Académique Documents
Professionnel Documents
Culture Documents
on
Development of Food
Park at Bhopal
February 2010
Disclaimer
This document has been prepared by Ernst & Young Pvt. Ltd. (hereinafter referred to as Ernst
& Young) in accordance with our terms of reference via engagement letter dated 4th
September, 2009 with Madhya Pradesh State Agro Industries Development Corporation Ltd.
(hereinafter referred to as MP Agro) for preparing a detailed project report for the proposed
food park in Bhopal.
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proposed development.
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8.4 Tariff applicable for industrial and non industrial consumers 120
3.7 Government outlay and expenditure for food processing during X Five Year Plan 34
5.7 Distribution of agro climatic zones and crop zones across Madhya Pradesh 63
5.23 Agri export zones in Madhya Pradesh for various products/ crops 84
6.1 Features of a food park 90
6.2 Farm to market cluster based approach 92
7.1 Sectoral distribution of district domestic product (DDP) 94
7.2 Socio economic classification (SEC) 94
Google map showing the subject site at Adampur Chwani village, in District
7.3 96
Bhopal
8.1 Map showing Bhopal cluster 100
8.2 Fruits-potential assessment matrix 102
8.3 Vegetables-potential assessment matrix 106
8.4 Spices-potential assessment matrix 109
8.5 Food grains-potential assessment matrix 111
8.6 Cold chain structure 118
8.7 Existing cold storage facility in Bhopal cluster 118
8.8 Existing workforce in the Bhopal cluster 119
9.1 Layout of proposed food park 124
10.1 Organisation structure of the food park 136
11.1 Target tenant mix for food park 142
12.1 Target IRR estimation 170
India is currently the worlds second largest producer of food next to China and is surplus in
food produce. Changing demographics, growing population and rapid urbanization are expected
to continue in the future and therefore, are expected to increase the demand for value added
and processed food products in India. The Governments focus is towards food processing
industry as a priority sector and has thus ensured conducive polices for attracting more FDI.
Madhya Pradesh shares a major share of the national agriculture production. It is the fourth
largest producer of agri produce in India and enjoys availability of rich quality soil types,
favourable for horticulture crops, food grains as well as vegetable produce. The state is the
leading producer of pulses, gram and soyabean, second largest producer of oilseeds, eighth in
production of fruits in the country and is the third largest producer of oranges in the country.
The state government has undertaken various infrastructure developments to augment the
marketing avenues for agricultural and food processing produce so as to enhance the food
processing industry in the state. These include a modern multi modal logistic hubs, modern
whole sale markets, pack houses, refrigerated vans, waxing plants, cool chambers, ripening
chambers, centers for perishables cargo at airports, technology and physical infrastructure up-
gradation in existing market yards and irradiation centers and modern warehousing.
The state is opportune for the food processing industry on account of diverse advantages such
as availability of a suitable agro climate, central location of the state, easy availability of
manpower, presence of facilities for an agriculture market, low land prices, practice of modern
farming techniques mechanisms, availability of logistics and transportation facilities and
physical infrastructure such as power and water.
The proposed Food Park in Bhopal is located at Adampur chawni village, approximately 15km
from Bhopal city and is proposed to be spread over 50 acres. The food park at Bhopal would
primarily be dependent on the raw material available within 200 km (cluster), that would act as
an input for the processing units in the food park. While inputs such as packaging material and
low volume/high value products may be procured from anywhere in India, the base raw
material is expected to be procured mainly from within this radius.
Opportunity matrix
Arhar/Tur dal, Maize, Jowar, Edible oil, roasted dried snacks, health food, sprouts,
Food grains
Soya bean, Gram, Pulses mixes
The project is in proximity to Bhopal, a state capital and thus has certain inherent advantages:
Has access to logistics, warehousing and cold storage network and facilities
However, the project also faces certain threats in terms of existing competing Food Parks and
Food Processing SEZs in favorable locations closer to the coast. Though, these could attract
largely export oriented units. Hence the subject food park could target units with largely
domestic sales.
The subject project also faces certain challenges in terms of currently lacking direct access,
being bound by land with obnoxious use and lack of established social infrastructure in the
immediate vicinity.
The units are proposed to be offered plotted development with built to suit options and built
spaces for common infrastructure. There are around 35 units anticipated in the park when
operating in full capacity. The proposed pricing for various facilities offered are as below:
Key parameters
Net present value (NPV) 2.23
Weighted average cost of capital (WACC) (Post tax) 12.46%
Project IRR* 19.71%
Equity IRR 20.84%
Project Cost 49.61
Equity 10.91
Debt 10.91
While the pricing of various components are competitive compared to benchmarks in the state
and neighboring regions, the financial returns may not be very attractive for a private bidder.
Hence, MPSAIDC could evaluate various structures to incentivize and attract a private
developer partner. This could include subsidizing the land or reducing the upfront land cost.
NPV (INR crore) 3.09 2.78 2.47 2.15 1.83 1.51 1.18
The project structuring would be detailed in phase II of the study, based on discussions with
MPSAIDC.
The M.P. State Agro Industries Development Corporation, a state nodal agency of Ministry of
Horticulture & Food Processing Industries, under the XI Five Year Plan by Planning Commission
(Government of India), is implementing scheme of food parks in various districts of the state to
provide a mechanism to bring farmers, processors and retailers together and link agricultural
production to the market so as to ensure maximisation of value addition, minimisation of
wastage, adherence to global quality standards and improvement in farmers income.
M.P. State Agro Industries Development Corporation Ltd., intends to develop food parks at
Ratlam, Bhopal and Harda in Madhya Pradesh under public-private partnership (PPP) basis with
a view to maximise the return. Details of food parks to be developed under PPP are given as
under:
Food park at District Bhopal, Madhya Pradesh Adampur Chawani 50.00 acres
Food park at District Harda, Madhya Pradesh Anjana Saraiyat 60.07 acres
This study has been undertaken to assess the viability of the proposed food park and its
scope includes the following:
Market opportunity assessment of the food processing industry in Madhya Pradesh and the
identified region of the proposed food park
Assessment of subject site on its development potential based on physical condition and
characteristics, social infrastructure support and neighbourhood profile
Devise suitable development options for the subject site, based on the site analysis and
product short-listing
2.1.1 Definition
Food processing is the set of methods and techniques used to transform raw ingredients into
food or to transform food into other forms for consumption by end users or by the food
processing industry. The process involves any type of value addition to agricultural or
horticultural produce and also includes processes such as grading, sorting and packaging which
enhance the shelf life of food products, and make them more palatable and marketable. [1]
Food processing can also be described as the production and distribution of meat products,
dairy products, canned, frozen, and preserved fruits, vegetables, and food specialties, grain
mill products, bakery products, sugar and confectionery products, fats and oils, miscellaneous
food preparations and kindred products, groceries and related products, and candies. [2]
Powdered spices
Puffed products Pastes and bottled
Spices,
Cereals and condiments
Flaked products tea and
pulses
coffee Tea bags
Milled products
Instant tea and coffee
Cooked
Egg powder
Cured
Salted, smoked and dried
Frozen
meat
Processed Dried
meat and Ground meat: sausages, Fisheries
poultry patties Salted
Frozen Smoked
Fermented
Canned
Canned
Snacks
Non-alcoholic beverages
Canned
Packaged
Confectionery and bakery Feed and
consumer Semi moist
pet food
goods goods
Dry
Other ready- to- eat or
ready- to- serve products
Source: EY research
Food is processed in order to reduce the risk of spoilage and increase its availability. Food is
considered preserved, once it is stabilized with respect to safety and quality. Therefore, several
food processing techniques are used to preserve foods as well as stabilize foods texturally.
Apart from the common mechanical raw material handling techniques such as cleaning,
sorting, grading, de-hulling/destalking, de-stemming, trimming, there are two main categories
of food processing methods chemical and physical which are enumerated below:
Each of the above techniques is used at different levels of processing. Some of the mechanical
processing techniques such as cleaning, sorting and grading are done at primary level of
processing, where the form of the raw material remains the same. In the secondary level of
processing, these raw materials are transformed into more convenient forms for consumption,
through techniques such as trimming, de-hulling, chopping, slicing, mincing and liquefaction.
The tertiary stage produces ready-to-use products through chemical and physical processing
methods.
Food processing
Source: EY research
India ranks amongst the leading food production and consumption centres of the world. Food
products are the single largest component of private consumption expenditure, and accounts
for as much as 35% of the total spending. As per the year 2008 estimates, total private final
consumption in India is valued to be INR8706.6 billion (USD180 billion) [1].
Food consumption in India is expected to grow by 22.8% from 2008 to reach INR10,662.7
billion (USD220.4 billion) in 2013 [2]. It is the leading producer of pulses and milk and also
ranks among the top three producers of rice, wheat, groundnuts, tea, coffee, tobacco, spices,
sugar and oilseeds in the world. The country is also a leading exporter of cereals and pulses.
*Egg is in billion nos, coconut is in 00mn nos, rest are as indicated in the chart. Base taken is 1996,
figures are from 1996 to 2006 [3]
The food market in India has been significantly impacted by the rise in income and propensity
to spend. This is substantiated by the fact that food products are the single largest component
of the private consumption expenditure and account for almost 35% of the total spending as
illustrated in the graph below:
Grocery
4%
Furniture, furnishings, appliances and services
18%
Food
5%
4%
Clothing and footwear
The food industry in India faces the challenge of cultural preference towards fresh food. In
spite of being among the largest producers of primary agricultural products, less than 2% of
fruits and vegetables are processed in India as compared to 65% in the US, 78% in the
Philippines, and 23% in China. This share is low even within the country when compared with
milk (35%) and marine products (26%). However, with changing life styles processed food
(branded food, health food and convenient food) is gaining popularity. In addition, the growing
middle class segment, accounting for about 350-370 million[1] of Indias total population, has
shown a gradual increase in preference for processed food.
The food processing industry is one of the sunrise sectors in India and is amongst the largest in
terms of production, consumption, export and growth prospects. The government has
accorded the status of thrust sector to food processing industry and is incentivising it with
numerous fiscal benefits, to encourage commercialization and value addition to agricultural
produce.
The industry comprises a wide range of segments with an array of products which may require
primary, secondary or tertiary level of processing. The segments under the food processing
industry include [1] :
Dairy products: Milk products contribute to nearly 17% of the countrys total expenditure
on food.
Fruits and vegetables processing: India is the second largest producer of fruits (50 million
tonnes) and vegetables (100 million tonnes) in the world.
Grain processing: On the export front, export of oil meals, oilseeds, minor oils (fats) and
castor oil during the year 2007-08 reported at 62.6 lac tonnes.
Meat and poultry processing: Annual production of meat and poultry is 4.3 million tonnes.
However, only 1% of the meat production is converted into value added products.
Fish processing: Fish production in India, as per 2007-08 estimates, stands at 6.4 million
tonnes.
Packaged foods: Size of packaged food industry was INR76.7 billion (USD 2 billion) during
the year 2005-06.
With a market size of around INR3,386.5 billion (USD70 billion), the food processing industry is
one of the largest in terms of production, consumption and export. The industry is on a growth
trajectory and has achieved a growth rate of 18% in 2007-08 over 13% in 2006-07. According
to the Ministry of Food Processing, the industry is projected to grow at the rate of 20% by year
2015, a significant increase from the growth rate of 6-7% recorded in 2003-04 [2] .
[1] Source: Ministry of Food Processing Industries, GoI, Annual Report (2007-08)
[2] Source: www.imsme.org, CII
Although, India is one of the largest food producing countries in the world (as depicted in the
table below), currently, less than 2% of the countrys total food produce is being processed.
The highest share of processed food is in the dairy segment, with around 35% of the total
produce being processed, followed by marine segment at around 26% of the total produce.
Further, only 2.2% of the total fruits and vegetables, 6% of poultry and 20% of meat produced
in the country is being processed as compared to around 60-70% processing of food products
in the developed countries.[2 ]
Poultry 489 mn -
Eggs 45,200 mn -
Source: FICCI, Annual report (2007-08),MoFPI
India is the largest milk producing country in the world and has been maintaining its leadership in
this segment since year 1988 . This can be attribute to various initiatives undertaken as a part of
the Operation flood which lays emphasis on organizing milk producers into cooperatives;
building infrastructure for milk procurement, processing and marketing; and providing financial,
technical and management assistance to the producers. There are reportedly 676 dairy plants
operating in the organized sector in India.
The food processing industry is highly Fig 3.3: Food products and beverages
fragmented in nature and the factory numbers (2001-02 to 2004-05)
unorganized players account for 50%
of the sectors output in value and
70% in volume. The organized sector
contributes to 30% of the share in the
food processing industry. The graph
alongside illustrates the number of
factories operational in India with the
growth rates in the respective years.
Turnover Exports
Name of the
Product in INR mn in %
company
(2007) (2007)
PepsiCo India
Soft drink, fruit juice and chips - 4.58
Holdings
4
CAGR of 25% till year 2025 and the 2.88
3 2.08 2.25
industry is expected to account for 5%
2
share of world trade by year 2020.
1
0
The key export geographies are
2003-04 2004-05 2005-06 2006-07 2007-08
Bangladesh, U.A.E, Saudi Arabia,
Malaysia, U.S.A, UK, Indonesia, Sri Source: Ministry of Food Processing Industries (MoFPI) Annual
report
Lanka, Philippines, Netherlands,
Pakistan, Nepal, Germany, Japan,
China, France, Italy, Nigeria, Belgium, Fig 3.5: Indias exports to other countries
Russia and Jamaica.
29%
nuts.
10%
7%
Meat products (including marine) 1%
contribute to the largest share in the
South Asia Middle East East Asia
exports, in value terms, at 35% each.
Western Europe Rest of the world US and Canada
This is attributed to the fact that, India
exports more than 500,000 metric Source: UN Comtrade; CEPII
tonnes of meat of which major share is
buffalo meat. The buffalo meat
produced in India is generating high
demand in international markets due to
its lean character and near organic
nature. India is the fifth largest
exporter of bovine meat in the world.
