11

CHAIN ASSEMBLY FOR SCLE10
92.4 92.4
(3.64) (3.64)
28 25.4 27.4
25.4 (1) (1.1) (1) (1.08)
12 (0.47) 12 (0.47)
CATCH ASSY
9-
CATCH ASSEMBLY FOR SALE10 FOR 440T-MSALE11

59.7 (2.35) 60 (2.36)
3-Trapped Key
MDALE10 and MDCLE10 MDALE11

Switches
25.4 (1)
M5 C'BORED FIXINGS 25.4 (1)
M5 C'BORED FIXINGS
12.7 (0.5) 12.7 (0.5)
3.5 (0.14) 3.5 (0.14) 28.5 (1.12) &
28.5 (1.12) 30 (1.18) CRS 28.5 (1.12) &
PITCH 28.5 (1.12) 30 (1.18) CRS
MIN. MIN. CRS
44.3 48.5
(1.74) (1.91) 44.3 48.5
(1.74) (1.91)
SECONDARY PRIMARY
10 (0.39) 57.7 (2.27)
35.3 (1.39) CRS 10 (0.39) 57.7 (2.27)
35.3 (1.39)
11-Cat. No.
PITCH MAX. CRS

MAX.
Index
DCLE10 CATCH ASSY.

57.7 (2.27) 30.5 (1.2) 57.7 (2.27)
DCLE CATCH ASSY.
30.5 (1.2)
92.4
(3.64)
25.4 30
12 (0.47) (1) (1.18) 25.4 30
12 (0.47) (1) (1.18)
DALE10 CATCH ASSY. 118 (4.65)
Logic
DALE CATCH ASSY.

118 (4.65)
Power

Safety Switches

Dimensions not intended to be used for installation purposes.
MDALE45 MTALE11
General
HASP 5.4 175 (6.89)
8 (0.31) (0.21) 10 57.7 (2.27) 57.7 (2.27)
HOLE (0.39) 3.5
3.4 (0.14) M5 CLEARANCE
(0.13)
48.5
(1.91)
28.5
35.3 (1.12)
(1.39) 30 (1.18)
CRS
12.7
PRIMARY (0.5) 3 (0.12)
30.5 (1.2) PRIMARY
VIEW WITH CATCH TRAPPED
Principles
SECONDARY KEYS
SECONDARY SUPPLIED FITTED
SECONDARY #2 SECONDARY #1
30
(1.18)
12
(0.47) VIEW WITH CATCH FREE
9-
MTCLE11
175 (6.89)
10 57.7 (2.27) 57.7 (2.27)
(0.39)
3.5 (0.14)
M5 CLEARANCE
3-Trapped Key
Switches
48.5
(1.91)
28.5 (1.12) &

30 (1.18) CRS
SECONDARY KEYS
SUPPLIED FITTED
VIEW WITH CATCH TRAPPED
SECONDARY #2 SECONDARY #1
PRIMARY
11-Cat. No.
Index
30
(1.18)
12
(0.47)
VIEW WITH CATCH FREE
Logic
Power

R
Safety Switches
Slamlock Mechanical
Specifications
Safety Ratings
EN1088, IEC/EN60947-5-1, GS-ET-19,
Standards
General
ISO12100-1&2, ISO14119, AS4024.1

Cat. 1 per EN 954-1 (ISO 13849-1)
Category
Certifications
Operating Temperature [C (F)] -40+200 (-40+392 )
In excess of 100,000 operations under
Mechanical Life
Single Dual normal working conditions
Principles
Description Code Barrel Life Tested to 100,000 operations

