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GENERAL COMPANY
FOR IRON AND STEEL
PLC & SCADA OPERATION MANUAL FOR
ELECTRIC ARC FURNACE
1. INTRODUCTION A PROJECT BY
APOLLO INTERNATION LTD
7/1/2017
GENERAL COMPANY FOR IRON AND STEEL 2017
This document includes all the functionality tools which is indicated &
configured as per the process requirements.
This Document consists of SCADA Screens operations & its function. It will
be useful during operation of process.
The operation will be carried out from the SCHNEIDER AND SIEMENS
Make VIZIO CITECT SCADA VERSION 7.10 (SUPERVISORY CONTROL AND
DATA ACQUISTION)
2. SCREENS
Click on the overview button, electric arc furnace screen will be open.
o TILTING OPERATION.
o ELCTRODE POSITION.
o ELECTRICAL PARAMETERS.
o RLC(Roof Lifting Cylinder) OPERATION.
o NITROGEN OPERATION
o MAIN FUME OUTLET DAMPER OPERATION
When you click like above arrow shows then faceplate will open following tilting
interlocks.
When you click like above arrow shows then faceplate will open following tilting
interlocks.
o All Electrode full lift (must see indication in main control desk and tapping control desk)
o Tilt lock should be inlock position
o VCB should be off
o When press main outlet damper button the operation popup window will
open to set the persentage of damper open/close position.
o When furnace on it must be open.
When you click like above arrow shows then high voltage page will open.
o 1 Electrical parameters
o 2 VCB on/off operation
o 3 Tap raise and lower operation
o Transformer information
When you click above arrow showing button then VCB interlocks will open.
Electrode
When you click above arrow showing button then Electrode will open. Here we get
following information about Electrode.
Tap raise and lower operation (Voltage and current).
Electrode clam De clamp operation.
Electrode raise lower operation.
Electrode lock unlock operation.
When you click above arrow showing button then Electrode interlocks will open. Here
we get following information about Electrode Interlocks.
VCB must OFF
Operation selection must be manual selection.
Any main hydraulic pump must on out of 3.
All electrodes must be unlock.
When you click above arrow showing button then Clamp de clamp interlocks will open. Here
we get following information about Clamp de clamp interlocks.
VCB must OFF
Tilt lock in lock position.
Roof must be full down.
When we de clamp one electrode then other two must be clamped position.
MEASUREMENT
When you click above arrow showing button then MEASUREMENT PAGE will open. Here
we get following information
Cooling water
When you click above arrow showing button then COOLING WATER will open. Here we get
following information about cooling water flow.
When you click above arrow showing button then WATER COOL DUCT will open. Here we get
following information about water supply of cooling duct of FES.
FDC
When you click above arrow showing button then FDC will open. Here we get following
information about FDC.
To run a motor click on motor icon to operate.
BAG HOUSE
When you click above arrow showing button then Bag House will open. Here we get following
information about Bag house.
ID fan status
Cleaning sequence operation
To run a motor click on motor icon to operate.
FES
When you click above arrow showing button then FES will open. Here we get following
information about FES.
This page is the combination of FDC and bag house
Main Hydraulic
When you click above arrow showing button then Main hydraulics will open. Here we get
following information about Main hydraulics.
To run a motor click on motor icon to operate.
To run a main hydraulic pump recirculation pump must be ON.
RLC Hydraulic
When you click above arrow showing button then RLC hydraulics will open. Here we get
following information about RLC hydraulics.
To run a motor click on motor icon to operate.
Trends
When you click above arrow showing button then Trend page will open. Here we get
following information about electrode current Trends.