IN R B illio n
1.5
penetrating the international markets 60.0 3.6 3.6 1.2
2.9 0.9
with key players such as MTR Foods 1.5
19.4 1.2
40.0 19.2
Ltd. and ITC exporting ready to eat 13.3 1.2
1.1 29.0 36.1
curries, gravies, frozen food, instant 1.0
20.4
20.0 16.5
food and spices. 18.7
24.5 25.0
12.1 11.3 15.5
0.0
2002-03 2003-04 2004-05 2005-06 2006-07
Milled products
Milk and Milk products
Consumer foods packaged/ convenience foods, cocoa products, other
Alcoholic and non-alcoholic beverages
All meat ( including marine)
Fruits and vegetables
Meat and poultry Bovine meat, frozen egg yolk and poultry meat
Beverages Alcohol
In order to meet the increasing demand for quality processed food products and enhance the
capacities of value added and processed food products the government has been increasing
its outlay and increasingly incentivising the industry. Some of the government initiatives
include:
Policy initiatives
Complete de-licensing, except for alcoholic beverages and items reserved for small
scale sector.
Automatic approval for equity upto 100% for most of the processed food products
except alcohol, beer and those reserved for small scale sectors subject to conditions.
Central sales tax reduced from 4% to 3%.
Income tax rebate allowed (100% of profits for 5 years and 25% of profits for the next
five years) for new agro processing industries set up to process, preserve and package
fruits and vegetables.
All services provided by technology business incubators and their incubates whose
annual business turnover does not exceed INR50 lacs has been exempted from service
tax for the first three years.
Incentives on customs duty
Waived for refrigerated motor vehicles.
Customs duty on food processing machinery reduced from 7.5% to 5%.
Duty levied on sunflower oil crude and refined is 50% and 60% respectively.
Excise duty incentives
Exempted on processed fruit and vegetables.
Duty waived on all kinds of food mixes including instant mixes, Soya Bari (food
supplement) and packaged foods.
Exemption limit for small scale industry raised from INR1 crore to INR1.50 crore.
Waived on condensed milk, ice cream, preparation of meat, fish and poultry, pasta and
yeast.
Primary objective: To provide adequate infrastructure facilities along the food value
chain including development of transportation, logistics, cold storages and centralized
processing centre.
Central Processing Centre (CPC): It should have integrated infrastructural facilities
required for processing and packaging, environmental protection systems, quality
control labs, trade facilitation centres, etc.
Each mega park is expected to have around 30 35 food processing units with an
investment of INR250 crore.
Each park is proposed to have an annual turnover of about INR450 - 500 crores and
would generate employment (direct and indirect) of about 30,000 people.
The scheme is proposed to be entrepreneur driven and to be implemented on a PPP
basis.
The government would provide assistance up to 75% of the project cost, subject to a
maximum contribution of INR50 crores.
The units, established in these mega food parks, may also get tax incentives.
Source: Mega Food Park Scheme, Eleventh Five Year Plan (2007-12), Planning Commission
[1] Source: Eleventh Five Year Plan (2007-2012), Planning Commission, Government of India
[2] Source: Adhoc areas referred to as North Eastern states, Union Territories of Andaman and Nicobar islands and
Lakshadweep island.
Entrepreneur Development
Programme: Grant upto a
maximum of INR1 lac for
conducting EDP on food
processing.
Further, it has been estimated that farm produce of 30-35% and food worth INR580 billon is
being wasted every year due to lack of adequate storage facilities, transportation, cold chain
and other post-harvest management infrastructure facilities. To address this, the ministry has
drafted the Vision 2015, entailing an expenditure of INR1,000 billon. It outlines a roadmap for
cluster-based and demand-driven farming and integration of food processing infrastructure
from farm to market.
Indias competitive advantage owing to favourable government policies and relatively lower
cost of labour and production, (cost of production in India is lower by 40% when compared to
costs in European Union and 10-15% when compared to the costs in United Kingdom), has
been attracting both domestic and foreign investments in the country.
FDI inflow into food processing in India Fig 3.8: FDI inflow in food processing industry
is estimated at INR35,294.5 million
(USD729.54 million) from April 2000
to September 2008, which constitutes
112.8
1.03% of the total inflow into the 120 107
In addition, the Ministry of Food Processing Industries has estimated that an investment of about
INR1,064 billion (USD22 billion) would be made in the industry within the next 10 years.
The food processing industry in India has widened the scope of investment and business
opportunities owing to the innovative product categories emerging in the market over the past
few years. This section also outlines the emerging product categories in the industry.
Nutraceutical can be defined as, "a food (or part of a food) that provides medical or health
benefits, including the prevention and/or treatment of a disease [1] .Nutraceuticals are more
affordable alternatives to pharmaceuticals owing to which Indian health ingredients and
nutraceutical market is on an upswing. Some of the nutraceutical products include calcium-
enriched fruit juices and other nutritional drinks, resveratrol from red grape products as an
antioxidant, soluble dietary fiber products, such as psyllium seed husk for reducing
hypercholesterolemia, broccoli (sulforaphane) as a cancer preventative, and soy or clover
(isoflavonoids) to improve arterial health. Consumers focus and growing awareness for
preventive healthcare is the key factor which is driving the market.
Indian nutraceuticals market (including functional foods) in year 2007 was estimated to be
INR18.75 billion and is expected to grow at 20% CAGR to achieve a market size of INR27 billion
in year 2009. Vitamins, minerals and nutrients constitute about 85% of the market while
antioxidants and anti-agents account for 10%, other segments such as herbal extracts occupy
5% of the market, globally.[2]
Probiotics[3]
Probiotics are dietary supplements composed of single bacterial strain or group of bacteria[4].
According to the definition by FAO/WHO, probiotics are: "Live microorganisms which when
administered in adequate amounts confer a health benefit on the host. Probiotics are
accessible in various forms including powder, liquid, gel, paste, granules and also capsules,
sachets, etc. Probiotic dairy products are an emerging category in the Indian food market as
they constitute of live organisms, which aid in digestion and improve immunity. Dietary
supplements such as multivitamin tablets, memory tonics, calcium tablets and chyawanprash
amongst others are widely consumed in the Indian domestic market.
Although the segment is in its nascent stage currently, it is poised to grow substantially. A
healthy domestic economy and awareness of health products are expected to give a boost to
the segment.
The packaged and ready to eat industry is still an emerging concept in India and is
characterized by high volumes and low margins. Low market penetration has been witnessed in
this segment, with product acceptance largely restricted to the urban population. However,
demand for convenience and ready to eat foods has been increasing in the global markets,
especially the Non Resident Indians (NRIs) residing in North America, UK, Australia, Malaysia,
Singapore and UAE.[1]
Some of the major players in ready to eat market are ITC Foods, MTR Foods, Kohinoor, Amul,
Rajbhog Foods Inc., Ethnic Kitchens and Tasty Bite. Size of the semi-processed and ready to eat
packaged food industry is estimated to be over INR48.37 billion (USD 1 billion) and is growing
at over 20%.[2]
The segment is poised to be an attractive option for multinational companies with established
brands and strengths in innovation, to enter and establish base in India.
Pet food
The pet industry in India has been witnessing new product trends, treats segments, pet care,
changes in domestic policy for pets, veterinary and cosmetic products for pets. The INR967.5
million (USD20 million) market in the country for pet foods is growing rapidly and is set to
evolve into a size of INR3,580 million (USD74 million) by 2012.[3] It is also estimated that 30%
of this market comprises imported products while the remaining products are locally
manufactured.[4]
Currently, Pedigree and Royal Canin are the major dog food brands in the INR210-crore dog
care market, capturing about 65% market share in the country.
Pedigree has recently launched vegetarian pet food target the market of vegetarian pet owners
in the country. The company is primarily targeting Tamil Nadu and Gujarat markets as the city
of Chennai has a market potential of INR580.5 million (USD12 million), with 30% of the pet
owners favouring vegetarian pet food.
Pet foods comprising several kinds of products such as plump whole chickens, cut loafs of beef,
fresh grains, and all other kind of wholesome nutritional food are increasingly gaining
prominence and offer an opportunity for pet food companies to commence operations in India.
India was once a net food importer but currently is surplus in food produce, thus enhancing the
potential for the food processing industry. India is the worlds second largest producer of food
next to China, with the potential to develop and sustain a larger food processing industry.
In addition, the food processing industry in India has witnessed a significant growth and
transformation over the past few years, driven by changing trends in markets, consumer
segments and regulations. These trends, such as changing demographics, growing population
and rapid urbanization are expected to continue in the future and therefore, are expected to
increase the demand for value added and processed food products. India has the potential to
become one of the leading markets in the industry owing to the Governments focus towards
food processing industry as a priority sector and ensure conducive polices for attracting more
FDI. Further, India has competitive edge owing to low labour cost, competitive food production
cost, and diverse agro climatic conditions with raw material availability and significant R&D
institutions to foster the growth of the industry.
With the advancement of food manufacturing processes for achieving economies of scale in
production, similarities have surfaced in the type of facilities and infrastructure, such as cold
storage and logistics, availed by food processing units of different segments. This growth has
resulted in manufacturers realizing the benefits of sharing facilities, processes, business
information and establishing multiple synergies with one another within different sections of
the value chain, thereby setting ground for the emergence of food processing industry clusters.
A cluster is simply a geographic concentration of producers and institutions that are engaged
in the same industry and which, through collaboration, generate efficiencies and competitive
advantage for the individual partners and for the cluster as a whole.[2]
Fig 3.9: Clustering of food processing industries in India[3]
Punjab
5% Uttar Pradesh
11%
Gujarat
9%
6%
Madhya Pradesh
Maharashtra
17%
Andhra Pradesh
Karnataka 17%
5%
Tamil Nadu
7%
% share of food processing in India
[1] Source: Primary research
[2] Source: Establishing clusters: agro-industrial clusters and food parks, GAIF 2008,
http://www.gaif08.org/content/roundtable_propositions_establishing_clusters.pdf retrieved on 05-May-2009
[3] Source: EY research
The key formats in India are the food parks, the SEZs and the Agro Export Zones (AEZs). The
key characteristics of each of the three formats have been outlined in the following sections:
3.3.1 Agro Export Zones (AEZ) Table 3.6: Key agro export zones in India
Location of AEZ State
AEZs were conceptualized to enhance
the operations of a particular Bangalore Karnataka
agriculture / horticulture produce Chittoor Andhra Pradesh
located in a contiguous area for the
Kolar Karnataka
purpose of developing and sourcing the
raw materials, their processing, Villupuram Tamil Nadu
packing, and their final export.[1]
The operational concept is to facilitate this through public-private partnership. However, it has
been observed that, the AEZs havent emerged as a successful model even after six years of
inception with the most AEZs reporting low occupancies.
Industrial parks for food processing, termed as food processing parks are usually formulated
in public-private partnership model. This could be attributed to the fact that, in the agro-
industrial sector, clusters are unlikely to naturally evolve and so they must, therefore, be
induced. The role of government is to play a central role in the inducement process, to
catalyze the process, facilitate it and, to some extent, bankroll it, at least in the first stage. For
the cluster to be successful, its members must buy in to the process and be empowered to
assume leadership from the onset.[2]
The development of the highly sophisticated international agro park - Green port near
Shanghai, China, has pioneered the development of agro-parks based on principles of closed
cycles in the flows of energy, CO2, nutrients, water and wastes. The result is a world-class,
ecological urban agro-food production and processing system innovation.
In India, the concept of food parks has caught on, with both private and government sector
initiatives involved.
Size Year of
Name of food park Location Tenants
(acres) establishment
Shirwal, Satara
Chordia Food Products,
district, 55km
Chordia food park 30 Heinz Natco of UK, 2002
from Pune,
Capital Foods
Maharashtra
Shirwal, Satara
Western Agri Food
district, 75 NA 2009
Parks Ltd.
Maharashtra
Source: EY research
Development of food parks is envisaged to spur growth in the food processing industry,
providing common infrastructure, proximity to raw material, sales and distribution channels.
The Government has promoted food parks since the VIII Five Year Plan (1992-1997) to
promote the food processing industry. Although 54 parks were approved in the plan, most of
them are yet to be established. Only eight parks out of the total of 25 parks sanctioned in the
X Five Year Plan (2002-2007) were established, with many suffering from under utilization.
There have been a number of reasons for the food park scheme not becoming a success viz.:
Absence of strong backward linkages food parks are often not in close proximity to the
source of produce
on farm storage
palletisation
retail outlets
In the case of a food processing SEZ, the cluster is oriented towards export production, and is
typically facilitated by world-class design and infrastructure, often the best in the country, and
sometimes the world. SEZs are deemed as foreign territory and can avail of multiple tax
benefits under the SEZ policy. Providing the benefits of an SEZ to the food park would reduce
the cost of production and increase quality and competitiveness of processed food products.
In food processing, the basic value chain for any segment typically starts from the farm and
ends at the consumer.
Raw materials are transported/supplied to food processing units from the farm, where they
are prepared, processed and packaged to be sent to the distributors and retailers. The retailer
then sells the end product to the consumer.
Different food products have unique supply chain attributes with multiple procurement
channels, different layers of intermediaries and storage requirements.
To maximize productivity and create a robust value chain, prominent organized players in India
are collaborating with raw material producers (farmers) and the aggregators/logistics
providers. This increasing integration of backward and forward linkages of players across the
value chain has led to the emergence of the business models such as contract farming, custom
farming and terminal markets.
The food and grocery supply chain in India is highly fragmented and is clogged with several
intermediaries including farm processors, distributors and retailers, resulting in high costs.
The various intermediaries are connected by weak infrastructure, resulting in most of them
working in silos. This prevents sharing of information and effective supply chain planning.
Indias supply chain operates at two levels - first operated at the farmer level, and the second
at the food processor level. This is unlike developed economies, like US and Europe, where
the two operate as a single supply chain. Typical food supply chain in India consists of a
farmer, consolidator, Agriculture Produce Market Committee (APMC), agent distributors,
wholesaler, distributor and retailer.
Different food product categories have unique supply chain attributes with multiple procurement
channels, different layers of intermediaries and storage requirements.