The Prosafe Slamlock combines the features of trapped keys with Environmental & Physical Characteristics
tongue actuated interlocks. When the actuator is inserted into the Shear Force to Key 15.1 kN (3398 lbs), max.
interlock (guard closed), the trapped key can be rotated and Torque to Key 14 Nm (124 lbin), max.
removed. With the key free, the actuator can not be removed thus
locking closed the guard door. The trapped key must be re-inserted
and rotated 90 to unlock the guard. Single Key: 0.76 (1.68)
Weight [kg (lbs)]
Dual Key: 1.33 (2.93)
Slamlocks are manufactured in 316L stainless steel to provide a Ambient Temperature [C (F)] -10+50 (14122 )
rugged, industrial grade method of interlocking guard doors.
Material 316L stainless steel
One advantage of the slamlock is that there is no need to run power SSL: 2 x M5 counterbored from top or 2 x
wires to the gate. Power is disconnected by a trapped key on a M5 from underside with nuts
control panel or by a Prosafe RKS type unit and the key is then Mounting
DSS: 4 x M5 counterbored from top or 4 x
9-
hand-carried to the gate by the operator. M5 from underside with nuts

The Single-key Slamlock (SSL) is used to interlock hatches, guards Holding Force, Max. 2000 N (450 lbs)
and doors where full body access is not required.
Dual-key Slamlock (DSL) is similar to the single key version but has
a secondary key to allow "two key in" or "key exchange" conditions.
The key exchange version may be used where whole body access
3-Trapped Key
is required, as the secondary key can be used as a personnel key.

Switches
Features
Selection of actuator types available
Direct drive operation
11-Cat. No.
Index
Logic
Stainless steel
construction.
Power

Safety Switches
Slamlock Mechanical
Product Selection
Type Actuator Type Trapped Key Condition Cat. No.
Standard 440T-MSSLE101
General
Single key Flexible Key trapped to release actuator 440T-MSSLE111
Flat 440T-MSSLE121
Standard 440T-MDSLE101
Flexible 440T-MDSLE111
release actuator
Flat 440T-MDSLE121
Dual key
Standard 440T-MDSLE2011
Flexible Both keys trapped to release actuator 440T-MDSLE2211
Flat 440T-MDSLE2311
Principles
Standard 440T-MDSLJ101
Dual with secondary ejector key Flexible 440T-MDSLJ111
release actuator
Flat 440T-MDSLJ121
Accessories
3-140
9-
GD2 standard actuator 440G-A27011
GD2 flat actuator 440K-A11112
Fully flex actuator 440G-A27143
Substitute the desired code for this symbol. See 3-107 for code selection.
3-Trapped Key
Switches
Single Key Slamlock Dual Key Slamlock
28.5 (1.12) &

Pitch Range
3.5 (0.14) M5 Counterbored from Top.
30 (1.18)
4 (0.16) 57.7 (2.27)
M5 Fixing from Underside
Using M5 Nuts in 3.5 (0.13)
3.5 (0.13)
Recesses
20.8 28.5 30
20.8 (0.81)
(0.82) (1.12) (1.18)

48 (1.88)
ACTUATOR, 31.6
11-Cat. No.
SEE BELOW 4.9 (1.24)
(0.19) 43.6 (1.72) M5 C'BORES ON TOP
AND BOTTOM FACES 38.3 57.7
Index
64.1 (2.52) (1.5)
57 (2.24) TOP ENTRY Top Entry (2.27)
43.6 (1.71)
64.1 (2.52)
Code Barrel
Front Entry Screws M4 x 8
5 (0.19)
92.4 Torx Head

(3.63)
5 (0.2) 37 34.6
34 (1.33)
(1.46) (1.36)
Secondary Primary
5.5 (0.22)
(1.0)
25.4
20.8
(0.82) 92 (3.62)
5.5 (0.22)
FRONT 51 (2.01) 4 151 (5.94)
Logic
8 5.8 (0.23) 10
4 (0.16) 3.5 (0.14) 6.6 (0.26) (0.31) (0.39) 8 20.8 (0.81) (0.16) Bottom Entry
4.4 17.5 (0.31)
5.5 (0.17) (0.69)
(2.2)
40 52 40 40 20
52 18 (0.71) (1.57) (2.05) (1.57) (0.79)
(2.05) (1.57)
36 14.5 18
(1.42) (0.71) 36 25 3.5
(0.57) 13 (0.51) 20.2 57 (2.24) (0.14)
(0.8) (1.42) (0.98)
19 (0.75)
WITH 440T-MSSLE10 WITH 440T-MSSLE11 WITH 440T-MSSLE12
Flat Actuator Flexible/Adjustable Actuator Standard Actuator

