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2017

GENERAL COMPANY
FOR IRON AND STEEL
PLC & SCADA OPERATION MANUAL FOR
ELECTRIC ARC FURNACE

1. INTRODUCTION A PROJECT BY
APOLLO INTERNATION LTD
7/1/2017
GENERAL COMPANY FOR IRON AND STEEL 2017

It is a SCADA Operational Manual for GENRAL COMPANY FOR IRON AND


STEEL.

This document includes all the functionality tools which is indicated &
configured as per the process requirements.

This Document consists of SCADA Screens operations & its function. It will
be useful during operation of process.

The operation will be carried out from the SCHNEIDER AND SIEMENS
Make VIZIO CITECT SCADA VERSION 7.10 (SUPERVISORY CONTROL AND
DATA ACQUISTION)

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GENERAL COMPANY FOR IRON AND STEEL 2017

2. SCREENS

ELECTRIC ARC FURNACE

Click on the overview button, electric arc furnace screen will be open.

o TILTING OPERATION.
o ELCTRODE POSITION.
o ELECTRICAL PARAMETERS.
o RLC(Roof Lifting Cylinder) OPERATION.
o NITROGEN OPERATION
o MAIN FUME OUTLET DAMPER OPERATION

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1. TILTING OPERATION.

When you click like above arrow shows then faceplate will open following tilting
interlocks.

o VCB should off ( In VCB on condition tilt -10 deg. to +7 deg. )


o Tilt lock condition +5 deg. to -5 deg. more then so tilt has to be unlock.
o Roof must be down.

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RLC (Roof Lifting Cylinder) OPERATION.

When you click like above arrow shows then faceplate will open following tilting
interlocks.

o All Electrode full lift (must see indication in main control desk and tapping control desk)
o Tilt lock should be inlock position
o VCB should be off

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Nitrogen operation

o Nitrogen valve open/close.


o Nitrogen parameters.

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Main Outlet Damper.

o When press main outlet damper button the operation popup window will
open to set the persentage of damper open/close position.
o When furnace on it must be open.

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High voltage system

When you click like above arrow shows then high voltage page will open.

o 1 Electrical parameters
o 2 VCB on/off operation
o 3 Tap raise and lower operation
o Transformer information

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VCB ON/OFF OPREATION

When you click above arrow showing button then VCB interlocks will open.

o Roof must be full down


o Transformer condition ok
o Emergency push button not pressed in charging control desk(one more same
outside of the room)
o Emergency push button not pressed in tapping control desk
o VCB trip feedback must not come
o Hydraulic system must on
o Shell water flow must on ( Flow not less then 70 mm3/hr)
o Elbow water flow must on ( Flow not less then 70 mm3/hr)
o Roof water flow must on ( Flow not less then 70 mm3/hr)

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Electrode

When you click above arrow showing button then Electrode will open. Here we get
following information about Electrode.
Tap raise and lower operation (Voltage and current).
Electrode clam De clamp operation.
Electrode raise lower operation.
Electrode lock unlock operation.

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Electrode Interlock for manual operation.

When you click above arrow showing button then Electrode interlocks will open. Here
we get following information about Electrode Interlocks.
VCB must OFF
Operation selection must be manual selection.
Any main hydraulic pump must on out of 3.
All electrodes must be unlock.

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Clamp de clamp unlock operation.

When you click above arrow showing button then Clamp de clamp interlocks will open. Here
we get following information about Clamp de clamp interlocks.
VCB must OFF
Tilt lock in lock position.
Roof must be full down.
When we de clamp one electrode then other two must be clamped position.

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MEASUREMENT

When you click above arrow showing button then MEASUREMENT PAGE will open. Here
we get following information

o COPPER FLEX Temperature.


o Secondary bus tube temperature.
o Supporting arm temperature.
o Primary bus tube temperature.
o Shell Cooling flow.
o Roof Cooling flow.
o Elbow cooling flow
o Shell and roof temperature.
o Main water inlet temperature and pressure.
o Furnace panel temperature (8 panels).
o Transformer Winding temperature.
o Transformer oil temperature.
o Water cool duct temperature.
o FDC temperature.

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Cooling water

When you click above arrow showing button then COOLING WATER will open. Here we get
following information about cooling water flow.

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Water Cool Duct

When you click above arrow showing button then WATER COOL DUCT will open. Here we get
following information about water supply of cooling duct of FES.

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FDC

When you click above arrow showing button then FDC will open. Here we get following
information about FDC.
To run a motor click on motor icon to operate.

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BAG HOUSE

When you click above arrow showing button then Bag House will open. Here we get following
information about Bag house.
ID fan status
Cleaning sequence operation
To run a motor click on motor icon to operate.

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FES

When you click above arrow showing button then FES will open. Here we get following
information about FES.
This page is the combination of FDC and bag house

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Main Hydraulic

When you click above arrow showing button then Main hydraulics will open. Here we get
following information about Main hydraulics.
To run a motor click on motor icon to operate.
To run a main hydraulic pump recirculation pump must be ON.

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RLC Hydraulic

When you click above arrow showing button then RLC hydraulics will open. Here we get
following information about RLC hydraulics.
To run a motor click on motor icon to operate.

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Trends

When you click above arrow showing button then Trend page will open. Here we get
following information about electrode current Trends.

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