Cereals and pulses are staple consumption products in India. Cereals like rice and wheat are major
commodities in the public distribution system managed by the Government to facilitate low priced
grains through fair price shops. APMC markets mandis facilitate the trade of fresh produce
between farmers or consolidator agents and the wholesalers. Spot exchanges like National Spot
Exchange and MCDEX are other facilitators that provide an opportunity for farmers to sell their
produce at transparent prices.
Food processing companies in India often procure their supplies through the APMC mandis or via
consolidator agents. Some large organized retailers use a central procurement model which is
based on direct procurement from farmers or through APMC or from processing units (Millers).
Retailers like Reliance Retail are developing a farm to fork model which allows them to procure
directly from the farmer. Small and mid-sized retailers, however, procure their supplies from the
wholesaling network as their procurement volumes are limited. However, due to ineffective
policies and lack of infrastructure, such a model which reduces intermediaries by direct sourcing
is yet to be successfully implemented.
The milk distribution model (Refer Fig 4.4) involves the direct sale of liquid milk by producers to
end users, as well as through the traditional Dudhaiya system, which involves a local
consolidator agent (Dudhaiya). The Dudhaiya usually operates through an advance payment
system to ensure guaranteed supply, and the procured milk is then sold to end customers or to
chilling centres and processing plants.
The processed dairy products are distributed through distribution centres or Consignee Agent
(CA)/Carrying and Forwarding Agents (CFAs) to retailers and end consumers. The dairy sector
has a well developed producers cooperative model. Some cooperatives supply directly to
processing companies, whereas others, such as Amul, carry out dairy processing on their own
before supplying the final product to consumers through wholesalers and large/ small retailers.
Farmers producing fruits and vegetables currently sell their fresh produce directly to
consumers in rural and urban markets or through the APMC market. Many farmers also deal
with consolidator agents. Large retailers procure supplies through the APMC route or from
farmers through consolidator agents. The food processing companies sell the final product
through their Clearing Agent/ Clearing and Forwarding Agent (CA/CFA) depot network and
wholesalers to small retailers or deal directly with large retail chains.
The poultry sector includes both organized and backyard operations. More than two-third of
egg production and almost the entire broiler production are carried out in the organized sector
in India. Poultry producers supply the raw or processed produce to distributors, and through
the wholesale network to retailers and institutions including hotels and catering firms.
The meat supply chain spans across slaughter houses to chilling units and further to processing
units. The processed meat is then prepared for exports or sold through the wholesale network
to retailers and end consumers. The fish and marine products supply chain comprises
consolidator agents who procure the fish produce from fishermen and either sell the fresh
produce directly to end consumers or to processing units. Chilling units and cold chain
infrastructure form a key component of these supply chains to ensure the preservation and
freshness of the final product.
Internationally and in India, companies and farmers have adopted practices that have allowed
them to reduce their cost of procurement and marketing, improved the quality of produce
while offering lower prices to consumers. These include:
a. Contract farming
Contract farming is an option in regions where most farmers have small land holdings and are
unable to compete without the services provided by contract farming companies. In contract
farming, selective crops are grown under a buyback agreement with an agency engaged in
trading or processing. The produce could be purchased by large retailers, smaller companies,
government agencies, farmer cooperatives or individual entrepreneurs.
In India, contract farming has been successful with potato, tomato and chili in Punjab, palm
oil in Andhra Pradesh and seed production contracts for hybrid seed companies in Karnataka.
However, lack of enforceability and a good structure that protects the interest of all
stakeholders, has hampered the growth and popularity of this model.
b. Custom farming
Unlike contract farming, in custom farming companies can procure only that part of the
produce that meets their requirements both in terms of volumes and quality. Custom farming
is an alternative for companies that do not want to lease farmland or enter into restrictive
contract farming arrangements. In custom farming, companies can agree to cultivate the
farm land owned by small farmers/landowners, implementing their modern farming
techniques and bringing in their own equipment. The company engaging in custom farming
does not have to bear the cost of owning/leasing the farm land. Fuel, lubrication and
equipment repair are the primary additional costs. In return, the small farmer/ landowner
gets to keep the entire produce with the company procuring only a portion of the produce.
The remaining stock with the farmer can be sold to other parties.
c. Direct marketing
Direct marketing allows farmers, processors and other bulk buyers to economize on
transportation cost and improve price realization. In this channel, the produce moves directly
from farmers to consumers without middlemen. Farmers are encouraged to undertake
grading of farm produce at the farm gate and obviate the need to transport the produce to
regulated markets for sale. Some examples of these channels include Apni Mandi, Hadaspar
Mandi, Rythu Bazars and Uzhavar Sandhai- Fair trade organization (FTO) owned by Tamil
Nadu Government. These channels are mostly adopted in sales transactions of highly
perishable commodities such as fruits, vegetables and flowers. Direct marketing not only
reduces prices for consumers but also allows farmers to get a greater share of the price paid
by the consumer. However, a good cooperative mechanism is required to replicate this model
successfully.
The deficiencies in the traditional food supply chain provide organized retailers and procurement
aggregators with considerable opportunities to improve efficiencies, reduce wastage and offer
farmers a better price realization while providing consumers with products at competitive prices.
Many retailers may seek to duplicate successful strategies from overseas. But the local market
conditions may prove to be too challenging for such players. Companies can succeed by adapting
supply chain strategies to local conditions.
Emergence of e-retailing in the food and grocery category enabled by the increased use of
technology allows retailers to cater to customer demand for fresh produce with lesser lead time.
As discussed in the earlier section the food supply chain in India is fraught with a number of
challenges, including fragmented land holdings resulting in lack of scale in operations, non-
availability of credit, lack of grading and post harvest infrastructure, and no price discovery
linkages with the consumer.
As a result of this inefficiency the farm gate price in India is very low as compared to international
markets, despite the prices for the consumer being significantly higher.
a. Procurement
The unorganized structure of the supply chain and lack of backward linkages have served as major
impediments to procurement and handling. Poor infrastructure and inconsistency in capabilities
between top tier and smaller suppliers have meant that organized retailers have more suppliers
for the same product vis--vis international benchmarks. A majority of suppliers lack in critical
elements of service, viz. quality, delivery reliability and value added services. Product quality is
compromised due to inadequate infrastructure and poor connectivity. With just 4% of suppliers
within 5 km of a manufacturing facility and more than 50% located at distances of over 500 km,
delivery time of suppliers show huge variances.
One solution to managing a huge supplier base could be to empower the smallest supplier by
creating collectives as in the case of Amul. A cooperative model will provide farmers with:
benefits of scale
opportunity to deal directly with retailers and other consolidation agents without having to go
through the APMC
Another option could be the use of electronic media to link suppliers in an efficient manner
enabling free flow of information as has been done by ITCs e-choupal.
Globally, many retailers have developed a procurement strategy that allows them to buy large
volumes at low cost thereby, providing their customers with products at lower prices. Tesco in
the UK is one retailer that has successfully pursued this strategy all along while also adopting new
delivery formats to emerge as a market leader.
With only 7% of products being graded before sale, farmers often get low realizations for their
produce. Setting up pack houses that provide pre-cooling infrastructure along with grading,
sorting and temperature controlled storage facilities in proximity to village clusters will help
minimize pre-harvesting losses and improve shelf-life of the produce.
c. Wastage
The wastage of agricultural food items is estimated to be about INR685 billion (USD14.15) billion
annually [1]. Post harvest losses, lack of farm economies of scale and lack of modern storage
facilities including cold chains are some of the reasons for this large wastage in the food supply
chain. Multiple-point handling and long transit periods in a complex supply chain with multiple
intermediaries also result in breakages of produce and wastage.
400
Indias large size and poor infrastructure 350
350
makes outsourcing imperative at every 300
level. India has 6 to 7 intermediaries in the 250 220
fruits and vegetables supply chain, as 200 160
150
against 2 to 3 in developed countries. 100
100
These intermediaries play a vital role in 50
linking farmers with consumers in the 0
traditional supply chain, but their Farm gate Milk Fish Fruits and
inefficiencies raise costs by up to 3.5 times prices vegetables
of the farm gate price.
Retail markets
Source: EY research
Many of these intermediaries have strong linkages as they act as financiers - locking the farmer
into supplying their produce which makes it difficult for the farmers to break out. Unlike organized
retailers who procure only the top quality produce, these middlemen allow farmers to sell their
entire stock to them. Retailers seeking to completely eliminate intermediaries can achieve critical
mass quickly by developing relations/linkages with large number of farmers through the
middlemen, till they scale up and contract farming becomes viable.
Source: EY FICCI report, Winning with intelligent supply chains, 2007
Existing cold chain infrastructure in India is largely focused on serving the export requirements
of the country. Large scale investments in the domestic cold chain infrastructure, however,
have not taken place so far.
More than 90% of the storages are individually owned. The small scale of operations of existing
players means refrigeration during transport is very expensive In the absence of organized
players, there is minimal investment in modern state-of the-art infrastructure for cold chains.
One disincentive currently is that investments in a cold chain infrastructure are viable only if
the produce is preserved for at least 100 days. In India, however, the typical inflow for raw
material from agriculture is within the range of 30 to 40 days for each product. Fruits and
vegetables are consumed within the vicinity of production centres, requiring little cooling. With
the emergence of the convenience food culture and rising consumption of processed foods,
this scenario is likely to change in the future. A number of large retailers, including Reliance
Retail , are currently investing in developing a farm gate to consumer cold chain infrastructure.
The Indian Railways is also considering a plan to make its surplus land across the country, close
to its railway stations, available for the development of cold chain and warehousing
infrastructure.
f. Multiplicity of regulations
A regulatory regime that is conducive to investments from the private sector is essential for
the emergence of a strong food processing and distribution value chain. India has multiple laws
which prescribe varying standards for a range of food products including additives,
contaminants, preservatives, and labeling. Different tax structures across states currently
make it easier to import food items rather than transporting from one state to another.
The Essential Commodities Act, The Prevention of Food Adulteration Act, and The Fruits
Product Orders, 1955 have also contributed to making internal trade difficult and fragmented
markets. The Agricultural Produce Marketing Act (APMC) increased costs by keeping the
producer and consumer apart. Processing industries can buy produce from farmers mainly
through notified markets and not directly. For agricultural markets to be developed in private
and cooperative sectors, and to be provided a level competitive environment, the existing State
APMC Acts need to undergo a change. Many states have reformed this Act while a few still
need to do so.
Reform of the APMC and Essential Commodities Act will remove the restrictive provisions that
come in the way of an efficient and competitive marketing system.
The Food Safety and Standards Act 2006, needs to be put in place to avoid the contradictory
provisions in various Acts and develop a harmonized system of standards. The emergence of
an Integrated Food Law will provide a huge fillip to the food processing industry and aid the
development of an efficient distribution infrastructure.
Under Delhi-Mumbai Industrial Corridor (DMIC) project, investment regions of around 100-200
square km would be developed around the Dedicated Freight Corridor (DFC). The development
will drive economic activity and provide access to JNPT port. Four areas have been selected in
Madhya Pradesh for development of investment regions. These are:
(1) Pithampur-Dhar-Mhow Mega Investment Region
(2) Dewas-Shajapur Investment Region
(3) Ratlam-Nagda Mega Investment Region
(4) Neemuch-Nayagaon Investment Region
Q
twenty five airstrips with regular services. There Gwalior
are convenient flights from Delhi and Mumbai to
Bhopal, Jabalpur, Gwalior, Indore and Khajuraho.
Q Q
Indore airport has the capability to handle Khajuraho
Q
international cargo. An international airport is
Q
Bhopal
being proposed for Bhopal. Jabalpur
Indore
The state has developed an irrigation potential of 2.4 million ha; the utilization, however, is
only about 50%. Besides this, Narmada Valley Development Authority (NVDA) has developed a
potential of 230,000 ha. The Rural Development and Agriculture Departments are also
contributing to water harvesting and creation of irrigation potential.
Agriculture is the predominant economic activity in the state, with 73% of rural population
largely dependent on it .The agriculture sector forms almost one-third of the GSDP and forms
the states economy. The state also shares a major share of the national agriculture
production. Madhya Pradesh is the fourth largest producer of agri produce in India with the
lowest consumption of fertilizer per hectare.
The state has five crop zones, eleven agro climatic regions and four soil types, which add to
the biodiversity in the state and make it favourable for the production of various crop types.
Fig 5.4: Sectoral contribution to GSDP- Fig 5.5: Land use classification Madhya Pradesh
Madhya Pradesh
11%
32% 28%
32% 4%
3%
48%
48%
4%
49%
20%
20%
Source: Review of Madhya Pradesh Economy, Source: Compendium of Agriculture Statistics 2006-07, Madhya
CMIE, August 2004 Pradesh
Of the total gross cultivated area 59% is sown in the Kharif season (June November), 41%
in the Rabi season (October - June) and multiple cropped area is about 24%. Of the total area
of 308,000 sq km in Madhya Pradesh 49% area is under the net sown area.
The state has four different soil types available in four distinct parts. The western and central
regions are covered by medium and deep soil constituting 53% of the soil area. The eastern part
of the State is primarily covered by black soil which comprises 25-26% of the total geographical
area.
Most of the States potential in agriculture lies in the central and western zones. These zones are
rich in medium and deep soil.
II
IV II Alluvial soils
Bhopal
I III Shallow and medium
black soils
IV Black soils
III
Bhopal cluster
III Shallow and medium black soil (6.91%) Betul, Chhindwara and Seoni
VI
VII
III
IX
IV
XI
II
V
X VIII I
Legend
About 41% of cropped area in Madhya Pradesh is generally occupied by cereal crops, 21% by
pulses and 27% by oilseeds. Rest 11% of the area is occupied by vegetable, fruits, fodder and
other horticultural crops.