17.5 3.5 6.8 (0.27) 18 18
(0.69) (0.14) (0.71) (0.71)
Adjusting
36 (1.42)
Power
4 (0.16)
13 (0.51)
19 (0.75)
screws
52 (2.05)
51(2.01)
40 (1.57)
31 (1.22
2 x M3
57 (2.24)
40 (1.57)
52 (2.05) M5 CSK
(0.98)
25
4 x 5.5
(0.57)
14.5
8 (0.31)
20 (0.22)
36 (1.42) (0.79) 3.5 (0.14)

R
Safety Switches
Slamlock Electrical
Specifications
Safety Ratings
EN1088, IEC/EN60947-5-1, GS-ET-
General
Standards 19, ISO12100-1&2, ISO14119,

AS4024.1
Cat. 1 per EN 954-1 (ISO 13849-1)
Category
CE Marked for all applicable
Certifications directives and BG; C-Tick not
required
Outputs
Safety Contacts 2 N.C. positive break
Switching Current @ Voltage, Max. 500V/500V A
Principles
Thermal Current (Ith) 10 A

Current, Min. 5 mA @ 5V DC
Single Dual
Safety Contact Gap >2 x 2 mm (0.07 in.)
Description Rated Insulation Voltage (Ui) 500V
The Prosafe Slamlock with electrical isolation combines the features Rated Impulse withstand Voltage (Uimp) 2500V
of trapped key tongue actuated interlocks while also providing sets Auxiliary Contacts 1 N.O.
of electrical safety and auxiliary contacts. When the actuator is Operating Characteristics
inserted into the lock and the key is removed the actuator is trapped
Break Contact Force, Min. 12 N (2.7 lbs)
in the unit thus locking closed the guard door. In this state the
safety contacts are closed and the auxiliary contacts are open. To Actuation Speed, Max. 1 ms
open the guard door the key must be inserted and rotated 90, Actuation Frequency, Max. 2 cycle/s
9-
opening the safety contacts, closing the auxiliary contacts and Utilization Category
enabling the actuator to be released thus unlocking the guard door.
(Ue) 500V 250V 100V
While the guard door is open the key is trapped in the unit. AC 15
(le) 1 A 2A 5A
Slamlocks with electrical isolation offer the features of electrical
DC 250V 0.5 A, 24V 2A
safety interlock switches with the benefits of a trapped key/enforced
sequence systems. They allow a combination of both approaches Environmental Characteristics
for safeguarding machinery and processes to be used. Enclosure Type Rating IP67
3-Trapped Key
The Single-key Slamlock (SSS) is used to interlock hatches, guards Electrical: -20+80 (-4+176)
Operating Temperature [C (F)]
Solenoid: -20+60 (-4+140 )
Switches
and doors where full body access is not required. The single key
locks the actuator and operates the switch in the same action. Relative Humidity 95%
Dual-key Slamlock (DSS) is similar to the single key version but has
a secondary key to allow "two key in" or "key exchange" conditions. Actuator Travel for Positive Opening 5 mm (0.19 in.)
The key exchange version may be used where whole body access 175 mm (6.88 in.) [60 mm (2.36 in.)
Operating Radius, Min.
is required, as the secondary key can be used as a personnel key. with flexible actuator]
Actuator Holding Force, Max. 2000 N (450 lbs)
Features Releasable Load, Max. 100 N (22.5 lbs)
Electrical safety contacts combined with trapped key/enforced UL Approved glass-filled polyester &
sequence feature Case Material
11-Cat. No.
316L stainless steel

Most of unit constructed from 316L stainless steel Actuator Material Stainless steel
Index
Selection of actuator types available Conduit Entry 3 x M20

Single or dual key versions available SSS: 4 x M5 counterbored from top
Direct drive operation or 4 x M5 from underside with nuts
Mounting
Replaceable code barrel assembly DSS: 6 x M5 counterbored from top
or 6 x M5 from underside with nuts
Solenoid versions
Electrical Life 1,000,000 operations
SSE: 1160 (2.6)
Weight [g (lbs)]
DSSE: 1700 (3.7)
Color Red/Stainless
Logic

Pollution Degree 3
Torque to Key 14 Nm (124 lbin), max.
Note: The safety contacts of the Guardmaster switches are described as
normally closed (N.C.), i.e. with the guard closed, actuator in place
(where relevant) and the machine able to be started.
Power
Stainless steel
construction.