5.4.1 Cereals and pulses [1] Fig 5.8: Total cereals production in Madhya Pradesh
(2002-07)
12,469 10,944 10,544
10,227
Madhya Pradesh ranks second in the 10000
8,373
(in 000'tonnes)
2000
cereals and pulses grown in Madhya
0
Pradesh include wheat, paddy, gram, 2002-03 2003-04 2004-05 2005-06 2006-07
maize, jowar, small millets (bajra), tur, Source: Destination Agribusiness- March 2008, Government
lentil (masoor), urad, moong moth and of Madhya Pradesh
2000
non durum wheat, mainly on account of
(in
0
2002-03 2003-04 2004-05 2005-06 2006-07
Source: Destination Agribusiness- March 2008, Government
of Madhya Pradesh
A wide range of oilseeds are being produced in Madhya Pradesh including mustard,
groundnut, sunflower, sesame, rapeseed, soyabean, linseed and castor. The state is a leading
producer of soyabean in India contributing to about 75% of the total national production. Of
the total oilseed production in the state, almost 75% is attributed to soyabean.
Oilseeds Main production areas Fig 5.10: Total oilseeds production in Madhya Pradesh
(2002-07)
Mustard Morena, Bhind, Sheopur,
and rape Kalan, Gwalior, Shivpuri 6,054 5,813
6000 5,624
seed and Mandla 4,908
000'tonnes)
Destination of
Source: Directorate Agribusiness- March
Horticulture, 2008,
Madhya Government of
Pradesh
Madhya Pradesh
Madhya Pradesh is the leading producer of pulses, gram and soyabean where as second largest
producer of oilseeds.
Maharashtra 12.68% 2
Gram
Uttar Pradesh 11.79% 3
Maharashtra 30.59% 2
Soyabean
Rajasthan 10.40% 3
Rajasthan 21.30% 1
Gujarat 16.73% 3
Maharashtra 51.11% 1
Madhya Pradesh ranked 3
Karnataka 21.89% 2
Jowar
Madhya Pradesh 8.26% 3
Rajasthan 54.37%
1
Maize
4 6 7 8 11 13
Wheat
Madhya Pradeshs rank and share
Arhar
10% 8.76%
8.50% 8.59%
Cotton
8%
Bajra
6% 5.11%
4.05%
Groundnut 3.52%
4% 2.88%
Cereals 1.81%
2% 0.86%
Sugarcane 0%
Wheat
Cereals
Groundnut
Cotton
Maize
Sugarcane
Rice
Bajra
Arhar
Rice
The State Government has identified horticulture as a thrust sector for promotion. Some of the
major districts for producing horticulture crops are Shajapur, Ujjain, Ratlam, Khandwa,
Mandsaur, Dewas, Indore and Khargone.
Fig 5.11: Distribution of horticulture Fig 5.12: Distribution of horticulture crop zones across
crops by production Madhya Pradesh
3%
7%
27%
63%
Fruits Vegetables
Spices Flowers
Medicinal and aromatic
2 Fenugreek Malwa
7 Guava Hoshangabad
Madhya Pradesh ranks eighth in production of fruits in the country and it is the third largest
producer of oranges in the country. Major fruits grown in the state are banana, orange,
guava, lemon, mango and papaya. Banana, orange and mango are the leading fruit crops in
Madhya Pradesh and account for over 82% of the area under fruit cultivation and over 87% of
the total fruit production.
Fruit Main production areas Fig 5.13: Fruits production in Madhya Pradesh
(2002-07)
Betul, Hoshangabad, Jabalpur,
Mango
Bhopal and Jhabua
15
Chhindwara, Mandsaur, Shajapur, 11.1 11.7 12.3
Orange
(in lac tonne)
10 9.1
Rewa, Gwalior, Indore, Ujjain and 2002-03 2003-04 2004-05 2005-06 2006-07
Guava
Hoshangabad Year
In terms of productivity, Madhya Pradesh enjoys a competitive position in fruit crops such as
orange, sweet lime, banana and mango.
Banana 40 30.6 4% 7 4
Most seasonal vegetables are grown extensively across the state. Total production of
vegetables in Madhya Pradesh was 26.21 lac metric tonnes(2006-07). Potato and onion are
the major vegetables grown covering an area of around 26% and 19% of the total area under
vegetable production respectively. Other vegetables grown are tomato, green peas, brinjal,
okra and cauliflower. Potato, onion, tomato and peas account for over 65% of the total
vegetable production in the state. Madhya Pradeshs share in the total national production of
peas is 9%.
Malwa potato grown in the western part of the state ( Malwa region) has low starch content, a
quality that has proven useful for potato chips processing.
Fig 5.14: Vegetables production in Madhya
Pradesh (2002-07)
Vegetable Main production areas
30 28.0 28.1
Indore, Dewas, Shajapur, 26.2
25 23.3
20.6
(in lac tonne)
20
Khandwa, Shajapur, Ujjain, 15
Onion Dewas and Ratlam 10
5
Peas Jabalpur and Tikamgarh
0
2002-03 2003-04 2004-05 2005-06 2006-07
Source: Directorate of Horticulture, Madhya Pradesh
The productivity of onion and peas in Madhya Pradesh is high as compared to Indias average
productivity.
All India
MPs Rank in Rank in
productivity 04-
contribution to production productivity
Vegetable 05 (metric
national produce (2004-05) (2004-05)
tonnes per
(2004-05)
hectare)
Potato 3% 6 8 18.8
Onion 7% 6 5 12.7
Peas 9% 8 3 7.1
Brinjal 3% 8 5 16.4
Madhya Pradesh leads in seed and bulbous spices production with the largest production of
garlic, accounting for 37% of the total national production of garlic. The state is the second
largest producer of coriander in the country. Total production of spices in the state is 3.49
lac tonnes. Garlic, coriander and chilies are the leading spice crops in Madhya Pradesh.
The major flowers grown are tube rose, roses, marigold and gladious. The main districts for
flower cultivation are Bhopal, Betul, Ujjain, Ratlam and Indore.
31% of the total area of the State is Fig 5.17: Medicinal and aromatic plants production
in Madhya Pradesh (2002-07)
under forest cover, with largely
2.0
unexploited species of rare and
(in lac tonne)
1.5
1.1 1.15
Major medicinal plants grown in MP are 0.95 0.93 0.94
aonla, bel, white musli, isabgol, 1.0
ashwagandha, ajwain and aloe vera. 0.5
The main districts for cultivation of
medicinal and aromatic plants are 0.0
Katni, Mandla, Chattarpur, Satna, Rewa 2002-03 2003-04 2004-05 2005-06 2006-07
and Umariya
Source: Directorate of Horticulture, Madhya Pradesh
Fruit States share and rank in national fruit production (2006-07) Rank
Maharshtra 21% 2
Banana
Gujarat 14% 3
Madhya
Madhyapradesh
Pradesh 3% 11
Maharashtra 21% 2
Citrus
fruits 8%
Punjab 3
Madhya
Madhyapradesh
Pradesh 4% 5
Maharashtra 77% 1
Karnataka 12% 2
Grape
Tamilnadu 5% 3
Madhya
Madhyapradesh
Pradesh 0.30% 7
Gujarat 18.20% 2
Papaya
West Bengal 11.50% 3
Madhya
MadhyaPradesh
Pradesh 1.10% 10
Madhya Pradesh 9% 2
Peas
Himachal Pradesh 8% 3
Madhya Pradesh 2% 6
Maharashtra 33% 1
Gujarat 18% 2
Onion
Karnataka 10% 3
Madhya Pradesh 5% 5
Orissa 13% 2
Tomato 13%
Karnataka 3
Madhya Pradesh 3%
10
Orissa 35% 1
Madhya Pradesh 2% 8
Madhya Pradesh with 14% of the countrys total cattle population, ranks first in India. Livestock
contributes to about 12.5% of the state GDP. There has been growth of 79.1% in cross bred
cattle population in Madhya Pradesh during 17th Animal Census (2003) against the growth of
22.8% at national level indicating the success of breeding program in the state. Moreover,
there has been a decline of only 3.7% in indigenous cattle population in Madhya Pradesh
against 10.2% at national level. 14% growth of buffalo population in Madhya Pradesh against
the growth of 8.9% at national level.
The 11 agro-climatic zones and rich biodiversity are the key factors that make Madhya Pradesh
conducive for development of poultry, dairy and rearing of sheep, goats and pigs.
6400
is around 6.28 million tonnes 6200
contributing to 11.7% to the national 6000
5800
production of milk. Madhya Pradesh 5600
5506
5343 5388
has a model of dairy development 5283
5400
through Madhya Pradesh Dairy Co- 5200
5000
operative Society established on 4800
Anand dairy model. The society 4600
procures around 4.5 lac litres milk per 2001-2002 2002-2003 2003-2004 2004-2005 2005-2006
The co-operative milk unions are spread across 44 districts in the state having a combined
plant capacity of 9 lac litres per day. The desired scenario is to shift milk handling from
unorganized to organized sector by increasing the surplus in year2008 from 30% (co-
operative-16%, private sector-14%) to 70% (co-operatives 40%, private players-30%). The
present challenge is to achieve the estimated demand of 172 million tonnes by year 2021-22.
Under the National Dairy Development Plan, of the total 48 districts, 17 have been identified
as rich districts in milk production where National Dairy Plan (NDP) and Government of India
dairy development schemes have priority. The identified districts are Badwani, Bhind, Bhopal,
Dewas, Gwalior, Indore, Jabalpur, Katni, Mandsaur, Morena, Neemuch, Ratlam, Satna,
Shajapur, Sheopur, Ujjain and Vidisha. The potential in these districts can be facilitated by
developing backward linkages and implementing various government schemes.
Production in lacs
8,000
broilers in the state has been rising at 6,107
6,000
the rate of 8%-10% per annum.
4,000
2,000
-
2001-2002 2002-2003 2003-2004 2004-2005 2005-2006
19.5
20
15.8
14.8
15
9.9 10.4
10
0
2001-2002 2002-2003 2003-2004 2004-2005 2005-2006
Food processing industry in Madhya Pradesh has not developed to its potential owing to
factors such as high wastage level, lack of training and linkage between R&D institutions and
farmers, low processed food marketability and high per unit cost.
High wastage High level of wastage due to poor post harvest storage and
levels transportation infrastructure and technology
Lack of training
and linkage Lack of training and development for human resources, most
between R&D importantly farmers
institutions and Farmers fail to access best practices in farming technology
farmers
High per unit cost Cumulative effect of low productivity, spoilage due to poor
due to inefficient infrastructure, inefficient and costly transportation, low
processes
capacity utilization, high cost of capital
Low processed Despite vast domestic market size, the present level of
food marketability processed food marketability in the state is very low
The cluster formats for food processing in the state are largely limited to food parks and
Agricultural export zones (AEZ). Details have been discussed below:
a Bhind Malanpur
r en
Mo
Gwalior
Sheopur Datia
Shivpuri
Jaggakhedi
Tikamgarh
Chhatarpur
Ashok Rewa
Guna Nagar Satna
Neemuch
Panna
Sidhi
Mandsaur
Boregaon
Nimrani Bawai
Project
Name of the Implementing Sanctioned
cost (in Present position (2008-09)
project agency date
INR crores)
To facilitate promotion and development of specific products, several Agri Export Zones (AEZs)
have been identified in the State of Madhya Pradesh.
AEZs are ideally located in close proximity to raw materials to create efficiency in production
processes. AEZs are concentrated more towards the Eastern and North eastern parts of the
State.
Fig 5.23: Agri export zones in Madhya Pradesh for various products/ crops
[1] Note- The concept of the Agri Export Zones (AEZ) has been initiated by the Government under all aspects of efficient agri
practice such as production, R&D, post harvest management, packaging, leading to final exports. This is done with the
objective to promote agricultural exports from the country and remunerative returns to the farming community. Further,
market promotion and development are also undertaken in the AEZs.
6.1 Incentives under Madhya Pradesh Food Processing Policy, 2008 [1]
6.1.1 Incentives for perishable based industries
The proposed food park is envisaged to be focused on perishable and hence may attract
incentives specified for perishable based industries and other incentives as specified in the
Madhya Pradesh Food Processing Policy, 2008, subject to its Infusion of modern technology
and fixed capital investment of at least INR5 crore.
Subject to the availability of land, the area between 5 to 25 acres would be provided at a
concessional rate of 25% of the prevalent premium.
For availing this concession, investment in fixed capital shall be made within a period of
three years.
Exemption from Entry tax to new units for a period of seven years from the date of
first purchase of raw material
The upper ceiling of INR25 lacs would be not be applicable for Self Help Groups
(SHGs), Scheduled Castes, Scheduled Tribes and Women Entrepreneurs
Existing units should invest at least 50% of the existing fixed capital provided fresh
capital investment is not less than INR25 lacs
Exemption from mandi fee on fruits, vegetables and flowers used as raw material
by food processing units
Food processing units purchasing fruits and vegetables directly from farmers on
contract farming basis would be exempted from mandi tax
Assistance for preparing project reports: Expenditure incurred for preparation of project
reports for setting up new industries would be reimbursed as given below:
For small scale industries, 1% of the project cost or INR3 lacs whichever is minimum
For medium and large scale industries, 0.5% of the project cost or INR3 lacs,
whichever is minimum
Units obtaining these certifications would be reimbursed to the extent of 50% of the
expenditure incurred or INR3 lacs whichever is less
The reimbursement would be provided for 15% of the cost of transportation or INR5
lacs whichever is minimum for a period of 5 years.
Minimum 10 units
Establishment of food park within 5 years from the date of sanction of the scheme
[2]Source: Mega Food Park Scheme, Eleventh Five Year Plan (2007-12), Planning Commission
The objective of the Mega Food Park Scheme (MFPS) is to provide adequate and excellent
infrastructure facilities for food processing along the value chain from farm to market. The supply
chain infrastructure should facilitate the establishment of collection centers, primary processing
centers and cold chain infrastructure.
Fig 6.1: Features of a food park
Cluster Farm to
based market
approach
Food park
Demand Pre-
driven marketed
Central processing center (CPC): Food processing units would be located at a Central
Processing Center (CPC) with need based common infrastructure required for processing,
packaging, environmental protection systems, quality control labs, trade facilitation centers,
specialized storage facilities, cold chain infrastructure, steam sterilization systems, food
incubation cum development centers, etc.