Safety Switches
Slamlock Electrical

Contact Type Type Trapped Key Condition Actuator Type Cat. No.
Standard 440T-MSSSE101
General
Key trapped to release actuator Flexible 440T-MSSSE111
Flat 440T-MSSSE121
Single key
Key free to release actuator Flexible 440T-MSSSE221
Flat 440T-MSSSE231
440T-MDSSE101
key free to release actuator
Standard
440T-MDSSJ101
key eject to release actuator
Principles
2 N.C. + 1 N.O.
Break before make Primary key trapped, secondary
440T-MDSSE111
Flexible
440T-MDSSJ111
Dual key key eject to release actuator
440T-MDSSE121
Flat
440T-MDSSJ121
key eject to release actuator
Standard 440T-MDSSE2011
Both keys free to release actuator Flexible 440T-MDSSE2211
Flat 440T-MDSSE2311
9-
2 N.C. + 2 N.O.
Single key Key free to release actuator Flexible 440T-MSSSE271
Break before make
Flat 440T-MSSSE251
3-Trapped Key
Product Selection - Solenoid
Switches
Contact Type Type Trapped Key Condition Solenoid Voltage Actuator Type Cat. No.
Standard 440T-MSSUE201
Key free to release
Single key 24V DC Flexible 440T-MSSUE221
actuator
Flat 440T-MSSUE231
2 N.C. & 1 N.O. Primary key trapped, Standard 440T-MDSUE101
Break before make Dual key secondary key free to 24V DC Flexible 440T-MDSUE111
release actuator Flat 440T-MSSUE121
Key free to release
Single key 110V AC Standard 440T-MSSUE501
actuator
11-Cat. No.
Index
Single Key Slamlock 3.5 (0.13) Safety Contacts Auxiliary Contacts
38.3 (1.5)
11 21 33
48 20.8 40
(1.88) (0.81) (1.57)
12 22 34
Logic
43.6 (1.71)
64.1 (2.52) 4 x M5
Top Entry
Front Entry
5.5
34 (0.21)
Power
(1.33)
5 20.8 M20
(0.19) (0.81) 93 (3.66)
4
(0.15)
Bottom Entry

R
Safety Switches
Slamlock Electrical

Dual Key Slamlock
General
4 (0.16) 5.5 (0.22) SLOTS AND HOLE

3.5
20.8 (0.82) (0.14) 28.5 (1.12) &
TOP ENTRY 30 (1.18) CRS
40 (1.57) 58 (2.28)
7 (0.28) 20.5 20.5

(0.81) 8
ACTUATOR (0.81) (0.31)
4.9 (0.19) 15 (0.59)
(SEE BELOW) 57.7
43.6 (2.27) 73.6 (2.9)
Principles
(1.72)
SECONDARY
PRIMARY
92.4
5 (0.2) (3.64)
37 (1.46) 32.5
(1.28)
20.8 (0.82)
FRONT 236 (9.29)
5.5 ENTRY
(0.22)
9-
440G-A27011 440G-A27143 440K-A11112

STANDARD FLEXIBLE 8 5.8 (0.23) FLAT
6.6 (0.26)
(0.31)
4 10
(0.16) 3.5 (0.14) 5.5 8
(0.22) (0.39) 4.4
(0.17) (0.31)
52 40 18 40
(2.05) (1.6) (0.71) (1.6)
52 36 20
18 (0.71) 40 (1.6) (1.42) (0.79) 17.5 (0.69)
(2.05)
3-Trapped Key
13 20.2 3.5
36 (0.51) (0.8) 25 (0.98) (0.14)
Switches
(1.42) 14.5 (0.57) 19 51 (2.01) 57 (2.24)

(0.75)
30 (1.18)
28.5 (1.12) SLOTS FOR M5 SCREWS
4 5.5 (0.22) SLOTS & HOLE
(0.16) PITCHES
3.5 3.5 (0.14)
(0.14)
20.8 (0.82) 40.2 59

11-Cat. No.
TOP ENTRY (1.58) (2.32)

Index
7 57.7 (2.27)
(0.28) 4.9
ACTUATOR (0.19) 131.3 (5.17)
8 (0.31)
(SEE BELOW)
43.6 (1.72) 15
KEY#2 (0.59)
KEY#1
5 (0.2)
37 35
(1.38)
Logic
14 (0.55)
20.8 FRONT ENTRY
5.5 (0.82)
(0.22)
440G-A27011 440G-A27143 440K-A11112

STANDARD FLEXIBLE 8 5.8 (0.23) FLAT
6.6 (0.26) (0.31) 10 8
4 (0.16) 3.5 (0.14) (0.39) 4.4
5.5 (0.17) (0.31)
(0.22)
52 40 40 36 20 17.5
52 18 (0.71) 40 (1.57) (0.69)
Power
(2.05) (1.57) (2.05) (1.57) (1.42) (0.79)

18
(0.71) 3.5
13 25
19 20.2 (0.98) 57 (2.24) (0.14)
36 14.5 (0.57) (0.51) (0.75) (0.8)
(1.42)
51 (2.01)

Safety Switches
Slamlock Electrical
Accessories
Description Approximate Dimensions [mm (in.)] Cat. No.
18
General
(0.71)
36 (1.42)
4 (0.16)
GD2 standard actuator 440G-A27011
40 (1.57)
52 (2.05) M5 CSK
(0.57)
14.5
Principles
3.5 (0.14)
17.5 3.5
(0.69) (0.14)
57 (2.24)
GD2 flat actuator 440K-A11112
(0.98)
25
36 (1.42)
9-
6.8 (0.27) 18
(0.71)
Adjusting
13 (0.51)
19 (0.75)
screws
52 (2.05)
51(2.01)
40 (1.57)
31 (1.22
2 x M3
Fully flex actuator 440G-A27143
3-Trapped Key
Switches
4 x 5.5
8 (0.31)
20 (0.22)
(0.79)
Stainless steel replacement code barrel with dust

page 3-140 440T-ASCBE141
cap
11-Cat. No.
Index
Substitute the desired code for this symbol. See 3-107 for code selection.
Typical Applications
Actuator out, key trapped, safety
contacts open, auxiliary contact closed.
Logic
Key
Contacts Housing
Actuator
Power
Locking force = 2000 N (450 lb)

R
Safety Switches
Miniature Valve Interlocks
Specifications
EN1088, ISO12100-1&2, ISO14119,
Standards
AS4024.1
General
CE Marked for all applicable

Certifications
directives and BG
Operating Temperature [C (F)] -10+40 (14104 )
Shear Force to Key 15.1 kN (3398 lbs)
Torque to Key 14 Nm (124 lbin)
Principles
Product Selection
Features Valve Size Valve Status Cat. No.
Direct drive operation 0.25 in. BSP 440T-VMVLE101
Key Free/Valve Locked
Supplied with valves 0.251 in. 0.375 in. BSP 440T-VMVLE111
Closed
Direct body mounting with security screws 0.5 in. BSP 440T-VMVLE121
Locked open or locked closed options 0.25 in. BSP 440T-VMVLE131
Virtually maintenance free 0.375 in. BSP
440T-VMVLE141
Weatherproof stainless steel dust cap as standard Open
0.5 in. BSP 440T-VMVLE151
Valve is chrome-plated brass Closed
440T-VMVLE181
9-
1.0 in. BSP

Approximate Dimensions [mm (in.)] 440T-VMVLE191
Open
Dimensions are not intended to be used for installation purposes. Key Free/Valve Locked
440T-VMVLE201
Closed
2.0 in. BSP
LOCKING Key Free/Valve Locked
DISC 440T-VMVLE211
Open
3-Trapped Key
1 Substitute the desired primary code for this symbol (key not included). See
3-107 for code selection.
Switches
BSP = British standard pipe threads.
Accessories
70
(2.76) Description Additional Information Cat. No.
CODE BARREL
ASSEMBLY Stainless steel key 440T-AKEYE101
Stainless steel replacement
440T-ASCBE141
code barrel with dust cap 3-140
Stainless steel weatherproof
440T-ASFC101
11-Cat. No.