There will be a provision for a centralised infrastructure for processing activities, which require
cutting edge technology like testing laboratories, effluent treatment, packaging etc. which are
capital and technology intensive.
Primary processing centers (PPCs) and collection centers (CCs): CPC would be supported
by farm proximate PPCs and CCs. PPCs and CCs will have cleaning, grading, sorting and packing
facilities (including equipments), dry warehouses, specialized cold stores including pre-cooling
chambers, ripening chambers, reefer vans, mobile pre-coolers, mobile collection vans etc.
On farm primary-processing centers for processing of fresh produce and collection centers for
aggregation of primary processed produce for onward transportation either to retail outlet or
to the processing unit would be established.
The food park would serve as sourcing hubs for retail chains for fresh produce/minimally
processed products.
Self help groups (SHGs): The concept of self-help groups may comprise of 10-20
farmers. These groups can be the first point of aggregation of the produce and can also
act as an agency for transfer of technology for adoption of best practices to improve
productivity and quality to meet the market needs. They can be empowered by
establishing On Farm Primary Processing Centers at Panchayat level.
The food park will therefore have three tiers in the supply chain (backward linkage) viz.
producers groups comprising of 20-30 SHG (Each SHG:10-20 farmers) / large farmers/village
level traders in the zone- with on farm primary processing center for cleaning, grading, sorting
and controlled temperature storage.
Cleaning Grading
MARKET
PPC
/CC Raw
Packaging Sorting material
Storage
Storage
Subject site
As the principal city of the region, it serves all
towns and districts around, the nearest large city
of Indore being about 180 km to west. The major
regional road network comprises of NH 12
connecting Hosangabad and Narsingarh and a
number of State Highways linking Indore, Sagar, Source: www.mapsofindia.com
and Jabalpur.
Table 7.1: Bhopal- District snapshot
Population
14.33 lacs
(Census 2001)
Fig 7.1- Sectoral distribution of district Fig 7.2- Socio economic classification (SEC)
domestic product (DDP)
10% 5% 10%
2%1%
2%
3% 31%
13%
46% 31%
19%
27%
Agriculture Mining and quarrying SEC A SEC B SEC C SEC D SEC E
Fishing Forestry
Construction sector Manufacturing sector
Electricity,gas,water supply Banking and insurance Source: Indicus Analytics (2006-07)
Rest of tertiary sector
(Refer Annexure IV for SEC details)
Source: Indicus Analytics (2006-07)
The proposed site for food park is located at Adampur chawni village, Bhopal district, central
region of Madhya Pradesh. The proposed site is located approximately 15km from Bhopal city
on Bhopal- Raisen Road (NH-86).
The site currently lacks direct access. The only access is via an approximately 10 ft. wide
village road connecting to the NH-86. However, this road also, does not extend upto the site. A
bridge/ road from bypass road connecting to Transport Nagar is proposed, which is expected
to improve connectivity to the region.
Table 7.2: Distance of site from key nodes Table 7.3: Distance of site from key landmarks
S. Approximate S. Approximate
no Location Location
distance (in km) no distance (in km)
Rail connectivity: Bhopal is well connected to important cities such as Delhi, Mumbai,
Hyderabad, Chennai, Bangalore, Thiruvananthpuram, via its broad gauge railway line, which is
part of the main North-South line of the country.
Air connectivity: The nearest domestic and international airport to the subject site is Raja
Bhoj Airport. This airport is approximately 25 km from subject site. This airport provides
connectivity to Mumbai, Indore, Delhi Gwalior, Guwahati, Goa, and Lucknow. The airport is
currently undergoing expansion with addition of integrated international terminal which is
expected to be completed by the year 2010.
With limited international connectivity from the city, exports from the subject food park could
be restricted. Export oriented food processing units could prefer setting up in parks closer to
the sea port.
As per information from M.P. State Agro Industries Development Corporation (MPSAIDC),
the subject site admeasures around 50 acres, which is part of a 212 acres land and has
been identified in the illustration below.
The site has a flat topography with sparse vegetation in the form of scattered grass and a
few hutments on it.
Fig 7.3: Google map showing the subject site at Adampur Chawni village, in District Bhopal
Ghodapacchad
Reservoir
Slaughter
house
Transport
Nagar
Adampur
Chhawni
Hatai Kheda
Site for
food
park
Dal Mill
Anand
Siddharth Nursery
Nagar Warehouse
Lake City
NH 86 LNCT engineering
college
Source: Google maps, Map not to scale
Hutments
Approach Road
Bypass Road
Sparse vegetation
View from Bypass Road towards Ghoda Pachad Dam View from Bypass Road
The strengths and weaknesses of the subject site are as discussed below:
Strengths
The site enjoys a location advantage on account of it being close to a national highway,
which is however downplayed on account of lack of direct access to the site
It is adjoining the Transport Nagar and approximately 15km from the railway station,
which provides it ease of logistics for raw material to and processed goods from the
proposed food park
Skilled manpower is available for the food park due to the presence of R&D, technical
training and educational institutions in Bhopal such as the Central Institute of Agricultural
Engineering, Indian Institute of Soil Science and 35 Industrial Training Institutes (ITIs)
currently functional in the cluster
It has a water reservoir (Ghoda pachad reservoir) in the vicinity providing it ready access
to water
The site also has a slaughter house, which could be an advantage for meat and poultry
processing units in the food park
Weaknesses
Currently, the site lacks direct access with the only access being through a village road
The land around the site is designated as obnoxious land-use (as per the Bhopal draft
master plan, 2021), which could act as a detractor for food processing related activities
Madhya Pradesh
Based on the location dynamics and nature
of the food park, districts falling within a NH-3
distance of around 200km from the site at
Adampur Chawni village, have been NH-12
Airport
69,720sq km which is 23% of the total area
of Madhya Pradesh. Table 8.1: Districts and areas
Districts of Bhopal
cluster Area (in sq km)
Bhopal 2,772
Sehore 6,578
Raisen 8,466
Vidhisha 7,371
Rajgarh 6,153
Guna 11,064
Devas 7,020
Hoshangabad 6,707
Harda 3,330
Sagar 10,252
TOTAL 69,713
Source: www.bhopal.nic.in
The findings of the cluster study are broadly segregated into agriculture produce, horticulture
produce and animal husbandry, which are set out in the following sections.
A two dimensional matrix has been prepared to identify the potential crops which could serve
as inputs to processing units to be established in the subject food park. The potential
assessment matrix evaluates the crop availability on two parameters as defined below:
1. Market share: Market share of a crop indicates the concentration i.e. percentage share of
the clusters production in the total production of the crop in Madhya Pradesh. A high market
share indicates favourable opportunity for the crop.
2. Yield ratio: Yield ratio for a crop is computed as the ratio between productivity (or yield) of
a crop in Madhya Pradesh and productivity (or yield) of this crop in India. For a crop, yield
ratio of 1 indicates that the yield of a crop in Madhya Pradesh is comparable to that of Indias
average yield. Yield ratio of greater than 1 indicates productivity in Madhya Pradesh for the
crop is higher than that of India's average productivity.
Market share (scale 0-100%) has been plotted on X-axis and Yield ratios (scale 0 to 2.5) have
been plotted on Y-axis. A market share of 30% has been considered as a threshold. The crops
for which the clusters share is more than 30% in MPs total production, have been considered
as opportune for processing in the cluster.
Based on the above analysis, crops can be categorized into four quadrants, as defined below:
Processing
Quadrant Rationale
opportunity
Processing units with input crops in this quadrant could be
High market Immediate targeted in the immediate term, as these crops are readily
share, high yield term available in the cluster with a higher than average yield in the
country and high market share in the state.
Crops which have high production in the cluster, however yield is
High market Short term lower than India's average. Units with such input crops could be
targeted in the short term. It is believed that over a 1-2 year
share, low yield (1-2 years) period, yield of the crop could be improved with sustained efforts
and infrastructure support facilities.
Crops with higher productivity in Madhya Pradesh as compared to
India's average productivity, however the existing production
Low market Mid term (2- volume lacks the critical mass. Such crops could be targeted over
share, high yield 3 years) the mid term with more producers encouraged to take up such
farming through contract farming arrangement by potential units
in the said food park.
Low market Not Crops which have low market share as well as low yield may not
share, low yield considered present any significant opportunity for the proposed food park.
1.20
Watermelon
1.00
Musk melon
0.80
0.60
0.40
0.20
0.00
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Clusters share in fruit production
Muskmelon, mango,
High yield low
Mid term sweet lime, lemon Hoshangabad, Vidhisha
market share
and guava
Key observations
There is a potential for primary and secondary processing units (sorting, grading, packing,
liquefaction etc.) of these fruits and tertiary units (jams, squash, flavor emulsions, jelly
etc.).
The cluster contributed to almost 37% of the total grape production of the state after Harda
district, which had 55% share in the year 2006-07.
Guava, lemon, sweet lime, mango and muskmelon currently have low level of production in
the cluster. However, yield for these fruits is higher than the national average
End products
Pectin, jam, jelly, pickle, powder, puree, peru
khand, beverages, juices, squash syrup, fruit
Guava Processing flavored toffee (candies), fruit flavored
chocolate, ice-cream, murabba, frozen dried
guava, pulp, tutty fruity ethanol production,
wine and animal feed preparation
End products
Syrup, mango concentrate, fruit flavored toffee,
fruit flavored chocolate, ice-cream, jelly, murabba,
tutty fruity, beverages, juices, squash, shakes ,
Mango Processing nectar, jam, pulp, puree, pastes, pickles (chutney),
canned slices, mango pappadums, starch from
mango kernel, frozen dried mango, brined o slices,
dry mango powder, flavor emulsions for shakes,
flavor paste for water products
1.8
1.6
Green
1.4 peas
1.2 Onion
Yield ratio
Arbi
1.0
Tomato
Cabbage Brinjal
0.8 Cauliflower
Potato
0.4
0.2
0.0
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Bhopal clusters share in vegetable production
Key observations
There is a potential opportunity for units involved in primary and secondary processing of
the above mentioned vegetables.
Green peas produced in the state have low water content and hence can be utilized for
producing frozen peas.
Vegetables such as green peas, onion and Arbi (colocasia) produced in the cluster have
higher yield than the national average. Hence, their production levels could be increased
over the mid term.
End products
Medium term
End products
Onion paste, pickle, onion crush,
dehydrated onion flakes and fried
Onion Processing onion rings
Colocasia Processing
(Arbi)
1.80
1.60
1.40
Yield ratio
1.20 Garlic
Garlic
1.00
0.80 Chilies
Chillies
0.60
0.20 Coriander
Turmeric
Coriander Turmeric
0.00
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Clusters share in spice production in Madhya Pradesh
Source: Department of Horticulture, Madhya Pradesh ; EY analysis
Key observations
There is an opportunity for primary and secondary processing of the above spices
(grading, sorting, grinding, packing etc.).
During 2006-07, the Bhopal cluster contributed almost 76% and 62% in the total garlic
and coriander production in the state respectively.
Guna and Dewas are the leading producers of coriander and garlic respectively.
End products
Mid term
End products
Garlic paste, ready to eat food,
dehydrated garlic flakes
Garlic Processing
1.8
1.6
1.4
Jowar
Pulses
1.2
Arhar Gram
Yield ratio
Maize
/ tur
Soyabean
1.0
0.8 Lentil
Sesame
Wheat
0.6 Sugarcane
Linseed
0.4
0.2
0.0
0% 10% 20% 30% 40% 50% 60% 70% 80% 90% 100%
Clusters share in Madhya Pradesh food grain production
Mid term High yield low market Jowar, maize, Rajgarh, Guna,
share arhar/tur, gram, Sehore, Raisen,
soya bean Vidhisha, Sagar,
Dewas
Key observations
There is potential for primary, secondary processing in the short term and tertiary
processing of the abovementioned food grains especially soyabean and maize (soya milk,
flour, cornflakes, snacks, popcorn, cornmeal etc.).
Food grains such as jowar, maize, arhar/tur, gram, soyabean and pulses currently have
low level of production in the cluster. However, yield for these food grains is higher than
the national average and this could be leveraged over the mid term to increase their
production level.
End products
Polished and processed,
Arhar/tur Processing powdered mixes, roasted forms,
dal health food (sprouts) and cereal
mixes
End products
Processed jowar grains, and
Jowar Processing roasted dry snacks
End products
Soya beans, processed soyabean,
Soya bean Processing soyabean milk, de-fatted soya
flour and soyabean mixes.
Harda - -
Key observations
Per capita availability of milk in MP (262gm per day) is higher than the national average
(241gm per day). As per National Dairy Development Plan, the districts Bhopal, Vidisha
and Dewas belonging to the cluster have been classified as rich districts*, where the
Government of India Dairy Development Schemes have priority. The potential of these
districts can be harnessed by suitable linkages and infrastructure that is envisaged to be
made available by the proposed Food Park.
Bhopal contributes more than 40% of the total meat production in MP. Meat production
will be further driven by the proposed slaughter house in the vicinity of the site. This
presents significant opportunity for meat processing in the food park.
There is potential for primary, secondary and tertiary processing of milk and meat in the
subject food park in the short term and mandates cold storage facilities in the park.