Index
3-107 for code selection.
6
(2.44)
6.35 mm (0.25 in.)

BSSP ENTRIES
BRASS BODY
Logic
10 mm (0.39 in.) BORE

50 BAR

Model A B C
440T-VMVLE10 104 (4.1) 68 (2.7) 38 (1.5)
440T-VMVLE11 104 (4.1) 68 (2.7) 38 (1.5)
440T-VMVLE12 112 (4.4) 80 (3.2) 48 (1.9)
440T-VMVLE13 104 (4.1) 68 (2.7) 38 (1.5)
440T-VMVLE14 104 (4.1) 68 (2.7) 38 (1.5)
Power
440T-VMVLE15 112 (4.4) 80 (3.2) 48 (1.9)

440T-VMVLE16 108 (4.3) 110 (4.3) 53 (2.1)
440T-VMVLE17 108 (4.3) 110 (4.3) 53 (2.1)
440T-VMVLE18 115 (4.5) 110 (4.3) 61 (2.4)
440T-VMVLE19 115 (4.5) 110 (4.3) 61 (2.4)

Safety Switches
Switchgear Adaptors
Product Selection (3/8 square shaft)

Mounting Trap Direction Cat. No.
65 CW to trap 440T-MSGAU101
General
65 CCW to trap 440T-MSGAU111
2 x M4 90 CCW to trap 440T-MSGAU131
90 to trap 440T-MSGAU141
45 CCW to trap 440T-MSGAU181
Description 3-107 for code selection.
Principles
The switch gear adaptor is used to interlock preparatory switch gear
applications or other host equipment such as spool valves. Power is Accessories
isolated and locked off when the key is rotated and removed. The
key can then be used in the next sequence of operation.
Features Stainless steel ejector key 440T-AKEYE131
3-140
Virtually maintenance free Stainless steel weatherproof
440T-ASFC101
Specifications 3-107 for code selection.
EN1088, ISO12100-1&2, ISO14119,
Standards
AS4024.1
9-
Category Cat. 1 per EN 954-1 Approximate Dimensions [mm (in.)]
Certifications
CE Marked for all applicable Dimensions are not intended to be used for installation purposes.
directives and BG 45 Mounting Type
Operating Temperature [C (F)] -10+50 (14122 ) Panel Drilling Detail
Mechanical Life >100,000 operations
Shear Force to Key 15.1 kN (3398 lbs), max. R8
R8 (0.31) (0.31)
3-Trapped Key
Torque to Key 14 Nm (124 lbin), max. 50.8 (2)
CRS 50.8 (2)
Relative Humidity 95% 45 45
Switches
Weight [kg (lbs)] 0.30 (0.66)
25 (0.98)
Mounting 2 x M4
8 (0.31) R20.5 (0.81) 8 (0.31)
3/8 in2 x 7/8 in long (standard) R20.5
Shaft Dimensions 9/16 in dia. x 7/8 in long (optional: (0.81)
contact factory) 31.3
(1.23)
10 (0.39)
11-Cat. No.
45 5 45
(0.2)
Index
16 (0.63) 16 (0.63)
HOLE HOLE
8 (0.31) 8 (0.31)
HOLES PANEL DRILLING HOLES
CLOCKWISE COUNTER CLOCKWISE
TO TRAP KEY TO TRAP KEY
Logic

Power
Stainless steel
construction.