Type of Overall
Category Value added products
units opportunity
Immediate
term
Flavour emulsions for milk shakes, watermelon
(Watermelon)
seeds, watermelon seed oil, fruit flavoured toffee,
Fruits fruit flavoured chocolate, ice-cream, jelly,
Mid term
murabba, tutty fruity, husk and husk powder,
Tertiary (Mango,
beverages, shakes , nectar, jam, pickles (chutney),
processing Guava, Sweet
canned slices, mango pappadums, starch from
lime,
mango kernel, flavour emulsions for shakes and
Muskmelon,
flavour paste for water products, fruity ethanol
Lemon)
production, wine
Immediate
Primary & Dried, peeled, paste, dehydrated onion and fried
term (Green
secondary
peas, Onion,
processing
Vegetables Arbi)
Mid term
Tertiary
Frozen peas, ready to eat food, pickle, (Green peas,
processing
Onion, Arbi)
Immediate
Primary &
Powder (ground spice), dried coriander seeds, term
secondary
Garlic paste, dehydrated garlic flakes (Coriander,
processing
Garlic)
Spices Immediate
term
Tertiary Ready to eat food (curry powder) and ready to eat (Coriander)
processing food
Mid term
(Garlic)
Overall
Category Item Value added products
opportunity
Food grains Roasted forms, health food (sprouts) and cereal Mid term
mixes, processed maize kernels, corn flakes, ready (Arhar/tur dal
Tertiary
to eat food, popcorn, roasted dry snacks, soya Maize, Jowar,
processing
bean milk, de-fatted soya flour and soya bean Soya bean,
mixes Gram, Pulses)
8.3.1 Warehousing and cold storage Fig 8.6: Cold chain structure
facility
Farm gate
An effective and well networked supply
chain is necessary for companies to
manage their costs, reduce wastage, Pack house
optimize inventory management and (pre cooling, grading, sorting)
meet customer requirements. The most
significant challenge in developing a
Bulk storage
smooth supply network is the lack of
adequate infrastructure particularly
reliable power supply, well-connected Transport
cold chain and warehousing
infrastructure .
Perishable cargo warehouse
In a typical cold chain network, the (outskirts of city, airport / port complex
fresh produce from the farm would be
transported to a pack house located in
Export / sale to retail chain
proximity where the produce (manufacturers / aggregators)
undergoes pre-cooling, grading,
Source: EY research
sorting, and packing. The produce,
Table: 8.3: Existing warehousing facility in Bhopal
after some value addition, is
cluster (June 2009)
transported as bulk storage to a Total
Total %
perishable cargo complex for further Region capacity
utilization utilization
processing before it is exported or sold covered
to a retail chain. Bhopal 5,49,922 5,52,888 101
Sagar 2,20,980 2,43,212 110
Perishable produce has been identified Proposed warehousing facility in Bhopal cluster
as thrust segment for the proposed (June 2009-10)
food park. Availability of adequate cold Location District Capacity MT
storage facility will be critical to the Karond Bhopal 4000
success of the food park.
Sehore Sehore 5400
-
Sagar Rajgarh Bhopal Dewas Total
8.3.2 Manpower
Food processing industry is a labour intensive industry, involving both mechanized and manual
nature of work. Wide range of activities within the food park necessitate availability of
adequate employable manpower (skilled, semi-skilled and unskilled), to ensure competitive
advantage for units within the food park.
A study of the workforce composition of the Bhopal cluster, as shown by the illustration below,
reveals that majority of the workforce in the catchment is significantly agrarian, engaged in
land cultivation, plantation and livestock rearing vocations.
As per 2001 census, almost 63% of the total workforce of the cluster was employed in
agriculture and close to 11% of the workforce employed in manufacturing. As illustrated in the
graph, Guna (150km from the site) had the highest number of agriculture workers with around
3.7 lac workers followed by Rajgarh (within 150 km from the site) with around 3.5 lac workers.
300,000
200,000
100,000
-
Dewas
Hoshangabad
Raisen
Vidisha
Rajgarh
Bhopal
Sehore
Harda
Guna
Sagar
Around 35 Industrial Training Institutes (ITIs) currently functional in the cluster itself are
expected to provide skilled manpower and cater to the training needs of the prospective
employees in the cluster.
These are strengthened by some prominent agriculture research institutes in the cluster such
as the Central Institute of Agricultural Engineering and Indian Institute of Soil Science in
Bhopal.
Power infrastructure
Power requirement is to be met by Madhya Pradesh State Electricity Board (MPSEB) through
its grid. Closest point for power connection is reportedly at Bhopal city which is about 15
kilometres from the subject site. However this needs to be ascertained from the appropriate
authority.
The tariff for the sub-categories shall be based on current monthly consumption as per
following table:
Table 8.4: Tariff applicable for industrial and non industrial consumer
Fixed charges
Energy charges
Sr. No. Sub category of consumer (INR/KVA of billing
(INR/unit)
demand/month)
Industrial
Non industrial
Source: www.mp.gov.in
HT Line
LT Line
Source: www.mp.gov.in
The food processing industry is largely dependent on the availability of power and water to
support the smooth functioning of the units.
Water is utilized across all stages of the industry value chain as majority of the food products
are washed and rinsed, thus consuming substantial amount of water. It is also a primary
ingredient in the beverage and fermentation industries. On an average a unit of 2-3 acres may
require between 8,000 liters to 10,000 liters per day. Therefore, water supply is critical for the
success of proposed food park.
Currently the subject site does not have any piped source of water supply. Hatai Kheda
Reservoir and Ghodapacchad Reservoir, which are adjoining the subject site could be possible
sources of water for the food park. However, yield of all these sources of water need to be
independently verified.
MPSAIDC proposes to establish food parks in the state with the following objectives:
Provide state of the art infrastructure for food processing in the state.
Ensure value addition of agricultural commodities and poultry, dairy, fisheries etc.
Foster interagency linkages for pooling of resources for activities complementary to food
processing.
Address issues of small farm size and small and medium nature of processing industries
through a cluster approach with stakeholders managing the supply chain.
The proposed food park in Bhopal, though does not qualify as a Mega Food Park and hence will
not attract benefits available under the Mega Food Park Scheme. However, its overall
development vision will be guided by the broad contours of Mega Food Park Scheme (MFPS) as
envisaged by Ministry of Food Processing Industries, Government of India.
Thus, in line with the objectives of the MFPS adequate and excellent infrastructure facilities for
food processing along the food processing value chain from farm to market should be ensured
in the subject food park. The food park cluster is envisaged to comprise infrastructure
elements across the supply chain of the food processing industry and include:
collection centres
These would together constitute the processing zone of the subject food park.
Accordingly part of the site has been apportioned to non processing activities, sale prices of
which could command a premium.
Based on various iterations, around 55% of the site has been allocated to the processing zone,
20% to open spaces and around 25% has been allocated to the support and common
infrastructure facilities. The processing zone of the park will be positioned to accommodate
various industries involved in diverse value chain of food processing and necessary
infrastructure to support the units in the park.
Common infrastructure
Industrial Logistics
infrastructure facilities
Processing zone
Collection centre
Common
infrastructure
Roads and
Entrance
other open
area
Support infrastructure
The plots would also have access to industry specific infrastructure in the food park such as
cold storage and warehouse, R&D space, testing labs, etc. Thus, around 26 acres of land is
earmarked for plotted development with varied plot sizes as indicated below. Larger plots of
around 1 acre are also provided for anchor units.
The following table illustrates the proposed area statement for the subject food park:
1.00 8 8.00
The common processing facilities and critical infrastructure support could be available to all the
tenants to enhance productivity, quality and competitiveness in pricing and marketing. This
zone is expected to offer the common facilities for primary processing and collection centres
and could include:
dry warehouses,
cold chain infrastructure including reefer vans, mobile pre cooling collection vans,
packaging units,
irradiation facilities,
Further, industrial infrastructure, administrative wing and administrative space could also be
shared amongst the units within the park and hence included in the common facilities zone.
Some important components of the common processing facilities zone are detailed in the
following section.
9.2.2 Warehouse
To support the units in the manufacturing zone and to provide high quality food products, the
warehousing space is proposed to be developed with temperature control and other critical
infrastructure facilities.
The facility is used in the food processing industry to increase the shelf-life of the food by
preventing microbial spoilage. Through irradiation, food is exposed to ionizing radiation, thus
destroying micro-organisms, bacteria, viruses, or insects that might be present in the food.
Further applications include sprout inhibition in vegetables and pulses, delay of ripening of
fruits and vegetables, increase of juice yield in fruits, and improvement of re-hydration of air or
freeze-dried food.
The support infrastructure in the processing zone would comprise various facilities such as
administrative wing, common facilities and other utilities. Administrative wing is expected to be
vertically developed as a G+3 or G+4 facility. It would accommodate a bank, food court,
conference hall, forex agents, trade facilitation desks, space for corporate office of industrial
units, insurance agents, courier companies, facility managers office etc.
Utilities are proposed to be spread over 1.7 acres of land and shall comprise the following:
Effluent Treatment Plant (ETP): As the food processing industry is water intensive, it is
essential to build an ETP for treatment of waste water released from the processing units.
The water treatment plant would also be utilized by the units using water as an input for
processing.
Water supply system and fire fighting: The water supply source for the food-processing
park is contemplated through external source from the MP government for long-term
sustenance as understood by MPSAIDC. It is proposed to be sourced from the nearest
available river for long term sustainability of the park. The water supply system in the park
comprises raw water storage and treatment plants pumping mains to underground water
sumps. Water would be sourced from bore wells which would be dug within the site to
ensure continuous supply. Water supply network, fire hydrants and booster pumps along
the common roads and at strategic locations would be provided.
Over-head tanks, tanks for gardening water and drinking water could be connected to the
pumping system with adequate pipe lines. A portion of the water shall be treated and
filtered for drinking purposes by high purity water plants.
The plumbing & fire fighting system could comprise of sanitary fixtures & C.P fittings,
internal & external water supply & drainage, water treatment system, fire pumps, fire
hydrants, sprinkler system and panel.
Mass storage for water at the park is also provisioned so that water may be stored and bore
well pumps can be taken out for repairs or maintenance without affecting the supply to the
units. This storage reservoir will also be used as strategic reserve to supply to industries in
case of any unforeseen problems like pilferage or leak.
It is understood from industry sources that 5-10 kilolitre of water per day is required by a
food and agro processing unit. Considering around 35 units in the food park, around 300
kilolitre per day is estimated for daily water requirement for all the units. Additionally
around 50% of this requirement could be expected for the support infrastructure.
Therefore, a total of 450 KLD of water requirement is estimated for the food park.
Electrical & fire detection system including power points, cables, cable trays,
raceways, main LT panel, capacitor panel, sub & final distribution boards, earthing &
lighting protection system, lighting fixtures, computerised central control system, fire
alarm control panel, repeater panel, smoke & heat detectors is also provided.
As peak demand will vary from unit to unit, it is unlikely that concurrent peak demands
will occur in all units at the same time. A diversity factor, which relates peak demand
to rated load demand or calculated demand, is utilized in computation of maximum
demand.
As per government sources, the power demand per unit in food and agro process
industry is 18 to 25 KVA for small units and 50 - 60 KVA for mid to large sized food
processing units. Around 875 KVA*of overall power is estimated for the food park at
peak demand as illustrated below. However, upto 80% of peak demand ie. 700KVA
could be provisioned for.
Solid waste generated in the Industrial areas can be broadly categorized as under:
Domestic waste: Kitchen and wood waste, plastic, paper, floor sweepings etc.
All bio-degradable waste from the food processing units could be mixed to undergo
composting to produce saleable fertilizer. Composting, a green concept, involves controlled
biological decomposition, which turns organic matter into humus. This can be used in
vegetable and flower gardens, landscaping and many other applications.
The park would include reserved space for open areas such as
roads, parking areas, parks and green areas, which would be
spread across different parts of the zone. Thus, to create an
eco friendly environment area of around 10 acres is proposed
to be apportioned for the open spaces.
A broad affordability assessment for the LIG employees of the food park is outlined below:
Table 9.5: Affordability analysis for a LIG employee in the food park in Bhopal
Estimated salary range of an employee in food processing industry (INR lacs per annum) 1.2 - 1.8
Estimated affordability - capital value of the residential unit affordable (INR lacs) 58
Down payment (% of the total capital value of the residential unit) 20%
The mid end residential units and the low segment units configured as 1 BHK/ studio units could
attract interest from companies for their guest houses and could also be utlised for dormitories
for workers, creche etc .
The retail units are proposed be supported by around 22,500 sq. ft. of retail space spread over
0.5 acres. This would primarily be a shopping centre catering to the daily needs of the
residents. It could accommodate a hypermart, supermarket, milk booth, which could also be
retail outlets for products produced in the food park.
To ensure adequate comfort, security and convenience for residents, employees and visitors,
provision for ample support infrastructure is proposed in the residential zone. Further, the
proposed Park would have all provisions which are critical to the smooth functioning of an
integrated development.
Support infrastructure for the proposed residential zone of the park would include an array of
facilities such as:
Green spaces
While the basic utilities such as power and water are proposed to be sourced from the
government bodies, provision for collection and distribution of the same is to be made in the
residential zone. Other infrastructure to be provided includes water supply, power distribution
unit, solid waste management, sewage treatment plant and telecommunication.
Utilities 1.70 -
Board of Directors
Support staff
The food park would be governed by the Board of Directors (BoD) of the park, which
would comprise State Government representatives and the private partner. The Chief
Executive Officer (CEO) of the park, a representative of the private partner/developer,
would report to the BoD. The BoD could appoint a project consultant for the proposed
food park.
Stages Responsibilities
To set goals and objectives of the park and govern the organization by setting
board policies and objectives.
To provide strategic inputs and assist in planning with reference to the food park.
To review/ validate/ approve the proposals of the tenants who are willing to
locate themselves in the park.
The role and responsibilities of the CEO of the park would be:
To create awareness about the food park at a regional and national level.
To ensure that the facilities and infrastructure of the food park are of global
standards.
To ensure high occupancy rates at the food park, via targeted marketing.
Liaise with the State and Central Government to ensure incentives for the units.
The role and responsibilities of the Head of finance of the park would be as outlined
below:
The role and responsibilities of the Head Marketing of the park would be as outlined:
To market the park to the identified target food processing companies at a regional and
national level.
To identify and develop strategic partnerships that would act as a catalyst for the growth
and development of the park.
The Head- Operations of the park would have the following role and responsibilities:
To ensure timely supply of building material and plants and machinery on the site.
Post completion of the project, ensure smooth functioning of the day-to-day building
operations.
Some of the identified best practices that were adopted by the various parks /cluster to meet the
global standards are illustrated below:
Most of the parks had a focused approach for marketing, wherein, they identified the niche
segments and high growth segments in the sector. Further, they identified and approached the
companies present in target segments on their own.
Some of the parks have adopted novel tenant attracting schemes to increase the occupancy
rates in the park. Some of the innovative schemes are mentioned below:
Step-up rentals
This is a scheme in which the rental value of a space increases in a predefined manner.
Step-up rentals assist SMEs and new entrants in setting up their facilities. It provides them
a convenient option of paying an affordable rent during the initial stage. This practice
would encourage entrepreneurs and SMEs in the development.
This option is important for parks, which have a high concentration of start-up companies
as the requirement for seed capital is imperative in the early stage of any venture.
Entrepreneur mentoring
Proper mentoring at the early stage of any venture, increase the probability of discovering
a viable business opportunity. Food parks can mentor entrepreneurs through the entire life
cycle of their growth.
The parks/clusters generally partner with the local government authorities like State
Government and other departments. This model helps the parks in receiving subsidies from
the government and enables the development and maintenance of the support infrastructure
required to make the parks sustainable over the long term.
Proactive marketing is characterized as an integral part of the growth and success of any
cluster. The proactive marketing involves identifying the upcoming segments and targeting
the companies in the early phase. This effort would attract more companies, thereby
providing the parks an edge over other competing parks.
Attracting an appropriate mix of target tenants is one of the most critical factors for the success
of the proposed food park. Hence the parks explicitly defines its target market in line with the
availability of raw material and resources in the catchment area and various other supporting
and enabling factors for the production of identified raw material.
The marketing strategy of the proposed park would be invariably driven by the two factors:
The ability to attract the right mix of tenants would be decisive for its long-term success. This
necessarily means that the food park should adopt the right marketing strategy to attract
companies, discussed as below:
Identifying anchor tenant The food parks main focus area would be on processed
food, therefore it is imperative for the cluster to attract anchor tenant with strong
operational and financial credential to set up its plant in the park. Brand value of anchor
tenant would be critical in attracting other small and medium sized tenants.
Apart from being provided with well integrated facilities like research institute, bio
processing unit for incubating new ideas, testing centre for validating the market
potential, anchor tenant would be invited to partner in the design and conceptualization
stage of the floor plan, thus providing customized solutions.
Following are some forums through which the park could be marketed towards
attracting anchor tenant and other small and medium enterprises.
Identifying high potential prospects- As anchor tenants would be fully able to leverage the
benefits of R&D synergies; the main focus of the park would be on attracting high potential
prospects. There could be about 2-3 anchor tenants in the park, therefore majority of the
tenants could be SMEs (Small and Medium Enterprises) or startup companies which are in
the field of food and agri products and food processing.
Identifying key SMEs and startup companies through proper market segmentation and
developing an in house MIS system, that keeps record of all the companies which have
declared their plans to expand would be a critical factor in determining the appropriate
tenant mix.
The food park would offer SMEs and startup companies a strong value proposition by
offering innovative lease/sale arrangements and value added services. The park would
formulate a flexible lease/sale policy based on differential rentals for tenants, depending
upon the capabilities and business proposition of the retail prospect.
Target units: It has been observed that while setting up a manufacturing base, it is critical
to identify the geographical location based on various factors such as connectivity,
infrastructure availability, manpower base etc. Considering such factors, it is expected that
the potential tenants in the proposed park would be tapped in various phases as defined
below:
Short term (1-2 years): The proposed park would generate substantial demand from the
existing industrial base in the catchment. Such industrial base is likely to leverage the
current raw material availability in the defined catchment/cluster. Owing to the operational
experience of market dynamics in the catchment these units are well positioned to leverage
the benefits of the proposed park. Further, most of the existing companies involved in food
processing are small and mid scale. They are expected to benefit and gain significantly over
other stand alone units on account of the integrated offerings of the proposed food park.
Medium to long term (3-5 years): The proposed park is expected to be in operational stage
and would have gained visibility amongst the food processing industry players in the
country. It is expected that in the medium to long term the proposed park would attract key
regional and national food processing players. Such players may leverage raw material,
which though currently not produced in large quantities, yet have potential for large scale
production.
The park would ensure to retain the tenants for its long-term
sustainability and would need to constantly reinvent and renew
itself in terms of positioning and marketing strategy. The park
would make continuous efforts towards reinforcing its value
proposition to the tenants and to create long lasting
relationships for mutual benefit. With this end in view, the park
would follow the steps discussed as under:
The pricing strategy for the proposed food processing park has been developed based on the
nature of products and services which would be offered. In addition, the pricing strategy also
includes inputs from industry experts such as marketing, project management team, consultants,
master planners etc. In order to diversify the source of income, multiple revenue streams have
been proposed, in alignment with the planned development formats, which have been elaborated
below.
Developed Plots
Monthly lease rental: In order to generate the cash flow during the operations of the
park, a nominal monthly lease rental would be collected from the unit holders. It is
expected that the units would be disbursing the monthly lease rental from their
operational income which would not block their cash flow during initial investment.
Built-to-suit facility:
The development format would allow units to start the operations without undertaking
construction activity. Such development format would generate revenue through:
Refundable deposits
Multi-tenanted and support facility would either be developed by the developer and earn the
revenue as per developed plots or would be leased out to third parties. Such third party
would develop the infrastructure and would share the revenue with the developers as per
the terms agreed.
The multiple revenue streams would be an important tool in the pricing strategy of the proposed
park, as it would leverage on the investment made in the development and would provide
flexibility to units with payment options. Further, prices offered would be based on the analysis of
existing pricing prevalent in select similar developments in central India and the catchment.
To assess an achievable lease/sale rates for various components in the proposed food park,
the park has been benchmarked against existing food parks in Madhya Pradesh and
neighboring states. Payment for developed plots within food parks in MP is in the form of an
upfront payment and an annual lease rent payable during the lease period , typically 30 years
(excluding maintenance and other charges).
Estimate of upfront lease premium payable for developed plots has been arrived as sum of the
upfront payment and present value of annual lease payable (discounted at 8%) during lease
period.
Based on the above analysis, an upfront lease premium for the developed plots in the subject
food park could be INR7,50,000. However, considering saleable area being 60% of the total
area the sale price would factor in the non saleable area. Accordingly the sale price of
developed plots could be around INR1,220,000 per acre.
Other components of the food park have either been benchmarked against comparable existing
facilities or have been estimated based on the cost (inclusive of land and construction cost)
plus suitable developer's margin.
It may be noted that indicated prices are probable prices, however the developer of the park
may be able to realise premium over comparable facilities, on account of superior
infrastructure facilities that the proposed food park may offer. The following table illustrates
the pricing for the various components in the food park.
Processing zone
Logistics zone
Common infrastructure
Support infrastructure
A strategic marketing channel is an essential business tool to achieve business objectives. Broad
communication activities that could be undertaken for the subject food park are as follows:
Communication
Strategy
Direct marketing and public relations would target the existing and emerging food processing
units, retail chains and logistics players, bringing in measurable results through direct response.
Indirect marketing could target the manufacturers and industry players through public
advertisement, magazines or website, third party influencing agents such as consultants,
auditors, etc who are directly related in decision making process for the manufacturing units.
Key Initiatives:
Conferences
Corporate brochure
Public Relations
Conference is amongst the most favoured channel of direct marketing. Proactive participation in
sector specific conferences would aid in showcasing the proposed food park to potential tenants.
Such conferences have been observed to witness high footfalls from industry players who aspire
to expand and diversify in the food processing industry. Sector specific conferences such as Food
Pro by CII, Agri and food investment submit by ICICI and VC Circle etc, would be an ideal platform
to promote the proposed food park.
Corporate films or short videos, with a virtual tour of the proposed food park based on the outlay
prepared by master planners, could be an effective way of making a statement about the
development and its high-quality services.
Corporate Brochure
Another marketing strategy is to prepare a corporate brochure as a ready reference tool. Besides
highlighting the entire development it could also include:
Logistics advantages
Amenities offered
Public Relations
Further, host of key presentations made to apex level bodies / associations / chambers
representing private business interests in India such as
Presentations made to identified potential promising large business houses both from
private sector and the public sector in India.
Local business forum, business councils, trade associations and professional bodies
Corporate Advertisements
The marketing for the project can be carried out through corporate advertisements as well as
project-related advertisements in appropriate media (magazines, newspapers, radio, television,
websites, billboards, etc.). Specific magazines could be identified for advertorials/
advertisements, for example, magazines issued by air carriers such as Kingfisher, Jet Airways
and sector specific magazines such as Processed Food Industry, Beverage and Food World, etc.
Online medium would include a website promoting the project and its facilities. The objective is
to replicate the experience of operation in the proposed food park, even before setting base
there. This would aid in generating interest, resulting in further discussion for identifying the
opportunity available.
Online Advertising
Online advertisement includes display banners on web sites which cater to the target segment.
Search engine optimization would also be incorporated to identify the target segment based on
the online bookings for a food park.
MP Agro relationship
The relationship of MP Agro built over the years could be leveraged to identify the key potential
targets. A proactive meeting could be held at the key personnels identified as per the nature of
their business out of the total list of key clients and associates. Such methods would either lead
to a direct target or would provide lead of a potential target.
Direct mailers, for the launch event, can be sent as physical mail to real estate consultants
dealing with industrial property consulting. These agents/consultants could identify potential
targets for large proportions of sales of processing zone in the proposed food park. Therefore,
one-on-one marketing here is a necessity. Such mailers would also be sent to the strategic
consultants and auditors who focus on food processing industry and are associated with clientele
related to the same industry.
The components involved in the different phases of the marketing program are Planning, Pre-
marketing, Marketing products and the Marketing campaign.
Planning
The first stage in the marketing plan involves the concept development for the food park and
associated research. A unique identity is to be established, which would strategically position the
food park as a pioneer in its field. Merchandising the concept would involve multiple planning
reviews and studies.
Pre-marketing
The pre-marketing network involves research, brainstorming and cost/benefit analyses that
provide a basis for developing an effective marketing plan and strategy. The planning and the
pre-marketing components occur in the first phase of the marketing plan.
The following are the heads that would form a part of the pre-marketing stage:
Revenue projections
Marketing budget
Corporate advertisement
Logistics, Abundant,
warehousing and cold sustainable
Availability of low
storage network and and quality
cost manpower
facilities raw material
availability
Focus on
perishables and
hence the Food Park
Ensuring better Cluster based can avail of VAT and
realization to integrated Central Sales Tax
farmers by development (CST) assistance as
removing Establishing per Madhya Pradesh
intermediaries backward and Food Processing
forward linkages Policy, 2008
Out of the total area of 50 acres, processing and common infrastructure zone is 35.00 acres
(70% of total area) whereas rest of the 15.00 acres is earmarked for support infrastructure and
open area.
The revenues in processing zone are assumed to be earned from the following sources viz.
upfront lease premium to be received on built-to-suit plots and developed plots, multi
tenanted facilities and common processing zone.
The revenue from non-processing zone would be earned through sale of residential and
retail component.
The built-to-suit and developed plots are expected to be leased on upfront lease
premium of INR21 per sq.ft. whereas multi-tenanted facilities are expected to be
leased at INR715 per sq.ft. of built-up area (BUA). The upfront lease premium is
staggered to be received in two equal annual installments.
The upfront lease premium in case of warehousing space and semi processing & value
added services space is expected to be INR715 per sq.ft. and in case of open yard it is
expected to be INR82 per sq.ft., in FY2011. The cold storage area is expected to be
leased at INR945 per sq.ft. whereas weigh bridge and irradiation facilities are
expected to be leased at INR197 and INR427 per sq.ft. respectively.
Revenue from non-processing zone: The capital values for the residential and retail zones
are expected to be INR1200 and INR 1800 per sq.ft. for FY2011 which are assumed to
increase at 7% annually. The proceeds from the sale of support infrastructure zone are
assumed to be received in two equal annual installments.
The total expenditure to be incurred during first four years on land development, compound
wall and infrastructure development expenses amounts to INR0.51 crore, INR1.20 crore
and INR0.80 crore respectively.
The total expenses towards manpower and administration is INR7.19 crore and INR0.58
crore respectively.
The preliminary expenses would be on account of expenses incurred towards the formation
of a new company to manage the Park, expenses towards project launch, and
environmental studies etc. The total preliminary expenses are assumed as INR0.70 crore.
The current cost of construction for the residential zone is assumed as INR625 per sq.ft.
whereas retail space is expected to be developed at INR800 per sq.ft. The annual escalation
in cost of construction for these are is assumed as 6%.
The provisions for contingencies are made in the above expenses at 5% of the cost of
construction of the project.
Retail 800.00
The entire processing zone is planned to be developed within the timeframe of 3 years till
FY2014. The development of non-processing zone would commence from FY2013 and is planned
to be developed in two phases.
Lease of processing zone is expected to commence from FY2012 and completed by FY2014
within 3 years. The non-processing zone is phased to be sold between FY2013-2015.
Income tax rate is assumed as 33.99% (including surcharge and education cess) as per the
prevailing income tax rates. The interest amount on debt is computed by assuming the rate
of 12% per annum.
Capital structure
The debt-equity ratio is assumed as 1:1. The total project cost of INR49.61 crore is
expected to be funded by equal equity and debt contribution of INR10.91 crore each during
first two years from the commencement of the project. Balance INR27.79 crore are
expected to be generated from internal accruals.
The debt is estimated to be drawn in two tranches of INR3.47 crore and INR7.44 crore in
first two years. Each tranche is estimated to be repaid in four equal annual installments with
one year moratorium on principal repayment.
The cost of equity is assumed as 17% while cost of debt (as mentioned earlier) is 12% per
annum. Thus, the weighted average cost of capital (post tax) is computed to be 12.46%.
Fig in INR Crore
Revenues -
0.63 27.30 20.12 10.34 7.78
Operating Expenses 1.12 2.28 24.78 13.68 7.02 4.22
Preliminary expenses
0.14 0.14 0.14 0.14 0.14 -
written off
Liabilities
Assets
Cash and Bank Balance 1.00 1.00 5.73 14.66 14.97 15.43
Trade Creditors - - - - - -
Advances - - - - - -
Equity 10.91
Debt 10.91
Particulars Total
IDC 2.93
Interest 1.65
Tax 2.61
*Project cost of INR 49.61 crores considers 100% of the processing zone as developed plots .