R
Safety Switches
Accessories
Accessories
Description Approximate Dimensions [mm (in.)] Cat. No.
50 (1.97) HANDLE
General
16 (0.63)
SPECIAL TAGGING
AS REQUESTED
A
BY CUSTOMER
Stainless steel key 63
(2.48)
440T-AKEYE101
SEAL
SPECIAL LABELING STANDARD LABELING STUB

WHITE CHARACTERS
ON RED BACKGROUND
ON BOTH SIDES
Principles
KEY WHEN FREE

50 (1.97)
KEY IN CODE BARREL
40 (1.57)
90.5 (3.56)
74.5 (2.93)
33.5 (1.32)
SPRING HOUSING 17.2
(0.68)
9-
20 (0.79)
39 (1.54)

3-Trapped Key
16
(0.63)
Switches
42 (1.65)
23 (0.91)
Stainless steel replacement code barrel for 100 A unit
440T-ASCBE111
rotary switch 10 (0.39) 32 (1.26)
2 Fixing Holes
4.5 (0.18) Dia
42 (1.65)
11-Cat. No.
23 (0.91)

Index
32 (1.26)
2 Fixing Holes
4.5 (0.18) Dia
Description Material Cat. No.

Plastic case 440T-AIPB11
Emergency break glass key box
Metal case with hammer 440T-AIPB12
Description Code Cat. No.
ER1 440T-AKITE45ER1
ER2 440T-AKITE45ER2
Logic
ER3 440T-AKITE45ER3
ER4 440T-AKITE45ER4
Emergency repair kit for code barrels
ER5 440T-AKITE45ER5
2 offset pin code barrels with key
ER6 440T-AKITE45ER6
ER7 440T-AKITE45ER7
ER8 440T-AKITE45ER8
ER9 440T-AKITE45ER9
Not suitable for 440T-MRKSE14/440T-MRPSE14 OR 440T-MSGAU units.
Power
WARNING: The presence of spare keys, override keys, or spare actuators can compromise the integrity of safety interlocking systems.
Personal injury or death, property damage or economic loss can result from the introduction of spare keys, override keys or spare actuators
into interlocking systems without appropriate management controls, working procedures and alternative protective measures to control their
use and availability.


440T Prosafe Trapped Key S117

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440T Prosafe Trapped Key S117

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03-SafetySw_5_TrapKey 5/6/2010 10:48 AM Page 3-102

CNC precision cut keys

It is a mechanical system and is therefore widely used in

integrity as well as longevity.

Five Unique Prosafe Benefits

barrel and internal components at no extra cost.

2. Weather cap as standardno extra charge for dust caps and

The Prosafe Advantage

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Rugged and reliable

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Design Suggestions for an Interlocking System

Bolt lock for

Rotary key switch Rotary key switch

temperature or Access lock for general duty

Bolt lock off device for Required when more than C

necessary. controlled access.

The Prosafe Advantage

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Illustrated Principles of Trapped Key Interlocking

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The codes are added to the end of the cat. no.

Secondary code (Key included)

Product Type (Dual-key Access Lock)

The Prosafe Advantage

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Weight [g (lbs)] 20:

Suitable for Cat. 2, 3, and 4 systems

Certifications BG, cULus on contact block; C-Tick not AC-23/AC-3

The Prosafe Advantage

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3 N.O. & 1 N.O. 3 N.O. 100 A and 1 N.O. 20 A 440T-MRKSE141

Enclosure Mounted (RKS only) 8 N.O. 20 A 440T-MRKSE161

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Approximate Dimensions [mm (in.)]

Dimensions are not intended to be used for installation purposes.

125 CRS (4.92)

4 M20 KNOCKOUTS 60 CRS 61 CRS View On A

VIEW OF BASE FIXINGS 4 Off 20 mm (0.78)

CRS KEY FREE

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Approximate Dimensions [mm (in.)] (continued)

44.4 (1.74) Dia.

Hole 2 Holes (0.9)

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Approximate Dimensions [mm (in.)] (continued)

130 (5.12) 130 (5.12)

450 (17.72) 280 (11.02)

ISOLATOR HANDLE SINGLE KEY

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Approximate Dimensions [mm (in.)] (continued)

MRKSE10 and MRPSE10 MRKSE11 and MRPSE11 MRKSE14 and MRPSE14 9 10

MRKSE18 and MRPSE18

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Mechanical Life 100,000 operations

Relative Humidity 95%

Direct drive operationpositively opens contacts

Replaceable code barrel assembly

The Prosafe Advantage

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Approximate Dimensions [mm (in.)]

100 (3.94) 270 (10.63)