Construction of built-to-suit development on around 60% of processing zone may increase the project
cost up to INR 80 crores,
Support
Infrastructure 11.9 85,353 4.0 6.37
Utilities
Infrastructure 0.20 8,985 0.33 -
Development
Electrical
Transmission /
Substation (Building 0.20 8,985 0.33 350 - - -
for DG sets)
Industrial
Infrastructure 3.20 76,368 3.7 6.37
Effluent treatment
plant 1.00 - - - - - Per Acre
Water sump 0.50 - - - - - -
Weigh bridge 0.20 8,985 0.14 150 0.20 197 Per Sq ft
Irradiation facility 1.00 44,922 1.65 350 2.24 427 Per Sq ft
Administrative and
cafeteria/food 0.50 22,461 1.89 800 3.93 1,500 Per Sq ft
court/social
Open Area 8.5 - - -
Road and Other Area 6.00 - - - - - -
Additional
Landscaping 2.50 - - - - - -
*Excludes 5% contingency
**Values for FY2011
Apartment -
2.25 101,074 7.45 625 14.66 1.200 Per Sq ft
2BHK
Apartment -
2.25 101,074 7.45 625 14.63 1,200 Per Sq ft
1BHK
Per car
Parking - - - - 0.43 35,000
park
Support Retail 0.50 22,461 2.01 4.45
Grand Total
(Processing
and support 50 1,693,297 38.38 65.74
infrastructure
zone)
*Excludes 5% contingency
**Values for FY2011
The illustration below shows the cost benefit analysis for the prospective developer of the
proposed food park. Land cost is the cost that the prospective bidder is expected to pay upfront
in lieu of the transfer of 50 acres of land for the proposed development.
30%
25%
15%
10%
5%
0%
2.0 3.0 4.0 5.0 6.0 7.0 8.0
Land price (INR lacs/acre)
It is estimated that the market price of land in the vicinity is in the range of INR10,00,000-
15,00,000 per acre. However, such price of land if paid upfront, would make the project
unviable from a private investor/bidders perspective. This necessitates innovative project
structuring (staggered payment for land, revenue share with nominal upfront payment etc.) to
ensure project sustainability and healthy return to the bidders. The same would be deliberated
separately along with the stakeholders (MPSAIDC) at a later stage.
The hurdle rate for the equity IRR (internal rate of return) can be defined as the cost of equity
for the prospective developer. Based on the overall risk return of the project, cost of equity for
the project is estimated as 17.38%.
Hence it is expected that a prospective developer may target a post tax equity IRR (internal
rate of return) in excess of 17.38%. It is understood that a desirable IRR range may be 19-23%.
The target IRR range is attainable at a land cost (assumed paid upfront) in the range of
INR4,00,000-5,00,000 per acre.
Population growth and fluctuation in economies across nations, has become a challenge to use
technology in all forms. As a result there has been sudden surge in popularity of sciences like
biotechnology and there diverse applications, which is acting as catalyst for growth of
knowledge clusters across the world.
Biotech parks/ agro-biotech parks/ food parks across America, Europe and the Asia Pacific are
either University driven or Industry-Need driven. Some of the leading parks in these regions
have been discussed as case studies in this section:
The province also boasts of favorable location costs for business. Building construction costs
and lease rates are comparatively lower than other industrialized areas of North America and
Europe. This is further substantiated by a study conducted by a consulting organization,
according to which Charlottetown, Prince Edward Island ranked as the third lowest cost city
for food processing industries among several cities surveyed across North America, Europe,
and Japan. This makes it very competitive for businesses to construct or renovate a facility
on one of these sites.
Besides, it also enjoys an available pool of skilled labour accustomed to the strict hygienic
requirements of secondary and tertiary food processing. All these attributes endow Prince
Edward Island with a natural competitive strength in food processing.
In this background, the Prince Edward Island government through its lead business
development agency, Prince Edward Island Business Development, has targeted the food
industry for further growth and development. The establishment of Souris Food Park in the
region is a major initiative in fulfilling this purpose and is designed to target technology-based
businesses specializing in food processing and support services.
The Souris Food Park has been developed by Prince Edward Island business development and
is owned and administered by the Souris Food Park Development Corporation.
Area of focus
Souris Food Park focuses primarily on the area of food processing and support services. It
houses International food product firms involved in agro-food, seafood, and beverage
processing sectors. The key tenants of the park are AgraWest (a subsidiary of Idaho Pacific)
and Babineau Fisheries (a division of Polar Foods International Inc.)
Developmental model
The food park is a privately owned and operated facility. It has sufficient space for five or
more major food processing tenants. The park offers fully serviced business lots, including
both three phase power and fiber optic connections and on-site waste treatment facilities.
Sites include an array of lease space, ranging in size from 3,000 to 30,000 sq. ft. including
on- site management and maintenance services. The total number of lots at SFP is 6.
Prince Edward Island offers excellent technical and financial support to the food industry. It
has a dedicated team of professionals in product development, market research and
development, export development, training, and capital assistance. The town of Souris also
offers several tenant attracting schemes such as municipal tax incentive program and
rebates for the present and future tenants of the Souris Food Park.
Facilities
The park offers state-of-art infrastructure, facilities and allied logistics to support the food
processing industries residing in the park. The food park comprises the following
components:
A federally inspected food processing unit spread over an area of 7500 sq. ft. and
housing facilities for processing, refrigeration, shipping and receiving areas. It includes
cold storage facilities and on-site waste treatment and marine outfall facilities.
2,500 sq. ft. of carpeted office area having centrex phone system, computer network
cabling, high volume copy room and furnished boardroom.
An area of 3,500 sq. ft. has been earmarked for manufacturing bays with shipping and
receiving ports
Additional amenities include 3 phase power, streets and lighting, back up facilities,
maintenance, fire protection, security fencing, parking facilities, water and sewage
facilities etc.
The provincially owned food technology centre offers product and process development,
food chemistry and microbiology analytical services, nutrition labeling, sensory analysis,
and food safety and quality assurance.
The National Research Council supports food related research and development
activities.
organizations like Holland College, PEI Food Technology Centre, University of Prince
Edward Island, and the Atlantic Veterinary College offer a wide variety of specialized
training program to assist the food industry
The industry also benefits from a strong manufacturers' association, the PEI Food and
Beverage Processors Association.
Prince Edward Island Business Development works closely with the Atlantic Canada
Opportunities Agency, its federal partner in business development.
There are many facilities provided by the park like modern, fully equipped pilot plant and
product development laboratory facility manned by experienced food scientists, engineers
and technologists which is primarily designed to strengthen and expand Alberta's food
processors to meet the challenges of the marketplace through application of new technology
and the development of new or improved products and processes.
Total area The area of the park spans across about 260 acres and
all the four units are uniquely situated to provide
research and development facilities for agro-food
processing companies.
Olymel S.E.C Red - Dear Tyson foods (Lakeside Packers) and Cargill
foods to enhance slaughter facilities in the
Sunterra Meats Ltd. - Innisfail park.
National Research Councils (NRC) agricultural biotechnology cluster evolved from a small
industrial community to a major global player providing more than 1,100 local jobs.
Total area The Science City spreads across an area of about 2,400
acres; the Agri-bio park occupies 80 acres in the city.
Facilities
Over one million square feet of combined office, lab and greenhouse space.
Available square footage includes 40,000 sq. ft. freezer, 3,500 sq. ft. cooler and 36,500
sq. ft. of dry space, with expansion up to 2,40,000 sq.ft.
Key highlights:
Connecting vital players around critical common goals through plant biotechnology
research facility.
Assisting in industrial research and increasing support through centre for Innovation in
value- added plant products.
1,100 staff in the clusters private and public-sector organizations, including 400
research and technology professionals .
Clusters industry partnership facility houses six tenants and provides labs for non-
tenants.
Canada's varied landscape offers abundant source of wild plants, marine resources, and
fertile land, which form ideal locations for the cultivation and manufacturing of a wide
variety of functional food and nutraceutical products.
Its location in proximity to the University of Saskatchewan and the National Research
Council's Plant Biotechnology Institute serves to strengthen collaborative initiatives
among its 115 tenants.
User friendly for domain knowledge companies, understanding their business model and
providing incentives in labour and taxes.
Experience and extensive knowledge in working with various firms for site location,
facility planning, employee training, financial packaging, research services, technology
transfer, tax consultation, utility savings analysis, and employee education and
development.
Companies developing specialized technologies for the processing of raw material such
as legumes, oats and other cereals into starch, protein and fiber.
180 Detailed project report on development of Food Park at Bhopal
I.II International food biotech parks
Due to the parks primary focus on technology aspect of agriculture and food related work; the
park has been given the nomenclature- The Technology Farm. Cornell Ag & Food biotech park
aim to strengthen the experiment station by fostering partnerships between the station and
firms seeking commercial applications of research discoveries related to agriculture, food
sciences, and biotechnology.
Source: www.caftp.org
Facilities:
Agriculture Grape Genetics Research Center - 85,000 sq. ft. of built up space for United
States Department of Agriculture.
Phase II- Biotech Fund INR16,932 million (USD350 million) for capital access and higher
education capital matching grants program.
State Food Lab developed with a mix of State, federal and private funding to complement
other existing projects (scheduled to be completed in 2009).
Controlled environmental storage, greenhouses and growth chambers with nearby land
for field research trials along with flexible technology research building, wet labs, high-
end office space and conference rooms designed to help start-ups and established
companies diversify into new areas.
Technopak
Source: www.kinfra.com
Facilities
Power and water supply, modern cold storage facilities for raw materials and finished goods,
fully equipped ultra-contemporary quality control systems are made available in the park. A
hygienic waste disposal system for both solid and water based effluents has also been set up.
Convention facilities and marketing cum exhibition centre are the other supporting
infrastructure at the park.
A hostel for the employees working in the units at the park, bank and a post office, health
centre and social infrastructure to support the working population at the park is in place..
Yeast manufacturing
Location
Located in Kakkancherry, near the University of Calicut, Malappuram district, the park is
situated on NH-17 connecting to Mumbai. Proximity to the REC and the newly
established IIM at Kozhikode.
Road connectivity- Malappuram road, the connecting road to the park is linked by
excellent roads to the rest of Kerala and India.
A pilot plant at the park is made available to the occupants, where trials regarding the
commercial viability of the product for national and export markets is executed.
Chordia food park was designed so as to provide the entire back end and front end support
under one roof with common administrative facilities.
Source: www.chordia.com
Facilities
Product testing labs, quality control facility, assistance in setting up units, cold storage,
effluent treatment plants and frozen food and canning facilities made available.
Common storage facility and warehouse. ASEPTIC (Sterile atmosphere at room temperature
to stay fresh for longer period can be provided).
Marketing network by Chordia Food Park (CFP) as in dealers network, distributor, to push
the products of other operating units in the park with CFPs own network.
186 Detailed project report on development of Food Park at Bhopal
List of activities and food processes at the park
Baked products
Cereal processing
Baby-food manufacturing
Extruded products
Health food
Milk processing
Food ingredients
Frozen division:
Recently the food park has gained entry in frozen products. Basic requirements like
infrastructure and machineries are being installed and trials of frozen vegetables, mango
cubes, pomegranate , sweet corn etc. have been taken. Mass production of pomegranate for
ITC and sweet corn grains for Corn Club has been started as well.
Location
The park is located 55 km from Pune on the Banglore-Pune highway (NH-4). It is about
200 km from the international airport and from the all weather seaport at Mumbai
Export trend
Around 40% of the total produce at the park is exported. The Chordia Group products,
under the brand name Pravin has found a large consumer base in the overseas
market with the company directly exporting to the entire Gulf Region, USA, UK etc. The
company has further plans of consolidating its position in other global markets.
Key tenants Pepsi (anchor) Expansion plans: Frito -Lays, Favorich Ltd.,
National Moulding company, Gee Pee foods Pvt. Ltd., LMJ
International
Facilities
The park predominantly has an industrial focus and shares the area with a poly park.
Office space: 4,149 sq.ft.
Testing and quality lab: 2,289 sq.ft.
Canteen: 2,343 sq.ft.
Conference hall: 1,525 sq.ft.
Open terrace: 4,390 sq.ft.
Phase I- Sudha Ras 50 acres (2005-06)
Phase II- Kandra 60 acres (2007-08)
Common Facility and Support Proposed to develop with fully integrated facility food
Infrastructure park
Contract farming in MP
(A case study)
Benefit to the farmer
Hindustan Lever Ltd. (HLL), Rallis Assured market for their
and ICICI have come together to produce
undertake contract farming in MP.
The role of each company is as Adequate and quality agri
follows: input supplies
BENEFITS OF CONTRACT FARMING
Hoshangabad Road, along with Raisen Road and Link Road / VIP Road 3,000-3,200
JK Road are the emerging residential clusters..
Raisen Road 1,600-1,950
Source: EY research
The commercial development in Bhopal is dominated primarily by unorganized supply and largely
limited to the city center. The demand for office space is mainly from the banking, government
offices, financial services and insurance companies.
Source: EY research
Source: India Food and Drink Report Q309, Business Monitor International
Table III.IV: Major players in India for fruit and vegetable processing
Source: Indian Processed Food Industry, by Way2Wealth (Sector coverage, April 15, 2008)
Table III.VI: Major players in India for meat, poultry and fisheries processing
Table III.VII: Major players in India for meat, poultry and fisheries processing
Investment
Product category No. of units End products
(INR crores)
Fruits 5-10 - NA
More than 10 1 Fruit juice based beverages
5-10 - NA
Vegetable
Solvent extraction of vegetable
More than 10 1
oil and refined vegetable oil
Less than half the CWEs of households belonging to the SEC D&E
are unskilled workers. About one-fourth are skilled workers while
SEC D and E a very few are petty traders.
Consequently, half of the CWEs have attended school till a
maximum of the 9th grade and nearly, half of them are illiterate.
Education
Illiterate Schooling Graduate Post Graduate
Profession
Unskilled workers E D